Prestressed Concrete Structures PDF
Prestressed Concrete Structures PDF
A Course Material
on
Prestressed Concrete Structures
By
P. Selvarasan
Assistant Professor
Civil Engineering Department
Quality Certificate
Year/Sem: IV/VII
Name: P. Selvarasan
This is to certify that the course material being prepared by Mr.P.Selvarasan is of the
adequate quality. He has referred more than five books and one among them is from
abroad author.
Seal: Seal:
OBJECTIVES:
To introduce the need for prestressing as well as the methods, types and advantages of
prestressing to the students. Students will be introduced to the design of prestressed
concrete structures subjected to flexure and shear.
TEXTBOOKS:
1. Krishna Raju N., "Prestressed concrete", 5th Edition, Tata McGraw Hill Company,
New Delhi, 2012
2. Pandit.G.S. and Gupta.S.P., "Prestressed Concrete", CBS Publishers and
Distributers Pvt. Ltd, 2012.
CONTENTS
1 Unit – I 6
2 Unit – II 25
3 Unit – III 58
4 Unit – IV 80
5 Unit – V 112
Unit 1
Part – A
1. List out the advantages of prestressed concrete. (AUC Nov/Dec 2011 & 2012)
In case of fully prestressed member, which are free from tensile stresses under working
loads, the cross section is more efficiently utilized when compared with a reinforced
concrete section which is cracked under working loads.
after making deduction for loss of prestress. Therefore high tensile steel is made for
prestress concrete.
10. What are the sources of prestress force? (AUC Apr/May 2012)
Mechanical
Hydraulic
Electrical
Chemical
to this group.
Non-bonded prestressing: A method of construction in which the tendons are not
bonded to the surrounding concrete. The tendons may be placed in ducts formed in the
concrete members or they may be placed outside the concrete section.
18. What are the main factors for concrete used in PSC?
Ordinary Portland cement-based concrete is used but strength usually greater
than 50 N/mm2;
Part – B
1. A rectangular prestressed beam 150 mm wide and 300 mm deep is used over
an effective span of 10 m. The cable with zero eccentricity at the supports and
linearly varying to 50 mm at the centre carries an effective prestressing force
of 500 kN. Find the magnitude of the concentrated load located at the centre of
the span for the following conditions at the centre of span section:
a) If the load counteracts the bending effect of the prestressing force
(neglecting self weight of beam) and
b) If the pressure line passes through the upper kern of the section under
the action
of the external load, self weight and prestress. (AUC Nov/Dec 2011, Apr/May 2010)
Solution:
2. Describe the effect of loading on the tensile stresses in tendons. (AUC Nov/Dec
2011)
6. A prestressed concrete beam, 200 mm wide and 300 mm deep is used over an
effective span of 6 m to support an imposed load of 4 kN/m. the density of
concrete is 24 kN/m3. Find the magnitude of the eccentric prestressing force
located at 100 mm from the bottom of the beam which would nullify the bottom
fibre stress due to loading.
(AUC Apr/May 2011)
8. A concrete beam with a rectangular section, 120 mm wide and 300 mm deep, is
stressed by a straight cable carrying an effective force of 200 kN. The span of the
beam is 6 m. The cable is straight with a uniform eccentricity of 50 mm. if the
beam has an uniformly distributed load of 6 kN/m. EC = 38 kN/mm2. Estimate the
deflection at the centre of span for the following cases:
i. Prestress + self weight of the beam
ii. Prestress + self weight + live load. (AUC Nov/Dec 2010, May/Jun 2013, Apr/May
2010)
Solution:
9. A simply supported PSC beam of cross section 100 mm wide and 250 mm deep
is loaded with a uniformly distributed load of magnitude 1.2 kN/m on a span of 8
m. Obtain the stress distribution at mid span by stress and strength concept, if
the prestressing force is 250 kN applied eccentrically all along with its centre of
gravity at 40 mm. Assuming the density of concrete as 24 kN/m3. (AUC Nov/Dec
2012)
Solution:
cracking and partially for the ultimate limit state of collapse which can result in
considerable reductions in the costlier high tensile steel. The saving in prestressing
steel contributes to an overall saving in cost of the structure.
