37223A

easYgen-3000
Genset Control

Installation
Software Version 1.xxxx

Manual 37223A

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 Manual 37223A easYgen-3000 Series - Genset Control

WARNING
Read this entire manual and all other publications pertaining to the work to be performed before install-
ing, operating, or servicing this equipment. Practice all plant and safety instructions and precautions.
Failure to follow instructions can cause personal injury and/or property damage.
The engine, turbine, or other type of prime mover should be equipped with an overspeed (overtempera-
ture, or overpressure, where applicable) shutdown device(s), that operates totally independently of the
prime mover control device(s) to protect against runaway or damage to the engine, turbine, or other
type of prime mover with possible personal injury or loss of life should the mechanical-hydraulic gov-
ernor(s) or electric control(s), the actuator(s), fuel control(s), the driving mechanism(s), the linkage(s),
or the controlled device(s) fail.
Any unauthorized modifications to or use of this equipment outside its specified mechanical, electrical,
or other operating limits may cause personal injury and/or property damage, including damage to the
equipment. Any such unauthorized modifications: (i) constitute "misuse" and/or "negligence" within
the meaning of the product warranty thereby excluding warranty coverage for any resulting damage,
and (ii) invalidate product certifications or listings.

CAUTION
To prevent damage to a control system that uses an alternator or battery-charging device, make sure
the charging device is turned off before disconnecting the battery from the system.
Electronic controls contain static-sensitive parts. Observe the following precautions to prevent dam-
age to these parts.
• Discharge body static before handling the control (with power to the control turned off, contact a
grounded surface and maintain contact while handling the control).
• Avoid all plastic, vinyl, and Styrofoam (except antistatic versions) around printed circuit boards.
• Do not touch the components or conductors on a printed circuit board with your hands or with
conductive devices.

OUT-OF-DATE PUBLICATION
This publication may have been revised or updated since this copy was produced. To verify that you
have the latest revision, be sure to check the Woodward website:
http://www.woodward.com/pubs/current.pdf
The revision level is shown at the bottom of the front cover after the publication number. The latest
version of most publications is available at:
http://www.woodward.com/publications
If your publication is not there, please contact your customer service representative to get the latest
copy.

Important definitions

WARNING
Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury.

CAUTION
Indicates a potentially hazardous situation that, if not avoided, could result in damage to equipment.

NOTE
Provides other helpful information that does not fall under the warning or caution categories.

Woodward reserves the right to update any portion of this publication at any time. Information provided by Woodward is believed to be
correct and reliable. However, Woodward assumes no responsibility unless otherwise expressly undertaken.

© Woodward
All Rights Reserved.

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 Manual 37223A easYgen-3000 Series - Genset Control

Revision History

Rev. Date Editor Changes

NEW 06-11-23 TP Release
A 07-06-29 TP Minor corrections

Content

CHAPTER 1. GENERAL INFORMATION.........................................................................................7

CHAPTER 2. ELECTROSTATIC DISCHARGE AWARENESS .............................................................8
CHAPTER 3. HOUSING ...............................................................................................................9
Panel Cutout ...........................................................................................................................................9
Dimensions ...........................................................................................................................................10
Terminal Arrangement ..........................................................................................................................11
Clamp Fastener Installation ..................................................................................................................12
Screw Kit Installation.............................................................................................................................13
CHAPTER 4. WIRING DIAGRAMS ..............................................................................................14
CHAPTER 5. CONNECTIONS .....................................................................................................16
Power Supply ........................................................................................................................................17
Charging Alternator ...............................................................................................................................18
Voltage Measuring (FlexRange) ...........................................................................................................19
Voltage Measuring: Generator ...................................................................................................19
Voltage Measuring: Mains ..........................................................................................................23
Voltage Measuring: Busbar (System 1) 1Ph 2W ........................................................................27
Current Measuring ................................................................................................................................29
Generator Current.......................................................................................................................29
Mains Current 1-Phase...............................................................................................................31
Ground Current ...........................................................................................................................32
Power Measuring ..................................................................................................................................33
Power Factor Definition.........................................................................................................................33
MPU (Pickup) ........................................................................................................................................35
Discrete Inputs ......................................................................................................................................36
Discrete Inputs: Signal Polarity...................................................................................................36
Discrete Inputs: Operation Logic ................................................................................................38
Relay Outputs (LogicsManager) ...........................................................................................................39
Analog Inputs (FlexIn) ...........................................................................................................................40
Wiring Two-Pole Senders ...........................................................................................................40
Wiring Single-Pole Senders........................................................................................................41
Wiring Single and Two-Pole Senders Simultaneously ...............................................................42
Analog Outputs .....................................................................................................................................43
Controller Wiring .........................................................................................................................43
Interfaces ..............................................................................................................................................44
RS-485 Serial Interfaces.............................................................................................................44
RS-232 Serial Interface (Serial Interface #1, Interface #1) ........................................................45
CAN Bus Interfaces (FlexCAN) ..................................................................................................45
CHAPTER 6. TECHNICAL DATA ................................................................................................47
CHAPTER 7. ENVIRONMENTAL DATA ........................................................................................50

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 Manual 37223A easYgen-3000 Series - Genset Control

CHAPTER 8. ACCURACY ......................................................................................................... 51

APPENDIX A. USEFUL INFORMATION ....................................................................................... 52
Suitable D-SUB Connector Housings................................................................................................... 52
CAN Bus Pin Assignments of Third-Party Units................................................................................... 52
D-SUB DE9 Connector............................................................................................................... 52
RJ45/8P8C Connector ............................................................................................................... 53
IDC / Header Connector............................................................................................................. 53

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 Manual 37223A easYgen-3000 Series - Genset Control

Figures and Tables

Figures
Figure 3-1: Housing - panel-board cutout .................................................................................................................................. 9
Figure 3-2: Housing easYgen-3000 - dimensions .................................................................................................................... 10
Figure 3-3: easYgen-3200 - terminal arrangement - rear view ................................................................................................ 11
Figure 3-4: Housing - drill plan ............................................................................................................................................... 13
Figure 4-1: Wiring diagram – overview................................................................................................................................... 14
Figure 5-1: Power supply......................................................................................................................................................... 17
Figure 5-2: Power supply - crank waveform at maximum load ............................................................................................... 17
Figure 5-3: Charging alternator input/output ........................................................................................................................... 18
Figure 5-4: Voltage measuring (FlexRange) - generator......................................................................................................... 19
Figure 5-5: Voltage measuring (FlexRange) -generator, 3Ph 4W........................................................................................... 20
Figure 5-6: Voltage measuring (FlexRange) - generator, 3Ph 3W.......................................................................................... 21
Figure 5-7: Voltage measuring (FlexRange) - generator, 1Ph 3W.......................................................................................... 21
Figure 5-8: Voltage measuring (FlexRange) - generator, 1Ph 2W (phase-neutral)................................................................. 22
Figure 5-9: Voltage measuring (FlexRange) - generator, 1Ph 2W (phase-phase)................................................................... 22
Figure 5-10: Voltage measuring (FlexRange) - mains ............................................................................................................ 23
Figure 5-11: Voltage measuring (FlexRange) - mains, 3Ph 4W ............................................................................................. 24
Figure 5-12: Voltage measuring (FlexRange) - mains, 3Ph 3W ............................................................................................. 25
Figure 5-13: Voltage measuring (FlexRange) - mains, 1Ph 3W ............................................................................................. 25
Figure 5-14: Voltage measuring (FlexRange) - mains, 1Ph 2W (phase-neutral) .................................................................... 26
Figure 5-15: Voltage measuring (FlexRange) - mains, 1Ph 2W (phase-phase) ...................................................................... 26
Figure 5-16: Voltage measuring (FlexRange) - busbar (system 1) 1Ph 2W (phase-phase)..................................................... 27
Figure 5-17: Voltage measuring (FlexRange) - busbar, 1Ph 2W (phase-neutral) ................................................................... 28
Figure 5-18: Voltage measuring (FlexRange) - busbar, 1Ph 2W (phase-phase) ..................................................................... 28
Figure 5-19: Current measuring - generator............................................................................................................................. 29
Figure 5-20: Current measuring - generator, L1 L2 L3............................................................................................................ 30
Figure 5-21: Current measuring - Generator, phase Lx ........................................................................................................... 30
Figure 5-22: Current measuring - mains current ...................................................................................................................... 31
Figure 5-23: Current measuring - mains, phase Lx.................................................................................................................. 31
Figure 5-24: Current measuring - ground current .................................................................................................................... 32
Figure 5-25: Power measuring - direction of power ................................................................................................................ 33
Figure 5-26: MPU - principle overview................................................................................................................................... 35
Figure 5-27: MPU input........................................................................................................................................................... 35
Figure 5-28: Minimal necessary input voltage depending on frequency ................................................................................. 35
Figure 5-29: Discrete inputs - alarm/control input - positive signal......................................................................................... 36
Figure 5-30: Discrete inputs - alarm/control input - negative signal........................................................................................ 37
Figure 5-31: Discrete inputs - alarm/control inputs - operation logic ...................................................................................... 38
Figure 5-32: Relay outputs....................................................................................................................................................... 39
Figure 5-33: Analog inputs (FlexIn) - wiring two-pole senders.............................................................................................. 40
Figure 5-34: Analog inputs (FlexIn) - wiring single-pole senders .......................................................................................... 41
Figure 5-35: Analog inputs (FlexIn) - wiring single- and two-pole senders ........................................................................... 42
Figure 5-36: Analog controller output - Wiring and external jumper setting........................................................................... 43
Figure 5-37: RS-485 interface #1 - overview........................................................................................................................... 44
Figure 5-38: RS-485 Modbus - connection for half-duplex operation ..................................................................................... 44
Figure 5-39: RS-485 Modbus - connection for full-duplex operation...................................................................................... 44
Figure 5-40: RS-232 interface - overview................................................................................................................................ 45
Figure 5-41: CAN bus #1 - overview....................................................................................................................................... 45
Figure 5-42: CAN bus #2 - overview....................................................................................................................................... 45
Figure 5-43: Interfaces - CAN bus - termination ..................................................................................................................... 46
Figure 8-1: CAN bus pin assignment - D-SUB DE9 connector ............................................................................................... 52
Figure 8-2: CAN bus pin assignment - RJ45/8P8C connector ................................................................................................. 53
Figure 8-3: CAN bus pin assignment - IDC / Header .............................................................................................................. 53

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 Manual 37223A easYgen-3000 Series - Genset Control

