Restraint System: Modification Notice
Restraint System: Modification Notice
RESTRAINT SYSTEM
MA
MODIFICATION NOTICE:
SECTION RS EM
LC
EC
I Side air bag has been adopted as optional equipment.
I Diagnosis sensor unit has been changed.
I Seat belt pre-tensioner with load limiter has been added (Models for Europe). FE
I Deployment procedure of seat belt pre-tensioner has been changed.
CL
CONTENTS MT
BT
HA
EL
SE
IDX
RS-1
PRECAUTION
RS-2
SEAT BELTS
LC
EC
FE
CL
MT
AT
TF
PD
FA
SRS845
RA
BR
ST
BT
HA
EL
SE
IDX
RS-3
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
NT357
NT354
NT780
KV99108200 (KV999R0020)
Deployment tool adapters for
seat belt pre-tensioner
NT721
RS-4
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Description GI
The air bag deploys if the diagnosis sensor unit activates while the ignition switch is in the “ON” or “START”
position. MA
EM
LC
EC
FE
CL
MT
SRS585-A AT
The collision modes for which supplemental restraint systems are activated are different among the SRS sys-
tems. For example, the driver air bag module and passenger air bag module are activated in a frontal colli- TF
sion but not in a side collision.
SRS configurations which are activated for some collision modes are as follows;
PD
SRS configuration Frontal collision Left side collision Right side collision
Driver air bag module q — — FA
Passenger air bag module q — —
Seat belt pre-tensioner (Driver side) q — — RA
Seat belt pre-tensioner (Passenger side) q — —
Side air bag module (LH) — q —
BR
Side air bag module (RH) — — q
ST
BT
Built-in Type Side Air Bag
Front side air bag is built-in type. HA
The front seat backs with built-in type side air bag have the labels
shown in figures at left.
EL
SE
SRS755
IDX
RS-5
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
SRS501
SRS756
RS-6
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Maintenance Items GI
CAUTION:
Do not use electrical test equipment to check SRS circuit.
1. Check operation of “AIR BAG” and “SEAT BELT” warning
MA
lamps (“SEAT BELT” warning lamp can be used for checking
seat belt pre-tensioner on models except for Europe.).
After turning ignition key to “ON” position, both warning lamps EM
illuminate. The “AIR BAG” warning lamp will go off after about
7 seconds if no malfunction is detected. The “SEAT BELT”
warning lamp will also go off after about 7 seconds after seat LC
belt has been fastened and no malfunction is detected. (When
SRS222-B
seat belt has not been fastened, the warning lamp continues to
illuminate until seat belt is fastened.) EC
If any of the following warning lamp conditions occur, immedi-
ately check the air bag or seat belt pre-tensioner system. Refer
to RS-35 for details. FE
I The “AIR BAG” or “SEAT BELT” warning lamp does not illumi-
nate when the ignition switch is turned “ON”.
I The “AIR BAG” or “SEAT BELT” (with seat belt fastened) warn- CL
ing lamp does not go off about 7 seconds after the ignition
switch is turned “ON”.
I The “AIR BAG” or “SEAT BELT” (with seat belt fastened) warn- MT
ing lamp blinks after about 7 seconds after the ignition switch
is turned “ON”.
AT
2. Visually check SRS components
(1) Diagnosis sensor unit
I Check diagnosis sensor unit and bracket for dents, cracks or TF
deformities.
I Check connectors for damage, and terminals for deformities.
PD
(2) Air bag module and steering wheel
I Remove air bag module from steering wheel, instrument panel
or seat back. Check harness cover and connectors for damage, FA
terminals for deformities, and harness for binding.
I Install driver air bag module to steering wheel to check fit or
alignment with the wheel. RA
I Check steering wheel for excessive free play.
I Install passenger air bag module to instrument panel to check
fit or alignment with the instrument panel. BR
I Install side air bag module to seat back to check fit and align-
ment with the seat.
ST
(3) Spiral cable
I Check spiral cable for dents, cracks, or deformities.
I Check connectors and protective tape for damage.
I Check steering wheel for noise, binding or heavy operation.
RS-7
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Maintenance Items (Cont’d)
(6) Satellite sensor
I Check satellite sensor (including bracket portion) for dents,
cracks or deformities.
I Check connectors for damage, and terminals for deformities.
CAUTION:
Replace previously used special bolts, ground bolt and nuts
coated with bonding agent.
RS-8
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
AT
REMOVAL OF DIAGNOSIS SENSOR UNIT
1. Disconnect driver, passenger and side air bag module connec-
tors. Also, disconnect seat belt pre-tensioner connector. TF
2. Remove console finisher, console box assembly and instru-
ment panel stay cover. Refer to “INSTRUMENT PANEL” in BT
section.
PD
3. Disconnect diagnosis sensor unit connector.
4. Remove bolt and also remove special bolts using the TAMPER FA
RESISTANT TORX (Size T50), from diagnosis sensor unit.
Then remove the diagnosis sensor unit.
SRS757 NOTE: RA
I To install, reverse the removal procedure sequence.
I After replacement, perform self-diagnosis for SRS. Refer to
“Self-diagnosis” for details (RS-35). BR
CAUTION:
I Do not use old special bolts coated with bonding agent;
replace with new coated special bolts. ST
BT
HA
EL
SE
IDX
RS-9
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Removal and Installation — Diagnosis Sensor
Unit, Seat Belt Pre-tensioner with Load Limiter
and Satellite Sensor (Cont’d)
REMOVAL OF SATELLITE SENSOR
1. Remove seat belt pre-tensioner with load limiter or seat belt
retractor. Refer to “REMOVAL OF SEAT BELT PRE-TEN-
SIONER WITH LOAD LIMITER” or “Front seat belt” in RS sec-
tion of Service Manual (Pub. No. SM7E-2Y61G0 or SM7E-
2Y61G1) for details.
2. Disconnect satellite sensor connector.
3. Remove bolt and nuts coated with bonding agent from satellite
sensor unit.
Then remove the satellite sensor.
NOTE:
I To install, reverse the removal procedure sequence.
CAUTION:
I Do not use old nuts coated with bonding agent after
removal; replace with new coated nuts.
SRS758
SRS759-A
RS-10
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Removal — Driver Air Bag Module and Spiral
Cable (Cont’d) GI
CAUTION:
I Before servicing SRS, turn the ignition switch OFF, discon-
nect both battery cables and wait at least 3 minutes. MA
I Always work from the side of air bag module.
1. Remove lower lid from steering wheel, and disconnect air bag
module connector. EM
LC
SBF811E
CL
MT
SBF812E
AT
CAUTION:
I Always place air bag module with pad side facing upward.
I Do not attempt to disassemble air bag module. TF
I The special bolts are coated with bonding agent. Do not
use old bolts after removal; replace with new ones.
I Do not insert any foreign objects (screwdriver, etc.) into air PD
bag module connector.
FA
SRS161
RA
I Replace air bag module if it has been dropped or sustained
an impact.
I Do not expose the air bag module to temperatures exceed- BR
ing 90°C (194°F).
I Do not allow oil, grease or water to come in contact with
the air bag module. ST
SBF814E BT
3. Set steering wheel in the neutral position.
4. Disconnect horn connector and remove nuts. HA
5. Remove dynamic damper. Then using steering wheel puller,
remove steering wheel. Be careful not to over-tighten puller bolt
on steering wheel. EL
CAUTION:
I Do not tap or bump the steering wheel.