Unit 2
Part – A
(AUC May/June 2013, Nov/Dec
1. Define partial prestressing. 2011)
The degree of prestress applied to concrete in which tensile stresses to a limited
degree
are permitted in concrete under working load. In this case, in addition to tensioned
steel, a
considerable proportion of untensioned reinforcement is generally used to limit the
width of
cracks developed under service load.
Provide Lateral (horizontal) stability from wind and other horizontal (Racking)
loads.
Provide additional vertical load capacity for the ends of the joists from point
loads above.
4. How can PSC beam be considered to carry its own(AUC Nov/Dec 2012)
weight?
By providing an external initial stress (the prestress) which compresses the beam.
Now they can only separate if the tensile stress induced by the self weight of the beam
is
greater than the compressive prestress introduced.
5. Mention the advantages of partial prestressing. (AUC Nov/Dec 2012 & 2013)
Limited tensile stresses are permitted in concrete under service loads with
controls on the maximum width of cracks and depending upon the type of
prestressing and environmental condition.
Hence this reinforcement can cater for the serviceability requirements, such
as control of cracking, and partially for the ultimate limit state of collapse
which can result in considerable reduction in the costlier high tensile steel.
Why anchorage zone has to be given special attention in design? (AUC Apr/May
9. 2011)
Because the main reinforcement in the anchorage zone should be designed to withstand
the bursting tension, which is determined by the traverse stress distribution on the
critical axis, usually coinciding with the line of action of the largest individual force.
10. Draw a sketch showing the stress distribution in end block by double anchor
plate.
(AUC Apr/May 2010)
12. What is meant by end block in a post tensioned member? (AUC Nov/Dec 2010)
The zone between the end of the beam and the section where only longitudinal
stress
exists is generally referred to as the anchorage zone or end
block.
13. List any two applications of partial prestressing. (AUC Nov/Dec 2010)
Water tanks
Precast concrete piles to counter tensile stress during transport and erection.
The tensile stress in steel which produces a residual strain of 0.2 percent of
the original gauge length on unloading.
The load on the structural element corresponding to the first visible crack.
Prevention of bond between the steel wire and the surrounding concrete.
Part – B
1. Explain in detail the concept of strain compatibility method.
(AUC Nov/Dec 2011)
2. Discuss briefly about the stress distribution in end block. (AUC Nov/Dec 2011)
3. Discuss in detail about limit state design criteria for prestressed concrete
members.
(AUC Nov/Dec 2011)
4. Explain the inadequacies of the elastic and ultimate load methods in the design
of prestressed concrete members. Discuss on the philosophy of limit state
5. The end block of a post tensioned PSC beam 300 mm wide and 300 mm deep is
subjected to a concentric anchorage force of 800 kN by a freyssinet anchorage
system of area 11000 mm2. Design and detail the anchorage reinforcement for the
end block.
(AUC Nov/Dec & Apr/May 2012 & 2010)
Solution:
6. A pretensioned T – section has a flange 1200 mm wide and 150 mm thick. The
width and depth of rib are 300 mm and 1500 mm respectively. The high tensile
steel has an area 4700 mm2 and is located at an effective depth of 1600 mm. if the
characteristic cube strength of the concrete and the tensile strength of steel are
40 and 1600 N/mm2 respectively; calculate the flexural strength of the T – section.
(AUC Nov/Dec 2013, Apr/May 2010)
Solution:
Solution:
Disadvantages:
The excessive upward deflections, especially in bridge structure where dead
loads from a major portion of the total service loads, and these deflections
may increase with time of creep.
10. The end block of a post tensioned beam is 80 mm wide and 160 mm deep. A
prestressing wire 7 mm in diameter stressed to 1200 N/mm 2 has to be
anchored against the end block at the centre. The anchorage plate is 50 mm
by 50 mm. the wire bears on the plate through a female cone of 20 mm
diameter. Given the permissible stress in concrete at transfer, fci as 20 N/mm2
and the permissible shear in steel as 94.5 N/mm 2. Determine the thickness of
the anchorage plate. (AUC Nov/Dec 2010)
Solution:
11. The end block of a prestressed beam 200 mm wide and 300 mm deep has two
freyssinet anchorages (100 mm diameter) with their centres at 75 mm from top
and bottom of the beam. The force transmitted by each anchorage being 200 kN,
estimate the maximum tensile stress and the bursting tension developed.