Tables
Table 1-1: Manual - overview.................................................................................................................................................... 7
Table 3-1: Housing - panel cutout ............................................................................................................................................. 9
Table 5-1: Conversion chart - wire size ................................................................................................................................... 16
Table 5-2: Power supply - terminal assignment....................................................................................................................... 17
Table 5-3: Charging alternator input/output - terminal assignment ......................................................................................... 18
Table 5-4: Voltage measuring (FlexRange) - terminal assignment - generator voltage.......................................................... 19
Table 5-5: Voltage measuring (FlexRange) - terminal assignment - generator, 3Ph 4W......................................................... 20
Table 5-6: Voltage measuring (FlexRange) - terminal assignment - generator, 3Ph 3W......................................................... 21
Table 5-7: Voltage measuring (FlexRange) - terminal assignment - generator, 1Ph 3W......................................................... 21
Table 5-8: Voltage measuring (FlexRange) - terminal assignment - generator, 1Ph 2W (phase-neutral)................................ 22
Table 5-9: Voltage measuring (FlexRange) - terminal assignment - generator, 1Ph 2W (phase-phase).................................. 22
Table 5-10: Voltage measuring (FlexRange) - terminal assignment - mains voltage ............................................................. 23
Table 5-11: Voltage measuring (FlexRange) - terminal assignment - mains, 3Ph 4W ............................................................ 24
Table 5-12: Voltage measuring (FlexRange) - terminal assignment - mains, 3Ph 3W ............................................................ 25
Table 5-13: Voltage measuring (FlexRange) - terminal assignment - mains, 1Ph 3W ............................................................ 25
Table 5-14: Voltage measuring (FlexRange) - terminal assignment - mains, 1Ph 2W (phase-neutral) ................................... 26
Table 5-15: Voltage measuring (FlexRange) - terminal assignment - mains, 1Ph 2W (phase-phase) ..................................... 26
Table 5-16: Voltage measuring (FlexRange) - terminal assignment - busbar (system 1) 1Ph 2W (phase-phase)................... 27
Table 5-17: Voltage measuring (FlexRange) - terminal assignment - busbar, 1Ph 2W (phase-neutral) .................................. 28
Table 5-18: Voltage measuring (FlexRange) - terminal assignment - busbar, 1Ph 2W (phase-phase) .................................... 28
Table 5-19: Current measuring - terminal assignment - generator current .............................................................................. 29
Table 5-20: Current measuring - terminal assignment - generator, L1 L2 L3 ......................................................................... 30
Table 5-21: Current measuring - terminal assignment - generator, phase Lx .......................................................................... 30
Table 5-22: Current measuring - terminal assignment - mains current .................................................................................... 31
Table 5-23: current measuring - terminal assignment - mains, phase Lx................................................................................. 31
Table 5-24: Current measuring - terminal assignment - ground current .................................................................................. 32
Table 5-25: MPU - terminal assignment.................................................................................................................................. 35
Table 5-26: Discrete input - terminal assignment .................................................................................................................... 37
Table 5-27: Relay outputs - terminal assignment .................................................................................................................... 39
Table 5-28: Analog inputs (FlexIn) - terminal assignment - wiring two-pole senders............................................................ 40
Table 5-29: Analog inputs (FlexIn) - terminal assignment - wiring single-pole senders ........................................................ 41
Table 5-30: Analog inputs (FlexIn) - terminal assignment - wiring single- and two-pole senders ......................................... 42
Table 5-31: Bias signal outputs - analog or PWM ................................................................................................................... 43
Table 5-32: RS-485 interface #1 - pin assignment................................................................................................................... 44
Table 5-33: RS-232 interface - pin assignment........................................................................................................................ 45
Table 5-34: CAN bus #1 - pin assignment............................................................................................................................... 45
Table 5-35: CAN bus #2 - pin assignment............................................................................................................................... 45
Table 5-36: Maximum CAN bus length................................................................................................................................... 46
Table 8-1: CAN bus pin assignment - D-SUB DE9 connector ................................................................................................ 52
Table 8-2: CAN bus pin assignment - RJ45/8P8C connector .................................................................................................. 53
Table 8-3: CAN bus pin assignment - IDC / Header ............................................................................................................... 53

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 Manual 37223A easYgen-3000 Series - Genset Control

Chapter 1.
General Information

Type English German

easYgen-3000 Series
easYgen-3000 - Installation this manual Ö 37223 GR37223
easYgen-3000 - Configuration 37224 -
easYgen-3000 - Operation 37225 GR37225
easYgen-3000 - Application 37226 -
easYgen-3000 - Interfaces 37383 -
Table 1-1: Manual - overview

Intended Use The unit must only be operated in the manner described by this manual. The prerequisite for a
proper and safe operation of the product is correct transportation, storage, and installation as well as careful op-
eration and maintenance.

NOTE
This manual has been developed for a unit fitted with all available options. Inputs/outputs, functions,
configuration screens, and other details described, which do not exist on your unit, may be ignored.
The present manual has been prepared to enable the installation and commissioning of the unit. Due to
the large variety of parameter settings, it is not possible to cover every combination. The manual is
therefore only a guide. In case of incorrect entries or a total loss of functions, the default settings may
be taken from the list of parameters in the configuration manual 37224 or from ToolKit and the respec-
tive *.SID file.

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 Manual 37223A easYgen-3000 Series - Genset Control

Chapter 2.
Electrostatic Discharge Awareness

All electronic equipment is static-sensitive, some components more than others. To protect these components
from static damage, you must take special precautions to minimize or eliminate electrostatic discharges.

Follow these precautions when working with or near the control.

1. Before doing maintenance on the electronic control, discharge the static electricity on your body to
ground by touching and holding a grounded metal object (pipes, cabinets, equipment, etc.).

2. Avoid the build-up of static electricity on your body by not wearing clothing made of synthetic materials.
Wear cotton or cotton-blend materials as much as possible because these do not store static electric char-
ges as easily as synthetics.

3. Keep plastic, vinyl, and Styrofoam materials (such as plastic or Styrofoam cups, cigarette packages, cello-
phane wrappers, vinyl books or folders, plastic bottles, etc.) away from the control, modules, and work
area as much as possible.

4. Opening the control cover may void the unit warranty.

Do not remove the printed circuit board (PCB) from the control cabinet unless absolutely necessary. If
you must remove the PCB from the control cabinet, follow these precautions:

• Ensure that the device is completely voltage-free (all connectors have to be disconnected).

• Do not touch any part of the PCB except the edges.

• Do not touch the electrical conductors, connectors, or components with conductive devices or with
bare hands.

• When replacing a PCB, keep the new PCB in the plastic antistatic protective bag it comes in until you
are ready to install it. Immediately after removing the old PCB from the control cabinet, place it in the
antistatic protective bag.

CAUTION
To prevent damage to electronic components caused by improper handling, read and observe the pre-
cautions in Woodward manual 82715, Guide for Handling and Protection of Electronic Controls, Printed
Circuit Boards, and Modules.

NOTE
The unit is capable to withstand an electrostatic powder coating process with a voltage of up to 85 kV
and a current of up to 40 µA.

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 Manual 37223A easYgen-3000 Series - Genset Control

Chapter 3.
Housing

Panel Cutout
≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡

B
b
b'

h' h H

Figure 3-1: Housing - panel-board cutout

Measure Description Tolerance

H Height Total 217 mm ---
h Panel cutout 183 mm + 1.0 mm
h' Housing dimension 181 mm
B Width Total 282 mm ---
b Panel cutout 249 mm + 1.1 mm
b' Housing dimension 247 mm
Depth Total 99 mm ---
Table 3-1: Housing - panel cutout

The maximum permissible corner radius is 4 mm.

Refer to Figure 3-4 on page 13 for a cutout drawing.

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 Manual 37223A easYgen-3000 Series - Genset Control

Dimensions
≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡

217 mm 181 mm

282 mm

247 mm

87 mm
99 mm

Figure 3-2: Housing easYgen-3000 - dimensions

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 Manual 37223A easYgen-3000 Series - Genset Control

Terminal Arrangement
≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡

80 79 78 77 76 75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41

DI Common
MPU +

Auxiliary excitation D+

24 V +
24 V -
MPU -

DI 12
DI 11
DI 10
DI 09
DI 08
DI 07
DI 06
DI 05
DI 04
DI 03
DI 02
DI 01

Protective earth PE
Common
Relay R12
Relay R11
Relay R10
Relay R09

Relay R08

Relay R07

Relay R06

Relay R05
Common
Relay R04
Relay R03
Relay R02
Relay R01
Engine ground
Power supply
CAN bus #1

Pickup

RS-232
Discrete Inputs Relay Outputs
CAN bus #2

RS-485
Ground/Mains CT

Generator CT Analog Inputs Analog Outputs Mains PT Generator PT Busbar PT

0 to 500 Ohm +/-10 Vdc
0/4 to 20 mA +/- 20 mA
PWM
L1 L2 L3 N L1 L2 L3 N L1 L2/N
L1 L2 L3 AI 01 AI 02 AI 03 AO 01 AO 02 100 V
400 V
100 V
400 V
100 V
400 V
100 V
400 V
100 V
400 V
100 V
400 V
100 V
400 V
100 V
400 V
100 V
400 V
100 V
400 V
+

L1
-

PWM PWM
+
+
+

s2 s1 s2 s1 s2 s1 s2 s1 V V Out Out

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

Figure 3-3: easYgen-3200 - terminal arrangement - rear view

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 Manual 37223A easYgen-3000 Series - Genset Control

Clamp Fastener Installation

≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡
For installation into a door panel with the fastening clamps, proceed as follows:

1. Panel cut-out cut-out

Cut out the panel according to the dimensions in Table 3-1.

138,0

Note:
Don't drill the holes if you want to use the clamp fasteners. If the holes Rmax: R 3,5

are drilled into the panel, the clamp fasteners cannot be used anymore! 186,0

2. Remove terminals
Loosen the wire connection terminal screws on the back of the unit and
remove the wire connection terminal strip if required (1). 1

3. Loosen clamping screws 2

Loosen the four clamping screws (1) until they are almost flush with the 1
clamp inserts and tilt the clamp inserts down by 45° (2) to remove them
from the housing. Do not completely remove the screws from the clamp
inserts.

4. Insert unit into cut-out

Insert the unit into the panel cutout. Verify that the unit fits correctly in
the cutout. If the panel cutout is not big enough, enlarge it accordingly.
5. Attach clamp inserts 2
Re-install the clamp inserts by tilting the insert to a 45° angle. (1) Insert
the nose of the insert into the slot on the side of the housing. (2) Raise the
clamp insert so that it is parallel to the control panel. 1

6. Tighten clamping screws

Tighten the clamping screws (1) until the control unit is secured to the 1
control panel (2). Over tightening of these screws may result in the clamp
inserts or the housing breaking. Do not exceed the recommended tighten- 2
ing torque of 0.1 Nm.

7. Reattach terminals
Reattach the wire connection terminal strip (1) and secure them with the
side screws. 1

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 Manual 37223A easYgen-3000 Series - Genset Control

Screw Kit Installation

≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡
NOTE
Don't drill the holes if you want to use the clamp fasteners. If the holes are drilled into the panel, the
clamp fasteners cannot be used anymore!

