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Nissan Y61 Restraint System

This document provides instructions for servicing restraint systems including seat belts and airbags. It describes precautions that must be followed when working on supplemental restraint systems. The document then provides details on removing and installing various seat belt components as well as airbag modules and related parts. Troubleshooting procedures are also included to diagnose issues with restraint systems.

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50% found this document useful (2 votes)
644 views47 pages

Nissan Y61 Restraint System

This document provides instructions for servicing restraint systems including seat belts and airbags. It describes precautions that must be followed when working on supplemental restraint systems. The document then provides details on removing and installing various seat belt components as well as airbag modules and related parts. Troubleshooting procedures are also included to diagnose issues with restraint systems.

Uploaded by

blumng
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 47

RESTRAINT SYSTEM

SECTION RS
CONTENTS
PRECAUTION..................................................................1 Installation — Front Passenger Air Bag Module .......16
Supplemental Restraint System (SRS) ‘‘AIR Disposal of Air Bag Module and Seat Belt Pre-
BAG’’ and ‘‘SEAT BELT PRE-TENSIONER’’...............1 tensioner ....................................................................17
SEAT BELTS ...................................................................2 TROUBLE DIAGNOSES — Supplemental
Front Seat Belt.............................................................3 Restraint System (SRS) ...............................................22
Rear Seat Belt .............................................................5 Trouble Diagnoses Introduction.................................22
3rd Seat Belt................................................................7 How to Perform Trouble Diagnoses for Quick
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)............8 and Accurate Repair ..................................................24
Precautions for SRS ‘‘AIR BAG’’ and ‘‘Seat Belt Schematic ..................................................................26
Pre-tensioner’’ Service.................................................8 Wiring Diagram — SRS —........................................27
Special Service Tools ..................................................8 SRS Operation Check ...............................................30
Description .................................................................10 Trouble Diagnoses with CONSULT ...........................32
SRS Component Parts Location ...............................10 Trouble Diagnoses without CONSULT ......................39
Maintenance Items ....................................................11 Trouble Diagnoses: ‘‘AIR BAG’’ Warning Lamp
Removal and Installation — Diagnosis Sensor Does Not Turn Off .....................................................43
Unit and Seat Belt Pre-tensioner...............................12 Trouble Diagnoses: ‘‘AIR BAG’’ Warning Lamp
Removal and Installation — Air Bag Module and Does Not Turn On .....................................................43
Spiral Cable ...............................................................13 Trouble Diagnoses: SRS Does Not Enter
Removal — Air Bag Module and Spiral Cable..........13 Diagnosis Mode Using Door Switch..........................44
Removal — Front Passenger Air Bag Module ..........14 COLLISION DIAGNOSIS...............................................45
Installation — Air Bag Module and Spiral Cable.......16

RS
When you read wiring diagrams:
+ Read GI section, ‘‘HOW TO READ WIRING DIAGRAMS’’.
+ See EL section, ‘‘POWER SUPPLY ROUTING’’ for power distribution circuit.
When you perform trouble diagnoses, read GI section, ‘‘HOW TO FOLLOW FLOW
CHART IN TROUBLE DIAGNOSES’’ and ‘‘HOW TO PERFORM EFFICIENT DIAGNOSIS
FOR AN ELECTRICAL INCIDENT’’.
PRECAUTION

Supplemental Restraint System (SRS) ‘‘AIR


BAG’’ and ‘‘SEAT BELT PRE-TENSIONER’’
The Supplemental Restraint System such as ‘‘AIR BAG’’ and ‘‘SEAT BELT PRE-TENSIONER’’ used along with
a seat belt, helps to reduce the risk or severity of injury to the driver and front passenger in a frontal collision.
The SRS composition which is available to NISSAN MODEL Y61 is as follows (The composition varies
according to the destination.):
Driver air bag module (located in the center of the steering wheel), front passenger air bag module (located
on the instrument panel on passenger side), seat belt pre-tensioner, a diagnosis sensor unit, warning lamp,
wiring harness and spiral cable.
WARNING:
+ To avoid rendering the SRS inoperative, which could increase the risk of personal injury or death
in the event of a collision which would result in air bag inflation, all maintenance must be performed
by an authorized NISSAN dealer.
+ Improper maintenance, including incorrect removal and installation of the SRS, can lead to per-
sonal injury caused by unintentional activation of the system.
+ Do not use electrical test equipment on any circuit related to the SRS unless instructed to in this
Service Manual. Spiral cable and wiring harnesses covered with yellow insulation either just before
the harness connectors or for the complete harness are related to the SRS.

RS-1
SEAT BELTS

CAUTION:
+ Before removing the seat belt pre-tensioner assembly (if equipped), turn the ignition switch off,
disconnect both battery cables and wait at least 3 minutes.
+ After replacing or reinstalling seat belt pre-tensioner assembly, or reconnecting seat belt pre-ten-
sioner connector, check the system function. Refer to ‘‘SRS Operation Check’’ (RS-30) for details.
+ Do not disassemble buckle or seat belt assembly.
+ Replace anchor bolts if they are deformed or worn out.
+ Never oil tongue and buckle.
+ If any component of seat belt assembly is questionable, do not repair. Replace the whole seat belt
assembly.
+ If webbing is cut, frayed, or damaged, replace seat belt assembly.
+ When replacing seat belt assembly, use a genuine seat belt assembly.
+ After any collision, inspect all seat belt assemblies, including retractors and other attached hard-
wares (i.e., guide rail set).

RS-2
SEAT BELTS

Front Seat Belt


REMOVAL (WAGON)
1
V Remove front seat. Refer to ‘‘SEAT’’ in BT section for details.
2
V Remove adjuster cover.
3
V Slide floor anchor cover.
4
V Remove floor anchor bolt.
5
V Remove shoulder anchor bolt.
6
V Remove center pillar upper and lower garnish. Refer to ‘‘Side and Floor Trim’’ in BT section for details.
7
V Remove bolts securing second sash guide, then remove second sash guide.
8
V Remove the bolt securing seat belt pre-tensioner retractor, then remove seat belt and seat belt pre-ten-
sioner retractor.
9
V Remove bolts securing seat belt adjuster, then remove seat belt adjuster.

SRS446

RS-3
SEAT BELTS
Front Seat Belt (Cont’d)
REMOVAL (HARDTOP)
1
V Remove front seat. Refer to ‘‘SEAT’’ in BT section for details.
2
V Remove adjuster cover.
3
V Remove lap outer cover. Refer to ‘‘Side and Floor Trim’’ in BT section for details.
4
V Slide floor anchor cover.
5
V Remove floor anchor bolt.
6
V Remove shoulder anchor bolt.
7
V Remove luggage side upper and lower finisher. Refer to ‘‘Side and Floor Trim’’ in BT section for details.
8
V Remove the bolt securing seat belt pre-tensioner retractor, then remove seat belt and seat belt pre-ten-
sioner retractor.
9
V Remove bolts securing seat belt adjuster, then remove seat belt adjuster.

SRS447

RS-4
SEAT BELTS

Rear Seat Belt


REMOVAL (WAGON)
1
V Remove rear and 3rd seats. Refer to ‘‘SEAT’’ in BT section for details.
2
V Slide anchor cover.
3
V Remove anchor bolt.
4
V Remove luggage upper and lower finishers. Refer to ‘‘Side and Floor Trim’’ in BT section for details.
5
V Remove shoulder anchor bolt.
6
V Remove the bolt and anchor bolt securing seat belt retractor, then remove seat belt and seat belt retrac-
tor.

SRS448

RS-5
SEAT BELTS
Rear Seat Belt (Cont’d)
REMOVAL (HARDTOP)
1
V Fold the rear seat forward.
2
V Slide anchor cover.
3
V Remove shoulder anchor cover.
4
V Remove anchor bolt.
5
V Remove shoulder anchor bolt.
6
V Remove luggage upper and lower finishers. Refer to ‘‘Side and Floor Trim’’ in BT section for details.
7
V Remove anchor bolt securing seat belt retractor, then remove seat belt and seat belt retractor.

SRS449

RS-6
SEAT BELTS

3rd Seat Belt


REMOVAL (WAGON)
1
V Remove rear and 3rd seats. Refer to ‘‘SEAT’’ in BT section for details.
2
V Slide anchor cover.
3
V Remove anchor bolt.
4
V Remove luggage upper and lower finishers. Refer to ‘‘Side and Floor Trim’’ in BT section for details.
5
V Remove shoulder anchor bolt.
6
V Remove anchor bolt securing seat belt retractor, then remove seat belt and seat belt retractor.

