Nissan Y61 Restraint System
Nissan Y61 Restraint System
SECTION RS
CONTENTS
PRECAUTION..................................................................1 Installation — Front Passenger Air Bag Module .......16
Supplemental Restraint System (SRS) ‘‘AIR Disposal of Air Bag Module and Seat Belt Pre-
BAG’’ and ‘‘SEAT BELT PRE-TENSIONER’’...............1 tensioner ....................................................................17
SEAT BELTS ...................................................................2 TROUBLE DIAGNOSES — Supplemental
Front Seat Belt.............................................................3 Restraint System (SRS) ...............................................22
Rear Seat Belt .............................................................5 Trouble Diagnoses Introduction.................................22
3rd Seat Belt................................................................7 How to Perform Trouble Diagnoses for Quick
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)............8 and Accurate Repair ..................................................24
Precautions for SRS ‘‘AIR BAG’’ and ‘‘Seat Belt Schematic ..................................................................26
Pre-tensioner’’ Service.................................................8 Wiring Diagram — SRS —........................................27
Special Service Tools ..................................................8 SRS Operation Check ...............................................30
Description .................................................................10 Trouble Diagnoses with CONSULT ...........................32
SRS Component Parts Location ...............................10 Trouble Diagnoses without CONSULT ......................39
Maintenance Items ....................................................11 Trouble Diagnoses: ‘‘AIR BAG’’ Warning Lamp
Removal and Installation — Diagnosis Sensor Does Not Turn Off .....................................................43
Unit and Seat Belt Pre-tensioner...............................12 Trouble Diagnoses: ‘‘AIR BAG’’ Warning Lamp
Removal and Installation — Air Bag Module and Does Not Turn On .....................................................43
Spiral Cable ...............................................................13 Trouble Diagnoses: SRS Does Not Enter
Removal — Air Bag Module and Spiral Cable..........13 Diagnosis Mode Using Door Switch..........................44
Removal — Front Passenger Air Bag Module ..........14 COLLISION DIAGNOSIS...............................................45
Installation — Air Bag Module and Spiral Cable.......16
RS
When you read wiring diagrams:
+ Read GI section, ‘‘HOW TO READ WIRING DIAGRAMS’’.
+ See EL section, ‘‘POWER SUPPLY ROUTING’’ for power distribution circuit.
When you perform trouble diagnoses, read GI section, ‘‘HOW TO FOLLOW FLOW
CHART IN TROUBLE DIAGNOSES’’ and ‘‘HOW TO PERFORM EFFICIENT DIAGNOSIS
FOR AN ELECTRICAL INCIDENT’’.
PRECAUTION
RS-1
SEAT BELTS
CAUTION:
+ Before removing the seat belt pre-tensioner assembly (if equipped), turn the ignition switch off,
disconnect both battery cables and wait at least 3 minutes.
+ After replacing or reinstalling seat belt pre-tensioner assembly, or reconnecting seat belt pre-ten-
sioner connector, check the system function. Refer to ‘‘SRS Operation Check’’ (RS-30) for details.
+ Do not disassemble buckle or seat belt assembly.
+ Replace anchor bolts if they are deformed or worn out.
+ Never oil tongue and buckle.
+ If any component of seat belt assembly is questionable, do not repair. Replace the whole seat belt
assembly.
+ If webbing is cut, frayed, or damaged, replace seat belt assembly.
+ When replacing seat belt assembly, use a genuine seat belt assembly.
+ After any collision, inspect all seat belt assemblies, including retractors and other attached hard-
wares (i.e., guide rail set).
RS-2
SEAT BELTS
SRS446
RS-3
SEAT BELTS
Front Seat Belt (Cont’d)
REMOVAL (HARDTOP)
1
V Remove front seat. Refer to ‘‘SEAT’’ in BT section for details.
2
V Remove adjuster cover.
3
V Remove lap outer cover. Refer to ‘‘Side and Floor Trim’’ in BT section for details.
4
V Slide floor anchor cover.
5
V Remove floor anchor bolt.
6
V Remove shoulder anchor bolt.
7
V Remove luggage side upper and lower finisher. Refer to ‘‘Side and Floor Trim’’ in BT section for details.
8
V Remove the bolt securing seat belt pre-tensioner retractor, then remove seat belt and seat belt pre-ten-
sioner retractor.
9
V Remove bolts securing seat belt adjuster, then remove seat belt adjuster.
SRS447
RS-4
SEAT BELTS
SRS448
RS-5
SEAT BELTS
Rear Seat Belt (Cont’d)
REMOVAL (HARDTOP)
1
V Fold the rear seat forward.