In order to enhance the protection to IP 66, it is possible to fasten the unit with a screw kit instead of the clamp
fastener hardware.

Proceed as follows to install the unit using the screw kit:

1. Cut out the panel and drill the holes according to the dimensions in Figure 3-4.

2. Insert the unit into the panel cutout. Verify that the unit fits correctly in the cutout. If the panel cutout is not
big enough, enlarge it accordingly.

3. Insert the screws and tighten to 0.6 Nm (5.3 pound inches) of torque. Tighten the screws with a crosswise
pattern to ensure even pressure distribution.

NOTE
If the thickness of the panel sheet exceeds 2.5 mm, be sure to use screws with a length of the panel
sheet thickness + 4 mm.

259.0

Rmax: R 4.0

5.7

12 x ø 4.5
183.0 194.4
161.5

91.5
224.5

124.5

24.5 21.5

5.0
254.0
249.0

Cut-out dimension:
249mm (+1,1mm) x 183mm (+1,0mm)

Figure 3-4: Housing - drill plan

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 Manual 37223A easYgen-3000 Series - Genset Control

Chapter 4.
Wiring Diagrams

[refer to next page for wiring diagram]

Figure 4-1: Wiring diagram – overview

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 Manual 37223A easYgen-3000 Series - Genset Control

submin-D-connector

submin-D-connector
2: RxD
2: B Interface #2 Interface #1 3: TxD

9-pin male

9-pin male
4: B'
RS-485 (isolated) #1 RS-232 (isolated) 5: GND
7: A
Serial #2 Serial #1 7: RTS
9: A'
8: CTS

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40

80 79 78 77 76 75 74 73 72 71 70 69 68 67 66 65 64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 48 47 46 45 44 43 42 41
400 Vac
Relay 01: LogicsManager configurable
Busbar voltage (system 1) L2/N [R 01]

FlexRange
Fixed to: Ready for operation
100 Vac
Relay 02: LogicsManager configurable
400 Vac Default: Centralized alarm [R 02]
Busbar voltage (system 1) L1
Relay 03: LogicsManager configurable
100 Vac Default: Starter [R 03]
Relay 04: LogicsManager configurable
400 Vac Default: Fuel solenoid / gas valve [R 04]
Generator voltage N
100 Vac

400 Vac
Relay 05: LogicsManager configurable
Generator voltage L3 [R 05]

FlexRange
Default: Preglow
100 Vac

400 Vac Relay 06: Command: close GCB

LogicsManager
Generator voltage L2 (only in {1oc} or {2oc} application mode) [R 06]
100 Vac or LogicsManager configurable

400 Vac Relay 07: Command: open GCB

Generator voltage L1 (only in {1o}, {1oc}, or {2oc} app. mode) [R 07]
100 Vac or LogicsManager configurable

400 Vac Relay 08: Command: close MCB

Mains voltage N (only in {2oc} application mode) [R 08]
100 Vac or LogicsManager configurable

400 Vac Relay 09: Command: open MCB

Mains voltage L3 (only in {2oc} application mode) [R 09]
FlexRange

100 Vac or LogicsManager configurable

Relay 10: LogicsManager configurable

400 Vac Default: Auxiliary services [R 10]
Mains voltage L2
Relay 11: LogicsManager configurable
100 Vac Default: Alarm class A or B [R 11]
Relay 12: LogicsManager configurable
400 Vac Default: Alarm class C, D, E, or F [R 12]
voltage

current

Mains voltage L1
PWM

DC

DC

100 Vac

-
PWM GND

VOut GND

GND

Protective Earth PE
Analog output [AO 02]
N/C

(isolated) Engine ground

(+/-10Vdc / +/-20mA / PWM)
+ +
IA

Power supply
isolated, 8 to 40 Vdc
-
PWM GND

VOut GND

GND

-
Analog output [AO 01]
N/C

(isolated) Auxiliary excitation D+ (isolated)

(+/-10Vdc / +/-20mA / PWM)
+ DI Common for terminals 67-78
IA

+ Analog input [AI 03]

Discrete Input 01: Configurable (isolated)
Default: Emergency Stop [DI 01]
(0 to 500 Ohm / 0/4 to 20 mA) Discrete Input 02: Configurable (isolated)
- Default: Start in AUTO [DI 02]

+ Discrete Input 03: Configurable (isolated)

[DI 03]
FlexIn

Analog input [AI 02] Default: Low oil pressure

(0 to 500 Ohm / 0/4 to 20 mA) Discrete Input 04: Configurable (isolated)
- Default: Coolant temperature [DI 04]

+ Discrete Input 05: Configurable (isolated)

easYgen-3200 (Genset Control)

Default: External alarm acknowledgement [DI 05]

Analog input [AI 01]
(0 to 500 Ohm / 0/4 to 20 mA) Discrete Input 06: Configurable (isolated)
- Default: Enable MCB [DI 06]

s1 Discrete Input 07: Reply: MCB open (isol.) [DI 07]

L3
s2 Discrete Input 08: Reply: GCB open (isol.) [DI 08]

s1 Discrete Input 09: Configurable (isolated) [DI 09]

L2 Generator current
(isolated)
s2 Discrete Input 10: Configurable (isolated) [DI 10]

s1 Discrete Input 11: Configurable (isolated) [DI 11]

L1
s2 Discrete Input 12: Configurable (isolated) [DI 12]

s1
L1
Ground current +
(or mains current) MPU (pickup)
s2 (isolated) -
submin-D-connector

submin-D-connector
FlexCAN

FlexCAN

2: CAN-L 2: CAN-L
9-pin male

9-pin male

Interface #4 Interface #3
3: GND 3: GND
7: CAN-H
CAN bus #2 CAN bus #1 7: CAN-H
Engine level (isolated) Guidance/system level (isolated)

Subject to technical mocifications. 2007-06-28 | easYgen-3000 Wiring Diagram eYg3000ww-2607-ap.SKF

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 Manual 37223A easYgen-3000 Series - Genset Control

Chapter 5.
Connections

WARNING
All technical data and ratings indicated in this chapter are not definite! Only the values indicated in
Chapter 6: Technical Data on page 47 are valid!

The following chart may be used to convert square millimeters [mm²] to AWG and vice versa:

AWG mm² AWG mm² AWG mm² AWG mm² AWG mm² AWG mm²
30 0.05 21 0.38 14 2.5 4 25 3/0 95 600MCM 300
28 0.08 20 0.5 12 4 2 35 4/0 120 750MCM 400
26 0.14 18 0.75 10 6 1 50 300MCM 150 1000MCM 500
24 0.25 17 1.0 8 10 1/0 55 350MCM 185
22 0.34 16 1.5 6 16 2/0 70 500MCM 240
Table 5-1: Conversion chart - wire size

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 Manual 37223A easYgen-3000 Series - Genset Control

Power Supply
≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡
WARNING – Protective Earth
Protective Earth (PE) must be connected to the terminal 61 on the back of the unit to reduce the risk of
electric shock. This connection will be made using the screw-plug-terminal. The conductor providing
the connection must have a wire larger than or equal to 2.5 mm² (14 AWG). The connection must be
performed properly.

12/24Vdc (8 to 40.0 Vdc) 61 PE

63 8 to 40.0 Vdc Power supply
64 0 Vdc

Figure 5-1: Power supply

Terminal Description Amax

61 PE (protection earth) 2.5 mm²
63 12/24Vdc (8 to 40.0 Vdc) 2.5 mm²
64 0 Vdc 2.5 mm²
Table 5-2: Power supply - terminal assignment

[V]
Power Supply

12.0
Initial voltage = 10.5 Vdc
11.0
Continuous voltage range =
10.0 8.0 to 40.0 Vdc
Continuous voltage = min. 8.0 Vdc
9.0
8.0
7.0
6.0
5.0
0.0 Vdc for 10 ms
4.0
3.0
2.0
1.0 Time
0.0

-50 0 50 100 150 200 250 300 350 [ms]

Figure 5-2: Power supply - crank waveform at maximum load

NOTE
Woodward recommends to use one of the following slow-acting protective devices in the supply line to
terminal 63:
• Fuse NEOZED D01 6A or equivalent
or
• Miniature Circuit Breaker 6A / Type C (for example: ABB type: S271C6 or equivalent)

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 Manual 37223A easYgen-3000 Series - Genset Control

Charging Alternator
≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡

63 8 to 40 Vdc
B+
+ D+ 65 D+ Auxiliary excitation
- G~

Figure 5-3: Charging alternator input/output

Terminal Description Amax

63 Battery B+ 2.5 mm²
65 Auxiliary excitation output D+ 2.5 mm²
Table 5-3: Charging alternator input/output - terminal assignment

NOTE
The charging alternator D+ acts as an output for pre-exciting the charging alternator during engine
start-up only. During regular operation, it acts as an input for monitoring the charging voltage.

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 Manual 37223A easYgen-3000 Series - Genset Control

Voltage Measuring (FlexRange)

≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡
NOTE
DO NOT use both sets of voltage measuring inputs. The control unit will not measure voltage correctly
if the 100 V and 400 V inputs are utilized simultaneously.

NOTE
Woodward recommends protecting the voltage measuring inputs with slow-acting fuses rated for 2 to
6 A.

Voltage Measuring: Generator

GCB
L1 G
L2
L3 3~
N

100 Vac 29 100 Vac

L1 / Va
400 Vac 30 400 Vac

Generator voltage
(phase voltage)
100 Vac 31 100 Vac
L2 / Vb
400 Vac 32 400 Vac
100 Vac 33 100 Vac
L3 / Vc
400 Vac 34 400 Vac
100 Vac 35 100 Vac
N / Vcom
400 Vac 36 400 Vac

Figure 5-4: Voltage measuring (FlexRange) - generator

Terminal Description Amax

29 100 Vac 2.5 mm²
Generator voltage - phase L1 / Va
30 400 Vac 2.5 mm²
31 100 Vac 2.5 mm²
Generator voltage - phase L2 / Vb
32 400 Vac 2.5 mm²
33 100 Vac 2.5 mm²
Generator voltage - phase L3 / Vc
34 400 Vac 2.5 mm²
35 100 Vac 2.5 mm²
Generator voltage - phase N / Vcom
36 400 Vac 2.5 mm²
Table 5-4: Voltage measuring (FlexRange) - terminal assignment - generator voltage

NOTE
The 100 V input terminals must used, if parameter 1800 (refer to Configuration Manual 37224) is config-
ured with a value between 50 and 130 V for proper measurement.
The 400 V input terminals must used, if parameter 1800 (refer to Configuration Manual 37224) is config-
ured with a value between 131 and 480 V for proper measurement.

