YASKAWA

DX100
MAINTENANCE MANUAL

Upon receipt of the product and prior to initial operation, read these instructions thoroughly, and retain
for future reference.

MOTOMAN INSTRUCTIONS
MOTOMAN- INSTRUCTIONS
DX100 INSTRUCTIONS
DX100 OPERATOR’S MANUAL
DX100 MAINTENANCE MANUAL
The DX100 operator’s manuals above correspond to specific usage.
Be sure to use the appropriate manual.

YASKAWA MANUAL NO. RE-CHO-A108 1

DX100

MANDATORY
• This manual explains maintenance procedures of the DX100
system. Read this manual carefully and be sure to understand
its contents before handling the DX100.
• General items related to safety are listed in Section 1: Safety of
the DX100 INSTRUCTIONS. To ensure correct and safe
operation, carefully read the DX100 Instructions before reading
this manual.

CAUTION
• Some drawings in this manual are shown with the protective
covers or shields removed for clarity. Be sure all covers and
shields are replaced before operating this product.

• The drawings and photos in this manual are representative

examples and differences may exist between them and the
delivered product.

• YASKAWA may modify this model without notice when

necessary due to product improvements, modifications, or
changes in specifications. If such modification is made, the
manual number will also be revised.

• If your copy of the manual is damaged or lost, contact a

YASKAWA representative to order a new copy. The
representatives are listed on the back cover. Be sure to tell the
representative the manual number listed on the front cover.

• YASKAWA is not responsible for incidents arising from

unauthorized modification of its products. Unauthorized
modification voids your product’s warranty.

ii
DX100

Notes for Safe Operation

Read this manual carefully before maintenance or inspection of the
DX100.
In this manual, the Notes for Safe Operation are classified as
“WARNING,” “CAUTION,” “MANDATORY,” or ”PROHIBITED.”

Indicates a potentially hazardous

WARNING situation which, if not avoided,
could result in death or serious
injury to personnel.

Indicates a potentially hazardous

CAUTION situation which, if not avoided,
could result in minor or moderate
injury to personnel and damage to
equipment. It may also be used to
alert against unsafe practices.

Always be sure to follow explicitly

MANDATORY the items listed under this
heading.

Must never be performed.

PROHIBITED

Even items described as “CAUTION” may result in a serious acci-

dent in some situations. At any rate, be sure to follow these impor-
tant items.

To ensure safe and efficient operation at all times, be sure

NOTE to follow all instructions, even if not designated as “CAU-
TION” and “WARNING.”

iii
DX100

WARNING
• Before operating the manipulator, check that servo power is
turned off when the emergency stop buttons on the front door
of the DX 100 and programing pendant are pressed.
When the servo power is turned off, the SERVO ON LED on the
programing pendant is turned off.
Injury or damage to machinery may result if the emergency stop circuit
cannot stop the manipulator during an emergency. The manipulator
should not be used if the emergency stop buttons do not function.
Fig. : Emergency Stop Button

• Once the emergency stop button is released, clear the cell of

all items which could interfere with the operation of the
manipulator.
Then turn the servo power ON.
Injury may result from unintentional or unexpected manipulator motion.
Fig. : Release of EM
TURN

• Observe the following precautions when performing teaching

operations within the P-point maximum envelope of the
manipulator:
– View the manipulator from the front whenever possible.
– Always follow the predetermined operating procedure.
– Ensure that you have a safe place to retreat in case of
emergency.
Improper or unintended manipulator operation may result in injury.
• Confirm that no person is present in the P-point maximum
envelope of the manipulator and that you are in a safe location
before:
– Turning on the power for the DX100.
– Moving the manipulator with the programming pendant.
– Running the system in the check mode.
– Performing automatic operations.
Injury may result if anyone enters the working envelope of the
manipulator during operation. Always press an emergency stop button
immediately if there are problems.
The emergency stop button is located on the right of the front door of
the DX 100 and programing pendant.

iv
DX100

CAUTION
• Perform the following inspection procedures prior to
conducting manipulator teaching. If problems are found,
repair them immediately, and be sure that all other necessary
processing has been performed.

-Check for problems in manipulator movement.

-Check for damage to insulation and sheathing of external
wires.

• Always return the programming pendant to the hook on the

DX100 cabinet after use.
The programming pendant can be damaged if it is left in the P-point
maximum envelope of the manipulator, on the floor, or near fixtures.

• Read and understand the Explanation of Warning Labels in the

DX100 Instructions before operating the manipulator.

Definition of Terms Used Often in This Manual

The MOTOMAN manipulator is the YASKAWA industrial robot product.
The MOTOMAN usually consists of the controller, the programming
pendant, and supply cables.
In this manual, the equipment is designated as follows.

Equipment Manual Designation

DX100 Controller DX100

DX100 Programming Pendant Programming Pendant

Cable between the manipulator and the Manipulator cable

controller

v
DX100

Descriptions of the programming pendant keys, buttons, and displays are

shown as follows:

Equipment Manual Designation

Programmin Character The keys which have characters

g Pendant Keys printed on them are denoted with [ ].
ex. [ENTER]

Symbol The keys which have a symbol printed

Keys on them are not denoted with [ ] but
depicted with a small picture.
ex. page key GO BACK

PAGE

The cursor key is an exception, and a

picture is not shown.

Axis Keys “Axis Keys” and “Numeric Keys” are

Numeric generic names for the keys for axis
Keys operation and number input.

Keys When two keys are to be pressed

pressed simultaneously, the keys are shown
simultane- with a “+” sign between them, ex.
ously [SHIFT]+[COORD]

Displays The menu displayed in the program-

ming pendant is denoted with { }.
ex. {JOB}

Description of the Operation Procedure

In the explanation of the operation procedure, the expression "Select • • • "
means that the cursor is moved to the object item and the SELECT key is
pressed, or that the item is directly selected by touching the screen.

vi
DX100

Explanation of Warning Labels

WARNING
• The label described below is attached to the manipulator.
Observe the precautions on the warning labels.
Failure to observe this caution may result in injury or damage to
equipment.
Fig. : Warning Labels
WARNING Label A: WARNING Label B:

WARNING WARNING
Moving parts Do not enter
may cause robot
injury work area.

• The following warning labels are attached to DX100.

Observe the precautions on the warning labels.
Failure to observe this warning may result in injury or damage to
equipment.
Fig. : Location of Warning Labels

WARNING
WARNING
High Voltage
May cause
Do not ope the cover. electric shock.
Ground the earth
terminal based on
DX100
TYPE ERDR-
ER
GE N local and national
EM

POWER SUPPLY
Y

3PHASE AC200V 50/60Hz PEAK kVA

AC220V 60Hz AVERAGE kVA

electric code.
INTERRUPT CURRENT kA
SERIAL No.
DATE

S
MADE IN JAPAN NJ2960-1
T O P

ON
ED
IPP
TR
OFF
ET
RES

ORDER NO.
NJ1529

PROGRAMMING PENDANT
X81

WARNING
High Voltage
Do not open the door
with power ON.
Internal Breaker

vii
DX100 Contents

1 Equipment Configuration................................................................................................................. 1-1

1.1 Arrangement of Units and Circuit Boards .......................................................................... 1-1

1.1.1 Arrangement ......................................................................................................... 1-1

1.1.1.1 Small-Capacity DX100 Controller............................................................ 1-1
1.1.1.2 Medium and Large-Capacity DX100 Controller....................................... 1-2

1.2 Power Flow ........................................................................................................................ 1-3

1.3 Signal Flow ........................................................................................................................ 1-4

2 Security System .............................................................................................................................. 2-1

2.1 Protection Through Security Mode Settings ...................................................................... 2-1

2.1.1 Security Mode....................................................................................................... 2-1

2.1.1.1 Changing the Security Mode ................................................................... 2-6

2.1.2 User ID.................................................................................................................. 2-8

2.1.2.1 Changing a User ID ................................................................................. 2-8

3 Inspections ...................................................................................................................................... 3-1

3.1 Regular Inspections ........................................................................................................... 3-1

3.2 DX100 Inspections............................................................................................................. 3-2

3.2.1 Checking if the Doors are Firmly Closed .............................................................. 3-2

3.2.2 Checking for Gaps or Damage in the Sealed Construction Section ..................... 3-2

3.3 Cooling Fan Inspections ................................................................................................... 3-3

3.4 Emergency Stop Button Inspections.................................................................................. 3-4

3.5 Enable Switch Inspections ................................................................................................. 3-4

3.6 Battery Inspections ............................................................................................................ 3-5

3.7 Power Supply Voltage Confirmation .................................................................................. 3-5

3.8 Open Phase Check............................................................................................................ 3-6

4 Preparation before Replacing Parts ................................................................................................ 4-1

4.1 Creating a Check Program ................................................................................................ 4-3

5 Replacing Parts............................................................................................................................... 5-1

5.1 Replacing DX100 Parts...................................................................................................... 5-1

5.1.1 Replacing Parts of the CPU Unit .......................................................................... 5-2

5.1.1.1 Replacing the Battery .............................................................................. 5-3
5.1.1.2 Replacing the Control Circuit Board (JANCD-YCP01-E)......................... 5-3
5.1.1.3 Replacing the CPU Unit (JZNC-YPS01-E) .............................................. 5-5
5.1.1.4 Replacing the Robot I/F Circuit Board (JZNCD-YIF01-1E) ..................... 5-6
5.1.1.5 Replacing the I/O Unit (JZNC-YIU0 -E)................................................. 5-8
5.1.1.6 Replacing the Power Supply Contactor Unit (JZRCR-YPU01- ) ........... 5-9

viii
DX100 Contents

5.1.1.7 Replacing the Brake Board (JZRCR-YBK01- E) ................................. 5-10

5.1.1.8 Replacing the Machine Safety Unit (JZNC-YSU01-1E) ........................ 5-11

5.1.2 Replacing the SERVOPACK .............................................................................. 5-12

5.1.3 Replacing the Converter..................................................................................... 5-15

5.1.4 Replacing the Basic Axis Control Circuit Board (SRDA-EAXA01A) ................... 5-18

5.1.5 Checking and Replacing Fuses.......................................................................... 5-19

5.1.5.1 Power Supply Contactor Unit ................................................................ 5-19
5.1.5.2 I/O Unit .................................................................................................. 5-20
5.1.5.3 Machine Safety Unit .............................................................................. 5-21
5.1.5.4 Brake Board .......................................................................................... 5-22

5.1.6 Interior Circulation Fan ....................................................................................... 5-23

5.1.6.1 Replacing the Interior Circulation Fan ................................................... 5-23
5.1.6.2 Replacing the Backside Duct Fan ......................................................... 5-25

5.2 DX100 Parts List.............................................................................................................. 5-26

5.3 Supplied Parts List........................................................................................................... 5-28

5.4 Recommended Spare Parts ............................................................................................ 5-29

6 Operations After Replacing Parts ................................................................................................... 6-1

6.1 Home Position Calibration ................................................................................................. 6-2

6.1.1 Home Position Calibration .................................................................................... 6-2

6.1.2 Calibrating Operation............................................................................................ 6-4

6.1.2.1 Registering All Axes at One Time ........................................................... 6-4
6.1.2.2 Registering Individual Axes ..................................................................... 6-5
6.1.2.3 Changing the Absolute Data ................................................................... 6-7
6.1.2.4 Clearing Absolute Data ........................................................................... 6-7

6.1.3 Manipulator Home Position .................................................................................. 6-9

6.2 Position Deviation Check Using the Check Program....................................................... 6-10

6.3 Checking of the Check Program...................................................................................... 6-11

6.3.1 Motion of the Check Program............................................................................. 6-11

6.3.2 Checking of the Check Program......................................................................... 6-11

6.3.3 Home Position Data Correction .......................................................................... 6-12

6.4 Setting the Second Home Position (Check Point) ........................................................... 6-13

6.4.1 Purpose of Position Check Operation ................................................................ 6-15

6.4.2 Procedure for the Second Home Position Setting (Check Point) ....................... 6-17

6.4.3 Procedure after the Alarm .................................................................................. 6-18

7 System Diagnosis ........................................................................................................................... 7-1

7.1 System Version.................................................................................................................. 7-1

ix
DX100 Contents

7.2 Manipulator Model ............................................................................................................. 7-1

7.3 Input/Output Status ............................................................................................................ 7-2

7.3.1 Universal Input...................................................................................................... 7-2

7.3.1.1 Universal Input Window........................................................................... 7-2
7.3.1.2 Universal Input Simple Window............................................................... 7-2

7.3.2 Universal Output ................................................................................................... 7-3

7.3.2.1 Universal Output Window ........................................................................ 7-3
7.3.2.2 Universal Output Simple Window ............................................................ 7-3
7.3.2.3 Modifying the Output Status .................................................................... 7-4

7.3.3 Specific Input ........................................................................................................ 7-5

7.3.3.1 Specific Input Window ............................................................................. 7-5
7.3.3.2 Specific Input Simple Window ................................................................. 7-5

7.3.4 Specific Output ..................................................................................................... 7-6

7.3.4.1 Specific Output Window .......................................................................... 7-6
7.3.4.2 Specific Output Simple Window .............................................................. 7-6

7.3.5 RIN Input ..............................................................................................................7-7

7.3.5.1 RIN Input Window.................................................................................... 7-7

7.3.6 Signal Number Search.......................................................................................... 7-7

7.3.6.1 Direct Search on the Universal/Specified Input/Output Window ............. 7-8
7.3.6.2 Search from the Menu ............................................................................. 7-9

7.3.7 Relay Number Search ........................................................................................ 7-10

7.3.7.1 Direct Search on the Universal/Specified Input/Output Window ........... 7-10
7.3.7.2 Search from the Menu ........................................................................... 7-11

7.3.8 Modification of the Signal Name ......................................................................... 7-13

7.3.8.1 Direct Modification on the Universal/Specified Input/Output Window.... 7-13
7.3.8.2 Modification from the Menu ................................................................... 7-13

7.4 System Monitoring Time Display ..................................................................................... 7-15

7.4.1 System Monitoring Time Display Window .......................................................... 7-15

7.4.2 Individual Window of the System Monitoring Time Display ................................ 7-16

7.4.3 Clearing the System Monitoring Time Display.................................................... 7-17

7.5 Alarm History ................................................................................................................... 7-18

7.5.1 Alarm History Window ........................................................................................ 7-18

7.5.2 Clearing the Alarm History.................................................................................. 7-19

7.6 I/O Message History ........................................................................................................ 7-20

7.6.1 I/O Message History Window ............................................................................. 7-20

7.6.1.1 Search ................................................................................................... 7-20

7.6.2 Clearing the I/O Message History....................................................................... 7-21

7.7 Position Data When Power is Turned ON/OFF ............................................................... 7-22

7.7.1 Power ON/OFF Position Window ....................................................................... 7-22

x
DX100 Contents

7.8 Current Position ............................................................................................................... 7-23

7.8.1 Current Position Window .................................................................................... 7-23

7.9 Servo Monitoring.............................................................................................................. 7-24

7.9.1 Servo Monitor Window ....................................................................................... 7-24

7.9.1.1 Changing the Monitor Items .................................................................. 7-24
7.9.1.2 Clearing Maximum Torque Data ........................................................... 7-26

8 Alarm............................................................................................................................................... 8-1

8.1 Outline of Alarm ................................................................................................................. 8-1

8.2 Alarm Display..................................................................................................................... 8-2

8.2.1 Displaying and Releasing Alarm........................................................................... 8-2

8.2.1.1 Releasing Alarms .................................................................................... 8-2

8.2.2 Special Alarm Display........................................................................................... 8-3

8.3 Alarm Message List ........................................................................................................... 8-5

9 Error ............................................................................................................................................... 9-1

9.1 Error Message List............................................................................................................. 9-1

9.1.1 System and General Operation ............................................................................ 9-2

9.1.2 Editing .................................................................................................................. 9-6

9.1.3 Job Defined Data.................................................................................................. 9-7

9.1.4 External Memory Equipment .............................................................................. 9-11

9.1.5 Concurrent I/O .................................................................................................... 9-16

9.1.6 Maintenance Mode ............................................................................................. 9-18

10 LED Indicator on Circuit Board .................................................................................................. 10-1

10.1 LED Indicator on YCP 01 Circuit Board......................................................................... 10-1

10.2 LED Indicator on Robot I/F Circuit Board ...................................................................... 10-2

10.3 7 SEG-LED Indicator ..................................................................................................... 10-3

10.3.0.1 7 SEG-LED Indicator Status (1-digit indication) of Each Unit at Error
Occurrence............................................................................................ 10-4
10.3.0.2 7 SEG-LED Indicator Status (4 digit-indication) of Each Unit at Error
Occurrence............................................................................................ 10-5

xi
 1 Equipment Configuration
DX100 1.1 Arrangement of Units and Circuit Boards

1 Equipment Configuration
The DX100 is comprised of individual units and modules (circuit boards).
Malfunctioning components can generally be easily repaired after a failure
by replacing a unit or a module. This section explains the configuration of
the DX100 equipment.

1.1 Arrangement of Units and Circuit Boards

1.1.1 Arrangement
The arrangements of units and circuit boards in small-capacity, medium-
capacity, and large-capacity DX100s are shown.

1.1.1.1 Small-Capacity DX100 Controller

Fig. 1-1: Configuration of Small Capacity DX100 -A Controller (Standard)

Breaker
A Machine safety unit
Interior circulation fan:
4715MS-22T-B50-B00
NF32-SW JZNC-YSU01-1E
PE
(For air inlet)

Emergency stop
button:
B

A
1
CN214

HW1B-V404R
CN207

A
1

Backside duct fan:

CN213

A
1
CN212

CN216

CN601
FRC5-C50S52T-OLS(D20)

CN601
CN206

4715MS-22T-B50-B00 CN610
CN610
CN611
CN611
CN202

1FU 2FU
CN211

2FU 1 FU
10 A 10 A CN607

3FU 4FU CN607

(For air inlet)

3FU 4FU
CN205

5A125V 5A125V
FUSE
CN107

CN210

CN215

CN601
NCM
CN609

Brake board
CN200 CN201
SVMX1

SVMX2

CN209
CN203 CN204

CN606
SVMX1 SVMX2

CN606 CN612
CN208
CN608

CN612
CN608

CN605 CN605

CN604

CN603
CN604

CN603

CN602
CN602
JANCD-YBK01-1E
Power supply
contractor unit I/O Unit
JZRCR-YPU01-1 JZNC-YIU01-E

Covering plate
SERVOPACK:
Refer to the
following table. (MXT)
Regenerative resistor: Robot system
MXT

specified input
EXDSW1- 34 SYSRUN+ 17
GSOUTFB2- 50

SMRK220W12R5K A5979
EXDSW1+ 33 16
GSOUTFB2+ 49
EXHOLD- 32 15
GSOUT2- 48
EXHOLD+ 31 14
GSOUT2+ 47
EXSVON- 30 13
GSOUTFB1- 46
EXSVON+ 29 SAFF2- 12
GSOUTFB1+ 45
SSP- 28 SAFF2+ 11
GSOUT1- 44
SSP+ 27 SAFF1- 10
GSOUT1+ 43
FST2- 26 SAFF1+ 9
024V2 42

terminal block
FST2+ 25 GSIN22- 8
+24V2 41
FST1- 24 GSIN22+ 7

(For HP20D, HP20D-6 Type

024V2 40
FST1+ 23 GSIN21- 6
SOURCE
CN158/159 +24V2 39
EXESP2- 22 GSIN21+ 5 FAN1
(+5V/ALM) 024V2 38
P-ON EXESP2+ 21 GSIN12- 4
+24V2 37
+5V EXESP1- 20 GSIN12+ 3
EXDSW2- 36
+24V EXESP1+ 19 GSIN11- 2
EXDSW2+ 35
FAN
OHT NJ2959-1
SYSRUN- 18 GSIN11+ 1
FAN2 FAN

RDC50N12R5JI800ZZ) CN156/157
(+24V2)

POWER SUPPLY
CPS-520F
NO. C90ADXXXXX
DATE YYYY-MM
Fuji Electric Hi-Tech .
MADE IN JAPAN
01 02 03 04 05 06 07 08 09 10
11 12 13 14 15 16 17 18 19 20
CN154/155
(+24V1/V2)
Robot I/Fcircuit board
21 22 23 24 25 26 27 28 29 30

JANCD-YIF01-1E
A B C D E F G H J K

CPS Unit
L M N P Q R S T U V
CN153
(+24V3)

CN151
(AC IN)
INPUT CN152
200-240V AC 1

50/60Hz (REMOTE) R-IN

2

3.4A-2.8A R-INCOM
CN152

JZNC-YPS01-E
R-OUT

4
R-OUTCOM

CPU unit:
A’ JZNC-YRK01-1E

Back View Front View

(without cover) Inside the Controller Inside View of F Door A-A’ Section

Model DX100 SERVOPACK (Converter Integrated)

MH5
ERDR-MH00005-A00 JZRCR-YSV01-11
MH5L
MH6 ERDR-MH00006-A00 JZRCR-YSV02-11
MA1400 ERDR-MA01400-A00 JZRCR-YSV02-11
VA1400 ERDR-VA01400-A00 JZRCR-YSV02-31
MA1900 ERDR-MA01900-A00 JZRCR-YSV03-11
HP20D
ERDR-HP0020D-A00 JZRCR-YSV03-11
HP20D-6

1-1
 1 Equipment Configuration
DX100 1.1 Arrangement of Units and Circuit Boards

1.1.1.2 Medium and Large-Capacity DX100 Controller

Fig. 1-2: Configuration of Medium and Large Capacity DX100 -A Controller

(Standard)

Machine safety unit

A JZNC-YSU01-1E
Breaker
Refer to the Emergency stop
following table. CN601
button:

B
A
1
CN214
CN610 CN611 JARCR- JANCD-

HW1B-V404R

CN207

B
A
XO I XEW01-

1
CN213
REV.
2FU 1FU REV.
CN607

B
A
1
CN212
4FU 3FU

CN04
CN216
FRC5-C50S52T-OLS(D20)
Backside duct fan:

CN206
CN02

F2
NCM

CN202

CN211

F1
SVMX1

SVMX2
CN606

4715MS-22T-
CN612

Converter

CN205
FUSE
CN608

CN210
CN605

CN215
CN604
CN10 CN11

CN03
CN603

Refer to the

CN200 CN201
CN12 CN13

CN209
CN203 CN204
B50-B00 CN602

CN208

A10 A11 A12 A13 A14 A15 +24VU +24VU +24VU +24VU +24VU
following table.

TIFS553YS
CN02
23
4 56

Interior circulation fan:

S1
4 56

7 8 9A
23

EF
EF 1
S1

7 8 9A
0

A9
BCD
BCD

A6 024VU 024VU 024VU 024VU 024VU 024VU A8

Power supply CN01

4715MS-22T-B50-B00

CN01

A5
Brake board

A4
A3
contactor unit

A2
A1
JZRCR-YPU01-1 JANCD-YBK01-1E

SERVOPACK: I/O Unit

Refer to the JZNC-YIU01-E
following table.

A10 A11 A12 A13 A14 A15 +24VU +24VU +24VU +24VU +24VU
TIFS553YS
Interior circulation fan:

A9
A6 024VU 024VU 024VU 024VU 024VU 024VU A8
4715MS-22T-B50-B00

A5
A4
A3
A2
A1
Regenerative

A10 A11 A12 A13 A14 A15 +24VU +24VU +24VU +24VU +24VU
TIFS553YS
registor (MXT)

A9
A6 024VU 024VU 024VU 024VU 024VU 024VU A8
Robot system

A5
SMVK500W2R0J

A4
A3
A2
A1
A10 A11 A12 A13 A14 A15 +24VU +24VU +24VU +24VU +24VU
specified input

TIFS553YS
A5978

A9
terminal block
MXT

A6 024VU 024VU 024VU 024VU 024VU 024VU A8

EXDSW1- 34 SYSRUN+ 17
GSOUTFB2- 50
EXDSW1+ 33 16
GSOUTFB2+ 49
EXHOLD- 32 15
GSOUT2- 48
EXHOLD+ 31 14
GSOUT2+ 47
EXSVON- 30 13
GSOUTFB1- 46
EXSVON+ 29 SAFF2- 12
GSOUTFB1+ 45
SSP- 28 SAFF2+ 11
GSOUT1- 44
SSP+ 27 SAFF1- 10
GSOUT1+ 43

A5
FST2- 26 SAFF1+ 9
024V2 42

A4
FST2+ 25 GSIN22- 8
+24V2 41

A3
FST1- 24 GSIN22+ 7
024V2 40

A2
FST1+ 23 GSIN21- 6
CN158/159 +24V2 39
FAN1

A1
SOURCE EXESP2- 22 GSIN21+ 5
(+5V/ALM) 024V2 38
P-ON +24V2 37
EXESP2+ 21 GSIN12- 4

MXT NP
+5V EXESP1- 20 GSIN12+ 3
EXDSW2- 36
+24V EXESP1+ 19 GSIN11- 2
FAN
EXDSW2+

NJ2959-1
35
SYSRUN- 18 GSIN11+ 1 FAN2 FAN
OHT

CN156/157
(+24V2)

CN154/155
POWER SUPPLY
CPS-520F (+24V1/V2)
NO. C90ADXXXXX
DATE YYYY-MM
Fuji Electric Hi-Tech Corp.
MADE IN JAPAN
01 02 03 04 05 06 07 08 09 10
11 12 13 14 15 16 17 18 19 20
21 22 23 24 25 26 27 28 29 30
A B C D E F G H J K
L M N P Q R S T U V
CN153

Robot I/F circuit board

(+24V3)

CN151
(AC IN)
INPUT CN152
200-240V AC R-IN
1

50/60Hz (REMOTE) R-INCOM

2

3.4A-2.8A

CN152
3
R-OUT

JANCD-YIF01-1E
R-OUTCOM4

CPS Unit
JZNC-YPS01-E
CPU Unit
A JZNC-YRK01
Back View
(without cover) Inside the Controller Front View Inside View of F Door A-A’ Section

Model DX100 SERVOPACK Converter

MH50 ERDR-MH00050-A00 JZRCR--YSV04-11 SRDA-COA30A01A-E
MS80 ERDR-MS00080-A00 JZRCR--YSV05-11 SRDA-COA30A01A-E
VS50 ERDR-VS00050-A00 JZRCR--YSV05-41 SRDA-COA30A01A-E
SIA50D ERDR-SIA050D-A00 JZRCR--YSV05-41 SRDA-COA30A01A-E
ES165D ERDR-ES0165D-A00 JZRCR--YSV06-11 SRDA-COA30A01A-E
ES200D ERDR-ES0200D-A00 JZRCR--YSV06-11 SRDA-COA30A01A-E

1-2
 1 Equipment Configuration
DX100 1.2 Power Flow

1.2 Power Flow

PE
Power contactor (JZRCR-YPU )
QF1
CN601 1KM 2KM CN602
Three phase L1
1 2
AC 220/200V 60Hz L2
AC 200V 50Hz 3 4
L3
5 6
Filter

AC250V
10A

1KM

2KM
CPS Unit 1FU 2FU
(JZNC-YPS01-E) (10A) (10A)

CN151
(AC200V IN) 3FU(2.5A) CN606 Interior circulation fan
CN603 E EV1
4FU(2.5A)
Backside duct fan
(+24V1/ DC24V CN604 EV2
CN154 E
+24V2)
(+24V1/ CN155 DC24V E EV3
+24V2)
DC24V
(+24V3)CN153
Safety unit
(JZNC-YSU01-1E)
CN156 DC24V
(+24V2)CN157
CN200
(+5V) CN158 (+24V1/+24V2)
(+24V2) CN159

CPU Unit CN209 (+24V1)

(JZNC-YRK01-1E) Programming pendant
BACK BOARD (JZRCR-YPP01- )
CN5 X81
DC24V
CPU UNIT
JANCD-YBB01 JANCD-YCP01-E Brake board
(JANCD-YBK01- E)
CN1 CN1A/1B
CN404
(+24VU) DC24V(Brake)
CN403 CN400
(+24V3) (+24V3)

ROBOT I/F BOARD

JANCD-YIF01- E Converter
CN2 CNBUS (SRDA-COA )

CN110 CN554 CN555

Basic axis control board
(SRDA-EAXA01A) CN551
BATTERY
CN509
(24V1/ CN552 CN556
+24V2)
CN510 SERVOPACK Manipulator
I O Unit (+24V1) (SRDA- )
(JZNC-YIU -E) S-axis motor
Power
CN583
CN582AMP1 Brake
CN584
(+24V2/ CN303 L-axis motor
+24VU) CN583 Power
CN582AMP2
CN584 Brake
CN304
CN583 U-axis motor
CN582AMP3
(+24V2) CN305 CN584 Power
Brake
CN583
CN582AMP4 R-axis motor
CN584
Power
CN583 Brake
CN582AMP5
CN584
B-axis motor
CN583 Power
CN582AMP6
CN584 Brake
T-axis motor
Power
Brake

1-3
 1 Equipment Configuration
DX100 1.3 Signal Flow

1.3 Signal Flow

Power contactor unit(JZRCR-YPU )

CN601 CN602
1KM 2KM

CN608
I/O Unit
CN607
(JZNC-YIU -E)

CPS Unit RY1 RY2

(JZNC-YPS01-E)
(Universal I/O)
CN306 I/O=8/8
CN300
CN307 I/O=8/8
Terminal register (I/O I/F)
CN308 I/O=12/12
CN309 I/O=12/12

Safety unit
CN159 (JZNC-YSU01-1E)
CN202 CN203
MXT
Terminal register
(Overrun) (Specified input terminal block)

CN216
CN208(Specified I/O)
(Emergency stop signal)
CPU Unit Emergency stop switch
CN214
(JZNC-YRK01-1E) CN209
(P.P.Emergency stop signal)
BACK BOARD
CN5 CN211

CPU UNIT (External axis overrun) PBESP

JANCD-YBB01 JANCD-YCP01-E CN210 CN212
(Lump)
CN101 2XT
(RS422) (Emergency stop external output)
CN1 CN1A/1B
CN102
Programming pendant
(RS232C) (JZRCR-YPP01- )
CN103
(RS232C) X81
CN104
(LAN:Ethernet)
Break board
CN105 (JANCD-YBK01- E)
(LAN:PP)

ROBOT I/F BOARD CN402

JANCD-YIF01- E
CN2 CNBUS CN114 Manipulator
CN113 CN405

CN110
S-axis
BATTERY motor

Basic axis control board

Converter
(SRDA-EAXA01A) (SRDA-COA )
L-axis
motor

CN507 CN553
U-axis
motor

SERVOPACK
(SRDA- ) R-axis
motor

CN501 CN581
AMP1
B-axis
AMP2 motor
CN513 CN502 CN581

CN511 CN503 CN581

AMP3
T-axis
motor
CN504 CN581
AMP4

CN515
CN516 CN505 CN581
AMP5
5V (OUT)
SGDR-FBA A

CN517 CN506 CN581

AMP6 24V (IN)

SHOCK.LAMP
Terminal register CN518 (Optional)

CN508 OT

CN512
(Shock sensor)

1-4
 2 Security System
DX100 2.1 Protection Through Security Mode Settings

2 Security System

2.1 Protection Through Security Mode Settings

The DX100 modes setting are protected by a security system. The system
allows operation and modification of settings according to operator
clearance. Be sure operators have the correct level of training for each
level to which they are granted access.

2.1.1 Security Mode

There are three security modes. Editing mode and management mode
require a user ID. The user ID consists of numbers and letters, and
contains no less than 4 and no more than 8 characters. (Significant
numbers and signs: ”0 to 9”, “-”, “.”.

Table 2-1: Security Mode Descriptions

Security Mode Explanation

Operation Mode This mode allows basic operation of the robot (stopping,
starting, etc.) for people operating the robot work on the
line.

Editing Mode This mode allows the operator to teach and edit jobs and
robot settings.

Management This mode allows those authorized to set up and maintain

Mode robot system: parameters, system time and modifying user
IDs.

2-1
 2 Security System
DX100 2.1 Protection Through Security Mode Settings

Table 2-2: Menu & Security Mode (Sheet 1 of 4)

Main Menu Sub Menu Allowed Security Mode
DISPLAY EDIT
JOB JOB Operation Edit
SELECT JOB Operation Operation
CREATE NEW JOB1) Edit Edit
MASTER JOB Operation Edit
JOB CAPACITY Operation -
RES. START (JOB)1) Edit Edit
2)
RES. STATUS Operation -
CYCLE Operation Operation
VARIABLE BYTE Operation Edit
INTEGER Operation Edit
DOUBLE Operation Edit
REAL Operation Edit
STRING Operation Edit
POSITION (ROBOT) Operation Edit
POSITION (BASE) Operation Edit
POSITION (ST) Operation Edit
LOCAL VARIABLE Operation -
IN/OUT EXTERNAL INPUT Operation -
EXTERNAL OUTPUT Operation -
UNIVERSAL INPUT Operation -
UNIVERSAL OUTPUT Operation -
SPECIFIC INPUT Edit -
SPECIFIC OUTPUT Edit -
RIN Edit -
CPRIN Operation -
REGISTER Edit -
AUXILIARY RELAY Edit -
CONTROL INPUT Edit -
PSEUDO INPUT SIG Edit Management
NETWORK INPUT Edit -
NETWORK OUTPUT Operation -
ANALOG OUTPUT Edit -
SV POWER STATUS Edit -
LADDER PROGRAM Management Management
I/O ALARM Management Management
I/O MESSAGE Management Management

2-2
 2 Security System
DX100 2.1 Protection Through Security Mode Settings

Table 2-2: Menu & Security Mode (Sheet 2 of 4)

Main Menu Sub Menu Allowed Security Mode
DISPLAY EDIT
ROBOT CURRENT POSITION Operation -
COMMAND POSITION Operation -
SERVO MONITOR Management -
WORK HOME POS Operation Edit
SECOND HOME POS Operation Edit
DROP AMOUNT Management Management
POWER ON/OFF POS Operation -
TOOL Edit Edit
INTERFERENCE Management Management
SHOCK SENS LEVEL Operation Management
USER COORDINATE Edit Edit
HOME POSITION Management Management
MANIPULATOR TYPE Management -
ROBOT CALIBRATION Edit Edit
ANALOG MONITOR Management Management
1)
OVERRUN&S-SENSOR Edit Edit
LIMIT RELEASE1) Edit Management
1)
ARM CONTROL Management Management
SHIFT VALUE Operation -
SYSTEM INFO VERSION Operation -
MONITORING TIME Operation Management
ALARM HISTORY Operation Management
I/O MSG HISTORY Operation Management
SECURITY Operation Operation
FD/CF LOAD Edit -
SAVE Operation -
VERIFY Operation -
DELETE Operation -
DEVICE Operation Operation
FOLDER Edit Management

2-3
 2 Security System
DX100 2.1 Protection Through Security Mode Settings

Table 2-2: Menu & Security Mode (Sheet 3 of 4)

Main Menu Sub Menu Allowed Security Mode
DISPLAY EDIT
PARAMETER S1CxG Management Management
S2C Management Management
S3C Management Management
S4C Management Management
A1P Management Management
A2P Management Management
A3P Management Management
A4P Management Management
RS Management Management
S1E Management Management
S2E Management Management
S3E Management Management
S4E Management Management
SETUP TEACHING COND Edit Edit
OPERATE COND Management Management
DATE/TIME Management Management
GRP COMBINATION Management Management
RESERVE JOB NAME Edit Edit
USER ID Edit Edit
SET SPEED Management Management
1)
KEY ALLOCATION Management Management
RES. START (CNCT) Management Management
ARC WELDING ARC START COND. Operation Edit
ARC END COND. Operation Edit
ARC AUX COND. Operation Edit
POWER SOURCE COND. Operation Edit
ARC WELD DIAG. Operation Edit
WEAVING Operation Edit
HANDLING HANDLING DIAGNOSIS Operation Edit
SPOT WELDING WELD DIAGNOSIS Operation Edit
I/O ALLOCATION Management Management
GUN CONDITION Management Management
POWER SOURCE COND Management Management

2-4
 2 Security System
DX100 2.1 Protection Through Security Mode Settings

Table 2-2: Menu & Security Mode (Sheet 4 of 4)

Main Menu Sub Menu Allowed Security Mode
DISPLAY EDIT
SPOT WELDING WELD DIAGNOSIS Operation Edit
(MOTOR GUN)
GUN PRESSURE Edit Edit
PRESSURE Edit Edit
I/O ALLOCATION Management Management
GUN CONDITION Management Management
CLEARANCE SETTING Operation Management
POWER SOURCE COND. Management Management
GENERAL WEAVING Operation Edit
GENERAL DIAG. Operation Edit
COMMON TO ALL I/O VARIABLE CUSTOMIZE Operation Operation
APPLICATIONS
1 Teach mode only
2 Play mode only

2-5
 2 Security System
DX100 2.1 Protection Through Security Mode Settings

2.1.1.1 Changing the Security Mode

1. Select {SYSTEM INFO} under the main menu.
– The sub menu appears.

– Note: Icons for the main menu such as arc welding system differ
depending on the system being used.

2. Select {SECURITY}.
– The selection window of security mode appears.

3. Press [SELECT] and select "SECURITY MODE."

2-6
 2 Security System
DX100 2.1 Protection Through Security Mode Settings

4. Input the user ID.

– The user ID input window appears.

At the factory, the following below user ID number is preset.

SUPPLE • Editing Mode:[00000000]
-MENT

Management Mode:[99999999]

5. Press [ENTER].
– The input user ID is compared with the user ID of the selected
security mode. When the correct user ID is entered, the security
mode is changed.

2-7
 2 Security System
DX100 2.1 Protection Through Security Mode Settings

2.1.2 User ID
User ID is requested when Editing Mode or Management Mode is
operated.
User ID must be between 4 characters and 8, and they must be numbers
and symbols. (“0 to 9”,“-” and “.”)

2.1.2.1 Changing a User ID

In order to change the user ID, the DX100 must be in Editing Mode or
Management Mode. Higher security modes can make changes the user
ID of to lower security modes.

1. Select {SETUP} under the main menu.

– The sub menu appears.

2. Select {USER ID}.

– The USER ID window appears.

2-8
 2 Security System
DX100 2.1 Protection Through Security Mode Settings

3. Select the desired ID.

– The character input line appears, and the message "Input current ID
no. (4 to 8 digits)" is shown.

4. Input current ID and press [ENTER].

– When the correct user ID is entered, a new ID is requested to be
input. "Input new ID no.(4 to 8 digits)" appears.

5. Input new ID and press [ENTER].

– User ID is changed.

2-9
 3 Inspections
DX100 3.1 Regular Inspections

3 Inspections

3.1 Regular Inspections

CAUTION
• Do not touch the cooling fan or other equipment while the
power is turned ON.

Failure to observe this caution may result in electric shock or injury.

Carry out the following inspections.

Inspection Inspection Item Inspection Comments

Equipment
Frequency

DX100 Controller Check that the doors Daily

are completely
closed

Check for gaps or Monthly

damage to the
sealed construction

Interior circulation Check operation As required While power ON

fan and backside
duct fan

Emergency stop Check operation As required While servo ON

button

Enable switch Check operation As required In teach mode

Battery Confirm battery As required

alarm or message is
displayed or not

Power Supply Check power supply As required

voltage is normal

Circuit Breaker Check falling out, As required

Lead Cables loosing or breaking
of the lead cables
Check the correlate
voltage

3-1
 3 Inspections
DX100 3.2 DX100 Inspections

3.2 DX100 Inspections

3.2.1 Checking if the Doors are Firmly Closed

• The DX100 has a fully sealed construction, designed to keep exter-
nal air containing oil mist out of the DX100.
Be sure to keep the DX100 doors fully closed at all times, even when
the controller is not operating.

• When opening or closing the doors for maintenance, use the screw-
driver after the main power is turned OFF. (CW: Open, CCW: Close)
Make sure to push the door and turn the door-lock with the driver to
open or close the door. When closing the door, turn the door lock
until it clicks.

Fig. 3-1: DX100 Front View

Primary Power
Supply Cable

Main power switch ER

GE N
EM

C
Y

S
T O P

ON
ED
IPP
TR
OFF

Door lock
ET
RES

PROGRAMMING PENDANT
X81

Door lock

3.2.2 Checking for Gaps or Damage in the Sealed Construction Section

• Open the door and check that the seal around the door is undam-
aged.
• Check that the inside of the DX100 is not stained badly. If it is, deter-
mine the cause, take measures and immediately clean it.
• Firmly lock each door and check that no excessive gaps exist around
the edge of the door.

3-2
 3 Inspections
DX100 3.3 Cooling Fan Inspections

3.3 Cooling Fan Inspections

Inspect the cooling fans as required. A defective fan can cause the DX100
to malfunction because of excessive high temperatures inside.
The interior circulation fan and backside duct fan normally operate while
the power is turned ON. Check if the fans are operating correctly by visual
inspection and by feeling air moving into the air inlet and from the outlet.

Interior circulation
fan

Interior circulation fan

A10 A11 A12 A13 A14 A15 +24VU +24VU +24VU +24VU +24VU
TIFS553YS
Air intake

A9
A6 024VU 024VU 024VU 024VU 024VU 024VU A8
Air intake

A5
A4
A3
A2
A1
Backside duct fan

Backside duct fan A10 A11 A12 A13 A14 A15 +24VU +24VU +24VU +24VU +24VU
TIFS553YS

A9
A6 024VU 024VU 024VU 024VU 024VU 024VU A8
A5
A4
A3
A2
A1
A10 A11 A12 A13 A14 A15 +24VU +24VU +24VU +24VU +24VU
TIFS553YS

Air outlet
A9
A6 024VU 024VU 024VU 024VU 024VU 024VU A8
A5
A4

Air outlet
A3
A2
A1
A10 A11 A12 A13 A14 A15 +24VU +24VU +24VU +24VU +24VU
TIFS553YS

A9
A6 024VU 024VU 024VU 024VU 024VU 024VU A8
A5
A4
A3
A2

FAN1 FAN1
A1

FAN2 FAN FAN2 FAN

Interior circulation fan

1 1
R-IN R-IN
2 2
R-INCOM R-INCOM
CN152
CN152

3 3
R-OUT R-OUT

R-OUTCOM4 R-OUTCOM4

Cooling Fan Construction Cooling Fan Construction

(Small-Capacity DX100) (Medium-, and Large-Capacity DX100)

Cooling Fan Construction (Small-, Medium- and Large-capacity DX100)

When the message of the "Cooling fan in YPS power supply

stopped. Exchange fan" is displayed, it may be caused by
the error occurrence at the cooling fan (JZNC-YZU01-E)
NOTE inside CPU unit (JZNC-YPS01-E).
When the message of the "Cooling fan in YPS unit stopped,
replace cooling fan" is displayed, carry out an inspection
and the replacement of the cooling fan in the CPS unit as
soon as possible.

3-3
 3 Inspections
DX100 3.4 Emergency Stop Button Inspections

3.4 Emergency Stop Button Inspections

The emergency stop buttons are located on both the front door of the
DX100 and the programming pendant. Before operating the manipulator,
confirm that the servo power is ONFF by pressing the emergency stop
button on the front door of the DX100 after the servo is ON.

3.5 Enable Switch Inspections

The programing pendant is equipped with a three-position enable switch.
Perform the following operation to confirm the enable switch operates.

1. Set the mode switch with key on the programming pendant to

"TEACH."
Mode switch with key

REMOTE TEACH
PLAY

2. Press [SERVO ON READY] on the programming pendant. The

[SERVO ON] lamp blinks.

SERVO
ON
READY

Blinking SERVO ON

3. When the enable switch is grasped lightly, the servo power is turned
ON.
When the enable switch is grasped firmly or released, the servo power
is turned OFF.

If the [SERVO ON] lamp does not light in previous operation

(2), check the following:
• The emergency stop button on the front door of the DX100
is pressed.
NOTE
• The emergency stop button on the programming pendant
is pressed.
• The emergency stop signal is input from external.
• If a major alarm is occurring.

3-4
 3 Inspections
DX100 3.6 Battery Inspections

3.6 Battery Inspections

The DX100 has a battery that backs up the important program files for
user data in the CMOS memory.
A battery alarm indicates when a battery has expired and must be
replaced. The programming pendant display and the message "Memory
battery weak" appears at the bottom of the display.
Please confirm that the above mentioned message is NOT indicated when
inspecting.
The way to replace the battery is described in chapter 5.1.1.1 “Replacing
the Battery” at page 5-3.

3.7 Power Supply Voltage Confirmation

Check the voltage of 1, 3, 5 terminal of the circuit breaker (QF1)
with an electric tester.

Table 3-1: Power Supply Voltage Confirmation

Measuring Items Terminals Correct Value

Correlate voltage Between 1 and 3, 3 200 to 220V (+10%, -15%)

and 5, 1 and 5

Voltage between earth Between 1 and E, 5 200 to 220V (+10%, -15%)

(phase-S ground) and E

Between 3 and E About 0V

Fig. 3-2: Circuit Breaker (QF1)

1 3
5 Breaker

3-5
 3 Inspections
DX100 3.8 Open Phase Check

3.8 Open Phase Check

Table 3-2: Open Phase Check List

Check Item Contents

Lead Cable Check Confirm if the lead cable for the power supply is wired as
shown in the following without any falling out, looseness
or breaking from the connecting part.

Input Power Supply Check the open phase voltage of input power supply
Check with an electric tester.
(Normal value: 200-220VAC (+10%, -15%))

Circuit Breaker Turn ON the breaker and check the open phase voltage
(QF1) Check of “2, 4, 6” of the circuit breaker (QF1) with an electric
tester. If abnormal, replace the circuit breaker (QF1).

200/220VAC input

R S T

1 3 5

Breaker
(QF1)
2 4 6 Power supply contactor unit
Converter
Contactor Contactor
(1KM) (2KM)
CN601 CN555
1 1 2 1 2 1 CN602 1
2 3 4 3 4 2 2
3 5 6 5 6 3 3

3-6
 4 Preparation before Replacing Parts
DX100

4 Preparation before Replacing Parts

WARNING
• Before operating the manipulator, check that the SERVO ON
lamp turns OFF when the emergency stop buttons on the front
door of the DX100 and the programming pendant are pressed.

Injury or damage to machinery may result if the manipulator cannot be

stopped in case of an emergency.

• Observe the following precautions when performing teaching

operations within the P-point maximum envelope of the
manipulator:
– View the manipulator from the front whenever possible.
– View the manipulator from the front whenever possible.
– Always follow the predetermined operating procedure.
– Ensure that you have a safe place to retreat in case of
emergency.

Improper or unintended manipulator operation may result in injury.

• Confirm that no persons are present in the P-point maximum

envelope of the manipulator and that you are in a safe location
before:
– Turning ON the DX100 power.
– Moving the manipulator with the programming pendant

Injury may result if anyone enters the P-point maximum envelope of the
manipulator during operation.Always press the emergency stop button
immediately if there are problems.
Emergency stop buttons are located at the upper right corner of the
front door of the DX100 and on the upper right of the programming
pendant.

4-1
 4 Preparation before Replacing Parts
DX100

CAUTION
• Perform the following inspection procedures prior to
conducting manipulator teaching. If problems are found, repair
them immediately, and be sure that all other necessary
processing has been performed.

– Check for problems in manipulator movement.

– Check for damage to insulation and sheathing of external
wires.
– Always return the programming pendant to the hook on the
DX100 cabinet after use.

The programming pendant can be damaged if it is left in the P-point

maximum envelope of the manipulator, on the floor, or near fixtures.

The following flowchart shows the operations for replacing parts.

Start

Creating a check program : Chapter 4

Replacing parts : Chapter 5

Home position : Chapter 6

calibration

Position deviation check

using the check program

OK?
No
Yes

End

This chapter describes how to create a check program as a preparation

for replacing parts. The check program is a program to check the position
deviation. If positions are deviated, home position calibration is required.
For the calibration, this program data is used to correct the home position
data. In the following cases particularly, the home position calibration
using the check program is needed. Be sure to create a check program
referring to chapter 4.1 “Creating a Check Program” at page 4-3."

4-2
 4 Preparation before Replacing Parts
DX100 4.1 Creating a Check Program

• Change in the combination of the manipulator and DX100

• Replacement of the motor or absolute encoder
• Clearing stored memory (by replacement of NCP01 circuit board,
weak battery, etc.)
• Home position deviation caused by hitting the manipulator against a
workpiece, etc.

4.1 Creating a Check Program

To check position deviation whenever necessary, create a program in
which a check point is taught (the job for the check point). In the job for the
check point, teach two points; one as a check point and the other as the
point to approach the check point. This program checks for any deviation
between the tool tip position and the check point.

Fig. 4-1: <Enlarged View>

4-3
 5 Replacing Parts
DX100 5.1 Replacing DX100 Parts

5 Replacing Parts

5.1 Replacing DX100 Parts

WARNING
• Turn OFF the power supply before opening the DX100 doors.

Failure to observe this warning may result in electric shock.

• After turning OFF the power supply, wait at least 5 minutes

before replacing a SREVOPACK (including the converter) or
CPS unit. Do not touch any terminals during this period.

Failure to observe this warning may result in electric shock.

CAUTION
• To prevent anyone inadvertently turning ON the power supply
during maintenance, put up a warning sign such as "DO NOT
TURN ON THE POWER" at the primary power supply (knife
switch, wiring circuit breaker, etc.) and at the DX100 and
related controllers and use accepted lockout/tagout
procedures.

Failure to observe this caution may result in electric shock or injury.

• Do not touch the regeneration resistors. They are very hot.

Failure to observe this caution may result in burn injuries.

• After maintenance is completed, carefully check that no tools

are left inside the DX100 and that the doors are securely
closed.

Failure to observe this caution may result in electric shock or injury.

5-1
 5 Replacing Parts
DX100 5.1 Replacing DX100 Parts

5.1.1 Replacing Parts of the CPU Unit

CPU unit (JZNC-YRK01-1E) is comprised of the rack for the various circuit
boards, control circuit board (JANCD-YCP01-E) and robot I/F circuit board
(JANCD-YIF01-1E). CPS unit (JZNC-YPS01-E) is a separated unit and it
is arranged to the left side of CPU unit.

Fig. 5-1: Configuration of CPU rack and CPS unit (JZNC-YRK01, JZNC-
YPS01-E)

Connector 1 for connecting with CPU (CN158)

Connector 2 for connecting with CPU(CN159)
Robot I/F circuit board
(CN156/CN157) Specified PCI slot for JANCD-YIF01-1E
+24V2 Power supply output connector sensor board X1
(CN114) Control circuit board
IO I/F (communication with YIU) JANCD-YCP01-E

Monitor, alarm display LED LED

(CN107)
Compact flash

CN107
SOURCE CN159
P-ON (ALM)
+5V
+24V
CN158
(CN113)
FAN
(CN154/CN155) OHT (+5V) Drive I/F (communication with EAXA)
+24V1/+24V2 Power supply
outputconnector CN156/157
(CN106)
(+24V2)
USB
(CN105)
POWER SUPPLY
CPS-520F
CN155 CN106 For programming pendant
NO. C90AD XXXXX (+24V1/+24V2)
DATE YYYY-MM
CN105

Fuji Electric Hi-Tech Corp.

MADE IN JAPAN
01 02 03 04 05 06 07 08 09 10
11 12 13 14 15 16 17 18 19 20
CN154
(+24V1/+24V2) (CN104)
21 22 23 24 25 26 27 28 29 30
A B C D E F G H J K
L M N P Q R S T U V
CN153
For LAN
CN104

(+24V3)
(CN103)
(CN151) CN151 Serial Port (RS232C)
(AC IN)
INPUT
AC power supply
CN103

200-240V AC CN152
50/60Hz (REMOTE)
input connector 3.4A-2.8A

Battery
Ground connecting terminal
(CN152) PCI Slot X2
Remote control connector

CPS Unit CPU Unit

5-2
 5 Replacing Parts
DX100 5.1 Replacing DX100 Parts

5.1.1.1 Replacing the Battery

Replace the battery immediately if a battery alarm occurs. Replace the
battery within two hours after the breaker turns OFF.
(The battery alarms appear on the programing pendant display.)

Replacement Procedure
1. Remove the battery connector on the robot I/F circuit board (JANCD-
YIF01-1E) and fixing screws below the battery to remove the battery.
2. Mount a new battery on the robot I/F circuit board and connect the
connector (CN110/BAT).

Although the CMOS memory is backed up by super capaci-

tor, the battery must be replaced as soon as the battery
alarm occurs.
NOTE
The job data and other data may be lost if the battery alarm
occurs and the breaker is turned OFF for more than 2
hours.

5.1.1.2 Replacing the Control Circuit Board (JANCD-YCP01-E)

Turn OFF the power before replacing a circuit board.

Replacement Procedure
1. Disconnect all cables connected to the circuit board.
2. Remove screws fixing the circuit board from upper and lower side.
(one part at each side)
3. Pull out the circuit board from the rack.
4. Remove the Compact Flash from the removed circuit board and insert
the Compact Flash into a new circuit board.
5. Mount the new circuit board to the rack.
6. Tighten upper and lower screws.
7. Connect all disconnected cables.

5-3
 5 Replacing Parts
DX100 5.1 Replacing DX100 Parts

Control circuit board

JANCD-YCP01-E

(CN107)
Compact flash

CN159

CN107
SOURCE (ALM)
P-ON
+5V
+24V
FAN CN158
OHT (+5V)

CN156/157
(+24V2)

CN106
POWER SUPPLY
CPS-520F
CN155
NO. C90AD XXXXX (+24V1/+24V2)
DATE YYYY-MM

CN105
Fuji Electric Hi-Tech Corp.
MADE IN JAPAN
01020304050607080910
CN154
11121314151617181920 (+24V1/+24V2)
21222324252627282930
A B CD E F GH J K
L MN P QR S T U V
CN153

CN104
(+24V3)

CN151
(AC IN)
INPUT

CN103
200-240V AC CN152
50/60Hz (REMOTE)
3.4A-2.8A

5-4
 5 Replacing Parts
DX100 5.1 Replacing DX100 Parts

5.1.1.3 Replacing the CPU Unit (JZNC-YPS01-E)

CAUTION
• After turning OFF the power supply, wait at least 5 minutes
before replacing a control power supply. Do not touch any
terminals during this period. Confirm all monitor lights are
turned OFF.

Failure to observe this caution may result in electric shock or injury.

Replacement Procedure
1. Disconnect all cables connected to the CPS unit.
2. Loosen upper screws (2 places) fixing the CPS unit to the controller.
3. Hold to remove the CPS unit itself by pulling out the power supply from
the controller.
4. Insert the lower part flange of the new CPS unit into the fixing jig which
is at the bottom of the controller.
5. Tighten upper screws.
6. Connect all the disconnected cables.

CPU unit
JZNC-YPS01-E

CN159
CN107

SOURCE (ALM)
P-ON
+5V
+24V
FAN CN158
OHT (+5V)

CN156/157
(+24V2)
CN106

POWER SUPPLY
CPS-520F
CN155
NO. C90AD XXXXX (+24V1/+24V2)
DATE YYYY-MM
CN105

Fuji Electric Hi-Tech Corp.

01 02 03 04 05 06 07 08 09
MADE IN JAPAN
10
CN154
11 12 13 14 15 16 17 18 19 20 (+24V1/+24V2)
21 22 23 24 25 26 27 28 29 30
A B C D E F G H J K
L M N P Q R S T U V
CN153
CN104

(+24V3)

CN151
(AC IN)
INPUT
CN103

200-240V AC CN152
50/60Hz (REMOTE)
3.4A-2.8A

Fixing jig for the flange

5-5
 5 Replacing Parts
DX100 5.1 Replacing DX100 Parts

5.1.1.4 Replacing the Robot I/F Circuit Board (JZNCD-YIF01-1E)

• Turn OFF the power before replacing the robot I/F circuit
board.
• Be sure to back up robot data before replacing the
circuit board since the robot I/F circuit board contains
important data such as robot jobs and parameters.
• There are some versions which require maker mode
operations after replacing the robot I/F circuit board.
Contact your Yaskawa representative for maker mode
operations.
• Before removing the robot I/F circuit board (JANCD-
NOTE
YIF01-1E) from the CPU rack temporarily, turn ON the
system power and charge the onboard capacitor for one
hour.
The CMOS data on the robot I/F circuit board are kept
temporarily by the onboard capacitor power in the YIF
board.
The capacitor is fully charged in one hour, and
discharged in 16 hours when the I/F circuit board is
removed from the CPU unit.
If the capacitor is discharged, the CMOS data will be
cleared and all the system settings and user settings will
be lost.

Replacement Procedure
1. Back up the robot data.
Insert a CF card for backup to the programming pendant, and start the
system in maintenance mode.
Select {FD/PC CARD} ⇒ {SAVE} ⇒ "CMOS SAVE" to save the CMOS
data.
Backup all the individual data for safe.
2. Turn OFF the power after making backup.
3. Disconnect all cables on the robot I/F circuit board.
4. Remove two screws fixing the robot I/F circuit board and rack.
5. Pull out the robot I/F circuit board from the rack.
6. Insert new robot I/F circuit board into the slot of the rack.
7. Tighten upper and lower screws of the robot I/F circuit board.
8. Connect all the cables disconnected in the procedure 3.
9. Set the rotary switch as the same value as the original I/F circuit board.
10. Start the system in maintenance mode and load the backup data.
Turn ON the power with pressing the [MAIN MENU] key.
Change the security to management mode and select {FD/PC CARD} ⇒
{SAVE} ⇒ "CMOS LOAD”.

5-6
 5 Replacing Parts
DX100 5.1 Replacing DX100 Parts

Robot I/F circuit board

Rotary switch JANCD-YIF01-1E

CN159

CN107
SOURCE (ALM)
P-ON
+5V
+24V
FAN CN158
OHT (+5V)

CN156/157
(+24V2)

CN106
POWER SUPPLY
CPS-520F
CN155
NO. C90AD XXXXX (+24V1/+24V2)
DATE YYYY-MM

CN105
Fuji Electric Hi-Tech Corp.
MADE IN JAPAN
01020304050607080910
CN154
11121314151617181920 (+24V1/+24V2)
21222324252627282930
A B CD E F GH J K
L MN P QR S T U V
CN153

CN104
(+24V3)

CN151
(AC IN)
INPUT

CN103
200-240V AC CN152
50/60Hz (REMOTE)
3.4A-2.8A

5-7
 5 Replacing Parts
DX100 5.1 Replacing DX100 Parts

5.1.1.5 Replacing the I/O Unit (JZNC-YIU0 -E)

NOTE Turn OFF the power before replacing the I/O unit.

Replacement Procedure

1. Disconnect all the cables connected to the I/O unit.

(Disconnect the ground wirings screwed to the front side of the unit.)
2. Loosen the screws (four places) fixing I/O unit.
3. Remove I/O unit from the controller by holding up its cover.
4. Mount new I/O unit to the controller.
5. Connect new I/O unit by tightening upper and lower side screws (four
places)
(Connect the ground wirings firmly.)
6. Connect all the disconnected cables.
7. Set the rotary switch to the same value as the removed unit’s rotary
switch.

(CN305)
Power supply input connector
(CN309)
Digital I/O connector
(CN304)
Power supply output connector

D1:24V2IN LED
(CN308)
Digital I/O connecto

(CN303)
For switching external
power supply connector

F1,F2
Power supply protective
fuse 3A/250A
(CN307)
(CN302) Digital I/O connector
Universal input connector

(CN306)
(CN301)
Digital I/O connector
Panel IO connecto

D2:FUSE CUT LED

Rotary switch

(CN300)
Communication switch

I/O Unit JZNC-YIU01-E

5-8
 5 Replacing Parts
DX100 5.1 Replacing DX100 Parts

5.1.1.6 Replacing the Power Supply Contactor Unit (JZRCR-YPU01- )

Replacement Procedure

1. Disconnect all the cables connected to the power supply contactor

unit.
*The following connectors are not necessarily disconnected since they are to
connected inside the controller.
CN610, CN611, CN612
(Disconnect the ground wirings screwed to the front side of the unit.)
2. Loosen upper and lower side screws (4 places) fixing the power supply
contactor to the controller.
3. Remove the power supply contactor from the controller by holding up
the upper and lower side cover.
*Do not hold the board only, but hold it together with the unit since it
may cause damages to the board or injury.
4. Hook the new power supply contactor to the screws in the controller (4
places).
*Do not hold the board only, but hold it together with the unit since it
may cause damages to the board or injury.
5. Tighten upper and lower side screws (4 places) firmly to fix the power
supply contactor.
6. Connect all the disconnected cables.
(Connect the ground wirings firmly.)

(CN601)
Main power input connectors

CN601
(2FU),(1FU)
AC control power supply fuse CN601
0218010P(10A 250V)
CN610 CN611

2FU 2FU 1FU 1 FU

10 A 10 A CN607
(4FU),(3FU)
4FU 3FU
Fuse for AC cooling fan
GP25(2.5A 250V)
(CN607)
4FU 2.5A

3FU 2.5A

Contactor control input connectors

(CN606)
NCM
CN609

AC cooling fan connectors

SVMX1

SVMX2

CN606
SVMX1 SVMX2

CN606 CN612
(CN605,CN604,CN603)
CN608

CN612
CN608

AC control power supply CN605 CN605

connectors CN604 (CN608)
CN604

CN603 CN603
Brake interlock output connectors

CN602

CN602

(CN602)
Converter output connectors

Configuration of Power Supply Contactor Unit (JZRCR-YPU01-1)

5-9
 5 Replacing Parts
DX100 5.1 Replacing DX100 Parts

5.1.1.7 Replacing the Brake Board (JZRCR-YBK01- E)

Replacement Procedure

1. Disconnect the cable connectors connected to the brake board.

*Do not disconnect jumper wiring connectors at CN404 yet.
(Disconnect the ground wirings screwed to the front side of the board.)
2. Loosen upper and lower side screws (4 places) fixing the brake board
to the controller.
3. Remove the brake board from the controller by holding up upper and
lower side cover.
4. Hook the new brake board to the screws in the controller (4 places).
5. Tighten upper and lower side screws (4 places) to fix the brake board.
6. Disconnect CN404 jumper wiring connectors from the removed brake
board and connect them toCN404 on the new brake board.
7. Connect all the disconnected cables in the order of CN400,CN402,
CN403 AND CN405.
(Connect the ground wirings firmly.)

(CN405)
Brake command input connector

(CN404) (CN403)
Connector for switching Connector for brake power
the external power supply supply input

(CN402) F1: Fuse

Contactor interlock input connector 3A/250V

(CN400)
Brake output connector

Brake board (JANCD-YBK01- E)

5-10
 5 Replacing Parts
DX100 5.1 Replacing DX100 Parts

5.1.1.8 Replacing the Machine Safety Unit (JZNC-YSU01-1E)

Replacement Procedure

1. Disconnect all the cables connected to the machine safety unit.

*Do not disconnect the terminating connectors (CBL-YRC020) at
CN202 yet.
(Disconnect the ground wirings screwed to the front side of the unit.)
2. Loosen upper and lower side screws (4 places) fixing the machine
safety unit to the controller.
3. Remove the machine safety unit from the controller by holding up
upper and lower side cover.
4. Hook the new machine safety unit to the screws in the controller (4
places).
5. Tighten upper and lower side screws (4 places) to fix the brake board.
6. Disconnect CN202 terminating connectors from the removed machine
safety unit and connect them to the right side of CN202 on the new
machine safety unit.
7. Connect all the disconnected cables.
*The flat cables connected to CN216 should be connected prior to
connecting to CN214, CN213, CN212 and CN211.
(Connect the ground wirings firmly.)

(CN207) (CN214)
I/F between machine Contactor control 1
safety units s
B

(CN213)
1
CN214

Contactor control 2
CN207

A
1

(CN206)
CN213

I/F- IN (CN212)
FANALM, FANCTL, LAMP
B

A
1
CN212

CN216

(CN202)
FRC5-C50S52T-OLS(D20)

I/F between AXIS board (CN216)

-Communication
CN206

MXT connection

(CN205)
(CN211)
CN202

I/F- OUT
CN211

ONEN, EXONEN, EXOT

F1,F2: Fuse (CN210)

CN205

3.15A/250V I/F for main axis control board

FUSE

CN210

(CN201)
CN215

Connector for power

supply output (CN215)
CN200 CN201

CN209

For connector 3 and 4 systems

CN203

(CN200)
CN208

Power supply input (CN209)

connector PP I/F
(CN203)
(CN208)
OT input connector
Emergency stop button for the door

Machine Safety Unit (JZNC-YSU01-1E)

5-11
 5 Replacing Parts
DX100 5.1 Replacing DX100 Parts

5.1.2 Replacing the SERVOPACK

WARNING
• After turning OFF the power supply, wait at least 5 minutes
before replacing a SERVOPACK. Do not touch any terminals
during this period.

Failure to observe this warning may result in electric shock.

There are two kinds of SERVOPACKs.

Type Manipulator

Integrated Type MH5, MH5L, MH6, MA1400, MA1900,

HP20D, HP20D-6

Separated Type MH50, MS80, VS50, SIA50D, ES165D,

ES200DR

Replacement Procedure
1. Turn OFF the breaker and the primary power supply and wait at least 5
minutes before replacement Do not touch any terminals during this
period.
2. Verify that the SERVOPACK charge lamp (red LED) is unlit.
3. Disconnect all the cables connected externally to the SERVOPACK.
(1) Converter control signal connector (CN553)
(2) DC Control power supply connector (CN551)
(3) Control power supply input connector (CN551)
(4) Brake control signal connector (CN513)
(5) Control power supply input connector (CN509)
(6) SHOCK signal input connector (CN512)
(7) Ground terminal connectors (EAXA base)
(8) Control communication connector (CN515)
(9) I/O communication connector (CN517)
(10) Encoder signal connector (CN508)
4. Put the disconnected cable to the right side of the SERVOPACK
5. Unscrew two EAXA base fixing screws. (lower side)
6. Unscrew two EAXA base fixing screws. (upper side)
7. Open the EAXA base.
8. Disconnect all the cables from the amplifier to be replaced.

5-12
 5 Replacing Parts
DX100 5.1 Replacing DX100 Parts

9. Remove screws fixing the amplifier.

*03 to 21 amplifier: Remove upper right and lower left screws
(2 places).
*35 to 71 amplifier: Remove IPM fixing screws (2 places) besides t
upper right and lower left screws (2 places).
10. Mount thermal sheet to the new servo amplifier.
(Refer to Thermal Sheet Mounting Instruction.)
11. Mount the new amplifier.
12. Connect all the disconnected cables to the new amplifier.
13. Tighten two EAXA base fixing screws. (upper side)
14. Tighten two EAXA base fixing screws. (lower side)
15. Connect all the disconnected cables to the servopack.
Refer to the reversed procedures described in step 3.

(CN551)
Connector for control
power supply input
(CN553) Monitor / Alarm
Connector for converter displaying LED Converter
control signal (CN552A)
(CN554)
Control power supply
Connector for output connector for
grounding detection input 6-axis amplifier (CN552B)
Ground terminal Control power supply output
connector for external axis amplifier
(CN557) (CN556)
Connector for connecting Main circuit power supply output
regenerative resistor connector for 6-axis amplifier
(CN555) (CN558)
Connector for main Main circuit power supply output
circuit power supply input connector for external axis amplifier
Charge lamp
(CN510)
Upper grip
Control power supply
output connector for EAXA base fixing
converter screw (upper)
EAXA base fixing EAXA board
screw (upper)
(CN513)
(CN512) Connector for brake
control signal
SHOCK signal input
connector (CN511)
(CN509) Safety unit I/F connector
Connector for control
power supply input (CN514)
(CN508) Direct-in connector
Connector for encoder (CN507)
signal Connector for converter
(CN518) control signal
Control communication (CN502)
connector AMP2 PWM signal connector
(CN517) (CN501)
I/O communication AMP1 PWM signal connector
connector (CN504)
AMP4 PWM signal connector
(CN516) (CN503)
Control communication AMP3 PWM signal connector
connector (CN506)
AMP6 PWM signal connector
(CN515)
Control communication
connector

EAXA base
(CN505)
Ground terminal
AMP5 PWM signal connector

EAXA base fixing

screw (bottom)

Lower grip

SERVOPACK

5-13
 5 Replacing Parts
DX100 5.1 Replacing DX100 Parts

AMP1 (CN582)
Control power supply input connectors
(CN584) (CN581)
Output connectors for motor power PWM signal connectors
(CN583) (CN584)
Main circuit power supply input connectors Output connectors for motor power
(CN582) (CN583)
Control power supply input connectors Main circuit power supply input connectors
(CN581) AMP2
PWM signal connectors AMP3 (CN583)
(CN584) Main circuit power supply input connectors
Output connectors for motor power (CN584)
(CN583) Output connectors for motor power
(CN582)
Main circuit power supply input connectors
Control power supply input connectors
(CN582) (CN581)
Control power supply input connectors PWM signal connectors
(CN581) AMP4
PWM signal connectors AMP5 (CN583)
Main circuit power supply input connectors
(CN582) (CN584)
Control power supply input connectors Output connectors for motor power
(CN581) (CN582)
Control power supply input connectors
PWM signal connectors (CN581)
(CN584)
PWM signal connectors
Output connectors for motor power
(CN583)
Main circuit power supply input connectors AMP6

Lower grip

Inside the EAXA Base

Amplifier fixing screw

Amplifier fixing screw

Amplifier fixing screw IPM fixing screw

Amplifier fixing screw

03 to 21 Amplifier 35 and 71 Amplifier

Amplifier/IPM Fixing Screw

5-14
 5 Replacing Parts
DX100 5.1 Replacing DX100 Parts

"Thermal sheet mounting instruction"

Affix the thermal sheet to the bottom of the amplifier along the ditches.

External axis amplifier : SRDA-SDA03A01A-E~SRDA-SDA21A01A-E

Affix the thermal sheet to the bottom of the amplifier along its ditches.
External axis amplifier : SRDA-SDA35A01A-E~SRDA-SDA71A01A-E
True up the edges of the IMP frame and its ditches that are at the bottom
of the amplifier, then affix the thermal sheet along the edge.

SRDA-SDA03A01A-E to SRDA-SDA35A01A-E to
SRDA-SDA21A01A-E SRDA-SDA71A01A-E

Bottom of the amplifier

Dich of the IPM
Ditches

Thermal sheet

Dich of the IPM

Thermal sheet

Bottom of the amplifier Edge of the

thermal sheet
Details of ditch part on IPM

Thermal sheet : 400-004-453-01 Thermal sheet : 400-004-452-01

Thermal Sheet Mounting Instruction

5.1.3 Replacing the Converter

Type Manipulator

Integrated Type MH5, MH5L, MH6, MA1400, MA1900,

HP20D, HP20D-6

Separated Type MH50, MS80, VS50, SIA50D, ES165D,

ES200DR

Replacement Procedure (Integrated Type)

• How to Replace Converter
1. Turn OFF the breaker and the primary power supply and wait at least 5
minutes before replacement. Do not touch any terminals during this
period.
2. Verify that the converter charge lamp (red LED) is unlit.
3. Disconnect the cables connected externally to the converter in the
following order.
(1) Ground fault detection input connector (CN554)
(2) Converter control signal connector (CN553)
(3) DC Control power supply connector (CN551)

5-15
 5 Replacing Parts
DX100 5.1 Replacing DX100 Parts

(4) Control power supply output connector for 6-axis amplifier

(CN552A)
(5) Control power supply input connector (CN551)
(6) Brake control signal connector (CN513)
(7) Control power supply input connector (CN509)
(8) SHOCK signal input connector (CN512)
(9) Ground terminal connectors (EAXA base)
(10) Control communication connector (CN515)
(11) I/O communication connector (CN517)
(12) Encoder signal connector (CN508)
4. Put the disconnected cable to the right side of the SERVOPACK.
5. Unscrew two EAXA base fixing screws. (lower side)
6. Unscrew two EAXA base fixing screws. (upper side)
7. Open the EAXA base.
8. Disconnect all the cables connected to the amplifier to be replaced.
(1) Main circuit power supply input connector (CN555)
(2) Regeneration register connecting connector (CN557)
(3) Main circuit power supply output connector for 6-axis amplifier
(CN556)
9. Remove the ground wiring connected to the converter.
10. Remove 4 screws fixing the converter.
11. Hold the top grip and lift it to pull out the converter.
12. Install the new converter and reconnect the connectors in the reverse
order of the removing procedure.
(Connect the ground wirings firmly.)
(CN551)
Connector for control
power supply input
(CN553)
Connector for converter (CN552A) Converter
control signal Monitor/Alarm
(CN554) displaying LED Control power supply
Connector for output connector for
grounding detection input 6-axis amplifier (CN552B)
Ground terminal Control power supply output
connector for external axis amplifier
(CN557) (CN556)
Connector for connecting Main circuit power supply output
regenerative resistor connector for 6-axis amplifier
(CN555) (CN558)
Connector for main Main circuit power supply output
circuit power supply input connector for external axis amplifier
Charge lamp
EAXA base fixing EAXA base fixing
screw (upper) screw (upper)
(CN512) EAXA Board
SHOCK signal input (CN513)
connector Connector for break
(CN509) control signal
Connector for control (CN511)
power supply input
Safety unit I/F connector
(CN508) (CN514)
Connector for encoder Direct-in connector
signal
(CN507)
(CN518) Connector for converter
I/O communication control signal
connector
(CN517) (CN502)
I/O communication AMP2 PWM Signal connector
connector (CN501)
(CN516) AMP1 PWM Signal connector
Control communication (CN504)
connector AMP4 PWM Signal connector
(CN515) (CN503)
Control communication AMP3 PWM Signal connector
connector
(CN506)
EAXA base AMP6 PWM Signal connector
Grounding terminal (CN505)
AMP5 PWM Signal connector
EAXA base fixing
screw (bottom)
Integrated SERVOPACK

5-16
 5 Replacing Parts
DX100 5.1 Replacing DX100 Parts

Replacement Procedure (Separated Type)

• How to Replace Converter
1. Turn OFF the breaker and the primary power supply and wait at least 5
minutes before replacement. Do not touch any terminals during this
period.
2. Verify that the converter charge lamp (red LED) is unlit.
3. Disconnect all the cables connected externally to the converter.
(1) Ground fault detection input connector (CN554)
(2) Converter control signal connector (CN553)
(3) DC Control power supply connector (CN551)
(4) Main circuit power supply input connector (CN555)
(5) Regeneration register connecting connector (CN557)
(6) Main circuit power supply output connector for 6-axis amplifier
(CN556)
(7) Control power supply output connector for 6-axis amplifier
(CN552A)
Disconnect the following connectors when they are connected.
(8) Control power supply connector for external axis amplifier
(CN552B)
(9) Main circuit power supply output connector for external axis
amplifier (CN558)
4. Remove the ground wiring connected to the converter.
5. Remove the screws fixing the converter. (4 places)
6. Hold the top grip and lift it to pull out the converter.
7. Install the new converter and reconnect the connectors in the reverse
order of the removing procedure.
(Connect the ground wirings firmly.)

(CN553) (CN552A)
Connector for converter Control power supply output
control signal Monitor / Alarm connector for 6-axis amplifier
(CN554) displaying LED Converter
Connector for
grounding detection input
(CN552B)
Ground terminal
Control power supply
output connector for external
(CN557) axis amplifier
Connectorfor connecting
regenerative resistor
Charge lamp

(CN555)
(CN558)
Connector for main
circuit power supply input Main circuit power supply
output connector for external
axis amplifier
(CN551)
(CN556) Connector for control
Main circuit power supply output power supply input
connector for 6-axis amplifier

Separated Type Converter

5-17
 5 Replacing Parts
DX100 5.1 Replacing DX100 Parts

5.1.4 Replacing the Basic Axis Control Circuit Board (SRDA-EAXA01A)

Turn OFF the power before replacing the circuit board.
1. Disconnect all the cables connected to the circuit board.
2. Remove A screws. (6 places)
3. Remove the EAXA cover.
4. Remove hexagon threaded spacers (6 places) fixing A screws.
5. Remove B screws (8 places).
6. Remove the control circuit board from the SERVOPACK.
7. Install the new circuit board to the SERVOPACK in the reverse order of
the removing procedure.
8. Set the rotary switch to the same value as the removed circuit board’s
rotary switch.
9. Reinstall the EAXA cover.
10. Connect all the disconnected cables in the step 1.

EAXA Cover

SERVOPACK

A Screw B Screw

EAXA Cover

B Screw

A Screw
A Screw

EAXA Board
B Screw

Basic Axis Control Circuit Board Replacement Procedure

5-18
 5 Replacing Parts
DX100 5.1 Replacing DX100 Parts

5.1.5 Checking and Replacing Fuses

5.1.5.1 Power Supply Contactor Unit

The types of fuses on power supply contactor unit

(JZRCR-YPU01- ) are as follows.

Parts No. Fuse Name Specification

1FU, 2FU AC Control Power Supply 0218010P

Fuse 250V,10A, Time Lag Fuse
(LITTEL)

3FU,4FU AC Cooling Fan Fuse GP25, 2.5A, 250V

(Daito Communication Apparatus
Co., Ltd.)

CN601
(2FU),(1FU)
Fuse for AC control power supply
0218010P(10A 250V) CN601

CN610 CN611
CN611
CN610

2FU 1FU 2FU 1 FU

(4FU),(3FU) 10 A 10 A CN607
Fuse for cooling fan
GP25(2.5A 250V) 3FU 4FU CN607
4FU 2.5A

3FU 2.5A

CN601
SVMX1 SVMX2
CN609

NCM
SVMX1

SVMX2

CN606
SVMX1 SVMX2

CN606 CN612
CN608

CN608

CN612

CN605 CN605

CN604 CN604

CN603 CN603

CN602

CN602

Replacement Fuse of the Power Supply Contactor Unit

If the fuse is blown, replace it with the same type of fuse (supplied or
spare parts).

5-19
 5 Replacing Parts
DX100 5.1 Replacing DX100 Parts

5.1.5.2 I/O Unit

The types of fuses on the I/O unit (JZNC-YIU01-E) are as follows.

Parts No. Fuse Name Specification

F1, F2 24VDC Fuse for I/O 02173.15P, 250V,3.15A,

Rapid Cut Fuse
(LITTEL)

F1,F2
DC24V for I/O

Replacement Fuse of I/O Unit (JZNC-YIU01-E)

If the fuse is blown, replace it with the same type of fuse (supplied or
spare parts).