6. Remove steering column cover. SE
SBF239F
IDX
RS-11
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Removal — Driver Air Bag Module and Spiral
Cable (Cont’d)
7. Remove the four screws. Then unlock the spiral cable connec-
tor and disconnect connector. The spiral cable can then be
removed.
CAUTION:
I Do not attempt to disassemble spiral cable.
I Do not apply lubricant to the spiral cable.
SRS384
SRS384
CAUTION:
I The spiral cable may snap due to steering operation if the
cable is installed in an improper position.
Also, with the steering linkage disconnected, the cable
may snap by turning the steering wheel beyond the limited
number of turns.
The spiral cable can be turned up to about 2.5 turns from
the neutral position to both the right and left.
4. Connect spiral cable connector and tighten with screws. Install
steering column cover.
SRS165
5. Install steering wheel, setting spiral cable pin guide, and pull
spiral cable through.
6. Connect horn connector and engage spiral cable with pawls in
steering wheel. Move air bag module connector away from
steering wheel lower lid opening.
7. Tighten nut.
: 29 - 39 N⋅m (3.0 - 4.0 kg-m, 22 - 29 ft-lb)
8. Install dynamic damper.
SRS231
RS-12
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Installation — Driver Air Bag Module and Spiral
Cable (Cont’d) GI
9. Position air bag module and tighten with new special bolts.
I Always service the air bag module from the side.
10. Connect air bag module connector. MA
11. Install steering switches and lids.
12. Perform self-diagnosis to ensure entire SRS operates properly.
(Use CONSULT-II or warning lamp check.) Refer to RS-35. EM
Before performing self-diagnosis, connect both battery cables.
13. Turn steering wheel to the left end and then to the right end fully
to make sure that spiral cable is set in the neutral position. LC
If air bag warning lamp blinks or stays ON (at the User
SBF812EG
mode), it shows the spiral cable may be snapped due to its
improper position. Perform self-diagnosis again (use CON- EC
SULT-II or warning lamp). If a malfunction is detected, replace
the spiral cable with a new one.
14. Perform self-diagnosis again to check that no malfunction is FE
detected.
CL
MT
AT
Removal — Side Air Bag Module
CAUTION:
I Before servicing SRS, turn the ignition switch OFF, discon- TF
nect both battery cables and wait at least 3 minutes.
I Always work from the rear of the air bag module.
1. Remove seatback board. PD
I When using a clip removal tool to remove the seatback
board, take care not to damage the air bag harness.
2. Disconnect side air bag module connector.
FA
RA
BR
ST
SRS760 BT
3. Remove the nuts securing the inner cloth with seatback frame.
Then pull up the inner cloth. HA
EL
SE
SRS761-A
IDX
RS-13
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Removal — Side Air Bag Module (Cont’d)
4. Remove screws securing seatback finisher and pull up the
seatback trim with seatback finisher.
SRS762-A
5. Remove the torx nuts coated with bonding agent from the side
air bag module.
6. Remove side air bag connector. Side air bag module can then
be removed.
SRS763
CAUTION:
I Always place the air bag module with the stud bolt side
facing down.
I Do not attempt to disassemble air bag module.
I The torx nuts are coated with bonding agent. Do not use
old nuts after removal; replace with new coated nuts.
I Do not insert any foreign objects (screwdriver, etc.) into air
bag module connector.
SRS483
SBF814E
SRS763
RS-14
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Installation — Side Air Bag Module (Cont’d)
4. Secure the inner cloth which covers the side air bag module GI
with nuts.
MA
EM
LC
SRS764-A
MT
AT
TF
PD
FA
SRS765
RA
BR
ST
BT
HA
EL
SE
IDX
RS-15
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
RS-16
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Disposal of Air Bag Module and Seat Belt
Pre-tensioner (Cont’d) GI
Deployment tool check
Press the deployment tool switch to the “ON” position. The left side MA
lamp in the tool, marked “air bag connector voltage” should illumi-
nate. If it does not illuminate, replace the tool.
EM
Air bag deployment tool lamp illumination chart
(Battery connected)
Left side lamp, green* Right side lamp, green*
LC
SBF266H Switch operation “AIR BAG CONNECTOR “DEPLOYMENT TOOL
VOLTAGE” POWER”
EC
OFF OFF ON
ON ON ON
FE
*: If this lamp glows red, the tool is connected to the battery incorrectly.
Reverse the connections and make sure the lamp glows green.
CL
MT
AT
Deployment of side air bag module (outside of vehicle)
1. Make 6.5 mm (0.256 in) diameter holes in air bag module
bracket [SST: KV99105300] at the position shown in figure at TF
left.
PD
FA
SRS490
RA
2. Firmly secure air bag module bracket [SST: KV99105300] in a
vise.
3. Insert the stud bolts of side air bag module into the two holes BR
in air bag module bracket (held in vise) and fix them with two
M6 nuts.
CAUTION: ST
Side air bag module should be secured to air bag module
bracket [SST: KV99105300] in a vise with metal portion facing
down.
SRS491 BT
4. Connect deployment tool adapter [SST: KV99108300] to
deployment tool [SST: KV99106400] connector and connector HA
on air bag module.
EL
SE
SRS492
IDX
RS-17
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Disposal of Air Bag Module and Seat Belt
Pre-tensioner (Cont’d)
5. Connect red clip of deployment tool to battery positive terminal
and black clip to negative terminal.
6. The lamp on the right side of the tool, marked “deployment tool
power”, should glow green, not red.
7. Press the button on the deployment tool. The left side lamp on
the tool, marked “air bag connector voltage”, will illuminate and
the air bag module will deploy.
CAUTION:
When deploying the air bag module, stand at least 5 m (16 ft)
away from the air bag module.
SRS020-A
SRS662
SRS663-B
RS-18
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
Disposal of Air Bag Module and Seat Belt
Pre-tensioner (Cont’d) GI
DEPLOYMENT OF AIR BAG MODULE AND SEAT BELT
PRE-TENSIONER WHILE MOUNTED IN VEHICLE MA
When disposing of a vehicle, deploy air bag modules and seat belt
pre-tensioners while they are mounted in vehicle.
CAUTION: EM
When deploying air bag module or seat belt pre-tensioner,
ensure vehicle is empty.
1. Disconnect both the vehicle battery cables and wait 3 minutes. LC
2. Disconnect air bag modules and seat belt pre-tensioners con-
SRS006 nector.
3. Connect deployment tool [SST: KV99106400] to air bag mod- EC
ule or seat belt pre-tensioner.
For front passenger air bag module and side air bag module,
attach deployment tool adapter [SST: KV99108300] to the tool FE
connector. For seat belt pre-tensioner, attach deployment tool
adapter [SST: KV99108200 (KV999R0020)] to the tool connec-
tor. CL
4. Connect red clip of deployment tool to battery positive terminal
and black clip to negative terminal.
5. The lamp on the right side of the tool, marked “deployment tool MT
power”, should glow green, not red.
6. Press the button on the deployment tool. The left side lamp on
the tool, marked “air bag connector voltage”, will illuminate and AT
the air bag module or seat belt pre-tensioner will deploy.
CAUTION:
Activate only one air bag module or seat belt pre-tensioner at TF
a time.
PD
FA
RA
DISPOSING OF AIR BAG MODULE AND SEAT BELT
PRE-TENSIONER
BR
Deployed air bag modules and seat belt pre-tensioners are very
hot. Before disposing of air bag module, and seat belt pre-
tensioner, wait at least 30 minutes, and 10 minutes, respectively. ST
Seal them in a plastic bag before disposal.