SRS450

RS-7
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

Precautions for SRS ‘‘AIR BAG’’ and ‘‘Seat Belt


Pre-tensioner’’ Service
+ Do not use a circuit tester to check SRS circuits unless instructed to in this Service Manual.
+ Before servicing the SRS, turn ignition switch ‘‘OFF’’, disconnect both battery cables and wait for at least
3 minutes.
For approximately 3 minutes after the cables are removed, it is still possible for the air bag and seat belt
pre-tensioner to deploy. Therefore, do not work on any SRS connectors or wires until at least 3 minutes
have passed.
+ Diagnosis sensor unit must always be installed with their arrow marks ‘‘S’’ pointing towards the front of
the vehicle for proper operation. Also check diagnosis sensor unit for cracks, deformities or rust before
installation and replace as required.
+ The spiral cable must be aligned with the neutral position since its rotations are limited. Do not attempt to
turn steering wheel or column after removal of steering gear.
+ Handle air bag module carefully. Always place it with the pad side facing upward.
+ Conduct self-diagnosis to check entire SRS for proper function after replacing any components.
+ Instrument panel assembly should be replaced after air bag inflates if damaged.

Special Service Tools


Application
Tool number Seat belt
Description Air Bag
Tool name pre-ten-
System
sioner
KV99106400 Disposing of air bag mod-
Deployment tool ule

X X

NT357

KV99105300 Anchoring air bag module


Air bag module
bracket
— X

NT354

Special torx bit Use for special bolts


[TAMPER RESISTANT
TORX (Size T50)]

a: 3.5 (0.138) dia. — X


b: 8.5 - 8.6
(0.335 - 0.339) dia.
c: approx. 10 (0.39) sq.
NT361 Unit: mm (in)
KV999R0020
Deployment tool
adapters for seat
belt pre-tensioner
X —

NT721

RS-8
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Special Service Tools (Cont’d)
Application
Tool number Seat belt
Description Air Bag
Tool name pre-ten-
System
sioner
KV99108300
Deployment tool
adapters for pas-
senger air bag
— X

NT722

RS-9
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

Description
The air bag deploys if the diagnosis sensor unit activates while the ignition switch is in the ‘‘ON’’ or ‘‘START’’
position.

SBF564HA

SRS Component Parts Location

SRS452

RS-10
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

Maintenance Items
CAUTION:
Do not use a circuit tester to check SRS circuit.
1. Check operation of ‘‘AIR BAG’’ warning lamp.
After turning ignition key to ‘‘ON’’ position, both warning lamps
illuminate. The ‘‘AIR BAG’’ warning lamp will go off after about
7 seconds if no malfunction is detected.
If any of the following warning lamp conditions occur, immedi-
ately check the air bag or seat belt pre-tensioner system. Refer
to RS-30 for details.
+ The ‘‘AIR BAG’’ warning lamp does not illuminate when the
SRS451 ignition switch is turned ‘‘ON’’.
+ The ‘‘AIR BAG’’ warning lamp does not go off about 7 seconds
after the ignition switch is turned ‘‘ON’’.
+ The ‘‘AIR BAG’’ warning lamp blinks about 7 seconds after the
ignition switch is turned ‘‘ON’’.
2. Visually check SRS components.
(1) Diagnosis sensor unit
+ Check diagnosis sensor unit and bracket for dents, cracks or
deformities.
+ Check connectors for damage, and terminals for deformities.
(2) Air bag module and steering wheel
+ Remove air bag module from steering wheel or instrument
panel. Check harness cover and connectors for damage, ter-
minals for deformities, and harness for binding.
+ Install driver air bag module to steering wheel to check fit or
alignment with the wheel.
+ Check steering wheel for excessive free play.
+ For dual air bag system, install passenger air bag module to
instrument panel to check fit or alignment with the instrument
panel.
(3) Spiral cable
+ Check spiral cable for dents, cracks, or deformities.
+ Check connectors and protective tape for damage.
+ Check steering wheel for noise, binding or heavy operation.
(4) Harness related to SRS
+ Check connectors for poor connections, damage, and terminals
for deformities.
+ Check harnesses for binding, chafing or cut.
(5) Seat belt pre-tensioner
+ Check harness cover and connectors for damage, terminals for
deformities, and harness for binding.
+ Check belts for damage and anchors for loose mounting.
+ Check retractor for smooth operation.
+ Perform self-diagnosis for seat belt pre-tensioner using
bulb or CONSULT. Refer to ‘‘SRS Operation Check’’ for details.
(RS-30)

CAUTION:
Replace previously used special bolts, ground bolt and anchor
bolt with new ones.

RS-11
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

Removal and Installation — Diagnosis Sensor


Unit and Seat Belt Pre-tensioner
CAUTION:
+ Before servicing SRS, turn the ignition switch off, disconnect both battery cables and wait for at
least 3 minutes.
+ The special bolts are coated with bonding agent while the other bolt is for ground. Do not use old
bolts after removal; replace with new ones.
+ Check diagnosis sensor unit and seat belt pre-tensioner for proper installation.
+ Check diagnosis sensor unit to ensure they are free of deformities, dents, cracks or rust. If they
show any visible signs of damage, replace them with new ones.
+ Check diagnosis sensor unit brackets to ensure they are free of deformities or rust.
+ Replace diagnosis sensor unit and seat belt pre-tensioner if they have been dropped or sustained
an impact.
+ After replacement of diagnosis sensor unit and seat belt pre-tensioner, check SRS function and
perform self-diagnosis for SRS. Refer to ‘‘SRS Operation Check’’ for details (RS-30).
+ Do not attempt to disassemble diagnosis sensor unit and seat belt pre-tensioner.
+ Do not expose seat belt pre-tensioner to temperatures exceeding 80°C (176°F).

REMOVAL OF DIAGNOSIS SENSOR UNIT


1. Disconnect driver and passenger air bag module connectors.
Also, disconnect seat belt pre-tensioner connector.
2. Remove console finisher, console box assembly and instru-
ment panel stay cover. Refer to ‘‘INSTRUMENT PANEL’’ in BT
section.
3. Remove rear heater duct and foot duct. (If equipped with rear
heater duct and foot duct.)
4. Remove bolt and also remove special bolts using the TAMPER
RESISTANT TORX (Size T50), from diagnosis sensor unit.
SRS453 5. Disconnect diagnosis sensor unit connector. Then remove the
diagnosis sensor unit.
NOTE:
+ To install, reverse the removal procedure sequence.

REMOVAL OF SEAT BELT PRE-TENSIONER


For removal of seat belt pre-tensioner, refer to ‘‘Front Seat Belt’’ for
details. (RS-3)
NOTE:
+ To install, reverse the removal procedure sequence.

SRS454

RS-12
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

Removal and Installation — Air Bag Module


and Spiral Cable

SRS455

Removal — Air Bag Module and Spiral Cable


CAUTION:
+ Before servicing SRS, turn the ignition switch off, discon-
nect both battery cables and wait for at least 3 minutes.
+ Always work from the side of air bag module.
1. Remove lower lid from steering wheel, and disconnect air bag
module connector.

SBF811E

2. Remove side lids. Using the TAMPER RESISTANT TORX (Size


T50), remove left and right special bolts. Air bag module can
then be removed.

SBF812E

RS-13
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Removal — Air Bag Module and Spiral Cable
(Cont’d)
CAUTION:
+ Always place air bag module with pad side facing upward.
+ Do not attempt to disassemble air bag module.
+ The special bolts are coated with bonding agent. Do not
use old bolts after removal; replace with new ones.

MRS120A

+ Replace air bag module if it has been dropped or sustained


an impact.
+ Do not expose the air bag module to temperatures exceed-
ing 90°C (194°F).
+ Do not allow oil, grease or water to come in contact with
the air bag module.

SBF814E

3. Set steering wheel in the neutral position.


4. Disconnect horn connector and remove nuts.
5. Using steering wheel puller, remove steering wheel. Be careful
not to over-tighten puller bolt on steering wheel.
CAUTION:
Do not tap or bump the steering wheel.
6. Remove steering column cover.

SBF239F

7. Remove four screws securing the spiral cable. Unlock the spi-
ral cable connector. Then disconnect the spiral cable connec-
tor. The spiral cable can then be removed.
CAUTION:
+ Do not attempt to disassemble spiral cable.
+ Do not apply lubricant to the spiral cable.

SRS384

Removal — Front Passenger Air Bag Module


CAUTION:
+ Before servicing SRS, turn the ignition switch off, discon-
nect both battery cables and wait for at least 3 minutes.
+ Always work from the side of or under air bag module.
1. Remove glove box assembly. Refer to ‘‘INSTRUMENT PANEL’’
in BT section for details.

SRS456

RS-14
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Removal — Front Passenger Air Bag Module
(Cont’d)
2. Remove clips securing inflator connector.
3. Disconnect inflator connector from body harness air bag con-
nector.
4. Remove the nuts and special bolts using the TAMPER RESIS-
TANT TORX (Size T50) from front passenger air bag module.
Take out the air bag module from the instrument panel.
+ The air bag module is heavy and should be supported using
bolt hands during removal.

