SAUDI ARAMCO ID/PID - 18 MAY-05 - REV 0 (Standards Cutoff - March 2012) REV 6 31.Mär.

12
SATR NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO TEST REPORT
Instrument Loop - Inputs - Transmitter Circuit Test SATR-J-6501 30.Apr.13 INST
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

Jazan Refinery & Terminal Project Pkg 12: E&I North Area B+D 10-01055-0012 JGC/DAEWOO - ARCC
EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.

LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

SCHEDULED TEST DATE & TIME ACTUAL TEST DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?

SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

ITEM
TEST PROCEDURE ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-TEST DATE
No.

A Pre-Loop Check - Works Inspection

SAEP-16
A1 Ensure that actual field installation is completed in all aspects.
Sec. 4.1.13
The installation Record sheets to be verified and formed as part of loop SAEP-16
A2
folder. Sec. 4.1.13
SAEP-16
A3 Ensure that all individual loop components have been calibrated.
Sec. 4.1.13
Aramco Inspection / Proponent, Contractor QC signatures to be verified SAEP-16
A4
on installation inspection as well as test / calibration sheets. Sec. 4.1.13

The completed instrument loop shall be tested as one system, and where SAEP-16
A5
necessary adjustments shall be made to the calibrations. Sec. 4.1.13

The loop testing shall be performed from the field instrument to the DCS
SAEP-16
A6 maintenance consoles and associated systems located either at the CCR
Sec. 4.1.13
or PIB control rooms.
DCS loop checks may include verification of all PCS functions such as
SAEP-16
A7 database parameters, alarm initiations, trending, report generation,
Sec. 4.1.13
graphics etc.

Verify the transmitter set (Calibration) range as per latest ISS, by using Vendor Manuals
A8 Foxcom (HHT) communicator for Foxboro Transmitters / HART for and test
Rosemount Transmitters or in DCS as applicable. procedures

Apply the pressure for digital smart transmitters by using test equipment Vendor Manuals
A9 (Hand Pump) for 50% simulation to check the transmitter response at and test
DCS. This method shall be used for digital smart transmitters case only. procedures

Vendor Manuals
Confirm / Verify the corresponding reading in the DCS / Integral indicator
A10 and test
and at remote indicator if applicable.
procedures
For analog Foxboro smart transmitters case Foxcom (HHT) Vendor Manuals
A11 communicator shall be used for simulation purpose instead of hand and test
pump. procedures
Vendor Manuals
For Rosemount smart transmitters case (HART) communicator shall be
A12 and test
used for simulation purpose instead of hand pump.
procedures
Vendor Manuals
For Non- smart transmitters case (4~20 mA) source to be used for
A13 and test
simulation purpose instead of hand pump.
procedures
Vendor Manuals
Alarms function (in DCS) shall be checked by Simulating / Verifying the
A14 and test
required signal.
procedures

Vendor Manuals
Transmitter loop test should be performed after completion of the impulse
A15 and test
line works including pressure test.
procedures

Page 1 of 4
SAUDI ARAMCO ID/PID - 18 MAY-05 - REV 0 (Standards Cutoff - March 2012) REV 6 31.Mär.12
SATR NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO TEST REPORT
Instrument Loop - Inputs - Transmitter Circuit Test SATR-J-6501 30.Apr.13 INST
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

Jazan Refinery & Terminal Project Pkg 12: E&I North Area B+D 10-01055-0012 JGC/DAEWOO - ARCC

ITEM
TEST RESULTS ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-TEST DATE
No.

B Calibration Record and Test Equipment Model

C Test Equipment S. No and Calibration Details

D Test Procedure - Transmitter Circuit Test (Flow / Level / Pressure)

Transmitters Loops (Flow/Level/Pressure):
a) Check and verify the DCS Configuration for applicable points.
b) Verify the transmitter set (Calibration) range as per latest ISS, by using Foxcom (HHT) communicator for Foxboro Transmitters / HART for
Rosemount Transmitters or in DCS as applicable
c) Apply the pressure for digital smart transmitters by using test equipment (Hand Pump) for 50% simulation to check the transmitter response at
DCS. This method shall be used for digital smart transmitters case only.
d) Confirm/Verify the corresponding reading in the DCS / Integral indicator and at remote indicator if applicable.
e) For analog Foxboro smart transmitters case Foxcom (HHT) communicator shall be used for simulation purpose instead of hand pump.
f) For Rosemount smart transmitters case (HART) communicator shall be used for simulation purpose instead of hand pump.
g) For Non- smart transmitters case (4~20 mA) source to be used for simulation purpose instead of hand pump.
h) Alarms function (in DCS) shall be checked by Simulating /Verifying the required signal.
i) Transmitter loop test should be performed after completion of the impulse line works including pressure test.