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 Manual 37223A easYgen-3000 Series - Genset Control

Voltage Measuring: Generator, Parameter Setting '3Ph 4W' (3-phase, 4-wire)

A L1 A L1
A1

A1 A2

A2 A5

A6
N C6 N B6
C2 B2 C5 B5
C1 B1 C2 B2
C1 B1
B B
C L2 C L2
N N
L3 L3

A L1 A L1
C6 A1

A1 A5
C5 A2

A2 A6
N

N C2 A5
C2 B6
C1 B5
C1 A6
C6 B2
C5 B1 B C B
C L2 L2
B6 B5 B2 B1
N L3
L3 N
Figure 5-5: Voltage measuring (FlexRange) -generator, 3Ph 4W

3Ph 4W Wiring terminals Note

Rated voltage (range) 100 Vac (50 to 130 V) 400 Vac (131 to 480 V)
1
Measuring range (max.) 0 to 150 Vac 0 to 600 Vac
easYgen 29 31 33 35 30 32 34 36
Phase L1 L2 L3 N L1 L2 L3 N
Table 5-5: Voltage measuring (FlexRange) - terminal assignment - generator, 3Ph 4W

1 For different voltage systems, different wiring terminals have to be used. Incorrect measurements are possible if both voltage systems use
the same N terminal.
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 Manual 37223A easYgen-3000 Series - Genset Control

Voltage Measuring: Generator, Parameter Setting '3Ph 3W' (3-phase, 3-wire)

A L1 A L1
C6 A1

C5 A2

C2 A1

C1 A2
C2 A5

C1 A6

B B
C L2 C L2
B2 B1 B6 B5 B2 B1
L3 L3
Figure 5-6: Voltage measuring (FlexRange) - generator, 3Ph 3W

3Ph 3W Wiring terminals Note

Rated voltage (range) 100 Vac (50 to 130 V) 400 Vac (131 to 480 V)
2
Measuring range (max.) 0 to 150 Vac 0 to 600 Vac
easYgen 29 31 33 35 30 32 34 36
Phase L1 L2 L3 --- L1 L2 L3 ---
Table 5-6: Voltage measuring (FlexRange) - terminal assignment - generator, 3Ph 3W

Voltage Measuring: Generator, Parameter Setting '1Ph 3W' (1-phase, 3-wire)

A L1

A1 A5

A2 A6

B5 C2 B1 C6
B6
B6 C1 B2 C5
N B5

B2
B1
C2

C C1
A L3
A1 A2 N A5 A6 C6
N C
C5
L3
L1 N
Figure 5-7: Voltage measuring (FlexRange) - generator, 1Ph 3W

1Ph 3W Wiring terminals Note

Rated voltage (range) 100 Vac (50 to 130 V) 400 Vac (131 to 480 V)
3
Measuring range (max.) 0 to 150 Vac 0 to 600 Vac
easYgen 29 31 33 35 30 32 34 36
Phase L1 N L3 N L1 N L3 N
Table 5-7: Voltage measuring (FlexRange) - terminal assignment - generator, 1Ph 3W

2 For different voltage systems, different wiring terminals have to be used.

3 For different voltage systems, different wiring terminals have to be used. Incorrect measurements are possible if both voltage systems use
the same N terminal.
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 Manual 37223A easYgen-3000 Series - Genset Control

Voltage Measuring: Generator, Parameter Setting '1Ph 2W' (1-phase, 2-wire)

NOTE
The 1-phase, 2-wire measurement may be performed phase-neutral or phase-phase. Please note to
configure and wire the easYgen consistently. Refer to the Configuration Manual 37224 for more infor-
mation.

'1Ph 2W' Phase-Neutral Measuring

L1
A

A1 B5

A2 B6

N
A N
A1 A2 A5 A6

N
L1 N
Figure 5-8: Voltage measuring (FlexRange) - generator, 1Ph 2W (phase-neutral)

1Ph 2W Wiring terminals Note

Rated voltage (range) 100 Vac (50 to 130 V) 400 Vac (131 to 480 V)
4
Measuring range (max.) 0 to 150 Vac 0 to 600 Vac
easYgen 29 31 33 35 30 32 34 36
Phase L1 N N N L1 N N N
Table 5-8: Voltage measuring (FlexRange) - terminal assignment - generator, 1Ph 2W (phase-neutral)

'1Ph 2W' Phase-Phase Measuring

L1
A

A1 B5

A2 B6

B
A L2
A1 A2 A5 A6

B
L1 L2
Figure 5-9: Voltage measuring (FlexRange) - generator, 1Ph 2W (phase-phase)

1Ph 2W Wiring terminals Note

Rated voltage (range) 100 Vac (50 to 130 V) 400 Vac (131 to 480 V)
5
Measuring range (max.) 0 to 150 Vac 0 to 600 Vac
easYgen 29 31 33 35 30 32 34 36
Phase L1 L2 --- --- L1 L2 --- ---
Table 5-9: Voltage measuring (FlexRange) - terminal assignment - generator, 1Ph 2W (phase-phase)

4 For different voltage systems, different wiring terminals have to be used. Incorrect measurements are possible if both voltage systems use
the same N terminal.
5 For different voltage systems, different wiring terminals have to be used. Incorrect measurements are possible if both voltage systems use
the same N terminal.
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 Manual 37223A easYgen-3000 Series - Genset Control

Voltage Measuring: Mains

MCB
L1
L2
L3
N

100 Vac 21 100 Vac

L1 / Va
400 Vac 22 400 Vac

(phase voltage)
Mains voltage
100 Vac 23 100 Vac
L2 / Vb
400 Vac 24 400 Vac
100 Vac 25 100 Vac
L3 / Vc
400 Vac 26 400 Vac
100 Vac 27 100 Vac
N / Vcom
400 Vac 28 400 Vac

Figure 5-10: Voltage measuring (FlexRange) - mains

Terminal Description Amax

21 100 Vac 2.5 mm²
Mains voltage - phase L1 / Va
22 400 Vac 2.5 mm²
23 100 Vac 2.5 mm²
Mains voltage - phase L2 / Vb
24 400 Vac 2.5 mm²
25 100 Vac 2.5 mm²
Mains voltage - phase L3 / Vc
26 400 Vac 2.5 mm²
27 100 Vac 2.5 mm²
Mains voltage - phase N / Vcom
28 400 Vac 2.5 mm²
Table 5-10: Voltage measuring (FlexRange) - terminal assignment - mains voltage

NOTE
The 100 V input terminals must used, if parameter 1803 (refer to Configuration Manual 37224) is config-
ured with a value between 50 and 130 V for proper measurement.
The 400 V input terminals must used, if parameter 1803 (refer to Configuration Manual 37224) is config-
ured with a value between 131 and 480 V for proper measurement.

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Voltage Measuring: Mains, Parameter Setting '3Ph 4W' (3-phase, 4-wire)

A L1 A L1
A1

A1 A2

A2 A5

A6
N C6 N B6
C2 B2 C5 B5
C1 B1 C2 B2
C1 B1
B B
C L2 C L2
N N
L3 L3

A L1 A L1
C6 A1

A1 A5
C5 A2

A2 A6
N

N C2 A5
C2 B6
C1 B5
C1 A6
C6 B2
C5 B1 B C B
C L2 L2
B6 B5 B2 B1
N L3
L3 N
Figure 5-11: Voltage measuring (FlexRange) - mains, 3Ph 4W

3Ph 4W Wiring terminals Note

Rated voltage (range) 100 Vac (50 to 130 V) 400 Vac (131 to 480 V)
6
Measuring range (max.) 0 to 150 Vac 0 to 600 Vac
easYgen 21 23 25 27 22 24 26 28
Phase L1 L2 L3 N L1 L2 L3 N
Table 5-11: Voltage measuring (FlexRange) - terminal assignment - mains, 3Ph 4W

6 For different voltage systems, different wiring terminals have to be used. Incorrect measurements are possible if both voltage systems use
the same N terminal.
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 Manual 37223A easYgen-3000 Series - Genset Control

Voltage Measuring: Mains, Parameter Setting '3Ph 3W' (3-phase, 3-wire)

A L1 A L1
C6 A1

C5 A2

C2 A1

C1 A2
C2 A5

C1 A6

B B
C L2 C L2
B2 B1 B6 B5 B2 B1
L3 L3
Figure 5-12: Voltage measuring (FlexRange) - mains, 3Ph 3W

3Ph 3W Wiring terminals Note

Rated voltage (range) 100 Vac (50 to 130 V) 400 Vac (131 to 480 V)
7
Measuring range (max.) 0 to 150 Vac 0 to 600 Vac
easYgen 21 23 25 27 22 24 26 28
Phase L1 L2 L3 --- L1 L2 L3 ---
Table 5-12: Voltage measuring (FlexRange) - terminal assignment - mains, 3Ph 3W

Voltage Measuring: Mains, Parameter Setting '1Ph 3W' (1-phase, 3-wire)

A L1

A1 A5

A2 A6

B5 C2 B1 C6
B6
B6 C1 B2 C5
N B5

B2
B1
C2

C C1
A L3
A1 A2 N A5 A6 C6
N C
C5
L3
L1 N
Figure 5-13: Voltage measuring (FlexRange) - mains, 1Ph 3W

1Ph 3W Wiring terminals Note

Rated voltage (range) 100 Vac (50 to 130 V) 400 Vac (131 to 480 V)
8
Measuring range (max.) 0 to 150 Vac 0 to 600 Vac
easYgen 21 23 25 27 22 24 26 28
Phase L1 N L3 N L1 N L3 N
Table 5-13: Voltage measuring (FlexRange) - terminal assignment - mains, 1Ph 3W

7 For different voltage systems, different wiring terminals have to be used.

8 For different voltage systems, different wiring terminals have to be used. Incorrect measurements are possible if both voltage systems use
the same N terminal.
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 Manual 37223A easYgen-3000 Series - Genset Control

Voltage Measuring: Mains, Parameter Setting '1Ph 2W' (1-phase, 2-wire)

NOTE
The 1-phase, 2-wire measurement may be performed phase-neutral or phase-phase. Please note to
configure and wire the easYgen consistently. Refer to the Configuration Manual 37224 for more infor-
mation.

