NOVATEUR PUBLICATIONS

JournalNX- A Multidisciplinary Peer Reviewed Journal

ISSN No: 2581-4230
VOLUME 3, ISSUE 11, Nov. -2017
AN INTELLIGENT STIPULATION MONITORING SYSTEM FOR
INDUSTRIAL MOTOR
PROF. MANISH KUMAR
Department of Electrical Engineering, Rajiv Gandhi College of Engineering & Research, Nagpur
Email:mkmanish64534@gmail.com

PROF. P. DHABE
Department of Electrical Engineering, Rajiv Gandhi College of Engineering & Research, Nagpur

PROF. SAGAR LANJEWAR

Department of Electrical Engineering
Rajiv Gandhi College of Engineering & Research, Nagpur

ER. PRAMOD PATIL

Director Electrical Engineering, Russian Electrical Pvt. Ltd., MIDC Nagpur

ABSTRACT: overloading, due to air gapeccentricity, speed oscillations,

Situation monitoring means, it is an upholding stator winding failure, Rotor bar broken, failure of bearing
process for monitoring. The explicit parameter like andderanged voltages. According to aassessment the
over current, speed, vibration, temperature, percentage crash faults is as follows:
emanation for early finding of impending failure and BearingrelatedMotor faults 41%
require to maintenance previous to failure or to Statorrelated Motor faults 37%
guesstimate the machine vigor. It is technique that Rotor related Motor faults 10%
serves for situation based safeguarding. In stipulation Additional faults 12%
based maintenance provide the actual condition of This document provides a sensor-less method to
machine and indicate clearly where and what type of widenstipulation monitoring system for the speed, over
maintenance is essential so that it be able to reduce current, temperature, over voltage via microcontroller.
manpower consumption, optimal utilize of machine The anticipated system has to able for detecting faults at
parts and will assurance that crashs will not transpire the time of working motor. This system endlessly
suddenly. monitored the status of motor on mobile screen. The
INDEX TERMS: Mobile control system-GSM anticipated system could be applied to AC motors of all
monitoring, potential transformer, current sizes, particularly in severe environment stipulation where
transformer, electric drive, induction motor, and access to motor is not effortless.
activity control system.
II. METHODOLOGY:
I. INTRODUCTION: In this work the system consist of a 3 phase AC
In view of the fact that technology for activity induction motor. The system has current and voltage
control of electric drive befall available. The crash of motor transformer attach to the supply which is fed with power
proves to be very expensive as it increases down time on switching circuit shown in Fig. 1. The switching circuit is
the machines. So it befallsessential to swell some cost linking with three phase supply with a three phase AC
capable and steadfaststipulation monitoring system for the motor. The current and voltage transformer give defense
fortification of motors to shun unexpected crashes. of switching circuit or the control panel form the
Stipulation monitoring techniques be able to define into uncharacteristic current and voltage.
two categories: Firstly the classical method and secondly The interfacing tool interfaced or connects with
the digital method. In classical method, electromechanical control panel system and gives the stipulation for control
tools are expensive, less efficient, having very slow the motor. The driver circuit also connect to the controller
response and not reliable as some of the tools have even device i.e. microcontroller for the reason that all parameter
shorter life in place the motor itself. control by the microcontroller. Driver circuit be able
The digital method is the newest method for the toutilize for motor and the relay which give the signal to
stipulation monitoring and it involves integrated circuit, the three phase contactor tool for either on or off the
microcontrollers, microprocessors and programmable stipulation. All the system is digitally so that we easily
logic controllers. There are numerous factors which give to understand what the process is going on. The complete
damaging of motors having different way like thermal process shows in the diagram in Fig.1.