5-20
 5 Replacing Parts
DX100 5.1 Replacing DX100 Parts

5.1.5.3 Machine Safety Unit

The types of fuses on the machine safety unit (JZNC-YSU01-1E) are as
follows.

Parts No. Fuse Name Specification

F1, F2 24VDC Fuse for I/O 02173.15P, 250V,3.15A,

Rapid Cut Fuse
(LITTEL)

A
1
CN214
CN207

A
1
CN213

A
1
CN212

CN216
FRC5-C50S52T-OLS(D20)
CN206
CN202

CN211

F1,F2
DC24V Fuse for I/O
CN205
FUSE

CN210

CN215
CN200 CN201

CN209
CN203

CN208

Replacement Fuse of Machine Safety Unit

If the fuse is blown, replace it with the same type of fuse (supplied or
spare parts).

5-21
 5 Replacing Parts
DX100 5.1 Replacing DX100 Parts

5.1.5.4 Brake Board

The types of fuses on the brake board (JANCD-YBK01-1E) are as follows.

Parts No. Fuse Name Specification

F1 Brake Power Supply Fuse 02173.15P, 250V,3.15A,

for External Axis Rapid Cut Fuse
(LITTEL)

F1: Brake power supply fuse

for external axis

Replacement Fuse of Brake Board (JANCD-YBK01-1E)

If the fuse is blown, replace it with the same type of fuse (supplied or
spare parts).

5-22
 5 Replacing Parts
DX100 5.1 Replacing DX100 Parts

5.1.6 Interior Circulation Fan

5.1.6.1 Replacing the Interior Circulation Fan

NOTE Turn OFF the power before replacing the fan.

Replacement Procedures
1. Open the F door.
2. Disconnect plug cables connected to the fan.
(Remove the ground wirings screwed to the fan.)
3. Remove the screws (2 places) fixing the fan.
4. Uninstall the fan from the controller.
5. Install the new fan to the controller.
6. Tighten the screws (2 places) to fix the fan.
7. Connect all the disconnected cables.
8. Close the F door.

5-23
 5 Replacing Parts
DX100 5.1 Replacing DX100 Parts

Interior circulation fan Interior circulation fan

4715MS-22T-B50-B00 4715MS-22T-B50-B00
(Air inlet) (Air inlet)
CN601
PE

B
A
1
CN214
CN610 CN611 JARCR- JANCD-

CN207

B
A
XO I XEW01-

1
CN213
REV.
2FU 1FU REV.
CN607

B
A
1
CN212
4FU 3FU

CN04
CN216
FRC5-C50S52T-OLS(D20)
CN206
CN02

F2
NCM

CN202

CN211

F1
SVMX1

SVMX2
CN606

CN612

CN205
FUSE
CN608

CN210
CN605

CN215
CN604
CN10 CN11

CN03
B
A

CN603
1

CN200 CN201
CN214

CN12 CN13

CN209
CN203 CN204
B
A
CN207

CN602
CN213

CN208
B
A
1

FRC5-C50S52T-OLS(D20)
CN212

CN02
CN216

CN601

CN601
CN206

CN610 CN611
CN611 4 56
23

S1
CN610 4 56

7 8 9A
23

EF
EF 1
S1

7 8 9A
0
BCD
CN202

1FU 2FU
CN211

2FU 1 FU BCD

10 A 10 A CN607

3FU 4FU CN607

3FU 4FU
CN01
CN205

CN01
5A125V 5A125V
FUSE
CN107

CN210

CN215

CN601
NCM
CN609

CN200 CN201
SVMX1

SVMX2

CN209
CN203 CN204

CN606
SVMX1 SVMX2

CN606 CN612
CN208
CN608

CN612
CN608

CN605 CN605

CN604

CN603

CN602

MXT EXDSW1- 34 SYSRUN+ 17

MXT EXDSW1- 34 SYSRUN+ 17
GSOUTFB2- 50 GSOUTFB2- 50
EXDSW1+ 33 16 EXDSW1+ 33 16
GSOUTFB2+ 49 GSOUTFB2+ 49
EXHOLD- 32 15 EXHOLD- 32 15
GSOUT2- 48 GSOUT2- 48
EXHOLD+ 31 14 EXHOLD+ 31 14
GSOUT2+ 47 GSOUT2+ 47
EXSVON- 30 13 EXSVON- 30 13
GSOUTFB1- 46 GSOUTFB1- 46
EXSVON+ 29 SAFF2- 12 EXSVON+ 29 SAFF2- 12
GSOUTFB1+ 45 GSOUTFB1+ 45
SSP- 28 SAFF2+ 11 SSP- 28 SAFF2+ 11
GSOUT1- 44 GSOUT1- 44
SSP+ 27 SAFF1- 10 SSP+ 27 SAFF1- 10
GSOUT1+ 43 GSOUT1+ 43
FST2- 26 SAFF1+ 9 FST2- 26 SAFF1+ 9
024V2 42 024V2 42
FST2+ 25 GSIN22- 8 FST2+ 25 GSIN22- 8
+24V2 41 +24V2 41
FST1- 24 GSIN22+ 7 FST1- 24 GSIN22+ 7
024V2 40 024V2 40
FST1+ 23 GSIN21- 6 FST1+ 23 GSIN21- 6
SOURCE
CN158/159 +24V2 39 CN158/159 +24V2 39
EXESP2- 22 GSIN21+ 5 SOURCE EXESP2- 22 GSIN21+ 5
(+5V/ALM) 024V2 38 (+5V/ALM) 024V2 38
P-ON EXESP2+ 21 GSIN12- 4 P-ON EXESP2+ 21 GSIN12- 4
+24V2 37 +24V2 37
+5V EXESP1- 20 GSIN12+ 3 +5V EXESP1- 20 GSIN12+ 3
EXDSW2- 36 EXDSW2- 36
+24V EXESP1+ 19 GSIN11- 2 +24V EXESP1+ 19 GSIN11- 2
EXDSW2+ 35 EXDSW2+ 35
FAN SYSRUN- 18 GSIN11+ 1 FAN SYSRUN- 18 GSIN11+ 1
NJ2959-1 NJ2959-1
OHT OHT

CN156/157 CN156/157
(+24V2) (+24V2)

CN154/155 CN154/155
POWER SUPPLY
CPS-520F (+24V1/V2) POWER SUPPLY
CPS-520F (+24V1/V2)
NO. NO. C90AD XXXXX
DATE YYYY-MM DATE YYYY-MM
Fuji Electric Hi-Tech Corp. Fuji Electric Hi-Tech Corp.
MADE IN JAPAN MADE IN JAPAN
01 02 03 04 05 06 07 08 09 10 01 02 03 04 05 06 07 08 09 10
11 12 13 14 15 16 17 18 19 20 11 12 13 14 15 16 17 18 19 20
21 22 23 24 25 26 27 28 29 30 21 22 23 24 25 26 27 28 29 30
A B C D E F G H J K A B C D E F G H J K
L M N P Q R S T U V L M N P Q R S T U V
CN153 CN153
(+24V3) (+24V3)

CN151 CN151
(AC IN) (AC IN)
INPUT CN152 INPUT
200-240V AC 200-240V AC CN152
50/60Hz (REMOTE) 50/60Hz (REMOTE)
3.4A-2.8A 3.4A-2.8A

Interior circulation fan

3610PS-22T-B30-B00
(Air : Upper direction)
Inside the Controller Inside the Controller
(Small-Capacity DX100) F Door (Medium-, and Large-Capacity DX100) F Door
Front View Inside View Front View Inside View

Replacement of Interior Circulation Fan

5-24
 5 Replacing Parts
DX100 5.1 Replacing DX100 Parts

5.1.6.2 Replacing the Backside Duct Fan

NOTE Turn OFF the power before replacing the fan.

Replacement Procedures
1. Remove the backboard.
2. Disconnect plug cables connected to the fan.
(Remove the ground wirings screwed to the fan.)
3. Remove the screws (2 places) fixing the fan.
4. Uninstall the fan from the controller.
5. Install the new fan to the controller.
6. Tighten the screws (2 places) to fix the fan.
7. Connect all the disconnected cables.
8. Mount the backboard.

Back board

Backside duct fan

4715MS-22T-B50-B00
(Air inlet)

Back View
(without cover)

Replacement of Backside Duct Fan

5-25
 5 Replacing Parts
DX100 5.2 DX100 Parts List

5.2 DX100 Parts List

Table 5-1: DX100 Parts List

No. Name Model Comment

1 SERVOPACK 1)
6 axes type

2 CPU unit JZNC-YRK01-1E

Control Circuit Board JANCD-YCP01-E

3 Robot I/F circuit board JANCD-YIF01-1E

4 CPS Unit JZNC-YPS01-E

5 Power Supply Contactor Unit JZRCR-YPU01-1

6 Machine Safety Unit JZNC-YSU01-1E

7 I/O Unit JZNC-YIU01-E

8 Brake board JANCD-YBK01-1E

9 Interior Circulation Fan 4715MS-22T-B50-B00

10 Backside duct fan 4715MS-22T-B50-B00

11 Power supply contactor unit fuse 0218010P, 10A,250V Time lag fuse

GP25, 2.5A, 250V Alarm Fuse

I/O Unit Fuse 02173.15P, 3.15A, 250V Rapid cut fuse

Machine Safety Unit Fuse 02173.15P, 3.15A, 250V Rapid cut fuse

Brake board Fuse 02173.15P, 3.15A, 250V Rapid cut fuse

12 Battery ER6VC3N 3.6V

1 The type of the SERVOPACK depends on the manipulator model.

For details, see the table "SERVOPACK List."

5-26
 5 Replacing Parts
DX100 5.2 DX100 Parts List

Table 5-2: SERVOPACK List

Component MH5, MH5L MA1400, MH6 VA1400 MA1900, HP20D,
HP20D-6
Model Model Model Model
SERVOPACK JZRCR-YSV01-11 JZRCR-YSV02-11 JZRCR-YSV02-31 JZRCR-YSV03-11
Amplifier S SRDA-SDA14 SRDA-SDA14 SRDA-SDA14 SRDA-SDA14
A01A-E A01A-E A01A-E A01A-E
L SRDA-SDA14 SRDA-SDA14 SRDA-SDA14 SRDA-SDA21
A01A-E A01A-E A01A-E A01A-E
U SRDA-SDA06 SRDA-SDA14 SRDA-SDA14 SRDA-SDA14
A01A-E A01A-E A01A-E A01A-E
R SRDA-SDA03 SRDA-SDA06 SRDA-SDA06 SRDA-SDA06
A01A-E A01A-E A01A-E A01A-E
B SRDA-SDA03 SRDA-SDA06 SRDA-SDA06 SRDA-SDA06
A01A-E A01A-E A01A-E A01A-E
T SRDA-SDA03 SRDA-SDA06 SRDA-SDA06 SRDA-SDA06
A01A-E A01A-E A01A-E A01A-E
E SRDA-SDA14
A01A-E
Converter SRDA- SRDA- SRDA- SRDA-
COA12A01A-E COA12A01A-E COA12A01A-E COA12A01A-E

Component MH50 MS80 VS50, SIA50D ES165D, ES200D

Model Model Model Model
SERVOPACK JZRCR-YSV04-11 JZRCR-YSV05-11 JZRCR-YSV05-41 JZRCR-YSV06-11
Amplifier S SRDA-SDA71 SRDA-SDA71 SRDA-SDA71 SRDA-SDA71
A01A-E A01A-E A01A-E A01A-E
L SRDA-SDA71 SRDA-SDA71 SRDA-SDA71 SRDA-SDA71
A01A-E A01A-E A01A-E A01A-E
U SRDA-SDA35 SRDA-SDA71 SRDA-SDA71 SRDA-SDA71
A01A-E A01A-E A01A-E A01A-E
R SRDA-SDA14 SRDA-SDA14 SRDA-SDA14 SRDA-SDA35
A01A-E A01A-E A01A-E A01A-E
B SRDA-SDA14 SRDA-SDA14 SRDA-SDA14 SRDA-SDA21
A01A-E A01A-E A01A-E A01A-E
T SRDA-SDA14 SRDA-SDA14 SRDA-SDA14 SRDA-SDA21
A01A-E A01A-E A01A-E A01A-E
E SRDA-SDA71
A01A-E
Converter SRDA- SRDA- SRDA- SRDA-
COA30A01AU-E COA30A01AU-E COA30A01AU-E COA30A01A-E

5-27
 5 Replacing Parts
DX100 5.3 Supplied Parts List

5.3 Supplied Parts List

The supplied parts of DX100 is as follows.
Parts No.1 to 3 are used for fuse for replacement and No.4, 5and 6 are
used as a tool for connecting the I/O.
Table 5-3: Supplied Parts List
No Parts Name Dimensions Pcs Model Application
1 10A 2 0218010P JZRCR-YPU01-
Glass-Tube fuse 10A, 250V (1FU, 2FU)
(LITTEL)
2 3.15A 3 02173.15P JZNC-YSU01-E1(F1, F2)
Glass-Tube fuse 3.15A, 250V JANCD-YBK01- E(F1)
(LITTEL) JZNC-YIU0 -E(F1, F2)
3 2.5A 2 GP25 2.5A JZRCR-YPU01-
Alarm fuse 2.5A, 250V (3FU, 4FU)
(Daito
Communication
Apparatus Co.,
Ltd.)
4 WAGO 2 231-131 JZNC-YPS01-E-CN152
Connector wiring (WAGO Company
tool of Japan, Ltd.)

5 WAGO 1 734-230 JZNC-YIU0 ¨-E-CN303

Connector wiring (WAGO Company JZNC-YSU01-1E-CN211
tool of Japan, Ltd.)

6 WAGO 1 210-119SB MXT

Terminal block wiring (WAGO Company
tool of Japan, Ltd.)

5-28
 5 Replacing Parts
DX100 5.4 Recommended Spare Parts

5.4 Recommended Spare Parts

It is recommended that the following parts and components be kept in
stock as spare parts for the DX100. The spare parts list for the DX100 is
shown below. Product performance can not be guaranteed when using
spare parts from any company other than Yaskawa. To buy the spare parts
which are ranked B or C, inform the manufacturing number (or order
number) of DX100 to Yaskawa representative. The spare parts are ranked
as follows:

• Rank A: Expendable and frequently replaced parts

• Rank B: Parts for which replacement may be necessary as a result of
frequent operation
• Rank C: Drive unit

NOTE For replacing parts in Rank B or Rank C, contact your

Yaskawa representative.

5-29
 5 Replacing Parts
DX100 5.4 Recommended Spare Parts

Table 5-4: Recommended Spare Parts List of DX100 for MH5, MH5L
Rank Parts Name Type Manufacturer Qty Qty Remarks
No. per
Unit
A 1 Battery ER6VC3N 3.6V TOSHIBA 1 1
BATTERY CO.,
LTD.
A 2 CPS Unit JZNC-YZU01-E Yaskawa Electric 2 2
Cooling Fan Corporation
A 3 Interior 4715MS-22T-B50-B00 Minebea Co., Ltd 2 2
Circulation Fan
A 4 Backside Duct 4715MS-22T-B50-B00 Minebea Co., Ltd 2 2
Fan
A 5 AC Control 0218010P LITTEL 2 2
Power supply
Fuse
A 6 Brake Fuse for GP25 2.5A 250V Daito 2 2
AC Cooling Fan Communication
Apparatus Co.,
Ltd.
A 7 24VDC Fuse for 02173.15P 3.15A 250V LITTEL 3 5
I/O
Brake Power
Supply Fuse for
External Axis
C 8 Converter SRDA-COA12A01A-E Yaskawa Electric 1 1 SERVOPACK:
Corporation JZRCR-
B 9 Servo Amplifier SRDA-SDA14A01A-E Yaskawa Electric 2 2 YSV01-11
1, 2, Corporation
B 10 Servo Amplifier SRDA-SDA06A01A-E Yaskawa Electric 1 1
3 Corporation
B 11 Servo Amplifier SRDA-SDA03A01A-E Yaskawa Electric 3 3
4,5,6 Corporation
B 12 Basic Axis SRDA-EAXA01A Yaskawa Electric 1 1
Control Circuit Corporation
Board
1)
C 13 CPU Unit JZNC-YRK01-1E Yaskawa Electric 1 1
Corporation
B 14 Robot I/F circuit JANCD-YIF01-1E Yaskawa Electric 1 1
board Corporation
C 15 Power Supply JZRCR-YPU01-1 Yaskawa Electric 1 1
Contactor Unit Corporation
B 16 Power Supply JARCR-YPC01-1 Yaskawa Electric 1 1
Contactor Board Corporation
C 17 CPS Unit JZNC-YPS01-E Yaskawa Electric 1 1
Corporation
B 18 Brake board JANCD-YBK01-1E Yaskawa Electric 1 1
Corporation
C 19 Machine Safety JANC-YSU01-1E Yaskawa Electric 1 1
Unit Corporation
C 20 I/O Unit JZNC-YIU01-E Yaskawa Electric 1 1
Corporation
C 21 Programming JZRCR-YPP01-1 Yaskawa Electric 1 1 With Cable (8M)
Pendant Corporation
1 The CPU unit (JZNC-YRK01-1E) does not include the robot I/F circuit
board (JANCD-YIF01-1E). Must be ordered separately if required.

5-30
 5 Replacing Parts
DX100 5.4 Recommended Spare Parts

Table 5-5: Recommended Spare Parts List of DX100 for MH6, MA1400
Rank Parts Name Type Manufacturer Qty Qty Remarks
No. per
Unit
A 1 Battery ER6VC3N 3.6V TOSHIBA 1 1
BATTERY CO.,
LTD.
A 2 CPS Unit JZNC-YZU01-E Yaskawa Electric 2 2
Cooling Fan Corporation
A 3 Interior 4715MS-22T-B50-B00 Minebea Co., Ltd 1 1
Circulation Fan
A 4 Backside Duct 4715MS-22T-B50-B00 Minebea Co., Ltd 2 2
Fan
A 5 AC Control 0218010P LITTEL 2 2
Power supply
Fuse
A 6 Brake Fuse for GP25 2.5A 250V Daito 2 2
AC Cooling Fan Communication
Apparatus Co.,
Ltd.
A 7 24VDC Fuse for 02173.15P 3.15A 250V LITTEL 3 5
I/O
Brake Power
Supply Fuse for
External Axis
C 8 Converter SRDA-COA12A01A-E Yaskawa Electric 1 1 SERVOPACK:
Corporation JZRCR-
B 9 Servo Amplifier SRDA-SDA14A01A-E Yaskawa Electric 3 3 YSV02-11
1, 2, 3 Corporation
B 10 Servo Amplifier SRDA-SDA06A01A-E Yaskawa Electric 3 3
4,5,6 Corporation
B 11 Basic Axis SRDA-EAXA01A Yaskawa Electric 1 1
Control Circuit Corporation
Board
1)
C 12 CPU Unit JZNC-YRK01-1E Yaskawa Electric 1 1
Corporation
B 13 Robot I/F circuit JANCD-YIF01-1E Yaskawa Electric 1 1
board Corporation
C 14 Power Supply JZRCR-YPU01-1 Yaskawa Electric 1 1
Contactor Unit Corporation
B 15 Power Supply JARCR-YPC01-1 Yaskawa Electric 1 1
Contactor Board Corporation
C 16 CPS Unit JZNC-YPS01-E Yaskawa Electric 1 1
Corporation
B 17 Brake board JANCD-YBK01-1E Yaskawa Electric 1 1
Corporation
C 18 Machine Safety JANC-YSU01-1E Yaskawa Electric 1 1
Unit Corporation
C 19 I/O Unit JZNC-YIU01-E Yaskawa Electric 1 1
Corporation
C 20 Programming JZRCR-YPP01-1 Yaskawa Electric 1 1 With Cable (8M)
Pendant Corporation
1 The CPU unit (JZNC-YRK01-1E) does not include the robot I/F circuit
board (JANCD-YIF01-1E). Must be ordered separately if required.

5-31
 5 Replacing Parts
DX100 5.4 Recommended Spare Parts

Table 5-6: Recommended Spare Parts List of DX100 for VA1400

Rank Parts Name Type Manufacturer Qty Qty Remarks
No. per
Unit
A 1 Battery ER6VC3N 3.6V TOSHIBA 1 1
BATTERY CO.,
LTD.
A 2 CPS Unit JZNC-YZU01-E Yaskawa Electric 2 2
Cooling Fan Corporation
A 3 Interior 4715MS-22T-B50-B00 Minebea Co., Ltd 1 1
Circulation Fan
A 4 Backside Duct 4715MS-22T-B50-B00 Minebea Co., Ltd 2 2
Fan
A 5 AC Control 0218010P LITTEL 2 2
Power supply
Fuse
A 6 Brake Fuse for GP25 2.5A 250V Daito 2 2
AC Cooling Fan Communication
Apparatus Co.,
Ltd.
A 7 24VDC Fuse for 02173.15P 3.15A 250V LITTEL 3 5
I/O
Brake Power
Supply Fuse for
External Axis
C 8 Converter SRDA-COA12A01A-E Yaskawa Electric 1 1 SERVOPACK:
Corporation JZRCR-
B 9 Servo Amplifier SRDA-SDA14A01A-E Yaskawa Electric 3 4 YSV02-31
1, 2, 3, 7 Corporation
B 10 Servo Amplifier SRDA-SDA06A01A-E Yaskawa Electric 3 3
4,5,6 Corporation
B 11 Basic Axis SRDA-EAXA01A Yaskawa Electric 1 1
Control Circuit Corporation
Board
B 12 External Axis SRDA-EAXB01A Yaskawa Electric 1 1
Control Circuit Corporation
Board
1)
C 13 CPU Unit JZNC-YRK01-1E Yaskawa Electric 1 1
Corporation
B 14 Robot I/F circuit JANCD-YIF01-1E Yaskawa Electric 1 1
board Corporation
C 15 Power Supply JZRCR-YPU01-1 Yaskawa Electric 1 1
Contactor Unit Corporation
B 16 Power Supply JARCR-YPC01-1 Yaskawa Electric 1 1
Contactor Board Corporation
C 17 CPS Unit JZNC-YPS01-E Yaskawa Electric 1 1
Corporation
B 18 Brake board JANCD-YBK01-1E Yaskawa Electric 1 1
Corporation
C 19 Machine Safety JANC-YSU01-1E Yaskawa Electric 1 1
Unit Corporation
C 20 I/O Unit JZNC-YIU01-E Yaskawa Electric 1 1
Corporation
C 21 Programming JZRCR-YPP01-1 Yaskawa Electric 1 1 With Cable (8M)
Pendant Corporation
1 The CPU unit (JZNC-YRK01-1E) does not include the robot I/F circuit
board (JANCD-YIF01-1E). Must be ordered separately if required.

5-32
 5 Replacing Parts
DX100 5.4 Recommended Spare Parts

Table 5-7: Recommended Spare Parts List of DX100 for MA1900, HP20D, HP20D-6
Rank Parts Name Type Manufacturer Qty Qty Remarks
No. per
Unit
A 1 Battery ER6VC3N 3.6V TOSHIBA 1 1
BATTERY CO.,
LTD.
A 2 CPS Unit JZNC-YZU01-E Yaskawa Electric 2 2
Cooling Fan Corporation
A 3 Interior 4715MS-22T-B50-B00 Minebea Co., Ltd 1 1
Circulation Fan
A 4 Backside Duct 4715MS-22T-B50-B00 Minebea Co., Ltd 2 2
Fan
A 5 AC Control 0218010P LITTEL 2 2
Power supply
Fuse
A 6 Brake Fuse for GP25 2.5A 250V Daito 2 2
AC Cooling Fan Communication
Apparatus Co.,
Ltd.
A 7 24VDC Fuse for 02173.15P 3.15A 250V LITTEL 3 5
I/O
Brake Power
Supply Fuse for
External Axis
C 8 Converter SRDA-COA12A01A-E Yaskawa Electric 1 1 SERVOPACK:
Corporation JZRCR-
B 9 Servo Amplifier SRDA-SDA14A01A-E Yaskawa Electric 2 2 YSV03-11
1, 3 Corporation
B 10 Servo Amplifier SRDA-SDA21A01A-E Yaskawa Electric 1 1
2 Corporation

B 11 Servo Amplifier SRDA-SDA06A01A-E Yaskawa Electric 3 3

4,5,6 Corporation
B 12 Basic Axis SRDA-EAXA01A Yaskawa Electric 1 1
Control Circuit Corporation
Board
1)
C 13 CPU Unit JZNC-YRK01-1E Yaskawa Electric 1 1
Corporation
B 14 Robot I/F circuit JANCD-YIF01-1E Yaskawa Electric 1 1
board Corporation
C 15 Power Supply JZRCR-YPU01-1 Yaskawa Electric 1 1
Contactor Unit Corporation
B 16 Power Supply JARCR-YPC01-1 Yaskawa Electric 1 1
Contactor Board Corporation
C 17 CPS Unit JZNC-YPS01-E Yaskawa Electric 1 1
Corporation
B 18 Brake board JANCD-YBK01-1E Yaskawa Electric 1 1
Corporation
C 19 Machine Safety JANC-YSU01-1E Yaskawa Electric 1 1
Unit Corporation
C 20 I/O Unit JZNC-YIU01-E Yaskawa Electric 1 1
Corporation
C 21 Programming JZRCR-YPP01-1 Yaskawa Electric 1 1 With Cable (8M)
Pendant Corporation
1 The CPU unit (JZNC-YRK01-1E) does not include the robot I/F circuit
board (JANCD-YIF01-1E). Must be ordered separately if required.

5-33
 5 Replacing Parts
DX100 5.4 Recommended Spare Parts

Table 5-8: Recommended Spare Parts List of DX100 for MH50

Rank Parts Name Type Manufacturer Qty Qty Remarks
No. per
Unit
A 1 Battery ER6VC3N 3.6V TOSHIBA 1 1
BATTERY CO.,
LTD.
A 2 CPS Unit JZNC-YZU01-E Yaskawa Electric 2 2
Cooling Fan Corporation
A 3 Interior 4715MS-22T-B50-B00 Minebea Co., Ltd 1 1
Circulation Fan
A 4 Backside Duct 4715MS-22T-B50-B00 Minebea Co., Ltd 2 2
Fan
A 5 AC Control 0218010P LITTEL 2 2
Power supply
Fuse
A 6 Brake Fuse for GP25 2.5A 250V Daito 2 2
AC Cooling Fan Communication
Apparatus Co.,
Ltd.
A 7 24VDC Fuse for 02173.15P 3.15A 250V LITTEL 3 5
I/O
Brake Power
Supply Fuse for
External Axis
C 8 Converter SRDA-COA30A01AU-E Yaskawa Electric 1 1
Corporation
B 9 Servo Amplifier SRDA-SDA71A01A-E Yaskawa Electric 2 2 SERVOPACK:
1, 2 Corporation JZRCR-
B 10 Servo Amplifier SRDA-SDA35A01A-E Yaskawa Electric 1 1 YSV04-11
3 Corporation

B 11 Servo Amplifier SRDA-SDA14A01A-E Yaskawa Electric 3 3

4,5,6 Corporation
B 12 Basic Axis SRDA-EAXA01A Yaskawa Electric 1 1
Control Circuit Corporation
Board
1)
C 13 CPU Unit JZNC-YRK01-1E Yaskawa Electric 1 1
Corporation
B 14 Robot I/F circuit JANCD-YIF01-1E Yaskawa Electric 1 1
board Corporation
C 15 Power Supply JZRCR-YPU01-1 Yaskawa Electric 1 1
Contactor Unit Corporation
B 16 Power Supply JARCR-YPC01-1 Yaskawa Electric 1 1
Contactor Board Corporation
C 17 CPS Unit JZNC-YPS01-E Yaskawa Electric 1 1
Corporation
B 18 Brake board JANCD-YBK01-1E Yaskawa Electric 1 1
Corporation
C 19 Machine Safety JANC-YSU01-1E Yaskawa Electric 1 1
Unit Corporation
C 20 I/O Unit JZNC-YIU01-E Yaskawa Electric 1 1
Corporation
C 21 Programming JZRCR-YPP01-1 Yaskawa Electric 1 1 With Cable (8M)
Pendant Corporation
1 The CPU unit (JZNC-YRK01-1E) does not include the robot I/F
circuit board (JANCD-YIF01-1E). Must be ordered separately if
required.

5-34
 5 Replacing Parts
DX100 5.4 Recommended Spare Parts

Table 5-9: Recommended Spare Parts List of DX100 for MS80

Rank Parts Name Type Manufacturer Qty Qty Remarks
No. per
Unit
A 1 Battery ER6VC3N 3.6V TOSHIBA 1 1
BATTERY CO.,
LTD.
A 2 CPS Unit JZNC-YZU01-E Yaskawa Electric 2 2
Cooling Fan Corporation
A 3 Interior 4715MS-22T-B50-B00 Minebea Co., Ltd 1 1
Circulation Fan
A 4 Backside Duct 4715MS-22T-B50-B00 Minebea Co., Ltd 2 2
Fan
A 5 AC Control 0218010P LITTEL 2 2
Power supply
Fuse
A 6 Brake Fuse for GP25 2.5A 250V Daito 2 2
AC Cooling Fan Communication
Apparatus Co.,
Ltd.
A 7 24VDC Fuse for 02173.15P 3.15A 250V LITTEL 3 5
I/O
Brake Power
Supply Fuse for
External Axis
C 8 Converter SRDA-COA30A01AU-E Yaskawa Electric 1 1
Corporation
B 9 Servo Amplifier SRDA-SDA71A01A-E Yaskawa Electric 3 3 SERVOPACK:
1, 2, 3 Corporation JZRCR-
B 10 Servo Amplifier SRDA-SDA14A01A-E Yaskawa Electric 3 3 YSV05-11
4,5,6 Corporation
B 11 Basic Axis SRDA-EAXA01A Yaskawa Electric 1 1
Control Circuit Corporation
Board
1)
C 12 CPU Unit JZNC-YRK01-1E Yaskawa Electric 1 1
Corporation
B 13 Robot I/F circuit JANCD-YIF01-1E Yaskawa Electric 1 1
board Corporation
C 14 Power Supply JZRCR-YPU01-1 Yaskawa Electric 1 1
Contactor Unit Corporation
B 15 Power Supply JARCR-YPC01-1 Yaskawa Electric 1 1
Contactor Board Corporation
C 16 CPS Unit JZNC-YPS01-E Yaskawa Electric 1 1
Corporation
B 17 Brake board JANCD-YBK01-1E Yaskawa Electric 1 1
Corporation
C 18 Machine Safety JANC-YSU01-1E Yaskawa Electric 1 1
Unit Corporation
C 19 I/O Unit JZNC-YIU01-E Yaskawa Electric 1 1
Corporation
C 20 Programming JZRCR-YPP01-1 Yaskawa Electric 1 1 With Cable (8M)
Pendant Corporation
1 The CPU unit (JZNC-YRK01-1E) does not include the robot I/F circuit
board (JANCD-YIF01-1E). Must be ordered separately if required.

5-35
 5 Replacing Parts
DX100 5.4 Recommended Spare Parts

Table 5-10: Recommended Spare Parts List of DX100 for VS50, SIA50D
Rank Parts Name Type Manufacturer Qty Qty Remarks
No. per
Unit
A 1 Battery ER6VC3N 3.6V TOSHIBA 1 1
BATTERY CO.,
LTD.
A 2 CPS Unit JZNC-YZU01-E Yaskawa Electric 2 2
Cooling Fan Corporation
A 3 Interior 4715MS-22T-B50-B00 Minebea Co., Ltd 1 1
Circulation Fan
A 4 Backside Duct 4715MS-22T-B50-B00 Minebea Co., Ltd 2 2
Fan
A 5 AC Control 0218010P LITTEL 2 2
Power supply
Fuse
A 6 Brake Fuse for GP25 2.5A 250V Daito 2 2
AC Cooling Fan Communication
Apparatus Co.,
Ltd.
A 7 24VDC Fuse for 02173.15P 3.15A 250V LITTEL 3 5
I/O
Brake Power
Supply Fuse for
External Axis
C 8 Converter SRDA-COA30A01AU-E Yaskawa Electric 1 1
Corporation
B 9 Servo Amplifier SRDA-SDA71A01A-E Yaskawa Electric 3 4 SERVOPACK:
1, 2, 3, 7 Corporation JZRCR-
B 10 Servo Amplifier SRDA-SDA14A01A-E Yaskawa Electric 3 3 YSV05-41
4,5,6 Corporation
B 11 Basic Axis SRDA-EAXA01A Yaskawa Electric 1 1
Control Circuit Corporation
Board
B 12 External Axis SRDA-EAXB01A Yaskawa Electric 1 1
Control Circuit Corporation
Board
C 13 CPU Unit JZNC-YRK01-1E Yaskawa Electric 1 1
Corporation
1)
B 14 Robot I/F circuit JANCD-YIF01-1E Yaskawa Electric 1 1
board Corporation
C 15 Power Supply JZRCR-YPU01-1 Yaskawa Electric 1 1
Contactor Unit Corporation
B 16 Power Supply JARCR-YPC01-1 Yaskawa Electric 1 1
Contactor Board Corporation
C 17 CPS Unit JZNC-YPS01-E Yaskawa Electric 1 1
Corporation
B 18 Brake board JANCD-YBK01-1E Yaskawa Electric 1 1
Corporation
C 19 Machine Safety JANC-YSU01-1E Yaskawa Electric 1 1
Unit Corporation
C 20 I/O Unit JZNC-YIU01-E Yaskawa Electric 1 1
Corporation
C 21 Programming JZRCR-YPP01-1 Yaskawa Electric 1 1 With Cable (8M)
Pendant Corporation
1 The CPU unit (JZNC-YRK01-1E) does not include the robot I/F circuit
board (JANCD-YIF01-1E). Must be ordered separately if required.

5-36
 5 Replacing Parts
DX100 5.4 Recommended Spare Parts

Table 5-11: Recommended Spare Parts List of DX100 for ES165, ES200D
Rank Parts Name Type Manufacturer Qty Qty Remarks
No. per
Unit
A 1 Battery ER6VC3N 3.6V TOSHIBA 1 1
BATTERY CO.,
LTD.
A 2 CPS Unit JZNC-YZU01-E Yaskawa Electric 2 2
Cooling Fan Corporation
A 3 Interior 4715MS-22T-B50-B00 Minebea Co., Ltd 1 1
Circulation Fan
A 4 Backside Duct 4715MS-22T-B50-B00 Minebea Co., Ltd 2 2
Fan
A 5 AC Control 0218010P LITTEL 2 2
Power supply
Fuse
A 6 Brake Fuse for GP25 2.5A 250V Daito 2 2
AC Cooling Fan Communication
Apparatus Co.,
Ltd.
A 7 24VDC Fuse for 02173.15P 3.15A 250V LITTEL 3 5
I/O
Brake Power
Supply Fuse for
External Axis
C 8 Converter SRDA-COA30A01A-E Yaskawa Electric 1 1
Corporation
B 9 Servo Amplifier SRDA-SDA71A01A-E Yaskawa Electric 3 3 SERVOPACK:
1, 2, 3 Corporation JZRCR-
B 10 Servo Amplifier SRDA-SDA35A01A-E Yaskawa Electric 1 1 YSV06-11
4 Corporation
B 11 Servo Amplifier SRDA-SDA21A01A-E Yaskawa Electric 2 2
5,6 Corporation
B 12 Basic Axis SRDA-EAXA01A Yaskawa Electric 1 1
Control Circuit Corporation
Board
1)
C 13 CPU Unit JZNC-YRK01-1E Yaskawa Electric 1 1
Corporation
B 14 Robot I/F circuit JANCD-YIF01-1E Yaskawa Electric 1 1
board Corporation
C 15 Power Supply JZRCR-YPU01-1 Yaskawa Electric 1 1
Contactor Unit Corporation
B 16 Power Supply JARCR-YPC01-1 Yaskawa Electric 1 1
Contactor Board Corporation
C 17 CPS Unit JZNC-YPS01-E Yaskawa Electric 1 1
Corporation
B 18 Brake board JANCD-YBK01-1E Yaskawa Electric 1 1
Corporation
C 19 Machine Safety JANC-YSU01-1E Yaskawa Electric 1 1
Unit Corporation
C 20 I/O Unit JZNC-YIU01-E Yaskawa Electric 1 1
Corporation
C 21 Programming JZRCR-YPP01-1 Yaskawa Electric 1 1 With Cable (8M)
Pendant Corporation
1 The CPU unit (JZNC-YRK01-1E) does not include the robot I/F circuit
board (JANCD-YIF01-1E). Must be ordered separately if required.

5-37
 6 Operations After Replacing Parts
DX100

6 Operations After Replacing Parts

WARNING
• Before operating the manipulator, check that the SERVO ON
lamp turns OFF when the emergency stop buttons on the front
door of the DX100 and the programming pendant are pressed.
Injury or damage to machinery may result if the manipulator cannot be
stopped in case of an emergency.

• Observe the following precautions when performing teaching

operations within the P-point maximum envelope of the
manipulator:
– View the manipulator from the front whenever possible.
– Always follow the predetermined operating procedure.
– Ensure that you have a safe place to retreat in case of
emergency.
Improper or unintended manipulator operation may result in injury.

• Confirm that no persons are present in the P-point maximum

envelope of the manipulator and that you are in a safe location
before:
– Turning ON the DX100 power.
– Moving the manipulator with the programming pendant
Injury may result if anyone enters the P-point maximum envelope of the
manipulator during operation.

• Always press the emergency stop button immediately if there

are problems.
Emergency stop buttons are located at the upper right corner of the
front door of the DX100 and on the upper right of the programming
pendant.

6-1
 6 Operations After Replacing Parts
DX100 6.1 Home Position Calibration

CAUTION
• Perform the following inspection procedures prior to
conducting manipulator teaching. If problems are found, repair
them immediately, and be sure that all other necessary
processing has been performed.

– Check for problems in manipulator movement.

– Check for damage to insulation and sheathing of external
wires.
– Always return the programming pendant to the hook on the
DX100 cabinet after use.

The programming pendant can be damaged if it is left in the P-point

maximum envelope of the manipulator, on the floor, or near fixtures.

6.1 Home Position Calibration

6.1.1 Home Position Calibration

Teaching and playback are not possible before home posi-

tion calibration is complete.
In a system with two or more manipulators, the home posi-
NOTE tion of all the manipulators must be calibrated before start-
ing teaching or playback.
Set the security mode to the management mode to perform
home position calibration.

Home position calibration is an operation in which the home position and

absolute encoder position coincide. Although this operation is performed
prior to shipment at the factory, the following cases require this operation
to be performed again.

• Change in the combination of the manipulator and DX100

• Replacement of the motor or absolute encoder
• Clearing stored memory (by replacement of NIF01 circuit board,
weak battery, etc.)
• Home position deviation caused by hitting the manipulator against a
workpiece, etc.

6-2
 6 Operations After Replacing Parts
DX100 6.1 Home Position Calibration

To calibrate the home position, use the axis keys to calibrate the mark for
the home position on each axis so that the manipulator can take its
posture for the home position. There are two operations for home position
calibration:

• All the axes can be moved at the same time

• Axes can be moved individually

If the absolute data of the home position is already known, set the
absolute data again after completing home position registration.

Home Position
SUPPLE The home position is the position with the pulse value "0" for
-MENT
each axis. See chapter 6.1.3 “Manipulator Home Position”
at page 6-9.

6-3
 6 Operations After Replacing Parts
DX100 6.1 Home Position Calibration

6.1.2 Calibrating Operation

6.1.2.1 Registering All Axes at One Time

1. Select {ROBOT} under the main menu.
2. Select {HOME POSITION}.
– The HOME POSITIONING window appears.

3. Select {DISPLAY} under the menu,

or select "PAGE" to display the selection window for the control group,
GO BACK

or press .
PAGE

– The pull-down menu appears.

6-4
 6 Operations After Replacing Parts
DX100 6.1 Home Position Calibration

4. Select the desired control group.

5. Select {EDIT} under the menu.
– The pull-down menu appears.

6. Select {SELECT ALL AXES}.

– The confirmation dialog box appears.

7. Select “YES.”
– Displayed position data of all axes are registered as home position.
When “NO” is selected, the registration will be canceled.

6.1.2.2 Registering Individual Axes

1. Select {ROBOT} under the main menu.

2. Select {HOME POSITION}.
3. Select the desired control group.
– Perform steps 3 and 4 which have been described in "Registering All
Axes at One Time" to select the desired control group.

6-5
 6 Operations After Replacing Parts
DX100 6.1 Home Position Calibration

4. Select the axis to be registered.

– The confirmation dialog box appears.

5. Select "YES".
– Displayed position data of the axis are registered as home position.
When “NO” is selected, the registration will be canceled.

6-6
 6 Operations After Replacing Parts
DX100 6.1 Home Position Calibration

6.1.2.3 Changing the Absolute Data

To change the absolute data of the axis when home position calibration is
completed, perform the following:
1. Select {ROBOT} under the main menu.
2. Select {HOME POSITION}.
3. Select the desired control group.
– Perform steps 3 and 4 which have been described in "Registering All
Axes at One Time" to select the desired control group
4. Select the absolute data to be registered.
– The number can now be entered.

5. Enter the absolute data using the numeric keys.

6. Press [ENTER].
– Absolute data are modified.

6.1.2.4 Clearing Absolute Data

1. Select {ROBOT} under the main menu.
2. Select {HOME POSITION}.
– Perform steps 2, 3, and 4 which have been described in "Registering
All Axes at One Time" to display the HOME POSITIONING window
and select the desired control group.

6-7
 6 Operations After Replacing Parts
DX100 6.1 Home Position Calibration

3. Select {DATA} under the menu.

– The pull-down menu appears.

4. Select {CLEAR ALL DATA}.

– The confirmation dialog box appears.

5. Select "YES".
– The all absolute data are cleared. When "NO" is selected, the
operation will be canceled.

6-8
 6 Operations After Replacing Parts
DX100 6.1 Home Position Calibration

6.1.3 Manipulator Home Position

With the MOTOMAN-VA1400, the home position is as follows.

B-axis center line angle against

U-axis center line (-0°)

U-axis angle against horizontal

line on the ground (-0°)

L-axis angle against vertical

line to the ground (-0°)

Other manipulator models have different positions. Always

NOTE consult the documentation for the correct manipulator
model.

6-9
 6 Operations After Replacing Parts
DX100 6.2 Position Deviation Check Using the Check Program

6.2 Position Deviation Check Using the Check Program

Use the check program to check if positions are deviated with the
following procedure.
1. Call up the check program in which the check point is taught (the job
for) and operate the manipulator at low speed.

2. Check the tool tip position.

– If it points the check point exactly as shown in the following figure,
there is no deviation from the positions. Proceed to chapter 6.4
“Setting the Second Home Position (Check Point)” at page 6-13.
– If not, there is a deviation. When the motor or encoder, etc. was
replaced, move the corresponding axis only, when the stored
memory was cleared or the manipulator was hit against a
workpiece, move all axes, to the check point by joint motion. Then,
proceed to chapter 6.3.3 “Home Position Data Correction” at
page 6-12.

6-10
 6 Operations After Replacing Parts
DX100 6.3 Checking of the Check Program

6.3 Checking of the Check Program

6.3.1 Motion of the Check Program

Call up the check program in which the check point is taught (the job for
avoiding the position deviation) and operate the manipulator at low speed.

6.3.2 Checking of the Check Program

Check the deviation in to the check point. If the tool tip position is
deviated, there is a deviation.
When the motor or encoder, etc. was replaced, move the corresponding
axis only, when the stored memory was cleared or the manipulator was hit
against a workpiece, move all axes, to the check point by joint motion.

6-11
 6 Operations After Replacing Parts
DX100 6.3 Checking of the Check Program

6.3.3 Home Position Data Correction

When there is a deviation from the positions, correct the home position
data with the following procedure.
1. Check the values of the following pulses.
– If there is no deviation, the following two values coincide. Then,
proceed to chapter 6.4 “Setting the Second Home Position (Check
Point)” at page 6-13.
– If there is a deviation, execute the following procedures to correct it.
(1) Command position pulse of the check point which was taught
in advance
Displaying the Command Position Pulse
I) Select {ROBOT} under the main menu.
II) Select {COMMAND POSITION}.
(2) Current position pulse where the manipulator (tool tip) was
moved to the check point after performing the check program
Displaying the Current Position Pulse
I) Select {ROBOT} under the main menu.
II) Select {CURRENT POSITION}.

2. Calculate the difference between the command position pulse and the
current position pulse.
The difference pulse = Command position pulse − Current position
pulse
3. On the HOME POSITIONING window, add the difference pulse value
to the absolute data of the axis whose motor or encoder, etc. was
replaced.
4. Modify the home position data by following the procedures described
in chapter 6.1.2.3 “Changing the Absolute Data” at page 6-7 in
chapter 6.1.2.
5. Confirm that the command position pulse and the current position
pulse coincide.
– The home position data have been corrected.
– Proceed to chapter 6.4 “Setting the Second Home Position (Check
Point)” at page 6-13".

6-12
 6 Operations After Replacing Parts
DX100 6.4 Setting the Second Home Position (Check Point)

6.4 Setting the Second Home Position (Check Point)

WARNING
• Be aware of safety hazards when performing the position
confirmation of the second home position (check point).
Abnormality of the PG system may be a cause for alarm. The
manipulator may operate in an unexpected manner, and there is a risk
of damage to equipment or injury to personnel.

• Before operating the manipulator, check that the SERVO ON

lamp goes out when the emergency stop buttons on the front
door of DX100 and the programming pendant are pressed.
Injury or damage to machinery may result if the manipulator cannot be
stopped in case of an emergency.

• Observe the following precautions when performing teaching

operations within the P-point maximum envelope of the
manipulator:
– View the manipulator from the front whenever possible.
– Always follow the predetermined operating procedure.
– Ensure that you have a safe place to retreat in case of
emergency.
Improper or unintended manipulator operation may result in injury.

• Prior to performing the following operations, be sure that no

one is in the P-point maximum envelope of the manipulator,
and be sure that you are in a safe place when:
– Turning ON the DX100 power.
– Moving the manipulator with the programming pendant.
– Running the system in the check mode.
– Performing automatic operations.
Injury may result from contact with the manipulator if persons enter the
P-point maximum envelope of the manipulator.

• Always press the emergency stop button immediately if there

are problems.
Emergency stop buttons are attached on the right of the front door of
the DX100 and the programming pendant.

6-13
 6 Operations After Replacing Parts
DX100 6.4 Setting the Second Home Position (Check Point)

CAUTION
• Perform the following inspection procedures prior to teaching
the manipulator. If problems are found, correct them
immediately, and be sure that all other necessary tasks have
been performed.
– Check for problems in manipulator movement.
– Check for damage to the insulation and sheathing of external
wires.
– Always return the programming pendant to its hook on the
DX100 cabinet after use.
If the programming pendant is inadvertently left on the manipulator, a
fixture, or on the floor, the manipulator or a tool could collide with it
during manipulator movement, possibly causing injury or equipment
damage.

6-14
 6 Operations After Replacing Parts
DX100 6.4 Setting the Second Home Position (Check Point)

6.4.1 Purpose of Position Check Operation

If the absolute number of rotation detected at power supply ON does not
match the data stored in the absolute encoder the last time the power
supply was turned off, an alarm is issued when the controller power is
turned ON.
There are two possible causes of this alarm:

• Error in the PG system

• The manipulator was moved after the power supply was turned OFF.

If there is an error with the PG system, the manipulator may stall when
playback is started. If the absolute data allowable range error alarm has
occurred, playback and test runs will not function and the position must be
checked.

"OUT OF RANGE (ABSO DATA)" alarm occurs

Reset alarm

Turn ON servo power

Procedure After Alarm Occurs

1, Position confirmation
operation

2,
Compare second home NG
position (check point)*
pulses with current
position pulses Alarm occurs again

OK
3, Correct defective axis
Replace PG system
Home position calibration
Position checking point

Playback possible

6-15
 6 Operations After Replacing Parts
DX100 6.4 Setting the Second Home Position (Check Point)

1, Position Check
After the "OUT OF RANGE (ABSO DATA)" alarm occurs, move to the
second home position using the axis keys and perform the position
confirmation. Playback, test runs, and FWD operation will not function
unless "CONFIRM POSITION" is performed.
2, Pulse Difference Check
The pulse number at the second home position is compared with that at
the current position. If the difference is within the allowable range,
playback is enabled. If not, the alarm occurs again.
• The allowable range pulse is the number of pulses per rotation of the
motor (PPR data).
• The initial value of the second home position is the home position
(where all axes are at pulse 0). The second home position can be
changed. For details, refer to chapter 6.4.2 “Procedure for the Sec-
ond Home Position Setting (Check Point)” at page 6-17 .

3, Alarm Occurrence
If the alarm occurs again, there may be an error in the PG system. Check
the system. After adjusting the erroneous axis, calibrate the home position
of the axis, then check the position again.

• Home position calibration of all the axes at the same

time enables playback operations without having to
check the position.

• Sometimes in a system with a manipulator that has no

brake, it is possible to enable playback without position
checking after the alarm occurs. However, as a
rule, always perform "CONFIRM POSITION".
Under the above special conditions, the manipulator
NOTE moves as follows:

After starting, the manipulator moves at low speed (1/10 of

the maximum speed) to the step indicated by the cursor.
If it is stopped and restarted during this motion, the low
speed setting is retained until the step at cursor is reached.
Regardless of cycle setting, the manipulator stops after the
cursor step is reached.
Starting the manipulator again then moves it at the
programmed speed and cycle of the job.

6-16
 6 Operations After Replacing Parts
DX100 6.4 Setting the Second Home Position (Check Point)

6.4.2 Procedure for the Second Home Position Setting (Check Point)
Apart from the "home position" of the manipulator, the second home
position can be set up as a check point for absolute data. Use the
following steps to set the specified point.
If two or more manipulators or stations are controlled by one controller, the
second home position must be set for each manipulator or station.

1. Select {ROBOT} under the main menu.

2. Select {SECOND HOME POS}.
– The SECOND HOME POS window appears.
The message “Available to move to and modify specified point” is
shown.

GO BACK

3. Press the page key PAGE

,
or select "PAGE" to display the selection window for the control group.
– The group axes by which the second home position is set is
selected when there are two or more group axes.

4. Press the axis keys.

– Move the manipulator to the new second home position.

5. Press [MODIFY] and [ENTER].

– The second home position is changed.

6-17
 6 Operations After Replacing Parts
DX100 6.4 Setting the Second Home Position (Check Point)

6.4.3 Procedure after the Alarm

WARNING
• Be aware of safety hazards when performing the position
confirmation of the specified point.

Abnormality of the PG system may be cause for alarm. The

manipulator may operate in an unexpected manner, and there is
a risk of damage to equipment or injury to personnel.

If the "OUT OF RANGE (ABSO DATA)" alarm occurs, perform the

followings
• Reset the alarm
• Turn Servo power ON
and confirm the second home position. After the confirmation, if the PG
system is found to be the cause of the alarm, perform the necessary
operation, such as replacing the PG, etc.
The robot current position data when turning main power supply OFF and
ON can be confirmed in “POWER ON/OFF POS" window.

Refer tochapter 7.7 “Position Data When Power is

SUPPLE
-MENT
Turned ON/OFF” at page 7-22 for details on the
“POWER ON/OFF POS" window.

1. Select {ROBOT} under the main menu.

2. Select {SECOND HOME POS}.
– The SECOND HOME POS window appears.

6-18
 6 Operations After Replacing Parts
DX100 6.4 Setting the Second Home Position (Check Point)

GO BACK

3. Press the page key PAGE

.
or select "PAGE" to display the selection window for the control group.
– The group axes by which the second home position is set is
selected when there are two or more group axes.

4. Press [FWD].
– TCP moves to the second home position. The robot moving speed is
set as selected manual speed.

5. Select {DATA} under the menu.

6. Select {CONFIRM POSITION}.
– The message “Home position checked” is shown.
Pulse data of the second home position and current pulse data are
compared. If the compared error is in allowed range, playback
operation can be done.
If the error is beyond the allowed range, the alarm occurs again.

6-19
 7 System Diagnosis
DX100 7.1 System Version

7 System Diagnosis

7.1 System Version

It is possible to check the system CPU version information as follows.
1. Select {SYSTEM INFO} under the main menu.
2. Select {VERSION}.
– The VERSION window appears.

7.2 Manipulator Model

1. Select {ROBOT} under the main menu.

2. Select {MANIPULATOR TYPE}.
– The ROBOT AXIS CONFIG window appears.

7-1
 7 System Diagnosis
DX100 7.3 Input/Output Status

7.3 Input/Output Status

7.3.1 Universal Input

The status of input signal which is referred to by input instruction of a job
can be confirmed.

7.3.1.1 Universal Input Window

1. Select {IN/OUT} under the main menu.
2. Select {UNIVERSAL INPUT}.
– The UNIVERSAL INPUT window appears.

7.3.1.2 Universal Input Simple Window

1. Select {IN/OUT} under the main menu.
2. Select {UNIVERSAL INPUT}.
– The UNIVERSAL INPUT window appears.
3. Select {SIMPLE} from the pull-down menu of {DISPLAY}.
– The UNIVERSAL INPUT simple window appears.

7-2
 7 System Diagnosis
DX100 7.3 Input/Output Status

7.3.2 Universal Output

The status of the output signal set by the output instruction can be
confirmed and modified.

7.3.2.1 Universal Output Window

1. Select {IN/OUT} under the main menu.
2. Select {UNIVERSAL OUTPUT}.
– The UNIVERSAL OUTPUT window appears.

7.3.2.2 Universal Output Simple Window

1. Select {IN/OUT} under the main menu.
2. Select {UNIVERSAL OUTPUT}.
– The UNIVERSAL OUTPUT window appears.
3. Select {SIMPLE} from the pull-down menu of {DISPLAY}.
– The UNIVERSAL OUTPUT simple window appears.

7-3
 7 System Diagnosis
DX100 7.3 Input/Output Status

7.3.2.3 Modifying the Output Status

The status of universal output signal can be changed by the operation
below.
1. Select the desired output signal number.
– Select the status of the desired output signal, “ ” or “ ” in the
UNIVERSAL OUTPUT window.
2. Press [INTER LOCK] + [SELECT].
– The status is changed. ( : ON status, : OFF status)

NOTE The status of universal output signal can be changed only

when the mode is set to the teach mode.

7-4
 7 System Diagnosis
DX100 7.3 Input/Output Status

7.3.3 Specific Input

7.3.3.1 Specific Input Window

1. Select {IN/OUT} under the main menu.
2. Select {SPECIFIC INPUT}.
– The SPECIFIED INPUT window appears.

7.3.3.2 Specific Input Simple Window

1. Select {IN/OUT} under the main menu.
2. Select {SPECIFIC INPUT}.
– The SPECIFIED INPUT window appears.
3. Select {SIMPLE} from the pull-down menu of {DISPLAY}.
– The SPECIFIED INPUT simple window appears.

7-5
 7 System Diagnosis
DX100 7.3 Input/Output Status

7.3.4 Specific Output

7.3.4.1 Specific Output Window

1. Select {IN/OUT} under the main menu.
2. Select {SPECIFIC OUTPUT}.
– The SPECIFIED OUTPUT window appears.

7.3.4.2 Specific Output Simple Window

1. Select {IN/OUT} under the main menu.
2. Select {SPECIFIC OUTPUT}.
– The SPECIFIED OUTPUT window appears.
3. Select {SIMPLE} from the pull-down menu of {DISPLAY}.
– The SPECIFIED OUTPUT simple window appears.

7-6
 7 System Diagnosis
DX100 7.3 Input/Output Status

7.3.5 RIN Input

7.3.5.1 RIN Input Window

1. Select {IN/OUT} under the main menu.
2. Select {RIN}.
– The RIN window appears.

7.3.6 Signal Number Search

A search can be made for a signal number of a universal input, universal
output, specific input, and specific output.

Signal
number

A search for the signal number can be made in the following two ways.
• Direct search on the UNIVERSAL/SPECIFIED INPUT/OUTPUT win-
dow
• Search from the menu

7-7
 7 System Diagnosis
DX100 7.3 Input/Output Status

7.3.6.1 Direct Search on the Universal/Specified Input/Output Window

1. Move the cursor to a signal number in the UNIVERSAL/SPECIFIED
INPUT/OUTPUT window, and press [SELECT].
– Numeric values can now be entered.

2. Enter the signal number to be searched.

– Type the signal number in the number input line.
3. Press [ENTER] to start the search.
– The page where the signal number exists appears.

7-8
 7 System Diagnosis
DX100 7.3 Input/Output Status

7.3.6.2 Search from the Menu

1. Select {EDIT} under the menu in the UNIVERSAL/SPECIFIED INPUT/
OUTPUT window.
– The pull-down menu appears.

2. Select {SEARCH SIGNAL NO.}.

– Numeric values can now be entered.

3. Enter the signal number to be searched.

– Type the signal number in the number input line.

4. Press [ENTER] to start the search.

– The page where the signal number exists appears.

7-9
 7 System Diagnosis
DX100 7.3 Input/Output Status

7.3.7 Relay Number Search

A search can be made for a relay number of a universal input, universal
output, specific input, and specific output.

Relay number

A search for the relay number can be made in the following two ways.
• Direct search on the UNIVERSAL/SPECIFIED INPUT/OUTPUT win-
dow
• Search from the menu

7.3.7.1 Direct Search on the Universal/Specified Input/Output Window

1. Move the cursor to a relay number in the UNIVERSAL/SPECIFIED
INPUT/OUTPUT window, and press [SELECT].
– Numeric values can now be entered.

2. Enter the relay number to be searched.

– Type the relay number in the number input line.

7-10
 7 System Diagnosis
DX100 7.3 Input/Output Status

3. Press [ENTER] to start the search.

– The page where the relay number exists appears.

7.3.7.2 Search from the Menu

1. Select {EDIT} under the menu in the UNIVERSAL/SPECIFIED INPUT/
OUTPUT window.
– The pull-down menu appears.

2. Select {SEARCH RELAY SIGNAL NO.}.

– Numeric values can now be entered.

7-11
 7 System Diagnosis
DX100 7.3 Input/Output Status

3. Enter the relay number to be searched.

– Type the relay number in the number input line.

4. Press [ENTER] to start the search.

– The page where the relay number exists appears.

7-12
 7 System Diagnosis
DX100 7.3 Input/Output Status

7.3.8 Modification of the Signal Name

The name of the universal input or output signal can be modified.

Signal name

The name can be modified in the following two ways.

• Direct modification on the UNIVERSAL/SPECIFIED INPUT/OUTPUT
window.
• Modification from the menu

7.3.8.1 Direct Modification on the Universal/Specified Input/Output Window

1. Move the cursor to the signal name to be modified in the UNIVERSAL/

SPECIFIED INPUT/OUTPUT window, and press [SELECT].
– The window for character input appears.
2. Enter the signal name.
3. Press [ENTER].
– New signal name is registered.

7.3.8.2 Modification from the Menu

1. Move the cursor to the signal name to be modified in the UNIVERSAL/

SPECIFIED INPUT/OUTPUT window.
2. Select {EDIT} under the menu.
– The pull-down menu appears.

7-13
 7 System Diagnosis
DX100 7.3 Input/Output Status

3. Select {RENAME}.
– The window for character input appears.
4. Enter the signal name.
5. Press [ENTER].
– New signal name is registered.

7-14
 7 System Diagnosis
DX100 7.4 System Monitoring Time Display

7.4 System Monitoring Time Display

7.4.1 System Monitoring Time Display Window

The status of system operation, e.g. power ON time, can be checked.
1. Select {SYSTEM INFO}.
2. Select {MONITORING TIME}.
– The SYS MONITORING TIME window appears.

1
2

1, CONTROL POWER TIME

Displays the cumulative time that the main power supply has been
ON.
2, SERVO POWER TIME
Displays the cumulative time that the servo power supply has
been ON.
3, PLAYBACK TIME
Displays the cumulative time during which playback was exe-
cuted.
4, MOVING TIME
Displays the cumulative time that the manipulator was in motion.
5, OPERATING TIME
Displays the cumulative time spent in operation. For example, if
the manipulator is used for spot welding, it displays the amount of
time spent in spot welding; if the manipulator is used for handling,
it displays the time spent in handling.

7-15
 7 System Diagnosis
DX100 7.4 System Monitoring Time Display

7.4.2 Individual Window of the System Monitoring Time Display

GO BACK

If the page key PAGE is pressed, or "PAGE" is selected to display the

selection window for the system monitoring time display, the servo power
time, playback time, moving time, and each-application operating time by
each control group are individually displayed.

The total time of each control group here is not always the
NOTE same as the time in the SYS MONITORING TIME window
because these windows show time as seen from the individ-
ual control group.

7-16
 7 System Diagnosis
DX100 7.4 System Monitoring Time Display

7.4.3 Clearing the System Monitoring Time Display

The moving time and operating time can be cleared and set back to 0 by
following procedure. These operations can be performed in the SYS
MONITORING TIME window, or in the individual windows.

1. Select the time to be cleared.

– The confirmation dialog box appears.

2. Select “YES.”
– The cumulative time value at the cursor line is reset to 0, and a new
time measurement begins.

7-17
 7 System Diagnosis
DX100 7.5 Alarm History

7.5 Alarm History

7.5.1 Alarm History Window

The alarm history can be confirmed in the alarm history window. There
are five types of alarm history windows: the "MAJOR ALARM" window, the
"MINOR ALARM" window, the "USER ALARM (SYSTEM)" window, the
"USER ALARM (USER)" window, and the "OFF-LINE ALARM" window.
Each window shows the alarm code and the date and time.

1. Select {SYSTEM INFO} under the main menu.

2. Select {ALARM HISTORY}.
– The alarm history window appears.

GO BACK

3. Press the page key to change the window, or select "PAGE" to

PAGE

display the selection window for the alarm windows.

GO BACK

– Each time the page key is pressed, the window changes

PAGE

"MAJOR ALARM" "MINOR ALARM" "USER

ALARM(SYSTEM)” "USER ALARM(USER)" "OFF-LINE
ALARM."

7-18
 7 System Diagnosis
DX100 7.5 Alarm History

7.5.2 Clearing the Alarm History

The history of the minor alarms and the user alarms (system and user)
can be cleared.

1. Display the alarm history window to be cleared.

2. Select {DATA} under the menu.
– The pull-down menu "CLEAR HISTORY" appears.

3. Select {CLEAR HISTORY}.

– The confirmation dialog box appears.

4. Select “YES.”
– The alarm history displayed is reset.

7-19
 7 System Diagnosis
DX100 7.6 I/O Message History

7.6 I/O Message History

7.6.1 I/O Message History Window

The I/O message history can be confirmed in the I/O MESSAGE
HISTORY window.
The I/O MESSAGE HISTORY window shows the date and time, job
name, line number, and step number of the I/O message that appeared on
the window.

1. Select {SYSTEM INFO} under the main menu.

2. Select {I/O MSG HISTORY}
– The I/O MESSAGE HISTORY window appears.

Press [SELECT], and numeric values can now be entered. Input the
history number, and press [ENTER]. The search for the input history
number begins, and the I/O message that appeared on the window is
displayed.

7.6.1.1 Search
Use the following operation to search for the I/O message history.
1. Select {EDIT} under the menu.
2. Select {SEARCH}.
– The character input line appears.
3. Enter the history No.
4. Press [ENTER].
– The search for the input history number begins, and the I/O
message is displayed.

7-20
 7 System Diagnosis
DX100 7.6 I/O Message History

7.6.2 Clearing the I/O Message History

Use the following operation to clear the I/O message history.
1. Select {DATA} under the menu.
2. Select {CLEAR HISTORY}.
– The confirmation dialog box appears.

3. Select “YES.”
– The displayed I/O message history is cleared.

7-21
 7 System Diagnosis
DX100 7.7 Position Data When Power is Turned ON/OFF

7.7 Position Data When Power is Turned ON/OFF

7.7.1 Power ON/OFF Position Window

The Power ON/OFF position window shows the position of the
manipulator when power was turned OFF the last time, the current
position of the manipulator when power was later turned ON, and the
amount of difference between the two positions. When alarm 4107, "OUT
OF RANGE (ABSO DATA)" occurs, the error value of the faulty axes can
be verified in this window.

1. Select {ROBOT} under the main menu.

2. Select {POWER ON/OFF POS}.
– The POWER ON/OFF POSITION window appears.

7-22
 7 System Diagnosis
DX100 7.8 Current Position

7.8 Current Position

7.8.1 Current Position Window

1. Select {ROBOT} under the main menu.
2. Select {CURRENT POSITION} under the sub menu.
– The CURRENT POSITION window appears.

3. Select the types of coordinates to be displayed.

– The pull-down menu appears.

4. Select the desired coordinate system.

– The type of coordinates being displayed is changed.

7-23
 7 System Diagnosis
DX100 7.9 Servo Monitoring

7.9 Servo Monitoring

7.9.1 Servo Monitor Window

The servo monitor window shows the servo-related data of each axis.

Monitor Items Description

FEEDBACK PULSE Feedback position (actual position) of each

axis
“0” at the home position

ERROR PULSE Difference between the command position

and the feedback position of each axis

SPEED DEVIATION Difference between the command speed and

the feedback speed of each axis

SPEED INST Speed reference of each axis

FEEDBACK SPEED Feedback speed (actual speed) of each axis

TORQUE SPEC Torque reference of each axis

MAX. TORQUE Keeps the maximum value of the torque

reference of each axis.
“0” when the maximum torque is cleared or
the control power supply is turned ON or OFF

ENCODER ROTATE SUM Accumulated number of encoder rotation

when the control power supply of each axis is
turned ON

IN 1 TURN POSITION Position after one rotation of the encoder

when the control power supply of each axis is
turned ON

MOTOR ABSOLUTE Absolute value of the motor is calculated by

adding the position in one rotation to the sum
of the accumulated rotations when the control
power supply of each axis is turned ON.

7.9.1.1 Changing the Monitor Items

1. Set the security mode to the management mode.

2. Select {ROBOT} under the main menu.

7-24
 7 System Diagnosis
DX100 7.9 Servo Monitoring

3. Select {SERVO MONITOR}.

– The SERVO MONITOR window appears.

4. Select {DISPLAY} under the menu.

– The pull-down menu appears.
MONITOR ITEM 1 is the data on the left, and MONITOR ITEM 2 is
the data on the right

5. Select MONITOR ITEM 1 or 2, and view the sub-menu choices by the

cursor key.
– The sub-menu choices appear.

7-25
 7 System Diagnosis
DX100 7.9 Servo Monitoring

6. Select a menu.
– The type of monitor-related information is changed.

7.9.1.2 Clearing Maximum Torque Data

The data for the maximum torque can be cleared when the maximum
torque-related information is being displayed.
1. Select {DATA} under the menu.
– The clear max torque window appears

2. Select {MAX. TORQUE}.

– The maximum torque data is cleared.

7-26
 8 Alarm
DX100 8.1 Outline of Alarm

8 Alarm

8.1 Outline of Alarm

When an alarm of level 0 to 3 (major alarm) occurs, the servo power
supply is turned OFF.

Table 8-1: Alarm Code Classification

Alarm
Alarm Level Alarm Reset Method
Code

Level 0 (Major alarm) It is not possible to reset by

(Off line alarm: Initial "RESET" under the ALARM win-
diagnosis/ Hardware dow or the system input signal
diagnosis alarm) (Alarm reset). Turn OFF the
0
main power supply and correct
the cause of the alarm. Then
turn ON the main power supply
again.

Level 1 to 3 (Major It is not possible to reset by

alarm) "RESET" under the ALARM win-
dow or the system input signal
1
(Alarm reset). Turn OFF the
to
main power supply and correct
3
the cause of the alarm. Then
turn ON the main power supply
again.

Level 4 to 8 (Minor After correcting the cause, it is

4 alarm) possible to reset by "RESET"
to under the ALARM window or the
8 system input signal (Alarm
reset).

Level 9 (Minor alarm) After correcting the cause for

(I/O alarm) which the system input signal
for the system or user alarm
9 request turns ON, it is possible
to reset by "RESET" under the
ALARM window or the system
input signal (Alarm reset).

8-1
 8 Alarm
DX100 8.2 Alarm Display

8.2 Alarm Display

8.2.1 Displaying and Releasing Alarm

If an alarm occurs during operation, the manipulator stops immediately
and the ALARM window appears on the programming pendant indicating
that the machine was stopped by an alarm.

JOB

Alarm

Alarm number
Alarm 4100 [1] Sub data
OVERRUN ( ROBOT)
Alarm 4321 [SLURBT]
Alarm message OVERLOAD (MOMENT)
Alarm 4315 [SLURBT]
COLLISION DETECT

OCCUR TIMES: 1

RESET

If more than one alarm occurs simultaneously, all the alarms are
displayed. Scroll the viewing area with the cursor key to view the alarm
that is not currently displayed on the viewing area.
The following operations are available in the alarm status: window
change, mode change, alarm reset, and emergency stop. If the window is
changed to another window during alarm occurrence, the ALARM window
can be shown again by selecting {SYSTEM INFO} under the main menu
and then selecting {ALARM}.

8.2.1.1 Releasing Alarms

Alarms are classified by minor and major alarms.

• Minor Alarms
Select "RESET" on the ALARM window to release alarms.
Or, turn ON the specific signal "ALARM RESET" when using an
external input signal (specific input).

• Major Alarms
If a severe alarm such as hardware failure occurs, servo power is
automatically shut OFF and the manipulator stops. Turn OFF the
main power supply, remove the cause of the alarm, and then turn ON
the power supply again.

8-2
 8 Alarm
DX100 8.2 Alarm Display

8.2.2 Special Alarm Display

(1) Sub Data

Sub data such as data for the axis where the alarm occurred, may
also be displayed for some alarms.
• Decimal data
Without signs: 0 to 65535
With signs: -32768 to 32767

• Binary data
The alarm occurrence data becomes “1.”
With 8 bits: 0000_0001
With 16 bits: 00000001_00000001

• Axis data
The axis where the alarm occurred is highlighted.
With robot axis: Robots 1 to 8 [ S L U R B T ]
With base axis: Robots 1 to 8 [ 1 2 3 ]
With station axis: Stations 1 to 24 [ 1 2 3 ]

• XYZ coordinate data

The coordinates where the alarm occurred are highlighted.
[XYZ]
[ X Y Z Tx Ty Tz ]

• 123 data
The data for which the alarm occurred is highlighted.
[123]

• Control group data

The control group where the alarm occurred is highlighted.
[ R1 R2 S1 S2 S3 ]

(2) Multiple SERVOPACK System

In a system using more than one SERVOPACK, the number of the
SERVOPACK where the alarm occurred is also displayed. The S1
switch of the EAXA01 circuit board shows the SERVOPACK number.
SV#1: SERVOPACK 1 (EAXA01 circuit board S1 switch: 0)
SV#2: SERVOPACK 2 (EAXA01 circuit board S1 switch: 1)
SV#3: SERVOPACK 3 (EAXA01 circuit board S1 switch: 2)
SV#4: SERVOPACK 4 (EAXA01 circuit board S1 switch: 3)

8-3
 8 Alarm
DX100 8.2 Alarm Display

(3) Independent Control Function (Optional)

In the independent control function (multi-task job), the tasks that were
being done when the alarm occurred are also displayed.
TASK#0: Master-task job
TASK#1: Sub-task1 job (SUB1)
TASK#2: Sub-task2 job (SUB2)
TASK#3: Sub-task3 job (SUB3)
TASK#4: Sub-task4 job (SUB4)
TASK#5: Sub-task5 job (SUB5)
TASK#6: Sub-task6 job (SUB6)
TASK#7: Sub-task7 job (SUB7)
TASK#8: Sub-task8 job (SUB8)
TASK#9: Sub-task9 job (SUB9)
TASK#10: Sub-task10 job (SUB10)
TASK#11: Sub-task11 job (SUB11)
TASK#12: Sub-task12 job (SUB12)
TASK#13: Sub-task13 job (SUB13)
TASK#14: Sub-task14 job (SUB14)
TASK#15: Sub-task15 job (SUB15)

8-4
 8 Alarm
DX100 8.3 Alarm Message List

8.3 Alarm Message List

CAUTION
• Before handling the system control circuit board “JANCD-YIF∗∗−∗”
for any remedies, consult YASKAWA representative. To handle the
JANCD-YIF∗∗−∗, personnel must be appropriately skilled in
maintenance mode operation.
• JANCD-YIF∗∗−∗ backs up very important file data for the user
program with a battery. Careless operation may delete
registered data.

8-5
 Alarm Alarm Name Sub Meaning Cause Remedy DX100
Number Code
0020 CPU 1 No response was sent from the Software operation (1)Turn the power OFF then back ON.
COMMUNICATION YCP01 board when the control error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode,
ERROR power turned ON. and then contact your Yaskawa representative about occurrence status
(operating procedure).

Connection failure (1)Turn the power OFF then back ON.

(2)If the alarm occurs again, check the connection and insertion of the
8

following connectors.
8.3

· The PCI connector of YCP01 board

· The PCI connector of the YIF01 board
Alarm

YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove
the CF from the failure YCP01 board to insert it into the new YCP01 board.

8-6
Alarm Message List

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

20 No response was sent from the Setting error (1)Check the following settings.
optional board #1 when the control · Optional board setting in maintenance mode
power turned ON.
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following connector.
· The PCI connector of YCP02 board
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
Board failure (1)Turn the power OFF then back ON
(YCP02 board) (2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
· YCP02 board

YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
8

remove the CF from the failure YCP01 board to insert it into the new YCP01
8.3

board.

YIF board failure (1)Turn the power OFF then back ON.
Alarm

(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

8-7
Alarm Message List

21 No response was sent from the Setting error (1)Check the following settings.
optional board #2 when the control · The optional board setting in maintenance mode
power turned ON.
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following connector.
· The PCI connector of the YCP02 board

Board failure (1)Turn the power OFF then back ON.

(YCP02 board) (2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
· YCP02 board
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
8

before replace the board to be safe. Replace the YIF01 board, and then load
8.3

the CMOS.BIN saved before alarm occurred.

Alarm

50 No response was sent from the Setting error (1)Check the following settings.
servo board #1 when the control · Control group settings in maintenance mode
power turned ON. · The EAXA board rotary switch setting (0) of the corresponding node
At this time, the DX100 may judge number (SV#1)
it as signal input such as external

8-8
hold wrong. However, it is caused
Alarm Message List

by the communication error with

servo baord #1. Therefore,
execute the following measures
first of all.
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· CN509 cable of EAXA board
· The cable of EAXA board connector CN515/516
· The PCI connector of the YIF01 board
· The cable of YIF board connector CN113

EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

51 No response was sent from the Setting error (1)Check the following settings.
servo board #2 when the control · Control group settings in maintenance mode
8

power turned ON. · The EAXA board rotary switch setting (1) of the corresponding node
8.3

number (SV#2)
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
Alarm

following cables and connectors.

· The cable of EAXA board CN509
· The cable of EAXA board connector CN515/516
· The PCI connector of the YIF01 board
· The cable of YIF board connector CN113

8-9
Alarm Message List

EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

52 No response was sent from the Setting error (1)Check the following settings.
servo board #3 when the control · Control group settings in maintenance mode
power turned ON. · The EAXA board rotary switch setting (2) of the corresponding node
number (SV#3)
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The cable of EAXA board CN509
· The cable of EAXA board connector CN515/516
· The PCI connector of the YIF01 board
· The cable of YIF board connector CN113
8

EAXA board failure (1)Turn the power OFF then back ON.
8.3

(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Alarm

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

8-10
Alarm Message List

53 No response was sent from the Setting error (1)Check the following settings.
servo board #4 when the control · Control group settings in maintenance mode
power turned ON. · The EAXA board rotary switch setting (3) of the corresponding node
number (SV#4)
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The cable of EAXA board CN509
· The cable of EAXA board connector CN515/516
· The PCI connector of the YIF01 board
· The cable of YIF board connector CN113

EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

54 No response was sent from the Setting error (1)Check the following settings.
servo board #5 when the control · Control group settings in maintenance mode
8

power turned ON. · The EAXA board rotary switch setting (4) of the corresponding node
8.3

number (SV#5)
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
Alarm

following cables and connectors.

· The cable of EAXA board CN509
· The cable of EAXA board connector CN515/516
· The PCI connector of the YIF01 board
· The cable of YIF board connector CN113

8-11
Alarm Message List

EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

55 No response was sent from the Setting error (1)Check the following settings.
servo board #6 when the control · Control group settings in maintenance mode
power turned ON. · The EAXA board rotary switch setting (5) of the corresponding node
number (SV#6)
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The cable of EAXA board CN509
· The cable of EAXA board connector CN515/516
· The PCI connector of the YIF01 board
· The cable of YIF board connector CN113
8

EAXA board failure (1)Turn the power OFF then back ON.
8.3

(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Alarm

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

8-12
Alarm Message List

56 No response was sent from the Setting error (1)Check the following settings.
servo board #7. · Control group settings in maintenance mode
· The EAXA board rotary switch setting (6) of the corresponding node
number (SV#7)
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The cable of EAXA board CN509
· The cable of EAXA board connector CN515/516
· The PCI connector of the YIF01 board
· The cable of YIF board connector CN113

EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

57 No response was sent from the Setting error (1)Check the following settings.
servo board #8 when the control · Control group settings in maintenance mode
8

power turned ON. · The EAXA board rotary switch setting (7) of the corresponding node
8.3

number (SV#8)
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
Alarm

following cables and connectors.

· The cable of EAXA board CN509
· The cable of EAXA board connector CN515/516
· The PCI connector of the YIF01 board
· The cable of YIF board connector CN113

8-13
Alarm Message List

EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

0021 COMMUNICATION 50 The communications CPU for the Setting error (1)Check the following settings.
ERROR(SERVO) servo board #1 detected an error · Control group settings in maintenance mode
when the control power turned ON. · The EAXA board rotary switch setting (0) of the corresponding node
number (SV#1)
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The cable of EAXA board CN509
· The cable of EAXA board connector CN515/516
· The PCI connector of the YIF01 board
· The cable of YIF board connector CN113
8

EAXA board failure (1)Turn the power OFF then back ON.
8.3

(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Alarm

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

8-14
Alarm Message List

51 The communications CPU for the Setting error (1)Check the following settings.
servo board #2 detected an error · Control group settings in maintenance mode
when the control power turned ON. · The EAXA board rotary switch setting (1) of the corresponding node
number (SV#2)
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The cable of EAXA board CN509
· The cable of EAXA board connector CN515/516
· The PCI connector of the YIF01 board
· The cable of YIF board connector CN113

EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

52 The communications CPU for the Setting error (1)Check the following settings.
servo board #3 detected an error · Control group settings in maintenance mode
8

when the control power turned ON. · The EAXA board rotary switch setting (2) of the corresponding node
8.3

number (SV#3)
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
Alarm

following cables and connectors.