'1Ph 2W' Phase-Neutral Measuring

L1
A

A1 B5

A2 B6

N
A N
A1 A2 A5 A6

N
L1 N
Figure 5-14: Voltage measuring (FlexRange) - mains, 1Ph 2W (phase-neutral)

1Ph 2W Wiring terminals Note

Rated voltage (range) 100 Vac (50 to 130 V) 400 Vac (131 to 480 V)
9
Measuring range (max.) 0 to 150 Vac 0 to 600 Vac
easYgen 21 23 25 27 22 24 26 28
Phase L1 N N N L1 N N N
Table 5-14: Voltage measuring (FlexRange) - terminal assignment - mains, 1Ph 2W (phase-neutral)

'1Ph 2W' Phase-Phase Measuring

L1
A

A1 B5

A2 B6

B
A L2
A1 A2 A5 A6

B
L1 L2
Figure 5-15: Voltage measuring (FlexRange) - mains, 1Ph 2W (phase-phase)

1Ph 2W Wiring terminals Note

Rated voltage (range) 100 Vac (50 to 130 V) 400 Vac (131 to 480 V)
10
Measuring range (max.) 0 to 150 Vac 0 to 600 Vac
easYgen 21 23 25 27 22 24 26 28
Phase L1 L2 --- --- L1 L2 --- ---
Table 5-15: Voltage measuring (FlexRange) - terminal assignment - mains, 1Ph 2W (phase-phase)

9 For different voltage systems, different wiring terminals have to be used. Incorrect measurements are possible if both voltage systems use
the same N terminal.
10 For different voltage systems, different wiring terminals have to be used. Incorrect measurements are possible if both voltage systems use
the same N terminal.
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 Manual 37223A easYgen-3000 Series - Genset Control

Voltage Measuring: Busbar (System 1) 1Ph 2W

GCB MCB
L1
L2
L3
N

100 Vac 37 100 Vac

L1

voltage)
voltage
Busbar

(phase
400 Vac 38 400 Vac
100 Vac 39 100 Vac
L2
400 Vac 40 400 Vac

Figure 5-16: Voltage measuring (FlexRange) - busbar (system 1) 1Ph 2W (phase-phase)

Terminal Description Amax

37 100 Vac 2.5 mm²
Busbar voltage (system 1) - phase L1
38 400 Vac 2.5 mm²
39 100 Vac 2.5 mm²
Busbar voltage (system 1) - phase L2 / N
40 400 Vac 2.5 mm²
Table 5-16: Voltage measuring (FlexRange) - terminal assignment - busbar (system 1) 1Ph 2W (phase-phase)

NOTE
The 100 V input terminals must used, if parameter 1812 (refer to Configuration Manual 37224) is config-
ured with a value between 50 and 130 V for proper measurement.
The 400 V input terminals must used, if parameter 1812 (refer to Configuration Manual 37224) is config-
ured with a value between 131 and 480 V for proper measurement.

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 Manual 37223A easYgen-3000 Series - Genset Control

Voltage Measuring: Busbar (System 1), Parameter Setting '1Ph 2W' (1-phase, 2-wire)

NOTE
The 1-phase, 2-wire measurement may be performed phase-neutral or phase-phase. Please note to
configure and wire the easYgen consistently. Refer to the Configuration Manual 37224 for more infor-
mation.

'1Ph 2W' Phase-Neutral Measuring

L1
A

A1 B5

A2 B6

N
A N
A1 A2 A5 A6

N
L1 N
Figure 5-17: Voltage measuring (FlexRange) - busbar, 1Ph 2W (phase-neutral)

1Ph 2W Wiring terminals Note

Rated voltage (range) 100 Vac (50 to 130 V) 400 Vac (131 to 480 V)
11
Measuring range (max.) 0 to 150 Vac 0 to 600 Vac
easYgen 37 39 --- --- 38 40 --- ---
Phase L1 N --- --- L1 N --- ---
Table 5-17: Voltage measuring (FlexRange) - terminal assignment - busbar, 1Ph 2W (phase-neutral)

'1Ph 2W' Phase-Phase Measuring

L1
A

A1 B5

A2 B6

B
A L2
A1 A2 A5 A6

B
L1 L2
Figure 5-18: Voltage measuring (FlexRange) - busbar, 1Ph 2W (phase-phase)

1Ph 2W Wiring terminals Note

Rated voltage (range) 100 Vac (50 to 130 V) 400 Vac (131 to 480 V)
12
Measuring range (max.) 0 to 150 Vac 0 to 600 Vac
easYgen 37 39 --- --- 38 40 --- ---
Phase L1 L2 --- --- L1 L2 --- ---
Table 5-18: Voltage measuring (FlexRange) - terminal assignment - busbar, 1Ph 2W (phase-phase)

11 For different voltage systems, different wiring terminals have to be used. Incorrect measurements are possible if both voltage systems use
the same N terminal.
12 For different voltage systems, different wiring terminals have to be used. Incorrect measurements are possible if both voltage systems use
the same N terminal.
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 Manual 37223A easYgen-3000 Series - Genset Control

Current Measuring
≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡

CAUTION
Before disconnecting the device, ensure that the current transformer/CT is short-circuited.

Generator Current

NOTE
Generally, one line of the current transformers secondary is to be grounded close to the CT.

GCB
L1 G
L2
L3 3~
N

Detail:
Connection of the transducers
8 ../{x} A s1 (k) - L3

Generator current
S2 S1

(phase current)
../{x} A - {x} = 1 or 5
L.. G 7 ../{x} A s2 (l) - L3
s2 s1 6 ../{x} A s1 (k) - L2
s1 (k) 5 ../{x} A s2 (l) - L2
..

L..
s2 (l) 4 ../{x} A s1 (k) - L1
..

3 ../{x} A s2 (l) - L1

Figure 5-19: Current measuring - generator

Terminal Description Amax

8 Generator current - phase L3 - transformer terminal s1 (k) 2.5 mm²
7 Generator current - phase L3 - transformer terminal s2 (l) 2.5 mm²
6 Generator current - phase L2 - transformer terminal s1 (k) 2.5 mm²
5 Generator current - phase L2 - transformer terminal s2 (l) 2.5 mm²
4 Generator current - phase L1 - transformer terminal s1 (k) 2.5 mm²
3 Generator current - phase L1 - transformer terminal s2 (l) 2.5 mm²
Table 5-19: Current measuring - terminal assignment - generator current

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 Manual 37223A easYgen-3000 Series - Genset Control

Current Measuring: Generator, Parameter Setting 'L1 L2 L3'

IGen L1 IGen L2 IGen L3

L1

L2 G
3~
L3

Figure 5-20: Current measuring - generator, L1 L2 L3

L1 L2 L3 Wiring terminals Notes

easYgen 3 4 5 6 7 8
Phase s1 (k) L1 s2 (l) L1 s1 (k) L2 s2 (l) L2 s1 (k) L3 s2 (l) L3
Table 5-20: Current measuring - terminal assignment - generator, L1 L2 L3

Current Measuring: Generator, Parameter Setting 'Phase L1', 'Phase L2' & 'Phase L3'

IGen L1 IGen L2 IGen L3

L1 L1 L1

L2 G
3~
L2 G
3~
L2 G
3~
L3 L3 L3

N N N

Phase L1 Phase L2 Phase L3

Figure 5-21: Current measuring - Generator, phase Lx

Wiring terminals Notes

Phase L1
easYgen 3 4 5 6 7 8
Phase s1 (k) L1 s2 (l) L1 --- --- --- ---
Phase L2
easYgen 3 4 5 6 7 8
Phase --- --- s1 (k) L2 s2 (l) L2 --- ---
Phase L3
easYgen 3 4 5 6 7 8
Phase --- --- --- --- s1 (k) L3 s2 (l) L3
Phase L1 and L3 13
easYgen 3 4 5 6 7 8
Phase s1 (k) L1 s2 (l) L1 --- --- s1 (k) L3 s2 (l) L3
Table 5-21: Current measuring - terminal assignment - generator, phase Lx

13 This is valid if the generator voltage measurement is configured to 1Ph 3W (refer to Voltage Measuring: Generator, Parameter Setting
'1Ph 3W' (1-phase, 3-wire) on page 21).
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 Manual 37223A easYgen-3000 Series - Genset Control

Mains Current 1-Phase

NOTE
Generally, one line of the current transformers secondary is to be grounded close to the PT.

MCB
L1
L2
L3
N

Detail:
Connection of the transducers
S2 S1
L..
s2 s1
../{x} A

current
{x} = 1 or 5

Mains
s1 (k)
..

L..
s2 (l) 2 ../{x} A s1 (k)
..

1 ../{x} A s2 (l)

Figure 5-22: Current measuring - mains current

Terminal Description Amax

2 Mains current - transformer terminal s1 (k) 2.5 mm²
1 Mains current - transformer terminal s2 (l) 2.5 mm²
Table 5-22: Current measuring - terminal assignment - mains current

Current Measuring: Mains, Parameter Setting 'Phase L1', 'Phase L2' & 'Phase L3'
IMains L1 IMains L2 IMains L3

L1 L1 L1

L2 L2 L2

L3 L3 L3

N N N

Phase L1 Phase L2 Phase L3

Figure 5-23: Current measuring - mains, phase Lx

Wiring terminals Notes

Phase L1
easYgen 1 2
Phase s2 (l) - L1 s1 (k) - L1
Phase L2
easYgen 1 2
Phase s2 (l) - L2 s1 (k) - L2
Phase L3
easYgen 1 2
Phase s2 (l) - L3 s1 (k) - L3
Table 5-23: current measuring - terminal assignment - mains, phase Lx

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 Manual 37223A easYgen-3000 Series - Genset Control

Ground Current

The mains current input can be configured to measure the mains current or ground current. Depending on how
Parameter 'Input mains current as' is configured will determine if this input will measure the mains current (de-
fault) or the ground current. Refer to configuration manual 37224 for more information.

NOTE
Generally, one line of the current transformers secondary is to be grounded.

Holmgreen Cable-type current One-pole transformer in star point

connection transformer
L1 L1 L1 L1 L1
G L2 G L2 G L2 L2 L2
3~ L3 3~ L3 3~ L3 L3 L3
R R
R

R
2 s1 (k)
Ground current
1 s2 (l)

Figure 5-24: Current measuring - ground current

Terminal Description Amax

2 Ground current - transformer terminal s1 (k) 2.5 mm²
1 Ground current - transformer terminal s2 (l) 2.5 mm²
Table 5-24: Current measuring - terminal assignment - ground current

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 Manual 37223A easYgen-3000 Series - Genset Control

Power Measuring
≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡
If the unit's current transformers are wired according to the diagram shown, the following values are displayed.

Parameter Description Sign displayed

Generator real power Genset generating kW + Positive
Generator real power Genset in reverse power - Negative
Generator power factor (cos φ) Inductive / lagging + Positive
Generator power factor (cos φ) Capacitive / leading - Negative
Mains real power Plant exporting kW + + Positive
Mains real power Plant importing kW - - Negative
Mains power factor (cos φ) Inductive / lagging + Positive
Mains power factor (cos φ) Capacitive / leading - Negative

MAINS

MCB
mains circuit breaker

s2 (l) S2 (L)
P Real power
1 pos display positive

Reacitive power
2 Q display inductive
s1 (k) S1 (K) ind

BUSBAR

easYgen
GCB
generator circuit breaker

s2 (l) S2 (L)
5 P Real power
pos display positive

Reacitive power
6 Q
s1 (k) S1 (K) ind display inductive

GENERATOR

Figure 5-25: Power measuring - direction of power

Power Factor Definition

≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡
The phasor diagram is used from the generator's view. Power factor is defined as follows.