CAUTION:
I Never apply water to a deployed air bag module and seat
belt pre-tensioner.
I Be sure to wear gloves when handling a deployed air bag
SBF276H module and seat belt pre-tensioner. BT
I No poisonous gas is produced upon air bag module
deployment. However, be careful not to inhale gas since it
irritates throat and can cause choking. HA
I Do not attempt to disassemble air bag module and seat
belt pre-tensioner.
I Air bag module and seat belt pre-tensioner can not be re- EL
used.
I Wash your hands clean after finishing work.
SE
IDX
RS-19
TROUBLE DIAGNOSES — Supplemental Restraint System (SRS)
DIAGNOSIS FUNCTION
The SRS self-diagnosis results can be read by using “AIR BAG” warning lamp, “SEAT BELT” warning lamp
(Models except for Europe) and/or CONSULT-II. The reading of these results is accomplished using one of
two modes — “User mode” and “Diagnosis mode”.
The User mode is exclusively prepared for the customer (driver). This mode warns the driver of a system
malfunction through the operation of the “AIR BAG” warning lamp and/or “SEAT BELT” warning lamp (Mod-
els except for Europe).
The Diagnosis mode allows the technician to locate and inspect the malfunctioning part.
The mode applications for the “AIR BAG” warning lamp, “SEAT BELT” warning lamp (Models except for
Europe) and CONSULT-II are as follows:
RS-20
TROUBLE DIAGNOSES — Supplemental Restraint System (SRS)
Trouble Diagnoses Introduction (Cont’d)
HOW TO CHANGE SELF-DIAGNOSIS MODE GI
With CONSULT-II
MA
From User mode to Diagnosis mode
After selecting AIR BAG on the “SELECT SYSTEM” screen, User mode automatically changes to Diagnosis
mode. EM
LC
EC
FE
SRS769 CL
From Diagnosis mode to User mode
To return to User mode from Diagnosis mode, touch “BACK” key of CONSULT-II until “SELECT SYSTEM” MT
appears, Diagnosis mode automatically changes to User mode.
AT
TF
PD
FA
SRS770
Without CONSULT-II RA
SRS168
BT
From Diagnosis mode to User mode
After a malfunction is repaired, switch the ignition “OFF” for at least 1 second, then back “ON”. Diagnosis mode HA
returns to User mode. If switching from Diagnosis mode to User mode is required while malfunction is being
detected, switch the ignition “OFF”, then back “ON” and press the driver’s door switch at least 5 times within
7 seconds. EL
SE
IDX
RS-21
TROUBLE DIAGNOSES — Supplemental Restraint System (SRS)
Trouble Diagnoses Introduction (Cont’d)
HOW TO ERASE SELF-DIAGNOSIS RESULTS
With CONSULT-II
I “SELF-DIAG [CURRENT]”
A current Self-diagnosis result is displayed on the CONSULT-II screen in real time. After the malfunction
is repaired completely, no malfunction is detected on “SELF-DIAG [CURRENT]”.
I “SELF-DIAG [PAST]”
Return to the “SELF-DIAG [CURRENT]” CONSULT-II screen
by pushing “BACK” key of CONSULT-II and select “SELF-DIAG
[CURRENT]” in “SELECT DIAG MODE”. Touch “ERASE” in
“SELF-DIAG [CURRENT]” mode.
NOTE:
If the memory of the malfunction in “SELF-DIAG [PAST]” is not
erased, the User mode shows the system malfunction by the
operation of the warning lamp even if the malfunction is
repaired completely.
SRS701
Without CONSULT-II
After a malfunction is repaired, return Diagnosis mode to User mode by switching the ignition “OFF” for at least
1 second, then back “ON”. At that time, the self-diagnostic result is cleared.
PRELIMINARY CHECK
Check that the following parts are in good order.
I Battery [Refer to EL section (“BATTERY”) of Service Manual.]
I Fuse [Refer to EL section (“Fuse”, “POWER SUPPLY ROUTING”) of Service Manual.]
I System component-to-harness connections
RS-22
TROUBLE DIAGNOSES — Supplemental Restraint System (SRS)
How to Perform Trouble Diagnoses for Quick
and Accurate Repair (Cont’d) GI
WORK FLOW
ACTION ITEM REFERENCE ITEM MA
Check in EM
H LC
Listen to customer complaints and requests.
EC
H
Perform preliminary check. F Preliminary check (RS-22)
FE
H
Check for any Service Bulletin.
CL
H
MT
Check air bag system operation by using “AIR BAG” warning lamp DIAGNOSTIC PROCEDURE 1
F
and/or “SEAT BELT” warning lamp (“SEAT BELT” warning lamp can (RS-35)
be used for checking seat belt pre-tensioner on models except for
AT
Europe.). — User mode
Check seat belt pre-tensioner system operation by using a bulb (Mod-
els for Europe).
TF
H
PD
Inspect malfunctioning part. — Diagnosis mode DIAGNOSTIC PROCEDURE 2:
E F
Using CONSULT-II (RS-38)
Perform self-diagnosis using CONSULT-II. DIAGNOSTIC PROCEDURE 6:
FA
----------------------------------------------------------------------------------------------------------------- OR ----------------------------------------------------------------------------------------------------------------- Using “AIR BAG” warning lamp
Perform self-diagnosis using “AIR BAG” warning lamp. (RS-48)
RA
H
BR
Repair/Replace
H
ST
NG Final check — Diagnosis mode and User mode DIAGNOSTIC PROCEDURE 3:
F
Using CONSULT-II (RS-42)
OK
DIAGNOSTIC PROCEDURE 7:
Using “AIR BAG” warning lamp
(RS-52) BT
H
Check out HA
EL
SE
IDX
RS-23
TROUBLE DIAGNOSES — Supplemental Restraint System (SRS)
Schematic
TRS005M
RS-24
TROUBLE DIAGNOSES — Supplemental Restraint System (SRS)
MA
EM
LC
EC
FE
CL
MT
AT
TF
PD
FA
RA
BR
ST
BT
HA
EL
SE
IDX
TRS006M
RS-25
TROUBLE DIAGNOSES — Supplemental Restraint System (SRS)
Wiring Diagram — SRS —/LHD Models (Cont’d)
TRS007M
RS-26
TROUBLE DIAGNOSES — Supplemental Restraint System (SRS)
Wiring Diagram — SRS —/LHD Models (Cont’d)
WITH CONSULT (For the Middle East without ZD engine and China) GI
MA
EM
LC
EC
FE
CL
MT
AT
TF
PD
FA
RA
BR
ST
BT
HA
EL
SE
IDX
TRS008M
RS-27
TROUBLE DIAGNOSES — Supplemental Restraint System (SRS)
Wiring Diagram — SRS —/LHD Models (Cont’d)
WITH CONSULT-II (Except for China and for the Middle East with TB and TD engines)
TRS009M
RS-28
TROUBLE DIAGNOSES — Supplemental Restraint System (SRS)
Wiring Diagram — SRS —/LHD Models (Cont’d)
GI
MA
EM
LC
EC
FE
CL
MT
AT
TF
PD
FA
RA
BR
ST
BT
HA
EL
SE
IDX
TRS010M
RS-29
TROUBLE DIAGNOSES — Supplemental Restraint System (SRS)
TRS011M
RS-30
TROUBLE DIAGNOSES — Supplemental Restraint System (SRS)
Wiring Diagram — SRS —/RHD Models (Cont’d)
GI
MA
EM
LC
EC
FE
CL
MT
AT
TF
PD
FA
RA
BR
ST
BT
HA
EL
SE
IDX
TRS012M
RS-31
TROUBLE DIAGNOSES — Supplemental Restraint System (SRS)
Wiring Diagram — SRS —/RHD Models (Cont’d)
WITH CONSULT (For Australia with TD engine)
TRS013M
RS-32
TROUBLE DIAGNOSES — Supplemental Restraint System (SRS)
Wiring Diagram — SRS —/RHD Models (Cont’d)
WITH CONSULT-II (Except for Australia with TD engine) GI
MA
EM
LC
EC
FE
CL
MT
AT
TF
PD
FA
RA
BR
ST
BT
HA
EL
SE
IDX
TRS014M
RS-33
TROUBLE DIAGNOSES — Supplemental Restraint System (SRS)
Wiring Diagram — SRS —/RHD Models (Cont’d)
TRS015M
RS-34
TROUBLE DIAGNOSES — Supplemental Restraint System (SRS)
Self-diagnosis GI
DIAGNOSTIC PROCEDURE 1 ( without CONSULT-
II) MA
Checking SRS operation by using “AIR BAG” warning lamp —
User mode
1. After turning ignition switch from “OFF” to “ON”, “AIR BAG” EM
warning lamp operates.