SRS457

CAUTION:
+ Always place air bag module with pad side facing upward.
+ Do not attempt to disassemble air bag module.
+ The special bolts are coated with bonding agent. Do not
use old bolts after removal; replace with new coated bolts.
+ Do not insert foreign objects (screwdriver, etc.) into air bag
module connector.
+ Do not use a circuit tester to check the air bag module
harness connector.

SBF579H

+ Replace air bag module if it has been dropped or sustained


an impact.
+ Do not expose the air bag module to temperatures exceed-
ing 90°C (194°F).
+ Do not allow oil, grease or water to come in contact with
the air bag module.

SBF814E

RS-15
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

Installation — Air Bag Module and Spiral Cable


1. Set the front wheels in the straight-ahead position.
2. Make sure that the spiral cable is in the neutral position. The
neutral position is detected by turning left about 2.5 revolutions
from the right end position. Align the two marks (, m ).
CAUTION:
+ The spiral cable may snap due to steering operation if the
cable is installed in an improper position.
+ Also, with the steering linkage disconnected, the cable
may snap by turning the steering wheel beyond the limited
number of turns. The spiral cable can be turned to the left
about 2.5 turns from the right end position.
3. Connect and lock spiral cable connector and tighten with
screws. Install steering column cover.
4. Install steering wheel, aligning with spiral cable pin guides, and
pull spiral cable through.
5. Connect horn connector and engage spiral cable with pawls in
steering wheel. Move air bag module connector away from
steering wheel lower lid opening.
6. Tighten nut.
: 29 - 39 Nzm (3.0 - 4.0 kg-m, 22 - 29 ft-lb)
7. Position air bag module and tighten with new special bolts.
SRS276 8. Connect air bag module connector.
9. Install all lids.
10. Conduct self-diagnosis to ensure entire SRS operates properly.
(Use CONSULT or warning lamp check.)
Before performing self-diagnosis, connect both battery cables.
11. Turn steering wheel to the left end and then to the right end fully
to make sure that spiral cable is set in the neutral position.
If air bag warning lamp blinks or stays ON (at the User mode),
it shows the spiral cable may be snapped due to its improper
position. Perform self-diagnosis again (use CONSULT or warn-
ing lamp). If a malfunction is detected, replace the spiral cable
with a new one.
12. Perform self-diagnosis again to check that no malfunction is
SRS166
detected.

SBF812EB

Installation — Front Passenger Air Bag Module


+ Always work from the side of air bag module.
1. Install front passenger air bag module on steering member.
+ Ensure harness is not caught between rear of air bag module
and steering member.
2. Connect inflator connector to body harness connector.
3. Install inflator connector on steering member.

SRS457

RS-16
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Installation — Front Passenger Air Bag Module
(Cont’d)
4. Install glove box assembly. (Glove box lid is open.)
5. Close the glove box lid.

SRS456

Disposal of Air Bag Module and Seat Belt Pre-


tensioner
+ Before disposing of air bag module and seat belt pre-tensioner, or vehicles equipped with such systems,
deploy the systems. If such systems have already been deployed due to an accident, dispose of as indi-
cated in ‘‘DISPOSING OF AIR BAG MODULE AND SEAT BELT PRE-TENSIONER’’ (RS-21).
+ When deploying the air bag module, always use the Special Service Tool; Deployment tool KV99106400,
KV99108200 and KV99108300.
+ When deploying the air bag module and seat belt pre-tensioner, stand at least 5 m (16 ft) away from the
deployment component.
+ When deploying air bag module and seat belt pre-tensioner, a fairly loud noise is made, followed by smoke
being released. The smoke is not poisonous, however, be careful not to inhale smoke since it irritates throat
and can cause choking.
+ Always activate one air bag module at a time.
+ Due to heat, leave air bag module unattended for more than 30 minutes after deployment. Also leave seat
belt pre-tensioner unattended for more than 10 minutes after deployment.
+ Be sure to wear gloves when handling a deployed air bag module.
+ Never apply water to a deployed air bag module.
+ Wash your hands clean after finishing work.
+ Do not dispose of the air bag module un-deployed.
+ Place the vehicle outdoors with an open space of at least 6 m (20 ft) on all sides when deploying the air
bag module while mounted in vehicle.
+ Use a voltmeter to make sure the vehicle battery is fully charged.

CHECKING DEPLOYMENT TOOL


Connecting to battery
CAUTION:
The battery must show voltage of 9.6V or more.
Remove the battery from the vehicle and place it on dry wood
blocks approximately 5 m (16 ft) away from the vehicle.
+ Wait 3 minutes after the vehicle battery is disconnected before
proceeding.
+ Connect red clip of deployment tool to battery positive terminal
and black clip to negative terminal.
Make sure the polarity is correct. The right side lamp in the
SRS005-B tool, marked ‘‘deployment tool power’’, should glow with a
green light. If the right side lamp glows red, reverse the con-
nections to the battery.

RS-17
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Disposal of Air Bag Module and Seat Belt Pre-
tensioner (Cont’d)
Deployment tool check
Press the deployment tool switch to the ‘‘ON’’ position. The left side
lamp in the tool, marked ‘‘air bag connector voltage’’ should illumi-
nate. If it does not illuminate, replace the tool.

Air bag deployment tool lamp illumination chart


(Battery connected)
Left side lamp, green* Right side lamp, green*
SBF266H Switch operation ‘‘AIR BAG CONNECTOR ‘‘DEPLOYMENT TOOL
VOLTAGE’’ POWER’’
OFF OFF ON
ON ON ON
*: If this lamp glows red, the tool is connected to the battery incorrectly.
Reverse the connections and make sure the lamp glows green.

DEPLOYMENT PROCEDURES FOR AIR BAG MODULE


(OUTSIDE OF VEHICLE)
Unless the vehicle is being scrapped, deploying the air bag in the
vehicle is not recommended. This may cause damage to the
vehicle interior.
Anchor air bag module in a vise secured to a firm foundation dur-
ing deployment.

Deployment of driver’s air bag module (outside of


vehicle)
SRS232-B 1. Using wire, secure air bag module to air bag module bracket
(SST: KV99105300).
CAUTION:
Use wire of at least 1 mm (0.04 in) diameter.
2. Firmly secure air bag module bracket (SST: KV99105300) with
air bag module attached, in a vise.

SRS233-B

3. Connect deployment tool (SST: KV99106400) to air bag mod-


ule connector.

SRS234-B

RS-18
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Disposal of Air Bag Module and Seat Belt Pre-
tensioner (Cont’d)
4. Connect red clip of deployment tool to battery positive terminal
and black clip to negative terminal.
5. The lamp on the right side of the tool, marked ‘‘deployment tool
power’’, should glow green, not red.
6. Press the button on the deployment tool. The left side lamp on
the tool, marked ‘‘air bag connector voltage’’, will illuminate and
the air bag module will deploy.
CAUTION:
When deploying the air bag module, stand at least 5 m (16 ft)
SRS235-B away from the air bag module.
Deployment of passenger air bag module (outside of
vehicle)
1. Make an 8.5 mm (0.335 in) diameter hole in air bag module
bracket (SST: KV99105300) at the position shown in figure at
left.

SRS236-B

2. Firmly secure air bag module bracket (SST: KV99105300) in a


vise.

SRS310

3. Match the two holes in air bag module bracket (held in vise) and
passenger air bag module and fix them with two bolts [M8 x 25
- 30 mm (0.98 - 1.18 in)].
CAUTION:
If a gap exists between passenger air bag module and air bag
module bracket, use a piece of wood inserted in the gap to
stabilize the air bag module.

SRS311

4. Connect deployment tool adapter (SST: KV99108300) to


deployment tool (SST: KV99106400) connector and connector
on either side of air bag module.
5. Connect red clip of deployment tool to battery positive terminal
and black clip to negative terminal.
6. The lamp on the right side of the tool, marked ‘‘deployment tool
power’’, should glow green, not red.
7. Press the button on the deployment tool. The left side lamp on
the tool, marked ‘‘air bag connector voltage’’, will illuminate and
the air bag module will deploy.
SRS313-A

RS-19
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Disposal of Air Bag Module and Seat Belt Pre-
tensioner (Cont’d)
CAUTION:
+ When deploying the air bag module, do not stand on the
deploying side.
+ Stand at least 5 m (16 ft) away from the air bag module.

SRS020-A

Deployment of seat belt pre-tensioner (outside of


vehicle)
1. Firmly anchor seat belt pre-tensioner in a vise.
CAUTION:
Ensure bracket and webbing are placed in the vise.