2
V Slide anchor cover.
3
V Remove shoulder anchor cover.
4
V Remove anchor bolt.
5
V Remove shoulder anchor bolt.
6
V Remove luggage upper and lower finishers. Refer to ‘‘Side and Floor Trim’’ in BT section for details.
7
V Remove anchor bolt securing seat belt retractor, then remove seat belt and seat belt retractor.
SRS449
RS-6
SEAT BELTS
SRS450
RS-7
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
X X
NT357
NT354
NT721
RS-8
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Special Service Tools (Cont’d)
Application
Tool number Seat belt
Description Air Bag
Tool name pre-ten-
System
sioner
KV99108300
Deployment tool
adapters for pas-
senger air bag
— X
NT722
RS-9
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Description
The air bag deploys if the diagnosis sensor unit activates while the ignition switch is in the ‘‘ON’’ or ‘‘START’’
position.
SBF564HA
SRS452
RS-10
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Maintenance Items
CAUTION:
Do not use a circuit tester to check SRS circuit.
1. Check operation of ‘‘AIR BAG’’ warning lamp.
After turning ignition key to ‘‘ON’’ position, both warning lamps
illuminate. The ‘‘AIR BAG’’ warning lamp will go off after about
7 seconds if no malfunction is detected.
If any of the following warning lamp conditions occur, immedi-
ately check the air bag or seat belt pre-tensioner system. Refer
to RS-30 for details.
+ The ‘‘AIR BAG’’ warning lamp does not illuminate when the
SRS451 ignition switch is turned ‘‘ON’’.
+ The ‘‘AIR BAG’’ warning lamp does not go off about 7 seconds
after the ignition switch is turned ‘‘ON’’.
+ The ‘‘AIR BAG’’ warning lamp blinks about 7 seconds after the
ignition switch is turned ‘‘ON’’.
2. Visually check SRS components.
(1) Diagnosis sensor unit
+ Check diagnosis sensor unit and bracket for dents, cracks or
deformities.
+ Check connectors for damage, and terminals for deformities.
(2) Air bag module and steering wheel
+ Remove air bag module from steering wheel or instrument
panel. Check harness cover and connectors for damage, ter-
minals for deformities, and harness for binding.
+ Install driver air bag module to steering wheel to check fit or
alignment with the wheel.
+ Check steering wheel for excessive free play.
+ For dual air bag system, install passenger air bag module to
instrument panel to check fit or alignment with the instrument
panel.
(3) Spiral cable
+ Check spiral cable for dents, cracks, or deformities.
+ Check connectors and protective tape for damage.
+ Check steering wheel for noise, binding or heavy operation.
(4) Harness related to SRS
+ Check connectors for poor connections, damage, and terminals
for deformities.
+ Check harnesses for binding, chafing or cut.
(5) Seat belt pre-tensioner
+ Check harness cover and connectors for damage, terminals for
deformities, and harness for binding.
+ Check belts for damage and anchors for loose mounting.
+ Check retractor for smooth operation.
+ Perform self-diagnosis for seat belt pre-tensioner using
bulb or CONSULT. Refer to ‘‘SRS Operation Check’’ for details.
(RS-30)
CAUTION:
Replace previously used special bolts, ground bolt and anchor
bolt with new ones.
RS-11
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
SRS454
RS-12
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
SRS455
SBF811E
SBF812E
RS-13
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Removal — Air Bag Module and Spiral Cable
(Cont’d)
CAUTION:
+ Always place air bag module with pad side facing upward.
+ Do not attempt to disassemble air bag module.
+ The special bolts are coated with bonding agent. Do not
use old bolts after removal; replace with new ones.
MRS120A
SBF814E
SBF239F
7. Remove four screws securing the spiral cable. Unlock the spi-
ral cable connector. Then disconnect the spiral cable connec-
tor. The spiral cable can then be removed.
CAUTION:
+ Do not attempt to disassemble spiral cable.
+ Do not apply lubricant to the spiral cable.
SRS384
SRS456
RS-14
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Removal — Front Passenger Air Bag Module
(Cont’d)
2. Remove clips securing inflator connector.
3. Disconnect inflator connector from body harness air bag con-
nector.
4. Remove the nuts and special bolts using the TAMPER RESIS-
TANT TORX (Size T50) from front passenger air bag module.
Take out the air bag module from the instrument panel.
+ The air bag module is heavy and should be supported using
bolt hands during removal.
SRS457
CAUTION:
+ Always place air bag module with pad side facing upward.
+ Do not attempt to disassemble air bag module.
+ The special bolts are coated with bonding agent. Do not
use old bolts after removal; replace with new coated bolts.