2. Compare “AIR BAG” warning lamp operation to the chart below.
LC
SRS465
EC
“AIR BAG” warning lamp operation — User mode — SRS condition Reference item
FE
No malfunction is
detected.
No further action is neces-
sary. CL
—
MT
MRS095A
PD
MRS096A
RA
Air bag fuse, diagnosis Go to DIAGNOSTIC PRO-
sensor unit or harness is CEDURE 9 (RS-54).
malfunctioning and needs
to be repaired.
BR
MRS097A
HA
NOTE:
If “AIR BAG” warning lamp operates differently from the
operations shown above, refer to “AIR BAG” warning lamp EL
operation — Diagnosis mode —, DIAGNOSTIC PROCEDURE 6
(step 4), RS-48.
SE
IDX
RS-35
TROUBLE DIAGNOSES — Supplemental Restraint System (SRS)
Self-diagnosis (Cont’d)
Checking seat belt pre-tensioner operation by using “SEAT
BELT” warning lamp — User mode (Models except for Europe)
1. After turning ignition switch from “OFF” to “ON”, “SEAT BELT”
warning lamp operates.
2. Compare “SEAT BELT” warning lamp operation to the chart
below.
SRS467
MRS095A
—
I When driver’s seat belt has not been fastened.
SRS086
I After driver’s seat belt has been fastened. I Seat belt pre-tensioner I If CONSULT-II is
circuit is opened, or available, go to DIAG-
I Seat belt pre-tensioner NOSTIC PROCEDURE
power supply or ground 2 (RS-38).
circuit is shorted. I If CONSULT-II is not
available, repair the sys-
tem as follows.*
1. Visually check the wir-
ing harness connec-
MRS096A tions.
2. Replace the harness if
I When driver’s seat belt has not been fastened. (For the Middle East) it has visible damage.
3. Replace driver’s and
front passenger seat
belt assemblies.
(Before disposing, they
must be deactivated.)
4. Replace diagnosis sen-
sor unit.
5. Replace the related
harness.
SRS344
I When driver’s seat belt has not been fastened. (Except for the Middle
East)
SRS603
RS-36
TROUBLE DIAGNOSES — Supplemental Restraint System (SRS)
Self-diagnosis (Cont’d)
“SEAT BELT” warning lamp operation SRS condition Reference item
GI
I When driver’s seat belt is fastened. Seat belt pre-tensioner Go to COLLISION DIAG-
(and air bag) is deployed. NOSIS (RS-58). MA
Seat belt buckle switch, Go to DIAGNOSTIC PRO-
harness, combination CEDURE 12 (RS-56).
meter assembly, diagnosis EM
sensor unit are malfunc-
tioning and need to be
repaired. LC
MRS097A
No malfunction is detected. BR
No further action is necessary.
—
ST
MRS095A
RS-37
TROUBLE DIAGNOSES — Supplemental Restraint System (SRS)
Self-diagnosis (Cont’d)
Lighting condition of the bulb SRS condition Reference item
MRS097A
* Follow the procedures in numerical order when repairing malfunctioning parts. Confirm whether malfunction is eliminated
using a bulb or CONSULT-II each time repair is finished. If malfunction is still observed, proceed to the next step. When
malfunction is eliminated, further repair work is not required.
SRS468-A
SRS695
SRS771
RS-38
TROUBLE DIAGNOSES — Supplemental Restraint System (SRS)
Self-diagnosis (Cont’d)
6. Touch “SELF-DIAG [CURRENT]”. GI
MA
EM
LC
SRS697
FE
CL
MT
SRS772
AT
If no malfunction is detected on “SELF-DIAG [CURRENT]” even
though malfunction is detected by the “AIR BAG” warning lamp, go
to DIAGNOSTIC PROCEDURE 4, page RS-44 to diagnose the TF
following cases:
I Self-diagnostic result “SELF-DIAG [PAST] (previously stored in
the memory) might not be erased after repair. PD
I The SRS system malfunctions intermittently.
FA
SRS701
RA
8. Touch “PRINT”.
9. Compare diagnostic codes to the CONSULT-II DIAGNOSTIC
CODE CHART, page RS-40. BR
10. Touch “BACK” key of CONSULT-II until SELECT SYSTEM
appears in order to return to User mode from Diagnosis mode.
11. Turn ignition switch “OFF”, then turn of and disconnect CON- ST
SULT-II and both battery cables.
12. Repair the system as outlined by the “Repair order” in CON-
SULT-II DIAGNOSTIC CODE CHART, that corresponds to the
self-diagnostic result. For replacement procedure of component
parts, refer to RS-9 and “Removal and Installation” in RS sec-
tion of Service Manual (Pub. No. SM7E-2Y61G0 or SM7E- BT
2Y61G1).
13. After repairing the system, go to DIAGNOSTIC PROCEDURE
3 for final checking, page RS-42.
HA
EL
SE
IDX
RS-39
TROUBLE DIAGNOSES — Supplemental Restraint System (SRS)
Self-diagnosis (Cont’d)
CONSULT-II DIAGNOSTIC CODE CHART (“SELF-DIAG [CURRENT]”)
Repair order
Diagnostic item Explanation Recheck SRS at each
replacement.
NO DTC IS DETECTED When malfunction is indicated I Self-diagnostic result “SELF- I Go to DIAGNOSTIC PROCE-
by the “AIR BAG” warning lamp DIAG [PAST]” (previously DURE 4 (RS-44).
in User mode stored in the memory) might
not be erased after repair.
I Intemittent malfunction has
been detected in the past.
I No malfunction is detected. I Go to DIAGNOSTIC PROCE-
DURE 3 (RS-42).
AIRBAG MODULE I Driver’s air bag module circuit is open. (including the spiral cable) 1. Visually check the wiring har-
[OPEN] ness connection.
2. Replace the harness if it has
AIRBAG MODULE I Driver’s air bag module circuit is shorted to some power supply visible damage.
[VB-SHORT] circuit. (including the spiral cable) 3. Replace the spiral cable.
