CONTRACT NO.

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TANK D101.1
REPAIR AND CLEANING SERVICES PBL-2017-056

DOCUMENT NO.
6 Sheets
EGATRA 003/QC/P roced u re/G KP 12017

INSPECTION PROCEDURE

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B 11t10t2017 lssued for Approval

A 22t08t2017 lssued for Review

SGO YS DAB Approved Approved

Rev. Date Description
PT. GATRA KILANG PERSADA PETROGAS PETROGAS
 INSPECTION PROCEDURE

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TANK D101.1 REPAIR AND GLEANING
SERVICES
GATRA
PBL-2017-056

TABULATION OF RBVISED SHEETS

REVISION S REVISION S
SHEET n 2 SHEET a
A B C 1 2 4 A B C 0 4
I 3 4
1 X 41
X 42
J X X 43
4 X X 44
5 X X 45
o X 46
7 47
I 4B
9 49
o '10
11
50
51
12 52
IJ 53
14 54
15 55
to 56
17 57
o 5B
19 60
20 60
21 61
22 62
23 63
24 64
25 65
20 66
27 67
28 68
o 29
30
69
70
31 71
32 72
33 73
34 74
35 75
36 76
JI 77
38 v8
39 79
40 80
 INSPECTION PROCEDURE

fli-r L TANK D1O1-1 REPAIR AND CLEANING

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SERVICES
GATRA
PBL-2017-056

1. SCOPE
This procedure the requirement for the inspection procedure for material & fabrication at shop and
site of:

2, APPLICABLE ITEMS
o TANK D101-1

3, REFERENCES
a. API 650
b. APr 653
c. ASME Sec V
o d.
e.
ASME Sec tX
Design & Engineering Calculation
f. Vendor Procedures
1. V/PS and PQR
2. HSE & iSA Procedure
3, lnspection Test & Plan
4. Fabrication & Erection Procedure
5. aA / aC Procedure
6. NDE & TEST Procedures
7. Coating Procedure
8. inspeciion Procedure
9. Dismatling Procedur
10. Form lnspections

4. DISCREPANCIES
lf any discrepancies occur between this procedure, specification, approved drawing or data sheet,
standard and codes, it shall be brought to the attention of client immediately, and written approval
o of client shall be obtained by the fabricator before proceeding with the production

5. SUBTITUTION
Substitution or modification of any item, material, drawing or detail shall be made only upon
written approval of client

6. PROCEDURE
a. Each equipment shall have a complete record. Kind of inspection and test shail be in
accordance with inspection and test plan and required record shall be compiled in MDR
b. lnspection place
The inspection shall be performed in PT GATRA KILANG PERSADA workshop or at site with
the following address

PT GATRA KILANG PERSADA

Komplek Taman Tekno Blok 42 No. 61

Setu - Tangerang Selatan - INDONESIA
Phone 021-7229758 Fax. 021 -7269982

oR (srTE ) PETROGAS (BASTN) LTD -SORONG

 INSPECTION PROCEDURE

TANK D1O{.1 REPAIR AND CLEANING

SERVIGES
GATRA
PBL-2A17-056

c lu4aterialinspection
. Material supply
In accordance with the scope of work specification, all materials for this proiect shall be
supplied by PT GATRA KILANG PERSADA for approval by PETROGAS (BASIN) LTD.
. Material Receiving lnspection and Store
All materials shall be inspected forthe quantity, quality, specification and size based on
material purchase iist
. Storage area shall be separated between carbon steel material and stainless steel
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. Client inspection shall be notified of the coming of the material and be applied for
verification process

d. Pre fabrication Inspection

. lvlaterialcontrol
Prior-to shop fahrication, plate thickness and surface ciamage shaii be checked to
ensure that they are conformed to applicable standard and specification
. MaterialTraceability
lvlaterials shall be marked with iD number given by QC inspector using hard stamping
for material
. Those lD number shall be transfer to all pressure retaining parts before cutting plan,
iayout and shop cietaii drawing for claimant from the error
. Marking of the material lnspection
Engineering section shall prepare and issue to production supervisor a cutting plan,
layout and shop detail drawing for ciaimant from the error
After finished marking out of the materials, QC lnspector shall check them before
cutti ng
No ci.rtting wili be performed before the marking / layout approved by QC inspector
. Cutting work inspection