SRS240

2. Connect deployment tool adapter (SST: KV999R0020) to


deployment tool (SST: KV99106400) connector and seat belt
pre-tensioner connector.

SRS241-D

3. Connect red clip of deployment tool to battery positive terminal


and black clip to negative terminal.
4. The lamp on the right side of the tool, marked ‘‘deployment tool
power’’, should glow green, not red.
5. Press the button on the deployment tool. The left side lamp on
the tool, marked ‘‘seat belt pre-tensioner connector voltage’’,
will illuminate and the seat belt pre-tensioner will deploy.
CAUTION:
When deploying the seat belt pre-tensioner, stand at least 5 m
(16 ft) away from the seat belt pre-tensioner.
SRS242-B

RS-20
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Disposal of Air Bag Module and Seat Belt Pre-
tensioner (Cont’d)
DEPLOYMENT OF AIR BAG MODULE AND SEAT BELT
PRE-TENSIONER WHILE MOUNTED IN VEHICLE
When disposing of a vehicle, deploy air bag modules and seat belt
pre-tensioners while they are mounted in vehicle.
CAUTION:
When deploying air bag module or seat belt pre-tensioner,
ensure vehicle is empty.
1. Disconnect both the vehicle battery cables and wait 3 minutes.
2. Disconnect air bag modules and seat belt pre-tensioners con-
SRS006-D nector.
3. Connect deployment tool (SST: KV99106400) to air bag mod-
ule or seat belt pre-tensioner.
For front passenger air bag module and seat belt pre-tensioner,
attach deployment tool adapter (SST: KV99108300 and
KV999R0020) to the tool connector.
4. Connect red clip of deployment tool to battery positive terminal
and black clip to negative terminal.
5. The lamp on the right side of the tool, marked ‘‘deployment tool
power’’, should glow green, not red.
6. Press the button on the deployment tool. The left side lamp on
the tool, marked ‘‘air bag connector voltage’’, will illuminate and
the air bag module or seat belt pre-tensioner will deploy.
CAUTION:
Activate only one passenger air bag module or seat belt pre-
tensioner at a time.

DISPOSING OF AIR BAG MODULE AND SEAT BELT


PRE-TENSIONER
Deployed air bag modules and seat belt pre-tensioners are very
hot. Before disposing of air bag module, and seat belt pre-
tensioner, wait at least 30 minutes, and 10 minutes, respectively.
Seal them in a plastic bag before disposal.
CAUTION:
+ Never apply water to a deployed air bag module and seat
belt pre-tensioner.
+ Be sure to wear gloves when handling a deployed air bag
SBF276H module and seat belt pre-tensioner.
+ No poisonous gas is produced upon air bag module
deployment. However, be careful not to inhale gas since it
irritates throat and can cause choking.
+ Do not attempt to disassemble air bag module and seat
belt pre-tensioner.
+ Air bag module and seat belt pre-tensioner cannot be re-
used.
+ Wash your hands clean after finishing work.

RS-21
TROUBLE DIAGNOSES — Supplemental Restraint System (SRS)

Trouble Diagnoses Introduction


CAUTION:
+ Do not use a circuit tester to check SRS harness connectors unless instructed to in this Service
Manual. SRS wiring harnesses except for ‘‘SEAT BELT PRE-TENSIONER’’ can be identified with
yellow harness protector or yellow insulation tape before the harness connectors.
+ Do not attempt to repair, splice or modify the SRS wiring harness. If the harness is damaged,
replace it with a new one.
+ Keep ground portion clean.

DIAGNOSIS FUNCTION
The SRS self-diagnosis results can be read by using ‘‘AIR BAG’’ warning lamp and/or CONSULT.
System Using CONSULT Using warning lamp
Seat belt pre-tensioner X —
Air bag Driver air bag X X
Front passenger air bag X X

The reading of these results is accomplished using one of two modes — ‘‘User mode’’ and ‘‘Diagnosis mode’’.
The User mode is exclusively prepared for the customer (driver). This mode warns the driver of a system
malfunction through the operation of the ‘‘AIR BAG’’ warning lamp.
The Diagnosis mode allows the technician to locate and inspect the malfunctioning part.
The mode applications for the ‘‘AIR BAG’’ warning lamp and CONSULT are as follows:
User mode Diagnosis mode Display type
‘‘AIR BAG’’ warning lamp X X ON-OFF operation
CONSULT — X Monitoring

DIAGNOSIS MODE FOR CONSULT


+ ‘‘SELF-DIAG [CURRENT]’’
A current Self-diagnosis result (also indicated by the warning lamp flashes in the Diagnosis mode) is dis-
played on the CONSULT screen in real time. This refers to a malfunctioning part requiring repairs.
+ ‘‘SELF-DIAG [PAST]’’
Diagnosis results previously stored in the memory are displayed on the CONSULT screen. The stored
results are not erased until memory erasing is executed.
+ ‘‘TROUBLE DIAG RECORD’’
With ‘‘TROUBLE DIAG RECORD’’, diagnosis results previously erased by a reset operation can be dis-
played on the CONSULT screen.

+ ‘‘ECU DISCRIMINATED NO.’’


The diagnosis sensor unit for each vehicle model is assigned
with its own, individual classification number. This number will
be displayed on the CONSULT screen, as shown at left. When
replacing the diagnosis sensor unit, refer to the part number for
the compatibility. After installation, replacement with a correct
unit can be checked by confirming this classification number on
the CONSULT screen.
For NISSAN MODEL Y61, the diagnosis sensor unit classifica-
tion numbers assigned are C2 (Hardtop models) and 27 (Mod-
els except Hardtop).
SRS504

RS-22
TROUBLE DIAGNOSES — Supplemental Restraint System (SRS)
Trouble Diagnoses Introduction (Cont’d)
HOW TO CHANGE SELF-DIAGNOSIS MODE
With CONSULT
From User mode to Diagnosis mode
After selecting AIR BAG on the ‘‘SELECT SYSTEM’’ screen, User mode automatically changes to Diagnosis
mode.

SRS391

From Diagnosis mode to User mode


To return to User mode from diagnosis mode, touch ‘‘BACK’’ key of CONSULT until ‘‘SELECT SYSTEM’’
appears. Diagnosis mode automatically changes to User mode.

SRS392

Without CONSULT
From User mode to Diagnosis mode
Diagnosis mode activates only when a malfunction is detected, by
pressing the driver’s door switch at least 5 times within 7 seconds
after turning the ignition ‘‘ON’’. SRS will not enter Diagnosis mode
if no malfunction is detected.

SRS465

From Diagnosis mode to User mode


After a malfunction is repaired, switch the ignition ‘‘OFF’’ for at least 1 second, then back ‘‘ON’’. Diagnosis
mode returns to User mode. If switching from Diagnosis mode to User mode is required while malfunction is
being detected, switch the ignition ‘‘OFF’’, then back ‘‘ON’’ and press the driver’s door switch at least 5 times
within 7 seconds.

RS-23
TROUBLE DIAGNOSES — Supplemental Restraint System (SRS)
Trouble Diagnoses Introduction (Cont’d)
HOW TO ERASE SELF-DIAGNOSIS RESULTS
With CONSULT
+ ‘‘SELF-DIAG [CURRENT]’’
A current Self-diagnosis result is displayed on the CONSULT screen in real time. After the malfunction is
repaired completely, no malfunction is detected on ‘‘SELF-DIAG [CURRENT]’’.

+ ‘‘SELF-DIAG [PAST]’’
Return to the ‘‘SELF-DIAG [CURRENT]’’ CONSULT screen by
pushing ‘‘BACK’’ key of CONSULT and select ‘‘SELF-DIAG
[CURRENT]’’ in ‘‘SELECT DIAG MODE’’. Touch ‘‘ERASE’’ in
‘‘SELF-DIAG [CURRENT]’’ mode.
NOTE:
If the memory of the malfunction in ‘‘SELF-DIAG [PAST]’’ is not
erased, the User mode shows the system malfunction by the
operation of the warning lamp even if the malfunction is
repaired completely.
SRS357

+ ‘‘TROUBLE DIAG RECORD’’


The memory of ‘‘TROUBLE DIAG RECORD’’ cannot be erased.

Without CONSULT
After a malfunction is repaired, return to User mode from Diagnosis mode by switching the ignition ‘‘OFF’’ for
at least 1 second, then back ‘‘ON’’. At that time, the problem code is cleared.

How to Perform Trouble Diagnoses for Quick


and Accurate Repair
A good understanding of the malfunction conditions can make troubleshooting faster and more accurate.
In general, each customer feels differently about a problem. It is important to fully understand the symptoms
or conditions for a customer complaint.