+ Do not insert foreign objects (screwdriver, etc.) into air bag
module connector.
+ Do not use a circuit tester to check the air bag module
harness connector.
SBF579H
SBF814E
RS-15
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
SBF812EB
SRS457
RS-16
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Installation — Front Passenger Air Bag Module
(Cont’d)
4. Install glove box assembly. (Glove box lid is open.)
5. Close the glove box lid.
SRS456
RS-17
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Disposal of Air Bag Module and Seat Belt Pre-
tensioner (Cont’d)
Deployment tool check
Press the deployment tool switch to the ‘‘ON’’ position. The left side
lamp in the tool, marked ‘‘air bag connector voltage’’ should illumi-
nate. If it does not illuminate, replace the tool.
SRS233-B
SRS234-B
RS-18
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Disposal of Air Bag Module and Seat Belt Pre-
tensioner (Cont’d)
4. Connect red clip of deployment tool to battery positive terminal
and black clip to negative terminal.
5. The lamp on the right side of the tool, marked ‘‘deployment tool
power’’, should glow green, not red.
6. Press the button on the deployment tool. The left side lamp on
the tool, marked ‘‘air bag connector voltage’’, will illuminate and
the air bag module will deploy.
CAUTION:
When deploying the air bag module, stand at least 5 m (16 ft)
SRS235-B away from the air bag module.
Deployment of passenger air bag module (outside of
vehicle)
1. Make an 8.5 mm (0.335 in) diameter hole in air bag module
bracket (SST: KV99105300) at the position shown in figure at
left.
SRS236-B
SRS310
3. Match the two holes in air bag module bracket (held in vise) and
passenger air bag module and fix them with two bolts [M8 x 25
- 30 mm (0.98 - 1.18 in)].
CAUTION:
If a gap exists between passenger air bag module and air bag
module bracket, use a piece of wood inserted in the gap to
stabilize the air bag module.
SRS311
RS-19
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Disposal of Air Bag Module and Seat Belt Pre-
tensioner (Cont’d)
CAUTION:
+ When deploying the air bag module, do not stand on the
deploying side.
+ Stand at least 5 m (16 ft) away from the air bag module.
SRS020-A
SRS240
SRS241-D
RS-20
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Disposal of Air Bag Module and Seat Belt Pre-
tensioner (Cont’d)
DEPLOYMENT OF AIR BAG MODULE AND SEAT BELT
PRE-TENSIONER WHILE MOUNTED IN VEHICLE
When disposing of a vehicle, deploy air bag modules and seat belt
pre-tensioners while they are mounted in vehicle.
CAUTION:
When deploying air bag module or seat belt pre-tensioner,
ensure vehicle is empty.
1. Disconnect both the vehicle battery cables and wait 3 minutes.
2. Disconnect air bag modules and seat belt pre-tensioners con-
SRS006-D nector.
3. Connect deployment tool (SST: KV99106400) to air bag mod-
ule or seat belt pre-tensioner.
For front passenger air bag module and seat belt pre-tensioner,
attach deployment tool adapter (SST: KV99108300 and
KV999R0020) to the tool connector.
4. Connect red clip of deployment tool to battery positive terminal
and black clip to negative terminal.
5. The lamp on the right side of the tool, marked ‘‘deployment tool
power’’, should glow green, not red.
6. Press the button on the deployment tool. The left side lamp on
the tool, marked ‘‘air bag connector voltage’’, will illuminate and
the air bag module or seat belt pre-tensioner will deploy.
CAUTION:
Activate only one passenger air bag module or seat belt pre-
tensioner at a time.
RS-21
TROUBLE DIAGNOSES — Supplemental Restraint System (SRS)
DIAGNOSIS FUNCTION
The SRS self-diagnosis results can be read by using ‘‘AIR BAG’’ warning lamp and/or CONSULT.
System Using CONSULT Using warning lamp
Seat belt pre-tensioner X —
Air bag Driver air bag X X
Front passenger air bag X X
The reading of these results is accomplished using one of two modes — ‘‘User mode’’ and ‘‘Diagnosis mode’’.
The User mode is exclusively prepared for the customer (driver). This mode warns the driver of a system
malfunction through the operation of the ‘‘AIR BAG’’ warning lamp.
The Diagnosis mode allows the technician to locate and inspect the malfunctioning part.