· The cable of EAXA board CN509
· The cable of EAXA board connector CN515/516
· The PCI connector of the YIF01 board
· The cable of YIF board connector CN113

8-15
Alarm Message List

EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

53 The communications CPU for the Setting error (1)Check the following settings.
servo board #4 detected an error · Control group settings in maintenance mode
when the control power turned ON. · The EAXA board rotary switch setting (3) of the corresponding node
number (SV#4)
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The cable of EAXA board CN509
· The cable of EAXA board connector CN515/516
· The PCI connector of the YIF01 board
· The cable of YIF board connector CN113
8

EAXA board failure (1)Turn the power OFF then back ON.
8.3

(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Alarm

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

8-16
Alarm Message List

54 The communications CPU for the Setting error (1)Check the following settings.
servo board #5 detected an error · Control group settings in maintenance mode
when the control power turned ON. · The EAXA board rotary switch setting (4) of the corresponding node
number (SV#5)
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The cable of EAXA board CN509
· The cable of EAXA board connector CN515/516
· The PCI connector of the YIF01 board
· The cable of YIF board connector CN113

EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

55 The communications CPU for the Setting error (1)Check the following settings.
servo board #6 detected an error · Control group settings in maintenance mode
8

when the control power turned ON. · The EAXA board rotary switch setting (5) of the corresponding node
8.3

number (SV#6)
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
Alarm

following cables and connectors.

· The cable of EAXA board CN509
· The cable of EAXA board connector CN515/516
· The PCI connector of the YIF01 board
· The cable of YIF board connector CN113

8-17
Alarm Message List

EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

56 The communications CPU for the Setting error (1)Check the following settings.
servo board #7 detected an error · Control group settings in maintenance mode
when the control power turned ON. · The EAXA board rotary switch setting (6) of the corresponding node
number (SV#7)
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The cable of EAXA board CN509
· The cable of EAXA board connector CN515/516
· The PCI connector of the YIF01 board
· The cable of YIF board connector CN113
8

EAXA board failure (1)Turn the power OFF then back ON.
8.3

(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Alarm

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

8-18
Alarm Message List

57 The communications CPU for the Setting error (1)Check the following settings.
servo board #8 detected an error · Control group settings in maintenance mode
when the control power turned ON. · The EAXA board rotary switch setting (7) of the corresponding node
number (SV#8)
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The cable of EAXA board CN509
· The cable of EAXA board connector CN515/516
· The PCI connector of the YIF01 board
· The cable of YIF board connector CN113

EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

0030 ROM ERROR 1 The YCP01 system program is Software operation (1)Turn the power OFF then back ON.
damaged. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8

then contact your Yaskawa representative about occurrence status

8.3

(operating procedure).

10 The system program of optional Software operation (1)Turn the power OFF then back ON.
Alarm

board #1 is damaged. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

Board failure (1)Turn the power OFF then back ON.

8-19
Alarm Message List

(YCP02 board) (2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
· YCP02 board

20 The system program of optional Software operation (1)Turn the power OFF then back ON.
board #2 is damaged. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

Board failure (1)Turn the power OFF then back ON.

(YCP02 board) (2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
· YCP02 board
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
50 The system program of servo Software operation (1)Turn the power OFF then back ON.
board #1 is damaged. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
8
8.3

51 The system program of servo Software operation (1)Turn the power OFF then back ON.
board #2 is damaged. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
Alarm

(operating procedure).

EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.

8-20
Alarm Message List

52 The system program of servo Software operation (1)Turn the power OFF then back ON.
board #3 is damaged. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.

53 The system program of servo Software operation (1)Turn the power OFF then back ON.
board #4 is damaged. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.

54 The system program of servo Software operation (1)Turn the power OFF then back ON.
board #5 is damaged. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
8
8.3

EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Alarm

55 The system program of servo Software operation (1)Turn the power OFF then back ON.
board #6 is damaged. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

8-21
Alarm Message List

EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.

56 The system program of servo Software operation (1)Turn the power OFF then back ON.
board #7 is damaged. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
57 The system program of servo Software operation (1)Turn the power OFF then back ON.
board #8 is damaged. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
8
8.3

0060 COMMUNICATION 0 The IO module board connected Software operation (1)Turn the power OFF then back ON.
ERROR(I/O with 0th serial bus exists. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
MODULE) then contact your Yaskawa representative about occurrence status
Alarm

(operating procedure).

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load

8-22
Alarm Message List

the CMOS.BIN saved before alarm occurred.

1 An error was detected in Setting error (1)Check the following settings.

communications with the I/O · The rotary switch setting which specifies slot numbers of each I/O module
module board connected with 1st · I/O module settings in maintenance mode
serial bus when the control power
turned ON.
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The MII communications cable which I/O module of the corresponding node
number
· (In case of MII communications last station) Terminator
· 24V power of the corresponding I/O module
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
Board failure (1)Turn the power OFF then back ON.
(I/O module) (2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
8
8.3

2 An error was detected in Setting error (1)Check the following settings.

communications with the I/O · The rotary switch setting which specifies slot numbers of each I/O module
Alarm

module board connected with 2nd · I/O module settings in maintenance mode
serial bus when the control power
turned ON.
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the

8-23
Alarm Message List

following cables and connectors.

· The MII communications cable which I/O module of the corresponding node
number
· (In case of MII communications last station) Terminator
· 24V power of the corresponding I/O module

Board failure (1)Turn the power OFF then back ON.

(I/O module) (2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
3 An error was detected in Setting error (1)Check the following settings.
communications with the I/O · The rotary switch setting which specifies slot numbers of each I/O module
module board connected with 3rd · I/O module settings in maintenance mode
serial bus when the control power
turned ON.
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
8

· The MII communications cable which I/O module of the corresponding node
8.3

number
· (In case of MII communications last station) Terminator
· 24V power of the corresponding I/O module
Alarm

Board failure (1)Turn the power OFF then back ON.

(I/O module) (2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.

8-24
Alarm Message List

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

4 An error was detected in Setting error (1)Check the following settings.

communications with the I/O · The rotary switch setting which specifies slot numbers of each I/O module
module board connected with 4th · I/O module settings in maintenance mode
serial bus when the control power
turned ON.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The MII communications cable which I/O module of the corresponding node
number
· (In case of MII communications last station) Terminator
· 24V power of the corresponding I/O module
8
8.3

Board failure (1)Turn the power OFF then back ON.

(I/O module) (2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
Alarm

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

8-25
Alarm Message List

5 An error was detected in Setting error (1)Check the following settings.

communications with the I/O · The rotary switch setting which specifies slot numbers of each I/O module
module board connected with 5th · I/O module settings in maintenance mode
serial bus when the control power
turned ON.
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The MII communications cable which I/O module of the corresponding node
number
· (In case of MII communications last station) Terminator
· 24V power of the corresponding I/O module
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
Board failure (1)Turn the power OFF then back ON.
(I/O module) (2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
8
8.3

6 An error was detected in Setting error (1)Check the following settings.

communications with the I/O · The rotary switch setting which specifies slot numbers of each I/O module
Alarm

module board connected with 6th · I/O module settings in maintenance mode
serial bus when the control power
turned ON.
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the

8-26
Alarm Message List

following cables and connectors.

· The MII communications cable which I/O module of the corresponding node
number
· (In case of MII communications last station) Terminator
· 24V power of the corresponding I/O module

Board failure (1)Turn the power OFF then back ON.

(I/O module) (2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
7 An error was detected in Setting error (1)Check the following settings.
communications with the I/O · The rotary switch setting which specifies slot numbers of each I/O module
module board connected with 7th · I/O module settings in maintenance mode
serial bus when the control power
turned ON.
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
8

· The MII communications cable which I/O module of the corresponding node
8.3

number
· (In case of MII communications last station) Terminator
· 24V power of the corresponding I/O module
Alarm

Board failure (1)Turn the power OFF then back ON.

(I/O module) (2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.

8-27
Alarm Message List

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

8 An error was detected in Setting error (1)Check the following settings.

communications with the I/O · The rotary switch setting which specifies slot numbers of each I/O module
module board connected with 8th · I/O module settings in maintenance mode
serial bus when the control power
turned ON.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The MII communications cable which I/O module of the corresponding node
number
· (In case of MII communications last station) Terminator
· 24V power of the corresponding I/O module
8
8.3

Board failure (1)Turn the power OFF then back ON.

(I/O module) (2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
Alarm

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

8-28
Alarm Message List

9 An error was detected in Setting error (1)Check the following settings.

communications with the I/O · The rotary switch setting which specifies slot numbers of each I/O module
module board connected with 9th · I/O module settings in maintenance mode
serial bus when the control power
turned ON.
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The MII communications cable which I/O module of the corresponding node
number
· (In case of MII communications last station) Terminator
· 24V power of the corresponding I/O module
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
Board failure (1)Turn the power OFF then back ON.
(I/O module) (2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
8
8.3

10 An error was detected in Setting error (1)Check the following settings.

communications with the I/O · The rotary switch setting which specifies slot numbers of each I/O module
Alarm

module board connected with 10th · I/O module settings in maintenance mode
serial bus when the control power
turned ON.
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the

8-29
Alarm Message List

following cables and connectors.

· The MII communications cable which I/O module of the corresponding node
number
· (In case of MII communications last station) Terminator
· 24V power of the corresponding I/O module

Board failure (1)Turn the power OFF then back ON.

(I/O module) (2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
11 An error was detected in Setting error (1)Check the following settings.
communications with the I/O · The rotary switch setting which specifies slot numbers of each I/O module
module board connected with 11th · I/O module settings in maintenance mode
serial bus when the control power
turned ON.
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
8

· The MII communications cable which I/O module of the corresponding node
8.3

number
· (In case of MII communications last station) Terminator
· 24V power of the corresponding I/O module
Alarm

Board failure (1)Turn the power OFF then back ON.

(I/O module) (2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.

8-30
Alarm Message List

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

12 An error was detected in Setting error (1)Check the following settings.

communications with the I/O · The rotary switch setting which specifies slot numbers of each I/O module
module board connected with 12th · I/O module settings in maintenance mode
serial bus when the control power
turned ON.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The MII communications cable which I/O module of the corresponding node
number
· (In case of MII communications last station) Terminator
· 24V power of the corresponding I/O module
8
8.3

Board failure (1)Turn the power OFF then back ON.

(I/O module) (2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
Alarm

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

8-31
Alarm Message List

13 An error was detected in Setting error (1)Check the following settings.

communications with the I/O · The rotary switch setting which specifies slot numbers of each I/O module
module board connected with 13th · I/O module settings in maintenance mode
serial bus when the control power
turned ON.
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The MII communications cable which I/O module of the corresponding node
number
· (In case of MII communications last station) Terminator
· 24V power of the corresponding I/O module
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
Board failure (1)Turn the power OFF then back ON.
(I/O module) (2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
8
8.3

14 An error was detected in Setting error (1)Check the following settings.

communications with the YIU unit · The rotary switch setting which specifies slot numbers of each I/O module
Alarm

when the control power was turned · I/O module settings in maintenance mode
ON.
At this time, the DX100 may judge
it as signal input such as external
hold wrong. However, it is caused

8-32
by the communication error with
Alarm Message List

YIU .Therefore, execute the

following measures first of all.

Connection failure (1)Turn the power OFF then back ON.

(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· MII communications cable (CN114) of the YIF board
· MII communications cable (CN300) of the YIU unit
· (In case of MII communications last station) Terminator
· 24V power of the YIU unit

YIU unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following unit.
· YIU unit
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

15 An error was detected in Setting error (1)Check the following settings.

communications with the I/O · The rotary switch setting which specifies slot numbers of each I/O module
8

module board connected with 15th · I/O module settings in maintenance mode
8.3

serial bus when the control power

turned ON.
Connection failure (1)Turn the power OFF then back ON.
Alarm

(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The MII communications cable which I/O module of the corresponding node
number
· (In case of MII communications last station) Terminator

8-33
· 24V power of the corresponding I/O module
Alarm Message List

Board failure (1)Turn the power OFF then back ON.

(I/O module) (2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

16 An error was detected in Setting error (1)Check the following settings.

communications with the I/O · PCI slot number in which each PCI board is mounted
module board connected with 1st · I/O module settings in maintenance mode
PCI connector when the control
power turned ON.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following connector.
· The PCI connector of the corresponding I/O module

Board failure (1)Turn the power OFF then back ON.

(I/O module) (2)If the alarm occurs again, replace the following board. Save the
8

CMOS.BIN before replace the board to be safe.

8.3

· The corresponding I/O module (PCI board)

YIF board failure (1)Turn the power OFF then back ON.
Alarm

(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

8-34
Alarm Message List

17 An error was detected in Setting error (1)Check the following settings.

communications with the I/O · PCI slot number in which each PCI board is mounted
module board connected with 2nd · I/O module settings in maintenance mode
PCI when the control power turned
ON.
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following connector.
· The PCI connector of the corresponding I/O module

Board failure (1)Turn the power OFF then back ON.

(I/O module) (2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
· The corresponding I/O module (PCI board)
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

18 An error was detected in Setting error (1)Check the following settings.

communications with the I/O · PCI slot number in which each PCI board is mounted
8

module board connected with 3rd · I/O module settings in maintenance mode
8.3

PCI when the control power turned

ON.
Connection failure (1)Turn the power OFF then back ON.
Alarm

(2)If the alarm occurs again, check the connection and insertion of the
following connector.
· The PCI connector of the corresponding I/O module

8-35
Alarm Message List

Board failure (1)Turn the power OFF then back ON.

(I/O module) (2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
· The corresponding I/O module (PCI board)

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

19 An error was detected in Setting error (1)Check the following settings.

communications with the I/O · PCI slot number in which each PCI board is mounted
module board connected with 4th · I/O module settings in maintenance mode
PCI when the control power turned
ON.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following connector.
· The PCI connector of the corresponding I/O module

Board failure (1)Turn the power OFF then back ON.

(I/O module) (2)If the alarm occurs again, replace the following board. Save the
8

CMOS.BIN before replace the board to be safe.

8.3

· The corresponding I/O module (PCI board)

YIF board failure (1)Turn the power OFF then back ON.
Alarm

(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

8-36
Alarm Message List

0100 COMMUNICATION 1 The error was detected during the Setting error (1)Check the following settings.
ERROR(EAXA#1) check of the serial communication · Control group settings in maintenance mode
watchdog data. · The EAXA board rotary switch setting (0) of the corresponding node
Counter value received from EAXA number (SV#1)
board is invalid.
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The cable of EAXA board CN509
· The cable of EAXA board connector CN515/516
· The PCI connector of the YIF01 board
· The cable of YIF board connector CN113

EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

2 The error was detected during the Setting error (1)Check the following settings.
check of the number of the serial · Control group settings in maintenance mode
8

communications. · The EAXA board rotary switch setting (0) of the corresponding node
8.3

Counter value received from EAXA number (SV#1)

board is off by one cycle.
Connection failure (1)Turn the power OFF then back ON.
Alarm

(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The cable of EAXA board CN509
· The cable of EAXA board connector CN515/516
· The PCI connector of the YIF01 board

8-37
· The cable of YIF board connector CN113
Alarm Message List

EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

0101 COMMUNICATION 1 The error was detected during the Setting error (1)Check the following settings.
ERROR(EAXA#2) check of the serial communication · Control group settings in maintenance mode
watchdog data. · The EAXA board rotary switch setting (1) of the corresponding node
Counter value received from EAXA number (SV#2)
board is invalid.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The cable of EAXA board CN509
· The cable of EAXA board connector CN515/516
· The PCI connector of the YIF01 board
· The cable of YIF board connector CN113
8

EAXA board failure (1)Turn the power OFF then back ON.
8.3

(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Alarm

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

8-38
Alarm Message List

2 The error was detected during the Setting error (1)Check the following settings.
check of the number of the serial · Control group settings in maintenance mode
communications. · The EAXA board rotary switch setting (1) of the corresponding node
Counter value received from EAXA number (SV#2)
board is off by one cycle.
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The cable of EAXA board CN509
· The cable of EAXA board connector CN515/516
· The PCI connector of the YIF01 board
· The cable of YIF board connector CN113

EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

0102 COMMUNICATION 1 The error was detected during the Setting error (1)Check the following settings.
ERROR(EAXA#3) check of the serial communication · Control group settings in maintenance mode
8

watchdog data. · The EAXA board rotary switch setting (2) of the corresponding node
8.3

Counter value received from EAXA number (SV#3)

board is invalid.
Connection failure (1)Turn the power OFF then back ON.
Alarm

(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The cable of EAXA board CN509
· The cable of EAXA board connector CN515/516
· The PCI connector of the YIF01 board

8-39
· The cable of YIF board connector CN113
Alarm Message List

EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

2 The error was detected during the Setting error (1)Check the following settings.
check of the number of the serial · Control group settings in maintenance mode
communications. · The EAXA board rotary switch setting (2) of the corresponding node
Counter value received from EAXA number (SV#3)
board is off by one cycle.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The cable of EAXA board CN509
· The cable of EAXA board connector CN515/516
· The PCI connector of the YIF01 board
· The cable of YIF board connector CN113
8

EAXA board failure (1)Turn the power OFF then back ON.
8.3

(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Alarm

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

8-40
Alarm Message List

0103 COMMUNICATION 1 The error was detected during the Setting error (1)Check the following settings.
ERROR(EAXA#4) check of the serial communication · Control group settings in maintenance mode
watchdog data. · The EAXA board rotary switch setting (3) of the corresponding node
Counter value received from EAXA number (SV#4)
board is invalid.
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The cable of EAXA board CN509
· The cable of EAXA board connector CN515/516
· The PCI connector of the YIF01 board
· The cable of YIF board connector CN113

EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

2 The error was detected during the Setting error (1)Check the following settings.
check of the number of the serial · Control group settings in maintenance mode
8

communications. · The EAXA board rotary switch setting (3) of the corresponding node
8.3

Counter value received from EAXA number (SV#4)

board is off by one cycle.
Connection failure (1)Turn the power OFF then back ON.
Alarm

(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The cable of EAXA board CN509
· The cable of EAXA board connector CN515/516
· The PCI connector of the YIF01 board

8-41
· The cable of YIF board connector CN113
Alarm Message List

EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

0104 COMMUNICATION 1 The error was detected during the Setting error (1)Check the following settings.
ERROR(EAXA#5) check of the serial communication · Control group settings in maintenance mode
watchdog data. · The EAXA board rotary switch setting (4) of the corresponding node
Counter value received from EAXA number (SV#5)
board is invalid.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The cable of EAXA board CN509
· The cable of EAXA board connector CN515/516
· The PCI connector of the YIF01 board
· The cable of YIF board connector CN113
8

EAXA board failure (1)Turn the power OFF then back ON.
8.3

(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Alarm

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

8-42
Alarm Message List

2 The error was detected during the Setting error (1)Check the following settings.
check of the number of the serial · Control group settings in maintenance mode
communications. · The EAXA board rotary switch setting (4) of the corresponding node
Counter value received from EAXA number (SV#5)
board is off by one cycle.
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The cable of EAXA board CN509
· The cable of EAXA board connector CN515/516
· The PCI connector of the YIF01 board
· The cable of YIF board connector CN113

EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

0105 COMMUNICATION 1 The error was detected during the Setting error (1)Check the following settings.
ERROR(EAXA#6) check of the serial communication · Control group settings in maintenance mode
8

watchdog data. · The EAXA board rotary switch setting (5) of the corresponding node
8.3

Counter value received from EAXA number (SV#6)

board is invalid.
Connection failure (1)Turn the power OFF then back ON.
Alarm

(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The cable of EAXA board CN509
· The cable of EAXA board connector CN515/516
· The PCI connector of the YIF01 board

8-43
· The cable of YIF board connector CN113
Alarm Message List

EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

2 The error was detected during the Setting error (1)Check the following settings.
check of the number of the serial · Control group settings in maintenance mode
communications. · The EAXA board rotary switch setting (5) of the corresponding node
Counter value received from EAXA number (SV#6)
board is off by one cycle.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The cable of EAXA board CN509
· The cable of EAXA board connector CN515/516
· The PCI connector of the YIF01 board
· The cable of YIF board connector CN113
8

EAXA board failure (1)Turn the power OFF then back ON.
8.3

(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Alarm

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

8-44
Alarm Message List

0106 COMMUNICATION 1 The error was detected during the Setting error (1)Check the following settings.
ERROR(EAXA#7) check of the serial communication · Control group settings in maintenance mode
watchdog data. · The EAXA board rotary switch setting (6) of the corresponding node
Counter value received from EAXA number (SV#7)
board is invalid.
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The cable of EAXA board CN509
· The cable of EAXA board connector CN515/516
· The PCI connector of the YIF01 board
· The cable of YIF board connector CN113

EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

2 The error was detected during the Setting error (1)Check the following settings.
check of the number of the serial · Control group settings in maintenance mode
8

communications. · The EAXA board rotary switch setting (6) of the corresponding node
8.3

Counter value received from EAXA number (SV#7)

board is off by one cycle.
Connection failure (1)Turn the power OFF then back ON.
Alarm

(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The cable of EAXA board CN509
· The cable of EAXA board connector CN515/516
· The PCI connector of the YIF01 board

8-45
· The cable of YIF board connector CN113
Alarm Message List

EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

0107 COMMUNICATION 1 The error was detected during the Setting error (1)Check the following settings.
ERROR(EAXA#8) check of the serial communication · Control group settings in maintenance mode
watchdog data. · The EAXA board rotary switch setting (7) of the corresponding node
Counter value received from EAXA number (SV#8)
board is invalid.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The cable of EAXA board CN509
· The cable of EAXA board connector CN515/516
· The PCI connector of the YIF01 board
· The cable of YIF board connector CN113
8

EAXA board failure (1)Turn the power OFF then back ON.
8.3

(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Alarm

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

8-46
Alarm Message List

2 The error was detected during the Setting error (1)Check the following settings.
check of the number of the serial · Control group settings in maintenance mode
communications. · The EAXA board rotary switch setting (7) of the corresponding node
Counter value received from EAXA number (SV#8)
board is off by one cycle.
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The cable of EAXA board CN509
· The cable of EAXA board connector CN515/516
· The PCI connector of the YIF01 board
· The cable of YIF board connector CN113

EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

0200 MEMORY ERROR 0 The RC parameter is damaged. Data error (1)Turn the power OFF then back ON.
(PARAMETER (2)If the alarm occurs again, initialize the appropriate data in maintenance
8

FILE) mode, and then load the data saved in the external memory device.
8.3

YIF board failure (1)Turn the power OFF then back ON.
Alarm

(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

8-47
Alarm Message List

1 The RO parameter is damaged. Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

2 The SV parameter is damaged. Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

3 The SVM parameter is damaged. Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
8

mode, and then load the data saved in the external memory device.
8.3

YIF board failure (1)Turn the power OFF then back ON.
Alarm

(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

8-48
Alarm Message List

4 The SC parameter is damaged. Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

5 The SD parameter is damaged. Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

6 The CIO parameter is damaged. Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
8

mode, and then load the data saved in the external memory device.
8.3

YIF board failure (1)Turn the power OFF then back ON.
Alarm

(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

8-49
Alarm Message List

7 The FD parameter is damaged. Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

8 The AP parameter is damaged. Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

9 The RS parameter is damaged. Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
8

mode, and then load the data saved in the external memory device.
8.3

YIF board failure (1)Turn the power OFF then back ON.
Alarm

(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

8-50
Alarm Message List

10 The SE parameter is damaged. Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

11 The SVC parameter is damaged. Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

12 The AMC parameter is damaged. Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
8

mode, and then load the data saved in the external memory device.
8.3

YIF board failure (1)Turn the power OFF then back ON.
Alarm

(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

8-51
Alarm Message List

13 The SVP parameter is damaged. Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

14 The MF parameter is damaged. Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

15 The SVS parameter is damaged. Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
8

mode, and then load the data saved in the external memory device.
8.3

YIF board failure (1)Turn the power OFF then back ON.
Alarm

(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

8-52
Alarm Message List

0210 MEMORY ERROR The system configuration YCP01 board failure (1)Turn the power OFF then back ON.
(SYSTEM information data are damaged. (2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
CONFIG-DATA) before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

0220 MEMORY ERROR 0 The management data of job files Data error (1)Turn the power OFF then back ON.
(JOB MNG DATA) are damaged. (2)If the alarm occurs again, initialize the job file in maintenance mode, and
then load the data (job, variable data, Robot calibration data) saved in the
external memory device.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
8

before replace the board to be safe. Replace the YIF01 board, and then load
8.3

the CMOS.BIN saved before alarm occurred.

Alarm

1 The job files are damaged. Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the job file in maintenance mode, and
then load the data (job, variable data, Robot calibration data) saved in the
external memory device.

8-53
Alarm Message List

YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

2 The management data of position Data error (1)Turn the power OFF then back ON.
data files are damaged. (2)If the alarm occurs again, initialize the job file in maintenance mode, and
then load the data (job, variable data, Robot calibration data) saved in the
external memory device.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
8

before replace the board to be safe. Replace the YIF01 board, and then load
8.3

the CMOS.BIN saved before alarm occurred.

Alarm

3 Memory and pla back file is Data error (1)Turn the power OFF then back ON.
damaged. (2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.

8-54
Alarm Message List

YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

0230 MEMORY ERROR The CIO ladder file is damaged. Data error (1)Turn the power OFF then back ON.
(LADDER PRG (2)If the alarm occurs again, initialize the appropriate data in maintenance
FILE) mode, and then load the data saved in the external memory device.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
8

before replace the board to be safe. Replace the YIF01 board, and then load
8.3

the CMOS.BIN saved before alarm occurred.

Alarm

0240 MEMORY ERROR 0 The DeviceNet allocation file 1 is Setting error (1)Check the following settings.
(DEVICENET damaged. [XFB01 board]
ALLOC FL) · The settings of the objective DeviceNet allocation file
· The I/O module settings of the objective DeviceNet board in maintenance
mode

8-55
· The DeviceNet allocation of the I/O module in maintenance mode
Alarm Message List

YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
1 The DeviceNet allocation file 2 is Setting error (1)Check the following settings.
damaged. [XFB01 board]
· The settings of the objective DeviceNet allocation file
· The I/O module settings of the objective DeviceNet board in maintenance
mode
· The DeviceNet allocation of the I/O module in maintenance mode
8

YCP01 board failure (1)Turn the power OFF then back ON.
8.3

(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
Alarm

board.

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load

8-56
Alarm Message List

the CMOS.BIN saved before alarm occurred.

0270 MEMORY ERROR The system software version is Software operation (1)Turn the power OFF then back ON.
(CF BACKUP FILE) inconsistent with the version when error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
the internal storage data is set or then contact your Yaskawa representative about occurrence status
the CompactFlash on the YCP01 (operating procedure).
board is damaged.
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

0290 MEMORY ERROR The network setting file is Data error (1)Turn the power OFF then back ON.
(NETWORK damaged. (2)If the alarm occurs again, initialize the appropriate data in maintenance
SETUP) mode, and then set the network again.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

0300 VERIFY 2 CIO parameter error. Setting error (1)Check the following settings.
ERROR(SYSTEM · I/O module settings in maintenance mode
8

CONFIG-DATA)
8.3

YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
Alarm

remove the CF from the failure YCP01 board to insert it into the new YCP01
board.

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN

8-57
Alarm Message List

before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

4 Axis-related parameter error. Setting error (1)Check the following settings.

· Control group settings in maintenance mode
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

5 Sensor-use parameter error. Setting error (1)Check the following settings.

· The optional board setting in maintenance mode
8

YCP01 board failure (1)Turn the power OFF then back ON.
8.3

(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
Alarm

board.

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load

8-58
Alarm Message List

the CMOS.BIN saved before alarm occurred.

7 The set optional functions are Setting error (1)Check the following settings.
different from those of the · The optional board setting in maintenance mode
mounted optional board.
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

8 IO type error (combination Setting error (1)Check the following settings.

impossible to coexist). · I/O module settings in maintenance mode
8

YCP01 board failure (1)Turn the power OFF then back ON.
8.3

(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
Alarm

board.

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load

8-59
Alarm Message List

the CMOS.BIN saved before alarm occurred.

0310 VERIFY The CMOS memory capacity is YCP01 board failure (1)Turn the power OFF then back ON.
ERROR(CMOS different from its initial setting. (2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
MEMORY SIZE) before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
0320 VERIFY ERROR 1 The I/O module connected to the Setting error (1)Check the following settings.
(I/O MODULE) serial bus #1 is different from the · The rotary switch setting which specifies slot numbers of each I/O module
function of the set I/O module. · I/O module settings in maintenance mode

Connection failure (1)Turn the power OFF then back ON.

(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The MII communications cable which I/O module of the corresponding node
8

number
8.3

· (In case of MII communications last station) Terminator

· 24V power of the corresponding I/O module
Alarm

Board failure (1)Turn the power OFF then back ON.

(I/O module) (2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.

8-60
Alarm Message List

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

2 The I/O module connected to the Setting error (1)Check the following settings.
serial bus #2 is different from the · The rotary switch setting which specifies slot numbers of each I/O module
function of the set I/O module. · I/O module settings in maintenance mode
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The MII communications cable which I/O module of the corresponding node
number
· (In case of MII communications last station) Terminator
· 24V power of the corresponding I/O module
8
8.3

Board failure (1)Turn the power OFF then back ON.

(I/O module) (2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
Alarm

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

8-61
Alarm Message List

3 The I/O module connected to the Setting error (1)Check the following settings.
serial bus #3 is different from the · The rotary switch setting which specifies slot numbers of each I/O module
function of the set I/O module. · I/O module settings in maintenance mode

Connection failure (1)Turn the power OFF then back ON.

(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The MII communications cable which I/O module of the corresponding node
number
· (In case of MII communications last station) Terminator
· 24V power of the corresponding I/O module
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
Board failure (1)Turn the power OFF then back ON.
(I/O module) (2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
8
8.3

4 The I/O module connected to the Setting error (1)Check the following settings.
serial bus #4 is different from the · The rotary switch setting which specifies slot numbers of each I/O module
Alarm

function of the set I/O module. · I/O module settings in maintenance mode

Connection failure (1)Turn the power OFF then back ON.

(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.

8-62
Alarm Message List

· The MII communications cable which I/O module of the corresponding node
number
· (In case of MII communications last station) Terminator
· 24V power of the corresponding I/O module

Board failure (1)Turn the power OFF then back ON.

(I/O module) (2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
5 The I/O module connected to the Setting error (1)Check the following settings.
serial bus #5 is different from the · The rotary switch setting which specifies slot numbers of each I/O module
function of the set I/O module. · I/O module settings in maintenance mode

Connection failure (1)Turn the power OFF then back ON.

(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The MII communications cable which I/O module of the corresponding node
8

number
8.3

· (In case of MII communications last station) Terminator

· 24V power of the corresponding I/O module
Alarm

Board failure (1)Turn the power OFF then back ON.

(I/O module) (2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.

8-63
Alarm Message List

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

6 The I/O module connected to the Setting error (1)Check the following settings.
serial bus #6 is different from the · The rotary switch setting which specifies slot numbers of each I/O module
function of the set I/O module. · I/O module settings in maintenance mode
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The MII communications cable which I/O module of the corresponding node
number
· (In case of MII communications last station) Terminator
· 24V power of the corresponding I/O module
8
8.3

Board failure (1)Turn the power OFF then back ON.

(I/O module) (2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
Alarm

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

8-64
Alarm Message List

7 The I/O module connected to the Setting error (1)Check the following settings.
serial bus #7 is different from the · The rotary switch setting which specifies slot numbers of each I/O module
function of the set I/O module. · I/O module settings in maintenance mode

Connection failure (1)Turn the power OFF then back ON.

(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The MII communications cable which I/O module of the corresponding node
number
· (In case of MII communications last station) Terminator
· 24V power of the corresponding I/O module
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
Board failure (1)Turn the power OFF then back ON.
(I/O module) (2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
8
8.3

8 The I/O module connected to the Setting error (1)Check the following settings.
serial bus #8 is different from the · The rotary switch setting which specifies slot numbers of each I/O module
Alarm

function of the set I/O module. · I/O module settings in maintenance mode

Connection failure (1)Turn the power OFF then back ON.

(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.

8-65
Alarm Message List

· The MII communications cable which I/O module of the corresponding node
number
· (In case of MII communications last station) Terminator
· 24V power of the corresponding I/O module

Board failure (1)Turn the power OFF then back ON.

(I/O module) (2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
9 The I/O module connected to the Setting error (1)Check the following settings.
serial bus #9 is different from the · The rotary switch setting which specifies slot numbers of each I/O module
function of the set I/O module. · I/O module settings in maintenance mode

Connection failure (1)Turn the power OFF then back ON.

(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The MII communications cable which I/O module of the corresponding node
8

number
8.3

· (In case of MII communications last station) Terminator

· 24V power of the corresponding I/O module
Alarm

Board failure (1)Turn the power OFF then back ON.

(I/O module) (2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.

8-66
Alarm Message List

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

10 The I/O module connected to the Setting error (1)Check the following settings.
serial bus #10 is different from the · The rotary switch setting which specifies slot numbers of each I/O module
function of the set I/O module. · I/O module settings in maintenance mode
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The MII communications cable which I/O module of the corresponding node
number
· (In case of MII communications last station) Terminator
· 24V power of the corresponding I/O module
8
8.3

Board failure (1)Turn the power OFF then back ON.

(I/O module) (2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
Alarm

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

8-67
Alarm Message List

11 The I/O module connected to the Setting error (1)Check the following settings.
serial bus #11 is different from the · The rotary switch setting which specifies slot numbers of each I/O module
function of the set I/O module. · I/O module settings in maintenance mode

Connection failure (1)Turn the power OFF then back ON.

(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The MII communications cable which I/O module of the corresponding node
number
· (In case of MII communications last station) Terminator
· 24V power of the corresponding I/O module
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
Board failure (1)Turn the power OFF then back ON.
(I/O module) (2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
8
8.3

12 The I/O module connected to the Setting error (1)Check the following settings.
serial bus #12 is different from the · The rotary switch setting which specifies slot numbers of each I/O module
Alarm

function of the set I/O module. · I/O module settings in maintenance mode

Connection failure (1)Turn the power OFF then back ON.

(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.

8-68
Alarm Message List

· The MII communications cable which I/O module of the corresponding node
number
· (In case of MII communications last station) Terminator
· 24V power of the corresponding I/O module

Board failure (1)Turn the power OFF then back ON.

(I/O module) (2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
13 The I/O module connected to the Setting error (1)Check the following settings.
serial bus #13 is different from the · The rotary switch setting which specifies slot numbers of each I/O module
function of the set I/O module. · I/O module settings in maintenance mode

Connection failure (1)Turn the power OFF then back ON.

(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The MII communications cable which I/O module of the corresponding node
8

number
8.3

· (In case of MII communications last station) Terminator

· 24V power of the corresponding I/O module
Alarm

Board failure (1)Turn the power OFF then back ON.

(I/O module) (2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.

8-69
Alarm Message List

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

14 The I/O module connected to the Setting error (1)Check the following settings.
serial bus #14 is different from the · The rotary switch setting which specifies slot numbers of each I/O module
function of the set I/O module. · I/O module settings in maintenance mode
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· MII communications cable (CN114) of the YIF board
· MII communications cable (CN300) of the YIU unit
· (In case of MII communications last station) Terminator
· 24V power of the YIU unit
8
8.3

YIU unit failure (1)Turn the power OFF then back ON.
Alarm

(2)If the alarm occurs again, replace the following unit.

· YIU unit

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN

8-70
Alarm Message List

before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

15 The I/O module connected to the Setting error (1)Check the following settings.
serial bus #15 is different from the · The rotary switch setting which specifies slot numbers of each I/O module
function of the set I/O module. · I/O module settings in maintenance mode

Connection failure (1)Turn the power OFF then back ON.

(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The MII communications cable which I/O module of the corresponding node
number
· (In case of MII communications last station) Terminator
· 24V power of the corresponding I/O module
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
Board failure (1)Turn the power OFF then back ON.
(I/O module) (2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
8
8.3

16 The I/O module connected to the Setting error (1)Check the following settings.
1st PCI bus is different from the · PCI slot number in which each PCI board is mounted
Alarm

function of the set I/O module. · I/O module settings in maintenance mode

Connection failure (1)Turn the power OFF then back ON.

(2)If the alarm occurs again, check the connection and insertion of the
following connector.

8-71
Alarm Message List

· The PCI connector of the corresponding I/O module

Board failure (1)Turn the power OFF then back ON.

(I/O module) (2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
· The corresponding I/O module (PCI board)

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

17 The I/O module connected to the Setting error (1)Check the following settings.
2nd PCI bus is different from the · PCI slot number in which each PCI board is mounted
function of the set I/O module. · I/O module settings in maintenance mode
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following connector.
· The PCI connector of the corresponding I/O module

Board failure (1)Turn the power OFF then back ON.

(I/O module) (2)If the alarm occurs again, replace the following board. Save the
8

CMOS.BIN before replace the board to be safe.

8.3

· The corresponding I/O module (PCI board)

YIF board failure (1)Turn the power OFF then back ON.
Alarm

(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

8-72
Alarm Message List

18 The I/O module connected to the Setting error (1)Check the following settings.
3rd PCI bus is different from the · PCI slot number in which each PCI board is mounted
function of the set I/O module. · I/O module settings in maintenance mode

Connection failure (1)Turn the power OFF then back ON.

(2)If the alarm occurs again, check the connection and insertion of the
following connector.
· The PCI connector of the corresponding I/O module

Board failure (1)Turn the power OFF then back ON.

(I/O module) (2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
· The corresponding I/O module (PCI board)
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

19 The I/O module connected to the Setting error (1)Check the following settings.
4th PCI bus is different from the · PCI slot number in which each PCI board is mounted
8

function of the set I/O module. · I/O module settings in maintenance mode
8.3

Connection failure (1)Turn the power OFF then back ON.

(2)If the alarm occurs again, check the connection and insertion of the
Alarm

following connector.
· The PCI connector of the corresponding I/O module

Board failure (1)Turn the power OFF then back ON.

8-73
Alarm Message List

(I/O module) (2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
· The corresponding I/O module (PCI board)

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

0330 VERIFY ERROR YCP01 board failure (1)Turn the power OFF then back ON.
(APPLICATION) (2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

0350 VERIFY ERROR 0 The station No. specified by the Setting error (1)Check the following settings.
(DEVICENET DeviceNet allocation file1 is [XFB01 board]
8

ALLOC FL) incorrect (the station No. is out of · The settings of the objective DeviceNet allocation file
8.3

the allowable range, or the · The I/O module settings of the objective DeviceNet board in maintenance
specified station board is not the mode
DeviceNet master). · The DeviceNet allocation of the I/O module in maintenance mode
Alarm

YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then

8-74
Alarm Message List

remove the CF from the failure YCP01 board to insert it into the new YCP01
board.

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

1 The MAC_ID specified by the Setting error (1)Check the following settings.
DeviceNet allocation file1 is not [XFB01 board]
consistent with the MAC_ID of the · The settings of the objective DeviceNet allocation file
specified station board. · The I/O module settings of the objective DeviceNet board in maintenance
mode
· The DeviceNet allocation of the I/O module in maintenance mode
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
8

before replace the board to be safe. Replace the YIF01 board, and then load
8.3

the CMOS.BIN saved before alarm occurred.

Alarm

2 Inconsistency was detected in the Setting error (1)Check the following settings.
scan list of the DeviceNet [XFB01 board]
allocation file1. · The settings of the objective DeviceNet allocation file
· The I/O module settings of the objective DeviceNet board in maintenance
mode

8-75
· The DeviceNet allocation of the I/O module in maintenance mode
Alarm Message List

YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
10 The station No. specified by the Setting error (1)Check the following settings.
DeviceNet allocation file2 is [XFB01 board]
incorrect (the station No. is out of · The settings of the objective DeviceNet allocation file
the allowable range, or the · The I/O module settings of the objective DeviceNet board in maintenance
specified station board is not the mode
DeviceNet master). · The DeviceNet allocation of the I/O module in maintenance mode
8

YCP01 board failure (1)Turn the power OFF then back ON.
8.3

(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
Alarm

board.

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load

8-76
Alarm Message List

the CMOS.BIN saved before alarm occurred.

11 The MAC_ID specified by the Setting error (1)Check the following settings.
DeviceNet allocation file2 is not [XFB01 board]
consistent with the MAC_ID of the · The settings of the objective DeviceNet allocation file
specified station board. · The I/O module settings of the objective DeviceNet board in maintenance
mode
· The DeviceNet allocation of the I/O module in maintenance mode

YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

12 Inconsistency was detected in the Setting error (1)Check the following settings.
scan list of the DeviceNet [XFB01 board]
8

allocation file2. · The settings of the objective DeviceNet allocation file

8.3

· The I/O module settings of the objective DeviceNet board in maintenance

mode
· The DeviceNet allocation of the I/O module in maintenance mode
Alarm

YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then

8-77
Alarm Message List

remove the CF from the failure YCP01 board to insert it into the new YCP01
board.

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

0370 VERIFY ERROR The designation in the parameter Setting error (1)Check the following settings.
(SPOT WELDER I/ is different from the connected · The welding timer designation
F)VERIFY ERROR welding timer.
(SPOT WELDER I/
F)
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
8

before replace the board to be safe. Replace the YIF01 board, and then load
8.3

the CMOS.BIN saved before alarm occurred.

Alarm

0390 VERIFY ERROR Illegal instruction cycle is set. Setting error (1)Check the following settings.
(SEGMENT · Instruction execution cycle
CLOCK)
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN

8-78
Alarm Message List

before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

0400 PARAMETER 50 An error occurred during the Setting error (1)Check the following settings.
TRANSMISSION parameter/file transfer to the 1st · Control group settings in maintenance mode
ERROR servo board. · The EAXA board rotary switch setting (0) of the corresponding node
number (SV#1)
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The cable of EAXA board CN509
· The cable of EAXA board connector CN515/516
· The PCI connector of the YIF01 board
· The cable of YIF board connector CN113
8

EAXA board failure (1)Turn the power OFF then back ON.
8.3

(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Alarm

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

8-79
Alarm Message List

51 An error occurred during the Setting error (1)Check the following settings.
parameter/file transfer to the 2nd · Control group settings in maintenance mode
servo board. · The EAXA board rotary switch setting (1) of the corresponding node
number (SV#2)
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The cable of EAXA board CN509
· The cable of EAXA board connector CN515/516
· The PCI connector of the YIF01 board
· The cable of YIF board connector CN113

EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

52 An error occurred during the Setting error (1)Check the following settings.
parameter/file transfer to the 3rd · Control group settings in maintenance mode
8

servo board. · The EAXA board rotary switch setting (2) of the corresponding node
8.3

number (SV#3)
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
Alarm

following cables and connectors.

· The cable of EAXA board CN509
· The cable of EAXA board connector CN515/516
· The PCI connector of the YIF01 board
· The cable of YIF board connector CN113

8-80
Alarm Message List

EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

53 An error occurred during the Setting error (1)Check the following settings.
parameter/file transfer to the 4th · Control group settings in maintenance mode
servo board. · The EAXA board rotary switch setting (3) of the corresponding node
number (SV#4)
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The cable of EAXA board CN509
· The cable of EAXA board connector CN515/516
· The PCI connector of the YIF01 board
· The cable of YIF board connector CN113
8

EAXA board failure (1)Turn the power OFF then back ON.
8.3

(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Alarm

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

8-81
Alarm Message List

54 An error occurred during the Setting error (1)Check the following settings.
parameter/file transfer to the 5th · Control group settings in maintenance mode
servo board. · The EAXA board rotary switch setting (4) of the corresponding node
number (SV#5)
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The cable of EAXA board CN509
· The cable of EAXA board connector CN515/516
· The PCI connector of the YIF01 board
· The cable of YIF board connector CN113

EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

55 An error occurred during the Setting error (1)Check the following settings.
parameter/file transfer to the 6th · Control group settings in maintenance mode
8

servo board. · The EAXA board rotary switch setting (5) of the corresponding node
8.3

number (SV#6)
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
Alarm

following cables and connectors.

· The cable of EAXA board CN509
· The cable of EAXA board connector CN515/516
· The PCI connector of the YIF01 board
· The cable of YIF board connector CN113

8-82
Alarm Message List

EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

56 An error occurred during the Setting error (1)Check the following settings.
parameter/file transfer to the 7th · Control group settings in maintenance mode
servo board. · The EAXA board rotary switch setting (6) of the corresponding node
number (SV#7)
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The cable of EAXA board CN509
· The cable of EAXA board connector CN515/516
· The PCI connector of the YIF01 board
· The cable of YIF board connector CN113
8

EAXA board failure (1)Turn the power OFF then back ON.
8.3

(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Alarm

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

8-83
Alarm Message List

57 An error occurred during the Setting error (1)Check the following settings.
parameter/file transfer to the 8th · Control group settings in maintenance mode
servo board. · The EAXA board rotary switch setting (7) of the corresponding node
number (SV#8)
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The cable of EAXA board CN509
· The cable of EAXA board connector CN515/516
· The PCI connector of the YIF01 board
· The cable of YIF board connector CN113

EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

0410 MODE CHANGE 50 An error occurred during startup Setting error (1)Check the following settings.
ERROR sequence processing with the · Control group settings in maintenance mode
8

servo CPU of 1st servo board, and · The EAXA board rotary switch setting (0) of the corresponding node
8.3

the system did not startup number (SV#1)

normally.
Connection failure (1)Turn the power OFF then back ON.
Alarm

(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The cable of EAXA board CN509
· The cable of EAXA board connector CN515/516
· The PCI connector of the YIF01 board

8-84
· The cable of YIF board connector CN113
Alarm Message List

EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

51 An error occurred during startup Setting error (1)Check the following settings.
sequence processing with the · Control group settings in maintenance mode
servo CPU of 2nd servo board, · The EAXA board rotary switch setting (1) of the corresponding node
and the system did not startup number (SV#2)
normally.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The cable of EAXA board CN509
· The cable of EAXA board connector CN515/516
· The PCI connector of the YIF01 board
· The cable of YIF board connector CN113
8

EAXA board failure (1)Turn the power OFF then back ON.
8.3

(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Alarm

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

8-85
Alarm Message List

52 An error occurred during startup Setting error (1)Check the following settings.
sequence processing with the · Control group settings in maintenance mode
servo CPU of 3rd servo board, and · The EAXA board rotary switch setting (2) of the corresponding node
the system did not startup number (SV#3)
normally.
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The cable of EAXA board CN509
· The cable of EAXA board connector CN515/516
· The PCI connector of the YIF01 board
· The cable of YIF board connector CN113

EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

53 An error occurred during startup Setting error (1)Check the following settings.
sequence processing with the · Control group settings in maintenance mode
8

servo CPU of 4th servo board, and · The EAXA board rotary switch setting (3) of the corresponding node
8.3

the system did not startup number (SV#4)

normally.
Connection failure (1)Turn the power OFF then back ON.
Alarm

(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The cable of EAXA board CN509
· The cable of EAXA board connector CN515/516
· The PCI connector of the YIF01 board

8-86
· The cable of YIF board connector CN113
Alarm Message List

EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

54 An error occurred during startup Setting error (1)Check the following settings.
sequence processing with the · Control group settings in maintenance mode
servo CPU of 5th servo board, and · The EAXA board rotary switch setting (4) of the corresponding node
the system did not startup number (SV#5)
normally.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The cable of EAXA board CN509
· The cable of EAXA board connector CN515/516
· The PCI connector of the YIF01 board
· The cable of YIF board connector CN113
8

EAXA board failure (1)Turn the power OFF then back ON.
8.3

(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Alarm

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

8-87
Alarm Message List

55 An error occurred during startup Setting error (1)Check the following settings.
sequence processing with the · Control group settings in maintenance mode
servo CPU of 6th servo board, and · The EAXA board rotary switch setting (5) of the corresponding node
the system did not startup number (SV#6)
normally.
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The cable of EAXA board CN509
· The cable of EAXA board connector CN515/516
· The PCI connector of the YIF01 board
· The cable of YIF board connector CN113

EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

56 An error occurred during startup Setting error (1)Check the following settings.
sequence processing with the · Control group settings in maintenance mode
8

servo CPU of 7th servo board, and · The EAXA board rotary switch setting (6) of the corresponding node
8.3

the system did not startup number (SV#7)

normally.
Connection failure (1)Turn the power OFF then back ON.
Alarm

(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The cable of EAXA board CN509
· The cable of EAXA board connector CN515/516
· The PCI connector of the YIF01 board

8-88
· The cable of YIF board connector CN113
Alarm Message List

EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

57 An error occurred during startup Setting error (1)Check the following settings.
sequence processing with the · Control group settings in maintenance mode
servo CPU of 8th servo board, and · The EAXA board rotary switch setting (7) of the corresponding node
the system did not startup number (SV#8)
normally.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The cable of EAXA board CN509
· The cable of EAXA board connector CN515/516
· The PCI connector of the YIF01 board
· The cable of YIF board connector CN113
8

EAXA board failure (1)Turn the power OFF then back ON.
8.3

(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Alarm

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

8-89
Alarm Message List

0420 DEVICENET 1 The DeviceNet allocation file1 Setting error (1)Check the following settings.
ALLOC FL could not be transmitted to the [XFB01 board]
TRANSMIT ERR specified station. · The settings of the objective DeviceNet allocation file
· The I/O module settings of the objective DeviceNet board in maintenance
mode
· The DeviceNet allocation of the I/O module in maintenance mode

Board failure (1)Turn the power OFF then back ON.

(XFB01B) (2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
· XFB01B board
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
8

before replace the board to be safe. Replace the YIF01 board, and then load
8.3

the CMOS.BIN saved before alarm occurred.

Alarm

2 The DeviceNet allocation file2 Setting error (1)Check the following settings.
could not be transmitted to the [XFB01 board]
specified station. · The settings of the objective DeviceNet allocation file
· The I/O module settings of the objective DeviceNet board in maintenance
mode

8-90
· The DeviceNet allocation of the I/O module in maintenance mode
Alarm Message List

Board failure (1)Turn the power OFF then back ON.

(XFB01B) (2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
· XFB01B board

YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

0500 SEGMENT PROC Setting error (1)Check the following settings.

NOT READY · Instruction execution cycle
8

YCP01 board failure (1)Turn the power OFF then back ON.
8.3

(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
Alarm

board.

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load

8-91
Alarm Message List

the CMOS.BIN saved before alarm occurred.

0510 SOFTWARE 0 YCP01 board failure (1)Turn the power OFF then back ON.
VERSION (2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
UNMATCH before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

0520 AXIS LIMIT OVER 0 Setting error (1)Check the following settings.
· Control group settings in maintenance mode
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
8

before replace the board to be safe. Replace the YIF01 board, and then load
8.3

the CMOS.BIN saved before alarm occurred.

Alarm

0600 MEDAR STATUS MADER timer error Refer to the instruction manual for the MEDAR function.
ERROR
0601 MEDAR MADER timer error Refer to the instruction manual for the MEDAR function.
DIAGNOSIS
ERROR

8-92
Alarm Message List

0602 MEDAR VERSION MADER timer error Refer to the instruction manual for the MEDAR function.
ERROR
0603 MEDAR REVISION MADER timer error Refer to the instruction manual for the MEDAR function.
ERROR
0604 MEDAR MODE MADER timer error Refer to the instruction manual for the MEDAR function.
CHANGE ERROR
0605 MEDAR MADER timer error Refer to the instruction manual for the MEDAR function.
SCHEDULE
TRANSMIT
ERROR
0606 MEDAR ERROR 1 MADER timer error Refer to the instruction manual for the MEDAR function.

0607 MEDAR ERROR 2 MADER timer error Refer to the instruction manual for the MEDAR function.

0608 MEDAR WELDER MADER timer error Refer to the instruction manual for the MEDAR function.
TYPE MISMATCH
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
0609 MEDAR MADER timer error Refer to the instruction manual for the MEDAR function.
PARAMETER
ERROR
0610 MEDAR STEPPER MADER timer error Refer to the instruction manual for the MEDAR function.
TRANSMIT
ERROR
0710 LADDER Data error (1)Turn the power OFF then back ON.
INITIALIZE (2)If the alarm occurs again, initialize the appropriate data in maintenance
8

ERROR mode, and then load the data saved in the external memory device.
8.3

YCP01 board failure (1)Turn the power OFF then back ON.
Alarm

(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.

8-93
Alarm Message List

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

0720 LADDER 1 An error was found in the relay No. Data error (1)Turn the power OFF then back ON.
PROGRAM specification. (2)If the alarm occurs again, initialize the appropriate data in maintenance
ERROR mode, and then load the data saved in the external memory device.

YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

2 An error was found in the register Data error (1)Turn the power OFF then back ON.
No. specification. (2)If the alarm occurs again, initialize the appropriate data in maintenance
8

mode, and then load the data saved in the external memory device.
8.3

YCP01 board failure (1)Turn the power OFF then back ON.
Alarm

(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.

8-94
Alarm Message List

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

3 An incorrect instruction was set. Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.

YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

4 Output register is used Data error (1)Turn the power OFF then back ON.
redundantly. (2)If the alarm occurs again, initialize the appropriate data in maintenance
8

mode, and then load the data saved in the external memory device.
8.3

YCP01 board failure (1)Turn the power OFF then back ON.
Alarm

(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.

8-95
Alarm Message List

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

5 Output relay is used redundantly. Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.

YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

6 Unconnected relay exists. Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
8

mode, and then load the data saved in the external memory device.
8.3

YCP01 board failure (1)Turn the power OFF then back ON.
Alarm

(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.

8-96
Alarm Message List

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

7 The STR instructions are Data error (1)Turn the power OFF then back ON.
overused. (2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.

YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

8 The AND-STR instructions are Data error (1)Turn the power OFF then back ON.
overused. (2)If the alarm occurs again, initialize the appropriate data in maintenance
8

mode, and then load the data saved in the external memory device.
8.3

YCP01 board failure (1)Turn the power OFF then back ON.
Alarm

(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.

8-97
Alarm Message List

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

9 A syntax error was found in the Data error (1)Turn the power OFF then back ON.
CNT instruction. (2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.

YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

10 The head of the block starts with Data error (1)Turn the power OFF then back ON.
an instruction other than the STR (2)If the alarm occurs again, initialize the appropriate data in maintenance
8

instruction. mode, and then load the data saved in the external memory device.
8.3

YCP01 board failure (1)Turn the power OFF then back ON.
Alarm

(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.

8-98
Alarm Message List

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

11 Excessive machine codes Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.

YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

12 The last instruction is not the END Data error (1)Turn the power OFF then back ON.
instruction. (2)If the alarm occurs again, initialize the appropriate data in maintenance
8

mode, and then load the data saved in the external memory device.
8.3

YCP01 board failure (1)Turn the power OFF then back ON.
Alarm

(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.

8-99
Alarm Message List

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

13 An error was found in the PART Data error (1)Turn the power OFF then back ON.
instruction. (2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.

YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

14 An error was found in the GOUT Data error (1)Turn the power OFF then back ON.
instruction. (2)If the alarm occurs again, initialize the appropriate data in maintenance
8

mode, and then load the data saved in the external memory device.
8.3

YCP01 board failure (1)Turn the power OFF then back ON.
Alarm

(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.

8-100
Alarm Message List

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

15 The No. of operand is incorrect. Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.

YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

16 The constant value is incorrect. Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
8

mode, and then load the data saved in the external memory device.
8.3

YCP01 board failure (1)Turn the power OFF then back ON.
Alarm

(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.

8-101
Alarm Message List

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

17 The step capacity exceeds the Data error (1)Turn the power OFF then back ON.
memory capacity. (2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.

YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

18 The number of operation Data error (1)Turn the power OFF then back ON.
instructions exceed the (2)If the alarm occurs again, initialize the appropriate data in maintenance
8

permissible value. mode, and then load the data saved in the external memory device.
8.3

YCP01 board failure (1)Turn the power OFF then back ON.
Alarm

(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.

8-102
Alarm Message List

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

19 A syntax error was found in the Data error (1)Turn the power OFF then back ON.
CNT instruction or TMR (2)If the alarm occurs again, initialize the appropriate data in maintenance
instruction. mode, and then load the data saved in the external memory device.

YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

20 A syntax error was found in the Data error (1)Turn the power OFF then back ON.
JMP-LABEL instructions. (2)If the alarm occurs again, initialize the appropriate data in maintenance
8

mode, and then load the data saved in the external memory device.
8.3

YCP01 board failure (1)Turn the power OFF then back ON.
Alarm

(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.

8-103
Alarm Message List

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

21 The label of JMP destination does Data error (1)Turn the power OFF then back ON.
not exist. (2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.

YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

0800 FILE BACKUP The management area (FAT) of YCP01 board failure (1)Turn the power OFF then back ON.
ERROR Compact Flash in YCP01 board is (2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
8

(YCP01 CF) damaged. before replace the board to be safe. Replace the YCP01 board, and then
8.3

remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
Alarm

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

8-104
Alarm Message List

0801 FILE LOAD YCP01 board failure (1)Turn the power OFF then back ON.
ERROR (2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
(YCP01 CF) before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
0802 FILE I/O ERROR YCP01 board failure (1)Turn the power OFF then back ON.
(YCP01 CF) (2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
8

before replace the board to be safe. Replace the YIF01 board, and then load
8.3

the CMOS.BIN saved before alarm occurred.

Alarm

0803 FILE ERROR An error occurred during the YCP01 board failure (1)Turn the power OFF then back ON.
parameter of Manipulator Model (2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
(mecha.rom) loading. before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.

8-105
Alarm Message List

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

0810 TOYOPUC ALLOC 1 An error was found in the input/ Setting error (1)Check the following settings.
DEF ERROR output direction data of allocation · Allocation configuration for the TOYOPUC
configuration.
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following connector.
· The PCI connector of the TOYOPUC board
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
3 In the output side setting of Setting error (1)Check the following settings.
allocation configuration data, the · Allocation configuration for the TOYOPUC
specified
R-register start No. for the
TOYOPUC exceeds the R-register
limit.
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
8

following connector.
8.3

· The PCI connector of the TOYOPUC board

4 In the output side setting of Setting error (1)Check the following settings.
Alarm

allocation configuration data, the · Allocation configuration for the TOYOPUC

set number to use the input side R-
register of the TOYOPUC exceeds
the R-register limit.
Connection failure (1)Turn the power OFF then back ON.

8-106
Alarm Message List

(2)If the alarm occurs again, check the connection and insertion of the
following connector.
· The PCI connector of the TOYOPUC board

5 In the output side setting of Setting error (1)Check the following settings.
allocation configuration data, the · Allocation configuration for the TOYOPUC
set number to use the M-register of
concurrent I/O exceeds the M-
register limit.
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following connector.
· The PCI connector of the TOYOPUC board

8 An error was found in the type set Setting error (1)Check the following settings.
for output direction of allocation · Allocation configuration for the TOYOPUC
configuration data.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following connector.
· The PCI connector of the TOYOPUC board

9 An error was found in the type set Setting error (1)Check the following settings.
for input direction of allocation · Allocation configuration for the TOYOPUC
configuration data.
8

Connection failure (1)Turn the power OFF then back ON.

8.3

(2)If the alarm occurs again, check the connection and insertion of the
following connector.
· The PCI connector of the TOYOPUC board
Alarm

10 An error was found in the type Setting error (1)Check the following settings.
specified for system data of · Allocation configuration for the TOYOPUC
allocation configuration data.
Connection failure (1)Turn the power OFF then back ON.

8-107
Alarm Message List

(2)If the alarm occurs again, check the connection and insertion of the
following connector.
· The PCI connector of the TOYOPUC board

12 An error was found in the specified Setting error (1)Check the following settings.
number of registers which are · Allocation configuration for the TOYOPUC
used by the system data
"CURR.POS. (PULSE)" of
allocation configuration.
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following connector.
· The PCI connector of the TOYOPUC board
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
14 An error was found in the specified Setting error (1)Check the following settings.
number of registers which are · Allocation configuration for the TOYOPUC
used by the system data
"CURR.POS. (XYZ)" of allocation
configuration.
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following connector.
8

· The PCI connector of the TOYOPUC board

8.3

16 An error was found in the specified Setting error (1)Check the following settings.
number of registers which are · Allocation configuration for the TOYOPUC
Alarm

used by the system data

"WELDING INFO." of allocation
configuration.
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the

8-108
following connector.
Alarm Message List

· The PCI connector of the TOYOPUC board

18 An error was found in the specified Setting error (1)Check the following settings.
number of registers which are · Allocation configuration for the TOYOPUC
used by the system data "TASK
INFO." of allocation configuration.
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following connector.
· The PCI connector of the TOYOPUC board

20 An error was found in the specified Setting error (1)Check the following settings.
number of registers which are · Allocation configuration for the TOYOPUC
used by the system data
"EXECUTE PROGRAM INFO." of
allocation configuration.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following connector.
· The PCI connector of the TOYOPUC board

22 An error was found in the specified Setting error (1)Check the following settings.
number of registers which are · Allocation configuration for the TOYOPUC
used by the system data "INST.
8

MESSAGE" of allocation
8.3

configuration.
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
Alarm

following connector.
· The PCI connector of the TOYOPUC board

23 An error was found in the specified Setting error (1)Check the following settings.
number of registers for "Alarm/ · Allocation configuration for the TOYOPUC

8-109
Alarm Message List

Error/Message" in the system data

of Allocation setting information.

Connection failure (1)Turn the power OFF then back ON.

(2)If the alarm occurs again, check the connection and insertion of the
following connector.
· The PCI connector of the TOYOPUC board

30 In the input side setting of Setting error (1)Check the following settings.
allocation configuration data, the · Allocation configuration for the TOYOPUC
specified R-register start No. for
the TOYOPUC exceeds the R-
register limit.
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following connector.
· The PCI connector of the TOYOPUC board
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
31 In the input side setting of Setting error (1)Check the following settings.
allocation configuration data, the · Allocation configuration for the TOYOPUC
set number to use the input side R-
register of the TOYOPUC exceeds
the R-register limit.
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following connector.
8

· The PCI connector of the TOYOPUC board

8.3

32 In the input side setting of Setting error (1)Check the following settings.
allocation configuration data, the · Allocation configuration for the TOYOPUC
Alarm

set number to use the M-register of

concurrent I/O exceeds the M-
register limit.
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the

8-110
Alarm Message List

following connector.
· The PCI connector of the TOYOPUC board

34 An error was found in the specified Setting error (1)Check the following settings.
number of registers which are · Allocation configuration for the TOYOPUC
used by the system data "standard
time setting data" of allocation
configuration.
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following connector.
· The PCI connector of the TOYOPUC board

41 In the output side setting of Setting error (1)Check the following settings.
allocation configuration data, some · Allocation configuration for the TOYOPUC
of the TOYOPUC’s R-registers are
specified redundantly.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following connector.
· The PCI connector of the TOYOPUC board

42 In the output side setting of Setting error (1)Check the following settings.
allocation configuration data, some · Allocation configuration for the TOYOPUC
of the M-registers of concurrent I/O
8

are specified redundantly.

8.3

Connection failure (1)Turn the power OFF then back ON.

(2)If the alarm occurs again, check the connection and insertion of the
following connector.
Alarm

· The PCI connector of the TOYOPUC board

44 In the input side setting of Setting error (1)Check the following settings.
allocation configuration data, some · Allocation configuration for the TOYOPUC
of the TOYOPUC’s R-registers are

8-111
Alarm Message List

specified redundantly.
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following connector.
· The PCI connector of the TOYOPUC board

45 In the input side setting of Setting error (1)Check the following settings.
allocation configuration data, some · Allocation configuration for the TOYOPUC
of the M-registers of concurrent I/O
are specified redundantly.
Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and insertion of the
following connector.
· The PCI connector of the TOYOPUC board
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
0900 WATCHDOG A Watchdog timeout was detected YCP01 board failure (1)Turn the power OFF then back ON.
TIMER ERROR in the YIF board. (2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
(YIF BOARD) before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
8

before replace the board to be safe. Replace the YIF01 board, and then load
8.3

the CMOS.BIN saved before alarm occurred.

Alarm

0901 WATCHDOG A Watchdog timeout was detected Setting error (1)Check the following settings.
TIMER in the CP02 #1 board. · Optional board in maintenance mode
ERROR(YCP02#1)
Board failure (1)Turn the power OFF then back ON.
(YCP02 board) (2)If the alarm occurs again, replace the following board. Save the

8-112
Alarm Message List

CMOS.BIN before replace the board to be safe.

· YCP02 board

0902 WATCHDOG A Watchdog timeout was detected Setting error (1)Check the following settings.
TIMER in the CP02 #2 board. · Optional board in maintenance mode
ERROR(YCP02#2)
Board failure (1)Turn the power OFF then back ON.
(YCP02 board) (2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
· YCP02 board

0903 WATCHDOG A Watchdog timeout was detected Setting error (1)Check the following settings.
TIMER in the CP02 #3 board. · Optional board in maintenance mode
ERROR(YCP02#3)
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
Board failure (1)Turn the power OFF then back ON.
(YCP02 board) (2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
· YCP02 board

0904 WATCHDOG A Watchdog timeout was detected Setting error (1)Check the following settings.
TIMER in the CP02 #4 board. · Optional board in maintenance mode
ERROR(YCP02#4)
8

Board failure (1)Turn the power OFF then back ON.

8.3

(YCP02 board) (2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
· YCP02 board
Alarm

0905 WATCHDOG A Watchdog timeout was detected Setting error (1)Check the following settings.
TIMER in the CP02 #5 board. · Optional board in maintenance mode
ERROR(YCP02#5)
Board failure (1)Turn the power OFF then back ON.

8-113
Alarm Message List

(YCP02 board) (2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
· YCP02 board

0906 WATCHDOG A Watchdog timeout was detected Setting error (1)Check the following settings.
TIMER in the CP02 #6 board. · Optional board in maintenance mode
ERROR(YCP02#6)
Board failure (1)Turn the power OFF then back ON.
(YCP02 board) (2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
· YCP02 board

0907 WATCHDOG A Watchdog timeout was detected Setting error (1)Check the following settings.
TIMER in the CP02 #7 board. · Optional board in maintenance mode
ERROR(YCP02#7)
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
Board failure (1)Turn the power OFF then back ON.
(YCP02 board) (2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
· YCP02 board

0908 WATCHDOG A Watchdog timeout was detected Setting error (1)Check the following settings.
TIMER in the CP02 #8 board. · Optional board in maintenance mode
ERROR(YCP02#8)
8

Board failure (1)Turn the power OFF then back ON.

8.3

(YCP02 board) (2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
· YCP02 board
Alarm

0910 CPU 1 An error was detected in the CPU. YCP01 board failure (1)Turn the power OFF then back ON.
ERROR(YCP01) (2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01

8-114
Alarm Message List

board.

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

0911 CPU An error was detected in the CPU. Setting error (1)Check the following settings.
ERROR(YCP02#1) · Optional board in maintenance mode
Board failure (1)Turn the power OFF then back ON.
(YCP02 board) (2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
· YCP02 board

0912 CPU An error was detected in the CPU. Setting error (1)Check the following settings.
ERROR(YCP02#2) · Optional board in maintenance mode
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
Board failure (1)Turn the power OFF then back ON.
(YCP02 board) (2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
· YCP02 board

0913 CPU An error was detected in the CPU. Setting error (1)Check the following settings.
ERROR(YCP02#3) · Optional board in maintenance mode
Board failure (1)Turn the power OFF then back ON.
8

(YCP02 board) (2)If the alarm occurs again, replace the following board. Save the
8.3

CMOS.BIN before replace the board to be safe.

· YCP02 board
Alarm

0914 CPU An error was detected in the CPU. Setting error (1)Check the following settings.
ERROR(YCP02#4) · Optional board in maintenance mode
Board failure (1)Turn the power OFF then back ON.
(YCP02 board) (2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.

8-115
Alarm Message List

· YCP02 board

0915 CPU An error was detected in the CPU. Setting error (1)Check the following settings.
ERROR(YCP02#5) · Optional board in maintenance mode
Board failure (1)Turn the power OFF then back ON.
(YCP02 board) (2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
· YCP02 board

0916 CPU An error was detected in the CPU. Setting error (1)Check the following settings.
ERROR(YCP02#6) · Optional board in maintenance mode
Board failure (1)Turn the power OFF then back ON.
(YCP02 board) (2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
· YCP02 board
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
0917 CPU An error was detected in the CPU. Setting error (1)Check the following settings.
ERROR(YCP02#7) · Optional board in maintenance mode
Board failure (1)Turn the power OFF then back ON.
(YCP02 board) (2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
· YCP02 board

0918 CPU An error was detected in the CPU. Setting error (1)Check the following settings.
8

ERROR(YCP02#8) · Optional board in maintenance mode

8.3

Board failure (1)Turn the power OFF then back ON.

(YCP02 board) (2)If the alarm occurs again, replace the following board. Save the
CMOS.BIN before replace the board to be safe.
Alarm

· YCP02 board

0920 BUS 1 The JL chip does not operate YCP01 board failure (1)Turn the power OFF then back ON.
ERROR(YCP01) normally. (2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then

8-116
Alarm Message List

remove the CF from the failure YCP01 board to insert it into the new YCP01
board.

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

0950 CPU An error was detected in the CPU Connection failure (1)Turn the power OFF then back ON.
ERROR(EAXA#1) of servo board #1. (2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The cable of EAXA board CN509
· The cable of EAXA board connector CN515/516
· The PCI connector of the YIF01 board
· The cable of YIF board connector CN113
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
8
8.3

0951 CPU An error was detected in the CPU Connection failure (1)Turn the power OFF then back ON.
ERROR(EAXA#2) of servo board #2. (2)If the alarm occurs again, check the connection and insertion of the
Alarm

following cables and connectors.

· The cable of EAXA board CN509
· The cable of EAXA board connector CN515/516
· The PCI connector of the YIF01 board
· The cable of YIF board connector CN113

8-117
Alarm Message List

EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
0952 CPU An error was detected in the CPU Connection failure (1)Turn the power OFF then back ON.
ERROR(EAXA#3) of servo board #3. (2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The cable of EAXA board CN509
· The cable of EAXA board connector CN515/516
· The PCI connector of the YIF01 board
· The cable of YIF board connector CN113
8

EAXA board failure (1)Turn the power OFF then back ON.
8.3

(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Alarm

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

8-118
Alarm Message List

0953 CPU An error was detected in the CPU Connection failure (1)Turn the power OFF then back ON.
ERROR(EAXA#4) of servo board #4. (2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The cable of EAXA board CN509
· The cable of EAXA board connector CN515/516
· The PCI connector of the YIF01 board
· The cable of YIF board connector CN113

EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

0954 CPU An error was detected in the CPU Connection failure (1)Turn the power OFF then back ON.
ERROR(EAXA#5) of servo board #5. (2)If the alarm occurs again, check the connection and insertion of the
8

following cables and connectors.

8.3

· The cable of EAXA board CN509

· The cable of EAXA board connector CN515/516
· The PCI connector of the YIF01 board
· The cable of YIF board connector CN113
Alarm

EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.

8-119
Alarm Message List

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

0955 CPU An error was detected in the CPU Connection failure (1)Turn the power OFF then back ON.
ERROR(EAXA#6) of servo board #6. (2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The cable of EAXA board CN509
· The cable of EAXA board connector CN515/516
· The PCI connector of the YIF01 board
· The cable of YIF board connector CN113
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
8
8.3

0956 CPU An error was detected in the CPU Connection failure (1)Turn the power OFF then back ON.
ERROR(EAXA#7) of servo board #7. (2)If the alarm occurs again, check the connection and insertion of the
Alarm

following cables and connectors.

· The cable of EAXA board CN509
· The cable of EAXA board connector CN515/516
· The PCI connector of the YIF01 board
· The cable of YIF board connector CN113

8-120
Alarm Message List

EAXA board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
0957 CPU An error was detected in the CPU Connection failure (1)Turn the power OFF then back ON.
ERROR(EAXA#8) of servo board #8. (2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The cable of EAXA board CN509
· The cable of EAXA board connector CN515/516
· The PCI connector of the YIF01 board
· The cable of YIF board connector CN113
8

EAXA board failure (1)Turn the power OFF then back ON.
8.3

(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Alarm

YIF board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

8-121
Alarm Message List

1000 ROM Software operation (1)Reset the alarm.

ERROR(YCP01) error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

1001 ROM 10 A checksum error occurred in the EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ERROR(EAXA01) board or the EEPROM.(***: axis ON.)
No.) (2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.

20 The SRDY signal did not turn ON EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
after the WRITE ENABLE ON.)
command was written. (EEPROM (2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
WRITE ENABLE error) before replace the board to be safe.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
21 The SRDY signal did not turn ON EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
after the WRITE PROTECT ON.)
command was written. (EEPROM (2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
WRITE PROTECT error) before replace the board to be safe.

22 The SRDY signal did not turn ON EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
after the ERASE command was ON.)
8

written. (EEPROM ERASE error) (2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
8.3

before replace the board to be safe.

Alarm

23 The SRDY signal did not turn ON EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
after the CLEAR command was ON.)
written. (EEPROM CLEAR error) (2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.

8-122
Alarm Message List

24 The SRDY signal did not turn ON EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
after data were written. (EEPROM ON.)
writing error) (2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.

25 The SRDY signal did not turn ON EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
after data were read. (EEPROM ON.)
reading error) (2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
26 The written data were rejected at EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
verification. (EEPROM verify error) ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.

1003 ROM
ERROR(YCP02)
8

1030 MEMORY ERROR 0 RCD, RCxG parameter error Data error (1)Turn the power OFF then back ON.
8.3

(PARAMETER (2)If the alarm occurs again, initialize the appropriate data in maintenance
FILE) mode, and then load the data saved in the external memory device.
Alarm

YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01

8-123
Alarm Message List

board.

1 ROxG parameter error Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.

YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.

2 SVD, SVxG parameter error Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.

3 SVMxG parameter error Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
8

mode, and then load the data saved in the external memory device.
8.3

YCP01 board failure (1)Turn the power OFF then back ON.
Alarm

(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.

8-124
Alarm Message List

4 S1CxG, S2C, S3C, S4C parameter Data error (1)Turn the power OFF then back ON.
error (2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.

YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.

5 S1D, S2D, S3D, S4D parameter Data error (1)Turn the power OFF then back ON.
error (2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.

6 CIO parameter error Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
8

mode, and then load the data saved in the external memory device.
8.3

YCP01 board failure (1)Turn the power OFF then back ON.
Alarm

(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.

8-125
Alarm Message List

7 FD parameter error Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.

YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.

8 A1P parameter error Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.

9 RS parameter error Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
8

mode, and then load the data saved in the external memory device.
8.3

YCP01 board failure (1)Turn the power OFF then back ON.
Alarm

(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.

8-126
Alarm Message List

10 S1E parameter error Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.

YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.

11 SVxB parameter error Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.

12 AMCxG parameter error Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
8

mode, and then load the data saved in the external memory device.
8.3

YCP01 board failure (1)Turn the power OFF then back ON.
Alarm

(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.

8-127
Alarm Message List

13 SVPxG parameter error Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.

YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.

14 MFxG parameter error Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.

15 SVxS parameter error Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
8

mode, and then load the data saved in the external memory device.
8.3

YCP01 board failure (1)Turn the power OFF then back ON.
Alarm

(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.

8-128
Alarm Message List

1031 MEMORY ERROR 0 "GET FILE" instruction, "SET Data error (1)Turn the power OFF then back ON.
(MOTION1) FILE" instruction execution target (2)If the alarm occurs again, initialize the appropriate data in maintenance
file mode, and then load the data saved in the external memory device.

1 Home position calibration file Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.

2 Tool file Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
3 User coordinates file Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.

4 Robot calibration file Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
8
8.3

5 Tool calibration file Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
Alarm

mode, and then load the data saved in the external memory device.

6 Weaving amplitude condition file Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance

8-129
Alarm Message List

mode, and then load the data saved in the external memory device.

7 Home position correction data file Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.

8 Conveyor calibration file Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.

9 Arm and tool interference Data error (1)Turn the power OFF then back ON.
prevention file (2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
20 Weaving file Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.

21 Power Source condition data file Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
8
8.3

22 Welding condition auxiliary file Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
Alarm

mode, and then load the data saved in the external memory device.

23 Arc start condition file Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance

8-130
Alarm Message List

mode, and then load the data saved in the external memory device.

24 Arc end condition file Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.

25 COMARC condition file Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.

26 COMARC data file Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
27 Path correction condition file Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.

28 Painting characteristics file Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
8
8.3

29 Painting condition file Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
Alarm

mode, and then load the data saved in the external memory device.

30 Multi-layer index file Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance

8-131
Alarm Message List

mode, and then load the data saved in the external memory device.

31 Multi-layer condition file Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.

32 Sensor monitoring condition file Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.

34 Conveyor condition file Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
35 Press characteristics file Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.

36 Servo float condition file Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
8
8.3

37 Spot welding Power Source Data error (1)Turn the power OFF then back ON.
condition data file (2)If the alarm occurs again, initialize the appropriate data in maintenance
Alarm

mode, and then load the data saved in the external memory device.

38 Air-gun condition file Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance

8-132
Alarm Message List

mode, and then load the data saved in the external memory device.

39 Motor-gun condition file Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.

40 Gun pressure file Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.

41 Gun pressure file Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
42 Anticipation OT# output file Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.

43 Anticipation OG# output file Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
8
8.3

44 Handling condition file Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
Alarm

mode, and then load the data saved in the external memory device.

45 Form cut file Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance

8-133
Alarm Message List

mode, and then load the data saved in the external memory device.

46 Spot (user) I/O allocation file Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.

47 Linear servo float condition file Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.

48 Macro definition file Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
49 Seal amount correction condition Data error (1)Turn the power OFF then back ON.
file (spray) (2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.

50 Seal amount correction condition Data error (1)Turn the power OFF then back ON.
file (undercoat) (2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
8
8.3

51 Arc monitor file Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
Alarm

mode, and then load the data saved in the external memory device.

