SAUDI ARAMCO ID/PIEU -3- July-2018 - REV. 2018.04.00 (Standards Cutoff -April 30, 2018) Rev. 2018.04.

00 30-Apr-18

SAUDI ARAMCO TEST REPORT SATR NUMBER DATE APPROVED QR NUMBER

DC Panelboards / CB's, Pre-Commissioning & Functional

SATR-P-3117 3-Jul-18 ELECT-
Testing
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.

LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

SCHEDULED TEST DATE & TIME ACTUAL TEST DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?

SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL

ITEM
TEST PROCEDURE ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-TEST DATE
No.

A. TEST PROCEDURES AND CHECKLIST

Inspection shall be performed by the project approved Quality Control

Schedule Q
A1 Inspector (QCI) and witness point shall be coordinated with the Contractor
Att. IV Sec. 3
and Company.

Schedule Q
A2 Check and review the test equipment documents for calibration validity.
Att. IV Sec. 7

Insure that the input voltage to the test set is regulated. SAES-P-116
A3
NETA ATS 2009, 5.2.4 Sec. 3.2

Record wet-and dry-bulb temperatures or relative humidity and

SAES-P-116
A4 temperature.
Sec. 3.2
NETA ATS 2009, 5.4.2.3
Testing is to be carried out ONLY on de-energized Switchboard & Circuit
Breakers. The Switchboard & Circuit Breakers shall be tested for their de- SAES-P-116
A5
energized state before starting test on them. Sec. 3.2
NETA ATS 2009, 5.1 & NEMA PB1.1-2007, 10.2

Verify functional test of Circuit breaker test data for trip unit function, trip
Schedule Q
A6 unit seetings, and test result trip times.
Sec. 6.4
Saudi Aramco Pre-Commissioning Form - P-030.

B. INSULATION RESISTANCE (MEGGER) TEST PROCEDURES

Clean the assembly to be tested. Remove unnecessary materials. NETA SAES-P-116

B1
ATS 2009, 7.1.1.4 Sec. 3.2

Secure and isolate the area where the test is to be conducted. Place
SAES-P-116
B2 safety fences and sign board around the perimeter.
Sec. 3.2
NETA ATS 2009, 5.1

Check that the unit to be tested is not energized. SAES-P-116

B3
NETA ATS 2009, 5.1 Sec. 3.2
Measure an insulation resistance test at test values specified below:
Voltage Rating Recommended Test Voltage
300 500 Vdc SAES-P-116
B4 600 1000 V dc Sec. 3.2
NETA ATS 2009, 7.1.2.4

Perform an insulation resistance test at 500 volts dc on all control wiring.

For units with solid-state components, follow the manufacturer's
SAES-P-116
B5 recommendations.
Sec. 3.2
NETA ATS 2007, 7.1.10

Tighten all accessible electrical connections according to manufacturer's

SAES-P-116
B6 torque specifications.
Sec. 3.2
NEMA PB1.1-2007, 7.1

Manually exercise all circuit breakers and other operating mechanisms for
SAES-P-116
B7 free movement.
Sec. 3.2
NEMA PB1.1-2007, 7.3

Saudi Aramco: Company General Use

 Conduct insulation resistance test phase to ground and phase to phase,
with switches or circuit breakers in both open and closed positions.
SAES-P-116
B8 Resistance shall be greater than 1 megaohm with branch circuit in open
Sec. 3.2
position .
NEMA PB1.1-2007, 7.4

Saudi Aramco: Company General Use

SAUDI ARAMCO ID/PIEU -3- July-2018 - REV. 2018.04.00 (Standards Cutoff -April 30, 2018) Rev. 2018.04.00 30-Apr-18
SATR NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO TEST REPORT
DC Panelboards / CB's, Pre-Commissioning & Functional
SATR-P-3117 3-Jul-18 ELECT-
Testing
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM
TEST RESULTS ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-TEST DATE
No.

Test ground fault protection system in accordance to manufacturer's

instructions (See Section in NEMA PB2.2 for Application Guide). SAES-P-116
B9
Sec. 3.2
NEMA PB1.1-2007, 7.5

Check all grounding connections are properly made. Ensure that neutral,
if present is properly bonded to the cabinet. SAES-P-116
B10
Sec. 3.2
NEMA PB1.1-2007, 7.7

After completing the test, all switching devices and the power CB must be
SAES-P-116
B11 switched to 'Open' position.
Sec. 3.2
NETA ATS 2009, 5.1

C. TEST EQUIPMENT

Test for insulation resistance shall be performed using an Insulation SAES-P-116

C1
Resistance Test Set (Megohmeter) 1000 V dc minimum. Sec. 3.2

Schedule Q
C2 The test equipment calibration cycle shall not exceed twelve months.
Att. IV Sec. 7.1

Test Equipment Manufacturer: Serial Number:

Scale Range and accuracy: Calibration date:

Calibration Company and Technician: Calibration Expiration Date:

D. TEST RESULTS

INSULATION RESISTANCE (MΩ)

Panelboard # of Switch in Open Switch in Close Switch in Close

PASS FAIL Remark RE-TEST DATE
Switching Device Poles Position Position Position

Line To Load Phase To Phase Phase To Frame

E. CONCLUSIONS

ITEM
TEST RESULTS ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-TEST DATE
No.

All resistance readings should be 1 megohm or greater for each

measurement. If any reading is less than one megohm, the circuit breaker
should be replaced or the manufacturer should be consulted before
restoring the circuit breaker to service. Any reading less than one SAES-P-116
E1
megohm may indicate contaminated, flawed, or cracked insulating Sec. 3.2
material. (NEMA AB4)

Saudi Aramco: Company General Use

SAUDI ARAMCO ID/PIEU -3- July-2018 - REV. 2018.04.00 (Standards Cutoff -April 30, 2018) Rev. 2018.04.00 30-Apr-18
SATR NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO TEST REPORT
DC Panelboards / CB's, Pre-Commissioning & Functional
SATR-P-3117 3-Jul-18 ELECT-
Testing
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM
TEST RESULTS ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-TEST DATE
No.