4. Replace driver’s air bag mod-
AIRBAG MODULE I Driver’s air bag module circuit is shorted to ground. (including the ule.
[GND-SHORT] spiral cable) (Before disposal of it, it must
be deployed.)
AIRBAG MODULE I Driver’s air bag module circuits are shorted to each other. 5. Replace the diagnosis sensor
[SHORT] unit.
6. Replace the related harness.
ASSIST A/B MODULE I Front passenger air bag module circuit is shorted to some power 1. Visually check the wiring har-
[VB-SHORT] supply circuit. ness connection.
2. Replace the harness if it has
ASSIST A/B MODULE I Front passenger air bag module circuit is open. visible damage.
[OPEN] 3. Replace front passenger air
bag module.
ASSIST A/B MODULE I Front passenger air bag module circuit is shorted to ground. (Before disposal of it, it must
[GND-SHORT] be deployed.)
4. Replace the diagnosis sensor
ASSIST A/B MODULE I Front passenger air bag module circuits are shorted to each unit.
[SHORT] other. 5. Replace the related harness.
SIDE MODULE LH I Side air bag module (LH) circuit is open. 1. Visually check the wiring har-
[OPEN] ness connection.
2. Replace the harness if it has
SIDE MODULE LH I Side air bag module (LH) circuit is shorted to some power supply visible damage.
[VB-SHORT] circuits. 3. Replace side air bag module
(LH).
SIDE MODULE LH I Side air bag module (LH) circuit is shorted to ground. (Before disposal, it must be
[GND-SHORT] deployed.)
4. Replace the diagnosis sensor
SIDE MODULE LH I Side air bag module (LH) circuits are shorted to each other. unit.
[SHORT] 5. Replace the related harness.
SIDE MODULE RH I Side air bag module (RH) circuit is open. 1. Visually check the wiring har-
[OPEN] ness connection.
2. Replace the harness if it has
SIDE MODULE RH I Side air bag module (RH) circuit is shorted to some power supply visible damage.
[VB-SHORT] circuits. 3. Replace side air bag module
(RH).
SIDE MODULE RH I Side air bag module (RH) circuit is shorted to ground. (Before disposal, it must be
[GND-SHORT] deployed.)
4. Replace the diagnosis sensor
SIDE MODULE RH I Side air bag module (RH) circuits are shorted to each other. unit.
[SHORT] 5. Replace the related harness.
RS-40
TROUBLE DIAGNOSES — Supplemental Restraint System (SRS)
Self-diagnosis (Cont’d)
Repair order
GI
Diagnostic item Explanation Recheck SRS at each
replacement.
MA
SATELLITE SENS LH I Satellite sensor (LH) 1. Visually check the wiring har-
[UNIT FAIL] ness connection.
SATELLITE SENS LH 2. Replace the harness if it has
[COMM FAIL] visible damage. EM
3. Replace the satellite sensor
(LH).
4. Replace the diagnosis sensor LC
unit.
5. Replace the related harness.
SATELLITE SENS RH I Satellite sensor (RH) 1. Visually check the wiring har- EC
[UNIT FAIL] ness connection.
SATELLITE SENS RH 2. Replace the harness if it has
[COMM FAIL] visible damage. FE
3. Replace the satellite sensor
(RH).
4. Replace the diagnosis sensor
unit.
CL
5. Replace the related harness.
PRE-TEN FRONT LH I The circuit for front LH pre-tensioner is open or shorted to some 1. Visually check the wiring har- MT
[OPEN/VB-SHORT] power supply circuit. ness connections.
2. Replace the harness if it has
visible damage.
3. Replace front LH seat belt. AT
PRE-TEN FRONT LH I The circuit for front LH pre-tensioner is shorted to ground. (Before disposing, it must be
[GND-SHORT] deactivated.)
4. Replace the diagnosis sensor TF
unit.
5. Replace the related harness.
PRE-TEN FRONT RH I The circuit for front RH pre-tensioner is open or shorted to some 1. Visually check the wiring har- PD
[OPEN/VB-SHORT] power supply circuit. ness connections.
2. Replace the harness if it has
visible damage. FA
3. Replace front RH seat belt.
PRE-TEN FRONT RH I The circuit for front RH pre-tensioner is shorted to ground. (Before disposing, it must be
[GND-SHORT] deactivated.)
4. Replace the diagnosis sensor RA
unit.
5. Replace the related harness.
CONTROL UNIT I Low battery voltage (Less than 9V) I Go to DIAGNOSTIC PROCE-
BR
DURE 3 (RS-42) after charg-
ing battery.
ST
I Diagnosis sensor unit is malfunctioning. 1. Visually check the wiring har-
ness connections.
2. Replace the harness if it has
visible damage.
3. Replace the diagnosis sensor
unit.
4. Replace the air bag harness. BT
* Follow the procedures in numerical order when repairing malfunctioning parts. Confirm whether malfunction is eliminated
using the air bag warning lamp or CONSULT-II each time repair is finished. If malfunction is still observed, proceed to the
next step. When malfunction is eliminated, further repair work is not required. HA
EL
SE
IDX
RS-41
TROUBLE DIAGNOSES — Supplemental Restraint System (SRS)
Self-diagnosis (Cont’d)
DIAGNOSTIC PROCEDURE 3 ( with CONSULT-II)
Final checking after repairing SRS by using CONSULT-II —
Diagnosis mode
1. After repairing SRS, connect both battery cables.
2. Connect CONSULT-II to Data link connector.
3. Turn ignition switch from “OFF” to “ON”.
SRS468-A
4. Touch “START”.
SRS695
SRS771
SRS697
RS-42
TROUBLE DIAGNOSES — Supplemental Restraint System (SRS)
Self-diagnosis (Cont’d)
8. Touch “ERASE”. GI
NOTE:
Touch “ERASE” to clear the memory of the malfunction
(“SELF-DIAG [PAST]”). MA
If the memory of the malfunction is “SELF-DIAG [PAST]” is not
erased, the User mode shows the system malfunction by the
operation of the warning lamp even if the malfunction is EM
repaired completely.
LC
SRS773
CL
MT
SRS697
AT
10. Check that no malfunction is detected on “SELF-DIAG [PAST]”.
NOTE:
Past malfunction for seat belt pre-tensioner system will not be TF
displayed on “SELF-DIAG [PAST]”.
PD
FA
SRS702
RA
11. Touch “BACK” key of CONSULT-II until SELECT SYSTEM
appears.
12. Turn ignition switch “OFF”, then turn off and disconnect CON- BR
SULT-II.
13. Go to DIAGNOSTIC PROCEDURE 1, page RS-35 to check-
SRS operation by using “AIR BAG” warning lamp with User ST
mode.
BT
HA
EL
SE
IDX
RS-43
TROUBLE DIAGNOSES — Supplemental Restraint System (SRS)
Self-diagnosis (Cont’d)
DIAGNOSTIC PROCEDURE 4 (Continued from
DIAGNOSTIC PROCEDURE 2)
Inspecting SRS malfunctioning record
No
Is it the first time for maintenance of E “SELF-DIAG [PAST]”
SRS? (which was previously
entered) is still retained in
Yes memory.
Go to DIAGNOSTIC PRO-
CEDURE 3 (RS-42).
H
Go to DIAGNOSTIC PROCEDURE 5
(RS-44).