53 Job registration table Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance

8-134
Alarm Message List

mode, and then load the data saved in the external memory device.

54 Painting device condition file Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.

55 Painting system file Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.

56 Painting condition file Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
57 Paint characteristics file Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.

58 EVB gun file Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
8
8.3

59 Paint filling file Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
Alarm

mode, and then load the data saved in the external memory device.

60 Welding pulse condition file Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance

8-135
Alarm Message List

mode, and then load the data saved in the external memory device.

61 Clearance file Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.

62 Linear scale condition file Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.

63 Gauging sensor condition file Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
64 Conveyor condition auxiliary file Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.

65 Laser welding start condition file Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
8
8.3

66 Laser welding end condition file Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
Alarm

mode, and then load the data saved in the external memory device.

67 Palletizing condition file Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance

8-136
Alarm Message List

mode, and then load the data saved in the external memory device.

68 Air-gun pressure file Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.

69 Mastering registration position Data error (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
1050 SET-UP PROCESS 1 Motion instruction setup YCP01 board failure (1)Turn the power OFF then back ON.
ERROR(SYSCON) incomplete. (2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.

Software operation (1)Turn the power OFF then back ON.

error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8

then contact your Yaskawa representative about occurrence status

8.3

(operating procedure).

2 Online error YCP01 board failure (1)Turn the power OFF then back ON.
Alarm

(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.

8-137
Alarm Message List

Software operation (1)Turn the power OFF then back ON.

error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

3 SPOT management file setup YCP01 board failure (1)Turn the power OFF then back ON.
incomplete. (2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.

Software operation (1)Turn the power OFF then back ON.

error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
1051 SET-UP PROCESS 1 Unable to properly activate the EAXA board failure (1)Turn the power OFF then back ON.
ERROR(MOTION) servo control (2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.

Software operation (1)Turn the power OFF then back ON.

error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
8

(operating procedure).
8.3

2 The position data of when the EAXA board failure (1)Turn the power OFF then back ON.
power supply was turned OFF (2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
Alarm

cannot be transmitted to the servo before replace the board to be safe.

control section

Software operation (1)Turn the power OFF then back ON.

error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and

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Alarm Message List

then contact your Yaskawa representative about occurrence status

(operating procedure).

3 The servo control section cannot EAXA board failure (1)Turn the power OFF then back ON.
receive the position data of when (2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
the power supply was turned OFF before replace the board to be safe.

Software operation (1)Turn the power OFF then back ON.

error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

5 Unable to send a request to turn EAXA board failure (1)Turn the power OFF then back ON.
ON the PG power supply for the (2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
mounted (PICK) axis before replace the board to be safe.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
Software operation (1)Turn the power OFF then back ON.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

6 Unable to turn ON the PG power EAXA board failure (1)Turn the power OFF then back ON.
supply for the mounted (PICK) axis (2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
8
8.3

Software operation (1)Turn the power OFF then back ON.

error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
Alarm

then contact your Yaskawa representative about occurrence status

(operating procedure).

7 Unable to send a request to EAXA board failure (1)Turn the power OFF then back ON.
prepare a feedback pulse (2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN

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Alarm Message List

before replace the board to be safe.

Software operation (1)Turn the power OFF then back ON.

error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

8 Unable to prepare a feedback EAXA board failure (1)Turn the power OFF then back ON.
pulse (2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.

Software operation (1)Turn the power OFF then back ON.

error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
9 Unable to send a request to YCP01 board failure (1)Turn the power OFF then back ON.
initialize the arithmetic section (2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
(ARITH) before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.

Software operation (1)Turn the power OFF then back ON.

error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8

then contact your Yaskawa representative about occurrence status

8.3

(operating procedure).

10 Unable to initialize ARITH YCP01 board failure (1)Turn the power OFF then back ON.
Alarm

(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.

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Alarm Message List

Software operation (1)Turn the power OFF then back ON.

error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

11 Unable to send a request to YCP01 board failure (1)Turn the power OFF then back ON.
prepare the current position (2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.

Software operation (1)Turn the power OFF then back ON.

error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
12 Unable to prepare the current YCP01 board failure (1)Turn the power OFF then back ON.
position (2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.

Software operation (1)Turn the power OFF then back ON.

error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8

then contact your Yaskawa representative about occurrence status

8.3

(operating procedure).

1053 SYSTEM ERROR Sub Code Software operation (1)Turn the power OFF then back ON.
Alarm

(EVENT) 1 to 8: Signifies the internal error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
software error at event process. then contact your Yaskawa representative about occurrence status
(operating procedure).

1101 SYSTEM ERROR Sub Code Software operation (1)Turn the power OFF then back ON.

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Alarm Message List

(MAN-MACHINE 1 to 6: Internal control error in error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
MECHA) software then contact your Yaskawa representative about occurrence status
(operating procedure).

1102 SYSTEM ERROR Sub Code Software operation (1)Turn the power OFF then back ON.
(MAN-MACHINE 1 to 526: Internal control error in error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
APPLI) software then contact your Yaskawa representative about occurrence status
(operating procedure).

1103 SYSTEM ERROR Software operation (1)Turn the power OFF then back ON.
(EVENT) error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
1104 SYSTEM ERROR Sub Code Connection failure (1)Turn the power OFF then back ON.
(CIO) 1000_0000: I/O module setting (2)If the alarm occurs again, check the connection and inserting state of the
error following cables and connectors.
·CN300 communications connector of YIU unit
·CN304 power supply connector
·Cable of the YIU unit and the expanded I/O board
8

Setting error (1)Turn the power OFF then back ON.

8.3

(2)If the error occurs again, set the I/O module again in maintenance mode.
(3)If the error occurs again though the previous measures were executed,
save the CMOS.BIN in maintenance mode, and then contact your Yaskawa
Alarm

representative about occurrence status (operating procedure).

YCP01 board failure (1)Turn the power OFF then back ON.

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Alarm Message List

(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.

1105 SYSTEM ERROR 0 No processing corresponds to the Software operation (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
(SERVO) command code sent from error occurred ON.)
MOTION section. (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.

YIF board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
8

(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
8.3

before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN.
Alarm

15 An error occurred in the encoder Software operation (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
power supply control process. error occurred ON.)
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

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Alarm Message List

EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.

21 A task request was sent to an axis Software operation (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
in the alarm status. error occurred ON.)
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.

23 A task request was sent to the Software operation (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
general SERVOPACKs. error occurred ON.)
8

(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8.3

then contact your Yaskawa representative about occurrence status

(operating procedure).
Alarm

EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.

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Alarm Message List

30 The linear servo float does not Software operation (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
support the manipulator type error occurred ON.)
specified in the RC parameter at (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
calculation for servo-float-related then contact your Yaskawa representative about occurrence status
parameters. (operating procedure).

37 The manipulator (B-axis) passed Setting error (1)Check the following settings.
the singular point while the linear Correct the job so that the manipulator (B-axis) does not pass the singular
servo float was ON. point while the linear servo float is ON.

47 The alarm number is illegal. Software operation (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
error occurred ON.)
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
52 An error occurred when gun Software operation (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
control command is executed. error occurred ON.)
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
8

(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
8.3

before replace the board to be safe.

Alarm

60 The axis endless function is set Setting error (1)Check the following settings.
enabled for motor guns. Disable the corresponding axis endless function.
100 The sequence was untimely Software operation (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
executed in the general-purpose error occurred ON.)
10ms process although it was not (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and

8-145
Alarm Message List

the execution timing. then contact your Yaskawa representative about occurrence status
(operating procedure).

EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.

101 The sequence was untimely Software operation (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
executed in the segment_G error occurred ON.)
process although it was not the (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
execution timing. then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.

103 The sequence was untimely Software operation (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
executed in the general-purpose error occurred ON.)
8

2ms process although it was not (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8.3

the execution timing. then contact your Yaskawa representative about occurrence status
(operating procedure).
Alarm

EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.

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Alarm Message List

105 The sequence was untimely Software operation (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
executed in the dynamics error occurred ON.)
calculation process although it was (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
not the execution timing. then contact your Yaskawa representative about occurrence status
(operating procedure).

EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
106 The sequence was untimely Software operation (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
executed in the dynamics error occurred ON.)
compensation process although it (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
was not the execution timing. then contact your Yaskawa representative about occurrence status
(operating procedure).

EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
8

(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
8.3

before replace the board to be safe.

Alarm

107 The sequence was untimely Software operation (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
executed in the servo error occurred ON.)
communications CERF sending (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
process although it was not the then contact your Yaskawa representative about occurrence status
execution timing. (operating procedure).

8-147
Alarm Message List

EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.

108 The sequence was untimely Software operation (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
executed in the servo error occurred ON.)
communications CERF receiving (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
process although it was not the then contact your Yaskawa representative about occurrence status
execution timing. (operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.

109 The sequence was untimely Software operation (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
executed in the segment_R error occurred ON.)
8

process although it was not the (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8.3

execution timing. then contact your Yaskawa representative about occurrence status
(operating procedure).
Alarm

EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.

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Alarm Message List

110 The universal three clock process Software operation (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
executing sequence error process error occurred ON.)
was executed according to (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
unexpected timing. then contact your Yaskawa representative about occurrence status
(operating procedure).

EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
112 The sequence was untimely Software operation (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
executed in the segment_OPT1 error occurred ON.)
process although it was not the (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
execution timing. then contact your Yaskawa representative about occurrence status
(operating procedure).

EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
8

(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
8.3

before replace the board to be safe.

Alarm

113 The sequence was untimely Software operation (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
executed in the segment_OPT2 error occurred ON.)
process although it was not the (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
execution timing. then contact your Yaskawa representative about occurrence status
(operating procedure).

8-149
Alarm Message List

EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.

120 A general-purpose 10ms process Software operation (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
did not complete within the time error occurred ON.)
set on the scheduling table. (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.

121 The segment_G process did not Software operation (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
complete within the time set on the error occurred ON.)
8

scheduling table. (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8.3

then contact your Yaskawa representative about occurrence status

(operating procedure).
Alarm

EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.

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Alarm Message List

123 The general-purpose 2ms process Software operation (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
did not complete within the time error occurred ON.)
set on the scheduling table. (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
125 The dynamics calculation process Software operation (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
did not complete within the time error occurred ON.)
set on the scheduling table. (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
8

(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
8.3

before replace the board to be safe.

Alarm

126 The dynamics compensation Software operation (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
process did not complete within error occurred ON.)
the time set on the scheduling (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
table. then contact your Yaskawa representative about occurrence status
(operating procedure).

8-151
Alarm Message List

EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.

127 The CERF transmission process Software operation (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
did not complete within the time error occurred ON.)
set on the scheduling table. (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.

128 The dynamics calculation process Software operation (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
did not complete within the time error occurred ON.)
8

set on the scheduling table. (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8.3

then contact your Yaskawa representative about occurrence status

(operating procedure).
Alarm

EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.

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Alarm Message List

129 The CERF receiving process did Software operation (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
not complete within the time set on error occurred ON.)
the scheduling table. (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
130 The segment_R process did not Software operation (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
complete within the time set on the error occurred ON.)
scheduling table. (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
8

(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
8.3

before replace the board to be safe.

Alarm

131 The segment_E process did not Software operation (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
complete within the time set on the error occurred ON.)
scheduling table. (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

8-153
Alarm Message List

EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.

132 The segment_OPT1 process did Software operation (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
not complete within the time set on error occurred ON.)
the scheduling table. (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.

133 The segment_OPT3 process did Software operation (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
not complete within the time set on error occurred ON.)
8

the scheduling table. (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8.3

then contact your Yaskawa representative about occurrence status

(operating procedure).
Alarm

EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.

8-154
Alarm Message List

151 The averaging time is not an even Software operation (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
number. (times) error occurred ON.)
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

303 The difference between the base Software operation (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
torque and the target torque error occurred ON.)
exceeded the threshold in the jig (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
robot bending correction. then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
500 Inconsistency of FP register. EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.

Software operation (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
error occurred ON.)
8

(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8.3

then contact your Yaskawa representative about occurrence status

(operating procedure).
Alarm

1000 The check item number of SVD Software operation (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
parameter is unmatched. error occurred ON.)
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

8-155
Alarm Message List

1001 The check item number of SV Software operation (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
parameter is unmatched. error occurred ON.)
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

1002 The check item number of SVM Software operation (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
parameter is unmatched. error occurred ON.)
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
1003 The check item number of SVP Software operation (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
parameter is unmatched. error occurred ON.)
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

1004 The check item number of AMC Software operation (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
parameter is unmatched. error occurred ON.)
8

(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8.3

then contact your Yaskawa representative about occurrence status

(operating procedure).
Alarm

1005 The check item number of MFG Software operation (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
parameter is unmatched. error occurred ON.)
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

8-156
Alarm Message List

1006 The check item number of MFA Software operation (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
parameter is unmatched. error occurred ON.)
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

1007 The check item number of SVC Software operation (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
parameter is unmatched. error occurred ON.)
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
2100 The motioning software is not used Software operation (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
with circuit board as target. error occurred ON.)
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

3000 The parameter number of the Software operation (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
universal SERVOPACK is not error occurred ON.)
8

valid. (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8.3

then contact your Yaskawa representative about occurrence status

(operating procedure).
Alarm

4000 Execution of motion command did Software operation (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
not complete within a certain time error occurred ON.)
period. (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

8-157
Alarm Message List

7100 The override ratio is invalid. Software operation (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
error occurred ON.)
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

7200 Interpolation cycle is shorter than Software operation (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
the set value. error occurred ON.)
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
7400 Buffer-related area for category 1 Software operation (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
has not completed initialization. error occurred ON.)
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

3280 An error occurred in the first Connection failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
7 encoder communications. ON.)
8

(2)If the alarm occurs again, check the connection and insertion of the
8.3

following cables and connectors.

·EAXA01-CN508
Alarm

1109 SYSTEM ERROR

(CONVEYOR)

1200 HIGH The temperature Turn the power OFF then back ON after cooling the controller.
TEMPERATURE rises in the controller

8-158
Alarm Message List

(IN CNTL BOX)

Connection failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection of the following cable.
·CN159 power supply cable of the cooling fan in the YPS unit

YPS unit failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the following unit.
· YPS unit

1204 COMMUNICATION ****_ The communication error slot Connection failure Check the insertion and connection of the followings.
ERROR ****_ (Serial-bus-connected I/O module · The MII communications cable which I/O module of the corresponding sub
(I/O MODULE) ****_ communication station No.) is code
**** displayed by the bit. · (In case of MII communications last station) Terminator
0: correct / 1: incorrect · 24V power of the corresponding I/O module
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
IO module failure Replace the I/O module of the corresponding station number.

Power supply Replace the 24V power supply supplied to the I/O module of the
broken corresponding station number.
YIF01board broken Save the CMOS.BIN file.
Replace the YIF board, and then load the saved CMOS.BIN file.

1209 EXTERNAL WDT Sub Code Circuit board broken Replace the YIF01 board, and initialize the DX100 system configuration.
8

BROKEN(YIF01) 0000_0001: Error detected in PLD

8.3

circuit 1
0000_0010: Error detected in PLD
circuit 2
Alarm

0000_0011: Error detected in PLD

circuits 1 and 2

Circuit board failure Replace the YIF01 board, and initialize the DX100 system configuration.

1213 SAFETY CIRCUIT Sub Code Setting error Check the one of PPESP, PBESP, EXESP, and SAF signals.

8-159
Alarm Message List

WDT ERROR 0000_0001: Error detected in PLD

(YIF01) circuit 1
0000_0010: Error detected in PLD
circuit 2
0000_0011: Error detected in PLD
circuits 1 and 2

Circuit board failure Replace the YIF01 board, and initialize the DX100 system configuration.

1219 ANOTHER PLD Sub Code Connection failure Check the insertion and connection of the followings.
EXT WDT ERROR 0000_0001: Error detected in PLD · The wiring of the unmatched signal
(YIF01) circuit 1 · YIF board
0000_0010: Error detected in PLD
circuit 2
0000_0011: Error detected in PLD
circuits 1 and 2

Circuit board failure Replace the YIF01 board, and initialize the DX100 system configuration.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
1220 LAN 1 Incorrect setting of the IP address Setting error (1)Check the following settings.
COMMUNICATION which is used in the Ethernet · IP address setting of network in maintenance mode
PARAMETER function.
ERROR
2 Incorrect setting of the subnet Setting error (1)Check the following settings.
mask which is used in the Ethernet · Subnet mask of network in maintenance mode
function.
3 Incorrect setting of the default Setting error (1)Check the following settings.
8

gateway which is used in the · Default gateway of network in maintenance mode

8.3

Ethernet function.
4 Incorrect setting of the host Setting error (1)Check the following settings.
address which is used in the · Server (host) of network in maintenance mode
Alarm

Ethernet function.
30 Incorrect setting of the parameter Setting error (1)Check the following settings.
which is used for the SNTP of the · SNTP setting of network in maintenance mode
Ethernet function.
31 Incorrect setting of the IP address Setting error (1)Check the following settings.

8-160
Alarm Message List

of the SNTP server which is used · SNTP setting of network in maintenance mode
in the Ethernet function of the
SNTP.
32 Incorrect setting of the IP address Setting error (1)Check the following settings.
of the SNTP server which is used · SNTP setting of network in maintenance mode
in the Ethernet function of the
SNTP.
33 Incorrect setting of the DHCP Setting error (1)Check the following settings.
parameter which is used in the ·SNTP setting of network in maintenance mode
Ethernet function of the SNTP.
70 Incorrect setting of the host name Setting error (1)Check the following settings.
which is used in the Ethernet · Host name of network in maintenance mode
function.
71 Incorrect setting of the IP address Setting error (1)Check the following settings.
of the DNS server which is used in · DNS setting of network in maintenance mode
the Ethernet function of the DNS.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
73 Incorrect setting of the DHCP Setting error (1)Check the following settings.
parameter which is used in the · · DNS setting of network in maintenance mode
Ethernet function of the DNS.
74 Incorrect setting of the DHCP Setting error (1)Check the following settings.
parameter which is used in the · DNS setting of network in maintenance mode
Ethernet function of the DNS.
75 Incorrect setting of the domain Setting error (1)Check the following settings.
which is used in the Ethernet · Domain name of network in maintenance mode
8

function.
8.3

1221 ETHERNET 1 An error occurred in the device Software operation (1)Turn the power OFF then back ON.
INITIAL PROCESS initialization process of the error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
ERROR Ethernet function. then contact your Yaskawa representative about occurrence status
Alarm

(operating procedure).

YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then

8-161
Alarm Message List

remove the CF from the failure YCP01 board to insert it into the new YCP01
board.

2 An error occurred in the IP address Software operation (1)Turn the power OFF then back ON.
setting process of the Ethernet error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
function. then contact your Yaskawa representative about occurrence status
(operating procedure).

YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
3 An error occurred in the subnet Software operation (1)Turn the power OFF then back ON.
mask setting process of the error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
Ethernet function. then contact your Yaskawa representative about occurrence status
(operating procedure).

YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
8

remove the CF from the failure YCP01 board to insert it into the new YCP01
8.3

board.

4 An error occurred in the default Software operation (1)Turn the power OFF then back ON.
Alarm

gateway setting process of the error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
Ehternet function. then contact your Yaskawa representative about occurrence status
(operating procedure).

YCP01 board failure (1)Turn the power OFF then back ON.

8-162
Alarm Message List

(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.

5 An error occurred in the host name Software operation (1)Turn the power OFF then back ON.
setting process of the Ehternet error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
function. then contact your Yaskawa representative about occurrence status
(operating procedure).

YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
6 An error occurred in the MAC Software operation (1)Turn the power OFF then back ON.
address getting process of the error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
Ehternet function. then contact your Yaskawa representative about occurrence status
(operating procedure).

YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
8

remove the CF from the failure YCP01 board to insert it into the new YCP01
8.3

board.

20 An error occurred in the Web Software operation (1)Turn the power OFF then back ON.
Alarm

server task creating process of the error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
Ehternet function. then contact your Yaskawa representative about occurrence status
(operating procedure).

YCP01 board failure (1)Turn the power OFF then back ON.

8-163
Alarm Message List

(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.

21 An error occurred in the FTP Software operation (1)Turn the power OFF then back ON.
server task creating process of the error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
Ehternet function. then contact your Yaskawa representative about occurrence status
(operating procedure).

YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
22 An error occurred in the FTP client Software operation (1)Turn the power OFF then back ON.
task creating process of the error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
Ehternet function. then contact your Yaskawa representative about occurrence status
(operating procedure).

YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
8

remove the CF from the failure YCP01 board to insert it into the new YCP01
8.3

board.

30 An error occurred in the Software operation (1)Turn the power OFF then back ON.
Alarm

semaphore generation process for error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
access exclusion of the Ethernet then contact your Yaskawa representative about occurrence status
function. (operating procedure).

YCP01 board failure (1)Turn the power OFF then back ON.

8-164
Alarm Message List

(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.

50 An error occurred in the Web Software operation (1)Turn the power OFF then back ON.
server task management ID error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
getting process of the Ehternet then contact your Yaskawa representative about occurrence status
function. (operating procedure).

YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
51 An error occurred in the FTP Software operation (1)Turn the power OFF then back ON.
server task management ID error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
getting process of the Ehternet then contact your Yaskawa representative about occurrence status
function. (operating procedure).

YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
8

remove the CF from the failure YCP01 board to insert it into the new YCP01
8.3

board.

59 An error occurred in the DHCP Software operation (1)Turn the power OFF then back ON.
Alarm

acquisition item setting process of error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
the Ethernet function. then contact your Yaskawa representative about occurrence status
(operating procedure).

YCP01 board failure (1)Turn the power OFF then back ON.

8-165
Alarm Message List

(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.

60 An error occurred in the DHCP Software operation (1)Turn the power OFF then back ON.
initialization process of the error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
Ethernet function. then contact your Yaskawa representative about occurrence status
(operating procedure).

YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
61 An error occurred in the DHCP Software operation (1)Turn the power OFF then back ON.
interface of the Ethernet function. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
8

remove the CF from the failure YCP01 board to insert it into the new YCP01
8.3

board.

62 The data acquisition process from Setting error (1)Check the following settings.
Alarm

the server did not complete within ·The DHCP server operation
regulated time. · The network status
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then

8-166
Alarm Message List

remove the CF from the failure YCP01 board to insert it into the new YCP01
board.

63 The data acquired from the server Setting error (1)Check the following settings.
were found illegal in the DHCP of · The DHCP server operation
the Ethernet function. · The network status
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.

64 An error occurred in the subnet Setting error (1)Check the following settings.
mask acquisition process in the · The DHCP server operation
DHCP of the Ethernet function. · The network status
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.

65 An error occurred in the DNS Setting error (1)Check the following settings.
server address acquisition process · The DHCP server operation
8

in the DHCP of the Ethernet · The network status

8.3

function.
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
Alarm

before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.

66 An error occurred in the Ethernet Setting error (1)Check the following settings.

8-167
Alarm Message List

function DNS domain getting · The DHCP server operation

process in the DHCP of the · The network status
Ethernet function.
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.

67 An error occurred in the SNTP Setting error (1)Check the following settings.
server address acquisition process · The DHCP server operation
in the DHCP of the Ethernet · The network status
function.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.

68 An error occurred in the IP address Setting error (1)Check the following settings.
acquisition process in the DHCP of · The DHCP server operation
8

the Ethernet function. · The network status

8.3

YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
Alarm

remove the CF from the failure YCP01 board to insert it into the new YCP01
board.

69 An error occurred in the DHCP Setting error (1)Check the following settings.
interface structure object mapping · The DHCP server operation

8-168
Alarm Message List

process of the Ethernet function. · The network status

YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.

70 An error occurred in the DNS Setting error (1)Check the following settings.
resolver initialization process of · The domain name
the Ethernet function. · The DNS related settings
· The DHCP server operation
· The network status
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
71 An error occurred in the DNS Setting error (1)Check the following settings.
resolver setting of the Ethernet ·The domain name
function. · The DNS related settings
· The DHCP server operation
· The network status
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
8

remove the CF from the failure YCP01 board to insert it into the new YCP01
8.3

board.

72 The parameter setting error Setting error (1)Check the following settings.
Alarm

occurred in the DNS resolver · The domain name

setting of the Ethernet function. · The DNS related settings
· The DHCP server operation
· The network status
YCP01 board failure (1)Turn the power OFF then back ON.

8-169
Alarm Message List

(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.

73 The mode error occurred in the Setting error (1)Check the following settings.
DNS resolver setting of the · The domain name
Ethernet function. · The DNS related settings
· The DHCP server operation
· The network status
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
80 An error occurred in the basic Software operation (1)Turn the power OFF then back ON.
library initialization process of the error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
Ethernet function. then contact your Yaskawa representative about occurrence status
(operating procedure).

YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
8

remove the CF from the failure YCP01 board to insert it into the new YCP01
8.3

board.

81 An error occurred in the Software operation (1)Turn the power OFF then back ON.
Alarm

initialization process other than error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
basic library of the Ethernet then contact your Yaskawa representative about occurrence status
function. (operating procedure).

YCP01 board failure (1)Turn the power OFF then back ON.

8-170
Alarm Message List

(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.

100 An error occurred in the IP address Software operation (1)Turn the power OFF then back ON.
acquisition process in the DHCP of error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
the Ethernet function. then contact your Yaskawa representative about occurrence status
(operating procedure).

YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
240 An error occurred in the start Software operation (1)Turn the power OFF then back ON.
process of the Ethernet function error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
Telnet (for onboard). then contact your Yaskawa representative about occurrence status
(operating procedure).

YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
8

remove the CF from the failure YCP01 board to insert it into the new YCP01
8.3

board.

241 An error occurred in the start Software operation (1)Turn the power OFF then back ON.
Alarm

process of the Ethernet function error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
Telnet (for expand). then contact your Yaskawa representative about occurrence status
(operating procedure).

YCP01 board failure (1)Turn the power OFF then back ON.

8-171
Alarm Message List

(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.

1222 IP ADDRESS SET IP address could not be obtained Setting error (1)Check the following settings.
FAIL(DHCP) at DHCP. · The DHCP server operation
· The network status
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
Connection failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
[Robot axis]
· Cable between encoders
· EAXA-CN508
[External axis]
· Cable between encoders
8
8.3

· EAXB-CN0534,535,536

1300 SERVO CPU Connection failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
Alarm

SYNCHRONIZING ON.)
ERROR (2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· EAXA01-CN515
· YIF01-CN113

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Alarm Message List

EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.

1301 COMMUNICATION 0 Communication status error Connection failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ERROR(SERVO) ON.)
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· EAXA01-CN515
· YIF01-CN113
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.

YIF board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
8

(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
8.3

before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN.
Alarm

1 Watchdog timer error Connection failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· EAXA01-CN515
· YIF01-CN113

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Alarm Message List

EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.

YIF board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
2 JL0101 alarm Connection failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· EAXA01-CN515
· YIF01-CN113

EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
8

ON.)
8.3

(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Alarm

YIF board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load

8-174
the CMOS.BIN.
Alarm Message List

3 Communication status error Connection failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· EAXA01-CN515
· YIF01-CN113

EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
YIF board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN.

4 Data consistency error Connection failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
8

(2)If the alarm occurs again, check the connection and insertion of the
8.3

following cables and connectors.

· EAXA01-CN515
· YIF01-CN113
Alarm

EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.

8-175
Alarm Message List

YIF board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN.

Software operation (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
error occurred ON.)
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
1302 COMMUNICATION 1 No interrupt from servo I/O Connection failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ERROR communications (JL098) occurred. ON.)
(SERVO I/O) (Communication loop back) (2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· EAXA01-CN517
· YSU01-CN202

EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
8

ON.)
8.3

(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
Alarm

2 The servo I/O communications Connection failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
(JL098) received status is ON.)
incorrect. (No interrupt) (2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.

8-176
· EAXA01-CN517
Alarm Message List

· YSU01-CN202

EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.

4 The servo I/O communications Connection failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
(JL098) buffer switch status is ON.)
incorrect. (Watchdog timer error) (2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· EAXA01-CN517
· YSU01-CN202
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.

5 The servo I/O communications Connection failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
(JL098) receiving status is ON.)
8

incorrect. (Command timeout) (2)If the alarm occurs again, check the connection and insertion of the
8.3

following cables and connectors.

·EAXA01-CN517
·YSU01-CN202
Alarm

EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.

8-177
Alarm Message List

0010 The communications loop back Connection failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
value of servo I/O communications ON.)
(JL098) is incorrect. (2)If the alarm occurs again, check the connection and insertion of the
(Communication loop back) (First following cables and connectors.
two digits show the station number ·AXA01-CN517
of the connected unit) ·SU01-CN202

EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
YIF board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN.

0011 The received address of JL098 is Connection failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
unmatched with the sent address. ON.)
8

(First two digits show the station (2)If the alarm occurs again, check the connection and insertion of the
8.3

number of the connected unit) following cables and connectors.

· EAXA01-CN517
· YSU01-CN202
Alarm

EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.

8-178
Alarm Message List

YIF board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN.

0012 The received buffer of JL098 is Connection failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
incorrect. (First two digits show the ON.)
station number of the connected (2)If the alarm occurs again, check the connection and insertion of the
unit) following cables and connectors.
· EAXA01-CN517
· YSU01-CN202
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.

1303 ARITHMETIC The data [X____] indicates the Tool file setting error (1)Check the following settings.
ERROR(SERVO) generation process. Reexamine the tool file setting.
8

10000: Observer control (Check the units of mass and center of gravity, positive/negative signs.)
8.3

20000: High-precision path control

30000: Dynamics
40000: Disturbance observer
control
Alarm

The data [_YYY_] indicates the

alarm contents.
The data [____Z] indicates the
physical axis number.

8-179
Alarm Message List

Motor load error (1)Check the followings.

Overload is applied to the manipulator. Correct the tools, the work pieces,
and the drive condition.

1304 EX-AXIS BOARD Setting error (1)Check the following settings.

NOT INSTALLED Check the parameter setting of external axis selection.

Connection failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
tanaka saEAXA01-CN517
· YSU01-CN202
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.

1306 AMPLIFIER TYPE Sub Code: Signifies the axis in Setting error (1)Check the following settings.
MISMATCH which the alarm occurred · Check the current capacity of the amplifier before/after replacement by the
8

model described in board.

8.3

· When the external axis is mounted, check if there is no difference between

the amplifier selected at configuration and the amplifier that is actually
mounted.
Reference parameter: after SVPxG232
Alarm

Connection failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)

8-180
Alarm Message List

(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
·EAXA01-CN517
· YSU01-CN202

Module (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
failure(amplifier) ON.)
(2)If the alarm occurs again, replace the amplifier.
EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
1307 ENCODER TYPE Sub Code: Signifies the axis in Setting error (1)Check the following settings.
MISMATCH which the alarm occurred ·Check the motor type before and after the replacement.
· When the external axis is mounted, check if there is no difference between
the motor selected at configuration and the motor that is actually mounted.

Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
8

(encoder) ON.)
8.3

(2)If the alarm occurs again, replace the encoder.

Software operation (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
error occurred ON.)
Alarm

(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

1308 CONVERTER Sub Code: Signifies the converter Setting error (1)Check the following settings.

8-181
Alarm Message List

TYPE MISMATCH in which the alarm occurred · Check the current capacity of the amplifier before/after replacement by the
model described in board.
· When the external axis is mounted, check if there is no difference between
the converter selected at configuration and the converter that is actually
mounted.
Reference parameter: after SVCxB040

Module failure (1)Turn the power OFF then back ON.

(converter) (2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· The MII communications cable which I/O module of the corresponding sub
code
· (In case of MII communications last station) Terminator
· 24V power of the corresponding I/O module
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
Software operation (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
error occurred ON.)
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

1309 HARDWARE Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ERROR (converter) ON.)
8

(CONVERTER) (2)If the alarm occurs again, replace the SERVOPACK.

8.3

1310 CHARGE ERROR Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
(CONVERTER) (converter) ON.)
Alarm

(2)If the alarm occurs again, replace the SERVOPACK.

Primary power Check if the primary power supply voltage does not drop with a tester, etc..
failure
1311 A/D DETECTION Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back

8-182
Alarm Message List

ERROR (converter) ON.)

(CONVERTER) (2)If the alarm occurs again, replace the SERVOPACK.

1312 ID ERROR Sub Code: Signifies the converter Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
(CONVERTER) in which the alarm occurred (converter) ON.)
(2)If the alarm occurs again, replace the SERVOPACK.

1313 COMMAND Software operation (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ERROR(SERVO) error occurred ON.)
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

1314 VERIFY ERROR Software operation (1)Reset the alarm.

(PARAMETER) error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
(SERVO) then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
1315 SERVOPACK Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ERROR(SERVO) (converter) ON.)
(2)If the alarm occurs again, replace the SERVOPACK.

1316 COMMUNICATION Connection failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
WDT ERROR ON.)
(SERVO) (2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
8

· EAXA01-CN515
8.3

· YIF01-CN113

EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
Alarm

ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.

8-183
Alarm Message List

YIF board failure (1)Reset the alarm.

(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
remove the CF from the failure YCP01 board to insert it into the new YCP01
board.

1317 COMMAND Software operation (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
TIMEOUT(SERVO) error occurred ON.)
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

1318 CANNOT Software operation (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
EXECUTE error occurred ON.)
COMMAND (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
(SERVO) then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
1319 SERIAL Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ENCODER (encoder) ON.)
MODULE ERROR (2)If the alarm occurs again, replace the encoder.
1320 SERIAL Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ENCODER (encoder) ON.)
SENSOR ERROR (2)If the alarm occurs again, replace the encoder.
1321 BRAKE BOARD Connection failure Check the connection of wiring around the brake circuit board.
ERROR
8
8.3

1322 BRAKE BOARD YBK board failure Check the cutout relay for the brake board main circuit.
STICKING
1325 COMMUNICATION Sub Code: Signifies the axis in Connection failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ERROR which the alarm occurred ON.)
Alarm

(ENCODER) (2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
[Robot axis]
· Cable between encoders
· EAXA-CN508

8-184
Alarm Message List

[External axis]
· Cable between encoders
· EAXB-CN0534,535,536

Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
(encoder) ON.)
(2)If the alarm occurs again, replace the encoder.
EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.

1326 DEFECTIVE Sub Code: Signifies the axis in Module failure (1)Check the following settings.
ENCODER which the alarm occurred (encoder) Replace the defective motor (encoder).
ABSOLUTE DATA · Check the position after the alarm.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.

External (1)Check the following settings.

environment · Check the grounding condition of Manipulator.
8

· Check whether it is installed into the strong magnetic field.

8.3

· Check the position after the alarm.

1327 ENCODER OVER Sub Code: Signifies the axis in Connection failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
Alarm

SPEED which the alarm occurred ON.)

(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
[Robot axis]
· Cable between encoders
· EAXA-CN508

8-185
Alarm Message List

[External axis]
· Cable between encoders
· EAXB-CN0534,535,536

Encoder failure Replace the defective motor (encoder).

Module (1)Check the following settings.
failure(brake) Check whether to find error in the brake slip and the brake control relay.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
1328 DEFECTIVE Sub Code: Signifies the axis in Connection failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ENCODER which the alarm occurred ON.)
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
[Robot axis]
· Cable between encoders
· EAXA-CN508
[External axis]
· Cable between encoders
8
8.3

· EAXB-CN0534,535,536

Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
Alarm

(encoder) ON.)
(2)If the alarm occurs again, replace the encoder.
EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN

8-186
Alarm Message List

before replace the board to be safe.

1329 DEFECTIVE Sub Code: Signifies the axis in Connection failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
SERIAL which the alarm occurred ON.)
ENCODER (2)If the alarm occurs again, check the connection and insertion of the
COMMAND following cables and connectors.
[Robot axis]
· Cable between encoders
· EAXA-CN508
[External axis]
· Cable between encoders
· EAXB-CN0534,535,536

Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
(encoder) ON.)
(2)If the alarm occurs again, replace the encoder.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.

1330 MICRO PROGRAM Sub Code: Signifies the axis in EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
TRANSMIT which the alarm occurred ON.)
8

ERROR (2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
8.3

before replace the board to be safe.

Alarm

1331 CONVERTER Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
CHARGE ERR (converter) ON.)
(CONVERTER) (2)If the alarm occurs again, replace the SERVOPACK.

Primary power Check if the primary power supply voltage does not drop.

8-187
Alarm Message List

failure
Connection failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· EAXA01-CN507,510
· EAXB01-CN08
· Converter CN551,553

1332 POSITION ERROR EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
· Check the position after the alarm.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
Connection failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
[Robot axis]
· Cable between encoders
· EAXA-CN508
[External axis]
· Cable between encoders
8
8.3

· EAXB-CN0534,535,536

Noise interference Check the following settings.

Alarm

· Check the grounding condition of Manipulator.

· Install a ferrite core to the motor power line.
1333 POSITION ERROR EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
(SERIAL ON.)
ENCODER) (2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN

8-188
Alarm Message List

before replace the board to be safe.

Connection failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
[Robot axis]
· Cable between encoders
· EAXA-CN508
[External axis]
· Cable between encoders
· EAXB-CN0534,535,536

Noise interference Check the following settings.

· Check the grounding condition of Manipulator.
· Install a ferrite core to the motor power line.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
1335 ENCODER NOT Sub Code: Signifies the axis in Connection failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
RESET which the alarm occurred ON.)
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
[Robot axis]
· Cable between encoders
· EAXA-CN508
[External axis]
· Cable between encoders
8
8.3

· EAXB-CN0534,535,536

Battery failure [Robot axis]

Alarm

Replace the battery inside the manipulator.

[External axis]
Check the voltage of external axis battery.
Connection failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back

8-189
Alarm Message List

ON.)
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
[Robot axis]
· Cable between encoders
· EAXA-CN508
[External axis]
· Cable between encoders
· EAXB-CN0534,535,536

Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
(encoder) ON.)
(2)If the alarm occurs again, replace the encoder.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.

1339 OVER SPEED Setting error Check the JOB.

LIMIT
8

1341 SERVO OVERRUN Motion range error Check if the overrun limit switch is activated by the manipulator.
8.3

ERROR
Connection failure Check the overrun line.
1343 COMMUNICATION 001 Communication status error (The Connection failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
Alarm

ERROR first digit shows the converter No.) ON.)

(CONVERTER) (2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· EAXA01-CN507,510
· EAXB01-CN08

8-190
Alarm Message List

· Converter CN551,553

Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
(converter) ON.)
(2)If the alarm occurs again, replace the SERVOPACK.

EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
002 Command timeout (The first digit Connection failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
shows the converter No.) ON.)
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· EAXA01-CN507,510
· EAXB01-CN08
· Converter CN551,553
8
8.3

Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
(converter) ON.)
(2)If the alarm occurs again, replace the SERVOPACK.
Alarm

EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.

8-191
Alarm Message List

Software operation (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
error occurred ON.)
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

003 Sent buffer FULL (The first digit Connection failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
shows the converter No.) ON.)
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· EAXA01-CN507,510
· EAXB01-CN08
· Converter CN551,553
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
Converter failure Replace the converter.
EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.

Software operation (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
8

error occurred ON.)

8.3

(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Alarm

004 CRC-16 error (The first digit shows Connection failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
the converter No.) ON.)
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.

8-192
Alarm Message List

· EAXA01-CN507,510
· EAXB01-CN08
· Converter CN551,553

Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
(converter) ON.)
(2)If the alarm occurs again, replace the SERVOPACK.

EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
Software operation (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
error occurred ON.)
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

005 Error code received (The first digit Connection failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
shows the converter No) ON.)
8

(2)If the alarm occurs again, check the connection and insertion of the
8.3

following cables and connectors.

· EAXA01-CN507,510
· EAXB01-CN08
· Converter CN551,553
Alarm

Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
(converter) ON.)

8-193
Alarm Message List

(2)If the alarm occurs again, replace the SERVOPACK.

EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.

Software operation (1)Reset the alarm.

error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
006 Received command error (The first Connection failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
digit shows the converter No.) ON.)
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
· EAXA01-CN507,510
· EAXB01-CN08
· Converter CN551,553
8
8.3

Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
(converter) ON.)
(2)If the alarm occurs again, replace the SERVOPACK.
Alarm

EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.

8-194
Alarm Message List

Software operation (1)Reset the alarm.

error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
1345 SAFE CIRCUIT Sub Code: XYY (Signifies the power- Connection failure Check if the unmatched two double-checked signals are in agreement.
SIGNAL NOT ON unit No. and unmatched signal No.)
SAME(SV) X: Power-ON unit
0: Power-ON unit1 (TU#1)
1: Power-ON unit2 (TU#2)
2: Power-ON unit3 (TU#3)
3: Power-ON unit4 (TU#4)
4: Power-ON unit5 (TU#5)
5: Power-ON unit6 (TU#6)
8
8.3

YY: Unmatched signal

01: KMMA signal unmatched error
02: SVMAIN signal unmatched error
03: SVMAIN1/2 signal unmatched error
Alarm

04: IORDY signal unmatched error

05: ONEN signal unmatched error
06: FUCUT signal unmatched error
07: SHOCK1 signal unmatched error
08: EXOT signal unmatched error
09: OT signal unmatched error

8-195
Alarm Message List

10: TUSONER signal unmatched error

11: SVCMPER signal unmatched error
12: TCER signal unmatched error
13: SON_OUT signal unmatched error
14: BRRVER signal unmatched error
60: Error due to unmatched output
signal for servo board failure
61: Error due to unmatched signal for
the main contactor state (closed
contact)
62: Error due to unmatched signal for
the main contactor state (open contact)
63: Error due to unmatched input
signal for the main contractor control
relay
64: Error due to unmatched input
signal for the OT recovery
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
1345 SAFE SIRCUIT 65: Error due to unmatched input Connection faillure Check if the unmatched two double-checked signals are ub agreement.
(continu SIGNAL NOT signal for the external WDT
ed from SAME(SV) 66: Error due to unmatched 1FB input
page signal: the brake release control signal
195) E.g.)
Sub Code: 208
EXOT signal of the Power-ON unit2
(TU#2) is unmatched.
8
8.3

1349 POWER LOST Instant power failure Check if the primary power supply voltage is dropping.
DETECTION(EAXA
01/02)
Alarm

1350 POWER ON UNIT

TYPE MISMATCH
1352 SERIAL Sub Code: Signifies the axis in Connection failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ENCODER which the alarm occurred ON.)
CORRECTION (2)If the alarm occurs again, check the connection and insertion of the
ERROR following cables and connectors.

8-196
Alarm Message List

[Robot axis]
· Cable between encoders
· EAXA-CN508
[External axis]
· Cable between encoders
· EAXB-CN0534,535,536
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
Connection failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
[Robot axis]
· Cable between encoders
· EAXA-CN508
[External axis]
· Cable between encoders
8
8.3

· EAXB-CN0534,535,536

Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
Alarm

(encoder) ON.)
(2)If the alarm occurs again, replace the encoder.
EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN

8-197
Alarm Message List

before replace the board to be safe.

1355 SERIAL ENC Sub Code: Signifies the axis in Connection failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
MULTITURN LIMIT which the alarm occurred ON.)
ERR (2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
[Robot axis]
·Cable between encoders
·EAXA-CN508
[External axis]
· Cable between encoders
· EAXB-CN0534,535,536
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
Connection failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
[Robot axis]
· Cable between encoders
· EAXA-CN508
[External axis]
· Cable between encoders
8
8.3

· EAXB-CN0534,535,536

Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
Alarm

(encoder) ON.)
(2)If the alarm occurs again, replace the encoder.
EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN

8-198
Alarm Message List

before replace the board to be safe.

1356 SPECIFIED AXIS Setting error Check the job setting.

ERROR
1357 PRESS ERROR Setting error Check the job setting.
1360 PA NOT Connection failure Check the inserting and connection of prealigner.
INSTALLED
1400 ENCODER
ERROR
(CONVEYOR)
1401 CANNOT CHANGE
CONVEYOR
MODE
1402 WORK IN/NOT
DATA CNT. LMT.
OVER
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
1403 WORK IN/NOT
SHIFT DATA POS
LMT.
1404 WORK ID. DATA
CNT. LMT. OVER
1405 WORK ID. SHIFT
DATA POS LMT.
1406 START SHIFT
8
8.3

DATA CNT. LMT.

OVER
1407 START SHIFT
DATA POS LMT.
Alarm

1420 SYSTEM ERROR

(BENDING)
1421 ENCODER
ERROR

8-199
(LNR SCALE)
Alarm Message List

1422 CANNOT CHANGE

ENCODER INPUT
1430 PRESS ENCODER
ERROR
1431 PRESS DATA
RECEIVING
ERROR
1432 PRESS ENCODER
DATA ERROR
1500 SAFETY CIRCUIT Circuit board (1)Reset the alarm.
FAULT(SERVO I/O) failure(YPU unit) (2)If the alarm occurs again, replace the YPU unit. Save the CMOS.BIN
before replace the board to be safe.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
1501 SVMX RELAY Circuit board (1)Reset the alarm.
STICKING failure(YPU unit) (2)If the alarm occurs again, replace the YPU unit. Save the CMOS.BIN
(SERVO I/O) before replace the board to be safe.

1502 CONTACTOR Circuit board (1)Reset the alarm.

STICKING failure(YPU unit) (2)If the alarm occurs again, replace the YPU unit. Save the CMOS.BIN
(SERVO I/O) before replace the board to be safe.
8

1503 SAFETY CIRCUIT Circuit board (1)Reset the alarm.

8.3

IN FAULT(SV I/O) failure(YPU unit) (2)If the alarm occurs again, replace the YPU unit. Save the CMOS.BIN
before replace the board to be safe.
Alarm

1504 TUSON RELAY Circuit board (1)Reset the alarm.

STICKING (SERVO failure(YPU unit) (2)If the alarm occurs again, replace the YPU unit. Save the CMOS.BIN
I/O) before replace the board to be safe.

1506 BROKEN Circuit board (1)Reset the alarm.

8-200
Alarm Message List

CONTACTOR failure(YPU unit) (2)If the alarm occurs again, replace the YPU unit. Save the CMOS.BIN
FUSE(SERVO I/O) before replace the board to be safe.

1507 BROKEN S_ON Circuit board (1)Reset the alarm.

FUSE(SERVO I/O) failure(YPU unit) (2)If the alarm occurs again, replace the YPU unit. Save the CMOS.BIN
before replace the board to be safe.

1508 SAFETY CIRCUIT Circuit board (1)Reset the alarm.

WDT ERROR failure(YPU unit) (2)If the alarm occurs again, replace the YPU unit. Save the CMOS.BIN
(SV I/O) before replace the board to be safe.

1509 EXTERNAL WDT Circuit board (1)Reset the alarm.

OVER(SERVO I/O) failure(YPU unit) (2)If the alarm occurs again, replace the YPU unit. Save the CMOS.BIN
before replace the board to be safe.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
1510 EXTERNAL WDT Circuit board (1)Reset the alarm.
BROKEN failure(YPU unit) (2)If the alarm occurs again, replace the YPU unit. Save the CMOS.BIN
(SERVO I/O) before replace the board to be safe.

1511 COMMUNICATION Circuit board (1)Reset the alarm.

ERR failure(YPU unit) (2)If the alarm occurs again, replace the YPU unit. Save the CMOS.BIN
(PLDs) before replace the board to be safe.
(SERVO I/O)
8

1512 POWER SUPPLY Connection failure Check the power supply cable of the cooling fan in the CPS power unit.
8.3

FAN ERROR
(SERVO)
CPS module failure Check the cooling fan in the CPS power unit is working.
Alarm

Replace the CPS power unit.

Install failure Check that the air inlet or outlet is not blocked.
1513 POWER SUPPLY The temperature Turn the power OFF then back ON after cooling the controller.
OVERHEAT rises in the controller

8-201
Alarm Message List

(SERVO)
Connection failure Check the power supply cable of the cooling fan in the CPS power unit.

CPS module failure Replace the CPS power unit.

1514 OVERHEAT The temperature of Turn the power OFF then back ON after cooling the amplifier.
(AMPLIFIER) amplifier rose.
1515 SON_OUT RELAY Circuit board (1)Reset the alarm.
STICKING failure(YPU unit) (2)If the alarm occurs again, replace the YPU unit. Save the CMOS.BIN
(SERVO I/O) before replace the board to be safe.

1516 BRRCER RELAY Circuit board (1)Reset the alarm.

STICKING failure(YPU unit) (2)If the alarm occurs again, replace the YPU unit. Save the CMOS.BIN
(SERVO I/O) before replace the board to be safe.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
1530 ABSOLUTE DATA Circuit board failure (1)Reset the alarm.
ERROR (YPU unit) (2)If the alarm occurs again, replace the YPU unit. Save the CMOS.BIN
(SERVO2) before replace the board to be safe.

Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
(motor) ON.)
(2)If the alarm occurs again, replace the motor.
Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
8

(SERVOPACK) ON.)
8.3

(2)If the alarm occurs again, replace the SERVOPACK.

1531 GATE ARRAY 1 Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
Alarm

ERROR (SERVO2) (SERVOPACK) ON.)

(2)If the alarm occurs again, replace the SERVOPACK

1532 GATE ARRAY 2 Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ERROR (SERVO2) (SERVOPACK) ON.)

8-202
Alarm Message List

(2)If the alarm occurs again, replace the SERVOPACK

1533 ABSOLUTE Connection failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ENCODER ON.)
ERROR (SERVO2) (2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
[Robot axis]
· Cable between encoders
· EAXA-CN508
[External axis]
· Cable between encoders
· EAXB-CN0534,535,536

Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
(encoder) ON.)
(2)If the alarm occurs again, replace the encoder.
Noise interference Check the noise source and take countermeasures to reduce the noise.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
(SERVOPACK) ON.)
(2)If the alarm occurs again, replace the SERVOPACK

1534 GROUND FAULT Ground fault Check if a ground fault has not occurred in the U-, V-, and W-phase of motor
(SERVO2) power line, or short circuit has not occurred between these phases.
8

Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
8.3

(motor) ON.)
(2)If the alarm occurs again, replace the motor.
Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
Alarm

(SERVOPACK) ON.)
(2)If the alarm occurs again, replace the SERVOPACK.

1535 WATCHDOG Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
DETECTOR (SERVOPACK) ON.)

8-203
Alarm Message List

ERROR (2)If the alarm occurs again, replace the SERVOPACK.

(SERVO2)
1536 CURRENT FB Connection failure Check the connection of motor power line.
ERROR
(U PHASE)(SV2)
Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
(SERVOPACK) ON.)
(2)If the alarm occurs again, replace the SERVOPACK.

1537 CURRENT FB Connection failure Check the connection of motor power line.
ERROR
(V PHASE)(SV2)
Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
(SERVOPACK) ON.)
(2)If the alarm occurs again, replace the SERVOPACK.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
1538 INCR ENCODER Connection failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
INIT PULSE ON.)
ERR(SV2) (2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
[Robot axis]
·Cable between encoders
· EAXA-CN508
[External axis]
· Cable between encoders
8
8.3

· EAXB-CN0534,535,536

Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
Alarm

(encoder) ON.)
(2)If the alarm occurs again, replace the encoder.
Noise interference Check the noise source and take countermeasures to reduce the noise.

Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back

8-204
Alarm Message List

(SERVOPACK) ON.)
(2)If the alarm occurs again, replace the SERVOPACK.

1539 SERVO ON Setting error Replace the SERVOPACK.

COMMAND
INVALID (SERVO2)
1540 VIBRATION Setting error Check the settings for manipulator motion condition (influence by external
DETECT force, load condition).
(SERVO2)
EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
1541 FC SERIAL Module failure Replace the serial conversion unit.
ENCODER SUM (serial conversion
ERROR(SV2) unit)
Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
(encoder) ON.)
(2)If the alarm occurs again, replace the encoder.
Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
(SERVOPACK) ON.)
8

(2)If the alarm occurs again, replace the SERVOPACK.

8.3

1542 FC SERIAL Module failure Replace the serial conversion unit.

ENCODER DATA (serial conversion
Alarm

ERR(SV2) unit)
Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
(encoder) ON.)
(2)If the alarm occurs again, replace the encoder.
Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back

8-205
Alarm Message List

(SERVOPACK) ON.)
(2)If the alarm occurs again, replace the SERVOPACK.

1543 MODULE ERROR Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
(SERVO2) (SERVOPACK) ON.)
(2)If the alarm occurs again, replace the SERVOPACK.

1544 FC SERIAL Module failure Replace the serial conversion unit.

ENCODE SCALE (serial conversion
ERR(SV2) unit)
Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
(encoder) ON.)
(2)If the alarm occurs again, replace the SERVOPACK.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
1545 FC SERIAL Connection failure Check the insertion and connection of the followings.
CONVERT COMM · Serial conversion unit
ERR(SV2) · Cable between SERVOPACKs.

Noise interference Check the noise source and take countermeasures to reduce the noise.

Module failure Replace the serial conversion unit.

(serial conversion
8

unit)
8.3

Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
(SERVOPACK) ON.)
(2)If the alarm occurs again, replace the SERVOPACK.
Alarm

1546 COMMUNICATION The transmission cycle setting of Setting error Check the transmission cycle setting of MECHATROLINK communication.
SET ERR MECHATROLINK communication
(ML2)(SV2) is incorrect.
1547 CURRENT Ground fault Check if a ground fault has not occurred in the U-, V-, and W-phase of motor

8-206
Alarm Message List

FEEDBACK power line, or short circuit has not occurred between these phases.
ERROR

Module (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
failure(amplifier) ON.)
(2)If the alarm occurs again, replace the amplifier.
Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
(motor) ON.)
(2)If the alarm occurs again, replace the motor.
1550 MEMORY ERROR Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
(PARAMETER) (SERVOPACK) ON.)
(SERVO2) (2)If the alarm occurs again, replace the SERVOPACK.

1551 PRIMARY Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
CIRCUIT DETECT (SERVOPACK) ON.)
ERR (SV2) (2)If the alarm occurs again, replace the SERVOPACK.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
1552 PARAMETER Setting error Check the parameter settings.
ERROR (SERVO2)
Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
(SERVOPACK) ON.)
(2)If the alarm occurs again, replace the SERVOPACK.

1553 COMBINATION Setting error Compare the rated current of the SERVOPACK and the motor referring to
ERROR (SERVO2) each model, and check whether it is possible to apply by specifications.
8
8.3

Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
(SERVOPACK) ON.)
Alarm

(2)If the alarm occurs again, replace the SERVOPACK.

1554 OVERCURRENT Ground fault Check if a ground fault has not occurred in the U-, V-, and W-phase of motor
(SERVO2) power line, or short circuit has not occurred between these phases.

8-207
Alarm Message List

The temperature Turn the power OFF then back ON after cooling the controller.
rises in the controller
Setting error Check the settings for manipulator motion condition (influence by external
force, load condition).

Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
(motor) ON.)
(2)If the alarm occurs again, replace the motor.
Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
(SERVOPACK) ON.)
(2)If the alarm occurs again, replace the SERVOPACK.

1555 ENCODER BACK- Voltage failure Check the voltage of the encoder backup battery.
UP ERROR
(SERVO2)
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
Connection failure Check the insertion and connection of the followings.
· Encoder backup battery
· Between encoders

Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
(encoder) ON.)
(2)If the alarm occurs again, replace the encoder.
Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
8

(SERVOPACK) ON.)
8.3

(2)If the alarm occurs again, replace the SERVOPACK.

1556 DEFECTIVE Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
Alarm

ENCODER IN- (encoder) ON.)

DATA(SV2) (2)If the alarm occurs again, replace the encoder.
Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
(SERVOPACK) ON.)
(2)If the alarm occurs again, replace the SERVOPACK.

8-208
Alarm Message List

1557 DEFECTIVE Connection failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ENCODER ABSO ON.)
DATA(SV2) (2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
[Robot axis]
· Cable between encoders
· EAXA-CN508
[External axis]
· Cable between encoders
· EAXB-CN0534,535,536

Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
(encoder) ON.)
(2)If the alarm occurs again, replace the encoder.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
(SERVOPACK) ON.)
(2)If the alarm occurs again, replace the SERVOPACK.

1558 ENCODER OVER Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
SPEED (SERVO2) (encoder) ON.)
(2)If the alarm occurs again, replace the encoder.
Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
8

(SERVOPACK) ON.)
8.3

(2)If the alarm occurs again, replace the SERVOPACK.

1559 GATE ARRAY Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
Alarm

ERROR (SERVO2) (SERVOPACK) ON.)

(2)If the alarm occurs again, replace the SERVOPACK.

1560 SYSTEM ERROR Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
(SERVO2) (SERVOPACK) ON.)

8-209
Alarm Message List

(2)If the alarm occurs again, replace the SERVOPACK.

1561 BROKEN PG LINE Connection failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
(A/B PHASE)(SV2) ON.)
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
[Robot axis]
· Cable between encoders
· EAXA-CN508
[External axis]
· Cable between encoders
· EAXB-CN0534,535,536

Noise interference Check the noise source and take countermeasures to reduce the noise.

Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
(motor) ON.)
(2)If the alarm occurs again, replace the motor.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
(SERVOPACK) ON.)
(2)If the alarm occurs again, replace the SERVOPACK.

1562 BROKEN PG LINE Connection failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
(C PHASE)(SV2) ON.)
(2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
8

[Robot axis]
8.3

· Cable between encoders

· EAXA-CN508
[External axis]
· Cable between encoders
Alarm

· EAXB-CN0534,535,536

Noise interference Check the noise source and take countermeasures to reduce the noise.

8-210
Alarm Message List

Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
(motor) ON.)
(2)If the alarm occurs again, replace the motor.
Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
(SERVOPACK) ON.)
(2)If the alarm occurs again, replace the SERVOPACK.

1563 MULTITURN LIMIT Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
SET ERROR(SV2) (motor) ON.)
(2)If the alarm occurs again, replace the motor.
Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
(SERVOPACK) ON.)
(2)If the alarm occurs again, replace the SERVOPACK.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
1564 COMMUNICATION Connection failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ERR ON.)
(ENCODER)(SV2) (2)If the alarm occurs again, check the connection and insertion of the
following cables and connectors.
[Robot axis]
· Cable between encoders
· EAXA-CN508
[External axis]
· Cable between encoders
8
8.3

· EAXB-CN0534,535,536

Noise interference Check the noise source and take countermeasures to reduce the noise.
Alarm

Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
(motor) ON.)
(2)If the alarm occurs again, replace the motor.
Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back

8-211
Alarm Message List

(SERVOPACK) ON.)
(2)If the alarm occurs again, replace the SERVOPACK.

1565 PARAMETER Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ERROR (motor) ON.)
(ENCODER) (2)If the alarm occurs again, replace the motor.
(SERVO2)
Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
(SERVOPACK) ON.)
(2)If the alarm occurs again, replace the SERVOPACK.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
1566 ECHOBACK Connection failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ERROR ON.)
(ENCODER) (2)If the alarm occurs again, check the connection and insertion of the
(SERVO2) following cables and connectors.
[Robot axis]
· Cable between encoders
· EAXA-CN508
[External axis]
· Cable between encoders
8
8.3

· EAXB-CN0534,535,536

Noise interference Check the noise source and take countermeasures to reduce the noise.
Alarm

Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
(motor) ON.)
(2)If the alarm occurs again, replace the motor.
Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back

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Alarm Message List

(SERVOPACK) ON.)
(2)If the alarm occurs again, replace the SERVOPACK.

1567 MULTITURN LIMIT Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
NOT SAME (SERVOPACK) ON.)
(SERVO2) (2)If the alarm occurs again, replace the SERVOPACK.

1568 OPTION NOT Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
SPECIFIED (SERVOPACK) ON.)
(SERVO2) (2)If the alarm occurs again, replace the SERVOPACK.

1569 OPTION TIMEOUT Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
(SERVO2) (SERVOPACK) ON.)
(2)If the alarm occurs again, replace the SERVOPACK.

1570 OPTION WDC

ERROR (SERVO2)
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
1571 COMMUNICATION Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
WDT ERROR (SERVOPACK) ON.)
(SERVO2) (2)If the alarm occurs again, replace the SERVOPACK.

1572 COMMUNICATION Connection failure Check the connection of MECHATROLINK communication cable.
ERROR (SERVO2)
Noise interference Check the noise source and take countermeasures to reduce the noise.
8

Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
8.3

(SERVOPACK) ON.)
(2)If the alarm occurs again, replace the SERVOPACK.
Alarm

1573 SERVOPACK Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
BROKEN (SERVOPACK) ON.)
(SERVO2) (2)If the alarm occurs again, replace the SERVOPACK.

1574 INITIAL ACCESS Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back

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Alarm Message List

ERROR (SERVO2) (SERVOPACK) ON.)

(2)If the alarm occurs again, replace the SERVOPACK.

1575 SERVOPACK WDC Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
EROOR (SERVO2) (SERVOPACK) ON.)
(2)If the alarm occurs again, replace the SERVOPACK.

1576 COMMAND NOT Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
EXECUTE (SERVOPACK) ON.)
(SERVO2) (2)If the alarm occurs again, replace the SERVOPACK.

1577 MAIN CIRCUIT Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ANSWER (SERVOPACK) ON.)
ERROR(SV2) (2)If the alarm occurs again, replace the SERVOPACK.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
1578 SERVO MOTOR Connection failure Check the connection of motor power line.
DISCONNECTION
(SV2)
Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
(motor) ON.)
(2)If the alarm occurs again, replace the motor.
Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
(SERVOPACK) ON.)
8

(2)If the alarm occurs again, replace the SERVOPACK.

8.3

1579 SERVO MOTOR Connection failure Check the connection of motor power line.
DISCONNECTION
Alarm

2(SV2)
Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
(motor) ON.)
(2)If the alarm occurs again, replace the motor.
Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back

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Alarm Message List

(SERVOPACK) ON.)
(2)If the alarm occurs again, replace the SERVOPACK.

1580 OPTION I/F Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ERROR (SERVO2) (SERVOPACK) ON.)
(2)If the alarm occurs again, replace the SERVOPACK.

1581 NS600 ERROR Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
(SERVO2) (SERVOPACK) ON.)
(2)If the alarm occurs again, replace the SERVOPACK.

1582 CURRENT Connection failure Check the connection of motor power line.
DETECTION
ERROR (SERVO2)
Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
(motor) ON.)
(2)If the alarm occurs again, replace the motor.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
(SERVOPACK) ON.)
(2)If the alarm occurs again, replace the SERVOPACK.

1583 PHASE Connection failure Check the connection of Cable between encoders.
DETECTION
ERROR (SERVO2)
Noise interference Check the noise source and take countermeasures to reduce the noise.
8
8.3

Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
(motor) ON.)
(2)If the alarm occurs again, replace the motor.
Alarm

Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
(SERVOPACK) ON.)
(2)If the alarm occurs again, replace the SERVOPACK.

1584 POLE DETECTION Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back

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Alarm Message List

ERROR (SERVO2) (SERVOPACK) ON.)

(2)If the alarm occurs again, replace the SERVOPACK.

1585 MOTOR LOAD Connection failure Check the connection of mechanical combination.
POSITION ERROR
(SV2)
1586 EXCEEDED Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
POSITION DATA ( SERVOPACK) ON.)
(SERVO2) (2)If the alarm occurs again, replace the SERVOPACK.

1587 SCALE PITCH Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
SETTING (SERVOPACK) ON.)
ERROR(SV2) (2)If the alarm occurs again, replace the SERVOPACK.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
1588 DIVIDING RATIO Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
SETTING (SERVOPACK) ON.)
ERROR(SV2) (2)If the alarm occurs again, replace the SERVOPACK.

1589 ENCODER Module failure Check the parameter setting, and then if it is normal, replace the encoder.
MODEL UNMATCH (encoder)
(SERVO2)
1590 MC POWER Connection failure Check the connection of power supply of AC/DC.
8

SUPPLY WIRING
8.3

ERR(SV2)
Regenerative Replace the regenerative resistor.
resistor failure
Alarm

Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
(SERVOPACK) ON.)
(2)If the alarm occurs again, replace the SERVOPACK.

1591 LINEAR MOTOR Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back

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Alarm Message List

MAX SPEED (SERVOPACK) ON.)

SET(SV2) (2)If the alarm occurs again, replace the SERVOPACK.

1592 MONITOR PLD Circuit board (1)Reset the alarm.

ERROR 1 failure(YPU unit) (2)If the alarm occurs again, replace the YPU unit. Save the CMOS.BIN
(SERVO I/O) before replace the board to be safe.

1593 MONITOR PLD Circuit board (1)Reset the alarm.

ERROR 2 failure(YPU unit) (2)If the alarm occurs again, replace the YPU unit. Save the CMOS.BIN
(SERVO I/O) before replace the board to be safe.

1594 MONITOR PLD Circuit board (1)Reset the alarm.

ERROR 3 failure(YPU unit) (2)If the alarm occurs again, replace the YPU unit. Save the CMOS.BIN
(SERVO I/O) before replace the board to be safe.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
1650 FILE TRANSFER 1 An error occurred when the last Software operation (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
DATA ERROR (SV) data was not received during the error occurred ON.)
first data communication at (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
execution of motion command. then contact your Yaskawa representative about occurrence status
(operating procedure).

EAXA board failure (1)Turn the power OFF then back ON.
(2)If the error occurs again, save the CMOS.BIN in maintenance mode,
8

replace the following board.

8.3

· EAXA board

YCP01 board failure (1)Turn the power OFF then back ON.
Alarm

If the error occurs again, save the CMOS.BIN in maintenance mode, and
then replace the YCP01 board. In this case, use the original CF card of the
YCP01 board.

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Alarm Message List

YIF board failure (1)Turn the power OFF then back ON.
(2)If the error occurs again, save the CMOS.BIN in maintenance mode,
replace the YIF board. and then load the CMOS.BIN previously saved in
maintenance mode.

2 An error occurred when the first EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
data was not received during on ON.)
the way data communication at (2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
execution of motion command. before replace the board to be safe.

3 An error occurred when the first EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
data was not received during the ON.)
last data communication at (2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
execution of motion command. before replace the board to be safe.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
1651 FILE TRANSFER 1 The data size for the file transfer EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
DATA SIZE ERR does not agree with the received ON.)
(SV) buffer size. (2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.

2 Buffer size over EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
8

(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
8.3

before replace the board to be safe.

Alarm

1652 DB ON ERROR EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
(SERVO) ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.

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Alarm Message List

Software operation (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
error occurred ON.)
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

1653 BASE BLOCK EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
SIGNAL ON.)
ERROR(SERVO) (2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
Software operation (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
error occurred ON.)
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

Module (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
failure(amplifier) ON.)
8

(2)If the alarm occurs again, replace the amplifier.

8.3

1654 PG POWER ON Setting error Check if the PICK instruction was executed again for the axis where
MULTIPLE REQ executed the PICK instruction in the gun change system.
(SV)
Alarm

1655 CONVERTER Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
COMMAND (converter) ON.)
ERROR (SV) (2)If the alarm occurs again, replace the SERVOPACK.

1656 AXIS ENDLESS Setting error Check the JOB.

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Alarm Message List

INFO NOT (1)Turn the power OFF then back ON.

GENERATED(SV) (2)If the error occurs again, contact your Yaskawa representative.

1657 AXIS ENDLESS 1 The home position detecting Setting error Disable either the axis endless function or the home position detection
SPECIFIC. function was used for the axis for function of corresponding axis.
ERR(SV) which the axis endless function
was enabled.
The home position detecting
function cannot be used for the
axis which the axis endless
function was enabled.

2 The servo float function was used Setting error Disable either the axis endless function or the servo float function of
for the axis for which the axis corresponding axis.
endless function was enabled.
The servo float function cannot be
used for the axis which the axis
endless function was enabled.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
3 The encoders manufactured by Setting error Disable the corresponding axis endless function.
Tamagawa Seiki Co., Ltd. was
used for the axis for which the axis
endless function was enabled.
The encoders manufactured by
Tamagawa Seiki Co., Ltd. cannot
be used for the axis which the axis
endless function was enabled.
8

4 The general servo function was Setting error Disable the corresponding axis endless function.
8.3

used for the axis for which the axis

endless function was enabled.
The general servo function cannot
Alarm

be used for the axis which the axis

endless function was enabled.
1658 REDUCTION 1 The servo float function was used Setting error Check the JOB.
STOP SPECIFIC. for the axis for which the
ERR(SV) deceleration stop function was

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Alarm Message List

enabled.
The servo float function cannot be
used for the axis which the
deceleration stop function was
enabled.

2 The specified axis speed control Setting error Check the JOB.
function was executed for the axis
which the deceleration stop
function was enabled.
Specified axis speed control
function cannot be used for the
axis which the deceleration stop
function was enabled.

1659 MOTOR GUN Setting error Check if the PICK instruction was executed again for the axis where
CHANGE PG PWR executed the PICK instruction in the gun change system.
ON ERR(SV)
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
1660 MOTOR GUN Setting error Check if the PICK instruction was executed again for the axis where
CHANGE SV ON executed the PICK instruction in the gun change system.
ERR(SV)
1661 MOTOR GUN Setting error Check the JOB.
COND. FILE NO.
ERR(SV)
File setting error Check the gun condition file.
1662 MOTOR GUN Setting error Check the JOB.
8
8.3

PRESS FILE NO.

ERR(SV)
File setting error Check the gun condition file.
Alarm

1663 WRONG MOTOR Setting error Check the JOB.

GUN PRESS AXIS
(SV)
File setting error Check the gun condition file.
1664 MICRO PRG EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back

8-221
Alarm Message List

EXECUTE TIME ON.)

OVER(SV) (2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.

1665 MICRO PROGRAM EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
SYNC. ERROR ON.)
(SV) (2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.

1666 FILE RECEIVE EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
INCOMPLETE ON.)
(SERVO) (2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
1667 RESOLUTION EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
CONVERSE ON.)
CONST ERR(SV) (2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.

1668 CANNOT EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
GENERATE ON.)
8

GENERAL CMD (2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
8.3

(SV) before replace the board to be safe.

Alarm

1669 GENERAL SERVO EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
CMD CODE ERR ON.)
(SV) (2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.

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Alarm Message List

1670 GENERAL SERVO EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
SETTING ERROR ON.)
(SV) (2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.

1671 GENERAL SV EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ALARM CODE ON.)
ERROR (SV) (2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.

1672 GRP CHANGE PG Sub Code: Signifies the axis in Setting error Check the JOB.
POWER ON ERR which the alarm occurred
(SV)
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
1673 GRP CHANGE Sub Code: Signifies the axis in Setting error Check the JOB.
SERVO ON which the alarm occurred
ERROR (SV)
1674 CTRL LAW EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
SWITCHING ON.)
ORDER ERR (SV) (2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
8
8.3

1675 BASE BLOCK EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
READ SIGNAL ON.)
ERR (SV) (2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
Alarm

before replace the board to be safe.

1676 BASE BLOCK EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
WRITE SIGNAL ON.)

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Alarm Message List

ERR (SV) (2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.

1677 U.PROG. BB READ EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
SIG ON.)
INCONSIST(SV) (2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.

1678 MOTOR CMD EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
POSITION ERROR ON.)
(SV) (2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
1679 EXTERNAL YBK board failure Replace the YBK01 fuse.
BRAKE FUSE
BROWN(SV)
1680 GENERAL I/O EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
FUSE BROWN(SV) ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
8
8.3

1681 BRAKE POWER YBK board failure Check the power source of YBK01, and then if no fault is found, replace the
ERROR(SV) brake unit.
1682 EXTERNAL YBK board failure Check the external axis brake of YBK01 in the power source, and then if no
Alarm

BRAKE POWER fault is found, replace the brake unit.

ERROR(SV)
1684 INSTANT POWER The instant power failure occurred Voltage failure Check if the primary power supply voltage is dropping.
FAILURE and then the torque was saturated.
(TRQ)(SV)

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Alarm Message List

Power failure Check if the instant power failure has occurred.

1685 INSTANT POWER The instant power failure occurred Voltage failure Check if the primary power supply voltage is dropping.
FAILURE for longer than the certain time
(TIME)(SV) period.
Power failure Check if the instant power failure has occurred.
1686 POS.DEVITATION Setting error Check the settings for manipulator motion condition (influence by external
SATURATING force, load condition).
ERR(SV)
Interference error Remove interference of the manipulator.
Connection failure Check the connection of motor power line.
EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replace the board to be safe.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
Module (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
failure(amplifier) ON.)
(2)If the alarm occurs again, replace the amplifier.
Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
(motor) ON.)
(2)If the alarm occurs again, replace the motor.
1800 M-SAFETY 13 Information of the connected the YSU unit failure (1)Turn the power OFF then back ON.
SYSTEM ERROR EAXA board is different between (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
8

(CPU1) the CPU1 and the CPU2 of the before replace the YSU unit to be safe.
8.3

YSU unit.
14 Information of the connected the YSU unit failure (1)Turn the power OFF then back ON.
EAXA board is different between (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
Alarm

the CPU1 and the CPU2 of the before replace the YSU unit to be safe.
YSU unit in coordinated control
system.
1801 SV M-SAFETY 0 The communication between the Connection failure (1)Turn the power OFF then back ON.
BROKEN EAXA board and the YSU unit are (2)If the alarm occurs again, check the connection of the following

8-225
Alarm Message List

LINE(CPU1) disconnected. communication cables.

· The communication cable between EAXA board (CN518 connector) and
YSU unit (CN202 connector)
(3)After confirmation of the communication cable connection, and then if the
alarm occurred again, replace the communication cable below.
· The communication cable between EAXA board (CN518 connector) and
YSU unit (CN202 connector)

YSU unit failure (1)Turn the power OFF then back ON.
(2)After replacement the communication cable, and then if the alarm
occurred again, replace the YSU unit. Save the CMOS.BIN before replace
the YSU unit to be safe.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
1802 M-SAFETY 0 Failed to initialize the CPU1 when YSU unit failure (1)Turn the power OFF then back ON.
INITIALIZE the control power turned ON. (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
ERROR(CPU1) before replace the YSU unit to be safe.

1803 M-SAFETY CPU 0 Watch dog time out occurred in the YSU unit failure (1)Turn the power OFF then back ON.
ERROR(CPU1) CPU1 of the YSU unit. (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
before replace the YSU unit to be safe.
8

2 Watch dog time out occurred in the YSU unit failure (1)Turn the power OFF then back ON.
8.3

CPU1 in mutual monitoring of the (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
CPU1 and the CPU2. before replace the YSU unit to be safe.
Alarm

1804 M-SAFETY SELF 0 When the controller power turned YSU unit failure (1)Turn the power OFF then back ON.
CHECK ERROR ON, CPU1 detected an error in the (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
(CPU1) watchdog detection circuit. before replace the YSU unit to be safe.

1805 SV M-SAFETY NO 1 The communication error (loop Connection failure (1)Turn the power OFF then back ON.

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Alarm Message List

COMMUNICATE back error) occurred in the EAXA (2)If the alarm occurs again, check the connection of the following
(CPU1) board of rotary switch was set to communication cables.
"0". · The communication cable between EAXA board (CN518 connector) and
YSU unit (CN202 connector)
(3)After confirmation of the communication cable connection, and then if the
alarm occurred again, replace the communication cable below.
· The communication cable between EAXA board (CN518 connector) and
YSU unit (CN202 connector)

YSU unit failure (1)Turn the power OFF then back ON.
(2)After replacement the communication cable, and then if the alarm
occurred again, replace the YSU unit. Save the CMOS.BIN before replace
the YSU unit to be safe.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
EAXA board failure (1)Turn the power OFF then back ON.
(2)After replacement the YSU unit, and then if the alarm occurred again,
replace the EAXA board. Save the CMOS.BIN before replace the EAXA
board to be safe.

2 The communication error (loop Connection failure (1)Turn the power OFF then back ON.
back error) occurred in the EAXA (2)If the alarm occurs again, check the connection of the following
board of rotary switch was set to communication cables.
8

"1". · The communication cable between EAXA board (CN518 connector) and
8.3

YSU unit (CN202 connector)

(3)After confirmation of the communication cable connection, and then if the
alarm occurred again, replace the communication cable below.
· The communication cable between EAXA board (CN518 connector) and
Alarm

YSU unit (CN202 connector)

8-227
Alarm Message List

YSU unit failure (1)Turn the power OFF then back ON.
(2)After replacement the communication cable, and then if the alarm
occurred again, replace the YSU unit. Save the CMOS.BIN before replace
the YSU unit to be safe.

EAXA board failure (1)Turn the power OFF then back ON.
(2)After replacement the YSU unit, and then if the alarm occurred again,
replace the EAXA board. Save the CMOS.BIN before replace the EAXA
board to be safe.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
3 The communication error (loop Connection failure (1)Turn the power OFF then back ON.
back error) occurred in the EAXA (2)If the alarm occurs again, check the connection of the following
board of rotary switch was set to communication cables.
"2". · The communication cable between EAXA board (CN518 connector) and
YSU unit (CN202 connector)
(3)After confirmation of the communication cable connection, and then if the
alarm occurred again, replace the communication cable below.
· The communication cable between EAXA board (CN518 connector) and
YSU unit (CN202 connector)
8
8.3
Alarm

YSU unit failure (1)Turn the power OFF then back ON.
(2)After replacement the communication cable, and then if the alarm
occurred again, replace the YSU unit. Save the CMOS.BIN before replace
the YSU unit to be safe.

8-228
Alarm Message List

EAXA board failure (1)Turn the power OFF then back ON.
(2)After replacement the YSU unit, and then if the alarm occurred again,
replace the EAXA board. Save the CMOS.BIN before replace the EAXA
board to be safe.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
4 The communication error (loop Connection failure (1)Turn the power OFF then back ON.
back error) occurred in the EAXA (2)If the alarm occurs again, check the connection of the following
board of rotary switch was set to communication cables.
"3". · The communication cable between EAXA board (CN518 connector) and
YSU unit (CN202 connector)
(3)After confirmation of the communication cable connection, and then if the
alarm occurred again, replace the communication cable below.
· The communication cable between EAXA board (CN518 connector) and
YSU unit (CN202 connector)
8
8.3
Alarm

YSU unit failure (1)Turn the power OFF then back ON.
(2)After replacement the communication cable, and then if the alarm
occurred again, replace the YSU unit. Save the CMOS.BIN before replace
the YSU unit to be safe.