Power Factor is defined as a ratio of the real power to apparent power. In a purely resistive circuit, the voltage
and current waveforms are instep resulting in a ratio or power factor of 1.00 (often referred to as unity). In an in-
ductive circuit the current lags behind the voltage waveform resulting in usable power (real power) and unusable
power (reactive power). This results in a positive ratio or lagging power factor (i.e. 0.85lagging). In a capacitive
circuit the current waveform leads the voltage waveform resulting in usable power (real power) and unusable
power (reactive power). This results in a negative ratio or a leading power factor (i.e. 0.85leading).

Inductive: Electrical load whose current waveform lags Capacitive: Electrical load whose current waveform
the voltage waveform thus having a lagging power fac- leads the voltage waveform thus having a leading
tor. Some inductive loads such as electric motors have power factor. Some capacitive loads such as capacitor
a large startup current requirement resulting in lagging banks or buried cable result in leading power factors.
power factors.
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Different power factor displays at the unit:

i0.91 (inductive) c0.93 (capacitive)

lg.91 (lagging) ld.93 (leading)

Reactive power display at the unit:

70 kvar (positive) -60 kvar (negative)

Output at the interface:

+ (positive) - (negative)

In relation to the voltage, the current is

lagging leading

The generator is

over excited under excited

Control: If the control unit is equipped with a power factor controller while in parallel with the utility:

A voltage lower "-" signal is output as long as the A voltage raise "+" signal is output as long as the
measured value is "more inductive" than the reference measured value is "more capacitive" than the reference
set point set point
Example: measured = i0.91; set point = i0.95 Example: measured = c0.91; set point = c0.95

Phasor diagram:

inductive capacitive

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 Manual 37223A easYgen-3000 Series - Genset Control

MPU (Pickup)
≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡
Rotating shaft

Sensor

to
Pickup
input

Figure 5-26: MPU - principle overview

Shield
24 V
79 +
MPU input (pickup)
< 1,0 V 80 -

Figure 5-27: MPU input

Terminal Description Amax

79 MPU input - inductive/switching 2.5 mm²
80 MPU input - GND 2.5 mm²
Table 5-25: MPU - terminal assignment

NOTE
The shield of the MPU (Magnetic Pickup Unit) connection cable must be connected to a single point
ground terminal near the easYgen. The shield must not be connected at the MPU side of the cable.

NOTE
The number of teeth on the flywheel reference gear and the flywheel speed must be configured so that
the magnetic pickup input frequency does not exceed 14kHz.

12000
[mVrms]

10000

8000

6000

4000

2000

[kHz]
0
0,1 1 10 100

Figure 5-28: Minimal necessary input voltage depending on frequency

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Discrete Inputs
≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡
Discrete Inputs: Signal Polarity

The discrete inputs are electrically isolated which permits the polarity of the connections to be either positive or
negative.

NOTE
All discrete inputs must use the same polarity, either positive or negative signals, due to the common
ground.

Discrete Inputs: Positive Polarity Signal

Power supply - 66
Discrete input 1
Power supply + (8 to 40 Vdc) 67

Discrete input 2
Power supply + (8 to 40 Vdc) 68

Discrete input 3
Power supply + (8 to 40 Vdc) 69

Discrete input 4
Power supply + (8 to 40 Vdc) 70

Discrete input 5
Power supply + (8 to 40 Vdc) 71

Discrete input 6
Power supply + (8 to 40 Vdc) 72

Discrete input 7
Power supply + (8 to 40 Vdc) 73

Discrete input 8
Power supply + (8 to 40 Vdc) 74

Discrete input 9
Power supply + (8 to 40 Vdc) 75

Discrete input 10
Power supply + (8 to 40 Vdc) 76

Discrete input 11
Power supply + (8 to 40 Vdc) 77

Discrete input 12
Power supply + (8 to 40 Vdc) 78

Figure 5-29: Discrete inputs - alarm/control input - positive signal

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Discrete Inputs: Negative Polarity Signal

Power supply + (8 to 40 Vdc) 66

Discrete input 1
Power supply - 67

Discrete input 2
Power supply - 68

Discrete input 3
Power supply - 69

Discrete input 4
Power supply - 70

Discrete input 5
Power supply - 71

Discrete input 6
Power supply - 72

Discrete input 7
Power supply - 73

Discrete input 8
Power supply - 74

Discrete input 9
Power supply - 75

Discrete input 10
Power supply - 76

Discrete input 11
Power supply - 77

Discrete input 12
Power supply - 78

Figure 5-30: Discrete inputs - alarm/control input - negative signal

Terminal Description Amax

66 Discrete inputs - GND (common ground) 2.5 mm²
67 Discrete input [DI 01]; pre-assigned to 'Emergency stop' 2.5 mm²
68 Discrete input [DI 02]; pre-assigned to 'Start in AUTO' 2.5 mm²
69 Discrete input [DI 03]; pre-assigned to 'Low oil pressure' 2.5 mm²
70 Discrete input [DI 04]; pre-assigned to 'Coolant temperature' 2.5 mm²
71 Discrete input [DI 05]; pre-assigned to 'External alarm acknowledgement' 2.5 mm²
72 Discrete input [DI 06]; pre-assigned to 'Enable MCB' 2.5 mm²
73 Discrete input [DI 07]; fixed to 'Reply MCB' 2.5 mm²
74 Discrete input [DI 08]; fixed to 'Reply GCB' 2.5 mm²
75 Discrete input [DI 09] 2.5 mm²
76 Discrete input [DI 10] 2.5 mm²
77 Discrete input [DI 11] 2.5 mm²
78 Discrete input [DI 12] 2.5 mm²
Table 5-26: Discrete input - terminal assignment

WARNING
Discrete Input DI01 "Emergency Stop" is only a signaling input. This input may only be used to signal
that an external emergency stop button has been actuated. According to EN 60204, this input is not
approved to be used as the emergency stop function. The emergency stop function must be imple-
mented external to the control and cannot rely on the control to function properly.

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Discrete Inputs: Operation Logic

Discrete inputs may be configured to normally open (N.O.) or normally closed (N.C.) states. In the state N.O., no
potential is present during normal operation; if an alarm is issued or control operation is performed, the input is
energized. In the state N.C., a potential is continuously present during normal operation; if an alarm is issued or
control operation is performed, the input is de-energized.
The N.O. or N.C. contacts may be connected to the signal terminal as well as to the ground terminal of the dis-
crete input. See previous chapter Discrete Inputs: Signal on page 36 for details.

Vdc (GND)
Discrete input (N.O.)
GND (Vdc)

Vdc (GND)
Discrete input (N.C.)
GND (Vdc)
Figure 5-31: Discrete inputs - alarm/control inputs - operation logic

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Relay Outputs
(LogicsManager)
≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡
max. 250 Vac/dc

2A

B A
Relay output
N/ external device

Figure 5-32: Relay outputs

Terminal Description Amax

Term. Com.

A B Form A, N.O. make contact Type Ø

Ready for operation &
42 41 Relay output [R 01] {all} N.O. 2.5 mm²
LogicsManager
Centralized alarm or
43 Relay output [R 02] {all} SW 2.5 mm²
LogicsManager
46 Starter or
44 Relay output [R 03] {all} SW 2.5 mm²
LogicsManager
Fuel solenoid / gas valve or
45 Relay output [R 04] {all} SW 2.5 mm²
LogicsManager
Preglow or
48 47 Relay output [R 05] {all} SW 2.5 mm²
LogicsManager
{0} SW
LogicsManager
{1o}
50 49 Relay output [R 06] {1oc}
2.5 mm²
Command: close GCB N.O.
{2oc}
{0} LogicsManager SW
52 51 Relay output [R 07] {1o} 2.5 mm²
{1oc} Command: open GCB N.O.
{2oc}
{0}
{1o} LogicsManager SW
54 53 Relay output [R 08] 2.5 mm²
{1oc}
{2oc} Command: close MCB N.O.
{0}
{1o} LogicsManager SW
56 55 Relay output [R 09] 2.5 mm²
{1oc}
{2oc} Command: open MCB N.O.
Auxiliary services or
57 Relay output [R 10] {all} SW 2.5 mm²
LogicsManager
60 Alarm class A and B or
58 Relay output [R 11] {all} SW 2.5 mm²
LogicsManager
Alarm class C, D, E, F or
59 Relay output [R 12] {all} SW 2.5 mm²
LogicsManager
LogicsManager..using the function LogicsManager it is possible to freely program the relays
{all}-all appliction modes
{0}-no breaker mode; {1o}-GCB open; {1oc}-GCB open/close; {1oc}-GCB/MCB open/close
SW-switchable via the software; N.O.-normally open (make) contact
Table 5-27: Relay outputs - terminal assignment

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Analog Inputs (FlexIn)

≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡
It is recommended to use two-pole analog senders. This ensures an accuracy of ≤ 1% for 0 to 500 Ohm inputs
and ≤ 1.2% for 0 to 20 mA inputs.

NOTE
The return wires (GND) should be connected to PE (terminal 61; for two-pole senders) or engine
ground (terminal 62; for single-pole senders) as close to the easYgen terminals as possible.

The following senders may be used for the analog inputs:

• 0/4 to 20 mA
• resistive (0 to 500 Ohm)
• VDO, 0 to 180 Ohm; 0 to 5 bar, Index "III"; 0 to 10 bar, Index "IV"
• VDO, 0 to 380 Ohm; 40 to 120 °, Index "92-027-004; 50 to 125 °, Index "92-027-006

You may download a catalog of all available VDO sensors at the VDO homepage (http://www.vdo.com/siemens)

Wiring Two-Pole Senders

NOTE
To ensure accurate system measurements, all VDO sending units must utilize insulated wires that are
connected to the easYgen analog input ground (terminals 9/11/13). Terminals 9/11/13 must have jumper
wires connected to the PE connection (terminal 61).

Wiring diagram for two-pole sensors

61

PE Protective Earth

0/4 to 20 mA [AI 03]

9 10 11 12 13 14

+
Analog input [AI 03]
-
+
Analog input [AI 02] Analog input
Resistive / VDO -
+
Analog input [AI 01]
-

0/4 to 20 mA [AI 02]

It is not necessary to connect
the 0/4 to 20 mA sensors with
PE in case of two-pole sensors.
Resistive / VDO

0/4 to 20 mA [AI 01]

Resistive / VDO

Figure 5-33: Analog inputs (FlexIn) - wiring two-pole senders

Terminal Description Amax

9 Analog input [AI 01] ground, connected with PE 2.5 mm²
10 Analog input [AI 01] 2.5 mm²
11 Analog input [AI 02] ground, connected with PE 2.5 mm²
12 Analog input [AI 02] 2.5 mm²
13 Analog input [AI 03] ground, connected with PE 2.5 mm²
14 Analog input [AI 03] 2.5 mm²
Table 5-28: Analog inputs (FlexIn) - terminal assignment - wiring two-pole senders

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Wiring Single-Pole Senders

An accuracy of ≤ 2.5% may be achieved when using single-pole senders. The specified accuracy of ≤ 2.5% for
single-pole sensors can only be achieved if the differential voltage between the genset chassis ground and PE
does not exceed +/- 2.5V.