SRS468-A
SRS695
SRS771
RS-44
TROUBLE DIAGNOSES — Supplemental Restraint System (SRS)
Self-diagnosis (Cont’d)
6. Touch “SELF-DIAG [PAST]”. GI
MA
EM
LC
SRS697
CL
MT
SRS700
AT
If no malfunction is detected on “SELF-DIAG [PAST]”, touch
“BACK” and go back to “SELECT DIAG MODE”.
NOTE: TF
Past malfunction for seat belt pre-tensioner system will not be
displayed on “SELF-DIAG [PAST]”.
PD
FA
SRS702
RA
8. Touch “TROUBLE DIAG RECORD”.
NOTE:
With “TROUBLE DIAG RECORD”, diagnosis results previously BR
erased by a reset operation can be displayed.
ST
SRS697 BT
9. Diagnostic code is displayed on “TROUBLE DIAG RECORD”.
HA
EL
SE
SRS704
IDX
RS-45
TROUBLE DIAGNOSES — Supplemental Restraint System (SRS)
Self-diagnosis (Cont’d)
10. Touch “PRINT”.
11. Compare diagnostic codes to the INTERMITTENT MALFUNC-
TION DIAGNOSTIC CODE CHART, page RS-47.
12. Touch “BACK” key of CONSULT-II until SELECT SYSTEM
appears.
13. Turn ignition switch “OFF”, then turn off and disconnect CON-
SULT-II and both battery cables.
14. Repair the system as outlined by the “Repair order” in INTER-
MITTENT MALFUNCTION DIAGNOSTIC CODE CHART, that
corresponds to the self-diagnosis result. For replacement pro-
cedure of component parts, refer to RS-9 and “Removal and
Installation” in RS section of Service Manual (Pub. No. SM7E-
2Y61G0 or SM7E-2Y61G1).
15. Go to DIAGNOSTIC PROCEDURE 3, page RS-42.
RS-46
TROUBLE DIAGNOSES — Supplemental Restraint System (SRS)
Self-diagnosis (Cont’d)
INTERMITTENT MALFUNCTION DIAGNOSTIC CODE CHART (“SELF-DIAG [PAST]” or GI
“TROUBLE DIAG RECORD”)
Diagnostic item Explanation Repair order MA
NO DTC IS DETECTED I No malfunction is detected. I Go to DIAGNOSTIC PROCEDURE 3 (RS-42).
AIRBAG MODULE I Driver’s air bag module circuit is open. 1. Visually check the wiring harness connection. EM
[OPEN] (including the spiral cable) 2. Replace the harness if it has visible damage.
3. If the harness check is OK, replace the spiral
AIRBAG MODULE I Driver’s air bag module circuit is shorted to cable, diagnosis sensor unit and driver air
[VB-SHORT] some power supply circuit. (including the spi- bag module. (Before disposing the driver air LC
ral cable) bag module, it must be deployed.)
AIRBAG MODULE I Driver’s air bag module circuit is shorted to
[GND-SHORT] ground. (including the spiral cable) EC
AIRBAG MODULE I Driver’s air bag module circuits are shorted to
[SHORT] each other.
ASSIST A/B MODULE I Front passenger air bag module circuit is 1. Visually check the wiring harness connection. FE
[VB-SHORT] shorted to some power supply circuit. 2. Replace the harness if it has visible damage.
3. If the harness check is OK, replace the diag-
ASSIST A/B MODULE I Front passenger air bag module circuit is nosis sensor unit and passenger air bag
[OPEN] open. module. (Before disposing the passenger air CL
bag module, it must be deployed.)
ASSIST A/B MODULE I Front passenger air bag module circuit is
[GND-SHORT] shorted to ground.
MT
ASSIST A/B MODULE I Front passenger air bag module circuits are
[SHORT] shorted to each other.
SIDE MODULE LH I Side air bag module (LH) circuit is open. 1. Visually check the wiring harness connection. AT
[OPEN] 2. Replace the harness if it has visible damage.
3. If the harness check is OK, replace the diag-
SIDE MODULE LH I Side air bag module (LH) circuit is shorted to nosis sensor unit and front side air bag mod-
[VB-SHORT] some power supply circuits. ule (LH). (Before disposing the front side air TF
bag module (LH), it must be deployed.)
SIDE MODULE LH I Side air bag module (LH) circuit is shorted to
[GND-SHORT] ground.
SIDE MODULE LH I Side air bag module (LH) circuits are shorted
PD
[SHORT] to each other.
SIDE MODULE RH I Side air bag module (RH) circuit is open. 1. Visually check the wiring harness connection.
[OPEN] 2. Replace the harness if it has visible damage. FA
3. If the harness check is OK, replace the diag-
SIDE MODULE RH I Side air bag module (RH) circuit is shorted to nosis sensor unit and front side air bag mod-
[VB-SHORT] some power supply circuits. ule (RH). (Before disposing the front side air
bag module (RH), it must be deployed.) RA
SIDE MODULE RH I Side air bag module (RH) circuit is shorted to
[GND-SHORT] ground.
SIDE MODULE RH I Side air bag module (RH) circuits are shorted BR
[SHORT] to each other.
SATELLITE SENS LH I Satellite sensor (LH) 1. Visually check the wiring harness connection.
[UNIT FAIL] 2. Replace the harness if it has visible damage. ST
SATELLITE SENS LH 3. If the harness check is OK, replace the diag-
[COMM FAIL] nosis sensor unit and satellite sensor (LH).
SATELLITE SENS RH I Satellite sensor (RH) 1. Visually check the wiring harness connection.
[UNIT FAIL] 2. Replace the harness if it has visible damage.
SATELLITE SENS RH 3. If the harness check is OK, replace the diag-
[COMM FAIL] nosis sensor unit and satellite sensor (RH).
CONTROL UNIT I Diagnosis sensor unit is malfunctioning. 1. Visually check the wiring harness connection.
BT
2. Replace the harness if it has visible damage.
3. If the harness check is OK, replace the diag-
nosis sensor unit. HA
* Follow the procedures in numerical order when repairing malfunctioning parts, then make the final system check.
EL
SE
IDX
RS-47
TROUBLE DIAGNOSES — Supplemental Restraint System (SRS)
Self-diagnosis (Cont’d)
DIAGNOSTIC PROCEDURE 6 ( without CONSULT-
II)
Inspecting SRS malfunctioning parts by using “AIR BAG”
warning lamp — Diagnosis mode
NOTE:
SRS will not enter Diagnosis mode if no malfunction is
detected in User mode.
1. Open driver’s door.
2. Turn ignition switch from “OFF” to “ON”.
3. Press driver’s door switch at least 5 times within 7 seconds
SRS465 after turning ignition switch “ON”.
SRS is now in Diagnosis mode.
4. “AIR BAG” warning lamp operates in Diagnosis mode as fol-
lows:
NOTE:
If SRS does not enter Diagnosis mode even though malfunc-
tion is detected in User mode, go to DIAGNOSTIC PROCE-
DURE 11, page RS-55.
No. “AIR BAG” warning lamp flash pattern — Diagnosis mode — SRS condition
a through q
q b are repeated. I Diagnosis
results (previ-
ously stored
in the
memory)
might not be
erased after
repair.
1 I Intermittent
malfunction
has been
detected in
the past.
SRS333 Go to DIAG-
NOSTIC PRO-
CEDURE 8 (RS-
54).
a through q
q d are repeated. The system is
q
b — Driver and passenger air bag malfunctioning
marker (For identifying driver and needs to be
and/or passenger air bag mal- repaired.
functioning)
q
d — Indicates malfunctioning part.