8-229
Alarm Message List

EAXA board failure (1)Turn the power OFF then back ON.
(2)After replacement the YSU unit, and then if the alarm occurred again,
replace the EAXA board. Save the CMOS.BIN before replace the EAXA
board to be safe.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
5 The communication error (loop Connection failure (1)Turn the power OFF then back ON.
back error) occurred in the EAXA (2)If the alarm occurs again, check the connection of the following
board of rotary switch was set to communication cables.
"4". · The communication cable between EAXA board (CN518 connector) and
YSU unit (CN202 connector)
(3)After confirmation of the communication cable connection, and then if the
alarm occurred again, replace the communication cable below.
· The communication cable between EAXA board (CN518 connector) and
YSU unit (CN202 connector)
8
8.3
Alarm

YSU unit failure (1)Turn the power OFF then back ON.
(2)After replacement the communication cable, and then if the alarm
occurred again, replace the YSU unit. Save the CMOS.BIN before replace
the YSU unit to be safe.

8-230
Alarm Message List

EAXA board failure (1)Turn the power OFF then back ON.
(2)After replacement the YSU unit, and then if the alarm occurred again,
replace the EAXA board. Save the CMOS.BIN before replace the EAXA
board to be safe.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
6 The communication error (loop Connection failure (1)Turn the power OFF then back ON.
back error) occurred in the EAXA (2)If the alarm occurs again, check the connection of the following
board of rotary switch was set to communication cables.
"5". · The communication cable between EAXA board (CN518 connector) and
YSU unit (CN202 connector)
(3)After confirmation of the communication cable connection, and then if the
alarm occurred again, replace the communication cable below.
· The communication cable between EAXA board (CN518 connector) and
YSU unit (CN202 connector)
8
8.3
Alarm

YSU unit failure (1)Turn the power OFF then back ON.
(2)After replacement the communication cable, and then if the alarm
occurred again, replace the YSU unit. Save the CMOS.BIN before replace
the YSU unit to be safe.

8-231
Alarm Message List

EAXA board failure (1)Turn the power OFF then back ON.
(2)After replacement the YSU unit, and then if the alarm occurred again,
replace the EAXA board. Save the CMOS.BIN before replace the EAXA
board to be safe.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
7 The communication error (loop Connection failure (1)Turn the power OFF then back ON.
back error) occurred in the EAXA (2)If the alarm occurs again, check the connection of the following
board of rotary switch was set to communication cables.
"6". · The communication cable between EAXA board (CN518 connector) and
YSU unit (CN202 connector)
(3)After confirmation of the communication cable connection, and then if the
alarm occurred again, replace the communication cable below.
· The communication cable between EAXA board (CN518 connector) and
YSU unit (CN202 connector)
8
8.3
Alarm

YSU unit failure (1)Turn the power OFF then back ON.
(2)After replacement the communication cable, and then if the alarm
occurred again, replace the YSU unit. Save the CMOS.BIN before replace
the YSU unit to be safe.

8-232
Alarm Message List

EAXA board failure (1)Turn the power OFF then back ON.
(2)After replacement the YSU unit, and then if the alarm occurred again,
replace the EAXA board. Save the CMOS.BIN before replace the EAXA
board to be safe.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
8 The communication error (loop Connection failure (1)Turn the power OFF then back ON.
back error) occurred in the EAXA (2)If the alarm occurs again, check the connection of the following
board of rotary switch was set to communication cables.
"7". · The communication cable between EAXA board (CN518 connector) and
YSU unit (CN202 connector)
(3)After confirmation of the communication cable connection, and then if the
alarm occurred again, replace the communication cable below.
· The communication cable between EAXA board (CN518 connector) and
YSU unit (CN202 connector)
8
8.3
Alarm

YSU unit failure (1)Turn the power OFF then back ON.
(2)After replacement the communication cable, and then if the alarm
occurred again, replace the YSU unit. Save the CMOS.BIN before replace
the YSU unit to be safe.

8-233
Alarm Message List

EAXA board failure (1)Turn the power OFF then back ON.
(2)After replacement the YSU unit, and then if the alarm occurred again,
replace the EAXA board. Save the CMOS.BIN before replace the EAXA
board to be safe.

11 The communication error occurred YSU unit failure (1)Turn the power OFF then back ON.
between the EAXA board and the (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
YSU unit. before replace the YSU unit to be safe.

12 The communication error occurred YSU unit failure (1)Turn the power OFF then back ON.
between the EAXA board and the (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
YSU unit. before replace the YSU unit to be safe.

13 The communication error occurred YSU unit failure (1)Turn the power OFF then back ON.
between the EAXA board and the (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
YSU unit. before replace the YSU unit to be safe.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
14 The communication control IC of YSU unit failure (1)Turn the power OFF then back ON.
YSU unit detected the error. (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
before replace the YSU unit to be safe.

1806 SV M-SAFETY 0 Connection failure (1)Turn the power OFF then back ON.
CRC (2)If the alarm occurs again, check the connection of the following
ERROR(CPU1) communication cables.
·The communication cable between EAXA board (CN518 connector) and
8

YSU unit (CN202 connector)

8.3

(3)After confirmation of the communication cable connection, and then if the

alarm occurred again, replace the communication cable below.
· The communication cable between EAXA board (CN518 connector) and
YSU unit (CN202 connector)
Alarm

8-234
Alarm Message List

YSU unit failure (1)Turn the power OFF then back ON.
(2)After replacement the communication cable, and then if the alarm
occurred again, replace the YSU unit. Save the CMOS.BIN before replace
the YSU unit to be safe.

EAXA board failure (1)Turn the power OFF then back ON.
(2)After replacement the YSU unit, and then if the alarm occurred again,
replace the EAXA board. Save the CMOS.BIN before replace the EAXA
board to be safe.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
1807 M-SAFETY SLAVE 1 There is the EAXA board for Connection failure (1)Turn the power OFF then back ON.
TIME OUT(CPU1) display of the 7 segment (2)If the alarm occurs again, check the connection of the following
LED(DS1) of EAXA board is not communication cables.
"d" (on-line process). · The communication cable between EAXA board (CN518 connector) and
YSU unit (CN202 connector)
(3)After confirmation of the communication cable connection, and then if the
alarm occurred again, replace the communication cable below.
· The communication cable between EAXA board (CN518 connector) and
YSU unit (CN202 connector)
8
8.3
Alarm

YSU unit failure (1)Turn the power OFF then back ON.
(2)After replacement the communication cable, and then if the alarm
occurred again, replace the YSU unit. Save the CMOS.BIN before replace
the YSU unit to be safe.

8-235
Alarm Message List

EAXA board failure (1)Turn the power OFF then back ON.
(2)After replacement the YSU unit, and then if the alarm occurred again,
replace the EAXA board. Save the CMOS.BIN before replace the EAXA
board to be safe.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
2 There is the EAXA board for Connection failure (1)Turn the power OFF then back ON.
display of the 7 segment (2)If the alarm occurs again, check the connection of the following
LED(DS1) of EAXA board is not communication cables.
"d" (on-line process). · The communication cable between EAXA board (CN518 connector) and
YSU unit (CN202 connector)
(3)After confirmation of the communication cable connection, and then if the
alarm occurred again, replace the communication cable below.
· The communication cable between EAXA board (CN518 connector) and
YSU unit (CN202 connector)
8
8.3
Alarm

YSU unit failure (1)Turn the power OFF then back ON.
(2)After replacement the communication cable, and then if the alarm
occurred again, replace the YSU unit. Save the CMOS.BIN before replace
the YSU unit to be safe.

8-236
Alarm Message List

EAXA board failure (1)Turn the power OFF then back ON.
(2)After replacement the YSU unit, and then if the alarm occurred again,
replace the EAXA board. Save the CMOS.BIN before replace the EAXA
board to be safe.

1808 M-SAFETY SLAVE 0 Setting error Correct the set value in maintenance mode.
UNDEFINED
(CPU1)
1809 M-SAFETY 0000 CPU1 detected the 3.3V over Blown fuse (1)Turn the power OFF then back ON.
POWER VOLT _ voltage in the CPU2. (2)If the alarm occurs again, check the followings.
ERROR(CPU2) 1100 7 segment LED (DS1 orDS2) of YSU unit is turned OFF: Replace the
fuse(F3/F4) in YSU unit board.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
YSU unit failure (1)Turn the power OFF then back ON.
(2)After replacement the fuse, and then if the alarm occurred again, replace
the YSU unit. Save the CMOS.BIN before replace the YSU unit to be safe.

0000 CPU1 detected the 3.3V low YSU unit failure (1)Turn the power OFF then back ON.
_ voltage in the CPU2. (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
1010 before replace the YSU unit to be safe.
8
8.3

0000 CPU1 detected 24V power supply Connection failure (1)Turn the power OFF then back ON.
_ voltage error in the CPU2. (2)If the alarm occurs again, check the connection of the following cables.
0110 · Cable of the YSU unit(CN200 connector)
Alarm

· Cable of the YPS unit(CN154 connector)

Loose fuse (1)Turn the power OFF then back ON.

(2)If the alarm occurred again, check if the fuse(F1/F2) is not removed. Fuse
is located on the front of the YSU unit.

8-237
Alarm Message List

Blown fuse (1)Turn the power OFF then back ON.

(2)If the alarm occurred again after confirmation of the fuse removal, replace
the fuse (F1/F2) of the YSU unit. Fuse is located on the front of the YSU unit.

Ground fault or a (1)Turn the power OFF then back ON.

short circuit (2)If the alarm occurs again after replacement the fuse, check the following
content.
· Check whether neither the short circuit nor the ground fault have occurred
in the I/O cables from the external device when other alarms that show 24V
power supply error occurred at the same time.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
1810 M-SAFETY UNIT 1 The unconnection with other YSU Connection failure (1)Turn the power OFF then back ON.
LINK units was detected. (2)If the alarm occurs again, check the followings.
ERROR(CPU1) ·Check the connection of cable connected with other YSU unit.
(3)After confirmation of the connection, and then if the alarm occurred again,
replace the communication cable.

2 The unconnection with other YSU Connection failure (1)Turn the power OFF then back ON.
8

units was detected. (2)If the alarm occurs again, check the followings.
8.3

· Check the connection of cable connected with other YSU unit.

(3)After confirmation of the connection, and then if the alarm occurred again,
replace the communication cable.
Alarm

1811 M-SAFETY 13 Information of the connected the YSU unit failure (1)Turn the power OFF then back ON.
SYSTEM ERROR EAXA board is different between (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
(CPU2) the CPU1 and the CPU2 of the before replace the YSU unit to be safe.

8-238
Alarm Message List

YSU unit.
14 Information of the connected the YSU unit failure (1)Turn the power OFF then back ON.
EAXA board is different between (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
the CPU1 and the CPU2 of the before replace the YSU unit to be safe.
YSU unit in coordinated control
system.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
1812 SV M-SAFETY 0 The communication between the Connection failure (1)Turn the power OFF then back ON.
BROKEN EAXA board and the YSU unit are (2)If the alarm occurs again, check the connection of the following
LINE(CPU2) disconnected. communication cables.
· The communication cable between EAXA board (CN518 connector) and
YSU unit (CN202 connector)
(3)After confirmation of the communication cable connection, and then if the
alarm occurred again, replace the communication cable below.
· The communication cable between EAXA board (CN518 connector) and
YSU unit (CN202 connector)
8
8.3
Alarm

YSU unit failure (1)Turn the power OFF then back ON.
(2)After replacement the communication cable, and then if the alarm
occurred again, replace the YSU unit. Save the CMOS.BIN before replace
the YSU unit to be safe.

8-239
Alarm Message List

1813 M-SAFETY Failed to initialize the CPU2 when YSU unit failure (1)Turn the power OFF then back ON.
INITIALIZE the control power turned ON. (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
ERROR(CPU2) before replace the YSU unit to be safe.

1814 M-SAFETY CPU 0 Watch dog time out occurred in the YSU unit failure (1)Turn the power OFF then back ON.
ERROR(CPU2) CPU2 of the YSU unit. (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
before replace the YSU unit to be safe.

2 An error occurred in the CPU2 in YSU unit failure (1)Turn the power OFF then back ON.
mutual monitoring of the CPU1 (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
and the CPU2. before replace the YSU unit to be safe.

1815 M-SAFETY SELF 0 When the controller power turned YSU unit failure (1)Turn the power OFF then back ON.
CHECK ON, CPU2 detected an error in the (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
ERROR(CPU2) watchdog detection circuit. before replace the YSU unit to be safe.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
1816 SV M-SAFETY NO 1 The communication error (loop Connection failure (1)Turn the power OFF then back ON.
COMMUNICATE back error) occurred in the EAXA (2)If the alarm occurs again, check the connection of the following
(CPU2) board of rotary switch was set to communication cables.
"0". · The communication cable between EAXA board (CN518 connector) and
YSU unit (CN202 connector)
(3)After confirmation of the communication cable connection, and then if the
alarm occurred again, replace the communication cable below.
· The communication cable between EAXA board (CN518 connector) and
YSU unit (CN202 connector)
8
8.3
Alarm

YSU unit failure (1)Turn the power OFF then back ON.
(2)After replacement the communication cable, and then if the alarm
occurred again, replace the YSU unit. Save the CMOS.BIN before replace

8-240
Alarm Message List

the YSU unit to be safe.

EAXA board failure (1)Turn the power OFF then back ON.
(2)After replacement the YSU unit, and then if the alarm occurred again,
replace the EAXA board. Save the CMOS.BIN before replace the EAXA
board to be safe.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
2 The communication error (loop Connection failure (1)Turn the power OFF then back ON.
back error) occurred in the EAXA (2)If the alarm occurs again, check the connection of the following
board of rotary switch was set to communication cables.
"1". · The communication cable between EAXA board (CN518 connector) and
YSU unit (CN202 connector)
(3)After confirmation of the communication cable connection, and then if the
alarm occurred again, replace the communication cable below.
· The communication cable between EAXA board (CN518 connector) and
YSU unit (CN202 connector)
8
8.3
Alarm

YSU unit failure (1)Turn the power OFF then back ON.
(2)After replacement the communication cable, and then if the alarm
occurred again, replace the YSU unit. Save the CMOS.BIN before replace

8-241
Alarm Message List

the YSU unit to be safe.

EAXA board failure (1)Turn the power OFF then back ON.
(2)After replacement the YSU unit, and then if the alarm occurred again,
replace the EAXA board. Save the CMOS.BIN before replace the EAXA
board to be safe.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
3 The communication error (loop Connection failure (1)Turn the power OFF then back ON.
back error) occurred in the EAXA (2)If the alarm occurs again, check the connection of the following
board of rotary switch was set to communication cables.
"2". · The communication cable between EAXA board (CN518 connector) and
YSU unit (CN202 connector)
(3)After confirmation of the communication cable connection, and then if the
alarm occurred again, replace the communication cable below.
· The communication cable between EAXA board (CN518 connector) and
YSU unit (CN202 connector)
8
8.3
Alarm

YSU unit failure (1)Turn the power OFF then back ON.
(2)After replacement the communication cable, and then if the alarm
occurred again, replace the YSU unit. Save the CMOS.BIN before replace

8-242
Alarm Message List

the YSU unit to be safe.

EAXA board failure (1)Turn the power OFF then back ON.
(2)After replacement the YSU unit, and then if the alarm occurred again,
replace the EAXA board. Save the CMOS.BIN before replace the EAXA
board to be safe.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
4 The communication error (loop Connection failure (1)Turn the power OFF then back ON.
back error) occurred in the EAXA (2)If the alarm occurs again, check the connection of the following
board of rotary switch was set to communication cables.
"3". · The communication cable between EAXA board (CN518 connector) and
YSU unit (CN202 connector)
(3)After confirmation of the communication cable connection, and then if the
alarm occurred again, replace the communication cable below.
· The communication cable between EAXA board (CN518 connector) and
YSU unit (CN202 connector)
8
8.3
Alarm

YSU unit failure (1)Turn the power OFF then back ON.
(2)After replacement the communication cable, and then if the alarm
occurred again, replace the YSU unit. Save the CMOS.BIN before replace

8-243
Alarm Message List

the YSU unit to be safe.

EAXA board failure (1)Turn the power OFF then back ON.
(2)After replacement the YSU unit, and then if the alarm occurred again,
replace the EAXA board. Save the CMOS.BIN before replace the EAXA
board to be safe.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
5 The communication error (loop Connection failure (1)Turn the power OFF then back ON.
back error) occurred in the EAXA (2)If the alarm occurs again, check the connection of the following
board of rotary switch was set to communication cables.
"4". · The communication cable between EAXA board (CN518 connector) and
YSU unit (CN202 connector)
(3)After confirmation of the communication cable connection, and then if the
alarm occurred again, replace the communication cable below.
· The communication cable between EAXA board (CN518 connector) and
YSU unit (CN202 connector)
8
8.3
Alarm

YSU unit failure (1)Turn the power OFF then back ON.
(2)After replacement the communication cable, and then if the alarm
occurred again, replace the YSU unit. Save the CMOS.BIN before replace

8-244
Alarm Message List

the YSU unit to be safe.

EAXA board failure (1)Turn the power OFF then back ON.
(2)After replacement the YSU unit, and then if the alarm occurred again,
replace the EAXA board. Save the CMOS.BIN before replace the EAXA
board to be safe.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
6 The communication error (loop Connection failure (1)Turn the power OFF then back ON.
back error) occurred in the EAXA (2)If the alarm occurs again, check the connection of the following
board of rotary switch was set to communication cables.
"5". · The communication cable between EAXA board (CN518 connector) and
YSU unit (CN202 connector)
(3)After confirmation of the communication cable connection, and then if the
alarm occurred again, replace the communication cable below.
· The communication cable between EAXA board (CN518 connector) and
YSU unit (CN202 connector)
8
8.3
Alarm

YSU unit failure (1)Turn the power OFF then back ON.
(2)After replacement the communication cable, and then if the alarm
occurred again, replace the YSU unit. Save the CMOS.BIN before replace

8-245
Alarm Message List

the YSU unit to be safe.

EAXA board failure (1)Turn the power OFF then back ON.
(2)After replacement the YSU unit, and then if the alarm occurred again,
replace the EAXA board. Save the CMOS.BIN before replace the EAXA
board to be safe.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
7 The communication error (loop Connection failure (1)Turn the power OFF then back ON.
back error) occurred in the EAXA (2)If the alarm occurs again, check the connection of the following
board of rotary switch was set to communication cables.
"6". · The communication cable between EAXA board (CN518 connector) and
YSU unit (CN202 connector)
(3)After confirmation of the communication cable connection, and then if the
alarm occurred again, replace the communication cable below.
· The communication cable between EAXA board (CN518 connector) and
YSU unit (CN202 connector)
8
8.3
Alarm

YSU unit failure (1)Turn the power OFF then back ON.
(2)After replacement the communication cable, and then if the alarm
occurred again, replace the YSU unit. Save the CMOS.BIN before replace

8-246
Alarm Message List

the YSU unit to be safe.

EAXA board failure (1)Turn the power OFF then back ON.
(2)After replacement the YSU unit, and then if the alarm occurred again,
replace the EAXA board. Save the CMOS.BIN before replace the EAXA
board to be safe.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
8 The communication error (loop Connection failure (1)Turn the power OFF then back ON.
back error) occurred in the EAXA (2)If the alarm occurs again, check the connection of the following
board of rotary switch was set to communication cables.
"7". · The communication cable between EAXA board (CN518 connector) and
YSU unit (CN202 connector)
(3)After confirmation of the communication cable connection, and then if the
alarm occurred again, replace the communication cable below.
· The communication cable between EAXA board (CN518 connector) and
YSU unit (CN202 connector)
8
8.3
Alarm

YSU unit failure (1)Turn the power OFF then back ON.
(2)After replacement the communication cable, and then if the alarm
occurred again, replace the YSU unit. Save the CMOS.BIN before replace

8-247
Alarm Message List

the YSU unit to be safe.

EAXA board failure (1)Turn the power OFF then back ON.
(2)After replacement the YSU unit, and then if the alarm occurred again,
replace the EAXA board. Save the CMOS.BIN before replace the EAXA
board to be safe.

11 The communication error occurred YSU unit failure (1)Turn the power OFF then back ON.
between the EAXA board and the (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
YSU unit. before replace the YSU unit to be safe.

12 The communication error occurred YSU unit failure (1)Turn the power OFF then back ON.
between the EAXA board and the (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
YSU unit. before replace the YSU unit to be safe.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
13 The communication error occurred YSU unit failure (1)Turn the power OFF then back ON.
between the EAXA board and the (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
YSU unit. before replace the YSU unit to be safe.

14 The communication control IC of YSU unit failure (1)Turn the power OFF then back ON.
YSU unit detected the error. (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
before replace the YSU unit to be safe.
8

1817 SV M-SAFETY 0 Connection failure (1)Turn the power OFF then back ON.
8.3

CRC (2)If the alarm occurs again, check the connection of the following
ERROR(CPU2) communication cables.
·The communication cable between EAXA board (CN518 connector) and
Alarm

YSU unit (CN202 connector)

(3)After confirmation of the communication cable connection, and then if the
alarm occurred again, replace the communication cable below.
· The communication cable between EAXA board (CN518 connector) and
YSU unit (CN202 connector)

8-248
Alarm Message List

YSU unit failure (1)Turn the power OFF then back ON.
(2)After replacement the communication cable, and then if the alarm
occurred again, replace the YSU unit. Save the CMOS.BIN before replace
the YSU unit to be safe.

EAXA board failure (1)Turn the power OFF then back ON.
(2)After replacement the YSU unit, and then if the alarm occurred again,
replace the EAXA board. Save the CMOS.BIN before replace the EAXA
board to be safe.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
1818 M-SAFETY SLAVE 1 There is the EAXA board for Connection failure (1)Turn the power OFF then back ON.
TIME OUT(CPU2) display of the 7 segment (2)If the alarm occurs again, check the connection of the following
LED(DS1) of EAXA board is not communication cables.
"d" (on-line process). ·The communication cable between EAXA board (CN518 connector) and
YSU unit (CN202 connector)
(3)After confirmation of the communication cable connection, and then if the
alarm occurred again, replace the communication cable below.
· The communication cable between EAXA board (CN518 connector) and
YSU unit (CN202 connector)
8
8.3
Alarm

YSU unit failure (1)Turn the power OFF then back ON.
(2)After replacement the communication cable, and then if the alarm
occurred again, replace the YSU unit. Save the CMOS.BIN before replace
the YSU unit to be safe.

8-249
Alarm Message List

EAXA board failure (1)Turn the power OFF then back ON.
(2)After replacement the YSU unit, and then if the alarm occurred again,
replace the EAXA board. Save the CMOS.BIN before replace the EAXA
board to be safe.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
2 There is the EAXA board for Connection failure (1)Turn the power OFF then back ON.
display of the 7 segment (2)If the alarm occurs again, check the connection of the following
LED(DS1) of EAXA board is not communication cables.
"d" (on-line process). · The communication cable between EAXA board (CN518 connector) and
YSU unit (CN202 connector)
(3)After confirmation of the communication cable connection, and then if the
alarm occurred again, replace the communication cable below.
· The communication cable between EAXA board (CN518 connector) and
YSU unit (CN202 connector)
8
8.3
Alarm

YSU unit failure (1)Turn the power OFF then back ON.
(2)After replacement the communication cable, and then if the alarm
occurred again, replace the YSU unit. Save the CMOS.BIN before replace
the YSU unit to be safe.

8-250
Alarm Message List

EAXA board failure (1)Turn the power OFF then back ON.
(2)After replacement the YSU unit, and then if the alarm occurred again,
replace the EAXA board. Save the CMOS.BIN before replace the EAXA
board to be safe.

1819 M-SAFETY SLAVE 0 Setting error Correct the set value in maintenance mode.
UNDEFINED
(CPU2)
1820 M-SAFETY 0000 CPU2 detected the 3.3V over Blown fuse (1)Turn the power OFF then back ON.
POWER VOLT _ voltage in the CPU1. (2)If the alarm occurs again, check the followings.
ERROR(CPU1) 1101 7 segment LED (DS1 orDS2) of YSU unit is turned OFF: Replace the
fuse(F3/F4) in YSU unit board.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
YSU unit failure (1)Turn the power OFF then back ON.
(2)After replacement the fuse, and then if the alarm occurred again, replace
the YSU unit. Save the CMOS.BIN before replace the YSU unit to be safe.

0000 CPU2 detected the 3.3V low YSU unit failure (1)Turn the power OFF then back ON.
_ voltage in the CPU1. (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
1011 before replace the YSU unit to be safe.
8
8.3

0000 CPU2 detected 24V power supply Connection failure (1)Turn the power OFF then back ON.
_ voltage error in the CPU1. (2)If the alarm occurs again, check the connection of the following cables.
0111 · Cable of the YSU unit(CN200 connector)
Alarm

· Cable of the YPS unit(CN154 connector)

Loose fuse (1)Turn the power OFF then back ON.

(2)If the alarm occurred again, check if the fuse(F1/F2) is not removed. Fuse
is located on the front of the YSU unit.

8-251
Alarm Message List

Blown fuse (1)Turn the power OFF then back ON.

(2)If the alarm occurred again after confirmation of the fuse removal, replace
the fuse (F1/F2) of the YSU unit. Fuse is located on the front of the YSU unit.

Ground fault or a (1)Turn the power OFF then back ON.

short circuit (2)If the alarm occurs again after replacement the fuse, check the following
content.
· Check whether neither the short circuit nor the ground fault have happened
because of the I/O cables from the external device when other alarms that
show 24V power supply error occurred at the same time.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
0000 CPU2 detected the 5V low voltage YSU unit failure (1)Turn the power OFF then back ON.
_ in the CPU1. (2)After replacement the fuse, and then if the alarm occurred again, replace
1110 the YSU unit. Save the CMOS.BIN before replace the YSU unit to be safe.

1821 M-SAFETY UNIT 1 The unconnection with other YSU Connection failure (1)Turn the power OFF then back ON.
LINK ERROR units was detected. (2)If the alarm occurs again, check the followings.
(CPU2) ·Check the connection of cable connected with other YSU unit.
8

(3)After confirmation of the connection, and then if the alarm occurred again,
8.3

replace the communication cable.

Alarm

2 The unconnection with other YSU Connection failure (1)Turn the power OFF then back ON.
units was detected. (2)If the alarm occurs again, check the followings.
·Check the connection of cable connected with other YSU unit.
(3)After confirmation of the connection, and then if the alarm occurred again,
replace the communication cable.

8-252
Alarm Message List

4000 MEMORY ERROR Sub Code: Tool number Data error (1)Reset the alarm.
(TOOL FILE) (2)If the alarm occurs again, initialize the tool file in maintenance mode, and
then load the tool file saved in the external memory device.

YCP01 board failure (1)Reset the alarm.

(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.

YIF board failure (1)Reset the alarm.

(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
4001 MEMORY ERROR Sub Code: User coordinate Data error (1)Reset the alarm.
(USER COORD number (2)If the alarm occurs again, initialize the user coordinates file in
FILE) maintenance mode, and then load the user coordinates file saved in the
external memory device.

YCP01 board failure (1)Reset the alarm.

(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
8

insert the CF card which inserted original YCP01 board into the new YCP01
8.3

board.

YIF board failure (1)Reset the alarm.

Alarm

(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.

4002 MEMORY ERROR Data error (1)Reset the alarm.

8-253
Alarm Message List

(SV MON SIGNAL (2)If the alarm occurs again, initialize the servo monitor signal file in
FILE) maintenance mode, and then load the servo monitor signal file saved in the
external memory device.

YCP01 board failure (1)Reset the alarm.

(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.

YIF board failure (1)Reset the alarm.

(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
4003 MEMORY ERROR Sub Code: Page number Data error (1)Reset the alarm.
(WEAVING FILE) (2)If the alarm occurs again, initialize the weaving condition file in
maintenance mode, and then load the weaving condition file saved in the
external memory device.

YCP01 board failure (1)Reset the alarm.

(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
8

insert the CF card which inserted original YCP01 board into the new YCP01
8.3

board.

YIF board failure (1)Reset the alarm.

Alarm

(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.

4004 MEMORY ERROR Data error (1)Reset the alarm.

8-254
Alarm Message List

(HOME POS FILE) (2)If the alarm occurs again, initialize the home positioning file in
maintenance mode, and then load the home positioning file saved in the
external memory device.

YCP01 board failure (1)Reset the alarm.

(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.

YIF board failure (1)Reset the alarm.

(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
4005 MEMORY ERROR Data error (1)Reset the alarm.
(SECOND HOME (2)If the alarm occurs again, initialize the second home positioning file in
POS) maintenance mode, and then load the second home positioning file saved in
the external memory device.

YCP01 board failure (1)Reset the alarm.

(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
8

insert the CF card which inserted original YCP01 board into the new YCP01
8.3

board.

YIF board failure (1)Reset the alarm.

Alarm

(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.

4006 MEMORY ERROR Sub Code: Page number Data error (1)Reset the alarm.

8-255
Alarm Message List

(POWER SOURCE (2)If the alarm occurs again, initialize the arc welding Power Source condition
COND) file in maintenance mode, and then load the arc welding Power Source
condition file saved in the external memory device.

YCP01 board failure (1)Reset the alarm.

(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.

YIF board failure (1)Reset the alarm.

(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
4007 MEMORY ERR Sub Code: Page number Data error (1)Reset the alarm.
(ARC START (2)If the alarm occurs again, initialize the arc start condition file in
COND FILE) maintenance mode, and then load the arc start condition file saved in the
external memory device.

YCP01 board failure (1)Reset the alarm.

(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
8

insert the CF card which inserted original YCP01 board into the new YCP01
8.3

board.

YIF board failure (1)Reset the alarm.

Alarm

(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.

4008 MEMORY ERROR Sub Code: Page number Data error (1)Reset the alarm.

8-256
Alarm Message List

(ARC END COND (2)If the alarm occurs again, initialize the arc end condition file in
FILE) maintenance mode, and then load the arc end condition file saved in the
external memory device.

YCP01 board failure (1)Reset the alarm.

(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.

YIF board failure (1)Reset the alarm.

(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
4009 MEMORY ERROR Sub Code: Page number Data error (1)Reset the alarm.
(ARC AUX COND (2)If the alarm occurs again, initialize the arc auxiliary condition file in
FILE) maintenance mode, and then load the arc auxiliary condition file saved in the
external memory device.

YCP01 board failure (1)Reset the alarm.

(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
8

insert the CF card which inserted original YCP01 board into the new YCP01
8.3

board.

YIF board failure (1)Reset the alarm.

Alarm

(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.

4010 MEMORY ERROR Sub Code: Page number Data error (1)Reset the alarm.

8-257
Alarm Message List

(COM-ARC3 (2)If the alarm occurs again, initialize the COM-ARC condition file in
COND FILE) maintenance mode, and then load the COM-ARC condition file saved in the
external memory device.

YCP01 board failure (1)Reset the alarm.

(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.

YIF board failure (1)Reset the alarm.

(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
4012 MEMORY ERROR Sub Code: Condition file number Data error (1)Reset the alarm.
(LINK (2)If the alarm occurs again, initialize the link servo float condition file in
SERVOFLOAT) maintenance mode, and then load the link servo float condition file saved in
the external memory device.

YCP01 board failure (1)Reset the alarm.

(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
8

insert the CF card which inserted original YCP01 board into the new YCP01
8.3

board.

YIF board failure (1)Reset the alarm.

Alarm

(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.

4013 MEMORY ERROR Sub Code: Condition file number Data error (1)Reset the alarm.

8-258
Alarm Message List

(LINEAR (2)If the alarm occurs again, initialize the linear servo float condition file in
SERVOFLOAT) maintenance mode, and then load the linear servo float condition file saved
in the external memory device.

YCP01 board failure (1)Reset the alarm.

(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.

YIF board failure (1)Reset the alarm.

(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
4014 MEMORY ERROR Sub Code: Page number Data error (1)Reset the alarm.
(ROBOT CALIB (2)If the alarm occurs again, initialize the file for calibration between
FILE) manipulators in maintenance mode, and then load the file for calibration
between manipulators saved in the external memory device.

YCP01 board failure (1)Reset the alarm.

(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
8

before replace the board to be safe. Replace the YCP01 board, and then
8.3

insert the CF card which inserted original YCP01 board into the new YCP01
board.
Alarm

YIF board failure (1)Reset the alarm.

(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.

8-259
Alarm Message List

4017 MEMORY ERROR Data error (1)Reset the alarm.

(POWER SRC (2)If the alarm occurs again, initialize the Power Source user definition file in
USER-DEF) maintenance mode, and then load the Power Source user definition file
saved in the external memory device.

YCP01 board failure (1)Reset the alarm.

(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.

YIF board failure (1)Reset the alarm.

(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
4018 MEMORY Data error (1)Reset the alarm.
ERR(LADDER (2)If the alarm occurs again, initialize the ladder program file in maintenance
PRG FILE) mode, and then load the ladder program file saved in the external memory
device.

YCP01 board failure (1)Reset the alarm.

(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
8

insert the CF card which inserted original YCP01 board into the new YCP01
8.3

board.

YIF board failure (1)Reset the alarm.

Alarm

(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.

4019 MEMORY ERROR Sub Code: Page number Data error (1)Reset the alarm.

8-260
Alarm Message List

(CUTTING COND (2)If the alarm occurs again, initialize the cutting condition file in maintenance
FILE) mode, and then load the cutting condition file saved in the external memory
device.

YCP01 board failure (1)Reset the alarm.

(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.

YIF board failure (1)Reset the alarm.

(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
4020 MEMORY ERROR Data error (1)Reset the alarm.
(OPERATION (2)If the alarm occurs again, initialize the work home position file in
ORIGIN) maintenance mode, and then load the work home position file saved in the
external memory device.

YCP01 board failure (1)Reset the alarm.

(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
8

insert the CF card which inserted original YCP01 board into the new YCP01
8.3

board.

YIF board failure (1)Reset the alarm.

Alarm

(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.

4021 MEMORY ERROR Data error (1)Reset the alarm.

8-261
Alarm Message List

(CONVEYOR (2)If the alarm occurs again, initialize the conveyor condition file in
COND FILE) maintenance mode, and then load the conveyor condition file saved in the
external memory device.

YCP01 board failure (1)Reset the alarm.

(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.

YIF board failure (1)Reset the alarm.

(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
4022 MEMORY ERROR Sub Code: Page number Data error (1)Reset the alarm.
(PAINT SPECIAL (2)If the alarm occurs again, initialize the paint special file in maintenance
FILE) mode, and then load the paint special file saved in the external memory
device.

YCP01 board failure (1)Reset the alarm.

(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
8

insert the CF card which inserted original YCP01 board into the new YCP01
8.3

board.

YIF board failure (1)Reset the alarm.

Alarm

(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.

4023 MEMORY ERROR Sub Code: Page number Data error (1)Reset the alarm.

8-262
Alarm Message List

(PAINT COND (2)If the alarm occurs again, initialize the paint condition file in maintenance
FILE) mode, and then load the paint condition file saved in the external memory
device.

YCP01 board failure (1)Reset the alarm.

(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.

YIF board failure (1)Reset the alarm.

(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
4024 MEMORY 1 Data error (1)Reset the alarm.
ERR(WRIST WEAV (2)If the alarm occurs again, initialize the wrist weaving amplitude file in
AMP FILE) maintenance mode, and then load the wrist weaving amplitude file saved in
the external memory device.

YCP01 board failure (1)Reset the alarm.

(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
8

insert the CF card which inserted original YCP01 board into the new YCP01
8.3

board.

YIF board failure (1)Reset the alarm.

Alarm

(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.

4025 MEMORY ERROR Data error (1)Reset the alarm.

8-263
Alarm Message List

(INTERRUPT JOB (2)If the alarm occurs again, initialize the interrupt job file in maintenance
FILE) mode, and then load the interrupt job file saved in the external memory
device.

YCP01 board failure (1)Reset the alarm.

(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.

YIF board failure (1)Reset the alarm.

(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
4028 MEMORY Data error (1)Reset the alarm.
ERR(SENSOR (2)If the alarm occurs again, initialize the sensor monitoring condition file in
MON COND FILE) maintenance mode, and then load the sensor monitoring condition file saved
in the external memory device.

YCP01 board failure (1)Reset the alarm.

(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
8

insert the CF card which inserted original YCP01 board into the new YCP01
8.3

board.

YIF board failure (1)Reset the alarm.

Alarm

(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.

4030 MEMORY Sub Code: File number Data error (1)Reset the alarm.

8-264
Alarm Message List

ERR(PRESS (2)If the alarm occurs again, initialize the press condition file in maintenance
COND DATA FILE) mode, and then load the press condition file saved in the external memory
device.

YCP01 board failure (1)Reset the alarm.

(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.

YIF board failure (1)Reset the alarm.

(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
4031 MEMORY ERROR Sub Code: File number Data error (1)Reset the alarm.
(SPOT GUN COND (2)If the alarm occurs again, initialize the gun condition file in maintenance
FILE) mode, and then load the gun condition file saved in the external memory
device.

YCP01 board failure (1)Reset the alarm.

(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
8

insert the CF card which inserted original YCP01 board into the new YCP01
8.3

board.

YIF board failure (1)Reset the alarm.

Alarm

(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.

4032 MEMORY ERROR Sub Code: File number Data error (1)Reset the alarm.

8-265
Alarm Message List

(SPOT WELDER (2)If the alarm occurs again, initialize the spot welding gun condition file in
COND) maintenance mode, and then load the spot welding gun condition file saved
in the external memory device.

YCP01 board failure (1)Reset the alarm.

(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.

YIF board failure (1)Reset the alarm.

(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
4033 MEMORY ERROR Sub Code: File number Data error (1)Reset the alarm.
(GUN PRESSURE (2)If the alarm occurs again, initialize the gun pressure file in maintenance
FILE) mode, and then load the gun pressure file saved in the external memory
device.

YCP01 board failure (1)Reset the alarm.

(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
8

insert the CF card which inserted original YCP01 board into the new YCP01
8.3

board.

YIF board failure (1)Reset the alarm.

Alarm

(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.

4034 MEMORY Data error (1)Reset the alarm.

8-266
Alarm Message List

ERR(ANTICIPATIO (2)If the alarm occurs again, initialize the anticipation outputs file in
N OT FILE) maintenance mode, and then load the anticipation outputs file saved in the
external memory device.

YCP01 board failure (1)Reset the alarm.

(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.

YIF board failure (1)Reset the alarm.

(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
4035 MEMORY Data error (1)Reset the alarm.
ERR(ANTICIPATIO (2)If the alarm occurs again, initialize the anticipation outputs file in
N OG FILE) maintenance mode, and then load the anticipation outputs file saved in the
external memory device.

YCP01 board failure (1)Reset the alarm.

(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
8

insert the CF card which inserted original YCP01 board into the new YCP01
8.3

board.

YIF board failure (1)Reset the alarm.

Alarm

(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.

4036 MEMORY ERROR Sub Code: File number Data error (1)Reset the alarm.

8-267
Alarm Message List

(WEARING FILE) (2)If the alarm occurs again, initialize the wear amount file in maintenance
mode, and then load the wear amount file saved in the external memory
device.

YCP01 board failure (1)Reset the alarm.

(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.

YIF board failure (1)Reset the alarm.

(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
4037 MEMORY ERROR Sub Code: File number Data error (1)Reset the alarm.
(STROKE (2)If the alarm occurs again, initialize the FULL/SHORT OPEN position
POSITION) setting file in maintenance mode, and then load the FULL/SHORT OPEN
position setting file saved in the external memory device.

YCP01 board failure (1)Reset the alarm.

(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
8

before replace the board to be safe. Replace the YCP01 board, and then
8.3

insert the CF card which inserted original YCP01 board into the new YCP01
board.
Alarm

YIF board failure (1)Reset the alarm.

(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.

8-268
Alarm Message List

4038 MEMORY ERROR Sub Code: File number Data error (1)Reset the alarm.
(PRESSURE FILE) (2)If the alarm occurs again, initialize the dry-spotting pressure file in
maintenance mode, and then load the dry-spotting pressure file saved in the
external memory device.

YCP01 board failure (1)Reset the alarm.

(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.

YIF board failure (1)Reset the alarm.

(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
4039 MEMORY ERROR Sub Code: File number Data error (1)Reset the alarm.
(FORM CUT FILE) (2)If the alarm occurs again, initialize the form cut file in maintenance mode,
and then load the form cut file saved in the external memory device.

YCP01 board failure (1)Reset the alarm.

(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
8

insert the CF card which inserted original YCP01 board into the new YCP01
8.3

board.

YIF board failure (1)Reset the alarm.

Alarm

(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.

4040 MEMORY ERROR Sub Code: File number Data error (1)Reset the alarm.

8-269
Alarm Message List

(SHOCK LEVEL (2)If the alarm occurs again, initialize the shock level file in maintenance
FILE) mode, and then load the shock level file saved in the external memory
device.

YCP01 board failure (1)Reset the alarm.

(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.

YIF board failure (1)Reset the alarm.

(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
4041 MEMORY ERROR Sub Code: File number Data error (1)Reset the alarm.
(SPOT IO (2)If the alarm occurs again, initialize the spot I/O allocation file in
ALLOCTE FL) maintenance mode, and then load the spot I/O allocation file saved in the
external memory device.

YCP01 board failure (1)Reset the alarm.

(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
8

insert the CF card which inserted original YCP01 board into the new YCP01
8.3

board.

YIF board failure (1)Reset the alarm.

Alarm

(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.

4042 MEMORY ERROR Sub Code: Page number Data error (1)Reset the alarm.

8-270
Alarm Message List

(VISION FILE) (2)If the alarm occurs again, initialize the vision condition file in maintenance
mode, and then load the vision condition file saved in the external memory
device.

YCP01 board failure (1)Reset the alarm.

(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.

YIF board failure (1)Reset the alarm.

(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
4043 MEMORY ERROR Sub Code: Page number Data error (1)Reset the alarm.
(VISION (2)If the alarm occurs again, initialize the vision calibration file in
CALIBRATION) maintenance mode, and then load the vision calibration file saved in the
external memory device.

YCP01 board failure (1)Reset the alarm.

(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
8

insert the CF card which inserted original YCP01 board into the new YCP01
8.3

board.

YIF board failure (1)Reset the alarm.

Alarm

(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.

4044 MEMORY ERROR Sub Code: File number Data error (1)Reset the alarm.

8-271
Alarm Message List

(WELD PULSE (2)If the alarm occurs again, initialize the welding pulse condition file in
COND) maintenance mode, and then load the welding pulse condition file saved in
the external memory device.

YCP01 board failure (1)Reset the alarm.

(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.

YIF board failure (1)Reset the alarm.

(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
4045 MEMORY ERROR Data error (1)Reset the alarm.
(WELD PULSE (2)If the alarm occurs again, initialize the welding pulse selection file in
SELECT) maintenance mode, and then load the welding pulse selection file saved in
the external memory device.

YCP01 board failure (1)Reset the alarm.

(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
8

insert the CF card which inserted original YCP01 board into the new YCP01
8.3

board.

YIF board failure (1)Reset the alarm.

Alarm

(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.

4046 MEMORY Sub Code: File number Data error (1)Reset the alarm.

8-272
Alarm Message List

ERR(CONVEYOR (2)If the alarm occurs again, initialize the conveyor calibration file in
CALIB FILE) maintenance mode, and then load the conveyor calibration file saved in the
external memory device.

YCP01 board failure (1)Reset the alarm.

(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.

YIF board failure (1)Reset the alarm.

(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
4048 MEMORY ERROR Data error (1)Reset the alarm.
(SERVO S-GUN (2)If the alarm occurs again, initialize the sealer gun characteristics file in
FILE) maintenance mode, and then load the sealer gun characteristics file saved in
the external memory device.

YCP01 board failure (1)Reset the alarm.

(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
8

insert the CF card which inserted original YCP01 board into the new YCP01
8.3

board.

YIF board failure (1)Reset the alarm.

Alarm

(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.

4049 MEMORY ERROR Data error (1)Reset the alarm.

8-273
Alarm Message List

(PASTE (2)If the alarm occurs again, initialize the painting amount correction file in
QUAN.COMP FL) maintenance mode, and then load the painting amount correction file saved
in the external memory device.

YCP01 board failure (1)Reset the alarm.

(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.

YIF board failure (1)Reset the alarm.

(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
4050 MEMORY Data error (1)Reset the alarm.
ERR(AXIS I/O (2)If the alarm occurs again, initialize the axis motion I/O allocation file in
ALLOC FILE) maintenance mode, and then load the axis motion I/O allocation file saved in
the external memory device.

YCP01 board failure (1)Reset the alarm.

(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
8

insert the CF card which inserted original YCP01 board into the new YCP01
8.3

board.

YIF board failure (1)Reset the alarm.

Alarm

(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.

4051 MEMORY Sub Code: File number Data error (1)Reset the alarm.

8-274
Alarm Message List

ERR(GUN COND. (2)If the alarm occurs again, initialize the gun characteristics auxiliary file in
AUX. FILE) maintenance mode, and then load the gun characteristics auxiliary file saved
in the external memory device.

YCP01 board failure (1)Reset the alarm.

(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.

YIF board failure (1)Reset the alarm.

(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
4052 MEMORY ERROR Sub Code: File number Data error (1)Reset the alarm.
(TOOL (2)If the alarm occurs again, initialize the tool interference file in maintenance
INTERFERENCE) mode, and then load the tool interference file saved in the external memory
device.

YCP01 board failure (1)Reset the alarm.

(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
8

insert the CF card which inserted original YCP01 board into the new YCP01
8.3

board.

YIF board failure (1)Reset the alarm.

Alarm

(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.

4053 MEMORY ERROR Sub Code: File number Data error (1)Reset the alarm.

8-275
Alarm Message List

(PAINT SYS (2)If the alarm occurs again, initialize the painting system setting file in
CONFIG.) maintenance mode, and then load the painting system setting file saved in
the external memory device.

YCP01 board failure (1)Reset the alarm.

(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.

YIF board failure (1)Reset the alarm.

(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
4054 MEMORY ERROR Sub Code: File number Data error (1)Reset the alarm.
(PAINTING (2)If the alarm occurs again, initialize the painting device characteristics file
SPECIAL) in maintenance mode, and then load the painting device characteristics file
saved in the external memory device.

YCP01 board failure (1)Reset the alarm.

(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
8

insert the CF card which inserted original YCP01 board into the new YCP01
8.3

board.

YIF board failure (1)Reset the alarm.

Alarm

(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.

4055 MEMORY ERROR Sub Code: File number Data error (1)Reset the alarm.

8-276
Alarm Message List

(CCV-PAINT (2)If the alarm occurs again, initialize the painting CCV file in maintenance
TABLE) mode, and then load the painting CCV file saved in the external memory
device.

YCP01 board failure (1)Reset the alarm.

(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.

YIF board failure (1)Reset the alarm.

(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
4056 MEMORY ERROR Sub Code: File number Data error (1)Reset the alarm.
(PLUG VOLUME (2)If the alarm occurs again, initialize the painting filling file in maintenance
FILE) mode, and then load the painting filling file saved in the external memory
device.

YCP01 board failure (1)Reset the alarm.

(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
8

insert the CF card which inserted original YCP01 board into the new YCP01
8.3

board.

YIF board failure (1)Reset the alarm.

Alarm

(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.

4057 MEMORY ERROR Sub Code: File number Data error (1)Reset the alarm.

8-277
Alarm Message List

(EVB GUN COND) (2)If the alarm occurs again, initialize the EVB gun condition file in
maintenance mode, and then load the EVB gun condition file saved in the
external memory device.

YCP01 board failure (1)Reset the alarm.

(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.

YIF board failure (1)Reset the alarm.

(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
4058 MEMORY ERROR Sub Code: File number Data error (1)Reset the alarm.
(EVB TURBIN (2)If the alarm occurs again, initialize the EVB turbine condition file in
COND) maintenance mode, and then load the EVB turbine condition file saved in the
external memory device.

YCP01 board failure (1)Reset the alarm.

(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
8

insert the CF card which inserted original YCP01 board into the new YCP01
8.3

board.

YIF board failure (1)Reset the alarm.

Alarm

(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.

4059 MEMORY ERROR Sub Code: File number Data error (1)Reset the alarm.

8-278
Alarm Message List

(EVB PAINT (2)If the alarm occurs again, initialize the EVB paint condition file in
COND) maintenance mode, and then load the EVB paint condition file saved in the
external memory device.

YCP01 board failure (1)Reset the alarm.

(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.

YIF board failure (1)Reset the alarm.

(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
4060 MEMORY ERROR Sub Code: File number Data error (1)Reset the alarm.
(CLEARANCE (2)If the alarm occurs again, initialize the clearance file in maintenance
FILE) mode, and then load the clearance file saved in the external memory device.

YCP01 board failure (1)Reset the alarm.

(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
8

insert the CF card which inserted original YCP01 board into the new YCP01
8.3

board.

YIF board failure (1)Reset the alarm.

Alarm

(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.

4061 MEMORY ERROR Sub Code: File number Data error (1)Reset the alarm.

8-279
Alarm Message List

(GAUGE SENSOR (2)If the alarm occurs again, initialize the gauging sensor condition file in
FILE) maintenance mode, and then load the gauging sensor condition file saved in
the external memory device.

YCP01 board failure (1)Reset the alarm.

(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.

YIF board failure (1)Reset the alarm.

(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
4062 MEMORY ERROR Sub Code: File number Data error (1)Reset the alarm.
(LNR SCALE FILE) (2)If the alarm occurs again, initialize the linear scale condition file in
maintenance mode, and then load the linear scale condition file saved in the
external memory device.

YCP01 board failure (1)Reset the alarm.

(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
8

insert the CF card which inserted original YCP01 board into the new YCP01
8.3

board.

YIF board failure (1)Reset the alarm.

Alarm

(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.

4063 MEMORY Sub Code: File number Data error (1)Reset the alarm.

8-280
Alarm Message List

ERR(CONVEYOR (2)If the alarm occurs again, initialize the conveyor condition auxiliary file in
COND SUPP.) maintenance mode, and then load the conveyor condition auxiliary file saved
in the external memory device.

YCP01 board failure (1)Reset the alarm.

(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.

YIF board failure (1)Reset the alarm.

(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
4064 MEMORY Data error (1)Reset the alarm.
ERR(WEAV SYNC (2)If the alarm occurs again, initialize the weaving synchronizing welding
WELD FILE) condition file in maintenance mode, and then load the weaving synchronizing
welding condition file saved in the external memory device.

YCP01 board failure (1)Reset the alarm.

(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
8

before replace the board to be safe. Replace the YCP01 board, and then
8.3

insert the CF card which inserted original YCP01 board into the new YCP01
board.
Alarm

YIF board failure (1)Reset the alarm.

(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.

8-281
Alarm Message List

4065 MEMORY ERROR Data error (1)Reset the alarm.

(I/F PANEL FILE) (2)If the alarm occurs again, initialize the I/F panel file in maintenance mode,
and then load the I/F panel file saved in the external memory device.

YCP01 board failure (1)Reset the alarm.

(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.

YIF board failure (1)Reset the alarm.

(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
4069 MEMORY Data error (1)Reset the alarm.
ERR(PALLETIZE (2)If the alarm occurs again, initialize the palletize condition file in
COND FILE) maintenance mode, and then load the palletize condition file saved in the
external memory device.

YCP01 board failure (1)Reset the alarm.

(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
8

insert the CF card which inserted original YCP01 board into the new YCP01
8.3

board.

YIF board failure (1)Reset the alarm.

Alarm

(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.

4070 MEMORY ERROR Data error (1)Reset the alarm.

8-282
Alarm Message List

(LASER (2)If the alarm occurs again, initialize the laser tracking welding start file in
TRACKING START maintenance mode, and then load the laser tracking welding start file saved
FILE) in the external memory device.

YCP01 board failure (1)Reset the alarm.

(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.

YIF board failure (1)Reset the alarm.

(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
4071 MEMORY ERROR Data error (1)Reset the alarm.
(LASER (2)If the alarm occurs again, initialize the laser tracking welding end file in
TRACKING END maintenance mode, and then load the laser tracking welding end file saved
FILE) in the external memory device.

YCP01 board failure (1)Reset the alarm.

(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
8

insert the CF card which inserted original YCP01 board into the new YCP01
8.3

board.

YIF board failure (1)Reset the alarm.

Alarm

(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.

4072 MEMORY ERROR Data error (1)Reset the alarm.

8-283
Alarm Message List

(LASER (2)If the alarm occurs again, initialize the laser tracking track start file in
TRACKING maintenance mode, and then load the laser tracking track start file saved in
TRACK START the external memory device.
FILE)
YCP01 board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.

YIF board failure (1)Reset the alarm.

(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
4073 MEMORY ERROR Data error (1)Reset the alarm.
(LASER (2)If the alarm occurs again, initialize the laser tracking welding set file in
TRACKING SET maintenance mode, and then load the laser tracking welding set file saved in
FILE) the external memory device.

YCP01 board failure (1)Reset the alarm.

(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
8

insert the CF card which inserted original YCP01 board into the new YCP01
8.3

board.

YIF board failure (1)Reset the alarm.

Alarm

(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.

4074 MEMORY ERROR Data error (1)Reset the alarm.

8-284
Alarm Message List

(LASER (2)If the alarm occurs again, initialize the laser tracking track set file in
TRACKING maintenance mode, and then load the laser tracking track set file saved in
TRACK SET FILE) the external memory device.

YCP01 board failure (1)Reset the alarm.

(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.

YIF board failure (1)Reset the alarm.

(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
4075 MEMORY ERROR Data error (1)Reset the alarm.
(CONDITION FILE (2)If the alarm occurs again, initialize the condition file of corresponding to
OF laser tracking gap in maintenance mode, and then load the condition file of
CORRESPONDIN corresponding to laser tracking gap saved in the external memory device.
G TO LASER
TRACKING GAP)
YCP01 board failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
8

before replace the board to be safe. Replace the YCP01 board, and then
8.3

insert the CF card which inserted original YCP01 board into the new YCP01
board.
Alarm

YIF board failure (1)Reset the alarm.

(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.

8-285
Alarm Message List

4076 MEMORY ERROR Data error (1)Reset the alarm.

(MEMORY PLAY (2)If the alarm occurs again, initialize the memory play file for laser tracking
FILE FOR LASER DC in maintenance mode, and then load the memory play file for laser
TRACKING DC) tracking DC saved in the external memory device.

YCP01 board failure (1)Reset the alarm.

(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.

YIF board failure (1)Reset the alarm.

(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
4099 DC 24V POWER YPS power supply Replace the YPS unit.
SUPPLY failure
FAILURE(YPS)
4100 OVERRUN IN 1 Power-ON unit Connection failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ROBOT AXIS ON.)
(2)If the alarm occurs again, check the connection and inserting state of the
following cables and connectors.
·YPU unit
8

·EAXA board CN512

8.3

YPU unit board (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
failure ON.)
Alarm

(2)If the alarm occurs again, replace the YPU unit. Save the CMOS.BIN
before replacing the board to be safe.

Overrun limit switch Check that the overrun limit switch is not activating.
released

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Alarm Message List

EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replacing the board to be safe.

4101 OVERRUN IN Power-ON unit Connection failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
EXTERNAL AXIS ON.)
(2)If the alarm occurs again, check the connection and inserting state of the
following cables and connectors.
·YPU unit
·EAXA board CN512
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
YPU unit board (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
failure ON.)
(2)If the alarm occurs again, replace the YPU unit. Save the CMOS.BIN
before replacing the board to be safe.

EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
8

before replacing the board to be safe.

8.3

4102 SYSTEM DATA System data (1)Reset the alarm.

Alarm

HAS BEEN changed (2)Turn the power OFF then back ON before turning ON the servo power
CHANGED supply.
4103 PARALLEL START 1 Sub task being executed: Setting error (1)Check the following settings.
INSTRUCTION Although a job is being executed ·The subtask is completed by the PWAIT instruction.
ERROR by instructed sub task, an attempt

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Alarm Message List

was made to execute another job

by the sub task.
2 Group axis being used: Setting error (1)Check the following settings.
The job operated by another sub ·The job to be started
task uses the same group axis. ·The execution timing for start command
3 Multiple start of same job: Setting error (1)Check the following settings.
The job that was tried to be started ·The same job is not used in the another task
was executed by another sub task.
4 Unregistered master job: Setting error (1)Check the following settings.
Although the master job was not ·The master job of the subtask is registered
registered, an attempt was made
to execute PSTART SUB (job
name omitted).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
5 Synchronization instruction error: Setting error (1)Check the following settings.
When restarted by PSTART, ·The job to be started
synchronization instruction status ·The execution timing for start command
of the sub task under interruption
was different from the status to
restart.
6 Stopped by an alarm: Setting error (1)Check the following settings.
An attempt was made to start the ·Alarm occurrence status
8

sub task which is stopped by an

8.3

alarm.
7 Synchronization task specification Setting error (1)Check the following settings.
of SYNC instruction omit error ·Synchronization task specification of SYNC instruction
Alarm

8 The task is specified by Setting error (1)Check the following settings.

synchronization task of SYNC ·Synchronization task specification of SYNC instruction
instruction.
9 I/O jog being executed Setting error (1)Check the following settings.

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Alarm Message List

·I/O jog executing status

Complete the I/O jog executing status, and then restart.

10 Separate group axis being used Setting error (1)Check the following settings.
·Usage status of separation use axis
Complete the use of separation use axis, and then restart.

11 The servo power supply is OFF. Setting error (1)Check the following settings.
·Servo power
Turn ON servo power.
12 Twin synchronous task ID error Setting error (1)Check the following settings.
·Twin synchronous task specification of SYNC instruction

16 PSTART instruction is the old Setting error (1)Check the following settings.
specification. ·The specifications of PSTART instruction
Register the PSTART instruction as new specification.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
17 PWAIT instruction is the old Setting error (1)Check the following settings.
specification. ·The specifications of PWAIT instruction
Register the PWAIT instruction as new specification.

4104 WRONG Sub Code1 to 245: Signifies the Setting error * Refer to the instruction manual for Data Transmission Function for details.
EXECUTION OF data transmission error.
LOAD INST
4105 WRONG Sub Code1 to 245: Signifies the Setting error * Refer to the instruction manual for Data Transmission Function for details.
8

EXECUTION OF data transmission error.

8.3

SAVE INST
4106 WRONG Sub Code1 to 245: Signifies the Setting error * Refer to the instruction manual for Data Transmission Function for details.
EXECUTION OF data transmission error.
Alarm

DELETE INST
4107 OUT OF RANGE Setting error (1)Check the following settings.
(ABSO DATA) ·Move the manipulator or station to the zero position by the axis operation
and check the home position alignment marks (the arrow).

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Alarm Message List

4109 DC 24V POWER 0000_0001: Fuse blown (YIU unit) Connection failure (1)Reset the alarm.
SUPPLY 0000_0011: External 24V power (2)If the alarm occurs again, check the connection and inserting state of the
FAILURE(I/O) supply error. following cables and connectors.
Check the insertion and connection of the followings.
·Fuse (blown) of YIU unit
·The communications cable for the I/O module

Voltage error (1)Reset the alarm.

(2)If the alarm occurs again, Check the 24V external power supply. If
abnormal, replace the 24V external power supply.

Overrun limit switch Check that the overrun limit switch is not activating. If overrun limit switch is
released activating, return to a normal position.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
4110 SHOCK SENSOR Connection failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ACTION ON.)
(2)If the alarm occurs again, check the connection and inserting state of the
following cables and connectors.
·YPU unit
·EAXA board CN512

YPU unit board (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
8

failure ON.)
8.3

(2)If the alarm occurs again, replace the YPU unit. Save the CMOS.BIN
before replacing the board to be safe.
Alarm

EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replacing the board to be safe.

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Alarm Message List

4112 DATA SENDING 1 Retry over of NAK Communication (1)Reset the alarm.
ERROR error (2)If the alarm occurs again, check the communication setting and
communication wiring is correct.

2 Retry over for timeout in timer A Communication (1)Reset the alarm.

error (2)If the alarm occurs again, check the communication setting and
communication wiring is correct.

3 Retry over for mutual response Communication (1)Reset the alarm.

error error (2)If the alarm occurs again, check the communication setting and
communication wiring is correct.

4113 DATA RECEIVING 1 Reception timeout (timer A) Communication (1)Reset the alarm.
ERROR error (2)If the alarm occurs again, check the communication setting and
communication wiring is correct.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
2 Reception timeout (timer B) Communication (1)Reset the alarm.
error (2)If the alarm occurs again, check the communication setting and
communication wiring is correct.

3 Heading length is too short. Communication (1)Reset the alarm.

error (2)If the alarm occurs again, check the setting of communication or
transmission side data is correctly set.
8

4 Heading length is too long. Communication (1)Reset the alarm.

8.3

error (2)If the alarm occurs again, check the setting of communication or
transmission side data is correctly set.
Alarm

5 The header No. error Communication (1)Reset the alarm.

error (2)If the alarm occurs again, check the setting of communication or
transmission side data is correctly set.

6 The text length exceeded 256 Communication (1)Reset the alarm.

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Alarm Message List

characters. error (2)If the alarm occurs again, check the setting of communication or
transmission side data is correctly set.

4114 TRANSMISSION 1 Overrun error Communication (1)Reset the alarm.

HARDWARE error (2)If the alarm occurs again, check the communication setting and
ERROR communication wiring is correct.

2 Parity error Communication (1)Reset the alarm.

error (2)If the alarm occurs again, check the communication setting and
communication wiring is correct.

3 Framing error Communication (1)Reset the alarm.

error (2)If the alarm occurs again, check the communication setting and
communication wiring is correct.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
4 Transmission timeout (timer A) Communication (1)Reset the alarm.
error (2)If the alarm occurs again, check the communication setting and
communication wiring is correct.

5 Transmission timeout (timer B) Communication (1)Reset the alarm.

error (2)If the alarm occurs again, check the communication setting and
communication wiring is correct.
8

4115 TRANSMISSION 1 Received EOT while waiting ACK. Communication (1)Reset the alarm.
8.3

SYSTEM BLOCK error (2)If the alarm occurs again, check the setting of communication or
transmission side data is correctly set.
Alarm

2 Received EOT while waiting ENQ. Communication (1)Reset the alarm.

error (2)If the alarm occurs again, check the setting of communication or
transmission side data is correctly set.

3 Received EOT before last block Communication (1)Reset the alarm.

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Alarm Message List

reception. error (2)If the alarm occurs again, check the setting of communication or
transmission side data is correctly set.

4 Received codes other than EOT Communication (1)Reset the alarm.

after last block reception. error (2)If the alarm occurs again, check the setting of communication or
transmission side data is correctly set.

4116 TRANSMISSION Sub Code Communication (1)Reset the alarm.

SYSTEM ERROR 1: Sending data contents error error (2)If the alarm occurs again, check the setting of communication or
100: Trans error or protocol error transmission side data is correctly set.

4118 FAN CIRCUIT Connection failure Check if there is a ground fault or short circuit in the fan power line.
PROTECTOR
TRIPPED
Setting error (1)Check the following settings.
·(After cancellation of the short-circuit and ground fault) Turn ON the circuit
protector.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
4121 COOLING FAN1 Sub Code Cooling fan failure Replace the cooling fan of manipulator.
ERROR X······Servo board Check the wiring from a manipulator to a servo board.
1: Servo board1 (SV#1) * Move the manipulator to the safe position in the teach mode.
2: Servo board2 (SV#2)
3: Servo board3 (SV#3)
4: Servo board4 (SV#4)
Y···Power-ON unit
1: Power-ON unit1 (TU#1)
2: Power-ON unit2 (TU#2)
8
8.3

3: Power-ON unit3 (TU#3)

4: Power-ON unit4 (TU#4)
5: Power-ON unit5 (TU#5)
6: Power-ON unit6 (TU#6)
Alarm

4122 COOLING FAN2 Sub Code Cooling fan failure Replace the cooling fan of manipulator.
ERROR X···Servo board Check the wiring from a manipulator to a servo board.
1: Servo board1 (SV#1) * Move the manipulator to the safe position in the teach mode.
2: Servo board2 (SV#2)

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3: Servo board3 (SV#3)
Alarm Message List

4: Servo board4 (SV#4)

Y···Power-ON unit
1: Power-ON unit1 (TU#1)
2: Power-ON unit2 (TU#2)
3: Power-ON unit3 (TU#3)
4: Power-ON unit4 (TU#4)
5: Power-ON unit5 (TU#5)
6: Power-ON unit6 (TU#6)
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
4123 COOLING FAN3 Sub Code Cooling fan failure Replace the cooling fan of manipulator.
ERROR X□□□Servo board Check the wiring from a manipulator to a servo board.
1: Servo board1 (SV#1) * Move the manipulator to the safe position in the teach mode.
2: Servo board2 (SV#2)
3: Servo board3 (SV#3)
4: Servo board4 (SV#4)
Y□□□Power-ON unit
1: Power-ON unit1 (TU#1)
2: Power-ON unit2 (TU#2)
8
8.3

3: Power-ON unit3 (TU#3)

4: Power-ON unit4 (TU#4)
5: Power-ON unit5 (TU#5)
6: Power-ON unit6 (TU#6)
Alarm

4124 WRONG 1 The specified file number is Setting error (1)Check the following settings.
EXECUTION OF incorrect. ·File No.
VISION INST Specify the correct file number.
2 The specified file set value is Setting error (1)Check the following settings.

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Alarm Message List

incorrect. ·File set value

Specify the set value.
3 Calibration could not be executed. Setting error (1)Check the following settings.
·The robot coordinate data or the pixel coordinate data used for the
calibration
·The user variable number in the calibration file
Set the robot coordinate data and the pixel coordinate data used for the
calibration to the user variable.
Correctly set the user variable number in the calibration file.

4 The communication port for the Setting error (1)Check the following settings.
vision system could not be ·The Parameter for communication port
initialized.
5 Time-out occurred during data Setting error (1)Check the following settings.
transmission. ·The communication setting of vision system
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
Connection failure (1)Reset the alarm.
(2)If the alarm occurs again, check the connection of the following cables.
·Cable between vision system and DX100 system

6 Time-out occurred during data Setting error (1)Check the following settings.
reception. ·The communication setting of vision system
Connection failure (1)Reset the alarm.
(2)If the alarm occurs again, check the connection of the following cables.
8

·Cable between vision system and DX100 system

8.3

7 The data received from the vision Setting error (1)Check the following settings.
system is incorrect. ·The communication setting of vision system
Alarm

·The detection setting of vision system

Connection failure (1)Reset the alarm.
(2)If the alarm occurs again, check the connection of the following cables.
·Cable between vision system and DX100 system

8-295
Alarm Message List

8 The pixel coordinates value was Setting error (1)Check the following settings.
not able to be converted into the ·The communication setting of vision system
robot coordinates. ·Calibration file for use
9 Failed to read or write the position Setting error (1)Check the following settings.
type variable (P variable). Usage status of the specified position type variable
Don't use the specified positional type variable at the same time in other
jobs.

10 Use memory is lacking and the Software operation (1)Reset the alarm, and then try again.
area could not be obtained. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

11 The setting value of measurement Correct the setting value of a measurement item.
item (FT) is incorrect.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
12 The data for the vision execution Software operation (1)Reset the alarm, and then try again.
command is incorrect. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

4125 TRANS ERROR 1 File access error Communication (1)Reset the alarm.
(WELD PULSE error (2)If the alarm occurs again, check the communication setting and
COND) communication wiring is correct.
8
8.3

2 File data error Communication (1)Reset the alarm.

error (2)If the alarm occurs again, check the setting of communication or file data
is correctly set.
Alarm

3 Calibration execution error Communication (1)Reset the alarm.

error (2)If the alarm occurs again, check the setting of communication or
transmission side data is correctly set.

4 YCP01 port initialize error Communication (1)Reset the alarm.

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Alarm Message List

error (2)If the alarm occurs again, check the setting of communication or YCP01
port is correctly set.
5 Time-out occurred during data Communication (1)Reset the alarm.
transmission. error (2)If the alarm occurs again, check the communication setting and
communication wiring is correct.

6 Time-out occurred during data Communication (1)Reset the alarm.

reception. error (2)If the alarm occurs again, check the communication setting and
communication wiring is correct.

7 Receive data error Communication (1)Reset the alarm.

error (2)If the alarm occurs again, check the communication setting and
communication wiring is correct.

8 Coordinate conversion error Communication (1)Reset the alarm.

error (2)If the alarm occurs again, check the setting of communication or
transmission side data is correctly set.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
9 Position type variable access error Communication (1)Reset the alarm.
error (2)If the alarm occurs again, check the setting of communication or
transmission side data is correctly set.

10 Failed to store the area. Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
8
8.3

11 Measurement item setting error Communication (1)Reset the alarm.

error (2)If the alarm occurs again, check the setting of communication or
transmission side data is correctly set.
Alarm

12 Tag setting error Communication (1)Reset the alarm.

error (2)If the alarm occurs again, check the setting of communication or
transmission side data is correctly set.

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Alarm Message List

48 Wait status table FULL Communication (1)Reset the alarm.

error (2)If the alarm occurs again, check the setting of communication or
transmission side data is correctly set.

4126 CANNOT 1 System error Software operation (1)Reset the alarm, and then try again.
EXECUTE AUTO error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
PMT then contact your Yaskawa representative about occurrence status
(operating procedure).

2 PBOX cannot be edited. Setting error (1)Check the following settings.

·I/O status of the edit prohibit signal
The edit prohibit signal cannot input.
3 The source job cannot be edited. Setting error (1)Check the following settings.
·The prohibit status of source job
If the source job is protected from editing, it cannot be edited.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
4 The converted job cannot be Setting error (1)Check the following settings.
edited. ·The prohibit status of converted job
If the converted job is protected from editing, it cannot be edited.

5 The memory area for job area is Software operation (1)Reset the alarm.
insufficient. error occurred (2)If the error occurs again, delete unused jobs.
(3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job
8

file. In that case, delete the unused jobs.

8.3

(4)If the error occurs again though the previous measures were executed,
save the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
Alarm

6 The source job is not exist. Setting error (1)Check the following settings.
·Presence of the specified source job

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Alarm Message List

The job which does not exist cannot be set to the source job.

7 The memory area for position data Software operation (1)Reset the alarm.
of the job is insufficient. error occurred (2)when the error occurs again, if there is an unnecessary teaching position,
delete it.
(3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job
file. In that case, delete the unused jobs.
(4)If the error occurs again though the previous measures were executed,
save the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
8 The job under execution is Setting error (1)Check the following settings.
specified as the conversion job. ·Execution status of the source job
·Execution status of the converted job
The job under execution is specified for the source / converted job. Execute
conversion operation after ending the job execution.

4128 ARC MONITOR 1 Monitor ON was executed in Setting error (1)Check the following settings.
ERROR Monitor ON. ·Arc monitor ON status
8

Arc monitor ON cannot be executed during arc monitor ON.

8.3

10 Analog CH specification or register Setting error (1)Check the following settings.

specification is not exist. ·Analog CH specification
Alarm

·Register specification
Analog CH specification or register specification is required.

11 The number of samplings exceeds Setting error (1)Check the following settings.
the set value. ·The number of samplings

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Alarm Message List

The number of sampling is too much. Confirm the monitor ON/OFF status.

4129 TWIN DRIVE OUT Sub Code: Corresponding master- Setting error (1)Check the following settings.
OF RANGE axes and slave-axes are displayed ·Pulse error of the master-axes and the slave-axes
(START) by the bit. Switch to independent movement mode so that the pulse error of the master-
axes and the slave-axes is settled within allowable range.

4130 NETWORK 1 An error occurred when the Software operation (1)Turn the power OFF then back ON.
APPLICATION notification of the APP task re- error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
PROCESS ERROR initialization was processed in the then contact your Yaskawa representative about occurrence status
Ethernet function. (operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.

2 An error occurred when the re- Software operation (1)Turn the power OFF then back ON.
initialization response was error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8

received in the Ethernet function. then contact your Yaskawa representative about occurrence status
8.3

(operating procedure).

YCP01 board failure (1)Turn the power OFF then back ON.
Alarm

(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.

8-300
Alarm Message List

3 The incomplete task of re- Software operation (1)Turn the power OFF then back ON.
initialization was unsuccessfully error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
completed in the Ethernet function. then contact your Yaskawa representative about occurrence status
(operating procedure).

YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.

4 An error occurred when the Software operation (1)Turn the power OFF then back ON.
semaphore for re-initialization was error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
received in the Ethernet function. then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.

5 An error occurred when the re- Software operation (1)Turn the power OFF then back ON.
initialization mail was sent in the error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8

Ethernet function. then contact your Yaskawa representative about occurrence status
8.3

(operating procedure).

YCP01 board failure (1)Turn the power OFF then back ON.
Alarm

(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.

8-301
Alarm Message List

6 An error occurred in the exclusive Software operation (1)Turn the power OFF then back ON.
process of the storage area control error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
table of the Ethernet function. then contact your Yaskawa representative about occurrence status
(operating procedure).

YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.

7 Time-out occurred in the re- Software operation (1)Turn the power OFF then back ON.
initialization response receiving error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
process of the Ethernet function. then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.

8 An error occurred in the re- Software operation (1)Turn the power OFF then back ON.
initialization response receiving error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8

process of the Ethernet function. then contact your Yaskawa representative about occurrence status
8.3

(operating procedure).

YCP01 board failure (1)Turn the power OFF then back ON.
Alarm

(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.

8-302
Alarm Message List

9 Receiving data size error occurred Software operation (1)Turn the power OFF then back ON.
in the re-initialization response error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
receiving process of the Ethernet then contact your Yaskawa representative about occurrence status
function. (operating procedure).

YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.

30 An error occurred in the Web Software operation (1)Turn the power OFF then back ON.
server task mail receiving process error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
of the Ethernet function. then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.

31 An error occurred in the FTP Software operation (1)Turn the power OFF then back ON.
server task mail receiving process error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8

of the Ethernet function. then contact your Yaskawa representative about occurrence status
8.3

(operating procedure).

YCP01 board failure (1)Turn the power OFF then back ON.
Alarm

(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.

8-303
Alarm Message List

32 An error occurred in the FTP client Software operation (1)Turn the power OFF then back ON.
task mail receiving process of the error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
Ethernet function. then contact your Yaskawa representative about occurrence status
(operating procedure).

YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.

40 Illegal e-mail data were received in Software operation (1)Turn the power OFF then back ON.
the Web server task of the error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
Ethernet function. then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.

41 Illegal e-mail data were received in Software operation (1)Turn the power OFF then back ON.
the FTP server task of the Ethernet error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8

function. then contact your Yaskawa representative about occurrence status

8.3

(operating procedure).

YCP01 board failure (1)Turn the power OFF then back ON.
Alarm

(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.

8-304
Alarm Message List

42 Illegal e-mail data were received in Software operation (1)Turn the power OFF then back ON.
the FTP client task of the Ethernet error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
function. then contact your Yaskawa representative about occurrence status
(operating procedure).

YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.

50 An error occurred in the data size Software operation (1)Turn the power OFF then back ON.
written to PCI of the Ethernet error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
function. then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.

51 An error occurred when the Software operation (1)Turn the power OFF then back ON.
request to write PCI data was error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8

received in the Ethernet function. then contact your Yaskawa representative about occurrence status
8.3

(operating procedure).

YCP01 board failure (1)Turn the power OFF then back ON.
Alarm

(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.

8-305
Alarm Message List

52 The request of the undefined Software operation (1)Turn the power OFF then back ON.
transmission was received in the error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
Ethernet function. then contact your Yaskawa representative about occurrence status
(operating procedure).

YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.

53 An error occurred in the Software operation (1)Turn the power OFF then back ON.
transmission request of the error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
Ethernet function. then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.

54 The transmission request without Software operation (1)Turn the power OFF then back ON.
data was received in the Ethernet error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8

function. then contact your Yaskawa representative about occurrence status

8.3

(operating procedure).

YCP01 board failure (1)Turn the power OFF then back ON.
Alarm

(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.

8-306
Alarm Message List

55 The transmission request of illegal Software operation (1)Turn the power OFF then back ON.
data length was received in the error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
Ethernet function. then contact your Yaskawa representative about occurrence status
(operating procedure).

YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.

60 Illegal mail data ware received in Software operation (1)Turn the power OFF then back ON.
the DNS task of the Ethernet error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
function. then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.

61 Illegal mail data was transmitted in Software operation (1)Turn the power OFF then back ON.
the DNS task of the Ethernet error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8

function. then contact your Yaskawa representative about occurrence status

8.3

(operating procedure).

YCP01 board failure (1)Turn the power OFF then back ON.
Alarm

(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.

8-307
Alarm Message List

100 An error occurred in storing Software operation (1)Turn the power OFF then back ON.
process of memory which is used error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
in the Ethernet function. then contact your Yaskawa representative about occurrence status
(operating procedure).

YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.

101 An error occurred in the buffer for Software operation (1)Turn the power OFF then back ON.
request to write PCI getting error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
process of the Ethernet function. then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.

200 The socket of the Ethernet function Software operation (1)Turn the power OFF then back ON.
was full and was not able to create error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8

a socket. then contact your Yaskawa representative about occurrence status

8.3

(operating procedure).

YCP01 board failure (1)Turn the power OFF then back ON.
Alarm

(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.

8-308
Alarm Message List

201 An error occurred in the Software operation (1)Turn the power OFF then back ON.
semaphore of socket control table error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
of the Ethernet function. then contact your Yaskawa representative about occurrence status
(operating procedure).

YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.

4131 UDP PROCESS 1 An error occurred in the creation of Software operation (1)Turn the power OFF then back ON.
ERROR receiving socket during the UDP error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
process of the Ethernet function. then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.

2 An error occurred in the creation of Software operation (1)Turn the power OFF then back ON.
transmission socket during the error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8

UDP process of the Ethernet then contact your Yaskawa representative about occurrence status
8.3

function. (operating procedure).

YCP01 board failure (1)Turn the power OFF then back ON.
Alarm

(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.

8-309
Alarm Message List

3 Illegal data were received in the Software operation (1)Turn the power OFF then back ON.
UDP process of the Ethernet error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
function. then contact your Yaskawa representative about occurrence status
(operating procedure).

YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.

4 Transmission error occurred in the Software operation (1)Turn the power OFF then back ON.
UDP process of the Ethernet error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
function. then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.

5 The SELECT operation was not Software operation (1)Turn the power OFF then back ON.
successfully completed in the UDP error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8

process of the Ethernet function. then contact your Yaskawa representative about occurrence status
8.3

(operating procedure).