INFORMATION FROM CUSTOMER


WHAT ............ Vehicle model
WHEN ........... Date, Frequencies
WHERE ......... Road conditions
HOW .............. Operating conditions, Symptoms

PRELIMINARY CHECK
Check that the following parts are in good order.
+ Battery [Refer to EL section (‘‘BATTERY’’).]
+ Fuse [Refer to EL section (‘‘Fuse’’, ‘‘POWER SUPPLY ROUTING’’).]
+ System component-to-harness connections

RS-24
TROUBLE DIAGNOSES — Supplemental Restraint System (SRS)
How to Perform Trouble Diagnoses for Quick
and Accurate Repair (Cont’d)
WORK FLOW
ACTION ITEM REFERENCE ITEM

Check in

.
Listen to customer complaints and requests.

.
Perform preliminary check. Preliminary check (RS-24)
b

.
Check for any Service Bulletin.

.
Check air bag system operation by using ‘‘AIR BAG’’ warning lamp. SRS Operation Check
b
— User mode DIAGNOSTIC PROCEDURE 1
Check seat belt pre-tensioner system operation by using a bulb. (RS-30)

.
Inspect malfunctioning part. — Diagnosis mode DIAGNOSTIC PROCEDURE 2:
c b
Using CONSULT (RS-32)
Perform self-diagnosis using CONSULT. DIAGNOSTIC PROCEDURE 6:
----------------------------------------------------------------------------------------------------------------- OR ----------------------------------------------------------------------------------------------------------------- Using ‘‘AIR BAG’’ warning lamp
Perform self-diagnosis using ‘‘AIR BAG’’ warning lamp. (RS-39)

.
Repair/Replace

.
NG Final check — Diagnosis mode and User mode DIAGNOSTIC PROCEDURE 3:
b
CONSULT can only show one seat belt pre-tensioner malfunction as Using CONSULT (RS-34)
self-diagnosis result at a time. Check self-diagnosis result with CON- DIAGNOSTIC PROCEDURE 7:
SULT whether other malfunctions are detected after repairing one Using ‘‘AIR BAG’’ warning lamp
seat belt pre-tensioner malfunction. (RS-40)

OK
.
Check out

RS-25
TROUBLE DIAGNOSES — Supplemental Restraint System (SRS)

Schematic

TRS073

RS-26
TROUBLE DIAGNOSES — Supplemental Restraint System (SRS)

Wiring Diagram — SRS —

TRS061

RS-27
TROUBLE DIAGNOSES — Supplemental Restraint System (SRS)
Wiring Diagram — SRS — (Cont’d)

TRS062

RS-28
TROUBLE DIAGNOSES — Supplemental Restraint System (SRS)
Wiring Diagram — SRS — (Cont’d)

TRS063

RS-29
TROUBLE DIAGNOSES — Supplemental Restraint System (SRS)

SRS Operation Check


DIAGNOSTIC PROCEDURE 1
Checking SRS operation by using ‘‘AIR BAG’’ warning lamp —
User mode
1. After turning ignition switch from ‘‘OFF’’ to ‘‘ON’’, ‘‘AIR BAG’’
warning lamp operates.
2. Compare ‘‘AIR BAG’’ warning lamp operation to the chart
below.

SRS466

‘‘AIR BAG’’ warning lamp operation — User mode — SRS condition Reference item
No malfunction is
detected. No further action
is necessary.

MRS095A

The system has problem Go to DIAGNOSTIC


and needs to be repaired PROCEDURE 2 or 6
as indicated. (RS-32 or RS-39).

MRS096A

Air bag is deployed. Go to COLLISION


DIAGNOSIS (RS-45).

Air bag fuse, diagnosis Go to DIAGNOSTIC


sensor unit or harness is PROCEDURE 9 (RS-43).
malfunctioning and needs
to be repaired.
MRS097A

One of the following has Go to DIAGNOSTIC


occurred and needs to be PROCEDURE 10 (RS-43).
repaired.
+ Meter fuse is blown.
+ ‘‘AIR BAG’’ warning
lamp circuit has open or
short.
+ Diagnosis sensor unit is
malfunctioning.
MRS098A

NOTE:
If ‘‘AIR BAG’’ warning lamp operates differently from the
operations shown above, refer to ‘‘AIR BAG’’ warning lamp
operation — Diagnosis mode —, DIAGNOSTIC PROCEDURE 6
(step 4), RS-39.

RS-30
TROUBLE DIAGNOSES — Supplemental Restraint System (SRS)
SRS Operation Check (Cont’d)
Checking seat belt pre-tensioner system operation
Check seat belt pre-tensioner system operation using a bulb as
follows:
1. Connect a bulb of less than 3.4W between data link connector
terminals V
7 and V 11 .
2. After turning ignition switch from ‘‘OFF’’ to ‘‘ON’’, the bulb oper-
ates.
3. Compare the bulb operation to the chart below.

MRS054AB

Lighting condition of the bulb SRS condition Reference item


No malfunction is
detected.
No further action is neces-
sary.

MRS095A

+ Seat belt pre-tensioner + If CONSULT is


circuit is opened, or available, go to DIAG-
+ Seat belt pre-tensioner NOSTIC PROCEDURE
power supply or ground 2 (RS-32).
circuit is shorted. + If CONSULT is not
available, repair the sys-
tem as follows.*
1. Visually check the wir-
ing harness connec-
MRS096A tions.
2. Replace the harness if it
has visible damage.
3. Replace driver’s and
front passenger seat
belt assemblies.
(Before disposing, they
must be deactivated.)
4. Replace diagnosis sen-
sor unit.
Seat belt pre-tensioner Go to COLLISION DIAG-
(and air bag) is deployed. NOSIS (RS-45).

MRS097A

* Follow the procedures in numerical order when repairing malfunctioning parts. Confirm whether malfunction is eliminated
using a bulb or CONSULT each time repair is finished. If malfunction is still observed, proceed to the next step. When mal-
function is eliminated, further repair work is not required.

RS-31
TROUBLE DIAGNOSES — Supplemental Restraint System (SRS)

Trouble Diagnoses with CONSULT


DIAGNOSTIC PROCEDURE 2
Inspecting SRS malfunctioning parts by using CONSULT —
Diagnosis mode
1. Turn ignition switch ‘‘OFF’’.
2. Connect ‘‘CONSULT’’ to Data link connector.

SRS468

3. Turn ignition switch ‘‘ON’’.


4. Touch ‘‘START’’.

SRS046

5. Touch ‘‘AIRBAG’’.

SRS074

6. Touch ‘‘SELF-DIAG [CURRENT]’’.

SRS047

7. Diagnostic codes are displayed on ‘‘SELF-DIAG [CURRENT]’’.

SRS048

RS-32
TROUBLE DIAGNOSES — Supplemental Restraint System (SRS)
Trouble Diagnoses with CONSULT (Cont’d)
If no self-diagnostic failure is detected on ‘‘SELF-DIAG [CUR-
RENT]’’ even though malfunction is detected in SRS Operation
Check (User mode), check the battery voltage. If the battery volt-
age is less than 9V, charge the battery. Then go to DIAGNOSTIC
PROCEDURE 3, page RS-34. If the battery voltage is OK, go to
DIAGNOSTIC PROCEDURE 4, page RS-36, to diagnose the fol-
lowing cases:
+ Self-diagnostic failure ‘‘SELF-DIAG [PAST]’’ (previously stored
in the memory) might not be erased after repair.
+ The SRS system malfunctions intermittently.
SRS049

8. Touch ‘‘PRINT’’.
9. Compare diagnostic codes to ‘‘CONSULT DIAGNOSTIC CODE
CHART’’, page RS-33.
10. Touch ‘‘BACK’’ key of CONSULT until ‘‘SELECT SYSTEM’’
appears in order to return to User mode from Diagnosis mode,
then turn off CONSULT.
11. Turn ignition switch ‘‘OFF’’, then disconnect CONSULT and
both battery cables.
12. Repair the system as outlined by the ‘‘Repair order’’ in ‘‘CON-
SULT DIAGNOSTIC CODE CHART’’, that corresponds to the
problem code. For replacement procedure of component parts,
refer to RS-12.
13. After repairing the system, go to DIAGNOSTIC PROCEDURE
3, page RS-34 for final checking.
CONSULT can only show one seat belt pre-tensioner malfunc-
tion as self-diagnosis result at a time. Check self-diagnosis
result with CONSULT whether other malfunctions are detected
after repairing one seat belt pre-tensioner malfunction.