The mode applications for the ‘‘AIR BAG’’ warning lamp and CONSULT are as follows:
User mode Diagnosis mode Display type
‘‘AIR BAG’’ warning lamp X X ON-OFF operation
CONSULT — X Monitoring
RS-22
TROUBLE DIAGNOSES — Supplemental Restraint System (SRS)
Trouble Diagnoses Introduction (Cont’d)
HOW TO CHANGE SELF-DIAGNOSIS MODE
With CONSULT
From User mode to Diagnosis mode
After selecting AIR BAG on the ‘‘SELECT SYSTEM’’ screen, User mode automatically changes to Diagnosis
mode.
SRS391
SRS392
Without CONSULT
From User mode to Diagnosis mode
Diagnosis mode activates only when a malfunction is detected, by
pressing the driver’s door switch at least 5 times within 7 seconds
after turning the ignition ‘‘ON’’. SRS will not enter Diagnosis mode
if no malfunction is detected.
SRS465
RS-23
TROUBLE DIAGNOSES — Supplemental Restraint System (SRS)
Trouble Diagnoses Introduction (Cont’d)
HOW TO ERASE SELF-DIAGNOSIS RESULTS
With CONSULT
+ ‘‘SELF-DIAG [CURRENT]’’
A current Self-diagnosis result is displayed on the CONSULT screen in real time. After the malfunction is
repaired completely, no malfunction is detected on ‘‘SELF-DIAG [CURRENT]’’.
+ ‘‘SELF-DIAG [PAST]’’
Return to the ‘‘SELF-DIAG [CURRENT]’’ CONSULT screen by
pushing ‘‘BACK’’ key of CONSULT and select ‘‘SELF-DIAG
[CURRENT]’’ in ‘‘SELECT DIAG MODE’’. Touch ‘‘ERASE’’ in
‘‘SELF-DIAG [CURRENT]’’ mode.
NOTE:
If the memory of the malfunction in ‘‘SELF-DIAG [PAST]’’ is not
erased, the User mode shows the system malfunction by the
operation of the warning lamp even if the malfunction is
repaired completely.
SRS357
Without CONSULT
After a malfunction is repaired, return to User mode from Diagnosis mode by switching the ignition ‘‘OFF’’ for
at least 1 second, then back ‘‘ON’’. At that time, the problem code is cleared.
PRELIMINARY CHECK
Check that the following parts are in good order.
+ Battery [Refer to EL section (‘‘BATTERY’’).]
+ Fuse [Refer to EL section (‘‘Fuse’’, ‘‘POWER SUPPLY ROUTING’’).]
+ System component-to-harness connections
RS-24
TROUBLE DIAGNOSES — Supplemental Restraint System (SRS)
How to Perform Trouble Diagnoses for Quick
and Accurate Repair (Cont’d)
WORK FLOW
ACTION ITEM REFERENCE ITEM
Check in
.
Listen to customer complaints and requests.
.
Perform preliminary check. Preliminary check (RS-24)
b
.
Check for any Service Bulletin.
.
Check air bag system operation by using ‘‘AIR BAG’’ warning lamp. SRS Operation Check
b
— User mode DIAGNOSTIC PROCEDURE 1
Check seat belt pre-tensioner system operation by using a bulb. (RS-30)
.
Inspect malfunctioning part. — Diagnosis mode DIAGNOSTIC PROCEDURE 2:
c b
Using CONSULT (RS-32)
Perform self-diagnosis using CONSULT. DIAGNOSTIC PROCEDURE 6:
----------------------------------------------------------------------------------------------------------------- OR ----------------------------------------------------------------------------------------------------------------- Using ‘‘AIR BAG’’ warning lamp
Perform self-diagnosis using ‘‘AIR BAG’’ warning lamp. (RS-39)
.
Repair/Replace
.
NG Final check — Diagnosis mode and User mode DIAGNOSTIC PROCEDURE 3:
b
CONSULT can only show one seat belt pre-tensioner malfunction as Using CONSULT (RS-34)
self-diagnosis result at a time. Check self-diagnosis result with CON- DIAGNOSTIC PROCEDURE 7:
SULT whether other malfunctions are detected after repairing one Using ‘‘AIR BAG’’ warning lamp
seat belt pre-tensioner malfunction. (RS-40)
OK
.
Check out
RS-25
TROUBLE DIAGNOSES — Supplemental Restraint System (SRS)
Schematic
TRS073
RS-26
TROUBLE DIAGNOSES — Supplemental Restraint System (SRS)
TRS061
RS-27
TROUBLE DIAGNOSES — Supplemental Restraint System (SRS)
Wiring Diagram — SRS — (Cont’d)
TRS062
RS-28
TROUBLE DIAGNOSES — Supplemental Restraint System (SRS)
Wiring Diagram — SRS — (Cont’d)
TRS063
RS-29
TROUBLE DIAGNOSES — Supplemental Restraint System (SRS)
SRS466
‘‘AIR BAG’’ warning lamp operation — User mode — SRS condition Reference item
No malfunction is
detected. No further action
is necessary.
