OPTION II: Raw Sugar colour 450 IU

Predicted colour balance for back boiling scheme a/c Ingenio Tala, Mexico

Stream Area Colour IU Decolourisation

Raw Sugar Raw Sugar 450
Melt Liquor Melting 472.5 -5%
Clarified liquor clarification 283.5 40%
Fliltered Liuoor DBF 283.5 0%
Decolouurising Liquor IER 141.75 50%
Concentrated Liquor Evaporation 150.255 -6%

Melt 31.62 ton Crystal colour = 0,76 + 0.0168 * feed liquor colour
Bx 74
Bx in ton 23.3988 ton
Melt color 150.255 IU
Feed Sugar Molasses
Cycles
Color Bx Color load Color Bx Color load Color Bx Color load
1 150.255 23 3516 16 12 187 285 12 3329
2 195 35 6844 18 18 316 372 18 6528
3 245 41 10044 20 20 409 471 20 9635
4 300 44 13151 22 22 483 577 22 12668
5 357 45 16184 24 23 544 690 23 15640
6 416 46 19156 26 23 599 806 23 18557
7 475 46 22072 29 23 673 922 23 21399
8 534 47 24915 31 23 723 1038 23 24192
9 593 47 27708 34 23 794 1152 23 26914
10 651 47 30430 36 23 842 1266 23 29588
11 708 47 33104 38 23 889 1377 23 32216
12 668 58 39060 37 29 1082 1299 29 37978
13 684 70 48022 37 35 1299 1331 35 46724
14 758 79 59874 40 39 1579 1476 39 58295
15 878 85 74479 45 42 1908 1711 42 72570
For 14-15 cycles of full back boiling color transfer
Note:
1. Run off received from massecuite of every strike is being kept in one run off tank.
2.Sugar received from massecuite of every strike is mixed and then packed.
3. Number of strike may vary as per in put colour of raw sugar.
 OPTION I: Raw Sugar colour 200 IU
Predicted colour balance for back boiling scheme a/c Ingenio Tala, Mexico

Stream Area Colour IU Decolourisation

Raw Sugar Raw Sugar 200
Melt Liquor Melting 210 -5%
Clarified liquor clarification 126 40%
Fliltered Liuoor DBF 126 0%
Decolouurising Liquor IER 63 50%
Concentrated Liquor Evaporation 66.78 -6%

Melt 31.62 ton

Bx 74
Bx in ton 23.3988 ton
Melt color 66.78 IU
Feed Sugar Molasses
Cycles
Color Bx Color load Color Bx Color load Color Bx Color load
1 66.78 23 1563 13 12 152 121 12 1410
2 85 35 2973 13 18 228 156 18 2745
3 105 41 4307 14 20 287 196 20 4021
4 127 44 5583 15 22 329 240 22 5254
5 150 45 6817 16 23 363 285 23 6454
6 174 46 8017 17 23 392 331 23 7625
7 198 46 9188 18 23 418 378 23 8770
8 222 47 10333 19 23 443 424 23 9890
9 245 47 11452 20 23 467 470 23 10985
10 268 47 12548 21 23 491 516 23 12057
11 291 47 13619 21 23 491 561 23 13128
12 275 58 16101 21 29 614 530 29 15487
13 282 70 19795 21 35 737 543 35 19058
14 312 79 24641 22 39 869 602 39 23773
15 361 85 30589 24 42 1018 697 42 29572
16 425 88 37588 27 44 1194 823 44 36394
17 503 91 45582 30 45 1360 975 45 44222
18 593 92 54554 34 46 1563 1153 46 52991
19 695 93 64443 38 46 1761 1353 46 62683
20 808 93 75230 42 47 1955 1574 47 73275

For 20 cycles of full back boiling color transfer

Note:
1. Run off received from massecuite of every strike is being kept in one run off tank.
2.Sugar received from massecuite of every strike is mixed and then packed.
3. Number of strike may vary as per in put colour of raw sugar.
 Predicted colour balance for back boiling scheme
Stream Area Colour IU Decolourisation
Raw Sugar Raw Sugar 500
Melt Liquor Melting 525 -5%
Clarified liquor clarification 315 40%
Fliltered Liuoor DBF 315 0%
Decolouurising Liquor IER 157.5 50%
Concentrated Liquor Evaporation 166.95 -6%
Particulars Quantity UOM
Melt 31.62 Tonns
Bx 74 %
Bx in ton 23.3988 Tonns
Melt color 166.95 %
Feed Sugar
Cycles
Color Bx Color load Color Bx Color load
1 166.95 23 3906 17 12 199
2 217 35 7614 19 18 333
3 273 41 11187 21 20 430
4 334 44 14663 23 22 505
5 398 45 18065 26 23 589
6 464 46 21382 28 23 645
7 531 46 24644 31 23 720
8 597 47 27831 34 23 792
9 663 47 30945 36 23 841
10 727 47 34010 39 23 912
11 791 47 37005 41 23 959
12 747 58 43660 40 29 1170
13 765 70 53677 40 35 1404
14 848 79 66937 44 39 1737
15 982 85 83265 49 42 2078
For 14-15 cycles of full back boiling color transfer
Note:
1. Run off received from massecuite of every strike is being kept in one run off tank.
2.Sugar received from massecuite of every strike is mixed and then packed.
3. Number of strike may vary as per in put colour of raw sugar.
 Crystal colour = 0,76 + 0.0168 * feed liquor colour

Molasses
Color Bx Color load
317 12 3708
415 18 7281
525 20 10757
645 22 14159
771 23 17476
900 23 20737
1031 23 23924
1160 23 27038
1289 23 30104
1416 23 33099
1541 23 36046
1453 29 42490
1489 35 52274
1651 39 65200
1914 42 81187
er
eed liquor colour