E Results
Loop Continuity Check Sheet (Pre-Loop Check)
Unit No. System No. Loop No. Loop Drawing No.
From To Checks per Section Name-sign/
Tag / Item no. Area Cable Number Tag no. Area Continuity test Termination Remarks and Date

F Conclusions

REMARKS:

REFERENCE DOCUMENTS:
1. Schedule G - Material, Tools and Equipment (Pro Forma MP-IK-LS Contract), March 2006
2. Schedule Q - Quality Requirements (Pro Forma Contract), February 2008
3. SAES-J-901 - Instrument Air Supply Systems, 29 June 2009
4. SAEP-16 - Project Execution Guide for Process Automation Systems, 24 October 2009
5. SAEP-1636 - Installation and Checkout Plan, 16 September 2009
6. SAEP-1638 - Site Acceptance Test Plan, 14 September 2009

Page 2 of 4
SAUDI ARAMCO ID/PID - 18 MAY-05 - REV 0 (Standards Cutoff - March 2012) REV 6 31.Mär.12
SATR NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO TEST REPORT
Instrument Loop - Inputs - Transmitter Circuit Test SATR-J-6501 30.Apr.13 INST
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

Jazan Refinery & Terminal Project Pkg 12: E&I North Area B+D 10-01055-0012 JGC/DAEWOO - ARCC

ITEM
TEST RESULTS ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-TEST DATE
No.

ATTACHMENTS:
1. Attachment 1: Instrument Loop Check Sheet

NOTES:
1. Approved - Acceptable to the authority having jurisdiction (i.e., Saudi Aramco ID).
2. Identified - Recognizable as suitable for the specific application by a qualified testing laboratory (i.e., listing and/or labeling).

3. Listed - Equipment and materials included in a list published by an approved qualified organization concerned with evaluation of products or
services, that maintains periodic inspection of production of listed equipment or materials or periodic evaluation of services, and whose listing states
that the equipment, material or services either meets appropriate designated standards or has been tested and found suitable for a specified purpose.

4. Labeled - Equipment or materials to which has been attached a label, symbol or other identifying mark of an approved qualified organization
concerned with product evaluation, that maintains periodic inspection of production of labeled equipment or materials, and by whose labeling the
manufacturer indicates compliance with appropriate standards or performance in a specified manner.

Contractor / Third-Party Saudi Aramco

Technician Performing Test* PMT Representative
Name, Title, Department, Test Performed Successfully and Results are Acceptable: T&I Witnessed QC Record Reviewed Work Verified
Company, Initials and Name, Initials and Date:
Date:
QC Inspector PID Representative
Witnessed Test Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Supervisor Proponent and Others

Quality Record Approved: T&I Witnessed QC Record Reviewed Work Verified
Name, Organization,
Name, Sign and Date:
Initials and Date:

*Person Responsible for Implementation of Test and Analysis of Results Y = YES N = NO F = FAILED

Page 3 of 4
SAUDI ARAMCO ID/PID - 18 MAY-05 - REV 0 (Standards Cutoff - March 2012) REV 6 31.Mär.12
SATR NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO TEST REPORT
Instrument Loop - Inputs - Transmitter Circuit Test SATR-J-6501 30.Apr.13 INST

Attachment 1: Instrument Loop Check Sheet

Unit No.: System No.: Loop No. Loop Dwg. No.:

DCS INSPECTION PERFORMED

POINTING TAG YES NO N/A

POINT DESCRIPTION YES NO N/A
POINT CONFIGURATION YES NO N/A
POINT RANGE ( ) YES NO N/A
INPUT / OUTPUT FUNCTION YES NO N/A
CONTROLLER ACTION ( ) YES NO N/A
SCHEM. & ASSO. GRAPHICS (NO. ) YES NO N/A
ALARM (LL) YES NO N/A
ALARM (L) YES NO N/A
ALARM (HH) YES NO N/A
ALARM (H) YES NO N/A

DCS / FIELD INSPECTION PERFORMED

MOTOR CONTROLS / SWITCHES / MOV'S / AOV'S GAS DETECTOR

COMMANDS INDICATION GAS DETECTOR NO.:

YES NO N/A YES NO N/A
RESET ON INPUT
OUTPUT
BY PASS OFF (PPM/LEL)

ON/START RUNNING
OFF/STOP STOPPED
OPEN OPEN
CLOSE CLOSE
STOP CMDIS

SIMULATION RESULTS

TAG NO. : VALVE TAG NO.: SWITCH TAG NO. :

PROCESS INPUT RANGE: SWITCH SET POINT:
INPUT PROCESS OUTPUT INPUT VALVE SWITCH FUNCTION RESULT
% INPUT TO DCS % TRAVEL SWITCH ACTIVATES AT
0 0 SW. ACTION AT SET PT.
25 25 SWITCH RESET AT
50 50
75 75
100 100
75 75
50 50
25 25
0 0

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