CONSULT DIAGNOSTIC CODE CHART (‘‘SELF-DIAG


[CURRENT]’’)

Repair order
Diagnostic item Explanation
‘‘Recheck SRS at each replacement.’’
NO SELF DIAGNOSTIC When malfunction is + Low battery voltage + Go to DIAGNOSTIC PROCEDURE 3 (RS-34)
FAILURE INDICATED. indicated by the ‘‘AIR (Less than 9V) after charging battery.
BAG’’ warning lamp in
+ Self-diagnostic fail- + Go to DIAGNOSTIC PROCEDURE 4 (RS-36).
User mode
ure ‘‘SELF-DIAG
[PAST]’’ (previously
stored in the
memory) might not
be erased after
repair.
+ Intermittent problem
has been detected
in the past.
+ No malfunction is detected. + Go to DIAGNOSTIC PROCEDURE 3 (RS-34).
AIRBAG MODULE + Driver’s air bag module circuit is open. 1. Visually check the wiring harness connection.
[OPEN] (including the spiral cable) 2. Replace the harness if it has visible damage.
3. Replace the spiral cable.
AIRBAG MODULE + Driver’s air bag module circuit is shorted to
4. Replace driver’s air bag module. (Before disposal
[VB-SHORT] some power supply circuit. (including the spi-
of it, it must be deployed.)
ral cable)
5. Replace the diagnosis sensor unit.
AIRBAG MODULE + Driver’s air bag module circuit is shorted to 6. Replace the harness.
[GND-SHORT] ground. (including the spiral cable)
AIRBAG MODULE + Driver’s air bag module circuits are shorted to
[SHORT] each other.

RS-33
TROUBLE DIAGNOSES — Supplemental Restraint System (SRS)
Trouble Diagnoses with CONSULT (Cont’d)
Repair order
Diagnostic item Explanation
‘‘Recheck SRS at each replacement.’’
ASSIST A/B MODULE + Front passenger air bag module circuit is 1. Visually check the wiring harness connection.
[VB-SHORT] shorted to some power supply circuit. 2. Replace the harness if it has visible damage.
3. Replace front passenger air bag module. (Before
ASSIST A/B MODULE + Front passenger air bag module circuit is
disposal of it, it must be deployed.)
[OPEN] open.
4. Replace the diagnosis sensor unit.
ASSIST A/B MODULE + Front passenger air bag module circuit is 5. Replace the harness.
[GND-SHORT] shorted to ground.
ASSIST A/B MODULE + Front passenger air bag module circuits are
[SHORT] shorted to each other.
DRIVE PRE-TENSIONER + The circuit for the driver’s pre-tensioner is 1. Visually check the wiring harness connections.
[OPEN/VB-SHORT] open or shorted to some power supply circuit. 2. Replace the harness if it has visible damage.
3. Replace the driver’s seat belt.
DRIVE PRE-TENSIONER + The circuit for the driver’s pre-tensioner is (Before disposing, it must be deactivated.)
[GND-SHORT] shorted to ground. 4. Replace the diagnosis sensor unit.
5. Replace the harness.
ASSIST + The circuit for the front passenger pre-ten- 1. Visually check the wiring harness connections.
PRE-TENSIONER sioner is open or shorted to some power sup- 2. Replace the harness if it has visible damage.
[OPEN/VB-SHORT] ply circuit. 3. Replace the front passenger seat belt.
(Before disposing, it must be deactivated.)
ASSIST + The circuit for the front passenger pre-ten-
4. Replace the diagnosis sensor unit.
PRE-TENSIONER sioner is shorted to ground.
5. Replace the harness.
[GND-SHORT]
CONTROL UNIT + Diagnosis sensor unit is malfunctioning. 1. Visually check the wiring harness connections.
2. Replace the harness if it has visible damage.
3. Replace the diagnosis sensor unit.
4. Replace the harness.
* Follow the procedures in numerical order when repairing malfunctioning parts. Confirm whether malfunction is eliminated
using the air bag warning lamp or CONSULT each time repair is finished. If malfunction is still observed, proceed to the next
step. When malfunction is eliminated, further repair work is not required.
CONSULT can only show one seat belt pre-tensioner malfunction as self-diagnosis result at a time. Check self-diagnosis
result with CONSULT whether other malfunctions are detected after repairing one seat belt pre-tensioner malfunction.

DIAGNOSTIC PROCEDURE 3
Final checking after repairing SRS by using CONSULT — Diag-
nosis mode
1. After repairing SRS, connect both battery cables.
2. Connect CONSULT to Data link connector.
3. Turn ignition switch from ‘‘OFF’’ to ‘‘ON’’.

SRS468

4. Touch ‘‘START’’.

SRS046

RS-34
TROUBLE DIAGNOSES — Supplemental Restraint System (SRS)
Trouble Diagnoses with CONSULT (Cont’d)
5. Touch ‘‘AIRBAG’’.

SRS074

6. Touch ‘‘SELF-DIAG [CURRENT]’’.

SRS047

7. If no malfunction is detected on ‘‘SELF-DIAG [CURRENT]’’,


repair of SRS is completed.
If any problem code is displayed on ‘‘SELF-DIAG [CURRENT]’’,
the malfunctioning part is not repaired completely or another
malfunctioning part is detected. Go to DIAGNOSTIC PROCE-
DURE 2, page RS-32, and repair malfunctioning part com-
pletely.

SRS049

8. Touch ‘‘ERASE’’.
NOTE:
Touch ‘‘ERASE’’ to clear the memory of the malfunction
(‘‘SELF-DIAG [PAST]’’).
If the memory of the malfunction in ‘‘SELF-DIAG [PAST]’’ is not
erased, the User mode shows the system malfunction by the
operation of the warning lamp even if the malfunction is
repaired completely.

SRS365

9. Touch ‘‘BACK’’ key of CONSULT to ‘‘SELECT DIAG MODE’’


screen. Touch ‘‘SELF-DIAG [PAST]’’.

SRS050

RS-35
TROUBLE DIAGNOSES — Supplemental Restraint System (SRS)
Trouble Diagnoses with CONSULT (Cont’d)
10. Check that no self-diagnostic failure is detected on ‘‘SELF-
DIAG [PAST]’’.
NOTE:
Past malfunction for seat belt pre-tensioner system will not be
displayed on ‘‘SELF-DIAG [PAST]’’.

SRS062

11. Touch ‘‘BACK’’ key of CONSULT until ‘‘SELECT SYSTEM’’


appears in order to return to User mode from Diagnosis mode,
turn off CONSULT, then disconnect CONSULT.
12. Turn ignition switch ‘‘OFF’’.
13. Go to ‘‘SRS Operation Check’’, page RS-30 to check SRS
operation by using ‘‘AIR BAG’’ warning lamp with User mode.

DIAGNOSTIC PROCEDURE 4 (Continued from


DIAGNOSTIC PROCEDURE 2) ( with CONSULT)
Inspecting SRS malfunctioning record
Is it the first time for maintenance of No Self-diagnostic failure
c
SRS? ‘‘SELF-DIAG [PAST]’’ (pre-
viously stored in the
Yes
memory) might not be
erased after repair.
Go to DIAGNOSTIC PRO-
CEDURE 3, step 8 (RS-
34).

.
GO TO DIAGNOSTIC PROCEDURE 5
(RS-36).

DIAGNOSTIC PROCEDURE 5
Inspecting SRS intermittent problem by using CONSULT —
Diagnosis mode
1. Turn ignition switch ‘‘OFF’’.
2. Connect ‘‘CONSULT’’ to Data link connector.

SRS468

3. Turn ignition switch ‘‘ON’’.


4. Touch ‘‘START’’.

SRS046

RS-36
TROUBLE DIAGNOSES — Supplemental Restraint System (SRS)
Trouble Diagnoses with CONSULT (Cont’d)
5. Touch ‘‘AIRBAG’’.

SRS074

6. Touch ‘‘SELF-DIAG [PAST]’’.

SRS050

7. If diagnostic codes are displayed on ‘‘SELF-DIAG [PAST]’’, go


to step 10.

SRS054

If no self-diagnostic failure is detected on ‘‘SELF-DIAG


[PAST]’’, touch ‘‘BACK’’ and go back to ‘‘SELECT DIAG
MODE’’.
NOTE:
Past malfunction for seat belt pre-tensioner system will not be
displayed on ‘‘SELF-DIAG [PAST]’’.

SRS062

8. Touch ‘‘TROUBLE DIAG RECORD’’.


NOTE:
With ‘‘TROUBLE DIAG RECORD’’, diagnosis results previ-
ously erased by a reset operation can be displayed.

SRS055

RS-37
TROUBLE DIAGNOSES — Supplemental Restraint System (SRS)
Trouble Diagnoses with CONSULT (Cont’d)
9. Diagnostic code is displayed on ‘‘TROUBLE DIAG RECORD’’.