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 NOVATEUR PUBLICATIONS
JournalNX- A Multidisciplinary Peer Reviewed Journal
ISSN No: 2581-4230
VOLUME 3, ISSUE 11, Nov. -2017
III. HARDWARE DISCRIPTION:

Figure 2. Mounted Hardware System

This fig.2 is the main hardware system which is
indicate the condition monitoring , a power supply
arrangement available which has used a IC7805 for +5V
and IC7812 and IC7912 used for +12V and -12V supply
arrangement for current and voltage measurement
devices. The PIC Microcontrollеr IC which wе utilizеd is
ATMЕGA16 for controlling and programming the system. It
is 40 Pin IC. Microcontrollеr rеcеivеs signal from various
Figure 1.Diagram of the CM system monitoring unit of Induction motor. The statistics collеctеd
For voltage and current measurement a voltage and from thе motor are displayed in Liquid Crystal Display
current transformer utilized.The supply current and (LCD).A GSM Module is mounted in Monitoring Kit which is
voltage that has to monitor is step down by the current initialize by a Number or the aneroid mobile phone.
transformer and voltage transformer. The step down
transformer transfer the current is transformed by voltage
with the help of shunt register in current transformer.We
are using 0 to 6 volt potential transformer. The step down
voltage is rectified by meticulousness rectifier.The
exactitude rectifier is aarrangement obtained with an set Figure 3.GSM Module
amplifier IC 741 in order to have a circuit which is This is a plug and play GSM Modem with a simple
behaving like an ideal diode or rectifier. to interface serial interface. Use it to send SMS, make and
The burning of induction motor is very much because receive calls, and do other GSM operations by controlling it
of rising of temperature,consequently we utilized LM35 through simple AT commands from micro controllers and
sensor for measurement of temperature.The LM35 is computers. It uses the highly popular SIM800 module for
anexactitude integrated-circuit temperature tool with all its operations. It comes with a standard RS232 interface
anlinearly output voltage comparative to the normal which can be used to easily interface the modem to micro
(centregrate) temperature.It is a defined sensor which has controllers and computers.
3 main connectors. VCC, GND and OUTPUT. The fixed value The modem consists of all the required external
of circuit pins are first and second and the output pins are circuitry required to start experimenting with the SIM300
third pin provide the voltage is proportional to the module like the power regulation, external antenna, SIM
temperature. Its Range from −55°C to 150°C . Holder, etc.
For the Proximity sensor (Inductive Type) utilized for IV. SOFTWARE DISCRIPTION:
speed measurement, this sensor is mount near or in front
of the shaft, generates output signal or electrical signal
when metal objects are either enteringor crossed into its
sensing area from any direction.
All the statistics are composed in analogue form of
voltage signal, and then folk’s voltages are stepped up
correctly by step up transformer. Folks stepped up
analogue voltage signal are converted to d.c voltage by
using rectifier. Folk’sanalogue voltages are given to the
analogue to digital converter. Consequently the PIC
Microcontroller IC which we utilized is ATMEGA16 .It is 40
Pin IC.Microcontroller receives signal from different
monitoring device of Induction motor and display in Liquid
Crystal Display (LCD).
Figure 4.GSM Initialisation Flow Chart Diagram

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 NOVATEUR PUBLICATIONS
JournalNX- A Multidisciplinary Peer Reviewed Journal
ISSN No: 2581-4230
VOLUME 3, ISSUE 11, Nov. -2017
This is the main initialise program when I fix a SIM Consequentlyauthentic results have not been accessible.
in module slot at first it is send IP address to the android The system is likely to monitor the parameters of
device ,we wait few minutes for IP from android device induction motor and send message on mobile phone when
when it received it start the process and giving the result the values of folk’s parameters crosses the limitations
as per already settled program value of voltage, current, prearranged in programming of microcontroller.
speed, etc.If fault will occur then motor stop until no then Consequently, preventative action is able to be taken for
continuous and then after send value to the mobile phone . protection of motor before definite fault occurs in the
system.
V. RESULTS:
IV. CONCLUSIONS:
This research produce new method based on the
controlling device i.e microcontroller for the diagnosis of
faults related to speed, over voltage, over corrent,
temperature of AC motors. This system aims to provide a
reliable protection to AC motors against unexpected
crashes. Thus the system facilitates supervision for
defensive maintenance and prognostic failure analysis.

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VI. DISCUSSIONS: (ISIEA2011)25-28 September 2013 .
Our project proposed a stipulation monitoring and 8) Stipulation monitoring and fault diagnostic of
fault diagnostic system with microcontroller or processor induction motor using motor current signature
which will control and protection the motor in easy way. analysis” ; Neelam Mehra , Doctor of philosophy in NIT
Design a system without complexity and which be able to Kurukshetra, India in Oct.2010
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Engineering Volume 1, Issue 9, May-2014.

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