MRS095A
MRS096A
NOTE:
If ‘‘AIR BAG’’ warning lamp operates differently from the
operations shown above, refer to ‘‘AIR BAG’’ warning lamp
operation — Diagnosis mode —, DIAGNOSTIC PROCEDURE 6
(step 4), RS-39.
RS-30
TROUBLE DIAGNOSES — Supplemental Restraint System (SRS)
SRS Operation Check (Cont’d)
Checking seat belt pre-tensioner system operation
Check seat belt pre-tensioner system operation using a bulb as
follows:
1. Connect a bulb of less than 3.4W between data link connector
terminals V
7 and V 11 .
2. After turning ignition switch from ‘‘OFF’’ to ‘‘ON’’, the bulb oper-
ates.
3. Compare the bulb operation to the chart below.
MRS054AB
MRS095A
MRS097A
* Follow the procedures in numerical order when repairing malfunctioning parts. Confirm whether malfunction is eliminated
using a bulb or CONSULT each time repair is finished. If malfunction is still observed, proceed to the next step. When mal-
function is eliminated, further repair work is not required.
RS-31
TROUBLE DIAGNOSES — Supplemental Restraint System (SRS)
SRS468
SRS046
5. Touch ‘‘AIRBAG’’.
SRS074
SRS047
SRS048
RS-32
TROUBLE DIAGNOSES — Supplemental Restraint System (SRS)
Trouble Diagnoses with CONSULT (Cont’d)
If no self-diagnostic failure is detected on ‘‘SELF-DIAG [CUR-
RENT]’’ even though malfunction is detected in SRS Operation
Check (User mode), check the battery voltage. If the battery volt-
age is less than 9V, charge the battery. Then go to DIAGNOSTIC
PROCEDURE 3, page RS-34. If the battery voltage is OK, go to
DIAGNOSTIC PROCEDURE 4, page RS-36, to diagnose the fol-
lowing cases:
+ Self-diagnostic failure ‘‘SELF-DIAG [PAST]’’ (previously stored
in the memory) might not be erased after repair.
+ The SRS system malfunctions intermittently.
SRS049
8. Touch ‘‘PRINT’’.
9. Compare diagnostic codes to ‘‘CONSULT DIAGNOSTIC CODE
CHART’’, page RS-33.
10. Touch ‘‘BACK’’ key of CONSULT until ‘‘SELECT SYSTEM’’
appears in order to return to User mode from Diagnosis mode,
then turn off CONSULT.
11. Turn ignition switch ‘‘OFF’’, then disconnect CONSULT and
both battery cables.
12. Repair the system as outlined by the ‘‘Repair order’’ in ‘‘CON-
SULT DIAGNOSTIC CODE CHART’’, that corresponds to the
problem code. For replacement procedure of component parts,
refer to RS-12.
13. After repairing the system, go to DIAGNOSTIC PROCEDURE
3, page RS-34 for final checking.
CONSULT can only show one seat belt pre-tensioner malfunc-
tion as self-diagnosis result at a time. Check self-diagnosis
result with CONSULT whether other malfunctions are detected
after repairing one seat belt pre-tensioner malfunction.
Repair order
Diagnostic item Explanation
‘‘Recheck SRS at each replacement.’’
NO SELF DIAGNOSTIC When malfunction is + Low battery voltage + Go to DIAGNOSTIC PROCEDURE 3 (RS-34)
FAILURE INDICATED. indicated by the ‘‘AIR (Less than 9V) after charging battery.
BAG’’ warning lamp in
+ Self-diagnostic fail- + Go to DIAGNOSTIC PROCEDURE 4 (RS-36).
User mode
ure ‘‘SELF-DIAG
[PAST]’’ (previously
stored in the
memory) might not
be erased after
repair.
+ Intermittent problem
has been detected
in the past.
+ No malfunction is detected. + Go to DIAGNOSTIC PROCEDURE 3 (RS-34).
AIRBAG MODULE + Driver’s air bag module circuit is open. 1. Visually check the wiring harness connection.
[OPEN] (including the spiral cable) 2. Replace the harness if it has visible damage.
3. Replace the spiral cable.
AIRBAG MODULE + Driver’s air bag module circuit is shorted to
4. Replace driver’s air bag module. (Before disposal
[VB-SHORT] some power supply circuit. (including the spi-
of it, it must be deployed.)
ral cable)
5. Replace the diagnosis sensor unit.
AIRBAG MODULE + Driver’s air bag module circuit is shorted to 6. Replace the harness.