o Cutting edge shall be done by appropriate method such as gas cutting, grind saw for
carbon steel part
After cutting oil slag and detrimental materials whlch has been molten, shall be
removed by grinding to sound metal and any sharp edges exposed parts of completed
equipment shall be removed and dressed to a minimum chamber or radius 2 (two)
millimeters
. Rolling work inspection
After finishing with the cutting work, QC inspector shaii check the actual dimensional
for length, width and diagonal before rolling
Prior to rolling process, the radius shall be continuously checked using galvanized piate
te m plate
All reinforcement pads and other attachment to shell plate or head (if any) shall be
rolled lformed to the curvature of the surface to which they wlll be attached

7, WELDING INSPECTION
a. Welding Procedure
Oniy manufacturer V/PS shall be used for the whole project
Welding map generated and distributed to workshop or site shall list up the approved WPS
to be used for the welds of each equipment
 INSPECTION PROCEDURE

I TANK D101-1 REPAIR AND CLEANING GATRA

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PBL-2il17-055

b Welder Qualification
List of welders to perform in the project shall be submitted to client

c. Welding consumables
Low hydrogen electrodes shall be baked at a temperature 300 - 350 C,30-60 min by
catalogue, kept in holding oven at l-20 C min ancj supplied to the welders with 75 C min in
hot boxes
Any electrodes, wire or rods other than lou; hydrogen shall be stored in the dry rod and
kept in their original packets
Any damp, wet or detrimental consumables shall be discarded

d. lVeidingPreparation
The bevel or groove preparation type (includingthe angle, root face and gap dimension) of
each joint shall be as per shop drawing which refer to the approved WPS. Prior to welding
the weid preparation and the surrounding area shaii be eiean and free of moisture, oxides
or any other foreign matters which could contaminate the weld
The arc shall be struck on the weld edge preparation or on deposited weld metal. Ai'c
strikes outside of the weld joint shall be removed by carefui grinding

e. Visual lnspection
The surface of finished welds shall be sufficiently free from coarse ripple, grooves, notches,
overlap, abrupt ridges and valieys, to permit proper interpretation of visuai inspection anci
required sub sequent NDT.
Welding traceability QC lnspector shall maintain traceability of welding and record for each
weld of each equipment, applied WPS, engaged weider, date of visuai inspection, applied
NDE, NDE report number and status of clearance

8. DIMENSIONAL CHECK
Dimensional check shall be apply for all activities erection accordance with ITP approval
and QC inspector shall be check and records items :

- Roundness check
- Plumbness check
- Peaking and banding
- Final dimensionai check
9. NDE
a. NDE shall performed if requested in the drawing or data sheets. NDT will be done by third
parties on the request of PT. GATRA KILANG PERSADA lnspector and shall be done ln
accordance with ASME sectV and PETROGAS (BASIN) LTD Specification and ITP Approved

b. Liquid Penetrant Examination

Liquid Penetrant Examination shall be carried outforthe following method and acceptance
criteria shall be accordance with ASME sec Vlll div. I Appendix 8
Extarrt of PT
1. 1.00 %for nozzle
2. Back chip surface
3. Removal or temporary JIG

c. Spot Radiography Test

 INSPECTION PROCEDURE

RH PetroG<:s
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I
rANK D10{'
3ER+15#o
CLEANTNG GRA
PBL*2017-056

Radiography test shall be carried out for the foilowing method and acceptance criteria shall
be accordance with API 650

10, NDE Report

NDE report shall be prepared by the third parties and shall be reviewed and approved by PT.
GATRA KILANG PERSADA QC lnspector and client

11. VACUUM BOX TEST

Vacuum Boxtest shall be perform after all process fabrication has been complete and prior
to hydi-osiatictesiand painting. Vacui;m test shall be perform accordance wiih vacuum box
procedure.

I 12. LEAK / HYDROSTAT|C TEST

1eak/Hydrostatic shall be perform after all process fabrication has been complete and prior
painting. Leak/hydrosratic test shall be perform accordance with procedure

13. PAINTING INSPECTION

Painting inspection shall be perform accordance with painting procedure

14. Manufacturing Data Report

All the inspection and test reports carried out in accordance with this procedures shall be
signed QC lnspeetor and shaii be complied in ivlDR