YCP01 board failure (1)Turn the power OFF then back ON.
Alarm

(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.

8-310
Alarm Message List

100 The re-initialization notification of Software operation (1)Turn the power OFF then back ON.
illegal data length was received in error occurred (2)If the alarm occurs again, check the connection and insertion of the
the UDP process of the Ethernet following cables and connectors.
function. · The MII communications cable which I/O module of the corresponding sub
code
· (In case of MII communications last station) Terminator
· 24V power of the corresponding I/O module

YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
101 The re-initialization notification of Software operation (1)Turn the power OFF then back ON.
illegal data was received in the error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
UDP process of the Ethernet then contact your Yaskawa representative about occurrence status
function. (operating procedure).

YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
8

insert the CF card which inserted original YCP01 board into the new YCP01
8.3

board.

102 The PCI write process was not Software operation (1)Turn the power OFF then back ON.
Alarm

successfully completed in the UDP error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
process of the Ethernet function. then contact your Yaskawa representative about occurrence status
(operating procedure).

YCP01 board failure (1)Turn the power OFF then back ON.

8-311
Alarm Message List

(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.

103 The transmission request of illegal Software operation (1)Turn the power OFF then back ON.
data length was received in the error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
UDP process of the Ethernet then contact your Yaskawa representative about occurrence status
function. (operating procedure).

YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
104 The transmission request of illegal Software operation (1)Turn the power OFF then back ON.
data was received in the UDP error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
process of the Ethernet function. then contact your Yaskawa representative about occurrence status
(operating procedure).

YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
8

insert the CF card which inserted original YCP01 board into the new YCP01
8.3

board.

4132 TCP PROCESS 1 The socket table was not Software operation (1)Turn the power OFF then back ON.
Alarm

ERROR successfully created in the TCP error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
process of the Ethernet function. then contact your Yaskawa representative about occurrence status
(operating procedure).

YCP01 board failure (1)Turn the power OFF then back ON.

8-312
Alarm Message List

(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.

2 An error occurred in the process of Software operation (1)Turn the power OFF then back ON.
the TCP server initialization of the error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
Ethernet function. then contact your Yaskawa representative about occurrence status
(operating procedure).

YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
3 An error occurred in connection Software operation (1)Turn the power OFF then back ON.
detecting process of TCP server of error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
the Ethernet function. then contact your Yaskawa representative about occurrence status
(operating procedure).

YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
8

insert the CF card which inserted original YCP01 board into the new YCP01
8.3

board.

4 An error occurred in the Software operation (1)Turn the power OFF then back ON.
Alarm

connection detection checking error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
process of TCP server of the then contact your Yaskawa representative about occurrence status
Ethernet function. (operating procedure).

YCP01 board failure (1)Turn the power OFF then back ON.

8-313
Alarm Message List

(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.

4135 TOYOPUC RUN 0 Setting error (1)Check the following settings.

STOP ·Use the PCwin, etc. to run the TOYOPUC.
4136 TOYOPUC MAJOR 0 The PCI bus state of the Setting error (1)Check the following settings.
ERROR TOYOPUC turns to "ER". · OFF/ON status of the remote
·OFF/ON status of the power supply
Turn OFF and back ON the remote or power supply.

4137 WRONG 1 Alarm code specification error Setting error (1)Check the following settings.
EXECUTION OF ·Alarm code
SETUALM INST Specify the alarm in the range 8000 to 8999.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
2 Task specification error Setting error (1)Check the following settings.
·Task specification
Specify the task in the range 0 to 4 (7 at expansion).

3 Motion mode specification error Setting error (1)Check the following settings.
·Motion mode specification
Set the motion mode to 0 or 1.
4138 WRONG Connection failure (1)Check the following settings.
8

EXECUTION OF ·Short-circuit the external servo ON (EXSVON) of MXT terminal block.

8.3

SVON INST
Setting error (1)Check the following settings.
·The concurrent I/O signal #80031 (servo ON condition1) ON
Alarm

·The concurrent I/O signal #80033 (servo ON condition2) ON

4139 WRONG Setting error (1)Check the following settings.

EXECUTION OF ·The setting of the PRINT output conversion spec (character string

8-314
Alarm Message List

PRINT INST specification)

If there is no problem in the setting, delete the corresponding PRINT
instruction and register again.

4140 WRONG 1 DIALOG instruction control error Setting error (1)Check the following settings.
EXECUTION OF ·The tag setting of DIALOG instruction
DIALOG INST If no fault is found, delete corresponding DIALOG instruction, and then
register again.
2 Messages and buttons are not Setting error (1)Check the following settings.
registered. ·The information of DIALOG instruction message and button

3 Buttons are not registered. Setting error (1)Check the following settings.
·The information of DIALOG instruction button
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
4141 SNTP ERROR 1 The error on setting of time Software operation (1)Turn the power OFF then back ON.
difference value occurred in the error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
SNTP process of the Ethernet then contact your Yaskawa representative about occurrence status
function. (operating procedure).

YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
8

insert the CF card which inserted original YCP01 board into the new YCP01
8.3

board.

2 The error on setting of time-out Software operation (1)Turn the power OFF then back ON.
Alarm

value occurred in the SNTP error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
process of the Ethernet function. then contact your Yaskawa representative about occurrence status
(operating procedure).

YCP01 board failure (1)Turn the power OFF then back ON.

8-315
Alarm Message List

(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.

3 The error on setting of reference Software operation (1)Turn the power OFF then back ON.
interval value occurred in the error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
SNTP process of the Ethernet then contact your Yaskawa representative about occurrence status
function. (operating procedure).

YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
4 The IP address error occurred in Setting error (1)Check the following settings.
the SNTP process of the Ethernet ·The IP address of the SNTP server
function. ·The DHCP server operation (If the DHCP is used)
·The network status (If the DHCP is used)

YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
8

insert the CF card which inserted original YCP01 board into the new YCP01
8.3

board.

5 Time-out occurred in the SNTP Setting error (1)Check the following settings.
Alarm

process ·The SNTP server operation

of the Ethernet function. ·The network status
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then

8-316
Alarm Message List

insert the CF card which inserted original YCP01 board into the new YCP01
board.

6 The server time is not Setting error (1)Check the following settings.
synchronized in the SNTP process ·The SNTP server operation
of the Ethernet function. ·The network status
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.

7 The SNTP process of the Ethernet Setting error Use the server compliant with the SNTP version 3.
function is not compliant with the
version that the server sent.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.

8 Illegal parameters were found in Setting error (1)Check the following settings.
the SNTP process of the Ethernet ·SNTP setting
8

function.
8.3

YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
Alarm

insert the CF card which inserted original YCP01 board into the new YCP01
board.

9 The SNTP process of the Ethernet Setting error (1)Check the following settings.
function was not successfully ·SNTP setting

8-317
Alarm Message List

completed.
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.

10 The name resolution error Setting error (1)Check the following settings.
occurred in the SNTP process of ·The IP address of the SNTP server
the Ethernet function. ·The DHCP server operation**If the DHCP is used
·The network status*If the DHCP is used

YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
11 The error on getting of server Setting error (1)Check the following settings.
address occurred in the SNTP ·The DHCP server operation
process of the Ethernet function. ·The network status
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
8
8.3

12 The server setting is incorrect in Setting error (1)Check the following settings.
the SNTP process of the Ethernet ·SNTP setting
function (for future use).
Alarm

YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.

8-318
Alarm Message List

4200 SYSTEM ERROR Sub code 01 to 50: Signifies the Data error (1)Reset the alarm.
(FILE DATA) internal software error (2)If the alarm occurs again, initialize the appropriate data in maintenance
mode, and then load the data saved in the external memory device.

4201 SYSTEM ERROR -1 An error occurred during the Software operation (1)Reset the alarm, and then try again.
(JOB) access to a job in parameter error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
specifications. then contact your Yaskawa representative about occurrence status
(operating procedure).

YIF board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
YCP01 board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.

-2 Access time exceeded the limit Software operation (1)Reset the alarm, and then try again.
during the access to a job. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8

then contact your Yaskawa representative about occurrence status

8.3

(operating procedure).

YIF board failure (1)Reset the alarm, and then try again.
Alarm

(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

8-319
Alarm Message List

YCP01 board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.

-3 The access to a job could not be Software operation (1)Reset the alarm, and then try again.
performed with the specified job error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
name. then contact your Yaskawa representative about occurrence status
(operating procedure).

YIF board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
YCP01 board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.

-4 Unavailable characters are used Software operation (1)Reset the alarm, and then try again.
for a job name. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8

then contact your Yaskawa representative about occurrence status

8.3

(operating procedure).

YIF board failure (1)Reset the alarm, and then try again.
Alarm

(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

8-320
Alarm Message List

YCP01 board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.

-5 A job was newly created with the Software operation (1)Reset the alarm, and then try again.
same name of the job already error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
specified in the memory. then contact your Yaskawa representative about occurrence status
(operating procedure).

YIF board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
YCP01 board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.

-6 The allowable job registration area Setting error (1)Check the following settings.
(memory) was exceeded. ·Delete unused jobs.
8

-7 A job that did not exist in the Software operation (1)Reset the alarm, and then try again.
8.3

memory was specified. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Alarm

YIF board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

8-321
Alarm Message List

YCP01 board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.

-8 An attempt was made to change Setting error (1)Check the following settings.
the contents for the job prohibited ·Release the prohibition.
from being edited.
-9 An error occurred during the Software operation (1)Reset the alarm, and then try again.
access to a job in handle value. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
YIF board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

YCP01 board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
8

before replace the board to be safe. Replace the YCP01 board, and then
8.3

insert the CF card which inserted original YCP01 board into the new YCP01
board.
Alarm

-10 An error occurred in job data Software operation (1)Reset the alarm, and then try again.
control system. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

8-322
Alarm Message List

YIF board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

YCP01 board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.

-11 An error occurred in sequence Software operation (1)Reset the alarm, and then try again.
number of the accessed job. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
YIF board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

YCP01 board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
8

before replace the board to be safe. Replace the YCP01 board, and then
8.3

insert the CF card which inserted original YCP01 board into the new YCP01
board.
Alarm

-12 An error occurred in step number Software operation (1)Reset the alarm, and then try again.
of the accessed job. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

8-323
Alarm Message List

YIF board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

YCP01 board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.

-13 A job specified at job search did Software operation (1)Reset the alarm, and then try again.
not exist in the memory. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
YIF board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

YCP01 board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
8

before replace the board to be safe. Replace the YCP01 board, and then
8.3

insert the CF card which inserted original YCP01 board into the new YCP01
board.
Alarm

-14 There was an instruction that did Software operation (1)Reset the alarm, and then try again.
not exist in a job because of error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
inconsistency of the system then contact your Yaskawa representative about occurrence status
software. (operating procedure).

8-324
Alarm Message List

YIF board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

YCP01 board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.

-16 Unused handles were lacking Software operation (1)Reset the alarm, and then try again.
when an attempt was made to error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
open a job. then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
YIF board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

YCP01 board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
8

before replace the board to be safe. Replace the YCP01 board, and then
8.3

insert the CF card which inserted original YCP01 board into the new YCP01
board.
Alarm

-18 The number of instructions added Setting error (1)Check the following settings.
to a job exceeded 9999. ·Delete unnecessary instructions and add new instructions again.

-19 The number of steps added to a Setting error (1)Check the following settings.
job exceeded 999. Delete unnecessary steps and add new steps again.

8-325
Alarm Message List

-22 Job information was not able to be Software operation (1)Reset the alarm, and then try again.
expanded. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

YIF board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

YCP01 board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
-23 Job information was not able to be Software operation (1)Reset the alarm, and then try again.
acquired. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

YIF board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
8

the CMOS.BIN saved before alarm occurred.

8.3

YCP01 board failure (1)Reset the alarm, and then try again.
Alarm

(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.

8-326
Alarm Message List

-24 An error occurred in cluster Software operation (1)Reset the alarm, and then try again.
control. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

YIF board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

YCP01 board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
-25 Failed to read the cluster Software operation (1)Reset the alarm, and then try again.
information. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

YIF board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
8

the CMOS.BIN saved before alarm occurred.

8.3

YCP01 board failure (1)Reset the alarm, and then try again.
Alarm

(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.

8-327
Alarm Message List

-26 Heap area could not be obtained. Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

YIF board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

YCP01 board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
-90 The configuration data is Software operation (1)Reset the alarm, and then try again.
damaged. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

YIF board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
8

the CMOS.BIN saved before alarm occurred.

8.3

YCP01 board failure (1)Reset the alarm, and then try again.
Alarm

(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.

8-328
Alarm Message List

-91 The FAT area is damaged. Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

YIF board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

YCP01 board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
-92 A job data in the memory was Software operation (1)Reset the alarm, and then try again.
destroyed. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

YIF board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
8

the CMOS.BIN saved before alarm occurred.

8.3

YCP01 board failure (1)Reset the alarm, and then try again.
Alarm

(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.

8-329
Alarm Message List

4202 SYSTEM ERROR 1 An error occurred in parameter Software operation (1)Reset the alarm.
(JOB) specifications for the access to a error occurred (2)If the error occurs again, delete the job where the alarm occurred.
job . (3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job
file.
(4)If the error occurs again though the previous measures were executed,
save the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
2 Access time exceeded the limit Software operation (1)Reset the alarm.
during the access to a job. error occurred (2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job
file.
(4)If the error occurs again though the previous measures were executed,
save the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
8
8.3
Alarm

3 The access to a job could not be Software operation (1)Reset the alarm.
performed with the specified job error occurred (2)If the error occurs again, delete the job where the alarm occurred.
name. (3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job
file.
(4)If the error occurs again though the previous measures were executed,

8-330
Alarm Message List

save the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
4 Unavailable characters are used Software operation (1)Reset the alarm.
for a job name error occurred (2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job
file.
(4)If the error occurs again though the previous measures were executed,
save the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
8
8.3
Alarm

5 A job was newly created with the Software operation (1)Reset the alarm.
same name of the job already error occurred (2)If the error occurs again, delete the job where the alarm occurred.
specified in the memory. (3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job
file.
(4)If the error occurs again though the previous measures were executed,

8-331
Alarm Message List

save the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).

6 The allowable job registration area Software operation (1)Reset the alarm.
(memory) was exceeded. error occurred (2)If the error occurs again, delete unused jobs.
(3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job
file. In that case, delete the unused jobs.
(4)If the error occurs again though the previous measures were executed,
save the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
7 A job that did not exist in the Software operation (1)Reset the alarm.
memory was specified. error occurred (2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job
file.
(4)If the error occurs again though the previous measures were executed,
save the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
8
8.3
Alarm

8 An attempt was made to change Setting error (1)Check the following settings.
the contents for the job prohibited ·Setting of EDIT LOCK in JOB header screen
from being edited. If the job is protected from editing, release the prohibition.

Software operation (1)Reset the alarm.

8-332
Alarm Message List

error occurred (2)If you edit this job, release the prohibition.
(3)If the error occurs again, delete the job where the alarm occurred.
(4)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job
file.
(5)If the error occurs again though the previous measures were executed,
save the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).

9 An attempt was made to change Setting error (1)Check the following settings.
the contents for the job prohibited ·Setting of EDIT LOCK in JOB header screen
from being edited. If the job is protected from editing, release the prohibition.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
An error occurred in parameter Software operation (1)Reset the alarm.
specifications for the access to a error occurred (2)If you edit this job, release the prohibition.
job . (3)If the error occurs again, delete the job where the alarm occurred.
(4)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job
file.
(5)If the error occurs again though the previous measures were executed,
save the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
8
8.3
Alarm

10 An error occurred in job data Software operation (1)Reset the alarm.

control system. error occurred (2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job

8-333
file.
Alarm Message List

(4)If the error occurs again though the previous measures were executed,
save the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
11 An error occurred in sequence Software operation (1)Reset the alarm.
number of the accessed job. error occurred (2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job
file.
(4)If the error occurs again though the previous measures were executed,
save the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
8
8.3
Alarm

12 An error occurred in step number Software operation (1)Reset the alarm.

of the accessed job. error occurred (2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job
file.
(4)If the error occurs again though the previous measures were executed,

8-334
Alarm Message List

save the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
13 A job specified at job search did Software operation (1)Reset the alarm.
not exist in the memory. error occurred (2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job
file.
(4)If the error occurs again though the previous measures were executed,
save the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
8
8.3
Alarm

14 There was an instruction that did Software operation (1)Reset the alarm.
not exist in a job because of error occurred (2)If the error occurs again, delete the job where the alarm occurred.
inconsistency of the system (3)If the error occurs again after the previous measures were executed,
software. initialize the job file in the maintenance mode, and then load the saved job
file.
(4)If the error occurs again though the previous measures were executed,

8-335
Alarm Message List

save the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).

16 Unused handles were lacking Setting error (1)Check the following settings.
when an attempt was made to ·The number of call job stacks
open a job. Set the job configuration that decreases the number of call job stacks.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
Software operation (1)Reset the alarm.
error occurred (2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job
file.
(4)If the error occurs again though the previous measures were executed,
save the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
8
8.3
Alarm

18 The number of instructions added Setting error (1)Check the following settings.
to a job exceeded 9999. ·The number of steps in job
Delete unnecessary instructions in job and add new instructions.

Software operation (1)Reset the alarm.

8-336
Alarm Message List

error occurred (2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job
file.
(4)If the error occurs again though the previous measures were executed,
save the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).

19 The number of steps added to a Setting error (1)Check the following settings.
job exceeded 9999. ·The number of steps in job
Delete unnecessary steps in job and add new steps.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
Software operation (1)Reset the alarm.
error occurred (2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job
file.
(4)If the error occurs again though the previous measures were executed,
save the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
8
8.3
Alarm

20 A job was newly created with the Software operation (1)Reset the alarm.
same name of the undefined job error occurred (2)If the error occurs again, delete the job where the alarm occurred.
already specified in the memory. (3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job
file.
(4)If the error occurs again though the previous measures were executed,

8-337
Alarm Message List

save the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
22 Failed to expand job information Software operation (1)Reset the alarm.
during the access to a job. error occurred (2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job
file.
(4)If the error occurs again though the previous measures were executed,
save the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
8
8.3
Alarm

23 The accessed job was not opened. Software operation (1)Reset the alarm.
error occurred (2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job
file.
(4)If the error occurs again though the previous measures were executed,

8-338
Alarm Message List

save the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
24 An error occurred in the cluster Software operation (1)Reset the alarm.
control process of the accessed error occurred (2)If the error occurs again, delete the job where the alarm occurred.
job. (3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job
file.
(4)If the error occurs again though the previous measures were executed,
save the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
8
8.3
Alarm

25 An error occurred when reading Software operation (1)Reset the alarm.

the cluster information of the error occurred (2)If the error occurs again, delete the job where the alarm occurred.
accessed job. (3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job
file.
(4)If the error occurs again though the previous measures were executed,

8-339
Alarm Message List

save the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
26 Failed to acquire the necessary Software operation (1)Reset the alarm.
memory area during the access to error occurred (2)If the error occurs again, delete the job where the alarm occurred.
a job. (3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job
file.
(4)If the error occurs again though the previous measures were executed,
save the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
8
8.3
Alarm

90 The configuration information for Software operation (1)Reset the alarm.

job data control is damaged. error occurred (2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job
file.
(4)If the error occurs again though the previous measures were executed,

8-340
Alarm Message List

save the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
91 The FAT information for job data is Software operation (1)Reset the alarm.
damaged. error occurred (2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job
file.
(4)If the error occurs again though the previous measures were executed,
save the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
8
8.3
Alarm

92 A job data was destroyed. Software operation (1)Reset the alarm.

error occurred (2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job
file.
(4)If the error occurs again though the previous measures were executed,

8-341
Alarm Message List

save the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
99 A job data in the memory was Software operation (1)Reset the alarm.
destroyed. error occurred (2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job
file.
(4)If the error occurs again though the previous measures were executed,
save the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
8
8.3
Alarm

4203 SYSTEM ERROR -1 The memory area for position data Software operation (1)Reset the alarm, and then try again.
(POSITION DATA) is lacking at the initialization of the error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
position data control process. then contact your Yaskawa representative about occurrence status
(operating procedure).

8-342
Alarm Message List

YIF board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

YCP01 board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.

-2 The number of axes for all the Software operation (1)Reset the alarm, and then try again.
control groups is zero at the error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
initialization of the position data then contact your Yaskawa representative about occurrence status
control process. (operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
YIF board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

YCP01 board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
8

before replace the board to be safe. Replace the YCP01 board, and then
8.3

insert the CF card which inserted original YCP01 board into the new YCP01
board.
Alarm

-3 The number of axes for position Software operation (1)Reset the alarm, and then try again.
data is zero. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

8-343
Alarm Message List

YIF board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

YCP01 board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.

-4 The number of stored position data Software operation (1)Reset the alarm, and then try again.
exceeded the maximum stored error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
data at the initialization of the then contact your Yaskawa representative about occurrence status
position data control process. (operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
YIF board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

YCP01 board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
8

before replace the board to be safe. Replace the YCP01 board, and then
8.3

insert the CF card which inserted original YCP01 board into the new YCP01
board.
Alarm

-5 The memory size of the position Software operation (1)Reset the alarm, and then try again.
data exceeded the maximum error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
memory size at the initialization of then contact your Yaskawa representative about occurrence status
the position data control process. (operating procedure).

8-344
Alarm Message List

YIF board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

YCP01 board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.

-6 Unused position data file is Software operation (1)Reset the alarm, and then try again.
destroyed. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
YIF board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

YCP01 board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
8

before replace the board to be safe. Replace the YCP01 board, and then
8.3

insert the CF card which inserted original YCP01 board into the new YCP01
board.
Alarm

-7 Unused position data file does not Software operation (1)Reset the alarm, and then try again.
exist. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

8-345
Alarm Message List

YIF board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

YCP01 board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.

-8 Position data file is destroyed. Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
YIF board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

YCP01 board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
8

before replace the board to be safe. Replace the YCP01 board, and then
8.3

insert the CF card which inserted original YCP01 board into the new YCP01
board.
Alarm

-9 Position data control information is Software operation (1)Reset the alarm, and then try again.
destroyed. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

8-346
Alarm Message List

YIF board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

YCP01 board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.

-10 An error occurred in specified Software operation (1)Reset the alarm, and then try again.
position data number. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
YIF board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

YCP01 board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
8

before replace the board to be safe. Replace the YCP01 board, and then
8.3

insert the CF card which inserted original YCP01 board into the new YCP01
board.
Alarm

-11 Position data is not registered. Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

8-347
Alarm Message List

YIF board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

YCP01 board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.

-12 An attempt was made to access Software operation (1)Reset the alarm, and then try again.
the undefined position data. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
YIF board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

YCP01 board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
8

before replace the board to be safe. Replace the YCP01 board, and then
8.3

insert the CF card which inserted original YCP01 board into the new YCP01
board.
Alarm

-13 An attempt was made to access Software operation (1)Reset the alarm, and then try again.
the position data for the undefined error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
control group. then contact your Yaskawa representative about occurrence status
(operating procedure).

8-348
Alarm Message List

YIF board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

YCP01 board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.

-14 Position data control is not Software operation (1)Reset the alarm, and then try again.
initialized. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
YIF board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

YCP01 board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
8

before replace the board to be safe. Replace the YCP01 board, and then
8.3

insert the CF card which inserted original YCP01 board into the new YCP01
board.
Alarm

-15 The number of axes for the control Software operation (1)Reset the alarm, and then try again.
groups exceeded the limit. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

8-349
Alarm Message List

YIF board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

YCP01 board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.

-16 An error occurred in exclusive Software operation (1)Reset the alarm, and then try again.
control during the position data error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
control process. then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
YIF board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

YCP01 board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
8

before replace the board to be safe. Replace the YCP01 board, and then
8.3

insert the CF card which inserted original YCP01 board into the new YCP01
board.
Alarm

-17 An error occurred in exceptional Software operation (1)Reset the alarm, and then try again.
control during the position data error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
control process. then contact your Yaskawa representative about occurrence status
(operating procedure).

8-350
Alarm Message List

YIF board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

YCP01 board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.

-20 Inconsistency of data. Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
YIF board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YIF01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF01 board, and then load
the CMOS.BIN saved before alarm occurred.

YCP01 board failure (1)Reset the alarm, and then try again.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
8

before replace the board to be safe. Replace the YCP01 board, and then
8.3

insert the CF card which inserted original YCP01 board into the new YCP01
board.
Alarm

4204 SYSTEM ERROR 1 The number of axes for all the Software operation (1)Reset the alarm.
(POSITION DATA) control groups is zero at the error occurred (2)If the error occurs again, delete the job where the alarm occurred.
initialization of the position data (3)If the error occurs again after the previous measures were executed,
control process initialize the job file in the maintenance mode, and then load the saved job
file.
(4)If the error occurs again though the previous measures were executed,

8-351
Alarm Message List

save the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
2 The number of axes for all the Software operation (1)Reset the alarm.
control groups is zero at the error occurred (2)If the error occurs again, delete the job where the alarm occurred.
initialization of the position data (3)If the error occurs again after the previous measures were executed,
control process initialize the job file in the maintenance mode, and then load the saved job
file.
(4)If the error occurs again though the previous measures were executed,
save the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
8
8.3
Alarm

3 The number of axes for position Software operation (1)Reset the alarm.
data is zero. error occurred (2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job
file.
(4)If the error occurs again though the previous measures were executed,

8-352
Alarm Message List

save the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
4 The number of stored position data Software operation (1)Reset the alarm.
exceeded the maximum stored error occurred (2)If the error occurs again, delete the job where the alarm occurred.
data at the initialization of the (3)If the error occurs again after the previous measures were executed,
position data control process. initialize the job file in the maintenance mode, and then load the saved job
file.
(4)If the error occurs again though the previous measures were executed,
save the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
8
8.3
Alarm

5 The memory size of the position Software operation (1)Reset the alarm.
data exceeded the maximum error occurred (2)If the error occurs again, delete the job where the alarm occurred.
memory size at the initialization of (3)If the error occurs again after the previous measures were executed,
the position data control process. initialize the job file in the maintenance mode, and then load the saved job
file.
(4)If the error occurs again though the previous measures were executed,

8-353
Alarm Message List

save the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
6 Unused position data file is Software operation (1)Reset the alarm.
destroyed. error occurred (2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job
file.
(4)If the error occurs again though the previous measures were executed,
save the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
8
8.3
Alarm

7 Unused position data file does not Setting error (1)Check the following settings.
exist. ·The number of steps in job (position data)
Delete unnecessary position data in job and add new position data.

Software operation (1)Reset the alarm.

8-354
Alarm Message List

error occurred (2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job
file.
(4)If the error occurs again though the previous measures were executed,
save the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
8 Position data file is destroyed. Software operation (1)Reset the alarm.
error occurred (2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job
file.
(4)If the error occurs again though the previous measures were executed,
save the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
8
8.3
Alarm

9 Position data control information is Software operation (1)Reset the alarm.

destroyed. error occurred (2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job
file.
(4)If the error occurs again though the previous measures were executed,

8-355
Alarm Message List

save the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
10 An error occurred in specified Software operation (1)Reset the alarm.
position data number. error occurred (2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job
file.
(4)If the error occurs again though the previous measures were executed,
save the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
8
8.3
Alarm

11 Position data is not registered. Setting error (1)Check the following settings.
·Teaching of alarm occurred point
Teaching the point where alarm occurred.
Software operation (1)Reset the alarm.
error occurred (2)If the error occurs again, delete the job where the alarm occurred.

8-356
Alarm Message List

(3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job
file.
(4)If the error occurs again though the previous measures were executed,
save the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
12 An attempt was made to access Software operation (1)Reset the alarm.
the undefined position data. error occurred (2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job
file.
(4)If the error occurs again though the previous measures were executed,
save the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
8
8.3
Alarm

13 An attempt was made to access Software operation (1)Reset the alarm.

the position data for the undefined error occurred (2)If the error occurs again, delete the job where the alarm occurred.
control group. (3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job
file.
(4)If the error occurs again though the previous measures were executed,

8-357
Alarm Message List

save the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
14 Position data control is not Software operation (1)Reset the alarm.
initialized. error occurred (2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job
file.
(4)If the error occurs again though the previous measures were executed,
save the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
8
8.3
Alarm

15 The number of axes for the control Software operation (1)Reset the alarm.
groups exceeded the limit. error occurred (2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job
file.
(4)If the error occurs again though the previous measures were executed,

8-358
Alarm Message List

save the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
16 An error occurred in exclusive Software operation (1)Reset the alarm.
control during the position data error occurred (2)If the error occurs again, delete the job where the alarm occurred.
control process. (3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job
file.
(4)If the error occurs again though the previous measures were executed,
save the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
8
8.3
Alarm

17 An error occurred in exceptional Software operation (1)Reset the alarm.

control during the position data error occurred (2)If the error occurs again, delete the job where the alarm occurred.
control process. (3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job
file.
(4)If the error occurs again though the previous measures were executed,

8-359
Alarm Message List

save the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
20 Undefined position exists. Software operation (1)Reset the alarm.
error occurred (2)If the error occurs again, delete the job where the alarm occurred.
(3)If the error occurs again after the previous measures were executed,
initialize the job file in the maintenance mode, and then load the saved job
file.
(4)If the error occurs again though the previous measures were executed,
save the CMOS.BIN in maintenance mode, and then contact your Yaskawa
representative about occurrence status (operating procedure).
8
8.3
Alarm

4206 SYSTEM ERROR Sub Code 1 to 4: Signifies the Software operation (1)Turn the power OFF then back ON.
(TRANSMISSION) internal software error during data error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
transmission. then contact your Yaskawa representative about occurrence status
(operating procedure).

8-360
Alarm Message List

4207 SYSTEM ERROR 1 An interrupt undefined in the main Software operation (1)Reset the alarm, and then try again.
(MOTION) command from the system control error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
section occurred. then contact your Yaskawa representative about occurrence status
(operating procedure).

2 An interrupt undefined in the sub Software operation (1)Reset the alarm, and then try again.
command from the system control error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
section occurred. then contact your Yaskawa representative about occurrence status
(operating procedure).

3 The interrupt command that was Software operation (1)Reset the alarm, and then try again.
sent previously from the system error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
control section is being processed. then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
4 An error was detected in the Software operation (1)Reset the alarm, and then try again.
interrupt command data from the error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
system control section. then contact your Yaskawa representative about occurrence status
(operating procedure).

5 An undefined command was Software operation (1)Reset the alarm, and then try again.
detected in the sub segment task error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
of MOTION section. then contact your Yaskawa representative about occurrence status
8

(operating procedure).
8.3

6 An undefined command was Software operation (1)Reset the alarm, and then try again.
detected in the servo-related error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
Alarm

processing of MOTION section. then contact your Yaskawa representative about occurrence status
(operating procedure).

7 An undefined command was Software operation (1)Reset the alarm, and then try again.
detected in the offline processing error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and

8-361
Alarm Message List

task of MOTION section. then contact your Yaskawa representative about occurrence status
(operating procedure).

8 An undefined command was Software operation (1)Reset the alarm, and then try again.
detected in the utility task of error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
MOTION section. then contact your Yaskawa representative about occurrence status
(operating procedure).

10 Task Token is not generated. Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

11 Mail-box Token is not generated. Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
12 Semaphore Token is not Software operation (1)Reset the alarm, and then try again.
generated. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

14 RMS receiving data error Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
8

(operating procedure).
8.3

15 RMS sending data error Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
Alarm

then contact your Yaskawa representative about occurrence status

(operating procedure).

16 RMS receiving unit error Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and

8-362
Alarm Message List

then contact your Yaskawa representative about occurrence status

(operating procedure).

18 Task generation error Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

19 Mail-box generation error Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

20 Semaphore generation error Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
22 TCB area overflow Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

23 Stack area overflow Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
8

(operating procedure).
8.3

24 Mail-box area overflow Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
Alarm

then contact your Yaskawa representative about occurrence status

(operating procedure).

25 Semaphore area overflow Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and

8-363
Alarm Message List

then contact your Yaskawa representative about occurrence status

(operating procedure).

30 Interrupt main command error Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

33 Incorrect control group designation Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

34 Offline bank semaphore reception Software operation (1)Reset the alarm, and then try again.
error error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
35 m_gen_area semaphore reception Software operation (1)Reset the alarm, and then try again.
error error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

36 Offline HA processing timeout Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
8

(operating procedure).
8.3

37 DM_BANK flag error (DM_BANK Software operation (1)Reset the alarm, and then try again.
conversion processing) error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
Alarm

then contact your Yaskawa representative about occurrence status

(operating procedure).

38 S -> M offline processing Software operation (1)Reset the alarm, and then try again.
command type error error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and

8-364
Alarm Message List

then contact your Yaskawa representative about occurrence status

(operating procedure).

39 Function specification error in the Software operation (1)Reset the alarm, and then try again.
data transmission to the sensor error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
board then contact your Yaskawa representative about occurrence status
(operating procedure).

40 Error in designation of application Software operation (1)Reset the alarm, and then try again.
in the request of general-purpose error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
data preset for each application. then contact your Yaskawa representative about occurrence status
(operating procedure).

45 Mail-box of sequence task is not Software operation (1)Reset the alarm, and then try again.
ready. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
46 Control-group usage undefined Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

47 Segment task polling command Software operation (1)Reset the alarm, and then try again.
error error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
8

(operating procedure).
8.3

48 Physical axis number error Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
Alarm

then contact your Yaskawa representative about occurrence status

(operating procedure).

49 The control group impossible to Software operation (1)Reset the alarm, and then try again.
release the brake error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and

8-365
Alarm Message List

then contact your Yaskawa representative about occurrence status

(operating procedure).

50 Sub-segment request FULL Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

51 Sub-segment process timeout Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

52 Data latch request FULL Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
53 Data latch process timeout Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

54 AXIS command request FULL Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
8

(operating procedure).
8.3

55 AXIS command process timeout Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
Alarm

then contact your Yaskawa representative about occurrence status

(operating procedure).

56 Positioning monitor request FULL Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and

8-366
Alarm Message List

then contact your Yaskawa representative about occurrence status

(operating procedure).

57 Positioning monitor process Software operation (1)Reset the alarm, and then try again.
timeout error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

58 Failed AXIS servo OFF command Software operation (1)Reset the alarm, and then try again.
request during category1 error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
emergency stop then contact your Yaskawa representative about occurrence status
(operating procedure).

59 AXIS servo OFF command Software operation (1)Reset the alarm, and then try again.
execution system not set during error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
category1 emergency stop then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
61 Conversion primary expression for Software operation (1)Reset the alarm, and then try again.
Power Source command <-> EW error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
command not prepared then contact your Yaskawa representative about occurrence status
(operating procedure).

62 Duplicated request error during Software operation (1)Reset the alarm, and then try again.
master control-group tracking error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
8

(operating procedure).
8.3

63 GVM shared resource semaphore Software operation (1)Reset the alarm, and then try again.
error error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
Alarm

then contact your Yaskawa representative about occurrence status

(operating procedure).

64 Job queue DEQUE error Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and

8-367
Alarm Message List

then contact your Yaskawa representative about occurrence status

(operating procedure).

65 Conversion primary expression for Software operation (1)Reset the alarm, and then try again.
painting device command <-> EW error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
command not prepared then contact your Yaskawa representative about occurrence status
(operating procedure).

66 Execution system decision table Software operation (1)Reset the alarm, and then try again.
not set error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

67 Unknown mode data (Without Software operation (1)Reset the alarm, and then try again.
TEACH/PLAY mode data) error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
68 Shift-value output timeout of the Software operation (1)Reset the alarm, and then try again.
general-purpose sensor error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

69 Interrupt main status set Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
8

(operating procedure).
8.3

71 System number error at the master Software operation (1)Reset the alarm, and then try again.
side in twin synchronous system error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
Alarm

then contact your Yaskawa representative about occurrence status

(operating procedure).

72 No data link added to the Software operation (1)Reset the alarm, and then try again.
command error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and

8-368
Alarm Message List

then contact your Yaskawa representative about occurrence status

(operating procedure).

73 Setting status error of the user Software operation (1)Reset the alarm, and then try again.
coordinates file error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

75 Previous path data reference error Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

76 Target position preparation error in Software operation (1)Reset the alarm, and then try again.
arc-retry shift motion mode error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
79 Inner track zone status error Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

80 Instruction queue and instruction Software operation (1)Reset the alarm, and then try again.
system data area overflow error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
8

(operating procedure).
8.3

81 Offline answer bank flag error Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
Alarm

then contact your Yaskawa representative about occurrence status

(operating procedure).

82 Path and trace queue ENQUE Software operation (1)Reset the alarm, and then try again.
BANK error error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and

8-369
Alarm Message List

then contact your Yaskawa representative about occurrence status

(operating procedure).

83 Pending and block end request Software operation (1)Reset the alarm, and then try again.
FULL error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

84 Base axis file type error Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

85 Output buffer SYSCON for Software operation (1)Reset the alarm, and then try again.
automatic test data in use error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
86 Conversion completion status for Software operation (1)Reset the alarm, and then try again.
AXIS section feedback latch data error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
not established then contact your Yaskawa representative about occurrence status
(operating procedure).

88 File C1 through C3 for calibration Software operation (1)Reset the alarm, and then try again.
between manipulators not set error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
8

(operating procedure).
8.3

89 File C1 through C3 for conveyor Software operation (1)Reset the alarm, and then try again.
calibration not set error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
Alarm

then contact your Yaskawa representative about occurrence status

(operating procedure).

90 HA function error Setting error (1)Check the following settings.

(conv_pos_data()) ·Correct the job so that the target position data is within the motion range.

8-370
Alarm Message List

(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

91 HA function error Setting error (1)Check the following settings.

(conv_shift_data()) ·Correct the job so that the target position data is within the motion range.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

94 HA function error Software operation (1)Reset the alarm, and then try again.
(conv_pulse_to_angle()) error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
95 HA function error Software operation (1)Reset the alarm, and then try again.
(pr_atinf_pos_make()) error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

100 Control-group axis configuration Software operation (1)Reset the alarm, and then try again.
information parameter error error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
8

(operating procedure).
8.3

101 Error in the parameter for the table Software operation (1)Reset the alarm, and then try again.
for physical axes error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
Alarm

then contact your Yaskawa representative about occurrence status

(operating procedure).

102 Error in the parameter for the table Software operation (1)Reset the alarm, and then try again.
for physical TU error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and

8-371
Alarm Message List

then contact your Yaskawa representative about occurrence status

(operating procedure).

103 Excessive number of control group Software operation (1)Reset the alarm, and then try again.
axes in use error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

104 JOG and PLAY maximum speed Software operation (1)Reset the alarm, and then try again.
setting parameter error error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

121 Job argument stack overflow Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
122 Job argument stack underflow Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

123 Designation error of the fetched Software operation (1)Reset the alarm, and then try again.
feedback pulse area at preparation error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
of current value then contact your Yaskawa representative about occurrence status
8

(operating procedure).
8.3

128 Timeout for waiting permission to Software operation (1)Reset the alarm, and then try again.
modify the number of averaging error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
Alarm

times then contact your Yaskawa representative about occurrence status

(operating procedure).

129 Object undefined for CLEAR Software operation (1)Reset the alarm, and then try again.
instruction error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and

8-372
Alarm Message List

then contact your Yaskawa representative about occurrence status

(operating procedure).

130 No space in RT_BANK setting Software operation (1)Reset the alarm, and then try again.
area for correction-amount data error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

131 Queue operation error for variable Software operation (1)Reset the alarm, and then try again.
write-in history at prereading (at error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
ENQUE) then contact your Yaskawa representative about occurrence status
(operating procedure).

132 Queue operation error for variable Software operation (1)Reset the alarm, and then try again.
write-in history at prereading (at error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
DEQUE) then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
133 Queue operation error for variable Software operation (1)Reset the alarm, and then try again.
write-in history at prereading error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
(undefined operation) then contact your Yaskawa representative about occurrence status
(operating procedure).

134 Queue operation error for variable Software operation (1)Reset the alarm, and then try again.
write-in history at prereading (data error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
length too long) then contact your Yaskawa representative about occurrence status
8

(operating procedure).
8.3

135 Queue operation error for score- Software operation (1)Reset the alarm, and then try again.
board setting history (at ENQUE) error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
Alarm

then contact your Yaskawa representative about occurrence status

(operating procedure).

136 Queue operation error for score- Software operation (1)Reset the alarm, and then try again.
board setting history (at DEQUE) error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and

8-373
Alarm Message List

then contact your Yaskawa representative about occurrence status

(operating procedure).

137 Queue operation error for score- Software operation (1)Reset the alarm, and then try again.
board setting history (undefined error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
operation) then contact your Yaskawa representative about occurrence status
(operating procedure).

138 Queue operation error for score- Software operation (1)Reset the alarm, and then try again.
board setting history (data length error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
too long) then contact your Yaskawa representative about occurrence status
(operating procedure).

139 Queue operation error for Software operation (1)Reset the alarm, and then try again.
instruction execution (at ENQUE) error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
140 Queue operation error for Software operation (1)Reset the alarm, and then try again.
instruction execution (at DEQUE) error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

141 Queue operation error for Software operation (1)Reset the alarm, and then try again.
instruction execution (undefined error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
operation) then contact your Yaskawa representative about occurrence status
8

(operating procedure).
8.3

142 Queue operation error for Software operation (1)Reset the alarm, and then try again.
instruction execution (data length error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
Alarm

too long) then contact your Yaskawa representative about occurrence status
(operating procedure).

143 Queue operation error for WORK Software operation (1)Reset the alarm, and then try again.
ID conveyor (at ENQUE) error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and

8-374
Alarm Message List

then contact your Yaskawa representative about occurrence status

(operating procedure).

144 Queue operation error for WORK Software operation (1)Reset the alarm, and then try again.
ID conveyor (at DEQUE) error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

145 Queue operation error for WORK Software operation (1)Reset the alarm, and then try again.
ID conveyor (undefined operation) error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

146 Queue operation error for WORK Software operation (1)Reset the alarm, and then try again.
ID conveyor (data length too long) error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
147 Queue operation error for WORK Software operation (1)Reset the alarm, and then try again.
IN/OUT checking conveyor (at error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
ENQUE) then contact your Yaskawa representative about occurrence status
(operating procedure).

148 Queue operation error for WORK Software operation (1)Reset the alarm, and then try again.
IN/OUT checking conveyor (at error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
DEQUE) then contact your Yaskawa representative about occurrence status
8

(operating procedure).
8.3

149 Queue operation error for WORK Software operation (1)Reset the alarm, and then try again.
IN/OUT checking conveyor error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
Alarm

(undefined operation) then contact your Yaskawa representative about occurrence status
(operating procedure).

150 Queue operation error for WORK Software operation (1)Reset the alarm, and then try again.
IN/OUT checking conveyor (data error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and

8-375
Alarm Message List

length too long) then contact your Yaskawa representative about occurrence status
(operating procedure).

151 Queue operation error for waiting Software operation (1)Reset the alarm, and then try again.
for semaphore for LOCK error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
instruction (at ENQUE) then contact your Yaskawa representative about occurrence status
(operating procedure).

152 Queue operation error for waiting Software operation (1)Reset the alarm, and then try again.
for semaphore for LOCK error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
instruction (at DEQUE) then contact your Yaskawa representative about occurrence status
(operating procedure).

153 Queue operation error for waiting Software operation (1)Reset the alarm, and then try again.
for semaphore for LOCK error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
instruction (undefined operation) then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
154 Queue operation error for waiting Software operation (1)Reset the alarm, and then try again.
for semaphore for LOCK error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
instruction (data length too long) then contact your Yaskawa representative about occurrence status
(operating procedure).

221 Transfer data overflow in offline Software operation (1)Reset the alarm, and then try again.
data bank error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
8

(operating procedure).
8.3

222 Impossible to execute system Software operation (1)Reset the alarm, and then try again.
exclusive for system job error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
Alarm

then contact your Yaskawa representative about occurrence status

(operating procedure).

223 Event queue number range Software operation (1)Reset the alarm, and then try again.
exceeded error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and

8-376
Alarm Message List

then contact your Yaskawa representative about occurrence status

(operating procedure).

224 No motor-gun control group for Software operation (1)Reset the alarm, and then try again.
ESRCH instruction error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

225 The number of WORK ID data and Software operation (1)Reset the alarm, and then try again.
the MAX. WORK FIND COUNT error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
unmatched (MOTION ≠ CV) then contact your Yaskawa representative about occurrence status
(operating procedure).

226 The number of WORK IN/OUT Software operation (1)Reset the alarm, and then try again.
data and the MAX. WORK FIND error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
COUNT unmatched (MOTION ≠ then contact your Yaskawa representative about occurrence status
CV) (operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
227 Excessive number of scheduling Software operation (1)Reset the alarm, and then try again.
for execution of instructions error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

228 Instruction execution scheduling Software operation (1)Reset the alarm, and then try again.
impossible error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
8

(operating procedure).
8.3

229 Illegal 1st-line move instruction at Software operation (1)Reset the alarm, and then try again.
execution of +SMOV instruction error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
Alarm

then contact your Yaskawa representative about occurrence status

(operating procedure).

230 Impossible to execute the slave Software operation (1)Reset the alarm, and then try again.
circular interpolation and the error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and

8-377
Alarm Message List

master circular interpolation at the then contact your Yaskawa representative about occurrence status
same time (operating procedure).

231 Impossible to execute the slave Software operation (1)Reset the alarm, and then try again.
spline interpolation and the master error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
spline interpolation at the same then contact your Yaskawa representative about occurrence status
time (operating procedure).

232 Illegal index value for a +MOVx Software operation (1)Reset the alarm, and then try again.
instruction error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

233 No xth-line move instruction exists Software operation (1)Reset the alarm, and then try again.
where the master control group error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
belongs. then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
234 Marking error for WORK ID Software operation (1)Reset the alarm, and then try again.
conveyor queue (empty queue) error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

235 Marking error for WORK IN/OUT Software operation (1)Reset the alarm, and then try again.
conveyor queue (empty queue) error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
8

(operating procedure).
8.3

236 Data error 1 at restarting after an Software operation (1)Reset the alarm, and then try again.
emergency stop (actual status and error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
Alarm

the data status unmatched) then contact your Yaskawa representative about occurrence status
(operating procedure).

237 Data error 2 at restarting after an Software operation (1)Reset the alarm, and then try again.
emergency stop (actual status and error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and

8-378
Alarm Message List

the data status unmatched) then contact your Yaskawa representative about occurrence status
(operating procedure).

238 Data error 3 at restarting after an Software operation (1)Reset the alarm, and then try again.
emergency stop (actual status and error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
the data status unmatched) then contact your Yaskawa representative about occurrence status
(operating procedure).

239 Timeout for receiving segment Software operation (1)Reset the alarm, and then try again.
data output request error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

240 The number which designates the Software operation (1)Reset the alarm, and then try again.
setting area of correction amount error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
in RT_BANK exceeded the limit then contact your Yaskawa representative about occurrence status
value. (operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
241 Task error of the function calling Software operation (1)Reset the alarm, and then try again.
source (cv_sync_intr ( )) error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

242 No control group for motor gun for Software operation (1)Reset the alarm, and then try again.
clearance move instruction error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
8

(operating procedure).
8.3

243 Motor gun condition file number Software operation (1)Reset the alarm, and then try again.
error (including gun pressure file) error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
Alarm

then contact your Yaskawa representative about occurrence status

(operating procedure).

244 GETTOOLW manipulator Software operation (1)Reset the alarm, and then try again.
designation error error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and

8-379
Alarm Message List

then contact your Yaskawa representative about occurrence status

(operating procedure).

245 Overflow of entry number for Software operation (1)Reset the alarm, and then try again.
instruction execution error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

246 Data latch processing (function Software operation (1)Reset the alarm, and then try again.
number overflow) error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

247 Data latch processing (real-time Software operation (1)Reset the alarm, and then try again.
status number overflow) error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
248 Failed to set a timer unit. (No Software operation (1)Reset the alarm, and then try again.
allocation space for timer unit error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
setting) then contact your Yaskawa representative about occurrence status
(operating procedure).

249 Segment data missing (seg_t_req Software operation (1)Reset the alarm, and then try again.
was not received in time.) error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
8

(operating procedure).
8.3

250 GETS instruction internal error Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
Alarm

then contact your Yaskawa representative about occurrence status

(operating procedure).

251 SETFILE undefined file Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and

8-380
Alarm Message List

then contact your Yaskawa representative about occurrence status

(operating procedure).

252 GETFILE undefined file Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

253 The parameter was destroyed Software operation (1)Reset the alarm, and then try again.
when a GETPRM instruction was error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
executed. then contact your Yaskawa representative about occurrence status
(operating procedure).

254 Null pointer assignment detected Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
255 Function or other processing Software operation (1)Reset the alarm, and then try again.
parameter error error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

260 Arithmetic answer is not set at Software operation (1)Reset the alarm, and then try again.
prereading (ADV_HA_ANS.flag == error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
OFF) then contact your Yaskawa representative about occurrence status
8

(operating procedure).
8.3

261 Heap area obtainment failure Software operation (1)Reset the alarm, and then try again.
(A_BANK) error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
Alarm

then contact your Yaskawa representative about occurrence status

(operating procedure).

262 Heap area obtainment failure Software operation (1)Reset the alarm, and then try again.
(C_BANK) error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and

8-381
Alarm Message List

then contact your Yaskawa representative about occurrence status

(operating procedure).

263 Heap area obtainment failure Software operation (1)Reset the alarm, and then try again.
(Instruction queue) error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

264 Heap area obtainment failure Software operation (1)Reset the alarm, and then try again.
(Path/trace queue) error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

279 Specified MSS system instance is Software operation (1)Reset the alarm, and then try again.
not generated. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
280 API Software operation (1)Reset the alarm, and then try again.
error(HDAS_get_alias_name()) error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

500 SL undefined interrupt command Software operation (1)Reset the alarm, and then try again.
(main command) error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
8

(operating procedure).
8.3

501 SL undefined interrupt command Software operation (1)Reset the alarm, and then try again.
(sub command) error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
Alarm

then contact your Yaskawa representative about occurrence status

(operating procedure).

502 Previous SL interrupt command Software operation (1)Reset the alarm, and then try again.
processing error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and

8-382
Alarm Message List

then contact your Yaskawa representative about occurrence status

(operating procedure).

503 SL interrupt command data error Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

999 Arithmetic section error (segment Software operation (1)Reset the alarm, and then try again.
data all zero timeout) error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

1000 System clock (RTC) setting error Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
1001 System task priority arrangement Software operation (1)Reset the alarm, and then try again.
error error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

1002 VxWorks primitive error Software operation (1)Reset the alarm, and then try again.
(msgQCreate) error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
8

(operating procedure).
8.3

1003 VxWorks primitive error Software operation (1)Reset the alarm, and then try again.
(msgQSend) error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
Alarm

then contact your Yaskawa representative about occurrence status

(operating procedure).

1005 VxWorks primitive error Software operation (1)Reset the alarm, and then try again.
(semBCreate) error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and

8-383
Alarm Message List

then contact your Yaskawa representative about occurrence status

(operating procedure).

1007 VxWorks primitive error (semTake) Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

1100 Failed system job environment Software operation (1)Reset the alarm, and then try again.
configuration error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

2000 Failed system job environment Software operation (1)Reset the alarm, and then try again.
configuration error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
4208 SYSTEM ERROR 1 Prereading task is not completed. Software operation (1)Reset the alarm, and then try again.
(ARITH) error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

5 The averaging buffer in the Software operation (1)Reset the alarm, and then try again.
arithmetic section is destroyed. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
8

(operating procedure).
8.3

6 No previous bank exists. Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
Alarm

then contact your Yaskawa representative about occurrence status

(operating procedure).

7 The answer bank flag is ON. Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and

8-384
Alarm Message List

then contact your Yaskawa representative about occurrence status

(operating procedure).

8 An error occurred in preparation of Software operation (1)Reset the alarm, and then try again.
current position. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

9 Mails could not correctly be Software operation (1)Reset the alarm, and then try again.
received in the current task. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

10 Spline-curve path designation Software operation (1)Reset the alarm, and then try again.
error error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
11 The previous bank's prereading Software operation (1)Reset the alarm, and then try again.
conversion could not correctly be error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
completed. then contact your Yaskawa representative about occurrence status
(operating procedure).

12 A manipulator designation error Software operation (1)Reset the alarm, and then try again.
occurred at JOG operation using error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
the external reference point. then contact your Yaskawa representative about occurrence status
8

(operating procedure).
8.3

13 Designation error of cubic Software operation (1)Reset the alarm, and then try again.
interference coordinates error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
Alarm

then contact your Yaskawa representative about occurrence status

(operating procedure).

14 Path control position data error of Software operation (1)Reset the alarm, and then try again.
prereading bank error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and

8-385
Alarm Message List

then contact your Yaskawa representative about occurrence status

(operating procedure).

16 Station/base axis motion Software operation (1)Reset the alarm, and then try again.
command error error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

18 User coordinates number error Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

19 Processing error in re-preparation Software operation (1)Reset the alarm, and then try again.
of segment control data error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
20 Prereading task not completed at Software operation (1)Reset the alarm, and then try again.
master in twin synchronous error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
system then contact your Yaskawa representative about occurrence status
(operating procedure).

23 Dynamic model arithmetic error Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
8

(operating procedure).
8.3

24 Speed limit control error Setting error (1)Check the following settings.
(excessive moment of gravity) ·The allowable breaking torque was exceeded only by the gravity moment.
Alarm

Set the gravity value of the tool within payload of the manipulator.
·Teach the manipulator orientation that does not become the overload for
each-axes of the manipulator.
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

8-386
Alarm Message List

25 Square root of a negative number Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

26 The system number is not set at Software operation (1)Reset the alarm, and then try again.
master in twin synchronous error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
system. then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
29 FORMCUT internal control error Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

30 Arm interference check error Software operation (1)Reset the alarm, and then try again.
(radius data referencing mistake) error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
8

(operating procedure).
8.3

31 Arm interference check error Software operation (1)Reset the alarm, and then try again.
(miscalculation using direct error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
Alarm

kinematics) then contact your Yaskawa representative about occurrence status

(operating procedure).

32 Arm interference check error (L- Software operation (1)Reset the alarm, and then try again.
axis expansion flag setting error) error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and

8-387
Alarm Message List

then contact your Yaskawa representative about occurrence status

(operating procedure).

33 Arm interference check error Software operation (1)Reset the alarm, and then try again.
(check-point re-setting error) error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

34 Impossible to edit the averaging Software operation (1)Reset the alarm, and then try again.
buffer (zero division) error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

35 No master-group is designated at Software operation (1)Reset the alarm, and then try again.
preparation of master-tool user error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
coordinates. then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
37 Gauging function error (command Software operation (1)Reset the alarm, and then try again.
designation error) error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

38 A coordinated motion was Setting error (1)Check the following settings.

attempted using the Following ·Change the setting so that only the manipulator moves.
function. **The coordinated motion cannot be performed by the Following function.
8
8.3

39 Zero or a negative value is set for Setting error (1)Check the following settings.
the bending speed of the Following ·Set a positive value for the bending speed.
Alarm

function.
40 Zero or a negative value is set for Setting error (1)Check the following settings.
the bending stroke of the Following ·Set a positive value for the bending stroke.
function.
41 Pulse linked JOG function error Software operation (1)Reset the alarm, and then try again.

8-388
Alarm Message List

error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

42 Special JOG operation error Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

44 Segment overless: Segment Setting error (1)Check the following settings.

excessive error ·The teaching position cannot hold down the speed by the segment overless
function. Reduce the teaching speed of the job.

45 Segment overless: Path Software operation (1)Reset the alarm, and then try again.
calculation repeat error error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
47 Play path control: initialization Software operation (1)Reset the alarm, and then try again.
error error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

48 Play path control: continue Software operation (1)Reset the alarm, and then try again.
process error error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
8

(operating procedure).
8.3

49 Play path control: Step continuous Software operation (1)Reset the alarm, and then try again.
initialization error error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
Alarm

then contact your Yaskawa representative about occurrence status

(operating procedure).

50 Play path control: step continuous Software operation (1)Reset the alarm, and then try again.
motion execution process error error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and

8-389
Alarm Message List

then contact your Yaskawa representative about occurrence status

(operating procedure).

54 Approximation model internal Software operation (1)Reset the alarm, and then try again.
control error error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

55 Pair coordinate system position Software operation (1)Reset the alarm, and then try again.
calculation function error error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

6553 For HA debug use Software operation (1)Reset the alarm, and then try again.
5 error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
4209 OFFLINE SYSTEM 100 Data setting error in offline data Software operation (1)Reset the alarm, and then try again.
ERROR (ARITH) bank error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

101 Data setting error in offline answer Software operation (1)Reset the alarm, and then try again.
bank error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
8

(operating procedure).
8.3

102 OFF_USER_POS occupation Software operation (1)Reset the alarm, and then try again.
control error error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
Alarm

then contact your Yaskawa representative about occurrence status

(operating procedure).

103 OFF_USER_POS valid control Software operation (1)Reset the alarm, and then try again.
error error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and

8-390
Alarm Message List

then contact your Yaskawa representative about occurrence status

(operating procedure).

104 Mail-receiving error of offline task Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

105 Offline occupation control error Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

107 OFF_USER_ROT_POS Software operation (1)Reset the alarm, and then try again.
occupation control error error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
108 OFF_USER_ROT_POS valid Software operation (1)Reset the alarm, and then try again.
control error error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

109 OFF_CV_CALIB_POS occupation Software operation (1)Reset the alarm, and then try again.
control error error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
8

(operating procedure).
8.3

110 OFF_CV_CALIB_POS valid Software operation (1)Reset the alarm, and then try again.
control error error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
Alarm

then contact your Yaskawa representative about occurrence status

(operating procedure).

111 Incorrect teaching for offline Software operation (1)Reset the alarm, and then try again.
conveyor tracking turntable error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and

8-391
Alarm Message List

function then contact your Yaskawa representative about occurrence status

(operating procedure).

112 No manipulator is designated for Software operation (1)Reset the alarm, and then try again.
offline conveyor tracking turntable error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
function. then contact your Yaskawa representative about occurrence status
(operating procedure).

4210 SYSTEM ERROR -1 Local variable is not used. Software operation (1)Reset the alarm, and then try again.
(LOCAL error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
VARIABLE) then contact your Yaskawa representative about occurrence status
(operating procedure).

-2 Memory area for local variable Software operation (1)Reset the alarm, and then try again.
could not be obtained. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
-3 No unused handle value exists Software operation (1)Reset the alarm, and then try again.
when local variable area is error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
created. then contact your Yaskawa representative about occurrence status
(operating procedure).

-4 An error occurred in exclusive Software operation (1)Reset the alarm, and then try again.
control. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
8

(operating procedure).
8.3

-5 Handle value is invalid for Software operation (1)Reset the alarm, and then try again.
specified local variable. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
Alarm

then contact your Yaskawa representative about occurrence status

(operating procedure).

-6 Handle value is incorrect for Software operation (1)Reset the alarm, and then try again.
specified local variable. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and

8-392
Alarm Message List

then contact your Yaskawa representative about occurrence status

(operating procedure).

-7 An error occurred when memory Software operation (1)Reset the alarm, and then try again.
area for local variable was error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
released. then contact your Yaskawa representative about occurrence status
(operating procedure).

-8 An error occurred when memory Software operation (1)Reset the alarm, and then try again.
area for local variable was error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
registered. then contact your Yaskawa representative about occurrence status
(operating procedure).

-9 Local variable control process is Software operation (1)Reset the alarm, and then try again.
not initialized. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
-10 Local variable area shared heap Software operation (1)Reset the alarm, and then try again.
area. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

-11 An error occurred in exclusive Software operation (1)Reset the alarm, and then try again.
control. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
8

(operating procedure).
8.3

-12 An error occurred in exclusive Software operation (1)Reset the alarm, and then try again.
control when control of the local error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
Alarm

variable was processed. then contact your Yaskawa representative about occurrence status
(operating procedure).

4220 SERVO POWER Sub Code: Control group Setting error (1)Check the following settings.
OFF FOR JOB ·Turn OFF the servo power supply, and then turn ON the servo power supply

8-393
Alarm Message List

for the group axis to be operated.

4221 SERVO POWER Sub Code: Control group The servo power is ·Turn OFF the servo power supply, and then turn ON the servo power supply
OFF FOR JOB not supplied. for the group axis to be operated.

4224 MEMOPLAY FILE -1 An error occurred in control Software operation (1)Reset the alarm, and then try again.
ERROR process for memory play file. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

-2 The arrangement address Software operation (1)Reset the alarm, and then try again.
information is destroyed for error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
memory play file system. then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
-3 The fixed control information is Software operation (1)Reset the alarm, and then try again.
destroyed for memory play file error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
system. then contact your Yaskawa representative about occurrence status
(operating procedure).

-4 The fixed control information is Software operation (1)Reset the alarm, and then try again.
destroyed for memory play file error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
system. then contact your Yaskawa representative about occurrence status
8

(operating procedure).
8.3

-5 An attempt was made to newly Software operation (1)Reset the alarm, and then try again.
register the memory play file under error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
Alarm

use. then contact your Yaskawa representative about occurrence status

(operating procedure).

-6 An error occurred in checking Software operation (1)Reset the alarm, and then try again.
written sampling data when the error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and

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Alarm Message List

data was written to CMOS. then contact your Yaskawa representative about occurrence status
(operating procedure).

-7 An attempt was made to access an Software operation (1)Reset the alarm, and then try again.
unused memory play file data. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

-8 The memory play file is destroyed. Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

-9 The memory area for sampling Software operation (1)Reset the alarm, and then try again.
data is full. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
-10 The sampling data is destroyed. Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

-11 Data in control process for Software operation (1)Reset the alarm, and then try again.
memory play file is incorrect. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
8

(operating procedure).
8.3

-12 The sampling data is scanned only Software operation (1)Reset the alarm, and then try again.
at top or end position. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
Alarm

then contact your Yaskawa representative about occurrence status

(operating procedure).

-13 The memory play file system is not Software operation (1)Reset the alarm, and then try again.
initialized. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and

8-395
Alarm Message List

then contact your Yaskawa representative about occurrence status

(operating procedure).

-14 The offset value is out of range at Software operation (1)Reset the alarm, and then try again.
sampling data scanning. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

4225 OVER SPEED Signifies the control axis number Setting error (1)Check the following settings.
(YCP01) which detected an error ·The gun electrode hits the welded target distance of motor gun
·manipulator motion (external force, gravity)

Connection failure (1)Reset the alarm.

(2)If the alarm occurs again, check the connection and inserting state of the
following cables and connectors.
·The motor power line
·The encoder line
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
Unit failure (1)Reset the alarm.
(2)If the alarm occurs again, replace the following unit.
·The motor

YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
8

board.
8.3

4226 COMMUNICATION 1 The communication channel could Setting error (1)Check the following settings.
SERVICE ERROR not be opened/closed at OPEN/ ·Setting of the RS (transmission) parameter
Alarm

CLOSE instruction execution.

100 The communication port is already Setting error (1)Check the following settings.
opened. The serial port setting
101 The communication port is not Setting error (1)Check the following settings.

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Alarm Message List

opened. The serial port setting

102 No space was found in data sent Setting error (1)Check the following settings.
buffer. The serial port setting
103 The setting value for the event Setting error (1)Check the following settings.
queue designation parameter is ·RS157····Set to 1 to 4
incorrect.
105 The type of output data is Setting error (1)Check the following settings.
incorrect. The serial port setting
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
4228 WRONG DATA Software operation (1)Reset the alarm, and then execute following operation.
error occurred ·Execute "RESTORE" by selecting "UTILITY" from the pull-down menu.
*Occurance date changes to restoration date after it is restored.
·Turn the power OFF and then ON to check the factor of the inconsistency 1,
and 2, on the data inconsistency screen in maintenance mode .
The factor 1: Check the position of the corresponding file
The factor 2: Register the position of the corresponding file again
*The factor 3:Just turn the power OFF and then ON again.
(3)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8
8.3

then contact your Yaskawa representative about occurrence status

(operating procedure).
Data failure (1) If the data including different axes configuration is loaded, the system
data will become abnormal status, causing WRONG DATA alarm. In this
Alarm

case, execute the following operations.

·Execute "RESTORE" by selecting "UTILITY" from the pull-down menu.
·Load the data of correct axes configuration.
(2)If it would not restore, select "RE CHECK" from the pull-down menu, and
then load the data of correct axes configuration.

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Alarm Message List

(3)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

4229 ETHERNET 1 An error occurred in the acquisition Setting error (1)Check the following settings.
PROCESS ERROR process of the IP address during ··The DHCP server operation (If the DHCP is used)
the IP address monitoring process ·The network status (If the DHCP is used)
of the Ethernet function.
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.

2 An error occurred in the acquisition Setting error (1)Check the following settings.
process of subnet mask during the ·The DHCP server operation (If the DHCP is used)
network service data creation ·The network status (If the DHCP is used)
process of the Ethernet function.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.

3 An error occurred in the acquisition Setting error (1)Check the following settings.
process of gateway during the ·The DHCP server operation (If the DHCP is used)
8

network service data creation ·The network status (If the DHCP is used)
8.3

process of the Ethernet function.

YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
Alarm

before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.

4 An error occurred in the Setting error (1)Check the following settings.

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Alarm Message List

conversion process of gateway ·The DHCP server operation (If the DHCP is used)
address during the network service ·The network status (If the DHCP is used)
data creation process of the
Ethernet function.
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.

5 An error occurred in the Setting error (1)Check the following settings.

conversion process of DNS server ·The DHCP server operation (If the DHCP is used)
address during the network service ·The network status (If the DHCP is used)
data creation process of the
Ethernet function.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.

6 An error occurred in the acquisition Setting error (1)Check the following settings.
process of domain during the ·The DHCP server operation (If the DHCP is used)
8

network service data creation ·The network status (If the DHCP is used)
8.3

process of the Ethernet function.

YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
Alarm

before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.

7 An error occurred in the acquisition Setting error (1)Check the following settings.

8-399
Alarm Message List

process of SNTP server during the ·The DHCP server operation (If the DHCP is used)
network service data creation ·The network status (If the DHCP is used)
process of the Ethernet function.
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.

8 An error occurred in the acquisition Setting error (1)Check the following settings.
process of host name during the ·The DHCP server operation (If the DHCP is used)
network service data creation ·The network status (If the DHCP is used)
process of the Ethernet function.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.

9 An error occurred in the newest Setting error (1)Check the following settings.
DNS information getting process ·The DHCP server operation (If the DHCP is used)
8

from DHCP server in the DNS ·The network status (If the DHCP is used)
8.3

process of the Ethernet function.

YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
Alarm

before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.

10 An error occurred in the setting Setting error (1)Check the following settings.

8-400
Alarm Message List

process to update DNS ·The DHCP server operation (If the DHCP is used)
information in the DNS process of ·The network status (If the DHCP is used)
the Ethernet function.
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.

11 An error occurred in the setting Setting error (1)Check the following settings.
clearing process to update DNS ·The DHCP server operation (If the DHCP is used)
information in the DNS process of ·The network status (If the DHCP is used)
the Ethernet function.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.

20 The subnet mask was not able to Setting error (1)Check the following settings.
be acquired in the DHCP ·The DHCP server operation (If the DHCP is used)
8

information update process of the ·The network status (If the DHCP is used)
8.3

Ethernet function.
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
Alarm

before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.

21 Subnet mask update error Setting error (1)Check the following settings.

8-401
Alarm Message List

occurred in the DHCP information ·The DHCP server operation (If the DHCP is used)
update process of the Ethernet ·The network status (If the DHCP is used)
function.
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.

25 Gateway update error occurred in Setting error (1)Check the following settings.
the DHCP information update ·The DHCP server operation (If the DHCP is used)
process of the Ethernet function. ·The network status (If the DHCP is used)
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.

26 Gateway clear error occurred in Setting error (1)Check the following settings.
the DHCP information update ·The DHCP server operation (If the DHCP is used)
8

process of the Ethernet function. ·The network status (If the DHCP is used)
8.3

YCP01 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
Alarm

before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.

4300 VERIFY ERROR Setting error Check whether the setting is within the allowable range.

8-402
Alarm Message List

(SERVO
PARAMETER)
EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replacing the board to be safe.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
4301 CONTACTOR Sub Code: Signifies the physical Module failure Check if the contactors (1KM and 2KM) are open, and not damaged by
ERROR No. of contactor in which the alarm (contactor) melting or sticking.
occurred Check the insertion and connection of the followings.
·YSU-CN214
Before performing a connection ·YPU-CN607,CN-611
check of the wiring, turn OFF the
controller power. Make sure that all
the LEDs of SERVOPACK and
converter are OFF, then verify that
8
8.3

no electricity is charged using

equipment such as a tester. This
process may take a few minutes
after shutting off the power.
Alarm

EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replacing the board to be safe.

8-403
Alarm Message List

4302 BRAKE CIRCUIT Software operation (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ERROR error occurred ON.)
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replacing the board to be safe.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
4303 CONVERTER Sub Code: Signifies the physical Connection failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
READY SIGNAL No. of converter in which the alarm ON.)
ERROR occurred (2)If the alarm occurs again, check the connection and inserting state of the
following cables and connectors.
·YPU unit
·EAXA board CN512

Module failure Check if the contactors (1KM and 2KM) are open, and not damaged by
8

(contactor) melting or sticking.

8.3

EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
Alarm

before replacing the board to be safe.

Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
(converter) ON.)

8-404
Alarm Message List

(2)If the alarm occurs again, replace the SERVOPACK.

4304 CONVERTER Sub Code: Signifies the physical Module failure Check if the contactors 1KM and 2KM are not damaged by melting or
INPUT POWER No. of converter in which the alarm (contactor) sticking.
ERROR occurred
YPU unit board (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
failure ON.)
(2)If the alarm occurs again, replace the YPU unit. Save the CMOS.BIN
before replacing the board to be safe.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
Connection failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, check the connection and inserting state of the
following cables and connectors.
·EAXA01-CN507,510
·EAXB01-CN08
·Converter CN551,553
8

Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
8.3

(converter) ON.)
(2)If the alarm occurs again, replace the SERVOPACK.
Alarm

4305 CONVERTER Sub Code: Signifies the physical Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
CIRCUIT CHARGE No. of converter in which the alarm (converter) ON.)
ERROR occurred (2)If the alarm occurs again, replace the SERVOPACK.

Module failure Check if there is no ground fault in the regeneration resistors.

8-405
Alarm Message List

(Regenerative
resistor)
4306 AMPLIFIER Sub Code: Signifies the axis in Connection failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
READY SIGNAL which the alarm occurred ON.)
ERROR (2)If the alarm occurs again, check the connection and inserting state of the
following cables and connectors.
·EAXA-CN501 to to 506,CN510
·EAXB-CN531,532,533
·Amplifier-CN581,582
·Converter-CN551,552A,552B

Power supply failure Replace the power supply.

Module (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
failure(amplifier) ON.)
(2)If the alarm occurs again, replace the amplifier.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replacing the board to be safe.

4307 SERVO ON Sub Code: Signifies the axis in Movement of axis Turn ON the servo power after 5 or more seconds from the alarm
DEFECTIVE which the alarm occurred when the SERVO occurrence.
8

SPEED ON process
8.3

Connection failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, check the connection and inserting state of the
Alarm

following cables and connectors.

·The SERVOPACK motor power line connector
·The power cable connection of the manipulator cable.

8-406
Alarm Message List

EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replacing the board to be safe.

Mechanical failure Check that the manipulator is not moving when the servo turned ON.

Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
(motor) ON.)
(2)If the alarm occurs again, replace the motor.
YBK board failure Check that the brake has not been released because the brake relay is
broken.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
4308 VOLTAGE DROP Sub Code: Signifies the physical Connection failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
(CONVERTER) No. of converter in which the alarm ON.)
occurred (2)If the alarm occurs again, check the connection and inserting state of the
following cables and connectors.
·EAXA01-CN507,510
·EAXB01-CN08
·Converter CN551,553
8

Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
8.3

(converter) ON.)
(2)If the alarm occurs again, replace the SERVOPACK.
Alarm

EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replacing the board to be safe.

8-407
Alarm Message List

Voltage failure Check if the primary power supply voltage is dropping.

4309 DEFECTIVE Sub Code: Signifies the axis in Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ENCODER which the alarm occurred (encoder) ON.)
INTERNAL DATA (2)If the alarm occurs again, replace the encoder.
Software operation (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
error occurred ON.)
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

4310 ENCODER Sub Code: Signifies the axis in Overheated encoder Turn OFF the NX100 power for approx. 10 minutes, then turn it ON again.
OVERHEAT which the alarm occurred
High ambient Adjust the ambient temperature to 40C° or less.
temperature
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
(encoder) ON.)
(2)If the alarm occurs again, replace the encoder.
EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replacing the board to be safe.
8
8.3

4311 ENCODER BACK- Sub Code: Signifies the axis in Module {AL-4314 occurred}
UP ERROR which the alarm occurred failure(encoder Replace the battery of the axis in which the error occurred.
battery)
Alarm

Connection failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, check the connection and inserting state of the
following cables and connectors.
[Robot axis]

8-408
Alarm Message List

·Cable between encoders

·EAXA-CN508
[External axis]
·Cable between encoders
·EAXB-CN0534,535,536

Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
(encoder) ON.)
(2)If the alarm occurs again, replace the encoder.
Connection failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, check the connection and inserting state of the
following cables and connectors.
·Manipulator cable
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
4312 ENCODER Module Replace the battery.
BATTERY ERROR failure(encoder
battery)
Connection failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, check the connection and inserting state of the
following cables and connectors.
··Manipulator cable
8
8.3

4315 COLLISION Sub Code: Signifies the axis in Setting error Check the following settings.
DETECT which the alarm occurred ·The tool information
·The selection tap of the transfer
Alarm

·The collision detection level

·JOB
·Work
·The speed of JOB
·The acceleration/deceleration speed of ACC and DEC
·Length of the power cables

8-409
Alarm Message List

·Diameter of the power cables

Interference error Remove the following interferences.

·The interferences to the jigs of Robot.
·The interferences to the jigs of workpieces.
Connection failure (1)Reset the alarm.
(2)If the alarm occurs again, check the connection and inserting state of the
following cables and connectors.
·The SERVOPACK motor power line connector
·The power cable connection of the manipulator cable.

Module (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
failure(amplifier) ON.)
(2)If the alarm occurs again, replace the amplifier.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
(motor) ON.)
(2)If the alarm occurs again, replace the motor.
Maintenance failure Measure the density of grease iron powder in the speed reducer and do the
maintenance.
Defective speed Replace the speed reducer or the grease of it.
reducer
Module Check the brake voltage.
8
8.3

failure(brake) Check that the brake is not locked by malfunction of contactor.

4316 PRESSURE DATA Sub Code: Signifies the axis in Setting error Check the following settings.
LIMIT which the alarm occurred ·The gun pressure file
Alarm

·The dry spotting pressure file

*Reset the pressure value in the gun pressure file below the maximum
pressure value
4317 PRELOAD ERROR Setting error Adjust the gun opening.

8-410
4318 SERIAL Sub Code: Signifies the axis in Connection failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
Alarm Message List

ENCODER which the alarm occurred ON.)

CORRECTION (2)If the alarm occurs again, check the connection and inserting state of the
LIMIT following cables and connectors.
[Robot axis]
·Cable between encoders
·EAXA-CN508
[External axis]
·Cable between encoders
·EAXB-CN0534,535,536

Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
(encoder) ON.)
(2)If the alarm occurs again, replace the encoder.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replacing the board to be safe.

4320 OVERLOAD Sub Code: Signifies the axis in Setting error Check the following settings.
(CONTINUE) which the alarm occurred ·The tools or the mass of the workpieces
8

·Reduction in the moments

8.3

·Reduction in the motion speed

Connection failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
Alarm

(2)If the alarm occurs again, replace the following cables.

·The wire harness in the robot.

Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
(motor) ON.)

8-411
Alarm Message List

(2)If the alarm occurs again, replace the motor.

EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replacing the board to be safe.

YPU unit board (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
failure ON.)
(2)If the alarm occurs again, replace the YPU unit. Save the CMOS.BIN
before replacing the board to be safe.

Interference error Remove interference with the workpiece and peripheral device.

Setting error Correct the job whether load late does not exceed 100%.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
Module Check the brake voltage.
failure(brake) Check that the brake is not locked by malfunction of contactor.

4321 OVERLOAD Sub Code: Signifies the axis in Setting error Check the following settings.
(MOMENT) which the alarm occurred ·The tools or the mass of the workpieces
·Reduction in the moments
·Reduction in the motion speed
Connection failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
8

ON.)
8.3

(2)If the alarm occurs again, replace the following cables.

·The wire harness in the robot.
Alarm

Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
(motor) ON.)
(2)If the alarm occurs again, replace the motor.
EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)

8-412
Alarm Message List

(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replacing the board to be safe.

YPU unit board (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
failure ON.)
(2)If the alarm occurs again, replace the YPU unit. Save the CMOS.BIN
before replacing the board to be safe.

Interference error Remove interference with the workpiece and peripheral device.

Setting error Correct the job whether load late does not exceed 100%.

Module Check the brake voltage.

failure(brake) Check that the brake is not locked by malfunction of contactor.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
4322 AMPLIFIER Sub Code: Signifies the axis in Setting error Check the following settings.
OVERLOAD which the alarm occurred ·The tools or the mass of the workpieces
(CONTINUE) ·Reduction in the moments
·Reduction in the motion speed
Connection failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the following cables.
·The wire harness in the robot.
8
8.3

Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
(motor) ON.)
(2)If the alarm occurs again, replace the motor.
Alarm

EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replacing the board to be safe.

8-413
Alarm Message List

YPU unit board (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
failure ON.)
(2)If the alarm occurs again, replace the YPU unit. Save the CMOS.BIN
before replacing the board to be safe.

Interference error Remove interference with the workpiece and peripheral device.

Setting error Correct the job whether load late does not exceed 100%.

Module Check the brake voltage.

failure(brake) Check that the brake is not locked by malfunction of contactor.

4323 AMPLIFIER Sub Code: Signifies the axis in Setting error Check the following settings.
OVERLOAD which the alarm occurred ·The tools or the mass of the workpieces
(MOMENT) ·Reduction in the moments
·Reduction in the motion speed
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
Connection failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the following cables.
·The wire harness in the robot.

Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
(motor) ON.)
(2)If the alarm occurs again, replace the motor.
8

EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
8.3

ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replacing the board to be safe.
Alarm

YPU unit board (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
failure ON.)
(2)If the alarm occurs again, replace the YPU unit. Save the CMOS.BIN

8-414
Alarm Message List

before replacing the board to be safe.

Interference error Remove interference with the workpiece and peripheral device.

Setting error Correct the job whether load late does not exceed 100%.

Module Check the brake voltage.

failure(brake) Check that the brake is not locked by malfunction of contactor.

4324 CONVERTER Setting error Check the following settings.

OVERLOAD ·The manipulator operating condition
·Teaching speed
4326 OVER SPEED Sub Code: Signifies the axis in Setting error Check the following settings.
which the alarm occurred ·Reduction in the motion speed
Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
(motor) ON.)
(2)If the alarm occurs again, replace the motor.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replacing the board to be safe.

Motor gun Setting ·Short-open the strike of the motor gun in which the alarm occurred
error
8

Connection failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
8.3

ON.)
(2)If the alarm occurs again, check the wiring of phase-U, -V, and -W is
correct.
Alarm

4327 WRONG MOTOR Sub Code: Signifies the axis in Connection failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ROTATION which the alarm occurred ON.)
(2)If the alarm occurs again, check the connection and inserting state of the
following cables and connectors.
·The motor power line

8-415
Alarm Message List

·The encoder line

4328 SERVO Sub Code: Signifies the axis in Interference error Remove the interference of robot.
TRACKING which the alarm occurred
ERROR
Connection failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, check the connection and inserting state of the
following cables and connectors.
·The SERVOPACK motor power line connector
·The power cable connection of the manipulator cable.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replacing the board to be safe.

Module (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
failure(amplifier) ON.)
8

(2)If the alarm occurs again, replace the amplifier.

8.3

Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
(motor) ON.)
(2)If the alarm occurs again, replace the motor.
Alarm

Connection failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, check the wiring of phase-U, -V, and -W is
correct.
Module Check the brake voltage.

8-416
Alarm Message List

failure(brake) Check that the brake is not locked by malfunction of contactor.

4329 POSITION ERROR Noise error Eliminate the noise or take a countermeasure against the noise.

Connection failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, check the connection and inserting state of the
following cables and connectors.
[Robot axis]
·Cable between encoders
·EAXA-CN508
[External axis]
·Cable between encoders
·EAXB-CN0534,535,536
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
XEI01 board failure 1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and inserting state of the
following cables and connectors.
·XEI01 board

COV03 board failure 1)Turn the power OFF then back ON.
(2)If the alarm occurs again, check the connection and inserting state of the
following cables and connectors.
8

·COV03 board
8.3

EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
Alarm

(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replacing the board to be safe.

Connection failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back

8-417
Alarm Message List

ON.)
(2)If the alarm occurs again, replace the following cables.
·Cable between the EAXB01 board and XEI01 board

4330 BROKEN SPEED Connection failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
MONITOR LINE ON.)
(2)If the alarm occurs again, check the connection and inserting state of the
following cables and connectors.
·Speed monitor unit

4331 SPEED MONITOR EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
LEVEL ERROR ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replacing the board to be safe.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
4332 POSITION ERROR Noise error Eliminate the noise or take a countermeasure against the noise.
(SERIAL
ENCODER)
Connection failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, check the connection and inserting state of the
following cables and connectors.
[Robot axis]
8

·Cable between encoders

8.3

·EAXA-CN508
[External axis]
·Cable between encoders
·EAXB-CN0534,535,536
Alarm

EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN

8-418
Alarm Message List

before replacing the board to be safe.

4334 OVERVOLTAGE Sub Code: Signifies the physical Connection failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
(CONVERTER) No. of converter in which the alarm ON.)
occurred (2)If the alarm occurs again, check the connection and inserting state of the
following cables and connectors.
·EAXA01-CN507,510
·EAXB01-CN08
·Converter CN551,553

Setting error Check the following settings.

·The load mounted on the manipulator
Voltage failure Modify the primary breaker voltage to the specified voltage 200V(+10% to
15%).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
Module Replace the regenerative resistor.
failure(Regenerative
resistor)
Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
(converter) ON.)
(2)If the alarm occurs again, replace the SERVOPACK.

EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
8

ON.)
8.3

(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replacing the board to be safe.
Alarm

Overloading Check that the load does not exceed the allowable limit.

4335 GROUND FAULT Sub Code: Signifies the physical Connection failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
No. of converter in which the alarm ON.)

8-419
Alarm Message List

occurred (2)If the alarm occurs again, check the connection and inserting state of the
following cables and connectors.
·EAXA01-CN507,510
·EAXB01-CN08
·Converter CN551,553

Connection failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the following cables.
·Manipulator cable
·Supply cable

Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
(motor) ON.)
(2)If the alarm occurs again, replace the motor.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replacing the board to be safe.

Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
(contactor) ON.)
8

(2)If the alarm occurs again, replace the contactor.

8.3

Module failure Check if there is no ground fault in the regeneration resistors.

(Regenerative
Alarm

resistor)
4336 OPEN PHASE Sub Code: Signifies the physical Connection failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
(CONVERTER) No. of converter in which the alarm ON.)
occurred (2)If the alarm occurs again, check the connection and inserting state of the
following cables and connectors.

8-420
Alarm Message List

·EAXA01-CN507,510
·EAXB01-CN08
·Converter CN551,553

Voltage failure Modify the primary breaker voltage to the specified voltage 200V(+10% to
15%).
Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
(contactor) ON.)
(2)If the alarm occurs again, replace the contactor.

Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
(converter) ON.)
(2)If the alarm occurs again, replace the SERVOPACK.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replacing the board to be safe.

4337 OVERCURRENT Sub Code: Signifies the axis in Connection failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
(AMP) which the alarm occurred ON.)
8

(2)If the alarm occurs again, check the connection and inserting state of the
8.3

following cables and connectors.

·EAXA-CN501 to 506,CN510
·EAXB-CN531,532,533
·Amplifier-CN581,582
Alarm

·Converter-CN551,552A,552B

Connection failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)

8-421
Alarm Message List

(2)If the alarm occurs again, replace the following cables.

·Manipulator cable
·Supply cable

Module (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
failure(amplifier) ON.)
(2)If the alarm occurs again, replace the amplifier.
Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
(motor) ON.)
(2)If the alarm occurs again, replace the motor.
EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replacing the board to be safe.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
4338 REGENERATIVE Sub Code: Signifies the axis in Connection failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
TROUBLE which the alarm occurred ON.)
(CONVERTER) (2)If the alarm occurs again, check the connection and inserting state of the
following cables and connectors.
·EAXA01 board
·EAXB01 board
·Converter-CN557
·Cable between the regenerative resistors
8
8.3

Module failure Replace the regenerative resistor.

(Regenerative
resistor)
Alarm

Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
(converter) ON.)
(2)If the alarm occurs again, replace the SERVOPACK.

EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back

8-422
Alarm Message List

ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replacing the board to be safe.

Overloading Check that the load does not exceed the allowable limit.

4339 INPUT POWER Sub Code: Signifies the physical Voltage failure Modify the primary breaker voltage to the specified voltage 200V(+10% to
OVER VOLTAGE No. of converter in which the alarm 15%).
(CONV) occurred
Connection failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, check the connection and inserting state of the
following cables and connectors.
·EAXA01-CN507,510
·EAXB01-CN08
·Converter CN551,553
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
(converter) ON.)
(2)If the alarm occurs again, replace the SERVOPACK.

EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replacing the board to be safe.
8
8.3

4340 TEMPERATURE Sub Code: Signifies the physical Voltage failure Modify the primary breaker voltage to the specified voltage 200V(+10% to
ERROR No. of converter in which the alarm 15%).
Alarm

(CONVERTER) occurred
Connection failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, check the connection and inserting state of the
following cables and connectors.

8-423
Alarm Message List

·EAXA01-CN507,510
·EAXB01-CN08
·Converter CN551,553

Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
(converter) ON.)
(2)If the alarm occurs again, replace the SERVOPACK.

EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replacing the board to be safe.

High ambient Adjust the ambient temperature to 40C°C° or less.

temperature
Install failure Check that the air inlet or outlet is not blocked.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
4344 LINEAR Setting error Check the settings for jobs.
SERVOFLOAT
TRACKING
ERROR
4345 LNK Setting error Check the settings for jobs.
SERVOFLOAT
EXECUTE ERROR
4346 LNK Setting error Check the limit torque of the link servo float condition file.
8

SERVOFLOAT
8.3

TRQ LIMIT ERROR

4347 LNR Setting error Check the limit torque of the link servo float condition file.
SERVOFLOAT
Alarm

TRQ LIMIT ERROR

4348 LNR Setting error Check the setting file of the job and the linear servo float.
SERVOFLOAT
COORD TYPE
ERROR

8-424
Alarm Message List

4349 LNR Setting error Check the setting file of the job and the linear servo float.
SERVOFLOAT
TOOL POSE
ERROR
4350 LNR Setting error Check the settings for jobs.
SERVOFLOAT
EXECUTE ERROR
4351 DRIVE BELT SNAP Sub Code: Signifies the axis in Connection failure Check that the driving belt is not broken.
DETECT which the alarm occurred
Driving belt failure Check the driving belt.
4352 TWIN DRIVE Setting error Check the load settings.
OVER DEVIATION
4353 DEFECTIVE Sub Code: Signifies the axis in Setting error Check the following settings.
TAUGHT which the alarm occurred ·Setting of the command soft (JOB)
POINT(ENDLESS) ·MRESET instruction to corresponding axis
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replacing the board to be safe.

4354 FILE NO. ERROR Sub Code: File number Setting error Do not use the collision detection file for exclusive use for the SVSPOT with
(SHOCK LEVEL) the SHCKSET instruction.
8
8.3

4355 EXTERNAL PRES Setting error Check the settings for jobs.
DETECT
(SERVOFLOAT)
Alarm

4356 ARM CTRL Setting error Check the settings for jobs.
PARAMETER
ERR(OBSERVER)
4357 IMPOSSIBLE Setting error Check the settings for jobs.
SRCH (EQUALIZE

8-425
Alarm Message List

TEACH)
4358 DUPLICATED Setting error End the current pressuring operation, and then execute the pressuring
PRESS ERROR instruction.
4359 CONVERTER Sub Code: Signifies the physical Connection failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ERROR No. of converter in which the alarm ON.)
occurred (2)If the alarm occurs again, check the connection and inserting state of the
following cables and connectors.
·EAXA01-CN507,510
·EAXB01-CN08
·Converter CN551,553

Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
(converter) ON.)
(2)If the alarm occurs again, replace the SERVOPACK.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replacing the board to be safe.

4360 WAFER Connection failure Check the connection of prealigner.

ALIGNMENT
8

ERROR(SERVO)
8.3

4362 POWER SUPPLY Connection failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
READY ON.)
ERROR(SERVO) (2)If the alarm occurs again, check the connection and inserting state of the
Alarm

following cables and connectors.

·EAXA-CN501 to 506,CN510
·EAXB-CN531,532,533
·Amplifier-CN581,582
·Converter-CN551,552A,552B

8-426
Alarm Message List

EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replacing the board to be safe.

Software operation (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
error occurred ON.)
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
4363 BASE BLOCK Connection failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
SIGNAL ON.)
ERROR(SERVO) (2)If the alarm occurs again, check the connection and inserting state of the
following cables and connectors.
·EAXA-CN501 to 506,CN510
·EAXB-CN531,532,533
·Amplifier-CN581,582
·Converter-CN551,552A,552B
8
8.3

EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
Alarm

before replacing the board to be safe.

Software operation (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
error occurred ON.)

8-427
Alarm Message List

(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

4364 GUN SOFTLIMIT Sub Code: Signifies the axis in Setting error Check the following settings.
which the alarm occurred ·Home position of gun axis

[Released side]
Reset the software limit of released side gun.
(Parameter S1CxG200 or 208)

[Closed side]
Reset the software limit at the gun closed side.
Add the moving amount of electrode wear.
(Parameter S1CxG200 or 208)
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
4365 TOUCH DETECT Setting error Check the following settings.
DATA OVER ·Home position of gun axis
·"The motion limit for which the fixed (movable) gun electrode hits the welded
target" in the gun condition file
·"The pulse-stroke converter" in the gun condition file.

4366 GUN BEND Sub Code: Signifies the group in Setting error Check if this model is supported.
8

COMPENSATION which the alarm occurred

8.3

SET ERROR
4367 ROBOT POSE Setting error Check the settings for jobs.
ERROR
Alarm

4371 SYSTEM ERROR Setting error Check if the brake unit supports independent brake control.
(SERVO)
4372 SERVO ON Connection failure Check the connections between TU board and EAXA board.
SIGNAL ERROR Replace the TU board.

8-428
Alarm Message List

4373 MAGNETIC POLE Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
DETECTING (motor) ON.)
ERROR (2)If the alarm occurs again, replace the linear encoder.

4374 PHASE DATA Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
UNMATCH (motor) ON.)
(2)If the alarm occurs again, replace the linear encoder.

4380 M-SAFETY YSU unit failure (1)Reset the alarm.

PROCESS (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
ERROR(CPU1) before replacing the YSU unit to be safe.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
4381 M-SAFETY 1 Inconsistency of enable signal was Enable signal (1)Reset the alarm.
ENABLE SW detected for a certain time period unmatched error (2)Check the followings.
ERROR(CPU1) in the programming pendant. ·There are two point of contact enable switch, and only one might be turned
on by how to squeeze. Moreover, only one might be turned on when putting it
on the place where it is not a plane on the knee etc. Check how to squeeze
or put the programming pendant on flat.
8

Connection failure (1)Reset the alarm.

8.3

(2)If the alarm occurs again, check the followings.

·Confirmation of wiring for pin numbers A3, A4, B3, and B4 of YSU unit
(CN209 connector) and connector of programming pendant
Alarm

Hardware failure (1)Reset the alarm.

(2)If the alarm occurs again after confirming the connection, execute the
following contents. Save the CMOS.BIN before replacing the YSU unit to be
safe.

8-429
·Replacement of programming pendant
Alarm Message List

·Replacement of programming pendant

·Replacement of YSU unit

4382 M-SAFETY YSU unit failure (1)Reset the alarm.

PROCESS (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
ERROR(CPU2) before replacing the YSU unit to be safe.

4383 M-SAFETY 1 Inconsistency of enable signal was Enable signal (1)Reset the alarm.
ENABLE SW detected for a certain time period unmatched error (2)Check the followings.
ERROR(CPU2) in the programming pendant. ·There are two point of contact enable switch, and only one might be turned
on by how to squeeze. Moreover, only one might be turned on when putting it
on the place where it is not a plane on the knee etc. Check how to squeeze
or put the programming pendant on flat.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
Connection failure (1)Reset the alarm.
(2)If the alarm occurs again, check the followings.
·Confirmation of wiring for pin numbers A3, A4, B3, and B4 of YSU unit
(CN209 connector) and connector of programming pendant

Hardware failure (1)Reset the alarm.

(2)If the alarm occurs again after confirming the connection, execute the
following contents. Save the CMOS.BIN before replacing the YSU unit to be
8

safe.
8.3

·Replacement of programming pendant

·Replacement of programming pendant
·Replacement of YSU unit
Alarm

4384 M-SAFETY 0 CPU1 detected an inconsistency Connection failure (1)Reset the alarm.
SIGNAL of emergency stop signal in the (2)If the alarm occurs again, check the followings.
ERROR(CPU1) programming pendant. ·Confirmation of wiring for pin numbers A3, A4, B3, and B4 of YSU unit

8-430
Alarm Message List

(CN209 connector) and connector of programming pendant

Hardware failure (1)Reset the alarm.

(2)If the alarm occurs again after confirming the connection, execute the
following contents. Save the CMOS.BIN before replacing the YSU unit to be
safe.
·Replacement of programming pendant
·Replacement of programming pendant
·Replacement of YSU unit
·Replacement of the emergency stop button on the programming pendant
and the cable that connects to the YSU unit
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
2 CPU1 detected an inconsistency Connection failure (1)Reset the alarm.
of emergency stop signal in robot (2)If the alarm occurs again, check the followings.
controller. ·Confirmation of wiring for pin numbers A1, A2, B1, and B2 of YSU unit
(CN208 connector) and emergency stop SW of robot controller

Hardware failure (1)Reset the alarm.

(2)If the alarm occurs again after confirming the connection, execute the
8

following contents. Save the CMOS.BIN before replacing the YSU unit to be
8.3

safe.
·Replacement of the emergency stop button on the robot controller
·Replacement of YSU unit
·Replacement of the emergency stop button on the robot controller and the
Alarm

cable that connects to the YSU unit

8-431
Alarm Message List

3 CPU1 detected an inconsistency Connection failure (1)Reset the alarm.

of external emergency stop signal. (2)If the alarm occurs again, check the followings.
·Wiring confirmation of YSU unit (CN216 connector) and pin numbers 19, 20,
21, and 22 of MXT terminal block

4 CPU1 detected an inconsistency Connection failure (1)Reset the alarm.

of external enable switch signal. (2)If the alarm occurs again, check the followings.
·Wiring confirmation of YSU unit (CN216 connector) and pin numbers 33, 34,
35, and 36 of MXT terminal block

5 CPU1 detected an inconsistency Connection failure (1)Reset the alarm.

of safeguarding signal. (2)If the alarm occurs again, check the followings.
·Wiring confirmation of YSU unit (CN216 connector) and pin numbers 9, 10,
11, and 12 of MXT terminal block
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
6 CPU1 detected an inconsistency Connection failure (1)Reset the alarm.
of full speed test signal. (2)If the alarm occurs again, check the followings.
·Wiring confirmation of YSU unit (CN216 connector) and pin numbers 23, 24,
25, and 26 of MXT terminal block

8 CPU1 detected an inconsistency Connection failure (1)Reset the alarm.

of overrun 1 signal. (2)If the alarm occurs again, check the followings.
·Wiring confirmation of pin numbers 1, 2, 3, and 4 of YSU unit (CN203
8

connector)
8.3

9 CPU1 detected an inconsistency Connection failure (1)Reset the alarm.

of universal input zero signal. (2)If the alarm occurs again, check the followings.
·Wiring confirmation of YSU unit (CN216 connector) and pin numbers 1, 2, 3,
Alarm

and 4 of MXT terminal block

10 CPU1 detected an inconsistency Connection failure (1)Reset the alarm.

of universal input 1 signal. (2)If the alarm occurs again, check the followings.
·Wiring confirmation of YSU unit (CN216 connector) and pin numbers 5, 6, 7,

8-432
Alarm Message List

and 8 of MXT terminal block

14 CPU1 detected an inconsistency Connection failure (1)Reset the alarm.

of mode zero signal in the (2)If the alarm occurs again, check the followings.
programming pendant. ·Connected confirmation of wiring for pin numbers B6 of YSU unit (CN209
connector) and programming pendant

Hardware failure (1)Reset the alarm.

(2)If the alarm occurs again after confirming the connection, execute the
following contents. Save the CMOS.BIN before replacing the YSU unit to be
safe.
·Replacement of programming pendant
·Replacement of programming pendant
·Replacement of YSU unit
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
15 CPU1 detected an inconsistency Connection failure (1)Reset the alarm.
of mode 1 signal in the (2)If the alarm occurs again, check the followings.
programming pendant. ·Connected confirmation of wiring for pin numbers A6 of YSU unit (CN209
connector) and programming pendant

Hardware failure (1)Reset the alarm.

(2)If the alarm occurs again after confirming the connection, execute the
following contents. Save the CMOS.BIN before replacing the YSU unit to be
8

safe.
8.3

·Replacement of programming pendant

·Replacement of programming pendant
·Replacement of YSU unit
Alarm

16 CPU1 detected an inconsistency YSU unit failure (1)Reset the alarm.

of servo ON 1 signal (SFRDY1). (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
before replacing the YSU unit to be safe.

8-433
Alarm Message List

17 CPU1 detected an inconsistency Connection failure (1)Reset the alarm.

of contactor 1 signal (KMMB1). (2)If the alarm occurs again, check the followings.
·Connected confirmation of wiring for pin numbers A5, A6, B5, and B6 of
YSU unit (CN214 connector) and contactor 1

Contactor failure (1)Reset the alarm.

(2)If the alarm occurs again after confirming the connection, execute the
following contents.
·Replacement the connected contactor or relay that drives contactor

YSU Unit or (1)Reset the alarm.

connection cable (2)If the alarm occurs again after replacement the contactor or relay that
failure drives contactor, execute the following contents. Save the CMOS.BIN before
replacing the YSU unit to be safe.
·Replacement of YSU unit
·Replacement of connection cable
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
18 CPU1 detected an inconsistency YSU unit failure (1)Reset the alarm.
of servo ON 2 signal (SFRDY2). (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
before replacing the YSU unit to be safe.

19 CPU1 detected an inconsistency Connection failure (1)Reset the alarm.

of contactor 2 signal (KMMB2). (2)If the alarm occurs again, check the followings.
·Wiring confirmation of pin numbers A5, A6, B5, and B6 of YSU unit (CN213
connector)
8

Contactor failure (1)Reset the alarm.

8.3

(2)If the alarm occurs again after confirming the connection, execute the
following contents.
·Replacement the connected contactor or relay that drives contactor
Alarm

YSU Unit or (1)Reset the alarm.

connection cable (2)If the alarm occurs again after replacement the contactor or relay that
failure drives contactor, execute the following contents. Save the CMOS.BIN before
replacing the YSU unit to be safe.

8-434
·Replacement of YSU unit
Alarm Message List

·Replacement of connection cable

20 CPU1 detected an inconsistency YSU unit failure (1)Reset the alarm.

of servo ON 3 signal (SFRDY3). (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
before replacing the YSU unit to be safe.

21 CPU1 detected an inconsistency Connection failure (1)Reset the alarm.

of contactor 3 signal (KMMB3). (2)If the alarm occurs again, check the followings.
·Wiring confirmation of pin numbers 5, 6, 7, and 8 of YSU unit (CN215
connector)
Contactor failure (1)Reset the alarm.
(2)If the alarm occurs again after confirming the connection, execute the
following contents.
·Replacement the connected contactor or relay that drives contactor
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
YSU Unit or (1)Reset the alarm.
connection cable (2)If the alarm occurs again after replacement the contactor or relay that
failure drives contactor, execute the following contents. Save the CMOS.BIN before
replacing the YSU unit to be safe.
·Replacement of YSU unit
·Replacement of connection cable
8

22 CPU1 detected an inconsistency YSU unit failure (1)Reset the alarm.

8.3

of servo ON 4 signal (SFRDY4). (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
before replacing the YSU unit to be safe.
Alarm

23 CPU1 detected an inconsistency Connection failure (1)Reset the alarm.

of contactor 4 signal (KMMB4). (2)If the alarm occurs again, check the followings.
·Wiring confirmation of pin numbers 27, 28, 29, and 30 of YSU unit (CN215
connector)
Contactor failure (1)Reset the alarm.

8-435
Alarm Message List

(2)If the alarm occurs again after confirming the connection, execute the
following contents.
·Replacement the connected contactor or relay that drives contactor

YSU Unit or (1)Reset the alarm.

connection cable (2)If the alarm occurs again after replacement the contactor or relay that
failure drives contactor, execute the following contents. Save the CMOS.BIN before
replacing the YSU unit to be safe.
·Replacement of YSU unit
·Replacement of connection cable

24 CPU1 detected an inconsistency Connection failure (1)Reset the alarm.

of contactor 1 enable signal. (2)If the alarm occurs again, check the followings.
·Wiring confirmation of pin numbers 1, 2, 3, and 4 of YSU unit (CN211
connector)
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
25 CPU1 detected an inconsistency Connection failure (1)Reset the alarm.
of contactor 2 enable signal. (2)If the alarm occurs again, check the followings.
·Wiring confirmation of pin numbers 5, 6, 7, and 8 of YSU unit (CN211
connector)
26 CPU1 detected an inconsistency Connection failure (1)Reset the alarm.
of external overrun 2 signal. (2)If the alarm occurs again, check the followings.
·Wiring confirmation of pin numbers 9, 10, 11, and 12 of YSU unit (CN211
connector)
8

27 CPU1 detected an inconsistency Connection failure (1)Reset the alarm.

8.3

of contactor 3 enable signal. (2)If the alarm occurs again, check the followings.
·Wiring confirmation of pin numbers 9, 10, 11, and 12 of YSU unit (CN215
connector)
Alarm

28 CPU1 detected an inconsistency Connection failure (1)Reset the alarm.

of external overrun 3 signal. (2)If the alarm occurs again, check the followings.
·Wiring confirmation of pin numbers 13, 14, 15, and 16 of YSU unit (CN215
connector)
29 CPU1 detected an inconsistency Connection failure (1)Reset the alarm.

8-436
Alarm Message List

of contactor 4 enable signal. (2)If the alarm occurs again, check the followings.
·Wiring confirmation of pin numbers 31, 32, 33, and 34 of YSU unit (CN215
connector)
30 CPU1 detected an inconsistency Connection failure (1)Reset the alarm.
of external overrun 4 signal. (2)If the alarm occurs again, check the followings.
·Wiring confirmation of pin numbers 35, 36, 37, and 38 of YSU unit (CN215
connector)
41 CPU1 detected an inconsistency Connection failure (1)Reset the alarm.
of fun alarm 1 signal. (2)If the alarm occurs again, check the followings.
·Wiring confirmation of pin numbers A1 and B1 of YSU unit (CN212
connector)
42 CPU1 detected an inconsistency Connection failure (1)Reset the alarm.
of fun alarm 2 signal. (2)If the alarm occurs again, check the followings.
·Wiring confirmation of pin numbers A2 and B2 of YSU unit (CN212
connector)
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
43 CPU1 detected an inconsistency Connection failure (1)Reset the alarm.
of fun alarm 3 signal. (2)If the alarm occurs again, check the followings.
·Wiring confirmation of pin numbers A3 and B3 of YSU unit (CN212
connector)
48 CPU1 detected an inconsistency Connection failure (1)Reset the alarm.
of link signal between YSU unit. (2)If the alarm occurs again, check the followings.
·Wiring confirmation of pin numbers 6, 8, 31, and 33 of YSU unit (CN205
connector) and pin numbers 5, 7, 30, and 32 of YSU unit (CN206 connector)
8
8.3

YSU Unit or (1)Reset the alarm.

connection cable (2)If the alarm occurs again after confirming the wiring, execute the following
Alarm

failure contents. Save the CMOS.BIN before replacing the YSU unit to be safe.
·Replacement of YSU unit
·Replacement of connection cable

8-437
Alarm Message List

49 CPU1 detected an inconsistency Connection failure (1)Reset the alarm.

of link feedback signal between (2)If the alarm occurs again, check the followings.
YSU unit. ·Wiring confirmation of pin numbers 6, 8, 31, and 33 of YSU unit (CN205
connector) and pin numbers 5, 7, 30, and 32 of YSU unit (CN206 connector)

YSU Unit or (1)Reset the alarm.

connection cable (2)If the alarm occurs again after confirming the wiring, execute the following
failure contents. Save the CMOS.BIN before replacing the YSU unit to be safe.
·Replacement of YSU unit
·Replacement of connection cable
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
50 CPU1 detected an inconsistency Connection failure (1)Reset the alarm.
of enable switch signal between (2)If the alarm occurs again, check the followings.
YSU unit. ·Wiring confirmation of pin numbers 12, 14, 37, and 39 of YSU unit (CN205
connector) and pin numbers 11, 13, 36, and 38 of YSU unit (CN206
connector)

YSU Unit or (1)Reset the alarm.

connection cable (2)If the alarm occurs again after confirming the wiring, execute the following
8

failure contents. Save the CMOS.BIN before replacing the YSU unit to be safe.
8.3

·Replacement of YSU unit

·Replacement of connection cable
Alarm

51 CPU1 detected an inconsistency Connection failure (1)Reset the alarm.

of enable switch feedback signal (2)If the alarm occurs again, check the followings.
between YSU unit. ·Wiring confirmation of pin numbers 12, 14, 37, and 39 of YSU unit (CN205
connector) and pin numbers 11, 13, 36, and 38 of YSU unit (CN206

8-438
connector)
Alarm Message List

YSU Unit or (1)Reset the alarm.

connection cable (2)If the alarm occurs again after confirming the wiring, execute the following
failure contents. Save the CMOS.BIN before replacing the YSU unit to be safe.
·Replacement of YSU unit
·Replacement of connection cable

52 CPU1 detected an inconsistency Connection failure (1)Reset the alarm.

of speed mode zero signal (2)If the alarm occurs again, execute the following contents.
between YSU unit. ·Wiring confirmation of pin numbers 17, 19, 42, and 44 of YSU unit (CN205
connector) and pin numbers 18, 20, 43, and 45 of YSU unit (CN206
connector)
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
YSU Unit or (1)Reset the alarm.
connection cable (2)If the alarm occurs again after confirming the wiring, execute the following
failure contents. Save the CMOS.BIN before replacing the YSU unit to be safe.
·Replacement of YSU unit
·Replacement of connection cable

53 CPU1 detected an inconsistency Connection failure (1)Reset the alarm.

8

of speed mode zero feedback (2)If the alarm occurs again, execute the following contents.
8.3

signal between YSU unit. ·Wiring confirmation of pin numbers 17, 19, 42, and 44 of YSU unit (CN205
connector) and pin numbers 18, 20, 43, and 45 of YSU unit (CN206
connector)
Alarm

YSU Unit or (1)Reset the alarm.

connection cable (2)If the alarm occurs again after confirming the wiring, execute the following
failure contents. Save the CMOS.BIN before replacing the YSU unit to be safe.

8-439
Alarm Message List

·Replacement of YSU unit

·Replacement of connection cable

54 CPU1 detected an inconsistency Connection failure (1)Reset the alarm.

of speed mode 1 signal between (2)If the alarm occurs again, execute the following contents.
YSU unit. ·Wiring confirmation of pin numbers 23, 25, 48, and 50 of YSU unit (CN205
connector) and pin numbers 22, 24, 47, and 49 of YSU unit (CN206
connector)

YSU Unit or (1)Reset the alarm.

connection cable (2)If the alarm occurs again after confirming the wiring, execute the following
failure contents. Save the CMOS.BIN before replacing the YSU unit to be safe.
·Replacement of YSU unit
·Replacement of connection cable
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
55 CPU1 detected an inconsistency Connection failure (1)Reset the alarm.
of speed mode 1 feedback signal (2)If the alarm occurs again, execute the following contents.
between YSU unit. ·Wiring confirmation of pin numbers 23, 25, 48, and 50 of YSU unit (CN205
connector) and pin numbers 22, 24, 47, and 49 of YSU unit (CN206
connector)

YSU Unit or (1)Reset the alarm.

8

connection cable (2)If the alarm occurs again after confirming the wiring, execute the following
8.3

failure contents. Save the CMOS.BIN before replacing the YSU unit to be safe.
·Replacement of YSU unit
·Replacement of connection cable
Alarm

58 CPU1 detected an inconsistency Connection failure (1)Reset the alarm.

of error signal between YSU unit. (2)If the alarm occurs again, check the followings.
·Connection confirmation of pin No. 1, 2, 14 and 15 wiring of YSU unit and

8-440
Alarm Message List

YSU unit
YSU Unit or (1)Reset the alarm.
connection cable (2)If the alarm occurs again after confirming the connection, execute the
failure following contents. Save the CMOS.BIN before replacing the YSU unit to be
safe.
·Replacement of YSU unit
·Replacement of connection cable

59 CPU1 detected an inconsistency Connection failure (1)Reset the alarm.

of error feedback ready signal (2)If the alarm occurs again, check the followings.
between YSU unit. ·Connected confirmation of wiring for pin numbers 3, 4, 16, and 17 of YSU
unit (CN207 connector) and YSU unit
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
YSU Unit or (1)Reset the alarm.
connection cable (2)If the alarm occurs again after confirming the connection, execute the
failure following contents. Save the CMOS.BIN before replacing the YSU unit to be
safe.
Replacement of YSU unit
Replacement of connection cable

60 CPU1 detected an inconsistency Connection failure (1)Reset the alarm.

8

of speed mode zero feedback (2)If the alarm occurs again, check the followings.
8.3

signal between YSU unit. ·Connected confirmation of wiring for pin numbers 8, 9, 21, and 22 of YSU
unit (CN207 connector) and function safety unit
Alarm

YSU Unit or (1)Reset the alarm.

connection cable (2)If the alarm occurs again after confirming the connection, execute the
failure following contents. Save the CMOS.BIN before replacing the YSU unit to be
safe.
Replacement of YSU unit
Replacement of connection cable

8-441
Alarm Message List

61 CPU1 detected an inconsistency YSU unit failure (1)Reset the alarm.

of speed mode zero feedback (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
ready signal between function before replacing the YSU unit to be safe.
safety unit.
62 CPU1 detected an inconsistency Connection failure (1)Reset the alarm.
of speed mode 1 feedback signal (2)If the alarm occurs again, check the followings.
between function safety unit. ·Connected confirmation of wiring for pin numbers 12, 13, 25, and 26 of YSU
unit (CN207 connector) and function safety unit

YSU Unit or (1)Reset the alarm.

connection cable (2)If the alarm occurs again after confirming the connection, execute the
failure following contents. Save the CMOS.BIN before replacing the YSU unit to be
safe.
Replacement of YSU unit
Replacement of connection cable
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
63 CPU1 detected an inconsistency YSU unit failure (1)Reset the alarm.
of speed mode 1 feedback ready (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
signal between function safety before replacing the YSU unit to be safe.
unit.
64 CPU1 detected an inconsistency YSU unit failure (1)Reset the alarm.
of universal output ready signal. (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
before replacing the YSU unit to be safe.
8

65 CPU1 detected an inconsistency Connection failure (1)Reset the alarm.

8.3

of universal output feedback (2)If the alarm occurs again, check the followings.
signal. ·Wiring confirmation of YSU unit (CN216 connector) and pin numbers 45, 46,
49, and 50 of MXT terminal block
Alarm

66 CPU1 detected an inconsistency Connection failure (1)Reset the alarm.

of brake release signal in the (2)If the alarm occurs again, check the followings.
EAXA board. ·Wiring confirmation of pin numbers A3, A5, B3, and B5 of YSU unit (CN210
connector)

8-442
Alarm Message List

Unit or connection (1)Reset the alarm.

cable failure (2)If the alarm occurs again after confirming the connection, execute the
following contents. Save the CMOS.BIN before replacing the YSU unit to be
safe.
·Replacement of YSU unit
·Replacement of EAXA board
·Replacement of connection cable

4385 M-SAFETY INPUT 0 CPU1 detected an error in the YSU unit failure (1)Reset the alarm.
CHECK programming pendant by the self- (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
ERROR(CPU1) diagnostic check. before replacing the YSU unit to be safe.

1 CPU1 detected an error of enable YSU unit failure (1)Reset the alarm.
switch signal in the programming (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
pendant by the self-diagnostic before replacing the YSU unit to be safe.
check.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
2 CPU1 detected an error of YSU unit failure (1)Reset the alarm.
emergency stop signal in robot (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
controller by the self-diagnostic before replacing the YSU unit to be safe.
check.
3 CPU1 detected an error of external YSU unit failure (1)Reset the alarm.
emergency stop signal by the self- (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
diagnostic check. before replacing the YSU unit to be safe.
8

4 CPU1 detected an error of external YSU unit failure (1)Reset the alarm.
8.3

enable switch signal by the self- (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
diagnostic check. before replacing the YSU unit to be safe.
Alarm

5 CPU1 detected an error of YSU unit failure (1)Reset the alarm.

safeguarding signal by the self- (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
diagnostic check. before replacing the YSU unit to be safe.

6 CPU1 detected an error of full YSU unit failure (1)Reset the alarm.

8-443
Alarm Message List

speed test signal by the self- (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
diagnostic check. before replacing the YSU unit to be safe.

8 CPU1 detected an error of overrun YSU unit failure (1)Reset the alarm.
signal by the self-diagnostic check. (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
before replacing the YSU unit to be safe.

9 CPU1 detected an error of YSU unit failure (1)Reset the alarm.

universal input zero signal by the (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
self-diagnostic check. before replacing the YSU unit to be safe.

10 CPU1 detected an error of YSU unit failure (1)Reset the alarm.

universal input 1 signal by the self- (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
diagnostic check. before replacing the YSU unit to be safe.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
24 CPU1 detected an error of YSU unit failure (1)Reset the alarm.
contactor 1 enable signal by the (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
self-diagnostic check. before replacing the YSU unit to be safe.

25 CPU1 detected an error of YSU unit failure (1)Reset the alarm.

contactor 2 enable signal by the (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
self-diagnostic check. before replacing the YSU unit to be safe.
8

26 CPU1 detected an error of external YSU unit failure (1)Reset the alarm.
8.3

overrun 2 signal by the self- (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
diagnostic check. before replacing the YSU unit to be safe.
Alarm

27 CPU1 detected an error of YSU unit failure (1)Reset the alarm.

contactor 3 enable signal by the (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
self-diagnostic check. before replacing the YSU unit to be safe.

28 CPU1 detected an error of external YSU unit failure (1)Reset the alarm.

8-444
Alarm Message List

overrun 3 signal by the self- (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
diagnostic check. before replacing the YSU unit to be safe.

29 CPU1 detected an error of YSU unit failure (1)Reset the alarm.

contactor 4 enable signal by the (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
self-diagnostic check. before replacing the YSU unit to be safe.

30 CPU1 detected an error of external YSU unit failure (1)Reset the alarm.
overrun 4 signal by the self- (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
diagnostic check. before replacing the YSU unit to be safe.

48 CPU1 detected an error of link YSU unit failure (1)Reset the alarm.
signal between YSU unit by the (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
self-diagnostic check. before replacing the YSU unit to be safe.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
50 CPU1 detected an error of enable YSU unit failure (1)Reset the alarm.
switch signal between YSU unit by (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
the self-diagnostic check. before replacing the YSU unit to be safe.

52 CPU1 detected an error of speed YSU unit failure (1)Reset the alarm.
mode zero signal between YSU (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
unit by the self-diagnostic check. before replacing the YSU unit to be safe.
8

54 CPU1 detected an error of speed YSU unit failure (1)Reset the alarm.
8.3

mode 1 signal between YSU unit (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
by the self-diagnostic check. before replacing the YSU unit to be safe.
Alarm

58 CPU1 detected an error of error YSU unit failure (1)Reset the alarm.
signal between function safety unit (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
by the self-diagnostic check. before replacing the YSU unit to be safe.

60 CPU1 detected an error of speed YSU unit failure (1)Reset the alarm.

8-445
Alarm Message List

mode zero feedback ready signal (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
between function safety unit by the before replacing the YSU unit to be safe.
self-diagnostic check.
62 CPU1 detected an error of speed YSU unit failure (1)Reset the alarm.
mode 1 feedback ready signal (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
between function safety unit by the before replacing the YSU unit to be safe.
self-diagnostic check.
4386 M-SAFETY 49 CPU1 detected no change of the Connection failure (1)Reset the alarm.
OUTPUT CHECK feedback signal within a certain (2)If the alarm occurs again, check the followings.
ERROR CPU1 time period in link signal between ·Connector connection confirmation of YSU unit (CN205/CN206)
YSU units.
Rotary switch setting (1)Reset the alarm.
error (2)If the alarm occurs again after confirming the connection, execute the
following contents.
·Set rotary switch (S1) settings of the master control YSU unit to "1"; set
rotary switch (S1) settings of slave control YSU unit to "2".
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
YSU unit failure (1)Reset the alarm.
(2)If the alarm occurs again after confirming the rotary switch(S1), replace
the YSU unit. Save the CMOS.BIN before replacing the YSU unit to be safe.

51 CPU1 detected no change of the Connection failure (1)Reset the alarm.

feedback signal within a certain (2)If the alarm occurs again, check the followings.
time period in enable switch signal ·Connector connection confirmation of YSU unit (CN205/CN206)
8

between YSU units.

8.3

Rotary switch setting (1)Reset the alarm.

error (2)If the alarm occurs again after confirming the connection, execute the
following contents.
Alarm

·Set rotary switch (S1) settings of the master control YSU unit to "1"; set
rotary switch (S1) settings of slave control YSU unit to "2".

YSU unit failure (1)Reset the alarm.

(2)If the alarm occurs again after confirming the confirming the rotary switch,

8-446
Alarm Message List

replace the YSU unit. Save the CMOS.BIN before replacing the YSU unit to
be safe.

53 CPU1 detected no change of the Connection failure (1)Reset the alarm.

feedback signal within a certain (2)If the alarm occurs again, check the followings.
time period in speed mode zero ·Connector connection confirmation of YSU unit (CN205/CN206)
signal between YSU units.
Rotary switch setting (1)Reset the alarm.
error (2)If the alarm occurs again after confirming the connection, execute the
following contents.
·Set rotary switch (S1) settings of the master control YSU unit to "1"; set
rotary switch (S1) settings of slave control YSU unit to "2".

YSU unit failure (1)Reset the alarm.

(2If the alarm occurs again after confirming the confirming the rotary switch,
replace the YSU unit. Save the CMOS.BIN before replacing the YSU unit to
be safe.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
55 CPU1 detected no change of the Connection failure (1)Reset the alarm.
feedback signal within a certain (2)If the alarm occurs again, check the followings.
time period in speed mode 1 signal ·Connector connection confirmation of YSU unit (CN205/CN206)
between YSU units.
Rotary switch setting (1)Reset the alarm.
error (2)If the alarm occurs again after confirming the connection, execute the
following contents.
·Set rotary switch (S1) settings of the master control YSU unit to "1"; set
8

rotary switch (S1) settings of slave control YSU unit to "2".

8.3

YSU unit failure (1)Reset the alarm.

(2)If the alarm occurs again after confirming the confirming the rotary switch,
Alarm

replace the YSU unit. Save the CMOS.BIN before replacing the YSU unit to
be safe.

57 CPU1 detected no change of the Connection failure (1)Reset the alarm.

feedback signal within a certain (2)If the alarm occurs again, check the followings.

8-447
Alarm Message List

time period in category 1 stop ·Connector connection confirmation of YSU unit (CN205/CN206)
signal between YSU units.
Rotary switch setting (1)Reset the alarm.
error (2)If the alarm occurs again after confirming the connection, execute the
following contents.
·Set rotary switch (S1) settings of the master control YSU unit to "1"; set
rotary switch (S1) settings of slave control YSU unit to "2".

YSU unit failure (1)Reset the alarm.

(2)If the alarm occurs again after confirming the confirming the rotary switch,
replace the YSU unit. Save the CMOS.BIN before replacing the YSU unit to
be safe.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
4387 M-SAFETY 1 CPU1 detected feedback value Connection failure (1)Reset the alarm.
CONTACTOR (KMMB) did not turn ON/OFF (2)If the alarm occurs again, execute the following contents.
STICK(CPU1)(2) within a certain time period from ·Connection confirmation between YSU unit (CN214 connector) and the
contactor 1 SERVO ON/OFF, or contactor
CPU1 detected poor connection
between YSU unit and contactor.
Contactor failure (1)Reset the alarm.
(2)If the alarm occurs again after confirming the connection, execute the
8

following contents.
8.3

·Replacement the connected contactor or relay that drives contactor

YSU unit failure (1)Reset the alarm.

Alarm

(2)If the alarm occurs again after replacement the contactor or relay that
drives contactor, replace the YSU unit. Save the CMOS.BIN before replacing
the YSU unit to be safe.

2 CPU1 detected feedback value Connection failure (1)Reset the alarm.

8-448
Alarm Message List

(KMMB) did not turn ON/OFF (2)If the alarm occurs again, check the followings.
within a certain time period from ·Connected confirmation of YSU unit (CN213 connector) and contactor
contactor 2 SERVO ON/OFF, or
CPU1 detected poor connection
between YSU unit and contactor.
Contactor failure (1)Reset the alarm.
(2)If the alarm occurs again after confirming the connection, execute the
following contents.
·Replacement the connected contactor or relay that drives contactor

YSU unit failure (1)Reset the alarm.

(2)If the alarm occurs again after replacement the contactor or relay that
drives contactor, replace the YSU unit. Save the CMOS.BIN before replacing
the YSU unit to be safe.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
3 CPU1 detected feedback value Connection failure (1)Reset the alarm.
(KMMB) did not turn ON/OFF (2)If the alarm occurs again, check the followings.
within a certain time period from ·Connected confirmation of YSU unit (CN215 connector) and contactor
contactor 3 SERVO ON/OFF, or
CPU1 detected poor connection
between YSU unit and contactor.
Contactor failure (1)Reset the alarm.
(2)If the alarm occurs again after confirming the connection, execute the
8

following contents.
8.3

·Replacement the connected contactor or relay that drives contactor

YSU unit failure (1)Reset the alarm.

Alarm

(2)If the alarm occurs again after replacement the contactor or relay that
drives contactor, replace the YSU unit. Save the CMOS.BIN before replacing
the YSU unit to be safe.

4 CPU1 detected feedback value Connection failure (1)Reset the alarm.

8-449
Alarm Message List

(KMMB) did not turn ON/OFF (2)If the alarm occurs again, check the followings.
within a certain time period from ·Connected confirmation of YSU unit (CN215 connector) and contactor
contactor 4 SERVO ON/OFF, or
CPU1 detected poor connection
between YSU unit and contactor.
Contactor failure (1)Reset the alarm.
(2)If the alarm occurs again after confirming the connection, execute the
following contents.
·Replacement the connected contactor or relay that drives contactor

YSU unit failure (1)Reset the alarm.

(2)If the alarm occurs again after replacement the contactor or relay that
drives contactor, replace the YSU unit. Save the CMOS.BIN before replacing
the YSU unit to be safe.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
4388 M-SAFETY SERVO 1 CPU1 detected feedback value YSU unit failure (1)Reset the alarm.
ON ERROR(CPU1) (SFRDY) did not turn ON/OFF (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
within a certain time period from before replacing the YSU unit to be safe.
contactor 1 SERVO ON/OFF.
2 CPU1 detected feedback value YSU unit failure (1)Reset the alarm.
(SFRDY) did not turn ON/OFF (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
within a certain time period from before replacing the YSU unit to be safe.
contactor 2 SERVO ON/OFF.
8

3 CPU1 detected feedback value YSU unit failure (1)Reset the alarm.
8.3

(SFRDY) did not turn ON/OFF (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
within a certain time period from before replacing the YSU unit to be safe.
contactor 3 SERVO ON/OFF.
Alarm

4 CPU1 detected feedback value YSU unit failure (1)Reset the alarm.
(SFRDY) did not turn ON/OFF (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
within a certain time period from before replacing the YSU unit to be safe.
contactor 4 SERVO ON/OFF.
4389 M-SAFETY 0 CPU2 detected an inconsistency Connection failure (1)Reset the alarm.

8-450
Alarm Message List

SIGNAL of emergency stop signal in the (2)If the alarm occurs again, check the followings.
ERR(CPU2) programming pendant. ·Confirmation of wiring for pin numbers A3, A4, B3, and B4 of YSU unit
(CN209 connector) and connector of programming pendant

Hardware failure (1)Reset the alarm.

(2)If the alarm occurs again after confirming the connection, execute the
following contents. Save the CMOS.BIN before replacing the YSU unit to be
safe.
·Replacement of programming pendant
·Replacement of programming pendant
·Replacement of YSU unit
·Replacement of the emergency stop button on the programming pendant
and the cable that connects to the YSU unit
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
2 CPU2 detected an inconsistency Connection failure (1)Reset the alarm.
of emergency stop signal in robot (2)If the alarm occurs again, check the followings.
controller. ·Confirmation of wiring for pin numbers A1, A2, B1, and B2 of YSU unit
(CN208 connector) and emergency stop SW of robot controller

Hardware failure (1)Reset the alarm.

(2)If the alarm occurs again after confirming the connection, execute the
8

following contents. Save the CMOS.BIN before replacing the YSU unit to be
8.3

safe.
·Replacement of the emergency stop button on the robot controller
·Replacement of YSU unit
·Replacement of the emergency stop button on the robot controller and the
Alarm

cable that connects to the YSU unit

8-451
Alarm Message List

3 CPU2 detected an inconsistency Connection failure (1)Reset the alarm.

of external emergency stop signal. (2)If the alarm occurs again, check the followings.
·Wiring confirmation of YSU unit (CN216 connector) and pin numbers 19, 20,
21, and 22 of MXT terminal block

4 CPU2 detected an inconsistency Connection failure (1)Reset the alarm.

of external enable switch signal. (2)If the alarm occurs again, check the followings.
·Wiring confirmation of YSU unit (CN216 connector) and pin numbers 33, 34,
35, and 36 of MXT terminal block

5 CPU2 detected an inconsistency Connection failure (1)Reset the alarm.

of safeguarding signal. (2)If the alarm occurs again, check the followings.
·Wiring confirmation of YSU unit (CN216 connector) and pin numbers 9, 10,
11, and 12 of MXT terminal block
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
6 CPU2 detected an inconsistency Connection failure (1)Reset the alarm.
of full speed test signal. (2)If the alarm occurs again, check the followings.
·Wiring confirmation of YSU unit (CN216 connector) and pin numbers 23, 24,
25, and 26 of MXT terminal block

8 CPU2 detected an inconsistency Connection failure (1)Reset the alarm.

of overrun 1 signal. (2)If the alarm occurs again, check the followings.
·Wiring confirmation of pin numbers 1, 2, 3, and 4 of YSU unit (CN203
8

connector)
8.3

9 CPU2 detected an inconsistency Connection failure (1)Reset the alarm.

of universal input zero signal. (2)If the alarm occurs again, check the followings.
·Wiring confirmation of YSU unit (CN216 connector) and pin numbers 1, 2, 3,
Alarm

and 4 of MXT terminal block

10 CPU2 detected an inconsistency Connection failure (1)Reset the alarm.

of universal input 1 signal. (2)If the alarm occurs again, check the followings.
·Wiring confirmation of YSU unit (CN216 connector) and pin numbers 5, 6, 7,

8-452
Alarm Message List

and 8 of MXT terminal block

14 CPU2 detected an inconsistency Connection failure (1)Reset the alarm.

of mode zero signal in the (2)If the alarm occurs again, check the followings.
programming pendant. ·Connected confirmation of wiring for pin numbers B6 of YSU unit (CN209
connector) and programming pendant

Hardware failure (1)Reset the alarm.

(2)If the alarm occurs again after confirming the connection, execute the
following contents. Save the CMOS.BIN before replacing the YSU unit to be
safe.
·Replacement of programming pendant
·Replacement of programming pendant
·Replacement of YSU unit
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
15 CPU2 detected an inconsistency Connection failure (1)Reset the alarm.
of mode 1 signal in the (2)If the alarm occurs again, check the followings.
programming pendant. ·Connected confirmation of wiring for pin numbers A6 of YSU unit (CN209
connector) and programming pendant

YSU unit or (1)Reset the alarm.

connection cable (2)If the alarm occurs again after confirming the connection, execute the
failure following contents. Save the CMOS.BIN before replacing the YSU unit to be
8

safe.
8.3

·Replacement of programming pendant

·Replacement of programming pendant
·Replacement of YSU unit
Alarm

16 CPU2 detected an inconsistency YSU unit failure (1)Reset the alarm.

of servo ON 1 signal (SFRDY1). (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
before replacing the YSU unit to be safe.

8-453
Alarm Message List

17 CPU2 detected an inconsistency Connection failure (1)Reset the alarm.

of contactor 1 signal (KMMB1). (2)If the alarm occurs again, check the followings.
·Connected confirmation of wiring for pin numbers A5, A6, B5, and B6 of
YSU unit (CN214 connector) and contactor 1

Contactor failure (1)Reset the alarm.

(2)If the alarm occurs again after confirming the connection, execute the
following contents.
·Replacement the connected contactor or relay that drives contactor

YSU Unit or (1)Reset the alarm.

connection cable (2)If the alarm occurs again after replacement the contactor or relay that
failure drives contactor, execute the following contents. Save the CMOS.BIN before
replacing the YSU unit to be safe.
·Replacement of YSU unit
·Replacement of connection cable
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
18 CPU2 detected an inconsistency YSU unit failure (1)Reset the alarm.
of servo ON 2 signal (SFRDY2). (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
before replacing the YSU unit to be safe.

19 CPU2 detected an inconsistency Connection failure (1)Reset the alarm.

of contactor 2 signal (KMMB2). (2)If the alarm occurs again, check the followings.
·Wiring confirmation of pin numbers A5, A6, B5, and B6 of YSU unit (CN213
connector)
8

Contactor failure (1)Reset the alarm.

8.3

(2)If the alarm occurs again after confirming the connection, execute the
following contents.
·Replacement the connected contactor or relay that drives contactor
Alarm

YSU Unit or (1)Reset the alarm.

connection cable (2)If the alarm occurs again after replacement the contactor or relay that
failure drives contactor, execute the following contents. Save the CMOS.BIN before
replacing the YSU unit to be safe.

8-454
·Replacement of YSU unit
Alarm Message List

·Replacement of connection cable

20 CPU2 detected an inconsistency YSU unit failure (1)Reset the alarm.

of servo ON 3 signal (SFRDY3). (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
before replacing the YSU unit to be safe.

21 CPU2 detected an inconsistency Connection failure (1)Reset the alarm.

of contactor 3 signal (KMMB3). (2)If the alarm occurs again, check the followings.
·Wiring confirmation of pin numbers 5, 6, 7, and 8 of YSU unit (CN215
connector)
Contactor failure (1)Reset the alarm.
(2)If the alarm occurs again after confirming the connection, execute the
following contents.
·Replacement the connected contactor or relay that drives contactor
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
YSU Unit or (1)Reset the alarm.
connection cable (2)If the alarm occurs again after replacement the contactor or relay that
failure drives contactor, execute the following contents. Save the CMOS.BIN before
replacing the YSU unit to be safe.
·Replacement of YSU unit
·Replacement of connection cable
8

22 CPU2 detected an inconsistency YSU unit failure (1)Reset the alarm.

8.3

of servo ON 4 signal (SFRDY4). (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
before replacing the YSU unit to be safe.
Alarm

23 CPU2 detected an inconsistency Connection failure (1)Reset the alarm.

of contactor 4 signal (KMMB4). (2)If the alarm occurs again, check the followings.
·Wiring confirmation of pin numbers 27, 28, 29, and 30 of YSU unit (CN215
connector)
Contactor failure (1)Reset the alarm.

8-455
Alarm Message List

(2)If the alarm occurs again after confirming the connection, execute the
following contents.
·Replacement the connected contactor or relay that drives contactor

YSU Unit or (1)Reset the alarm.

connection cable (2)If the alarm occurs again after replacement the contactor or relay that
failure drives contactor, execute the following contents. Save the CMOS.BIN before
replacing the YSU unit to be safe.
·Replacement of YSU unit
·Replacement of connection cable

24 CPU2 detected an inconsistency Connection failure (1)Reset the alarm.

of contactor 1 enable signal. (2)If the alarm occurs again, check the followings.
·Wiring confirmation of pin numbers 1, 2, 3, and 4 of YSU unit (CN211
connector)
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
25 CPU2 detected an inconsistency Connection failure (1)Reset the alarm.
of contactor 2 enable signal. (2)If the alarm occurs again, check the followings.
·Wiring confirmation of pin numbers 5, 6, 7, and 8 of YSU unit (CN211
connector)
26 CPU2 detected an inconsistency Connection failure (1)Reset the alarm.
of external overrun 2 signal. (2)If the alarm occurs again, check the followings.
·Wiring confirmation of pin numbers 9, 10, 11, and 12 of YSU unit (CN211
connector)
8

27 CPU2 detected an inconsistency Connection failure (1)Reset the alarm.

8.3

of contactor 3 enable signal. (2)If the alarm occurs again, check the followings.
·Wiring confirmation of pin numbers 9, 10, 11, and 12 of YSU unit (CN215
connector)
Alarm

28 CPU2 detected an inconsistency Connection failure (1)Reset the alarm.

of external overrun 3 signal. (2)If the alarm occurs again, check the followings.
·Wiring confirmation of pin numbers 13, 14, 15, and 16 of YSU unit (CN215
connector)
29 CPU2 detected an inconsistency Connection failure (1)Reset the alarm.

8-456
Alarm Message List

of contactor 4 enable signal. (2)If the alarm occurs again, check the followings.
·Wiring confirmation of pin numbers 31, 32, 33, and 34 of YSU unit (CN215
connector)
30 CPU2 detected an inconsistency Connection failure (1)Reset the alarm.
of external overrun 4 signal. (2)If the alarm occurs again, check the followings.
·Wiring confirmation of pin numbers 35, 36, 37, and 38 of YSU unit (CN215
connector)
41 CPU2 detected an inconsistency Connection failure (1)Reset the alarm.
of fun alarm 1 signal. (2)If the alarm occurs again, check the followings.
·Wiring confirmation of pin numbers A1 and B1 of YSU unit (CN212
connector)
42 CPU2 detected an inconsistency Connection failure (1)Reset the alarm.
of fun alarm 2 signal. (2)If the alarm occurs again, check the followings.
·Wiring confirmation of pin numbers A2 and B2 of YSU unit (CN212
connector)
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
43 CPU2 detected an inconsistency Connection failure (1)Reset the alarm.
of fun alarm 3 signal. (2)If the alarm occurs again, check the followings.
·Wiring confirmation of pin numbers A3 and B3 of YSU unit (CN212
connector)
48 CPU2 detected an inconsistency Connection failure (1)Reset the alarm.
of link signal between YSU unit. (2)If the alarm occurs again, check the followings.
·Wiring confirmation of pin numbers 6, 8, 31, and 33 of YSU unit (CN205
connector) and pin numbers 5, 7, 30, and 32 of YSU unit (CN206 connector)
8
8.3

YSU Unit or (1)Reset the alarm.

connection cable (2)If the alarm occurs again after confirming the wiring, execute the following
Alarm

failure contents. Save the CMOS.BIN before replacing the YSU unit to be safe.
·Replacement of YSU unit
·Replacement of connection cable

8-457
Alarm Message List

49 CPU2 detected an inconsistency Connection failure (1)Reset the alarm.

of link feedback signal between (2)If the alarm occurs again, check the followings.
YSU unit. ·Wiring confirmation of pin numbers 6, 8, 31, and 33 of YSU unit (CN205
connector) and pin numbers 5, 7, 30, and 32 of YSU unit (CN206 connector)

YSU Unit or (1)Reset the alarm.

connection cable (2)If the alarm occurs again after confirming the wiring, execute the following
failure contents. Save the CMOS.BIN before replacing the YSU unit to be safe.
·Replacement of YSU unit
·Replacement of connection cable
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
50 CPU2 detected an inconsistency Connection failure (1)Reset the alarm.
of enable switch signal between (2)If the alarm occurs again, check the followings.
YSU unit. ·Wiring confirmation of pin numbers 12, 14, 37, and 39 of YSU unit (CN205
connector) and pin numbers 11, 13, 36, and 38 of YSU unit (CN206
connector)

YSU Unit or (1)Reset the alarm.

connection cable (2)If the alarm occurs again after confirming the wiring, execute the following
8

failure contents. Save the CMOS.BIN before replacing the YSU unit to be safe.
8.3

·Replacement of YSU unit

·Replacement of connection cable
Alarm

51 CPU2 detected an inconsistency Connection failure (1)Reset the alarm.

of enable switch feedback signal (2)If the alarm occurs again, check the followings.
between YSU unit. ·Wiring confirmation of pin numbers 12, 14, 37, and 39 of YSU unit (CN205
connector) and pin numbers 11, 13, 36, and 38 of YSU unit (CN206

8-458
connector)
Alarm Message List

YSU Unit or (1)Reset the alarm.

connection cable (2)If the alarm occurs again after confirming the wiring, execute the following
failure contents. Save the CMOS.BIN before replacing the YSU unit to be safe.
·Replacement of YSU unit
·Replacement of connection cable

52 CPU2 detected an inconsistency Connection failure (1)Reset the alarm.

of speed mode zero signal (2)If the alarm occurs again, check the followings.
between YSU unit. ·Wiring confirmation of pin numbers 17, 19, 42, and 44 of YSU unit (CN205
connector) and pin numbers 18, 20, 43, and 45 of YSU unit (CN206
connector)
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
YSU Unit or (1)Reset the alarm.
connection cable (2)If the alarm occurs again after confirming the wiring, execute the following
failure contents. Save the CMOS.BIN before replacing the YSU unit to be safe.
·Replacement of YSU unit
·Replacement of connection cable

53 CPU1 detected an inconsistency Connection failure (1)Reset the alarm.

8

of speed mode zero feedback (2)If the alarm occurs again, check the followings.
8.3

signal between YSU unit. ·Wiring confirmation of pin numbers 17, 19, 42, and 44 of YSU unit (CN205
connector) and pin numbers 18, 20, 43, and 45 of YSU unit (CN206
connector)
Alarm

YSU Unit or (1)Reset the alarm.

connection cable (2)If the alarm occurs again after confirming the wiring, execute the following
failure contents. Save the CMOS.BIN before replacing the YSU unit to be safe.
·Replacement of YSU unit

8-459
·Replacement of connection cable
Alarm Message List

54 CPU2 detected an inconsistency Connection failure (1)Reset the alarm.

of speed mode 1 signal between (2)If the alarm occurs again, execute the following contents.
YSU unit. ·Wiring confirmation of pin numbers 23, 25, 48, and 50 of YSU unit (CN205
connector) and pin numbers 22, 24, 47, and 49 of YSU unit (CN206
connector)

YSU Unit or (1)Reset the alarm.

connection cable (2)If the alarm occurs again after confirming the wiring, execute the following
failure contents. Save the CMOS.BIN before replacing the YSU unit to be safe.
·Replacement of YSU unit
·Replacement of connection cable
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
55 CPU2 detected an inconsistency Connection failure (1)Reset the alarm.
of speed mode 1 feedback signal (2)If the alarm occurs again, check the followings.
between YSU unit. ·Wiring confirmation of pin numbers 23, 25, 48, and 50 of YSU unit (CN205
connector) and pin numbers 22, 24, 47, and 49 of YSU unit (CN206
connector)

YSU Unit or (1)Reset the alarm.

connection cable (2)If the alarm occurs again after confirming the wiring, execute the following
8

failure contents. Save the CMOS.BIN before replacing the YSU unit to be safe.
8.3

·Replacement of YSU unit

·Replacement of connection cable
Alarm

58 CPU2 detected an inconsistency Connection failure (1)Reset the alarm.

of error signal between YSU unit. (2)If the alarm occurs again, check the followings.
·Connection confirmation of pin No. 1, 2, 14 and 15 wiring of YSU unit and
YSU unit

8-460
Alarm Message List

YSU Unit or (1)Reset the alarm.

connection cable (2)If the alarm occurs again after confirming the connection, execute the
failure following contents. Save the CMOS.BIN before replacing the YSU unit to be
safe.
Replacement of YSU unit
replacement of connection cable

59 CPU2 detected an inconsistency Connection failure (1)Reset the alarm.

of error feedback ready signal (2)If the alarm occurs again, check the followings.
between YSU unit. ·Connected confirmation of wiring for pin numbers 3, 4, 16, and 17 of YSU
unit (CN207 connector) and YSU unit
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
YSU Unit or (1)Reset the alarm.
connection cable (2)If the alarm occurs again after confirming the connection, execute the
failure following contents. Save the CMOS.BIN before replacing the YSU unit to be
safe.
Replacement of YSU unit
Replacement of connection cable

60 CPU2 detected an inconsistency Connection failure (1)Reset the alarm.

8

of speed mode zero feedback (2)If the alarm occurs again, check the followings.
8.3

signal between YSU unit. ·Connected confirmation of wiring for pin numbers 8, 9, 21, and 22 of YSU
unit (CN207 connector) and function safety unit
Alarm

YSU Unit or (1)Reset the alarm.

connection cable (2)If the alarm occurs again after confirming the connection, execute the
failure following contents. Save the CMOS.BIN before replacing the YSU unit to be
safe.
Replacement of YSU unit
Replacement of connection cable

8-461
Alarm Message List

61 CPU2 detected an inconsistency YSU unit failure (1)Reset the alarm.

of speed mode zero feedback (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
ready signal between YSU unit. before replacing the YSU unit to be safe.

62 CPU2 detected an inconsistency Connection failure (1)Reset the alarm.

of speed mode 1 feedback signal (2)If the alarm occurs again, check the followings.
between function safety unit. ·Connected confirmation of wiring for pin numbers 12, 13, 25, and 26 of YSU
unit (CN207 connector) and function safety unit

YSU Unit or (1)Reset the alarm.

connection cable (2)If the alarm occurs again after confirming the connection, execute the
failure following contents. Save the CMOS.BIN before replacing the YSU unit to be
safe.
Replacement of YSU unit
Replacement of connection cable
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
63 CPU2 detected an inconsistency YSU unit failure (1)Reset the alarm.
of speed mode 1 feedback ready (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
signal between function safety before replacing the YSU unit to be safe.
unit.
64 CPU2 detected an inconsistency YSU unit failure (1)Reset the alarm.
of universal output ready signal. (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
before replacing the YSU unit to be safe.
8

65 CPU2 detected an inconsistency Connection failure (1)Reset the alarm.

8.3

of universal output feedback (2)If the alarm occurs again, check the followings.
signal. ·Wiring confirmation of YSU unit (CN216 connector) and pin numbers 45, 46,
49, and 50 of MXT terminal block
Alarm

66 CPU2 detected an inconsistency Connection failure (1)Reset the alarm.

of brake release signal in the (2)If the alarm occurs again, check the followings.
EAXA board. ·Wiring confirmation of pin numbers A3, A5, B3, and B5 of YSU unit (CN210
connector)

8-462
Alarm Message List

Unit or connection (1)Reset the alarm.

cable failure (2)If the alarm occurs again after confirming the connection, execute the
following contents. Save the CMOS.BIN before replacing the YSU unit to be
safe.
·Replacement of YSU unit
·Replacement of EAXA board
·Replacement of connection cable

4392 M-SAFETY INPUT 0 CPU2 detected an error of YSU unit failure (1)Reset the alarm.
CHECK emergency stop signal in the (2)If the alarm occurs again after confirming the confirming the rotary switch,
ERROR(CPU2) programming pendant by the self- replace the YSU unit. Save the CMOS.BIN before replacing the YSU unit to
diagnostic check. be safe.

1 CPU2 detected an error of enable YSU unit failure (1)Reset the alarm.
switch signal in the programming (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
pendant by the self-diagnostic before replacing the YSU unit to be safe.
check.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
2 CPU2 detected an error of YSU unit failure (1)Reset the alarm.
emergency stop signal in robot (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
controller by the self-diagnostic before replacing the YSU unit to be safe.
check.
3 CPU2 detected an error of external YSU unit failure (1)Reset the alarm.
emergency stop signal by the self- (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
diagnostic check. before replacing the YSU unit to be safe.
8

4 CPU2 detected an error of external YSU unit failure (1)Reset the alarm.
8.3

enable switch signal by the self- (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
diagnostic check. before replacing the YSU unit to be safe.
Alarm

5 CPU2 detected an error of YSU unit failure (1)Reset the alarm.

safeguarding signal by the self- (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
diagnostic check. before replacing the YSU unit to be safe.

6 CPU2 detected an error of full YSU unit failure (1)Reset the alarm.

8-463
Alarm Message List

speed test signal by the self- (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
diagnostic check. before replacing the YSU unit to be safe.

8 CPU2 detected an error of overrun YSU unit failure (1)Reset the alarm.
signal by the self-diagnostic check. (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
before replacing the YSU unit to be safe.

9 CPU2 detected an error of YSU unit failure (1)Reset the alarm.

universal input zero signal by the (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
self-diagnostic check. before replacing the YSU unit to be safe.

10 CPU2 detected an error of YSU unit failure (1)Reset the alarm.

universal input 1 signal by the self- (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
diagnostic check. before replacing the YSU unit to be safe.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
24 CPU2 detected an error of YSU unit failure (1)Reset the alarm.
contactor 1 enable signal by the (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
self-diagnostic check. before replacing the YSU unit to be safe.

25 CPU2 detected an error of YSU unit failure (1)Reset the alarm.

contactor 2 enable signal by the (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
self-diagnostic check. before replacing the YSU unit to be safe.
8

26 CPU2 detected an error of external YSU unit failure (1)Reset the alarm.
8.3

overrun 2 signal by the self- (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
diagnostic check. before replacing the YSU unit to be safe.
Alarm

27 CPU2 detected an error of YSU unit failure (1)Reset the alarm.

contactor 3 enable signal by the (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
self-diagnostic check. before replacing the YSU unit to be safe.

28 CPU2 detected an error of external YSU unit failure (1)Reset the alarm.

8-464
Alarm Message List

overrun 3 signal by the self- (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
diagnostic check. before replacing the YSU unit to be safe.

29 CPU2 detected an error of YSU unit failure (1)Reset the alarm.

contactor 4 enable signal by the (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
self-diagnostic check. before replacing the YSU unit to be safe.

30 CPU2 detected an error of external YSU unit failure (1)Reset the alarm.
overrun 4 signal by the self- (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
diagnostic check. before replacing the YSU unit to be safe.

48 CPU2 detected an error of link YSU unit failure (1)Reset the alarm.
signal between YSU unit by the (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
self-diagnostic check. before replacing the YSU unit to be safe.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
50 CPU2 detected an error of enable YSU unit failure (1)Reset the alarm.
switch signal between YSU unit by (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
the self-diagnostic check. before replacing the YSU unit to be safe.

52 CPU2 detected an error of speed YSU unit failure (1)Reset the alarm.
mode zero signal between YSU (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
unit by the self-diagnostic check. before replacing the YSU unit to be safe.
8

54 CPU2 detected an error of speed YSU unit failure (1)Reset the alarm.
8.3

mode 1 signal between YSU unit (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
by the self-diagnostic check. before replacing the YSU unit to be safe.
Alarm

58 CPU2 detected an error of error YSU unit failure (1)Reset the alarm.
signal between function safety unit (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
by the self-diagnostic check. before replacing the YSU unit to be safe.

60 CPU2 detected an error of speed YSU unit failure (1)Reset the alarm.

8-465
Alarm Message List

mode zero feedback ready signal (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
between function safety unit by the before replacing the YSU unit to be safe.
self-diagnostic check.
62 CPU2 detected an error of speed YSU unit failure (1)Reset the alarm.
mode 1 feedback ready signal (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
between function safety unit by the before replacing the YSU unit to be safe.
self-diagnostic check.
4393 M-SAFETY 49 CPU2 detected no change of the Connection failure (1)Reset the alarm.
OUTPUT CHECK feedback signal within a certain (2)If the alarm occurs again, check the followings.
ERROR CPU2 time period in link signal between ·Connector connection confirmation of YSU unit (CN205/CN206)
YSU units.
Rotary switch setting (1)Reset the alarm.
error (2)If the alarm occurs again after confirming the connection, execute the
following contents.
·Set rotary switch (S1) settings of the master control YSU unit to "1"; set
rotary switch (S1) settings of slave control YSU unit to "2".
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
YSU unit failure (1)Reset the alarm.
(2)If the alarm occurs again after confirming the confirming the rotary switch,
replace the YSU unit. Save the CMOS.BIN before replacing the YSU unit to
be safe.

51 CPU2 detected no change of the Connection failure (1)Reset the alarm.

feedback signal within a certain (2)If the alarm occurs again, check the followings.
time period in enable switch signal ·Connector connection confirmation of YSU unit (CN205/CN206)
8

between YSU units.

8.3

Rotary switch setting (1)Reset the alarm.

error (2)If the alarm occurs again after confirming the connection, execute the
following contents.
Alarm

·Set rotary switch (S1) settings of the master control YSU unit to "1"; set
rotary switch (S1) settings of slave control YSU unit to "2".

YSU unit failure (1)Reset the alarm.

(2)If the alarm occurs again after confirming the confirming the rotary switch,

8-466
Alarm Message List

replace the YSU unit. Save the CMOS.BIN before replacing the YSU unit to
be safe.

53 CPU2 detected no change of the Connection failure (1)Reset the alarm.

feedback signal within a certain (2)If the alarm occurs again, check the followings.
time period in speed mode zero ·Connector connection confirmation of YSU unit (CN205/CN206)
signal between YSU units.
Rotary switch setting (1)Reset the alarm.
error (2)If the alarm occurs again after confirming the connection, execute the
following contents.
·Set rotary switch (S1) settings of the master control YSU unit to "1"; set
rotary switch (S1) settings of slave control YSU unit to "2".

YSU unit failure (1)Reset the alarm.

(2)If the alarm occurs again after confirming the confirming the rotary switch,
replace the YSU unit. Save the CMOS.BIN before replacing the YSU unit to
be safe.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
55 CPU2 detected no change of the Connection failure (1)Reset the alarm.
feedback signal within a certain (2)If the alarm occurs again, check the followings.
time period in speed mode 1 signal ·Connector connection confirmation of YSU unit (CN205/CN206)
between YSU units.
Rotary switch setting (1)Reset the alarm.
error (2)If the alarm occurs again after confirming the connection, execute the
following contents.
·Set rotary switch (S1) settings of the master control YSU unit to "1"; set
8

rotary switch (S1) settings of slave control YSU unit to "2".

8.3

YSU unit failure (1)Reset the alarm.

(2)If the alarm occurs again after confirming the confirming the rotary switch,
Alarm

replace the YSU unit. Save the CMOS.BIN before replacing the YSU unit to
be safe.

57 CPU2 detected no change of the Connection failure (1)Reset the alarm.

feedback signal within a certain (2)If the alarm occurs again, check the followings.

8-467
Alarm Message List

time period in category 1 stop ·Connector connection confirmation of YSU unit (CN205/CN206)
signal between YSU units.
Rotary switch setting (1)Reset the alarm.
error (2)If the alarm occurs again after confirming the connection, execute the
following contents.
·Set rotary switch (S1) settings of the master control YSU unit to "1"; set
rotary switch (S1) settings of slave control YSU unit to "2".

YSU unit failure (1)Reset the alarm.

(2)If the alarm occurs again after confirming the confirming the rotary switch,
replace the YSU unit. Save the CMOS.BIN before replacing the YSU unit to
be safe.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
4394 M-SAFETY 1 CPU2 detected feedback value Connection failure (1)Reset the alarm.
CONTACTOR (KMMB) did not turn ON/OFF (2)If the alarm occurs again, execute the following contents.
STICK(CPU2) within a certain time period from ·Connection confirmation between YSU unit (CN214 connector) and the
contactor 1 SERVO ON/OFF, or contactor
CPU2 detected poor connection
between YSU unit and contactor.
Contactor failure (1)Reset the alarm.
(2)If the alarm occurs again after confirming the connection, execute the
8

following contents.
8.3

·Replacement the connected contactor or relay that drives contactor

YSU unit failure (1)Reset the alarm.

Alarm

(2)If the alarm occurs again after replacement the contactor or relay that
drives contactor, replace the YSU unit. Save the CMOS.BIN before replacing
the YSU unit to be safe.

2 CPU2 detected feedback value Connection failure (1)Reset the alarm.

8-468
Alarm Message List

(KMMB) did not turn ON/OFF (2)If the alarm occurs again, check the followings.
within a certain time period from ·Connected confirmation of YSU unit (CN213 connector) and contactor
contactor 2 SERVO ON/OFF, or
CPU2 detected poor connection
between YSU unit and contactor.
Contactor failure (1)Reset the alarm.
(2)If the alarm occurs again after confirming the connection, execute the
following contents.
·Replacement the connected contactor or relay that drives contactor

YSU unit failure (1)Reset the alarm.

(2)If the alarm occurs again after replacement the contactor or relay that
drives contactor, replace the YSU unit. Save the CMOS.BIN before replacing
the YSU unit to be safe.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
3 CPU2 detected feedback value Connection failure (1)Reset the alarm.
(KMMB) did not turn ON/OFF (2)If the alarm occurs again, check the followings.
within a certain time period from ·Connected confirmation of YSU unit (CN215 connector) and contactor
contactor 3 SERVO ON/OFF, or
CPU2 detected poor connection
between YSU unit and contactor.
Contactor failure (1)Reset the alarm.
(2)If the alarm occurs again after confirming the connection, execute the
8

following contents.
8.3

·Replacement the connected contactor or relay that drives contactor

YSU unit failure (1)Reset the alarm.

Alarm

(2)If the alarm occurs again after replacement the contactor or relay that
drives contactor, replace the YSU unit. Save the CMOS.BIN before replacing
the YSU unit to be safe.

4 CPU2 detected feedback value Connection failure (1)Reset the alarm.

8-469
Alarm Message List

(KMMB) did not turn ON/OFF (2)If the alarm occurs again, check the followings.
within a certain time period from ·Connected confirmation of YSU unit (CN215 connector) and contactor
contactor 4 SERVO ON/OFF, or
CPU2 detected poor connection
between YSU unit and contactor.
Contactor failure (1)Reset the alarm.
(2)If the alarm occurs again after confirming the connection, execute the
following contents.
·Replacement the connected contactor or relay that drives contactor

YSU unit failure (1)Reset the alarm.

(2)If the alarm occurs again after replacement the contactor or relay that
drives contactor, replace the YSU unit. Save the CMOS.BIN before replacing
the YSU unit to be safe.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
4395 M-SAFETY SERVO 1 CPU2 detected feedback value YSU unit failure (1)Reset the alarm.
ON ERROR(CPU2) (SFRDY) did not turn ON/OFF (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
within a certain time period from before replacing the YSU unit to be safe.
contactor 1 SERVO ON/OFF.
2 CPU2 detected feedback value YSU unit failure (1)Reset the alarm.
(SFRDY) did not turn ON/OFF (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
within a certain time period from before replacing the YSU unit to be safe.
contactor 2 SERVO ON/OFF.
8

3 CPU2 detected feedback value YSU unit failure (1)Reset the alarm.
8.3

(SFRDY) did not turn ON/OFF (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
within a certain time period from before replacing the YSU unit to be safe.
contactor 3 SERVO ON/OFF.
Alarm

4 CPU2 detected feedback value YSU unit failure (1)Reset the alarm.
(SFRDY) did not turn ON/OFF (2)If the alarm occurs again, replace the YSU unit. Save the CMOS.BIN
within a certain time period from before replacing the YSU unit to be safe.
contactor 4 SERVO ON/OFF.
4400 NOT READY 1 The arithmetic process for motion Software operation (1)Reset the alarm, and then try again.