(AUC Nov/Dec 2010)
Solution:
12. The end block of a post tensioned prestressed member is 550 mm wide and
550 mm deep. Four cables each made up of 7 wires of 12 mm diameter strands
and carrying a force of 1000 kN are anchored by plate anchorages, 150 mm by
150 mm located with their centres at 125 mm from the edges of the end block. The
cable duct is of 50 mm diameter. The 28 day cube strength of concrete fcu is 45
N/mm2. The cube strength of concrete at transfer fci is 25 N/mm2. Permissible
bearing stresses behind anchorages should confirm with IS: 1343. The
characteristic yield stress in mild steel anchorage reinforcement is 260 N/mm2.
Design suitable anchorages for the end block. (AUC Apr/May
2011)
Solution:
Solution:
Unit 3
Part – A
1. What are the functions of water stopper (water bar) in water tank construction?
(AUC May/June 2013)
The base slab is subdivided by joints which are sealed by water stops.
The reinforcement in the slab should be well distributed to control the cracking of
the slab due to shrinkage and temperature.
4. What are the design criteria for prestressed concrete tanks? (AUC Nov/Dec
2011)
It is to resist the hoop tension and moments developed are based on the
considerations of desirable load factors against cracking and collapse.
It is desirable to have at least a minimum load factor of 1.2 against cracking and
2 against ultimate collapse as per IS code.
It is desirable to have at least a minimum load factor of 1.25 against cracking and
2.5 against ultimate collapse as per BS code.
The principal compressive stress in concrete should not exceed one-third of the
characteristic cube strength.
When the tank is full, there should be a residual compressive stress of at least 0.7
N/mm2. When the tank is empty, the allowable tensile stress at any point is limited
to 1 N/mm2.
The maximum flexural stress in the tank walls should be assumed to be
numerically equal to 0.3 times the hoop compression.
5. What are the design criteria for prestressed concrete pipes?(AUC Nov/Dec
2012)
Circumferential prestressing, winding with or without longitudinal prestressing.
Handling stresses with or without longitudinal prestressing.
Condition in which a pipe is supported by saddles at extreme points with full
water load but zero hydrostatic pressure.
Full working pressure conforming to the limit state of serviceability.
The first crack stage corresponding to the limit state of local damage.
6. How are the tanks classified based on the joint? (AUC Nov/Dec 2013)
Tank wall with fixed base.
Tank wall with hinged base.
Tank wall with sliding base.
9. What is the stress induced in concrete due to circular prestressing? (AUC Apr/May
2010)
The circumferential hoop compression stress is induced in concrete by
prestressing counterbalances the hoop tension developed due to the internal
fluid pressure.
10. Explain the effect of prestressing force in concrete poles. (AUC Apr/May 2010)
It should be reduced in proportion to the cross section by the techniques of
debonding or dead ending or looping some of the tendons at mid height.
11. Write the various types of loadings that act on prestressed concrete poles.
(AUC Nov/Dec 2010)
Bending due to wind load on the cable and on the exposed face.
Combined bending and torsion due to eccentric snapping of wires.
Maximum torsion due to skew snapping of wires.
Bending due to failure of all the wires on one side of the pole.
Handing and erection stresses.
12. What are the advantages of prestressing water tanks? (AUC Apr/May 2011)
Water storage tanks of large capacity are invariably made of prestressed
concrete.
Square tanks are used for storage in congested urban and industrial sites
where land space is a major constraint.
This shape is considerable reduction in the thickness of concrete shell.
The efficiency of the shell action of the concrete is combined with the prestressing at the
edges
15. What are the different types of joints used between the slabs of prestressed
concrete tanks?
Movement joint
Expansion joint
Construction Joint
Temporary Open Joints.
The design principles of cylinder pipes are similar to those of the non-cylinder pipes
except that the required thickness of concrete is computed by considering the
equivalent area of the light gauge steel pipe embedded in the concrete.