[GND-SHORT] ground. (including the spiral cable)
AIRBAG MODULE + Driver’s air bag module circuits are shorted to
[SHORT] each other.
RS-33
TROUBLE DIAGNOSES — Supplemental Restraint System (SRS)
Trouble Diagnoses with CONSULT (Cont’d)
Repair order
Diagnostic item Explanation
‘‘Recheck SRS at each replacement.’’
ASSIST A/B MODULE + Front passenger air bag module circuit is 1. Visually check the wiring harness connection.
[VB-SHORT] shorted to some power supply circuit. 2. Replace the harness if it has visible damage.
3. Replace front passenger air bag module. (Before
ASSIST A/B MODULE + Front passenger air bag module circuit is
disposal of it, it must be deployed.)
[OPEN] open.
4. Replace the diagnosis sensor unit.
ASSIST A/B MODULE + Front passenger air bag module circuit is 5. Replace the harness.
[GND-SHORT] shorted to ground.
ASSIST A/B MODULE + Front passenger air bag module circuits are
[SHORT] shorted to each other.
DRIVE PRE-TENSIONER + The circuit for the driver’s pre-tensioner is 1. Visually check the wiring harness connections.
[OPEN/VB-SHORT] open or shorted to some power supply circuit. 2. Replace the harness if it has visible damage.
3. Replace the driver’s seat belt.
DRIVE PRE-TENSIONER + The circuit for the driver’s pre-tensioner is (Before disposing, it must be deactivated.)
[GND-SHORT] shorted to ground. 4. Replace the diagnosis sensor unit.
5. Replace the harness.
ASSIST + The circuit for the front passenger pre-ten- 1. Visually check the wiring harness connections.
PRE-TENSIONER sioner is open or shorted to some power sup- 2. Replace the harness if it has visible damage.
[OPEN/VB-SHORT] ply circuit. 3. Replace the front passenger seat belt.
(Before disposing, it must be deactivated.)
ASSIST + The circuit for the front passenger pre-ten-
4. Replace the diagnosis sensor unit.
PRE-TENSIONER sioner is shorted to ground.
5. Replace the harness.
[GND-SHORT]
CONTROL UNIT + Diagnosis sensor unit is malfunctioning. 1. Visually check the wiring harness connections.
2. Replace the harness if it has visible damage.
3. Replace the diagnosis sensor unit.
4. Replace the harness.
* Follow the procedures in numerical order when repairing malfunctioning parts. Confirm whether malfunction is eliminated
using the air bag warning lamp or CONSULT each time repair is finished. If malfunction is still observed, proceed to the next
step. When malfunction is eliminated, further repair work is not required.
CONSULT can only show one seat belt pre-tensioner malfunction as self-diagnosis result at a time. Check self-diagnosis
result with CONSULT whether other malfunctions are detected after repairing one seat belt pre-tensioner malfunction.
DIAGNOSTIC PROCEDURE 3
Final checking after repairing SRS by using CONSULT — Diag-
nosis mode
1. After repairing SRS, connect both battery cables.
2. Connect CONSULT to Data link connector.
3. Turn ignition switch from ‘‘OFF’’ to ‘‘ON’’.
SRS468
4. Touch ‘‘START’’.
SRS046
RS-34
TROUBLE DIAGNOSES — Supplemental Restraint System (SRS)
Trouble Diagnoses with CONSULT (Cont’d)
5. Touch ‘‘AIRBAG’’.
SRS074
SRS047
SRS049
8. Touch ‘‘ERASE’’.
NOTE:
Touch ‘‘ERASE’’ to clear the memory of the malfunction
(‘‘SELF-DIAG [PAST]’’).
If the memory of the malfunction in ‘‘SELF-DIAG [PAST]’’ is not
erased, the User mode shows the system malfunction by the
operation of the warning lamp even if the malfunction is
repaired completely.
SRS365
SRS050
RS-35
TROUBLE DIAGNOSES — Supplemental Restraint System (SRS)
Trouble Diagnoses with CONSULT (Cont’d)
10. Check that no self-diagnostic failure is detected on ‘‘SELF-
DIAG [PAST]’’.
NOTE:
Past malfunction for seat belt pre-tensioner system will not be
displayed on ‘‘SELF-DIAG [PAST]’’.
SRS062
.
GO TO DIAGNOSTIC PROCEDURE 5
(RS-36).