Wiring diagram for single-pole sensors

62 61
PE Protective Earth
Engine ground

0/4 to 20 mA [AI 03] Engine ground

9 10 11 12 13 14
+
Analog input [AI 03]
-
+
Analog input [AI 02] Analog input
Resistive / VDO -
+
Analog input [AI 01]
-

0/4 to 20 mA [AI 02]

Resistive / VDO

0/4 to 20 mA [AI 01]

Resistive / VDO

Figure 5-34: Analog inputs (FlexIn) - wiring single-pole senders

Terminal Description Amax

9 Analog input [AI 01] ground, connected with engine ground 2.5 mm²
10 Analog input [AI 01] 2.5 mm²
11 Analog input [AI 02] ground, connected with engine ground 2.5 mm²
12 Analog input [AI 02] 2.5 mm²
13 Analog input [AI 03] ground, connected with engine ground 2.5 mm²
14 Analog input [AI 03] 2.5 mm²
Table 5-29: Analog inputs (FlexIn) - terminal assignment - wiring single-pole senders

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Wiring Single and Two-Pole Senders Simultaneously

An accuracy of ≤ 2.5% may be achieved when using single-pole senders. It is possible to combine single- and
two-pole senders. The specified accuracy of ≤ 2.5% for single-pole sensors can only be achieved if the differen-
tial voltage between the genset chassis ground and PE does not exceed +/- 2.5V.

Wiring diagram for combining single- and two-pole sensors

61
PE Protective Earth

0/4 to 20 mA [AI 03]

9 10 11 12 13 14
+
Analog input [AI 03]
-
+
-
Analog input [AI 02] Analog input
Resistive / VDO
+
Analog input [AI 01]
-

0/4 to 20 mA [AI 02]

62
Engine ground

Engine ground
Resistive / VDO
It is not necessary to connect
the 0/4 to 20 mA sensors with
PE in case of two-pole sensors.
0/4 to 20 mA [AI 01]

Resistive / VDO

Figure 5-35: Analog inputs (FlexIn) - wiring single- and two-pole senders

Terminal Description Amax

9 Analog input [AI 01] ground, connected with PE / engine ground 2.5 mm²
10 Analog input [AI 01] 2.5 mm²
11 Analog input [AI 02] ground, connected with PE / engine ground 2.5 mm²
12 Analog input [AI 02] 2.5 mm²
13 Analog input [AI 03] ground, connected with PE / engine ground 2.5 mm²
14 Analog input [AI 03] 2.5 mm²
Table 5-30: Analog inputs (FlexIn) - terminal assignment - wiring single- and two-pole senders

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Analog Outputs
≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡
Controller configuration and an external jumper can change the multifunction controller bias output signals.

Controller Wiring

GND C GND

Governor

Current
Speed
Speed / power
N/C B
controller
IA A IA

GND C GND
Governor

Voltage
Speed

Speed / power
VA B VA
controller
A

GND C GND
Governor
Speed

PWM
Speed / power
PWM B PWM
controller
A

Figure 5-36: Analog controller output - Wiring and external jumper setting

Type Terminal Description Amax

A 15 IA 2.5 mm²
I
Current
B 16 2.5 mm²
C 17 GND 2.5 mm²
A 15 2.5 mm²
V Analog output AO 01
Voltage
B 16 VA 2.5 mm²
C 17 GND 2.5 mm²
A 15 2.5 mm²
PWM B 16 PWM 2.5 mm²
C 17 GND 2.5 mm²
A 18 IA 2.5 mm²
I
Current
B 19 2.5 mm²
C 20 GND 2.5 mm²
A 18 2.5 mm²
V Analog output AO 02
Voltage
B 19 VA 2.5 mm²
C 20 GND 2.5 mm²
A 18 2.5 mm²
PWM B 19 PWM 2.5 mm²
C 20 GND 2.5 mm²
Table 5-31: Bias signal outputs - analog or PWM

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Interfaces
≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡
RS-485 Serial Interfaces

RS-485 Serial Interface #1 (Serial Interface #2, Interface #2)

Figure 5-37: RS-485 interface #1 - overview

Terminal Description Amax

1 not connected N/A
2 B N/A
3 not connected N/A
4 B' N/A
5 not connected N/A
6 not connected N/A
7 A N/A
8 not connected N/A
9 A' N/A
Table 5-32: RS-485 interface #1 - pin assignment

Half-Duplex with Modbus on RS-485

A
120 Ω 120 Ω
B

A B A B
Master Slave 1 Slave n
Figure 5-38: RS-485 Modbus - connection for half-duplex operation

Full-Duplex with Modbus on RS-485

A
Tx 120 Ω 120 Ω
B

A'
Rx 120 Ω 120 Ω
B'

A B A' B' A B A' B'

Tx Rx Tx Rx
Master Slave 1 Slave n
Figure 5-39: RS-485 Modbus - connection for full-duplex operation

NOTE
Please note that the easYgen must be configured for half- or full-duplex configuration (refer to parame-
ter 3173 in the Configuration Manual 37224).

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RS-232 Serial Interface (Serial Interface #1, Interface #1)

Figure 5-40: RS-232 interface - overview

Terminal Description Amax

1 not connected N/A
2 RxD (receive data) N/A
3 TxD (transmit data) N/A
4 not connected N/A
5 GND (system ground) N/A
6 not connected N/A
7 RTS (request to send) N/A
8 CTS (clear to send) N/A
9 not connected N/A
Table 5-33: RS-232 interface - pin assignment

CAN Bus Interfaces (FlexCAN)

CAN Bus #1 (Interface #3)

Figure 5-41: CAN bus #1 - overview

Terminal Description Amax

1 not connected N/A
2 CAN-L N/A
3 GND N/A
4 not connected N/A
5 not connected N/A
6 not connected N/A
7 CAN-H N/A
8 not connected N/A
9 not connected N/A
Table 5-34: CAN bus #1 - pin assignment

CAN Bus #2 (Interface #4)

Figure 5-42: CAN bus #2 - overview

Terminal Description Amax

1 not connected N/A
2 CAN-L N/A
3 GND N/A
4 not connected N/A
5 not connected N/A
6 not connected N/A
7 CAN-H N/A
8 not connected N/A
9 not connected N/A
Table 5-35: CAN bus #2 - pin assignment

NOTE
Refer to Appendix A: CAN Bus Pin Assignments of Third-Party Units on page 52 for general information
about CAN bus pin assignments.

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CAN Bus Topology

NOTE
Please note that the CAN bus must be terminated with a resistor, which corresponds to the impedance
of the cable (e.g. 120 Ohms, 1/4 W) at both ends. The termination resistor is connected between CAN-H
and CAN-L.

~60 Ohms
10 ~ 100 nF Termination Termination
resistor resistor

CAN-H

GND
CAN-L

CAN-H

GND

CAN-H

GND
CAN-L

CAN-L
~60 Ohms

Note: Note:
We recommend for very critical EMC The termination has to be
conditions (many noise sources with performed with a resisitance,
high noise levels) and high transmission which corresponds to the
rates to use the "Split Termination impedance of the used cable
Concept", i.e. dividing the termination (e.g 120 Ohms)
resistor into 2x60 Ohms with a center tap
connected to ground via a capacitor
of 10 - 100 nF. CAN bus CAN bus CAN bus

Figure 5-43: Interfaces - CAN bus - termination

Troubleshooting Possible CAN Bus Problems

If data is not transmitting on the CAN bus, check the following for common CAN bus communication problems:

• A T-structure bus is utilized

• CAN-L and CAN-H are interchanged
• Not all devices on the bus are using identical Baud rates
• Terminating resistor(s) are missing
• The configured baud rate is to high for wiring length
• The CAN bus cable is routed in close proximity with power cables

Woodward recommends the use of shielded, twisted-pair cables for the CAN bus (i.e.: Lappkabel Unitronic
LIYCY (TP) 2×2×0.25, UNITRONIC-Bus LD 2×2×0.22).

Maximum CAN Bus Length

The maximum length of the communication bus wiring is dependent on the configured Baud rate. Refer to Table
5-36 for the maximum bus length (Source: CANopen; Holger Zeltwanger (Hrsg.); 2001 VDE VERLAG GMBH,
Berlin und Offenbach; ISBN 3-8007-2448-0).

Baud rate Max. length

1000 kbit/s 25 m
800 kbit/s 50 m
500 kbit/s 100 m
125 kbit/s 250 m
50 kbit/s 1000 m
20 kbit/s 2500 m
Table 5-36: Maximum CAN bus length

The maximum specified length for the communication bus wiring might not be achieved if poor quality wire is
utilized, there is high contact resistance, or other conditions exist. Reducing the baud rate may overcome these is-
sues.

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Chapter 6.
Technical Data

Nameplate -----------------------------------------------------------------------------------------------------

1 2 3 1 S/N Serial number (numerical)

2 S/N Date of production (YYMM)
3 S/N Serial number (Barcode)
4 P/N Item number
5 REV Item revision number
6 Details Technical data
7 Type Description (long)
8 Type Description (short)
9 Approval Approvals

4 5 6 7 8 9

Measuring values, voltages ----------------------------------------------------------------------------- /Δ

- Measuring voltages 100 Vac
Rated value (Vrated) ....................................... 69/120 Vac
Maximum value (Vmax) ....................... max. 86/150 Vac
Rated voltage phase – ground ........................... 150 Vac
Rated surge voltage..............................................2.5 kV

400 Vac
Rated value (Vrated) ..................................... 277/480 Vac
Maximum value (Vmax) ..................... max. 346/600 Vac
Rated voltage phase – ground ........................... 300 Vac
Rated surge voltage..............................................4.0 kV

- Linear measuring range ..................................................................................... 1.25 × Vrated

- Measuring frequency ................................................................. 50/60 Hz (40.0 to 85.0 Hz)
- Accuracy.................................................................................................................... Class 1
- Input resistance per path 100 Vac (term. 21/23/25/27 & 29/31/33/35) .. 0.498 MΩ
400 Vac (term. 22/24/26/28 & 30/32/34/36) ..... 2.0 MΩ
- Maximum power consumption per path ................................................................ < 0.15 W
Measuring values, currents -----------------------------------------------------------------------isolated
- Measuring current [1] Rated value (Irated)............................................. ../1 A
[5] Rated value (Irated)............................................ ../5 A