Part – B
1. Design a cylindrical prestressed concrete water tank to suit the following data:
Capacity of tank = 24500 x 10 6 liters. Maximum compressive stress in concrete
at transfer not to exceed 13 N/mm2 (compression). Minimum compressive
stress under working load to be 1 N/mm 2. The prestress is to be provided by
circumferential winding of 7 mm dia with an initial stress of 1000 N/mm 2 and
by vertical cables of 12 wires of 8 mm diameter which are stressed to 1200
N/mm2. Loss ratio = 0.75. The cube strength of concrete is 40 N/mm 2.Design
the walls of the tank and details of circumferential wire winding and
vertical cables for the following joint condition at the base: elastomeric pads
(assume coefficient of friction as 0.5). (AUC May/June 2013, Nov/Dec 2013,
Apr/May 2011)
Solution:
3. Discuss in detail about the design procedure for prestressed concrete tanks.
(AUC Nov/Dec 2011& 2012, Apr/May 2010)
Solution:
7. Explain the junctions of tank wall and base slab with neat sketch. (AUC
Apr/May 2012)
10. Briefly explain the design of prestressed concrete poles. Give some sketches
suitable for prestressed concrete poles. (AUC Apr/May 2010 & 2011)
Unit 4
Composite Beams And Continuous Beams
Part – A
The dead load stress developed in the precast prestressed units can be
minimized by propping them while casting the concrete in situ. This method of
construction is termed as propped construction.
2. How to achieve compositeness between precast and cast in situ part and
show the sketches? (AUC May/June 2013, Nov/Dec 2013)
8. What are the advantages in using precast prestressed units? (AUC Apr/May
2011, Nov/Dec 2010 & 2012)
Low ratio of size of the precast unit to that of the whole composite member.
Composite members are ideally suited for construction bridge decks without
the disruption of normal traffic.
10. How do you compute the shrinkage and resultant stresses in composite
member?
(AUC Nov/Dec 2012)
12. What are the assumptions made in stresses developed due to differential
shrinkage?
The shrinkage is uniform over the in situ part of the section.
Effect of creep and increase in modulus of elasticity with age and the
component of shrinkage, which is common to both the units are negligible.
13. Name the loadings to be considered for computing deflection if the beam
is propped section.
Prestress
Prestress
15. Sketch the typical cross section of precast prestressed concrete beam.
Part – B
4. Discuss in detail about the factors which influence flexural strength and shear
strength of composite prestressed section.
(AUC Nov/Dec 2011)
7. Explain the advantages of using precast prestressed elements along with in-
situ concrete. (AUC Apr/May
2010)
10. A composite T - beam is made up of a pretensioned rib 100 mm wide and 200
mm deep and cast in situ slab 400 mm wide and 40 mm thick having a modulus of
elasticity of 28kN/mm2. If the differential shrinkage is 100 x 10-6 units, estimate
the shrinkage stress developed in the precast and cast in situ units.
(AUC Nov/Dec 2010)
Solution:
11. Explain the precast prestressed concrete stresses at serviceability limit state.
(AUC Nov/Dec 2012)
12. Design a composite slab for the bridge deck using a standard invested T-
section. The top flange is 250 mm wide and 100 mm thick. The bottom flange is
500 mm wide and 250 mm thick. The web thickness is 100 mm and the overall
depth of the inverted T-section is
655 mm. The bridge deck has to support a characteristic imposed load of 50
kN/m2over an effective span of 12 m. Grade 40 concrete is specified for the
precast pretensioned T section with a compressive strength at transfer of 36
N/mm2. Concrete of grade 30 is used for the insitu part. Determine the minimum
prestress necessary and check for safety under serviceability limit state. Section
properties: Area = 180500 mm2, position of centroid = 220 mm from the soffit.I =
81.1 x 108 mm4, Zt = 18.7 x 106 mm3,
Zb = 37 x 106 mm3. Loss ratio = 0.8, Mmin = 0.