SRS056

10. Touch ‘‘PRINT’’.


11. Compare diagnostic codes to ‘‘INTERMITTENT PROBLEM
DIAGNOSTIC CODE CHART’’, page RS-38.
12. Touch ‘‘BACK’’ key of CONSULT until ‘‘SELECT SYSTEM’’
appears, then turn off CONSULT.
13. Turn ignition switch ‘‘OFF’’, then disconnect CONSULT and
both battery cables.
14. Repair the system as outlined by the ‘‘Repair order’’ in ‘‘INTER-
MITTENT PROBLEM DIAGNOSTIC CODE CHART’’, that cor-
responds to the problem code. For replacement procedure of
component parts, refer to RS-12.
15. Go to DIAGNOSTIC PROCEDURE 3, page RS-34, for final
checking.

INTERMITTENT PROBLEM DIAGNOSTIC CODE CHART


(‘‘SELF-DIAG [PAST]’’ or ‘‘TROUBLE DIAG RECORD’’)

Diagnostic item Explanation Repair order


NO SELF DIAGNOSTIC When malfunction is + Low battery voltage + Go to DIAGNOSTIC PROCEDURE 3 (RS-34)
FAILURE INDICATED. indicated by the ‘‘AIR (Less than 9V) after charging battery.
BAG’’ warning lamp in
User mode
+ No malfunction is detected. + Go to DIAGNOSTIC PROCEDURE 3 (RS-34).
AIRBAG MODULE + Driver’s air bag module circuit is open. 1. Visually check the wiring harness connection.
[OPEN] (including the spiral cable) 2. Replace the harness if it has visible damage.
3. If the harness check result is OK, replace driver’s
AIRBAG MODULE + Driver’s air bag module circuit is shorted to air bag module (Before disposal of it, it must be
[VB-SHORT] some power supply circuit. (including the spi- deployed.), diagnosis sensor unit and spiral
ral cable) cable.
AIRBAG MODULE + Driver’s air bag module circuit is shorted to
[GND-SHORT] ground. (including the spiral cable)
AIRBAG MODULE + Driver’s air bag module circuits are shorted to
[SHORT] each other.
ASSIST A/B MODULE + Front passenger air bag module circuit is 1. Visually check the wiring harness connection.
[VB-SHORT] shorted to some power supply circuit. 2. Replace the harness if it has visible damage.
3. If the harness check result is OK, replace front
ASSIST A/B MODULE + Front passenger air bag module circuit is air bag module (Before disposal of it, it must be
[OPEN] open. deployed.), and diagnosis sensor unit.
ASSIST A/B MODULE + Front passenger air bag module circuit is
[GND-SHORT] shorted to ground.
ASSIST A/B MODULE + Front passenger air bag module circuits are
[SHORT] shorted to each other.
CONTROL UNIT + Diagnosis sensor unit is malfunctioning. 1. Visually check the wiring harness connection.
2. Replace the harness if it has visible damage.
3. If the harness check result is OK, replace diag-
nosis sensor unit.
*Intermittent problem areas cannot be easily located. For this reason, perform the procedures outlined under the repair order, then
make the final system check.

RS-38
TROUBLE DIAGNOSES — Supplemental Restraint System (SRS)

Trouble Diagnoses without CONSULT


DIAGNOSTIC PROCEDURE 6
Inspecting SRS malfunctioning parts by using ‘‘AIR BAG’’
warning lamp — Diagnosis mode
NOTE:
SRS will not enter Diagnosis mode if no malfunction is
detected in User mode.
1. Open driver’s door.
2. Turn ignition switch from ‘‘OFF’’ to ‘‘ON’’.
3. Press driver’s door switch at least 5 times within 7 seconds
SRS465
after turning ignition switch ‘‘ON’’.
SRS is now in Diagnosis mode.
4. ‘‘AIR BAG’’ warning lamp operates in Diagnosis mode as fol-
lows:
NOTE:
If SRS does not enter Diagnosis mode even though malfunc-
tion is detected in User mode, go to DIAGNOSTIC PROCE-
DURE 11, page RS-44.

No. ‘‘AIR BAG’’ warning lamp operation — Diagnosis mode — SRS condition
a through j
j b are repeated. + Diagnosis
results (pre-
viously
stored in the
memory)
might not be
erased after
repair.
1 + Intermittent
problem has
been
detected in
MRS100A the past.
Go to DIAG-
NOSTIC PRO-
CEDURE 8
(RS-42).
a through j
j b are repeated. The system
NOTE: has a problem
a — Interval I
j and needs to
b — Start signal (Start signal
j be repaired.
identifies display modes)
2
c — Interval II
j
d — Indicates
j
malfunctioning part (0.5
sec. ON and 0.5 sec. OFF
MRS099A is counted as one flash.)

5. Malfunctioning part is indicated by the number of flashes (part


jd ). Compare the number of flashes to ‘‘AIR BAG WARNING
LAMP FLASH CODE CHART’’, page RS-40, and locate mal-
functioning part.
6. Turn ignition switch ‘‘OFF’’, and disconnect both battery cables.
7. Repair the system as outlined by the ‘‘Repair order’’ in ‘‘AIR
BAG WARNING LAMP FLASH CODE CHART’’ that corre-
sponds to the flash code. For replacement procedure of com-
ponent parts, refer to RS-12.
8. After repairing the system, go to DIAGNOSTIC PROCEDURE
7, page RS-40.

RS-39
TROUBLE DIAGNOSES — Supplemental Restraint System (SRS)
Trouble Diagnoses without CONSULT (Cont’d)
AIR BAG WARNING LAMP FLASH CODE CHART

Warning Flash code j d Repair order


Explanation
lamp (# of flashes) ‘‘Recheck SRS at each replacement.’’
0 + Diagnosis results (previously stored in the Go to DIAGNOSTIC PROCEDURE 8 (RS-42).
memory) might not be erased after repair.
+ Intermittent problem has been detected in the
past.
2 The driver’s air bag module circuit is malfunction- 1. Visually check the wiring harness connections.
ing. 2. Replace the harness if it has visible damage.
‘‘AIR BAG’’ warning lamp

3. Replace the spiral cable.


4. Replace the driver’s air bag module. (Before
disposing of it, it must be deployed.)
5. Replace the diagnosis sensor unit.
6. Replace the harness.
7 The diagnosis sensor unit is malfunctioning. 1. Visually check the wiring harness connections.
2. Replace the harness if it has visible damage.
3. Replace the diagnosis sensor unit.
4. Replace the harness.
8 The front passenger air bag module circuit is 1. Visually check the wiring harness connections.
malfunctioning. 2. Replace the harness if it has visible damage.
3. Replace the front passenger air bag module.
(Before disposing of it, it must be deployed.)
4. Replace the diagnosis sensor unit.
5. Replace the harness.
* Follow the procedures in numerical order when repairing malfunctioning parts. Confirm whether malfunction is eliminated
using the air bag warning lamp or CONSULT each time repair is finished. If malfunction is still observed, proceed to the next
step. When malfunction is eliminated, further repair work is not required.

DIAGNOSTIC PROCEDURE 7
Final checking after repairing SRS by using ‘‘AIR BAG’’ warn-
ing lamp — Diagnosis mode and User mode
1. After repairing SRS connect both battery cables.
2. Open driver’s door.
3. Turn ignition switch from ‘‘OFF’’ to ‘‘ON’’.
4. ‘‘AIR BAG’’ warning lamp operates in Diagnosis mode as fol-
lows:

SRS465

RS-40
TROUBLE DIAGNOSES — Supplemental Restraint System (SRS)
Trouble Diagnoses without CONSULT (Cont’d)
No. ‘‘AIR BAG’’ warning lamp operation — Diagnosis mode — SRS condition
a through j
j b are repeated. No malfunc-
tion is
detected or
repair is com-
1 pleted.
No further
action is nec-
essary.
MRS100A

a through j
j d are repeated. The system
NOTE: has a problem
a — Interval I
j and needs to
b — Start signal (Start signal
j be repaired.
identifies display modes)
2
c — Interval II
j
d — Indicates malfunctioning
j
part (0.5 sec. ON and 0.5
sec. OFF is counted as one
MRS099A flash.)

NOTE:
When diagnosis sensor unit is replaced with new one, ‘‘AIR
BAG’’ warning lamp will operate in User mode. Checking ‘‘AIR
BAG’’ warning lamp operation in Diagnosis mode is not
required. Go to step 6.
5. If ‘‘AIR BAG’’ warning lamp operates as shown in No. 1 in chart
above, turn ignition switch ‘‘OFF’’ to reset from Diagnosis mode
to User mode and to erase the memory of the malfunction.
Then go to step 6.
If ‘‘AIR BAG’’ warning lamp operates as shown in No. 2 in chart
above, the malfunctioning part is not repaired completely, or
another malfunctioning part is detected. Go to DIAGNOSTIC
PROCEDURE 6, page RS-39, and repair malfunctioning part
completely.
6. Turn ignition switch ‘‘ON’’. ‘‘AIR BAG’’ warning lamp operates
in User mode. Compare ‘‘AIR BAG’’ warning lamp operation to
the chart below.
NOTE:
If switching Diagnosis mode to User mode is required while
malfunction is being detected, turn ignition switch from ‘‘OFF’’
to ‘‘ON’’. Then press driver’s door switch at least 5 times
within 7 seconds after turning ignition switch ‘‘ON’’. SRS is
now in User mode.