2 The number of flash varies with
malfunctioning part (0.5 sec. ON
and 0.5 sec. OFF is counted as
one flash.)
SRS341
a through q
q f are repeated.
q
b, qc, q
d — Side air bag marker (For
identifying side air bag
malfunctioning)
q
f — Indicates malfunctioning part.
The number of flash varies with
3 malfunctioning part (0.5 sec. ON
and 0.5 sec. OFF is counted as
one flash.)
SRS342-A
RS-48
TROUBLE DIAGNOSES — Supplemental Restraint System (SRS)
Self-diagnosis (Cont’d)
5. Malfunctioning part is indicated by the number of flashes (part GI
qd or q f ). Compare the number of flashes to AIR BAG WARN-
ING LAMP FLASH CODE CHART, page RS-49, and locate
malfunctioning part. MA
6. Turn ignition switch “OFF”, and disconnect both battery cables.
7. Repair the system as outlined by the “Repair order” in AIR BAG
WARNING LAMP FLASH CODE CHART that corresponds to EM
the flash code. For replacement procedure of component parts,
refer to RS-9 and “Removal and Installation” in RS section of
Service Manual (Pub. No. SM7E-2Y61G0). LC
8. After repairing the system, go to DIAGNOSTIC PROCEDURE
7, page RS-52.
EC
AIR BAG WARNING LAMP FLASH CODE CHART (DIAGNOSIS MODE)
FE
Flash pattern
a through q
q b are repeated.
CL
I Diagnosis results
(previously stored in
the memory) might
MT
not be erased after
repair.
I Intermittent malfunc-
AT
tion has been
detected in the past.
SRS333 TF
Repair order
I Go to DIAGNOSTIC PROCEDURE 8 (RS-54). PD
Flash pattern
q
a through qd are repeated. FA
q
d — Two flashes indicate
malfunctioning driver’s
air bag module circuit. RA
BR
The driver’s air bag
module circuit is mal-
functioning.
SRS334
ST
(qd : 2 flashes)
Repair order (“Recheck SRS at each replacement.”)
1. Visually check the wiring harness connection.
2. Replace the harness if it has visible damage.
3. Replace the spiral cable.
4. Replace driver’s air bag module.
BT
(Before disposal, it must be deployed.)
5. Replace the diagnosis sensor unit.
6. Replace the related harness.
HA
EL
SE
IDX
RS-49
TROUBLE DIAGNOSES — Supplemental Restraint System (SRS)
Self-diagnosis (Cont’d)
Flash pattern
q
a through qd are repeated.
q
d — Seven flashes indicate
malfunctioning diagno-
sis sensor unit.
SRS335
RS-50
TROUBLE DIAGNOSES — Supplemental Restraint System (SRS)
Self-diagnosis (Cont’d)
Flash pattern
GI
q
a through qf are repeated.
q
f — Two flashes indicate MA
malfunctioning side air
bag module (LH) circuit.
EM
The front side air bag
module (LH) circuit is LC
malfunctioning.
SRS337
f : 2 flashes)
(q
EC
Repair order (“Recheck SRS at each replacement.”)
1. Visually check the wiring harness connection.
2. Replace the harness if it has visible damage. FE
3. Replace side air bag module (LH).
(Before disposal, it must be deployed.)
4. Replace the diagnosis sensor unit. CL
5. Replace the related harness.
Flash pattern
MT
q
a through qf are repeated.
q
f — Three flashes indicate
malfunctioning satellite AT
sensor (RH) circuit.
TF
The satellite sensor
(RH) is malfunctioning.
(qf : 3 flashes)
PD
SRS340
RS-51
TROUBLE DIAGNOSES — Supplemental Restraint System (SRS)
Self-diagnosis (Cont’d)
DIAGNOSTIC PROCEDURE 7 ( without CONSULT-
II)
Final checking after repairing SRS by using “AIR BAG” warn-
ing lamp — Diagnosis mode and User mode
1. After repairing SRS connect both battery cables.
2. Open driver’s door.
3. Turn ignition switch from “OFF” to “ON”.
4. “AIR BAG” warning lamp operates in Diagnosis mode as fol-
lows:
SRS465
No. “AIR BAG” warning lamp flash pattern — Diagnosis mode — SRS condition
q
a through q
b are repeated. No malfunc-
tion is
detected or
repair is com-
pleted.
1
No further
action is nec-
essary.
SRS333
q
a through q d are repeated. The system is
q
b — Driver and passenger air malfunctioning
bag marker (For identifying and needs to
driver and/or passenger air be repaired.
bag malfunctioning)
2 q
d — Indicates malfunctioning
part. The number of flashes
varies with malfunctioning
part (0.5 sec. ON and 0.5
sec. OFF is counted as one
SRS341 flash.)
q
a through q f are repeated.
b, q
q c, qd — Side air bag marker
(For identifying side
air bag malfunction-
ing)
3 q
f — Indicates malfunctioning
part. The number of flashes
varies with malfunctioning
part (0.5 sec. ON and 0.5
sec. OFF is counted as one
SRS342-A flash.)
NOTE:
When diagnosis sensor unit is replaced with new one, “AIR
BAG” warning lamp will operate in User mode. Checking “AIR
BAG” warning lamp operation in Diagnosis mode is not
required. Go to step 6.
5. If “AIR BAG” warning lamp operates as shown in No. 1 in chart
above, turn ignition switch “OFF” to reset from Diagnosis mode
to User mode and to erase the memory of the malfunction.
Then go to step 6.
RS-52
TROUBLE DIAGNOSES — Supplemental Restraint System (SRS)
Self-diagnosis (Cont’d)
6. Turn ignition switch “ON”. “AIR BAG” warning lamp operates in GI
User mode. Compare “AIR BAG” warning lamp operation to the
chart below.
MA
NOTE:
If switching Diagnosis mode to User mode is required while
malfunction is being detected, turn ignition switch from “OFF” EM
to “ON”. Then press driver’s door switch at least 5 times
within 7 seconds after turning ignition switch “ON”.
SRS is now in User mode. LC
“AIR BAG” warning lamp operation — User mode — SRS condition Reference item
EC
No malfunction is
detected.
No further action is neces- FE
sary.
—
CL
MRS095A
MT
The system is malfunction- Go to DIAGNOSTIC PRO-
ing and needs to be CEDURE 2 or 6 (RS-38 or
repaired as indicated. 48). AT
TF
MRS096A
PD
Air bag is deployed. Go to COLLISION DIAG-
NOSIS (RS-58).
FA
Air bag fuse diagnosis Go to DIAGNOSTIC PRO-
sensor unit or harness is CEDURE 9 (RS-54).
malfunctioning and needs RA
to be repaired.
MRS097A
BR
One of the following has Go to DIAGNOSTIC PRO-
occurred and needs to be CEDURE 10 (RS-55).
repaired. ST
I Meter fuse is blown.
I “AIR BAG” warning lamp
circuit has open or short.
I Diagnosis sensor unit is
MRS098A malfunctioning.
BT
HA
EL
SE
IDX
RS-53
TROUBLE DIAGNOSES — Supplemental Restraint System (SRS)
Self-diagnosis (Cont’d)
DIAGNOSTIC PROCEDURE 8 (Continued from
DIAGNOSTIC PROCEDURE 3) ( without CONSULT-
II)
Inspecting SRS malfunctioning record
Is it the first time for maintenance of No Diagnosis results (previ-
E
SRS? ously stored in the
memory) might not be
Yes
erased after repair.