Test results are acceptable and in accordance with Saudi Aramco Schedule Q
E2
Engineering Standards and contractual requirements. Att. II

F. CONTACT RESISTANCE (DUCTOR) TEST PROCEDURE

Clean the assembly to be tested. Remove unnecessary materials. SAES-P-116

F1
NETA ATS 2009, 7.1.1.4 Sec. 3.2

Secure and isolate the area where the test is to be conducted. Place
safety fences and sign board around the perimeter. SAES-P-116
F2
Sec. 3.2
NETA ATS 2009, 5.1

Check that the unit to be tested is not energized. SAES-P-116

F3
NETA ATS 2009, 5.1 Sec. 3.2

Perform a contact resistance, millivolt drop test or watt-loss test from line
to load on each phase of the closed switch with the test points at the line SAES-P-116
F4
and load lug landings. Record the result. Sec. 3.2
NETA ATS 2009, 7.4.2

After completing the test, all switching devices must be switched to

SAES-P-116
F5 "Open" position.
Sec. 3.2
NETA ATS 2009, 5.1

G. TEST EQUIPMENT

Test for Low Resistance shall be performed using the following:

SAES-P-116
G1 1. Digital Low Resistance Ohmmeter ( DLRO - 10 amp unit is sufficient.)
Sec. 3.2
2. DC Current Source and a Millivoltmeter

Schedule Q
G2 The test equipment calibration cycle shall not exceed twelve months.
Att. IV Sec. 7.1

Test Equipment Manufacturer: Serial Number:

Scale Range and accuracy: Calibration date:

Calibration Company and Technician: Calibration Expiration Date:

H. TEST RESULTS

CONTACT RESISTANCE (MICRO OHM)

Panelboard # of Switch in Close Pos. Switch in Close Pos. Switch in Close Pos.
PASS FAIL Remark RE-TEST DATE
Switching Device Poles Phase A Phase B Phase C

Line To Load Line To Load Line To Load

Saudi Aramco: Company General Use

SAUDI ARAMCO ID/PIEU -3- July-2018 - REV. 2018.04.00 (Standards Cutoff -April 30, 2018) Rev. 2018.04.00 30-Apr-18
SATR NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO TEST REPORT
DC Panelboards / CB's, Pre-Commissioning & Functional
SATR-P-3117 3-Jul-18 ELECT-
Testing
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM
TEST RESULTS ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-TEST DATE
No.

I. CONCLUSIONS

Compare the test results of each pole. Results should be within 50% for
SAES-P-116
I1 any of the poles.
Sec 3.2
NETA ATS 2009, 7.1.3.2.1

Compare the test results to manufacturer's recommendations. SAES-P-116

I2
NETA ATS 2009, 7.1.3.2.1 Sec 3.2

Test results are acceptable and in accordance with Saudi Aramco Schedule Q
I3
Engineering Standards and contractual requirements. Att. II

REMARKS:

REFERENCE DOCUMENTS:
1. Schedule G Material, Tools and Equipment (Pro Forma MP-IK-LS Contract), March 2006
2. Schedule Q Quality Requirements (Pro Forma Contract), February 2008
3. NEMA PB1.1 General Instructions for Proper Installation, Operation and Maintenance of Panelboards (600V or Less), 2007 Edition
4.SAES-P-116 -- Switchgear and Control Equipment,8 August 2017
5. Acceptance Testing Specifications - NETA (2009)
NOTES:
1. Approved - Acceptable to the authority having jurisdiction (i.e., Saudi Aramco ID).
2. Identified - Recognizable as suitable for the specific application by a qualified testing laboratory (i.e., listing and/or labeling).
3. Listed - Equipment and materials included in a list published by an approved qualified organization concerned with evaluation of products
or services, that maintains periodic inspection of production of listed equipment or materials or periodic evaluation of services, and whose listing states
that the equipment, material, or services either meets appropriate designated standards or has been tested and found suitable for a specified purpose.
4. Labeled - Equipment or materials to which has been attached a label, symbol, or other identifying mark of an approved qualified organization concerned
with product evaluation, that maintains periodic inspection of production of labeled equipment or materials, and by whose labeling the manufacturer
indicates compliance with appropriate standards or performance in a specified manner.

Contractor / Third-Party Saudi Aramco

Technician Performing Test* PMT Representative
Test Performed Successfully and Results are Acceptable: T&I Witnessed QC Record Reviewed Work Verified
Name, Title, Department,
Name, Initials and Date:
Company, Initials and Date:

QC Inspector PID Representative

Witnessed Test Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Supervisor Proponent and Others

Quality Record Approved: T&I Witnessed QC Record Reviewed Work Verified
Name, Organization,
Name, Sign and Date:
Initials and Date:

Saudi Aramco: Company General Use

SAUDI ARAMCO ID/PIEU -3- July-2018 - REV. 2018.04.00 (Standards Cutoff -April 30, 2018) Rev. 2018.04.00 30-Apr-18
SATR NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO TEST REPORT
DC Panelboards / CB's, Pre-Commissioning & Functional
SATR-P-3117 3-Jul-18 ELECT-
Testing
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

ITEM
TEST RESULTS ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-TEST DATE
No.

*Person Responsible for Implementation of Test and Analysis of Results Y = YES N = NO F = FAILED

Saudi Aramco: Company General Use