(AUC Nov/Dec 2012)
Unit 5
Miscellaneous Structures
Part – A
3. What are span range for solid slab and T-beam slab decks?
Span ranges
For solid slab decks – 10 to 20 m
For T-beam slab decks – 20 to 40 m
4. Draw the cross sectional profile of most commonly used prestressed concrete beams
in bridges. (AUC Apr/May 2010)
5. Write a short note on post tensioned bridge decks. (AUC Apr/May 2012)
Post tensioned bridge decks are generally adopted for longer spans exceeding 20 m.
bridge decks with precast post tensioned girders of either T – type or box – type in
conjunction
with a cast in situ slab are commonly adopted for spans exceeding 30 m.
Why the deck slab of prestressed concrete bridges is mostly made of non
6. prestressed concrete?
The pretensioned girders are provided with straight tendons. The use of seven wire
strands has been found to be advantageous in comparison with plain or indented wires.
The deflected strands are employed in larger girders.
7. What are the advantages of post tensioning system? (AUC Apr/May 2011)
9. List any four mechanical prestressing systems adopted for bridges in India.
(AUC Nov/Dec 2010)
Includes weights with or without lever transmission
Geared transmission in conjunction with pulley blocks
Screw jacks with or without
gear drives Wire winding
machines
10. What is meant by kern distance in a prestressed concrete bridge? (AUC
Nov/Dec 2010)
Kern is the core area of the section in which if the load applied tension will not be
induced in the section.
Kt = Zb / A, Kb = Zt / A,
If the load applied at Kt compressive stress will be the maximum at the top
most fiber and zero stress will be at the bottom most fiber. If the load applied at
Kb compressive stress will be the maximum at the bottom most fiber and zero
stress will be at the top most fiber.
14. What is the span ranges for different types of slabs and beams?
Solid slab decks – 10 to 20 m
T-beam slab decks – 20 to 40 m
Single or multicell box girder – 30 to 70 m
Precast box girders – more than 50 m
Simply supported, continuous beams – 20 to 500 m
Composite bridge decks – 20 to 30 m
Precast prestressed I and T - beam – 7
to 36 m Y – beams – 15 to 30 m
Part – B
1. What are the general aspects of prestressed concrete bridges and its
advantages over RC bridges? (AUC May/June 2013, Nov/Dec 2013)
3. Draw neat sketches showing the typical cross sections of pre tensioned PSC
bridge decks. (AUC Nov/Dec 2012)
4. Explain in detail the general aspects of post tensioned concrete bridges decks.
(AUC Apr/May 2010, Nov/Dec 2010, 2012 & 2013)
5. Draw neat sketches showing the typical cross sections of post tensioned PSC
bridge decks. (AUC Nov/Dec, Apr/May 2012)
7. Write the design procedure of post tensioned PSC T - beam slab bridge deck.
(AUC Apr/May 2010, Apr/May 2011)
Reaction factors
Dead load from slab per girder
Dead load of the main girder
Dead load moments and shears in the main girder
Live load bending moments in the girder
Live load shear forces in girders
Design bending moments and shear forces
Properties of main girder section
Check for minimum section modulus
Minimum prestressing force
Permissible tendon zone
Step 6: Check for stresses
Step 7: Check for ultimate flexural strength
Failure by yielding of steel
Failure by crushing of concrete
Step 8: Check for ultimate shear strength
Step 9: Supplementary reinforcement
Step 10: Design of end block reinforcement
Step 11: Cross girders
High strength concrete and high tensile steel, besides being economical
make for slender sections which are aesthetically superior.
In comparison with steel bridges prestressed concrete bridges require
very little maintenance.
Prestressed concrete bridges can be designed as class 1 type structures
without any tensile stresses under service loads, thus resulting in a crack
free structure. Prestressed concrete is ideally suited for composite bridge
construction in which precast prestressed girders support the cast in situ
slab deck. This type of construction is very popular since it involves
minimum disruption of traffic.
Post tensioned prestressed concrete finds extensive applications in long
span continuous girder bridges of variable cross section. Not only does it
make for sleek structures, but it also effects considerable saving in the
overall cost of construction.
In recent years, partially prestressed concrete (type – 3 structures) has
been preferred for bridge construction, because it offers considerable
economy in the use of costly high tensile steel in the girder.