‘‘AIR BAG’’ warning lamp operation — User mode — SRS condition Reference item
No malfunction is
detected.
No further action is neces-
sary.

MRS095A

RS-41
TROUBLE DIAGNOSES — Supplemental Restraint System (SRS)
Trouble Diagnoses without CONSULT (Cont’d)
‘‘AIR BAG’’ warning lamp operation — User mode — SRS condition Reference item
The system has a problem Go to DIAGNOSTIC PRO-
and needs to be repaired CEDURE 2 or 6 (RS-32 or
as indicated. RS-39).

MRS096A

Air bag is deployed. Go to COLLISION DIAG-


NOSIS (RS-45).

Air bag fuse, diagnosis Go to DIAGNOSTIC PRO-


sensor unit or harness is CEDURE 9 (RS-43).
malfunctioning and needs
to be repaired.
MRS097A

One of the following has Go to DIAGNOSTIC PRO-


occurred and needs to be CEDURE 10 (RS-43).
repaired.
+ Meter fuse is blown.
+ ‘‘AIR BAG’’ warning
lamp circuit has open or
short.
+ Diagnosis sensor unit is
MRS098A
malfunctioning.

DIAGNOSTIC PROCEDURE 8 (Continued from


DIAGNOSTIC PROCEDURE 6) ( without CONSULT)
Inspecting SRS malfunctioning record
Is it the first time for maintenance of No Diagnosis results (previ-
c
SRS? ously stored in the
memory) might not be
Yes
erased after repair.
Go to DIAGNOSTIC PRO-
CEDURE 7, step 5 (RS-
40).

.
GO TO DIAGNOSTIC PROCEDURE 5
(RS-36). Further inspection cannot be per-
formed without CONSULT.

RS-42
TROUBLE DIAGNOSES — Supplemental Restraint System (SRS)

Trouble Diagnoses: ‘‘AIR BAG’’ Warning Lamp


Does Not Turn Off
DIAGNOSTIC PROCEDURE 9
Is air bag deployed? Yes Refer to COLLISION DIAG-
c
NOSIS (RS-45).
No
.
Is SRS ‘‘Air Bag’’ fuse OK? No Replace fuse.
c
Yes
.
SRS307
Connect CONSULT and touch No Visually check the wiring
c
‘‘START’’. harness connection of diag-
+ Is ‘‘AIRBAG’’ displayed on nosis sensor unit. If the har-
CONSULT? ness connection check is
OK, replace diagnosis sen-
Yes
sor unit.
.
Is harness connection between warning No Connect warning lamp and
c
lamp and diagnosis sensor unit OK? diagnosis sensor unit con-
nector properly. If warning
Yes
lamp still does not go off,
replace harness.
SRS180
.
Replace diagnosis sensor unit.

Trouble Diagnoses: ‘‘AIR BAG’’ Warning Lamp


Does Not Turn On
DIAGNOSTIC PROCEDURE 10
Is meter fuse OK? No Replace fuse.
c
Yes
.
Is warning lamp LED OK? No Replace warning lamp LED.
c
Yes
.
SRS469 1. Disconnect diagnosis sensor unit con- No Check the ground circuit of
c
nector. ‘‘AIR BAG’’ warning lamp.
2. Turn the ignition key to ON position.
+ Does warning lamp turn on?
Yes
.
Replace diagnosis sensor unit.

RS-43
TROUBLE DIAGNOSES — Supplemental Restraint System (SRS)

Trouble Diagnoses: SRS Does Not Enter


Diagnosis Mode Using Door Switch
DIAGNOSTIC PROCEDURE 11

Disconnect both battery cables and check No Charge battery.


c
battery voltage using circuit tester.
+ Is battery voltage more than 9V?
Yes

SRS263 .
Remove driver’s door switch and check No Replace driver’s door
c
continuity between driver’s door switch switch.
connector terminals V 1 and V 3 under the
following conditions.

Condition Continuity

Door switch is depressed


NO
(Door is closed).

Door switch is released


YES
(Door is open).

SRS470
Yes
.
Check harness continuity between driver’s No Replace or repair harness.
c
door switch connector terminal V
3 and
body ground.
+ Does continuity exist?
Yes
.
Replace diagnosis sensor unit.

SRS265-D Go to SRS Operation Check (RS-30).

RS-44
COLLISION DIAGNOSIS

To repair the SRS for a frontal collision, perform the following steps.
When SRS (except the side air bag) is activated in a collision:
V1 Replace the diagnosis sensor unit.
V2 Remove the air bag modules.
V3 Check the SRS components using the table shown below:
+ Replace any SRS components showing visible signs of damage (dents, cracks, deformation).
V4 Install new air bag modules.
V5 Conduct self-diagnosis using CONSULT and ‘‘AIR BAG’’ warning lamp. Refer to ‘‘SRS Operation Check’’
for details (RS-30). Ensure entire SRS operates properly.
When SRS is not activated in a collision:
V1 Check the SRS components using the table shown below:
+ Replace any SRS components showing visible signs of damage (dents, cracks, deformation).
V2 Conduct self-diagnosis using CONSULT and ‘‘AIR BAG’’ warning lamp. Refer to ‘‘SRS Operation Check’’
for details (RS-30). Ensure entire SRS operates properly.

SRS inspection
Part SRS (except the SRS is NOT activated
side air bag) is acti-
vated
Air bag module REPLACE 1. Remove air bag module. Check harness cover and connectors for damage, ter-
(driver and passen- Install air bag mod- minals for deformities, and harness for binding.
ger side) ule with new bolts 2-1. Install driver air bag module into the steering wheel to check fit and alignment
coated with bonding with the wheel.
agent. 2-2. Install passenger air bag module into the instrument panel to check fit with the
instrument panel.
3. No damage found, reinstall with new bolts coated with bonding agent.
4. If damaged—REPLACE. Air bag must be deployed before discarding.
Diagnosis sensor REPLACE 1. Check case and bracket for dents, cracks or deformities.
unit Install diagnosis sen- 2. Check connectors for damage, and terminals for deformities.
sor unit with new 3. If no damage is found, reinstall with new bolts coated with bonding agent.
bolts coated with 4. If damaged—REPLACE. Install diagnosis sensor unit with new bolts coated with
bonding agent. bonding agent.
Seat belt pre-ten- REPLACE 1. Remove seat belt pre-tensioners.
sioner assembly Install seat belt pre- Check harness cover and connectors for damage, terminals for deformities, and
tensioner with new harness for binding.
bolts coated with 2. Check belts for damage and anchors for loose mounting.
bonding agent. 3. Check retractor for smooth operation.
4. If no damage is found, reinstall with new bolts coated with bonding agent.
5. If damaged—REPLACE. Install the seat belt pre-tensioners with new bolts coated
with bonding agent. Seat belt pre-tensioners must be deployed before discarding.
Steering wheel 1. Visually check steering wheel for deformities.
2. Check harness (built into steering wheel) and connectors for damage, and terminals for deformities.
3. Install air bag module to check fit or alignment with steering wheel.
4. Check steering wheel for excessive free play.
5. If no damage is found, reinstall the steering wheel.
6. If damaged—REPLACE.
Spiral cable 1. Visually check spiral cable and combination switch for damage.
2. Check connectors, flat cable and protective tape for damage.
3. Check steering wheel for noise, binding or heavy operation.
4. If no damage is found, reinstall the spiral cable.
5. If damaged—REPLACE.
Harness and Con- 1. Check connectors for poor connection, damage, and terminals for deformities.
nectors 2. Check harness for binding, chafing, cuts, or deformities.
3. If no damage is found, reinstall harness and connectors.
4. Damaged—REPLACE damaged section of harness. Do not attempt to repair, splice or modify any SRS
harness.
Instrument panel Refer to the table on the next page.

RS-45
COLLISION DIAGNOSIS

Part SRS (except the SRS is NOT activated


side air bag) is acti-
vated
Instrument panel 1. When passenger air bag inflates, check the following points for bending, deformities or cracks.
+ Opening portion for passenger air bag

SRS472
+ Passenger air bag module brackets

SRS473
+ The portions securing the instrument panel

SRS474
2. If no damage is found, reinstall the instrument panel.
3. If damaged—REPLACE the instrument panel with bolts.

RS-46

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