Go to DIAGNOSTIC PRO-
CEDURE 7, step 5 (RS-
52).
H
GO TO DIAGNOSTIC PROCEDURE 5
(RS-44). Further inspection cannot be per-
formed without CONSULT-II.
RS-54
TROUBLE DIAGNOSES — Supplemental Restraint System (SRS)
Trouble Diagnoses for Air Bag Warning Lamp
(Cont’d) GI
DIAGNOSTIC PROCEDURE 10
SYMPTOM: “AIR BAG” warning lamp does not turn on. MA
Is warning lamp fuse OK? No Replace fuse and turn igni-
E
tion switch ON. If meter
Yes EM
fuse is blown again, repair
related harness.
H
Is warning lamp LED OK? No Replace warning lamp LED.
LC
E
SRS469 Yes
H
1. Disconnect diagnosis sensor unit con- No Connect warning lamp and
EC
E
nector. diagnosis sensor unit con-
2. Turn the ignition key to ON position. nector properly. If warning
FE
I Does warning lamp turn on? lamp still does not come
on, replace harness.
Yes
H
CL
Replace diagnosis sensor unit.
MT
AT
DIAGNOSTIC PROCEDURE 11
SYMPTOM: SRS does not enter Diagnostic mode.
TF
Disconnect both battery cables and check No Charge battery.
E
battery voltage using circuit tester.
PD
I Is battery voltage more than 9V?
Yes
H
FA
Remove driver’s door switch and check No Replace driver’s door
E
continuity between driver’s door switch switch.
SRS058
connector terminals q 1 and q3 under the
RA
following conditions.
BR
Condition Continuity
Door switch is depressed
(Door is closed).
NO ST
Door switch is released (Door
YES
is open).
Yes
H BT
SRS470
Check harness continuity between driver’s No Replace or repair harness.
E
door switch connector terminal q
3 and
body ground. HA
I Does continuity exist?
Yes
H EL
Replace diagnosis sensor unit.
H SE
Go to DIAGNOSTIC PROCEDURE 1 (RS-
35).
SRS265-D
IDX
RS-55
TROUBLE DIAGNOSES — Supplemental Restraint System (SRS)
H
Check driver’s seat belt buckle switch. NG Replace the seat belt
E
1. Disconnect the seat belt buckle switch buckle switch.
connector.
2. Check continuity between terminals q 1
and q2 .
WARNING:
Do not measure resistance with harness
side connector.
OK
H
1. Visually check the wiring harness con- Yes System is OK.
E
nection.
2. Replace the diagnosis unit.
3. Fasten the seat belt.
4. Turn ignition switch to ON position.
5. Does the “SEAT BELT” warning lamp
illuminate for about 7 seconds and then
turn off?
No
H
1. Replace combination meter assembly. Yes System is OK.
E
2. Fasten the seat belt.
3. Turn ignition switch to ON position.
4. Does the “SEAT BELT” warning lamp
illuminate for about 7 seconds and then
turn off?
No
H
Replace the main harness and air bag har-
ness.
RS-56
TROUBLE DIAGNOSES — Supplemental Restraint System (SRS)
Trouble Diagnoses for Seat Belt Pre-tensioner
Warning Lamp (Models except for Europe) GI
(Cont’d)
DIAGNOSTIC PROCEDURE 13 MA
SYMPTOM: “SEAT BELT” warning lamp does not turn on.
Check the meter fuse. NG Replace the fuse and turn
E
ignition switch ON. If meter
EM
OK
fuse is blown again, repair
related harness.
LC
H
Check the warning lamp bulb. NG Replace the warning lamp
E
OK
bulb. EC
H
1. Visually check the wiring harness con- Yes System is OK.
E FE
nection.
2. Replace the diagnosis sensor unit.
3. Fasten the seat belt. CL
4. Turn ignition switch to ON position.
5. Does the “SEAT BELT” warning lamp
illuminate for about 7 seconds and then MT
turn off?
No
H AT
1. Replace combination meter assembly. Yes System is OK.
E
2. Fasten the seat belt.
3. Turn ignition switch to ON position.
TF
4. Does the “SEAT BELT” warning lamp
illuminate for about 7 seconds and then
turn off?
PD
No
H FA
Replace the main harness and air bag har-
ness.
RA
BR
ST
BT
HA
EL
SE
IDX
RS-57
COLLISION DIAGNOSIS
SRS inspection
Part SRS (except the SRS is NOT activated
side air bag) is acti-
vated
Air bag module REPLACE 1. Remove air bag module. Check harness cover and connectors for damage, ter-
(driver and passen- Install air bag mod- minals for deformities, and harness for binding.
ger side) ule with new bolts. 2-1. Install driver air bag module into the steering wheel to check fit and alignment
with the wheel.
2-2. Install passenger air bag module into the instrument panel to check fit with the
instrument panel.
3. No damage found, reinstall with new bolts coated with bonding agent.
4. If damaged—REPLACE. Air bag must be deployed before discarding.
Seat belt pre-ten- REPLACE 1. Remove seat belt pre-tensioners.
sioner assembly Install seat belt pre- Check harness cover and connectors for damage, terminals for deformities, and
tensioner with new harness for binding.
bolts. 2. Check belts for damage and anchors for loose mounting.
3. Check retractor for smooth operation.
4. If no damage is found, reinstall with new bolts coated with bonding agent.
5. If damaged—REPLACE. Install the seat belt pre-tensioners with new bolts coated
with bonding agent. Seat belt pre-tensioners must be deployed before discarding.
Diagnosis sensor REPLACE 1. Check case and bracket for dents, cracks or deformities.
unit Install diagnosis sen- 2. Check connectors for damage, and terminals for deformities.
sor unit with new 3. If no damage is found, reinstall with new bolts.
bolts. 4. If damaged—REPLACE. Install diagnosis sensor unit with new bolts coated with
bonding agent.
Steering wheel 1. Visually check steering wheel for deformities.
2. Check harness (built into steering wheel) and connectors for damage, and terminals for deformities.
3. Install air bag module to check fit or alignment with steering wheel.
4. Check steering wheel for excessive free play.
5. If no damage is found, reinstall the steering wheel.
6. If damaged—REPLACE.
Spiral cable 1. Visually check spiral cable and combination switch for damage.
2. Check connectors, flat cable and protective tape for damage.
3. Check steering wheel for noise, binding or heavy operation.
4. If no damage is found, reinstall the spiral cable.
5. If damaged—REPLACE.
Harness and Con- 1. Check connectors for poor connection, damage, and terminals for deformities.
nectors 2. Check harness for binding, chafing, cuts, or deformities.
3. If no damage is found, reinstall harness and connectors.
4. Damaged—REPLACE damaged section of harness. Do not attempt to repair, splice or modify any SRS
harness.
Instrument panel Refer to the table on next page.
RS-58
COLLISION DIAGNOSIS
EM
LC
EC
FE
SRS472
MT
AT
TF
SRS473 PD
I The portions securing the instrument panel
FA
RA
BR
ST
SRS474
BT
HA
EL
SE
IDX
RS-59
COLLISION DIAGNOSIS
RS-60
COLLISION DIAGNOSIS
FE
CL
MT
AT
TF
PD
FA
RA
BR
ST
BT
HA
EL
SE
IDX
RS-61