- Accuracy.................................................................................................................... Class 1
- Linear measuring range Generator..........................................................3.0 × Irated
Mains/ground current......................... approx. 1.5 × Irated
- Maximum power consumption per path ...............................................................< 0.15 VA
- Rated short-time current (1 s) [1]...................................................................50.0 × Irated
[5].................................................................. 10.0 × Irated
Ambient variables --------------------------------------------------------------------------------------------
- Power supply .............................................................................. 12/24 Vdc (8 to 40.0 Vdc)
Intrinsic consumption 2 PCB hardware ............................................ max. 17 W
- Degree of pollution..............................................................................................................2

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Discrete inputs ---------------------------------------------------------------------------------------isolated

- Input range (VCont, digital input)..................................Rated voltage 12/24 Vdc (8 to 40.0 Vdc)
- Input resistance ..............................................................................................approx. 20 kΩ

Relay outputs ---------------------------------------------------------------------------------potential free

- Contact material ........................................................................................................AgCdO
- General purpose (GP) (VCont, relay output)
AC ...................................................2.00 Aac@250 Vac
DC .................................................... 2.00 Adc@24 Vdc
0.36 Adc@125 Vdc
0.18 Adc@250 Vdc
- Pilot duty (PD) (VCont, relay output)
AC ..........................................................................B300
DC .................................................... 1.00 Adc@24 Vdc
0.22 Adc@125 Vdc
0.10 Adc@250 Vdc
Analog inputs ------------------------------------------------------------------------------ freely scaleable
- Resolution ................................................................................................................... 11 Bit
- 0 to 20 mA input ...................................................................................... internal load 50 Ω
- 0 to 500 Ω input .................................................................................load current ≤ 2.3 mA
- Accuracy 0 to 20 mA input only two-pole senders........................................... ≤ 1.2%
single-pole senders .............................................. ≤ 2.5%
- Accuracy 0 to 500 Ω input only two-pole senders.............................................. ≤ 1%
single-pole senders .............................................. ≤ 2.5%
Analog outputs ---------------------------------------------------------------------------- freely scaleable
- at rated output ............................................................................................... freely scalable,
- Insulation voltage................................................................................................. 1,000 Vdc
- Versions ........................................................................................±10 Vdc, ±20 mA, PWM
- Resolution ± 20 mA outputs, configured to ±20 mA................12 bit
± 20 mA outputs, configured to 0 to 20 mA.......... 11 bit
- 0 to 20 mA output .............................................................................. maximum load 500 Ω
- ±10 V output .................................................................... internal resistance approx. 500 Ω

Magnetic Pickup Input ------------------------------------------------------------- capacitively isolated

- Input impedance.....................................................................................min. approx. 17 kΩ
- Input voltage ..........................................................................................refer to Figure 5-28

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 Manual 37223A easYgen-3000 Series - Genset Control

Interface --------------------------------------------------------------------------------------------------------

RS-232 interface ................................................................................................... isolated

- Insulation voltage .................................................................................................1,000 Vdc
- Version ...................................................................................................... RS-232 Standard
- Signal level .......................................................................................................................5V

RS-485 interface ................................................................................................... isolated

- Insulation voltage .................................................................................................1,000 Vdc
- Version ...................................................................................................... RS-485 Standard
- Signal level .......................................................................................................................5V

CAN bus interface .................................................................................................isolated

- Insulation voltage .................................................................................................1,500 Vdc
- Version ...................................................................................................................CAN bus
- Internal line termination .................................................................................. Not available
Battery ----------------------------------------------------------------------------------------------------------
- Type..........................................................................................................................Lithium
- Life span (operation without power supply)................................................. approx. 5 years
- Battery field replacement....................................................................................not allowed

Housing ---------------------------------------------------------------------------------------------------------

- Type....................................................................................................................... easYpack
- Dimensions (W × H × D) .................................................................282 × 217 × 67/99 mm
- Front cutout (W × H)............................................................... 249 [+1.1] × 183 [+1.0] mm
- Wiring................................................................................... screw-plug-terminals 2.5 mm²
- Recommended locked torque .......................................................... 4 inch pounds / 0.5 Nm
use 60/75 °C copper wire only
use class 1 wire only or equivalent
- Weight ......................................................................................................... approx. 1,850 g
Protection ------------------------------------------------------------------------------------------------------

- Protection system........................................................IP54 from front with clamp fasteners

IP66 from front with screw kit
IP20 from back
- Front folio................................................................................................. insulating surface
- EMC test (CE) ............................................... tested according to applicable EN guidelines
- Listings ........................................................ CE marking; UL listing for ordinary locations
- Type approval.............................. UL/cUL pending, Ordinary Locations, File No.: 231544

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 Manual 37223A easYgen-3000 Series - Genset Control

Chapter 7.
Environmental Data

Vibration --------------------------------------------------------------------------------------------------------
- Frequency Range – Sine Sweep......................................................................5Hz to 100Hz
- Acceleration ............................................................................................................ 4G
- Frequency Range - Random..........................................................................10Hz to 500Hz
- Power Intensity.......................................................................................... 0.015G²/Hz
- RMS Value.................................................................................................. 1.04 Grms
- Standards...............................................................................................................................
EN 60255-21-1 (EN 60068-2-6, Fc)
EN 60255-21-3
Lloyd’s Register, Vibration Test2
SAEJ1455 Chassis Data
MIL-STD 810F, M514.5A, Cat.4,
Truck/Trailer tracked-restrained
cargo, Fig. 514.5-C1
Shock -------------------------------------------------------------------------------------------------------------
- Shock ....................................................................................... 40G, Saw tooth pulse, 11ms
- Standards...............................................................................................................................
EN 60255-21-2
MIL-STD 810F, M516.5, Procedure 1

Temperature ----------------------------------------------------------------------------------------------------
- Cold, Dry Heat (storage)........................................................-30°C (-22°F) / 80°C (176°F)
- Cold, Dry Heat (operating) .....................................................-20°C (-4°F) / 70 °C (158°F)
- Standards...............................................................................................................................
IEC 60068-2-2, Test Bb and Bd
IEC 60068-2-1, Test Ab and Ad

Humidity --------------------------------------------------------------------------------------------------------
- Humidity ...........................................................................................60°C, 95% RH, 5 days
- Standards...............................................................................................................................
IEC 60068-2-30, Test Db
Marine Environmental Categories -------------------------------------------------------------------------
- Lloyd’s Register of Shipping (LRS) ................................ ENV1, ENV2, ENV3 and ENV4

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 Manual 37223A easYgen-3000 Series - Genset Control

Chapter 8.
Accuracy

Measuring value Display Accuracy Notes

Frequency
Generator fL1N, fL2N, fL3N 15.0 to 85.0 Hz 0.1 % -
Mains fL1N, fL2N, fL3N 40.0 to 85.0 Hz 0.1 % -

Voltage
Generator VL1N, VL2N, VL3N, 0 to 650 kV 1% Transformer ratio selectable
Mains VL1N, VL2N, VL3N, 0 to 650 kV 1% Transformer ratio selectable

Current
Generator IL1, IL2, IL3 0 to 32,000 A 1% -
Max. value IL1, IL2, IL3 0 to 32,000 A 1% Slave pointer
Mains/ground current IL1 0 to 32,000 A 1% -

Real power
Current total real power value -2 to 2 GW 2% Accuracy dependent on the
configured transformer ratios
Reactive power
Current value in L1, L2, L3 -2 to 2 Gvar 2% Accuracy dependent on the
configured transformer ratios
Power factor
Current value power factor L1 lag0.00 to 1.00 2% -
to lead0.00

Miscellaneous
Real energy 0 to 4,200 GWh not calibrated
Operating hours 4×109 h -
Maintenance call hours 0 to 9,999 h -
Maintenance call days 0 to 999 d -
Start counter 0 to 65,535 -
Battery voltage 8 to 40 V 1% -
Pickup speed fn +/- 40 % -

Analog inputs
0 to 180 Ohms freely scaleable * for VDO sensors
0 to 360 Ohms freely scaleable * for VDO sensors
0 to 500 Ohms freely scaleable * for resistive sensor
0 to 20 mA freely scaleable ** -
* 1% for two-pole senders; 2.5% for single-pole senders and a combination of single- and two-pole sensors
** 1.2% for two-pole senders; 2.5% for single-pole senders and a combination of single- and two-pole sensors

Reference conditions (to measure the accuracy):

• Input voltage.............................sinusoidal rated voltage
• Input current .............................sinusoidal rated current
• Frequency .................................rated frequency +/- 2 %
• Power supply ............................rated voltage +/- 2 %
• Power factor (cos φ) .................1.00
• Ambient temperature ................23 °C +/- 2 K
• Warm-up period .......................20 minutes

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 Manual 37223A easYgen-3000 Series - Genset Control

Appendix A.
Useful Information

Suitable D-SUB Connector Housings

≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡
Some housings for D-Sub connectors are to wide to plug them into the unit properly. If your serial or CAN bus
cable is equipped with a housing, which does not fit into the easYgen socket, you may replace the housing with
one of the following housings:

Manufacturer: FCT (www.fctgroup.com)

Type/Order No.: FKH1
FKC1G

Manufacturer: Wuerth Electronic (www.we-online.de)

Type/Order No.: 618009214622
260809
41800927911

CAN Bus Pin Assignments of Third-Party Units

≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡≡
D-SUB DE9 Connector
male / plug female / socket

Figure 8-1: CAN bus pin assignment - D-SUB DE9 connector

Terminal Signal Description

1 - Reserved
2 CAN_L CAN Bus Signal (dominant low)
3 CAN_GND CAN ground
4 - Reserved
5 (CAN_SHLD) Optional shield
6 (GND) Optional CAN ground
7 CAN_H CAN Bus Signal (dominant high)
8 - Reserved
9 (CAN_V+) Optional external voltage supply Vcc
according to CiA DS 102
Table 8-1: CAN bus pin assignment - D-SUB DE9 connector

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 Manual 37223A easYgen-3000 Series - Genset Control

RJ45/8P8C Connector
male / plug female / socket

Figure 8-2: CAN bus pin assignment - RJ45/8P8C connector

Terminal Signal Description

1 CAN_H CAN bus line (dominant high)
2 CAN_L CAN bus line (dominant low)
3 CAN_GND Ground / 0 V / V-
4 - Reserved
5 - Reserved
6 (CAN_SHLD) Optional CAN Shield
7 CAN_GND Ground / 0 V / V-
9 (CAN_V+) Optional external voltage supply Vcc
according to CiA DRP 303-1
Table 8-2: CAN bus pin assignment - RJ45/8P8C connector

IDC / Header Connector

Figure 8-3: CAN bus pin assignment - IDC / Header

Terminal Signal Description

1 - Reserved
2 (GND) Optional CAN ground
3 CAN_L CAN bus line (dominant low)
4 CAN_H CAN bus line (dominant high)
5 CAN_GND CAN ground
6 - Reserved
7 - Reserved
8 (CAN_V+) Optional external voltage supply Vcc
9 (CAN_SHLD) Optional shield
10 - Not connected
Table 8-3: CAN bus pin assignment - IDC / Header

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