DIAGNOSTIC PROCEDURE 5
Inspecting SRS intermittent problem by using CONSULT —
Diagnosis mode
1. Turn ignition switch ‘‘OFF’’.
2. Connect ‘‘CONSULT’’ to Data link connector.
SRS468
SRS046
RS-36
TROUBLE DIAGNOSES — Supplemental Restraint System (SRS)
Trouble Diagnoses with CONSULT (Cont’d)
5. Touch ‘‘AIRBAG’’.
SRS074
SRS050
SRS054
SRS062
SRS055
RS-37
TROUBLE DIAGNOSES — Supplemental Restraint System (SRS)
Trouble Diagnoses with CONSULT (Cont’d)
9. Diagnostic code is displayed on ‘‘TROUBLE DIAG RECORD’’.
SRS056
RS-38
TROUBLE DIAGNOSES — Supplemental Restraint System (SRS)
No. ‘‘AIR BAG’’ warning lamp operation — Diagnosis mode — SRS condition
a through j
j b are repeated. + Diagnosis
results (pre-
viously
stored in the
memory)
might not be
erased after
repair.
1 + Intermittent
problem has
been
detected in
MRS100A the past.
Go to DIAG-
NOSTIC PRO-
CEDURE 8
(RS-42).
a through j
j b are repeated. The system
NOTE: has a problem
a — Interval I
j and needs to
b — Start signal (Start signal
j be repaired.
identifies display modes)
2
c — Interval II
j
d — Indicates
j
malfunctioning part (0.5
sec. ON and 0.5 sec. OFF
MRS099A is counted as one flash.)
RS-39
TROUBLE DIAGNOSES — Supplemental Restraint System (SRS)
Trouble Diagnoses without CONSULT (Cont’d)
AIR BAG WARNING LAMP FLASH CODE CHART
DIAGNOSTIC PROCEDURE 7
Final checking after repairing SRS by using ‘‘AIR BAG’’ warn-
ing lamp — Diagnosis mode and User mode
1. After repairing SRS connect both battery cables.
2. Open driver’s door.
3. Turn ignition switch from ‘‘OFF’’ to ‘‘ON’’.
4. ‘‘AIR BAG’’ warning lamp operates in Diagnosis mode as fol-
lows:
SRS465
RS-40
TROUBLE DIAGNOSES — Supplemental Restraint System (SRS)
Trouble Diagnoses without CONSULT (Cont’d)
No. ‘‘AIR BAG’’ warning lamp operation — Diagnosis mode — SRS condition
a through j
j b are repeated. No malfunc-
tion is
detected or
repair is com-
1 pleted.
No further
action is nec-
essary.
MRS100A
a through j
j d are repeated. The system
NOTE: has a problem
a — Interval I
j and needs to
b — Start signal (Start signal
j be repaired.
identifies display modes)
2
c — Interval II
j
d — Indicates malfunctioning
j
part (0.5 sec. ON and 0.5
sec. OFF is counted as one
MRS099A flash.)
NOTE:
When diagnosis sensor unit is replaced with new one, ‘‘AIR
BAG’’ warning lamp will operate in User mode. Checking ‘‘AIR
BAG’’ warning lamp operation in Diagnosis mode is not
required. Go to step 6.
5. If ‘‘AIR BAG’’ warning lamp operates as shown in No. 1 in chart
above, turn ignition switch ‘‘OFF’’ to reset from Diagnosis mode
to User mode and to erase the memory of the malfunction.
Then go to step 6.
If ‘‘AIR BAG’’ warning lamp operates as shown in No. 2 in chart
above, the malfunctioning part is not repaired completely, or
another malfunctioning part is detected. Go to DIAGNOSTIC
PROCEDURE 6, page RS-39, and repair malfunctioning part
completely.
6. Turn ignition switch ‘‘ON’’. ‘‘AIR BAG’’ warning lamp operates
in User mode. Compare ‘‘AIR BAG’’ warning lamp operation to
the chart below.
NOTE:
If switching Diagnosis mode to User mode is required while
malfunction is being detected, turn ignition switch from ‘‘OFF’’
to ‘‘ON’’. Then press driver’s door switch at least 5 times
within 7 seconds after turning ignition switch ‘‘ON’’. SRS is
now in User mode.
‘‘AIR BAG’’ warning lamp operation — User mode — SRS condition Reference item
No malfunction is
detected.
No further action is neces-
sary.
—
MRS095A
RS-41
TROUBLE DIAGNOSES — Supplemental Restraint System (SRS)
Trouble Diagnoses without CONSULT (Cont’d)
‘‘AIR BAG’’ warning lamp operation — User mode — SRS condition Reference item
The system has a problem Go to DIAGNOSTIC PRO-
and needs to be repaired CEDURE 2 or 6 (RS-32 or
as indicated. RS-39).
MRS096A
.
GO TO DIAGNOSTIC PROCEDURE 5
(RS-36). Further inspection cannot be per-
formed without CONSULT.
RS-42
TROUBLE DIAGNOSES — Supplemental Restraint System (SRS)
RS-43
TROUBLE DIAGNOSES — Supplemental Restraint System (SRS)
SRS263 .
Remove driver’s door switch and check No Replace driver’s door
c
continuity between driver’s door switch switch.
connector terminals V 1 and V 3 under the
following conditions.
Condition Continuity
SRS470
Yes
.
Check harness continuity between driver’s No Replace or repair harness.
c
door switch connector terminal V
3 and
body ground.
+ Does continuity exist?
Yes
.
Replace diagnosis sensor unit.
RS-44
COLLISION DIAGNOSIS
To repair the SRS for a frontal collision, perform the following steps.
When SRS (except the side air bag) is activated in a collision:
V1 Replace the diagnosis sensor unit.
V2 Remove the air bag modules.
V3 Check the SRS components using the table shown below:
+ Replace any SRS components showing visible signs of damage (dents, cracks, deformation).
V4 Install new air bag modules.
V5 Conduct self-diagnosis using CONSULT and ‘‘AIR BAG’’ warning lamp. Refer to ‘‘SRS Operation Check’’
for details (RS-30). Ensure entire SRS operates properly.
When SRS is not activated in a collision:
V1 Check the SRS components using the table shown below:
+ Replace any SRS components showing visible signs of damage (dents, cracks, deformation).
V2 Conduct self-diagnosis using CONSULT and ‘‘AIR BAG’’ warning lamp. Refer to ‘‘SRS Operation Check’’
for details (RS-30). Ensure entire SRS operates properly.
SRS inspection
Part SRS (except the SRS is NOT activated
side air bag) is acti-
vated
Air bag module REPLACE 1. Remove air bag module. Check harness cover and connectors for damage, ter-
(driver and passen- Install air bag mod- minals for deformities, and harness for binding.
ger side) ule with new bolts 2-1. Install driver air bag module into the steering wheel to check fit and alignment
coated with bonding with the wheel.
agent. 2-2. Install passenger air bag module into the instrument panel to check fit with the
instrument panel.
3. No damage found, reinstall with new bolts coated with bonding agent.
4. If damaged—REPLACE. Air bag must be deployed before discarding.
Diagnosis sensor REPLACE 1. Check case and bracket for dents, cracks or deformities.
unit Install diagnosis sen- 2. Check connectors for damage, and terminals for deformities.
sor unit with new 3. If no damage is found, reinstall with new bolts coated with bonding agent.
bolts coated with 4. If damaged—REPLACE. Install diagnosis sensor unit with new bolts coated with
bonding agent. bonding agent.
Seat belt pre-ten- REPLACE 1. Remove seat belt pre-tensioners.
sioner assembly Install seat belt pre- Check harness cover and connectors for damage, terminals for deformities, and
tensioner with new harness for binding.
bolts coated with 2. Check belts for damage and anchors for loose mounting.
bonding agent. 3. Check retractor for smooth operation.
4. If no damage is found, reinstall with new bolts coated with bonding agent.
5. If damaged—REPLACE. Install the seat belt pre-tensioners with new bolts coated
with bonding agent. Seat belt pre-tensioners must be deployed before discarding.
Steering wheel 1. Visually check steering wheel for deformities.
2. Check harness (built into steering wheel) and connectors for damage, and terminals for deformities.
3. Install air bag module to check fit or alignment with steering wheel.
4. Check steering wheel for excessive free play.
5. If no damage is found, reinstall the steering wheel.
6. If damaged—REPLACE.
Spiral cable 1. Visually check spiral cable and combination switch for damage.
2. Check connectors, flat cable and protective tape for damage.
3. Check steering wheel for noise, binding or heavy operation.
4. If no damage is found, reinstall the spiral cable.
5. If damaged—REPLACE.
Harness and Con- 1. Check connectors for poor connection, damage, and terminals for deformities.
nectors 2. Check harness for binding, chafing, cuts, or deformities.
3. If no damage is found, reinstall harness and connectors.
4. Damaged—REPLACE damaged section of harness. Do not attempt to repair, splice or modify any SRS
harness.
Instrument panel Refer to the table on the next page.
RS-45
COLLISION DIAGNOSIS
SRS472
+ Passenger air bag module brackets
SRS473
+ The portions securing the instrument panel
SRS474
2. If no damage is found, reinstall the instrument panel.
3. If damaged—REPLACE the instrument panel with bolts.
RS-46