8-470
Alarm Message List

(ARITH) control did not complete within error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
regulated time. No motion then contact your Yaskawa representative about occurrence status
command was prepared. (operating procedure).

2 The arithmetic processing section Software operation (1)Reset the alarm, and then try again.
is not ready for JOG operation. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

3 The arithmetic processing section Software operation (1)Reset the alarm, and then try again.
is not ready for the playback error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
operation. then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
4 The prereading processing in the Software operation (1)Reset the alarm, and then try again.
arithmetic processing section has error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
not completed. then contact your Yaskawa representative about occurrence status
(operating procedure).

5 The arithmetic processing section Software operation (1)Reset the alarm, and then try again.
is not ready for the timer follow-up error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
of the conveyor tracking function. then contact your Yaskawa representative about occurrence status
8

(operating procedure).
8.3

6 The prereading processing in the Software operation (1)Reset the alarm, and then try again.
arithmetic processing section has error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
Alarm

not completed when specifying the then contact your Yaskawa representative about occurrence status
target position. (operating procedure).

4401 SEQUENCE TASK 1 Unused A_BANK does not exist in Software operation (1)Reset the alarm, and then try again.
CONTR ERROR the prereading processing of move error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and

8-471
Alarm Message List

instruction. then contact your Yaskawa representative about occurrence status

(operating procedure).

2 Unused bank priority does not Software operation (1)Reset the alarm, and then try again.
exist in the prereading processing error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
of move instruction. then contact your Yaskawa representative about occurrence status
(operating procedure).

5 A_BANK pointer is not set. Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

6 A_BANK conversion could not be Software operation (1)Reset the alarm, and then try again.
performed. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
7 The specified A_BANK number Software operation (1)Reset the alarm, and then try again.
does not exist. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

20 An error occurred when system Software operation (1)Reset the alarm, and then try again.
number (MSS) was obtained. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
8

(operating procedure).
8.3

21 An error occurred in RMS960 Software operation (1)Reset the alarm, and then try again.
system call. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
Alarm

then contact your Yaskawa representative about occurrence status

(operating procedure).

22 Undefined interrupt command was Software operation (1)Reset the alarm, and then try again.
received. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and

8-472
Alarm Message List

then contact your Yaskawa representative about occurrence status

(operating procedure).

23 Job start condition is not defined. Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

24 An error occurred in instruction Software operation (1)Reset the alarm, and then try again.
prefetch queue operation. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

26 Intermediate code is not defined. Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
29 Instruction prereading processing Software operation (1)Reset the alarm, and then try again.
has not been completed normally. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

30 An error occurred in job data Software operation (1)Reset the alarm, and then try again.
change. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
8

(operating procedure).
8.3

31 The specified sequence number at Software operation (1)Reset the alarm, and then try again.
job execution start is incorrect. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
Alarm

then contact your Yaskawa representative about occurrence status

(operating procedure).

32 The added area for interruption Software operation (1)Reset the alarm, and then try again.
command is incorrect. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and

8-473
Alarm Message List

then contact your Yaskawa representative about occurrence status

(operating procedure).

33 System number (MSS) for Software operation (1)Reset the alarm, and then try again.
interruption command is incorrect. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

38 An error occurred at start of twin Software operation (1)Reset the alarm, and then try again.
synchronous operation. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

39 An error occurred when SYNC Software operation (1)Reset the alarm, and then try again.
specification was reset. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
41 An error occurred in occupation Software operation (1)Reset the alarm, and then try again.
control group setting in MOTION error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
section. then contact your Yaskawa representative about occurrence status
(operating procedure).

45 An error occurred in path/trace Software operation (1)Reset the alarm, and then try again.
control. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
8

(operating procedure).
8.3

47 An error occurred when waiting for Software operation (1)Reset the alarm, and then try again.
a completion of main system task error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
Alarm

(job) in SYNC specification. then contact your Yaskawa representative about occurrence status
(operating procedure).

48 An attempt was made to execute Software operation (1)Reset the alarm, and then try again.
an instruction that could not be error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and

8-474
Alarm Message List

executed at line sequence then contact your Yaskawa representative about occurrence status
execution. (operating procedure).

Software operation (1)Reset the alarm, and then try again.

error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

80 An exceptional error occurred in Software operation (1)Reset the alarm, and then try again.
job execution process. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

100 Main processing command is Software operation (1)Reset the alarm, and then try again.
incorrect in prereading processing. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
101 Subprocessing command is Software operation (1)Reset the alarm, and then try again.
incorrect in prereading processing. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

102 Prereading processing has not Software operation (1)Reset the alarm, and then try again.
been completed at job execution. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
8

(operating procedure).
8.3

103 A_BANK conversion has not been Software operation (1)Reset the alarm, and then try again.
completed. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
Alarm

then contact your Yaskawa representative about occurrence status

(operating procedure).

104 System number (MSS) is incorrect Software operation (1)Reset the alarm, and then try again.
in prereading processing. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and

8-475
Alarm Message List

then contact your Yaskawa representative about occurrence status

(operating procedure).

105 An error occurred in instruction Software operation (1)Reset the alarm, and then try again.
prefetch queue operation in error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
prereading processing. then contact your Yaskawa representative about occurrence status
(operating procedure).

106 An error occurred at IES switching Software operation (1)Reset the alarm, and then try again.
in prereading processing. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

4402 UNDEFINED Software operation (1)Reset the alarm, and then try again.
COMMAND error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
(ARITH) then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
4404 ARITHMETIC 8 Interpolation such as linear and Setting error (1)Check the following settings.
ERROR circular interpolation cannot be ·Change the step (move instruction), where the alarm occurred, to MOVJ.
performed with this manipulator.
10 The setting of the form data for Setting error (1)Check the following settings.
Flip/No Flip is not "B-axis Angle. " ·Set "1" to "S2C658: Type data detail settings".
11 An attempt was made to pass the Setting error (1)Check the following settings.
B-axis zero degree position ·Check the teaching position of the job so that the manipulator does not pass
(singular area). the B-axis zero degree position (singular area).
8
8.3

4406 GROUP AXIS 1 Designation error for master and Software operation (1)Reset the alarm, and then try again.
CONTROL ERROR slave error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
Alarm

(operating procedure).

2 Slave designation error Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status

8-476
Alarm Message List

(operating procedure).

3 Slave interpolation error Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

4 No designation of master axis Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

6 Master-axis designation error for Software operation (1)Reset the alarm, and then try again.
JOG motion error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
7 Slave-axis designation error for Software operation (1)Reset the alarm, and then try again.
JOG motion error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

8 Occupation control error Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
8

(operating procedure).
8.3

9 Designation error of occupation Software operation (1)Reset the alarm, and then try again.
control for JOG motion error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
Alarm

then contact your Yaskawa representative about occurrence status

(operating procedure).

10 Designation error of occupation Software operation (1)Reset the alarm, and then try again.
control for Bank position error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and

8-477
Alarm Message List

then contact your Yaskawa representative about occurrence status

(operating procedure).

11 Designation error of occupation Software operation (1)Reset the alarm, and then try again.
control group for tracking motion error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

12 No master and slave designated Software operation (1)Reset the alarm, and then try again.
for tracking motion error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

4407 TWO STEPS Setting error (1)Check the following settings.

SAME POSITION ·Check the settings for teaching position of circular interpolation steps so that
(CIRC) each point is different.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
4408 TWO STEPS Setting error (1)Check the following settings.
SAME POSITION ·Check the settings for teaching position of spline interpolation step so that
(SPLINE) each point is different.

4409 TWO STEPS Setting error (1)Check the following settings.

SAME POSITION ·Check the settings for three taught points to create an user coordinate
(3 STEPS) system so that each point is different.
8

4410 TWO STEPS Setting error (1)Check the following settings.

8.3

SAME POSITION ·Check the settings for taught points (start, end, and reference points) so that
(WEAV) each point is different.
Alarm

4411 TEACH ERROR Setting error (1)Check the following settings.

(SPLINE) ·Check the settings for the teaching position of spline interpolation section so
that the distance between the teaching points is even.

4412 IMPOSSIBLE Setting error (1)Check the following settings.

8-478
Alarm Message List

LINEAR ·Perform the teaching again to make the form of L- and U-axes same at start
MOTION(L/U) point and end point.
·Use a MOVJ instruction again.
4413 IMPOSSIBLE Setting error (1)Check the following settings.
LINEAR ·Perform the teaching position again to make the form of S- and L-axes same
MOTION(S/L) at start point and end point.
Use a MOVJ instruction again.

4414 EXCESSIVE Sub Code: Control group and axis Setting error (1)Reduce the speed in the step where the alarm occurred.
SEGMENT (2)Change the move instruction to joint interpolation (MOVJ).
(LOW/HIGH) * Be careful to the peripheral interference since its movement changes.

4416 PULSE LIMIT Sub Code: Control group and axis Setting error (1)Check the following settings.
(MIN./MAX.) ·Perform the teaching again to correct positions for manipulators so that the
step where the alarm occurred is within the motion range.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
4418 CUBE LIMIT Sub Code: Control group and XYZ Setting error (1)Check the following settings.
(MIN./MAX.) ·Perform the teaching again to correct positions for manipulators so that the
step where the alarm occurred is within the motion range.

4420 SPECIAL Sub Code: Control group and axis Setting error (1)Check the following settings.
SOFTLIMIT ·Perform the teaching again to correct positions for manipulators so that the
(MIN./MAX.) step where the alarm occurred is within the motion range.
8

4422 MECHANICAL Sub Code: Control group and axis Setting error (1)Check the following settings.
8.3

INTERFERENCE ·Perform the teaching again to correct positions for manipulators so that the
(MIN./MAX.) step where the alarm occurred is within the motion range.
Alarm

4424 SPECIAL Sub Code: Control group and axis Setting error (1)Check the following settings.
MECHANICAL ·Perform the teaching again to correct positions for manipulators so that the
INTRF (MIN./MAX.) step where the alarm occurred is within the motion range.

4426 PULSE Sub Code: Control group and axis Setting error (1)Check the following settings.

8-479
Alarm Message List

MECHANICAL ·Perform the teaching again to correct positions for manipulators so that the
LIMIT(MIN./MAX.) step where the alarm occurred is within the motion range.

4428 SEGMENT 1 RT-buffer control command error Software operation (1)Reset the alarm, and then try again.
CONTROL ERROR error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

2 Segment-receiving control Software operation (1)Reset the alarm, and then try again.
command error error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

3 No bank priority Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
4 Answer error at MOVE simulating Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

5 The value of bank_refresh_flag(x) Software operation (1)Reset the alarm, and then try again.
exceeded its limit. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
8

(operating procedure).
8.3

8 RT-buffer tracking option error Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
Alarm

then contact your Yaskawa representative about occurrence status

(operating procedure).

9 The segment was received Software operation (1)Reset the alarm, and then try again.
although the previous segment error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and

8-480
Alarm Message List

had not been sent. then contact your Yaskawa representative about occurrence status
(operating procedure).

4429 WRONG 1 Control group not designated Software operation (1)Reset the alarm, and then try again.
SPECIFIED error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
CONTROL then contact your Yaskawa representative about occurrence status
GROUP (operating procedure).

2 Slave control-group error Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

3 Master control-group error Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
4 Master and Slave control-group Software operation (1)Reset the alarm, and then try again.
error error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

5 Control-group error for a job file Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
8

(operating procedure).
8.3

6 Control-group error for a user Software operation (1)Reset the alarm, and then try again.
coordinate file error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
Alarm

then contact your Yaskawa representative about occurrence status

(operating procedure).

7 Control-group error for a Software operation (1)Reset the alarm, and then try again.
calibration file between error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and

8-481
Alarm Message List

manipulators then contact your Yaskawa representative about occurrence status

(operating procedure).

8 Control-group error for a tool Software operation (1)Reset the alarm, and then try again.
calibration file error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

10 Control-group error for prereading- Software operation (1)Reset the alarm, and then try again.
calculation start point (for error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
adv_st_pos) then contact your Yaskawa representative about occurrence status
(operating procedure).

11 Control-group error for the current- Software operation (1)Reset the alarm, and then try again.
value preset position error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
12 Control-group error for the Software operation (1)Reset the alarm, and then try again.
conveyor prereading-calculation error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
start point then contact your Yaskawa representative about occurrence status
(operating procedure).

13 Occupation control-group error Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
8

(operating procedure).
8.3

15 Control-group error for servo hand Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
Alarm

then contact your Yaskawa representative about occurrence status

(operating procedure).

18 Control-group error for the Software operation (1)Reset the alarm, and then try again.
prereading-calculation start point error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and

8-482
Alarm Message List

(for dm_st_pos) then contact your Yaskawa representative about occurrence status
(operating procedure).

19 Control-group error for prereading- Software operation (1)Reset the alarm, and then try again.
calculation start point (for error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
dm_st_pos) then contact your Yaskawa representative about occurrence status
(operating procedure).

4430 CPU 1 Interrupt processing error between Software operation (1)Reset the alarm, and then try again.
COMMUNICATION MOTION section and system error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
ERROR control section then contact your Yaskawa representative about occurrence status
(operating procedure).

2 Interrupt processing error between Software operation (1)Reset the alarm, and then try again.
MOTION section and SL#1 error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
3 Interrupt processing error between Software operation (1)Reset the alarm, and then try again.
MOTION section and SL#2 error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

4 Interrupt processing error between Software operation (1)Reset the alarm, and then try again.
MOTION section and SL#3 error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
8

(operating procedure).
8.3

5 Interrupt processing error between Software operation (1)Reset the alarm, and then try again.
MOTION section and SL#4 error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
Alarm

then contact your Yaskawa representative about occurrence status

(operating procedure).

6 Interrupt processing error between Software operation (1)Reset the alarm, and then try again.
MOTION section and CV#1 error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and

8-483
Alarm Message List

then contact your Yaskawa representative about occurrence status

(operating procedure).

7 Interrupt processing error between Software operation (1)Reset the alarm, and then try again.
MOTION section and CV#2 error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

8 Interrupt processing error between Software operation (1)Reset the alarm, and then try again.
MOTION section and PS#1 error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

9 Interrupt processing error between Software operation (1)Reset the alarm, and then try again.
MOTION section and PS#2 error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
4431 JHM ERROR 1 An error occurred in JMS system Software operation (1)Reset the alarm, and then try again.
call when an attempt was made to error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
open a job. then contact your Yaskawa representative about occurrence status
(operating procedure).

2 No space was found in job handle Software operation (1)Reset the alarm, and then try again.
value storage area when an error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
attempt was made to open a job. then contact your Yaskawa representative about occurrence status
8

(operating procedure).
8.3

3 No job handle was found. Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
Alarm

then contact your Yaskawa representative about occurrence status

(operating procedure).

4 Job control proprietary is incorrect. Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and

8-484
Alarm Message List

then contact your Yaskawa representative about occurrence status

(operating procedure).

5 Job control proprietary could not Software operation (1)Reset the alarm, and then try again.
be changed. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

6 An error occurred in exclusive Software operation (1)Reset the alarm, and then try again.
control. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

4432 INSTRUCTION 1 The intermediate code of the Software operation (1)Reset the alarm, and then try again.
INTERPRETER instruction that is to be executed is error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
ERROR incorrect. then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
3 Destination (variable) tag Software operation (1)Reset the alarm, and then try again.
arrangement is incorrect. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

4 Tag data type is incorrect. Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
8

(operating procedure).
8.3

5 Box number is incorrect. Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
Alarm

then contact your Yaskawa representative about occurrence status

(operating procedure).

6 An error occurred in block Software operation (1)Reset the alarm, and then try again.
separation processing of error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and

8-485
Alarm Message List

intermediate code. then contact your Yaskawa representative about occurrence status
(operating procedure).

8 Box number definition is Software operation (1)Reset the alarm, and then try again.
duplicated. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

9 Undefined instruction was found at Software operation (1)Reset the alarm, and then try again.
block separation of intermediate error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
code. then contact your Yaskawa representative about occurrence status
(operating procedure).

10 IPRM is not set. Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
11 An error occurred in tag data Software operation (1)Reset the alarm, and then try again.
search process. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

12 An error occurred move instruction Software operation (1)Reset the alarm, and then try again.
search process. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
8

(operating procedure).
8.3

14 Variable information does not Software operation (1)Reset the alarm, and then try again.
exist. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
Alarm

then contact your Yaskawa representative about occurrence status

(operating procedure).

16 An error occurred at position file Software operation (1)Reset the alarm, and then try again.
data reading. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and

8-486
Alarm Message List

then contact your Yaskawa representative about occurrence status

(operating procedure).

17 Variable data type is not defined. Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

18 An instruction is included with Software operation (1)Reset the alarm, and then try again.
incorrect intermediate code in error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
expression instruction. then contact your Yaskawa representative about occurrence status
(operating procedure).

19 The syntax in expression Software operation (1)Reset the alarm, and then try again.
instruction is incorrect. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
20 The tag data length is zero when Software operation (1)Reset the alarm, and then try again.
tag data is read. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

21 The necessary tag data is not set. Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
8

(operating procedure).
8.3

22 The object to be processed was Software operation (1)Reset the alarm, and then try again.
secret variable in position file error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
Alarm

control process, so it could not be then contact your Yaskawa representative about occurrence status
processed. (operating procedure).

23 The object to be processed was Software operation (1)Reset the alarm, and then try again.
position type variable in position error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and

8-487
Alarm Message List

file control process, so it could not then contact your Yaskawa representative about occurrence status
be processed. (operating procedure).

24 Job argument settings do not Software operation (1)Reset the alarm, and then try again.
match when a variable is given error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
and/or taken between jobs. then contact your Yaskawa representative about occurrence status
(operating procedure).

25 An attempt was made to perform Software operation (1)Reset the alarm, and then try again.
undefined operation at four-rule error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
operation instruction. then contact your Yaskawa representative about occurrence status
(operating procedure).

26 Arithmetic stack used for Software operation (1)Reset the alarm, and then try again.
expression operation exceeded. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
27 Arithmetic stack used for Software operation (1)Reset the alarm, and then try again.
expression operation is empty. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

28 Operation items are lacking in Software operation (1)Reset the alarm, and then try again.
expression operation and error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
operation processing cannot be then contact your Yaskawa representative about occurrence status
8

performed. (operating procedure).

8.3

254 Access mechanism for old Software operation (1)Reset the alarm, and then try again.
parameters is used. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
Alarm

then contact your Yaskawa representative about occurrence status

(operating procedure).

255 An exceptional error occurred. Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and

8-488
Alarm Message List

then contact your Yaskawa representative about occurrence status

(operating procedure).

4433 UNDEFINED 0 The set data for byte type variable Software operation (1)Reset the alarm, and then try again.
GLOBAL area is incorrect. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
VARIABLE then contact your Yaskawa representative about occurrence status
(operating procedure).

1 The set data for integer type Software operation (1)Reset the alarm, and then try again.
variable area is incorrect. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

2 The set data for double-precision Software operation (1)Reset the alarm, and then try again.
integer-type variable area is error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
incorrect. then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
3 The set data for real type variable Software operation (1)Reset the alarm, and then try again.
area is incorrect. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

4 The set data for character-string Software operation (1)Reset the alarm, and then try again.
type variable area is incorrect. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
8

(operating procedure).
8.3

5 The set data for robot-axis Software operation (1)Reset the alarm, and then try again.
position-type variable area is error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
Alarm

incorrect. then contact your Yaskawa representative about occurrence status

(operating procedure).

6 The set data for base-axis Software operation (1)Reset the alarm, and then try again.
position-type variable (S1D error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and

8-489
Alarm Message List

parameter) area is incorrect. then contact your Yaskawa representative about occurrence status
(operating procedure).

7 The set data for station-axis Software operation (1)Reset the alarm, and then try again.
position-type variable (S1D error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
parameter) area is incorrect. then contact your Yaskawa representative about occurrence status
(operating procedure).

4435 UNDEFINED 0 The byte type variable is not Setting error (1)Check the following settings.
LOCAL-VARIABLE defined. ·Set the number of local variables to be used in the job header.

1 The integer type variable is not Setting error (1)Check the following settings.
defined. ·Set the number of local variables to be used in the job header.

2 The double-precision integer-type Setting error (1)Check the following settings.

variable is not defined. ·Set the number of local variables to be used in the job header.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
3 The real-number type variable is Setting error (1)Check the following settings.
not defined. ·Set the number of local variables to be used in the job header.

4 The character-string type variable Setting error (1)Check the following settings.
is not defined. ·Set the number of local variables to be used in the job header.

5 The robot-axis position-type Setting error (1)Check the following settings.

variable is not defined. ·Set the number of local variables to be used in the job header.
8
8.3

6 The base-axis position-type Setting error (1)Check the following settings.

variable is not defined. ·Set the number of local variables to be used in the job header.
Alarm

7 The station-axis position-type Setting error (1)Check the following settings.

variable is not defined. ·Set the number of local variables to be used in the job header.

4436 LESS THAN 3 Setting error (1)Check the following settings.

STEP ·Perform teaching so that circulation interpolation steps are continuous three

8-490
Alarm Message List

(CIRCULAR) points or more.

4437 LESS THAN 3 Setting error (1)Check the following settings.

STEPS (SPLINE) ·Perform teaching so that spline interpolation steps are continuous three
points or more.
4438 UNDEFINED JOB Setting error (1)Check the following settings.
·Check if the CALL/JUMP destination job is registered. If the job is not
registered, delete the JUMP instruction where an alarm occurred.

4439 UNDEFINED Setting error (1)Check the following settings.

LABEL ·Check if the JUMP destination label is registered. If the label is not
registered, delete the JUMP instruction where alarm occurred.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
4440 UNDEFINED Setting error (1)Check the following settings.
RETURN JOB ·If there is an illegal RET instruction in the start job, delete the RET
instruction.
·Check if RET instruction is not executed under the condition that there is no
job in the job call stack. In that case, execute it from master (start) job.

4441 LACK OF LOCAL- Setting error (1)Check the following settings.

8

VARIABLE AREA ·Reduce the number of local variables to be used.

8.3

4444 UNSUCCESSFUL Sub Code: Bit specification of axis Effect of external (1)Check the following settings.
FINE where error occurred force ·Move the manipulator by the axis operation, etc. to remove the external
Alarm

POSITIONING force of axis where alarm occurred.

4445 DATA PRESET 1 The token for prereading Software operation (1)Reset the alarm, and then try again.
ERROR processing could not be obtained. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status

8-491
Alarm Message List

(operating procedure).

2 The prereading processing has not Software operation (1)Reset the alarm, and then try again.
been completed within the time, error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
and the waiting time for completion then contact your Yaskawa representative about occurrence status
exceeded the limit. (operating procedure).

3 The prereading operation Software operation (1)Reset the alarm, and then try again.
processing has not been error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
completed within the time, and the then contact your Yaskawa representative about occurrence status
waiting time for completion (operating procedure).
exceeded the limit.
4 An error occurred in prereading Software operation (1)Reset the alarm, and then try again.
operation process. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
5 A_BANK conversion has not been Software operation (1)Reset the alarm, and then try again.
completed. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

255 An exceptional error occurred in Software operation (1)Reset the alarm, and then try again.
job execution process. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
8

(operating procedure).
8.3

4446 OVER VARIABLE 0 The variable value exceeded the Setting error (1)Check the following settings.
LIMIT limit. ·Check the settings for variable, and then correct the job to fall within the
Alarm

input range of the tag.

1 The value for the binary (0/1) data Setting error (1)Check the following settings.
type variable exceeded the limit. ·Check the settings for variable, and then correct the job to fall within the
input range of the tag.

8-492
Alarm Message List

2 The value for the signed 1-byte Setting error (1)Check the following settings.
data type variable is less than the ·Check the settings for variable, and then correct the job to fall within the
minimum value. input range of the tag.

3 The value for the unsigned 1-byte Setting error (1)Check the following settings.
data type variable is less than the ·Check the settings for variable, and then correct the job to fall within the
minimum value. input range of the tag.

4 The value for the signed 2-byte Setting error (1)Check the following settings.
data type variable is less than the ·Check the settings for variable, and then correct the job to fall within the
minimum value. input range of the tag.

5 The value for the unsigned 2-byte Setting error (1)Check the following settings.
data type variable is less than the ·Check the settings for variable, and then correct the job to fall within the
minimum value. input range of the tag.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
6 The value for the signed 4-byte Setting error (1)Check the following settings.
data type variable is less than the ·Check the settings for variable, and then correct the job to fall within the
minimum value. input range of the tag.

7 The value for the unsigned 4-byte Setting error (1)Check the following settings.
data type variable is less than the ·Check the settings for variable, and then correct the job to fall within the
minimum value. input range of the tag.
8

8 The value for the real-number 4- Setting error (1)Check the following settings.
8.3

byte data type variable is less than ·Check the settings for variable, and then correct the job to fall within the
the minimum value. input range of the tag.
Alarm

14 The value for the character-string Setting error (1)Check the following settings.
type variable is less than the ·Check the settings for variable, and then correct the job to fall within the
minimum value. input range of the tag.

3277 The value for the signed 1-byte Setting error (1)Check the following settings.

8-493
Alarm Message List

0 data type variable exceeded the ·Check the settings for variable, and then correct the job to fall within the
maximum value. input range of the tag.

3277 The value for the unsigned 1-byte Setting error (1)Check the following settings.
1 data type variable exceeded the ·Check the settings for variable, and then correct the job to fall within the
maximum value. input range of the tag.

3277 The value for the signed 2-byte Setting error (1)Check the following settings.
2 data type variable exceeded the ·Check the settings for variable, and then correct the job to fall within the
maximum value. input range of the tag.

3277 The value for the unsigned 2-byte Setting error (1)Check the following settings.
3 data type variable exceeded the ·Check the settings for variable, and then correct the job to fall within the
maximum value. input range of the tag.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
3277 The value for the signed 4-byte Setting error (1)Check the following settings.
4 data type variable exceeded the ·Check the settings for variable, and then correct the job to fall within the
maximum value. input range of the tag.

3277 The value for the unsigned 4-byte Setting error (1)Check the following settings.
5 data type variable exceeded the ·Check the settings for variable, and then correct the job to fall within the
maximum value. input range of the tag.
8

3277 The value for the real-number 4- Setting error (1)Check the following settings.
8.3

6 byte data type variable exceeded ·Check the settings for variable, and then correct the job to fall within the
the maximum value. input range of the tag.
Alarm

3278 The value for the character-string Setting error (1)Check the following settings.
2 type variable exceeded the ·Check the settings for variable, and then correct the job to fall within the
maximum value. input range of the tag.

4447 DEFECTIVE Setting error (1)Check the following settings.

8-494
Alarm Message List

TAUGHT ·Check the settings for three teaching points so that circular interpolation
POINT(CIRC) steps do not lie in a straight line.

4448 WEAVING 1 Weaving control-group designation Software operation (1)Reset the alarm, and then try again.
CONTROL ERROR error error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

4 When the speed is specified by Setting error (1)Check the following settings.
weaving time in the weaving file, ·Reset the value 0.1 seconds or more.
zero or the negative value is set for
the weaving time.
5 When the speed is specified by Setting error (1)Check the following settings.
frequency in the weaving file, zero ·Reset the value 0.1 Hz or more.
or the negative value is set for the
frequency.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
6 When the timer mode is specified Setting error (1)Check the following settings.
in the weaving file, a negative ·Set a positive value for the timer value.
value is set for the timer value.
7 For triangle or L-type weaving, Setting error (1)Check the following settings.
zero is set for the vertical or ·Set a positive value for the vertical and horizontal distance.
horizontal distance.
8 The coordinate control axis Setting error (1)Check the following settings.
designation for the reference point ·Match the control group designation of the wall point and weaving execution.
8

is different from actual control axis.

8.3

9 The distance between the point P Setting error (1)Check the following settings.
and the TCP could not be ·Set the correct dimensions in the tool data.
calculated in wrist weaving.
Alarm

10 The distance between the point P Setting error (1)Check the following settings.
and the TCP could not be ·Set the correct dimensions in the tool data.
calculated in circular wrist
weaving.
11 The Y-direction element of circular Setting error (1)Check the following settings.

8-495
Alarm Message List

coordinate system for circular wrist ·Check the settings for wall and horizontal direction.
weaving could not be calculated.
12 The X-direction element of circular Setting error (1)Check the following settings.
coordinate system for circular wrist ·Check the settings for wall and horizontal direction.
weaving could not be calculated.
14 Weaving basic-orientation Software operation (1)Reset the alarm, and then try again.
calculation error error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

15 Calculation error of horizontal- and Software operation (1)Reset the alarm, and then try again.
wall-direction vector for weaving error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
16 Weaving synchronization file Setting error (1)Check the following settings.
number selection range error ·Check the number of the weaving synchronizing file for use.

4449 UNMATCHED Setting error (1)Check the following settings.

POSN VAR DATA ·Match the data type of position type variable.
TYPE
4450 FILE NO. ERROR 1 An error occurred in tool file Setting error (1)Check the following settings.
number check. ·Confirm that the specified tool file number is 0 to 63.
8
8.3

2 An error occurred in user Setting error (1)Check the following settings.

coordinate file number check. ·Confirm that the specified user coordinate file number is 1 to 63.
Alarm

3 An error occurred in calibration file Setting error (1)Check the following settings.
number check between the ·Confirm that the specified robot calibration file number is 1 to 32.
manipulators.
4 An error occurred in tool Setting error (1)Check the following settings.
calibration file number check. ·Confirm that the specified tool file number is 0 to 63.

8-496
Alarm Message List

5 An error occurred in reference Setting error (1)Check the following settings.

point number check. ·Confirm that the specified robot calibration file number is 1 to 8.

7 An error occurred in check for Setting error (1)Check the following settings.
welding start condition file number. ·Confirm that the specified welding condition start file number is 1 to 48.

8 An error occurred in check for Setting error (1)Check the following settings.
welding end condition file number. ·Confirm that the specified welding condition end file number is 1 to 48.

9 An error occurred in conveyor Setting error (1)Check the following settings.

characteristic file number check. ·Confirm that the specified conveyor condition file number is 1 to 6.

10 An error occurred in press Setting error (1)Check the following settings.

characteristic file number check. ·Confirm that the specified press characteristic file number is 0 to 3.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
12 An error occurred in conveyor Setting error (1)Check the following settings.
calibration file number check. ·Confirm that the specified conveyor calibration file number is 1 to 6.

13 An error occurred in argument Setting error (1)Check the following settings.

number check. ·Confirm that the argument number is 1 to 16.
14 An error occurred in check for Setting error (1)Check the following settings.
motor gun characteristic file ·Confirm that the specified servo gun characteristic file number is 1 to 24.
number.
8
8.3

4451 UNDEFINED Sub Code: Reference point Setting error (1)Check the following settings.
REFERENCE number in binary ·Set the reference point.
POINT
4452 STACK MORE Setting error (1)Check the following settings.
Alarm

THAN 10 ·Change the job configuration so that the number of nests for CALL
(JOB CALL) instruction is twelve or less.

4453 OVER VARIABLE The variable number is out of Setting error (1)Check the following settings.
NO. range. ·Correct the job using the variable number within the range.

8-497
Alarm Message List

Sub Code: The variable number

which an attempt was made to use
4454 UNDEFINED Setting error (1)Check the following settings.
POWER SOURCE ·Complete the settings for the arc welding characteristic file.
COND.
4455 UNDEFINED ARC Setting error (1)Check the following settings.
START COND FILE ·Complete the settings for the welding start condition file.

4456 UNDEFINED ARC Setting error (1)Check the following settings.

END COND FILE ·Complete the settings for the welding end condition file.

4457 WRONG WELDER Setting error (1)Check the following settings.

SELECTION ·Check the settings for the reference unit of the welding voltage.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
4459 EXCESSIVE Setting error (1)Check the following settings.
INSTRUCTION ·Separate the operation expression, shorten the expression, and then check
EQUATION the settings for the job.

4460 ZERO DIVIDED Setting error (1)Check the following settings.

OCCURRENCE ·Do not divide by zero.
4461 UNDEFINED Setting error (1)Check the following settings.
AUTO-WELD ·Check the settings for the number of times of welding release condition.
8

RELEASE COND
8.3

4462 UNDEFINED Setting error (1)Check the following settings.

POSITION FOR ·Check the settings for the move instruction following ARCON instruction.
ARC RETRY
Alarm

4463 PARITY ERROR Setting error (1)Check the following settings.

·Check the settings for the parity data of the user I/O group.

4464 OVER BCD Setting error (1)Check the following settings.

RANGE ·Correct the BCD data so that it is within the limit.

8-498
Alarm Message List

4465 OVER BINARY Setting error (1)Check the following settings.

RANGE ·Correct the binary data so that it is within the limit.
(PARITY CHECK)
4466 OFFLINE 0 An undefined command was Software operation (1)Reset the alarm, and then try again.
UNDEFINED issued to the offline position-data error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
COMMAND preparation section. then contact your Yaskawa representative about occurrence status
(ARITH) (operating procedure).

4467 USER COORD Setting error (1)Check the following settings.

STEP NOT ·Correct the JOB that the number of steps will be three or more.
ENOUGH
4468 ROBOT 1 The calibration between Setting error (1)Check the following settings.
CALIBRATION manipulators cannot be executed ·Do not use a coordinated motion with this manipulator.
DATA ERROR for this model.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
2 The master group and the slave Software operation (1)Reset the alarm, and then try again.
group are set to the same group. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

3 Incorrect designation of the control Software operation (1)Reset the alarm, and then try again.
group for master group error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
8

(operating procedure).
8.3

4 Incorrect designation of the control Software operation (1)Reset the alarm, and then try again.
group for slave group error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
Alarm

then contact your Yaskawa representative about occurrence status

(operating procedure).

5 Incorrect designation of the Software operation (1)Reset the alarm, and then try again.
occupation control group for error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and

8-499
Alarm Message List

calibration data then contact your Yaskawa representative about occurrence status
(operating procedure).

6 Incorrect designation of the Software operation (1)Reset the alarm, and then try again.
enabling control group for error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
calibration data then contact your Yaskawa representative about occurrence status
(operating procedure).

7 Among three points in the master- Setting error (1)Check the following settings.
group's calibration data, two or ·Teach the data for calibration so that each point is different.
three points are on the same point.
8 Among three points in the slave- Setting error (1)Check the following settings.
group's calibration data, two or ·Teach the data for calibration so that each point is different.
three points are on the same point.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
9 The number of the teaching points Software operation (1)Reset the alarm, and then try again.
for calibration data is insufficient. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

4469 ROBOT 1 The calibration between Setting error (1)Check the following settings.
CALIBRATION manipulators cannot be executed ·The calibration function between manipulators cannot be used for this
FRAME ERROR for this model. model.
8

2 The master group and the slave Setting error (1)Check the following settings.
8.3

group are set to the same group. ·Set the different groups for the master group and the slave group.

3 Incorrect designation of the control Software operation (1)Reset the alarm, and then try again.
Alarm

group for master group error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

4 Incorrect designation of the control Software operation (1)Reset the alarm, and then try again.

8-500
Alarm Message List

group for slave group error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

5 Calibration data setting error Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

4470 ROBOT CARIB Setting error (1)Check the following settings.

STEP NOT ·Check the settings for number of the job steps
ENOUGH
4471 ROBOT 1 Incorrect number of teaching Software operation (1)Reset the alarm, and then try again.
CALIBRATION points for tool calibration error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
DATA ERROR then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
2 Incorrect designation of the Software operation (1)Reset the alarm, and then try again.
occupation control group for error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
calibration data then contact your Yaskawa representative about occurrence status
(operating procedure).

3 Incorrect designation of the Software operation (1)Reset the alarm, and then try again.
enabling control group for error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
calibration data then contact your Yaskawa representative about occurrence status
8

(operating procedure).
8.3

4 Incorrect designation of the control Software operation (1)Reset the alarm, and then try again.
group for calibration data error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
Alarm

then contact your Yaskawa representative about occurrence status

(operating procedure).

4472 ARITHMETIC ERR 1 The reference point is not set. Setting error (1)Check the following settings.
(COMPACT RMT ·Set the reference point.

8-501
Alarm Message List

WELD)
2 The start point and end point are Setting error (1)Check the following settings.
on the same point. ·Change the teaching positions so that the start point and end point are
different.
3 The straight line which connects Setting error (1)Check the following settings.
the start point and an end point, ·Correct the teaching positions so that the angle that the Z direction of the
and the angle which the Z direction tool and the straight line which connects the start point with the end point
of a tool makes are less than 10° make becomes 10 degrees or more.

4473 ARITHMETIC Software operation (1)Reset the alarm, and then try again.
ALARM RESET error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
ERROR then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
4474 WRONG Sub Code:The related control- Setting error (1)Check the following settings.
CONTROL group ·Make the setting in advance so that the control group of the CALL/JUMP
GROUP AXIS designation job is included in that of the CALL/JUMP source job.
·Don't start the job which including control group under already operation by
"PSTART" instruction.

4475 CANNOT Setting error (1)Check the following settings.

8

EXECUTE JOB ·Add the robot axis to the control-group of the job.
8.3

(NO ROBOT)
4476 CANNOT EDIT 0 An attempt was made to change Setting error (1)Check the following settings.
(EDIT LOCK JOB) the tag data. ·Release the prohibition.
Alarm

1 An attempt was made to change Setting error (1)Check the following settings.
the speed tag data. ·Release the prohibition.
2 An attempt was made to change Setting error (1)Check the following settings.
the board thickness tag data. ·Release the prohibition.
4477 SELECT ERROR Sub Code: Application number Setting error (1)Check the following settings.

8-502
Alarm Message List

(APPLICATION) ·Set the application to a specified robot by the application selection of

maintenance mode.
4480 SELECT ERROR Sub Code:Sensor number Setting error (1)Check the following settings.
(SENSOR 1) ·Select the option function for the specified robot in the option function
selection of maintenance mode.

4484 WRONG PORT Sub Code: Application number Setting error (1)Check the following settings.
NO. (ANALOG ·Set following value to the AxP010 parameter.
OUTPUT) For arc: 1
Arc + arc: 3
Three arc: 5
Four arc: 7
4485 WRONG Software operation (1)Reset the alarm, and then try again.
SELECTION error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
(SENSOR) then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
4486 PATH OVER Setting error (1)Check the following settings.
·Set the path over radius within the allowable range.

4487 WRONG MECH Software operation (1)Reset the alarm, and then try again.
PARAMETER FILE error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
8

4489 DEFECTIVE 1 The C- and W-axis position at the Setting error (1)Check the following settings.
8.3

TAUGHT cutting start position is not zero ·Check the settings for the cutting start position (zero pulse).
POINT(CUTTING) pulse.
2 Zero is set for the cutting radius. Setting error (1)Check the following settings.
Alarm

·Check the settings for radius (a value bigger than zero).

3 The cutting machine axis is not Setting error (1)Check the following settings.
mounted. ·The CUT instruction can be used for the manipulator with small-circle cutting
axis only.

8-503
Alarm Message List

4 This manipulator cannot perform a Setting error (1)Check the following settings.
hexagonal cutting motion. ·Select an other cutting form.
4490 DEFECTIVE 1 After the Endless rotation Setting error (1)Check the following settings.
TAUGHT completed, an attempt was made ·To perform an interpolation motion such as MOVL and MOVC after an
POINT(ENDLESS) to execute an interpolation Endless rotation, execute an MRESET instruction beforehand.
instruction such as MOVL and
MOVC before executing an
MRESET instruction.
2 The base axis is set as an Endless Setting error (1)Check the following settings.
rotation axis. The Endless ·Check the parameter setting that designates the Endless rotation axis.
function cannot be used with the
base axis.
3 An attempt was made to execute Setting error (1)Check the following settings.
the Endless function although the ·Check the parameter setting that designates the Endless rotation axis.
endless axis was not designated.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
4 The Endless axis exceeded the Setting error (1)Check the following settings.
maximum pulse value (+- ·Set the rotation amount so that the Endless axis does not exceed the
536870911). maximum pulse value.
4491 CORRECTIONAL 1 Control-group designation error for Software operation (1)Reset the alarm, and then try again.
DIRECTION correcting-direction preparation error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
ERROR then contact your Yaskawa representative about occurrence status
(operating procedure).
8

2 Designation error for the Software operation (1)Reset the alarm, and then try again.
8.3

correcting-direction coordinates error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
Alarm

3 When "any direction" is set for the Setting error (1)Check the following settings.
correcting direction, the correction ·Check the settings for the correcting direction with the reference point
coordinates is not prepared. (REFP).
4 When "any direction" is set for the Setting error (1)Check the following settings.

8-504
Alarm Message List

correcting direction, the reference ·Check the settings for the reference points (REFP) so that each point is
points (REFP) are taught on the different.
same point.
5 Designation error for the Setting error (1)Check the following settings.
coordinated motion control axis at ·Match the control group designation of the wall point and weaving execution.
the reference point
4492 POSITION 1 Data unmatched between the Software operation (1)Reset the alarm, and then try again.
CORRECTION correction amount data and the job error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
ERROR data: then contact your Yaskawa representative about occurrence status
The information about the control (operating procedure).
groups designated for the series of
jobs, which is added to the
correction amount data, does not
include the valid control-group for
the job.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
2 Data unmatched between the Software operation (1)Reset the alarm, and then try again.
correction amount data and the job error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
data: then contact your Yaskawa representative about occurrence status
The valid control-group information (operating procedure).
that is added to the correction
amount data disagrees with the
valid control-group for the job.

4493 OVER TOOL FILE Software operation (1)Reset the alarm, and then try again.
8

NO. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8.3

then contact your Yaskawa representative about occurrence status

(operating procedure).
Alarm

4494 DEFECTIVE 1 The weaving start point and end Setting error (1)Check the following settings.
TAUGHT point are on the same point. ·Check the settings for the positions so that the weaving start point and end
POINT(WEAV) point are different.
2 Among the weaving start point, Setting error (1)Check the following settings.
end point, and reference point, two ·Check the settings for the positions so that the weaving start point, end

8-505
Alarm Message List

or three points are on the same point, and reference point are different.
point.
4495 UNDEFINED Sub Code: Control group which Setting error (1)Check the following settings.
ROBOT calibration is not completed ·Before using the coordinated motion, execute the calibration between
CALIBRATION manipulators.
4496 PARAMETER 1 The setting of the manipulator Software operation (1)Reset the alarm, and then try again.
ERROR number is incorrect. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

2 Zero is set for the resolution. Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
3 Zero is set in the feedback pulse Software operation (1)Reset the alarm, and then try again.
parameter. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

4 The setting of L-axis ball-screw Software operation (1)Reset the alarm, and then try again.
data is incorrect. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
8

(operating procedure).
8.3

5 The setting of U-axis ball-screw Software operation (1)Reset the alarm, and then try again.
data is incorrect. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
Alarm

then contact your Yaskawa representative about occurrence status

(operating procedure).

6 Zero or a negative value is set for Software operation (1)Reset the alarm, and then try again.
MAXPPS. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and

8-506
Alarm Message List

then contact your Yaskawa representative about occurrence status

(operating procedure).

7 Zero or a negative value is set for Software operation (1)Reset the alarm, and then try again.
the maximum acceleration speed. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

8 Zero or a negative value is set for Software operation (1)Reset the alarm, and then try again.
the maximum deceleration speed. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

9 Zero or a negative value is set for Software operation (1)Reset the alarm, and then try again.
the play-mode servo averaging error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
time. then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
10 The setting of the manipulator Software operation (1)Reset the alarm, and then try again.
number is incorrect. An undefined error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
type is designated. then contact your Yaskawa representative about occurrence status
(operating procedure).

11 The incorrect coordinate system is Software operation (1)Reset the alarm, and then try again.
designated for the cubic error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
interference. An undefined then contact your Yaskawa representative about occurrence status
8

coordinate system is set. (operating procedure).

8.3

12 The designation of the user Software operation (1)Reset the alarm, and then try again.
coordinates number is incorrect. A error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
Alarm

number out of the setting range is then contact your Yaskawa representative about occurrence status
set. (operating procedure).

13 The reduction ratio ≤ 0 is output. Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and

8-507
Alarm Message List

then contact your Yaskawa representative about occurrence status

(operating procedure).

14 Zero or a negative value is set for Software operation (1)Reset the alarm, and then try again.
the spring constant. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

15 Zero or a negative value is set for Software operation (1)Reset the alarm, and then try again.
the motor inertia. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

16 Zero or a negative value is set for Software operation (1)Reset the alarm, and then try again.
the speed calculation constant. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
17 Dividing number setting error Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

18 The setting of allowable torque for Software operation (1)Reset the alarm, and then try again.
the speed reducer is incorrect. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
8

(operating procedure).
8.3

19 The setting of allowable torque for Software operation (1)Reset the alarm, and then try again.
the motor is incorrect. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
Alarm

then contact your Yaskawa representative about occurrence status

(operating procedure).

20 The manipulator type is not Software operation (1)Reset the alarm, and then try again.
applicable for torque acceleration/ error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and

8-508
Alarm Message List

deceleration. then contact your Yaskawa representative about occurrence status

(operating procedure).

21 Zero or a negative value is set for Software operation (1)Reset the alarm, and then try again.
the balancer. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

22 The angle of hexagon set for the Software operation (1)Reset the alarm, and then try again.
CUT instruction is out of the range error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
"0 degree < angle < 60 degrees." then contact your Yaskawa representative about occurrence status
(operating procedure).

23 Encoder type designation error Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
24 Observer sampling time error Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

25 Two-degree-of-freedom system Kp Software operation (1)Reset the alarm, and then try again.
value error error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
8

(operating procedure).
8.3

26 The setting of torque acceleration/ Software operation (1)Reset the alarm, and then try again.
deceleration designation error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
Alarm

parameter is incorrect. then contact your Yaskawa representative about occurrence status
(operating procedure).

27 Observer polarity setting error Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and

8-509
Alarm Message List

then contact your Yaskawa representative about occurrence status

(operating procedure).

28 The inertia value error for the shift Software operation (1)Reset the alarm, and then try again.
value calculation error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

29 Observer attenuation constant Software operation (1)Reset the alarm, and then try again.
error error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

30 Torque estimation parameter error Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
31 The segment clock error occurred Software operation (1)Reset the alarm, and then try again.
when the PV loop is 1 ms. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

32 Non-robot axis observer selection Software operation (1)Reset the alarm, and then try again.
error error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
8

(operating procedure).
8.3

33 Zero is set for the response time Software operation (1)Reset the alarm, and then try again.
constant. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
Alarm

then contact your Yaskawa representative about occurrence status

(operating procedure).

34 Efficiency data error Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and

8-510
Alarm Message List

then contact your Yaskawa representative about occurrence status

(operating procedure).

35 Zero is set for the averaging time Software operation (1)Reset the alarm, and then try again.
constant. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

36 Torque limit ratio data error Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

37 Coulomb friction data error Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
38 Kinematic friction coefficient data Software operation (1)Reset the alarm, and then try again.
error error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

39 The setting in the optimized Software operation (1)Reset the alarm, and then try again.
acceleration/deceleration error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
designation parameter is incorrect. then contact your Yaskawa representative about occurrence status
8

(operating procedure).
8.3

40 An uninstalled function is Software operation (1)Reset the alarm, and then try again.
designated. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
Alarm

then contact your Yaskawa representative about occurrence status

(operating procedure).

41 The dynamics-model calculation at Software operation (1)Reset the alarm, and then try again.
the optimized acceleration/ error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and

8-511
Alarm Message List

deceleration is invalid. then contact your Yaskawa representative about occurrence status
(operating procedure).

42 Zero is set for the inertia of Software operation (1)Reset the alarm, and then try again.
dynamics fixed model. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

43 Designation error for dynamics- Software operation (1)Reset the alarm, and then try again.
model calculation type error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

44 The optimized acceleration/ Software operation (1)Reset the alarm, and then try again.
deceleration control of speed limit error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
function is disabled. then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
45 The axis designation parameter for Software operation (1)Reset the alarm, and then try again.
the speed limit function is not set. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

46 The setting in the mode Software operation (1)Reset the alarm, and then try again.
designation parameter for the error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
speed limit function is incorrect. then contact your Yaskawa representative about occurrence status
8

(operating procedure).
8.3

47 Zero or negative value is set in the Software operation (1)Reset the alarm, and then try again.
allowable braking torque error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
Alarm

parameter for the speed limit then contact your Yaskawa representative about occurrence status
function. (operating procedure).

48 Zero or a negative value is set in Software operation (1)Reset the alarm, and then try again.
the speed adjustment ratio error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and

8-512
Alarm Message List

parameter for the speed limit then contact your Yaskawa representative about occurrence status
function. (operating procedure).

49 Zero or a negative value is set in Software operation (1)Reset the alarm, and then try again.
the torque limit adjustment ratio error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
parameter for the acceleration/ then contact your Yaskawa representative about occurrence status
deceleration tuning. (operating procedure).

50 Zero or a negative value is set in Software operation (1)Reset the alarm, and then try again.
the parameter that sets the error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
shortest acceleration/deceleration then contact your Yaskawa representative about occurrence status
time for when the excessive torque (operating procedure).
is applied at the optimized
acceleration/deceleration.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
51 Zero is set for the dimension Software operation (1)Reset the alarm, and then try again.
information "a3" for the SKR error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
manipulator. then contact your Yaskawa representative about occurrence status
(operating procedure).

52 The setting of sealer-gun control- Software operation (1)Reset the alarm, and then try again.
group parameter for the servo error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
sealer control is incorrect. then contact your Yaskawa representative about occurrence status
8

(operating procedure).
8.3

53 The parameter setting for the Software operation (1)Reset the alarm, and then try again.
Cartesian manipulator X-axis data error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
Alarm

is incorrect. then contact your Yaskawa representative about occurrence status

(operating procedure).

54 The parameter setting for the Software operation (1)Reset the alarm, and then try again.
Cartesian manipulator Y-axis data error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and

8-513
Alarm Message List

is incorrect. then contact your Yaskawa representative about occurrence status

(operating procedure).

55 The setting for the Dual-arm Software operation (1)Reset the alarm, and then try again.
manipulator is incorrect. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

56 Zero or a negative value is set in Software operation (1)Reset the alarm, and then try again.
the FORMCUT maximum error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
acceleration/deceleration time then contact your Yaskawa representative about occurrence status
parameter. (operating procedure).

57 The setting of expanded check- Software operation (1)Reset the alarm, and then try again.
point designating bits for the arm error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
interference check is incorrect. then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
60 Zero or a negative value is set for Software operation (1)Reset the alarm, and then try again.
the sphere at the arm interference error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
check point. then contact your Yaskawa representative about occurrence status
(operating procedure).

61 Zero or a negative value is set for Software operation (1)Reset the alarm, and then try again.
the cylinder at the arm interference error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
check point. then contact your Yaskawa representative about occurrence status
8

(operating procedure).
8.3

62 The number of designated check Software operation (1)Reset the alarm, and then try again.
points for the arm interference error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
Alarm

check is insufficient. then contact your Yaskawa representative about occurrence status
(operating procedure).

70 All of X, Y, and Z value of the Software operation (1)Reset the alarm, and then try again.
expanded check-point 1 for the error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and

8-514
Alarm Message List

arm interference check are set to then contact your Yaskawa representative about occurrence status
zero. (operating procedure).

71 All of X, Y, and Z value of the Software operation (1)Reset the alarm, and then try again.
expanded check-point 2 for the error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
arm interference check are set to then contact your Yaskawa representative about occurrence status
zero. (operating procedure).

85 The setting of wrist axis angle for Software operation (1)Reset the alarm, and then try again.
tube-incorporated wrist type error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
manipulators or three-roll wrist then contact your Yaskawa representative about occurrence status
type manipulators is incorrect. (operating procedure).

86 The special link JOG operation Software operation (1)Reset the alarm, and then try again.
cannot be used with this error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
manipulator. then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
87 The setting in the parameter for Software operation (1)Reset the alarm, and then try again.
special angle limit check error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
designation is incorrect. then contact your Yaskawa representative about occurrence status
(operating procedure).

91 The setting of the deceleration Software operation (1)Reset the alarm, and then try again.
speed for the path-priority control error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
is less than zero. then contact your Yaskawa representative about occurrence status
8

(operating procedure).
8.3

92 A negative value is set in the Software operation (1)Reset the alarm, and then try again.
roundness parameter for the path- error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
Alarm

priority control. then contact your Yaskawa representative about occurrence status
(operating procedure).

93 The link parameter for the cutting Software operation (1)Reset the alarm, and then try again.
device is not set. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and

8-515
Alarm Message List

then contact your Yaskawa representative about occurrence status

(operating procedure).

95 The real-time bending correction Software operation (1)Reset the alarm, and then try again.
function is enabled for a control- error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
group other than robot axis. then contact your Yaskawa representative about occurrence status
(operating procedure).

96 Zero is set for the dimension Software operation (1)Reset the alarm, and then try again.
information "a2" for the Arc Cell error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
Torch Arm type manipulators. then contact your Yaskawa representative about occurrence status
(operating procedure).

97 Zero is set for the deceleration Software operation (1)Reset the alarm, and then try again.
ratio for double T-axis unit of the V- error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
shaped double T-axis manipulator. then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
4497 DEFECTIVE 1 Some of the teaching points for Setting error (1)Check the following settings.
TAUGHT master-group are on the same ·Perform the teaching again so that the teaching points are different from one
POINT(CALIB) point. another.
2 Some of the teaching points for Setting error (1)Check the following settings.
slave-group are on the same point. ·Perform the teaching again so that the teaching points are different from one
another.
3 The 2nd-axis positions of C3, C4, Setting error (1)Check the following settings.
and C5 of station axes are not the ·Perform the teaching again so that the 2ndaxis positions of C3, C4, and C5
8

same. of the station axes are the same.

8.3

4 The 1st-axis positions of C1, C2, Setting error (1)Check the following settings.
and C3 of station axes are not the ·Perform the teaching again so that the 1staxis positions of C1, C2, and C3
Alarm

same. of station axes are the same.

5 The 2nd-axis positions of C1, C2, Setting error (1)Check the following settings.
and C3 of station axes are the ·Perform the teaching again so that the teaching positions are different from
same. one another.

8-516
Alarm Message List

6 The 1st-axis rotation direction of Setting error (1)Check the following settings.
C3, C4, and C5 of station axes are ·Perform the teaching again so that the 1staxis rotation direction of C3, C4,
not the same. and C5 of station axes are the same.

7 The 1st-axis (elevation axis) Setting error (1)Check the following settings.
positions of C1, C2, and C3 of ·Perform the teaching again so that the 1staxis (elevation axis) positions of
station axes are not the same. C1, C2, and C3 of station axes are the same.

8 The 1st-axis (elevation axis) Setting error (1)Check the following settings.
positions of C3, C4, and C5 of ·Perform the teaching again so that the 1staxis (elevation axis) positions of
station axes are not the same. C3, C4, and C5 of station axes are the same.

4498 CANNOT An attempt was made to execute Setting error (1)Check the following settings.
EXECUTE JOB an instruction that could not be ·Check the settings for the job instruction with control group.
(NO GRP AXIS) executed in a job without control
group.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
4499 UNDEFINED Sub Code: The variable number Setting error (1)Check the following settings.
POSITION ·Check the settings for the position type variable.
VARIABLE
4500 UNDEFINED Sub Code: User coordinate Setting error (1)Check the following settings.
USER FRAME number ·Check the settings for the user coordinate.
4501 OUT OF RANGE Sub Code: Task number Software operation (1)Reset the alarm, and then try again.
(PARALLEL error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
PROCESS) then contact your Yaskawa representative about occurrence status
8

(operating procedure).
8.3

4502 SL BOARD ON- The option board was detected not Software operation (1)Reset the alarm, and then try again.
LINE ERROR to operate normally at power ON. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
Alarm

then contact your Yaskawa representative about occurrence status

(operating procedure).

YCP02 board failure (1)Turn the power OFF then back ON.
(2)If the alarm occurs again, replace the YCP02 board. Save the CMOS.BIN

8-517
Alarm Message List

before replacing the board to be safe.

4505 UNDEFINED Setting error (1)Check the following settings.

POSITION FOR ·Register a step before the ARCON instruction.
ARC ON
4506 UNDEFINED POS Setting error (1)Check the following settings.
FOR RESTART ·Check the settings for the job.
RETURN
4507 REFP POS Setting error (1)Check the following settings.
ERROR ·Perform the teaching again so that the search start point and the motion
(SEARCH target point are not the same.
MOTION) ·Increase the distance between the search start point and the motion target
point.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
4508 SPECIFIED 0 The specified coordinate system Setting error (1)Check the following settings.
ERROR does not exist. ·Check the settings for the coordinate system which can be used.
(COORDINATE)
1 Designation error of the master Setting error (1)Check the following settings.
tool coordinate system. This ·Check the settings for the coordinate system which can be used.
coordinate system cannot be used.
2 Designation error of the tool Setting error (1)Check the following settings.
coordinate system. This ·Check the settings for the coordinate system which can be used.
8

coordinate system cannot be used.

8.3

3 Designation error of the direction Setting error (1)Check the following settings.
of travel coordinate system (for a ·Check the settings for the coordinate system which can be used.
shared function). This coordinate
Alarm

system cannot be used.

4 Designation error of the any Setting error (1)Check the following settings.
direction coordinate system (for a ·Check the settings for the coordinate system which can be used.
shared function). This coordinate
system cannot be used.

8-518
Alarm Message List

5 Designation error of the Setting error (1)Check the following settings.

approximation tool coordinate ·Check the settings for the coordinate system which can be used.
system (for a shared function).
This coordinate system cannot be
used.
6 Designation error of the conveyor Setting error (1)Check the following settings.
coordinate system. This ·Check the settings for the coordinate system which can be used.
coordinate system cannot be used.
8 Designation error of the COMARC Setting error (1)Check the following settings.
coordinate system. This ·Check the settings for the coordinate system which can be used.
coordinate system cannot be used.
9 Designation error of the power Setting error (1)Check the following settings.
sensor coordinate system. This ·Check the settings for the coordinate system which can be used.
coordinate system cannot be used.
10 Designation error of the cylindrical Setting error (1)Check the following settings.
coordinate system. This ·Check the settings for the coordinate system which can be used.
coordinate system cannot be used.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
11 Designation error of the coordinate Setting error (1)Check the following settings.
system for the external reference ·Check the settings for the coordinate system which can be used.
point. This coordinate system
cannot be used.
12 Designation error of the coordinate Setting error (1)Check the following settings.
system for 3D shifting. This ·Check the settings for the coordinate system which can be used.
coordinate system cannot be used.
13 Designation error of the Setting error (1)Check the following settings.
8

KOMATSU tool Z-direction ·Check the settings for the coordinate system which can be used.
8.3

operation coordinate system. This

coordinate system cannot be used.
14 Designation error of the Setting error (1)Check the following settings.
Alarm

KOMATSU tool JOG operation ·Check the settings for the coordinate system which can be used.
coordinate system. This
coordinate system cannot be used.
15 Designation error of the coordinate Setting error (1)Check the following settings.
system at IMOV for 3D shifting. ·Check the settings for the coordinate system which can be used.

8-519
Alarm Message List

This coordinate system cannot be

used.
16 Designation error of the H-LINK Setting error (1)Check the following settings.
type cylindrical coordinate system. ·Check the settings for the coordinate system which can be used.
This coordinate system cannot be
used.
17 Designation error of the Setting error (1)Check the following settings.
FSER_FRAME type cylindrical ·Check the settings for the coordinate system which can be used.
coordinate system. This
coordinate system cannot be used.
4509 MFRAME ERROR 1 The master-tool user coordinates Setting error (1)Check the following settings.
could not be prepared. ·Execute the MFRAME instruction in coordinated job when you make the
master tool user coordinate.

4510 CANNOT Setting error (1)Check the following settings.

EXECUTE INST ·Check the job settings so that the second argument of SQRT instruction
RUCTION (SQRT) does not become negative.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
4511 OUT OF RANGE Sub Code: Control group Setting error (1)Check the following settings.
(DROP-VALUE) exceeding the allowable value ·Confirm the load setting to the robot.

4512 TWO STEPS Setting error (1)Check the following settings.

SAME LINE (3 ·Check the settings so that the teaching points are not aligned in a straight
STEPS) line.
4513 EXCESSIVE Sub Code: Control group and axis Setting error (1)Check the following settings.
SEGMENT ·Reduce the speed of the step where the alarm occurred.
8

(SAFETY 1): LOW/ ·Change the move instruction to joint interpolation (MOVJ).
8.3

HIGH * Be careful to the peripheral interference since its movement changes.

Alarm

4515 EXCESSIVE Sub Code: Control group and axis Setting error (1)Check the following settings.
SEGMENT ·Reduce the speed of the step where the alarm occurred.
(SAFETY 2): LOW/ ·Change the move instruction to joint interpolation (MOVJ).
HIGH * Be careful to the peripheral interference since its movement changes.

8-520
Alarm Message List

4517 SEARCH Sub Code: The related control- Software operation (1)Reset the alarm, and then try again.
MONITOR SET group error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
ERROR then contact your Yaskawa representative about occurrence status
(SERVO) (operating procedure).

4518 SEARCH MON Sub Code: The related control- Software operation (1)Reset the alarm, and then try again.
RELEASE ERR group error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
(SERVO) then contact your Yaskawa representative about occurrence status
(operating procedure).

4520 AXIS BLOCKING Sub Code: Control group Setting error (1)Check the following settings.
·Check the settings for the general-purpose input signal set in the parameter.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
4521 WRONG JOB Sub Code Setting error (1)Check the following settings.
TYPE 0000_0001: A robot job was ·Check the settings for the job to be started.
started from the concurrent job at
CALL/JUMP instruction execution.
0000_1001: A concurrent job was
started from the robot job at CALL/
JUMP instruction execution.
1000_0001: A system job was
started from the robot job at CALL/
8
8.3

JUMP instruction execution.

4522 TAG DATA 0 An attempt was made to change Setting error (1)Check the following settings.
CHANGE the contents of variable tag data. ·The variable tag cannot be changed. Correct the job so as not to use the
Alarm

PROCESS ERROR variable tag.

1 An attempt was made to change Setting error (1)Check the following settings.
the tag data for the job prohibited ·Release the prohibition.
from being edited.

8-521
Alarm Message List

2 An error occurred at instruction Software operation (1)Reset the alarm, and then try again.
read-in. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

3 The tag is not registered. Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

4 The tag data was variable Setting error (1)Check the following settings.
specification. ·The variable tag cannot be changed. Correct the job so as not to use the
variable tag.

5 The value which it was made to Setting error (1)Check the following settings.
change exceeded the limit of tag ·Check the contents of changing data.
data.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
7 An error occurred at tag data Software operation (1)Reset the alarm, and then try again.
change. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

4524 CANNOT Setting error (1)Check the following settings.

EXECUTE INST ·Delete an instruction that cannot be executed such as move instruction in
(COUCUR JOB) the concurrent job.
8
8.3

4527 UNDEFINED Setting error (1)Check the following settings.

PORT NO.(AOUT) ·Check the settings for the specified analog output port number.
Alarm

4528 SYNTAX ERROR 1 A syntax error was found in the IF Software operation (1)Reset the alarm, and then try again.
sentence. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

8-522
Alarm Message List

4529 TWIN 1 A job without control group was Setting error (1)Check the following settings.
COORDINATED started by SYNC instruction. ·Check the control group setting of the job to be started by SYNC.
ERROR
2 A job only with robot axes was Setting error (1)Check the following settings.
started by SYNC instruction. ·Check the control group setting of the job to be started by SYNC.

3 A job only with master control Setting error (1)Check the following settings.
group axes was started by SYNC ·Check the control group setting of the job to be started by SYNC.
instruction.
4 At full synchronization, the Software operation (1)Reset the alarm, and then try again.
completion timings of move error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
instructions for the master and the then contact your Yaskawa representative about occurrence status
slave disagreed. (operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
5 At full synchronization, no Software operation (1)Reset the alarm, and then try again.
operation request from the master error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
was sent. then contact your Yaskawa representative about occurrence status
(operating procedure).

6 At full synchronization, the Software operation (1)Reset the alarm, and then try again.
execution timings of move error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
instructions for the master and the then contact your Yaskawa representative about occurrence status
8

slave disagreed. (operating procedure).

8.3

7 The twin synchronous ID number Software operation (1)Reset the alarm, and then try again.
is incorrect. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
Alarm

then contact your Yaskawa representative about occurrence status

(operating procedure).

8 An attempt was made to execute Setting error (1)Check the following settings.
triple synchronization when ·Match the system number specification of the master between the job to be

8-523
Alarm Message List

specified Sub-master for the started by SYNC.

master was different.
4530 CONVEYOR 1 The base axis specification is Setting error (1)Check the following settings.
TRACKING other than 1 or 2 for conveyor ·Set the base axis specification of conveyor characteristic file to either 0, 1, or
ERROR characteristic file. 2.
2 No robot axis in the job for robot Setting error (1)Check the following settings.
axis tracking ·Correct the job setting so that the robot axis tracking is executed in the job
where robot axis exists.

3 No base axis in the job for base Setting error (1)Check the following settings.
axis tracking ·Correct the job settings so that the base axis tracking is executed in the job
where base axis exists.

4 The conveyor board number and Setting error (1)Check the following settings.
conveyor characteristic file number ·Check the specification of conveyor condition file number for use.
used are incorrect.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
5 There was no conveyor start Software operation (1)Reset the alarm, and then try again.
position data at prereading error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
processing. then contact your Yaskawa representative about occurrence status
(operating procedure).

10 No base axis in the job for arc Setting error (1)Check the following settings.
tracking ·Correct the job setting so that the arc tracking is executed in the job where
robot axis exists.
8

4531 UNDEFINED Sub Code: Conveyor characteristic Setting error (1)Check the following settings.
8.3

CONVEYOR file number ·Set "Use state" of conveyor characteristic file to "1: Use."
COND FILE
4532 CONVEYOR Sub Code: Conveyor number Setting error (1)Check the following settings.
Alarm

SPEED DOWN ·Correct the "Conveyor Lowest Speed" set in the conveyor characteristic file.

4533 ARITHMETIC 1 Designation error of the conveyor Software operation (1)Reset the alarm, and then try again.
ERROR tracking control-group error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
(CV TRACKING) then contact your Yaskawa representative about occurrence status

8-524
Alarm Message List

(operating procedure).

2 Designation error of the user Software operation (1)Reset the alarm, and then try again.
coordinates for the conveyor error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
tracking then contact your Yaskawa representative about occurrence status
(operating procedure).

3 An attempt was made to use the Setting error (1)Check the following settings.
conveyor tracking function with the ·The conveyor tracking cannot be executed to the slave manipulator of the
slave manipulator at coordinate coordinate system. Correct the job so that the conveyor tracking perform by
motion. the robot unit or without coordinated motion.

4 Zero is set for the resolution for the Setting error (1)Check the following settings.
turn-table synchronization. ·Check the settings for the resolution.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
4534 TORQUE Setting error (1)Check the following settings.
INTERFERENCE ·Correctly set the weight information in the tool file. ( Are the weight: W and
the number set to the load value of either Xg, Yg or Zg· )
·Reduce the speed in the step where the alarm occurred.

4535 TARGET 0 An attempt was made to obtain the Setting error (1)Check the following settings.
8

VARIABLE TYPE byte type system variable by the ·Obtain as the byte type variable.
8.3

UNMATCHED other type variable.

1 An attempt was made to obtain the Setting error (1)Check the following settings.
integer type system variable by the ·Obtain as the integer type variable.
Alarm

other type variable.

2 An attempt was made to obtain the Setting error (1)Check the following settings.
double-precision integer-type ·Obtain as the double-precision integer-type variable.
system variable by the other type
variable.

8-525
Alarm Message List

3 An attempt was made to obtain the Setting error (1)Check the following settings.
real-number type system variable ·Obtain as the real-number type variable.
by the other type variable.
4 An attempt was made to obtain the Setting error (1)Check the following settings.
character-string type system ·Obtain as the character-string type variable.
variable by the other type variable.
4539 CORNER R 1 The Corner-R motion cannot be Setting error (1)Check the following settings.
CONTROL ERROR used for coordinated motion. ·Do not use the Corner-R motion for coordinated motion.

2 An attempt was made to execute Setting error (1)Check the following settings.
the Corner-R motion for the same ·Check the settings for the teaching so that the start step and end step are
point. not on the same point.

3 The Corner-R zone is taught on a Setting error (1)Check the following settings.
straight line. ·Check the settings for teaching so that the Corner-R zone is not on a strait
line.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
4 The start position or end position Setting error (1)Check the following settings.
for the Corner-R motion could not ·Make the setting for the Corner-R radius small.
be calculated inside the start zone ·Make the moving amount of the Corner-R start step long.
or the end zone. ·Make the moving amount of the Corner-R start end long.

5 The Corner-R motion cannot be Setting error (1)Check the following settings.
used for coordinated motion (with ·Do not use the Corner-R motion for master manipulators at coordinated
8

master manipulators). motion.

8.3

6 The Corner-R motion cannot be Setting error (1)Check the following settings.
used for MOVC, MOVS, and ·Use a MOVL instruction when using the Corner-R motion.
EIMOVC instructions.
Alarm

7 The Corner-R motion is disabled Setting error (1)Check the following settings.
during weaving. ·Do not perform weaving when using the Corner-R motion.

8 Different tool numbers are set in a Setting error (1)Check the following settings.
Corner-R zone (for the Corner-R ·Use the same tool number in a Corner-R zone.

8-526
Alarm Message List

middle step and end step).

9 The Corner-R motion is disabled Setting error (1)Check the following settings.
when the higher-order ·Disable the higher-order acceleration/deceleration when using the Corner-R
acceleration/deceleration is motion.
specified.
17 The Corner-R motion is disabled Setting error (1)Check the following settings.
during conveyor tracking. ·Do not perform the conveyor tracking when using the Corner-R motion.

4540 JOB QUE EMPTY Setting error (1)Check the following settings.
ERROR ·Use "CALL QUE" under the condition that the job data is set to the job
queue .
4541 INVALID INPUT 1 There was no character string Setting error (1)Check the following settings.
STRING(VAL) representing a constant in ·Check the settings for the data of the character string to be extracted.
character string to be extracted at
VAL instruction execution.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
4542 MRESET ERROR 1 An MRESET instruction was Setting error (1)Check the following settings.
executed while no endless axis ·Set the endless axis.
was designated.
4543 STACK LESS At job return, an attempt was made Software operation (1)Reset the alarm, and then try again.
THAN 0 to fetch a data from an empty job error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
(JOB CALL) call stack or to stack a data in the then contact your Yaskawa representative about occurrence status
job call stack that is full. (operating procedure).
8

4544 MID$ INST ERROR 1 The first character of character Setting error (1)Check the following settings.
8.3

string to be extracted is null at ·Check the settings for the data of the character string to be extracted.
MID$ instruction execution.
2 The extraction start position Setting error (1)Check the following settings.
Alarm

exceeds the character string ·Check the settings for the data of the character string to be extracted.
length at MID$ instruction
execution.
4546 CANNOT EXCUTE Sub Code: System number Software operation (1)Reset the alarm, and then try again.
SYSTEM JOB error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and

8-527
Alarm Message List

then contact your Yaskawa representative about occurrence status

(operating procedure).

4547 PRIMITIVE Sub Code: Error code Software operation (1)Reset the alarm, and then try again.
ERROR error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

4548 CANNOT Sub Code: System number Software operation (1)Reset the alarm, and then try again.
OPERATE error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
SPECIFIED then contact your Yaskawa representative about occurrence status
EVENT (operating procedure).

4549 NOT EXECUTION Sub Code: System number Setting error (1)Check the following settings.
OF INIEVNT ·Execute an INIEVNT instruction before executing an event related
instruction.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
4550 CANNOT Sub Code: System number Setting error (1)Check the following settings.
EXECUTE INST ·This instruction cannot be executed in the system job. Correct the job so that
(USER JOB) the instruction is executed in the user job.

4551 CANNOT Sub Code: Gun number Setting error (1)Check the following settings.
MEASURE TIP ·Execute the "SVGUNCL TWC-AE", and then execute the "SVGUNCL
INSTALL COEF TWC=BE".
4565 SOFTWARE 1 The multi-layer welding function is Software operation (1)Reset the alarm, and then try again.
8

UNMATCH not used. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8.3

then contact your Yaskawa representative about occurrence status

(operating procedure).
Alarm

2 The observer function is not used. Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

8-528
Alarm Message List

3 The TURBO function is not used. Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

4 The COMARC function is not Software operation (1)Reset the alarm, and then try again.
used. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

5 The conveyor/press Software operation (1)Reset the alarm, and then try again.
synchronization function is not error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
used. then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
6 The shared motion function is not Software operation (1)Reset the alarm, and then try again.
used. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

7 The layer motion function is not Software operation (1)Reset the alarm, and then try again.
used. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
8

(operating procedure).
8.3

8 The general sensor function is not Software operation (1)Reset the alarm, and then try again.
used. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
Alarm

then contact your Yaskawa representative about occurrence status

(operating procedure).

9 The servo float function is not Software operation (1)Reset the alarm, and then try again.
used. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and

8-529
Alarm Message List

then contact your Yaskawa representative about occurrence status

(operating procedure).

10 The laser cutting function (with Software operation (1)Reset the alarm, and then try again.
small circle cutter) is not used. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

11 The motor gun function (for spot Software operation (1)Reset the alarm, and then try again.
welding application) is not used. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

12 The speed control function Software operation (1)Reset the alarm, and then try again.
(VCON/VCOF) is not used. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
13 The servo hand function (for Software operation (1)Reset the alarm, and then try again.
handling application) is not used. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

14 The laser cutting function (for form Software operation (1)Reset the alarm, and then try again.
cutting operation) is not used. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
8

(operating procedure).
8.3

15 The series communication function Software operation (1)Reset the alarm, and then try again.
between the systems (PSEND/ error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
Alarm

PRECV) is not used. then contact your Yaskawa representative about occurrence status
(operating procedure).

16 The motion extension function is Software operation (1)Reset the alarm, and then try again.
not used. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and

8-530
Alarm Message List

then contact your Yaskawa representative about occurrence status

(operating procedure).

17 The bending function is not used. Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

18 The ME-NET function is not used. Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

255 An attempt was made to execute Software operation (1)Reset the alarm, and then try again.
an undefined instruction. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
4566 USER FRAME 1 The teaching points are incorrect. Software operation (1)Reset the alarm, and then try again.
MAKING ERROR error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

2 The teaching points for user- Setting error (1)Check the following settings.
coordinate turning are incorrect. ·Among three taught points in the teaching position. Teach the three points
again so that they do not lie in the straight line.
8
8.3

3 The robot axis is not specified for Software operation (1)Reset the alarm, and then try again.
the control group of the job to error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
prepare the user coordinates. then contact your Yaskawa representative about occurrence status
Alarm

(operating procedure).

5 Position data error Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status

8-531
Alarm Message List

(operating procedure).

6 Setting error of the slave group for Software operation (1)Reset the alarm, and then try again.
user coordinate conversion error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

4567 CANNOT Setting error (1)Check the following settings.

MONITOR ·Change the interpolation instruction to MOVL/MOVC.
DISTANCE ·Change the setting so that the arc retry or restart operation does not
perform.

4568 UNDEFINED Sub Code: Press characteristic file Setting error (1)Check the following settings.
PRESS COND number ·Set the status of press characteristic file to be used in the job to "Used
DATA FILE State."
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
4569 UNDEFINED Sub Code: Press characteristic file Setting error (1)Check the following settings.
PRESS number ·Set the press resolution data to be used in the job.
RESOLUTION
DATA
4571 SERVO FLOAT Software operation (1)Reset the alarm, and then try again.
MODE RELEASE error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
ERR then contact your Yaskawa representative about occurrence status
(operating procedure).
8
8.3

4572 NO SERVO GUN Setting error (1)Check the following settings.

CONTROL ·Set the "motor gun axis" in the control group setting of maintenance mode.
GROUP
Alarm

4573 SPOT WELDER Sub Code: Welder number Setting error (1)Check the following settings.
NO. ERROR ·Correct the welder number set in the gun characteristic file.

4574 SPOT WELD Sub Code: Welder number Setting error (1)Check the following settings.
COMPLETE TIME ·Turn ON the timer contactor power.

8-532
Alarm Message List

LIMIT ·If the response from the timer takes too long time due to the system layout,
increase the timeout time.

4575 ERROR IN WELD Setting error (1)Check the following settings.

START TIMING ·Check the settings for the "WST" tag.
SET ·Check the settings for the pressure file.
4576 ERR IN MOTOR Software operation (1)Reset the alarm, and then try again.
GUN CONT MODE error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

4577 ERR IN MOTOR Software operation (1)Reset the alarm, and then try again.
GUN MODE error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
RELEASE then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
4578 SPOT WELD Sub Code: Welder number Setting error (1)Check the following settings.
ERROR ·Check the settings for the timer conductor where the welding error occurred.

4579 ANTICIPATION 1 No availability in anticipation Setting error (1)Check the following settings.
CONTROL ERROR control ·Maximum simultaneous execution number of anticipation control is five.
Correct the settings for the job so that it is within five.

2 The anticipation data exceeded Software operation (1)Reset the alarm, and then try again.
8

the maximum length. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8.3

then contact your Yaskawa representative about occurrence status

(operating procedure).
Alarm

4580 ANTICIPATION Setting error (1)Check the following settings.

DISTANCE NOT ·Operate the manipulator to the start position of the step where the alarm
ENOUGH occurred, and then re-execute.

4581 DEFECTIVE 1 Incorrect setting of OT output Setting error (1)Check the following settings.

8-533
Alarm Message List

ANTICIPATION OT number for anticipation output file ·Check the setting value of OT output number.
FILE
2 Incorrect setting of OG output Setting error (1)Check the following settings.
number for anticipation output file ·Check the setting value of OG output number.
4583 CANNOT Setting error (1)Check the following settings.
EXECUTE GUN ·Check the settings for the motion mode set to the gun.
TYPE
4584 STRWAIT TIME Setting error (1)Check the following settings.
LIMIT ·Check the cause such as defective limit switch.
4585 SERVO PG ON Connection failure (1)Reset the alarm, and then try again.
ERROR (2)If the alarm occurs again, check the connection and inserting state of the
following cables and connectors.
·Each axes encoder cable
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
4587 MOTOR GUN 1 A GUNCHG instruction was Setting error (1)Check the following settings.
CHANGE ERROR executed in the system ·Validate the gun change parameter.
configuration that did not allow the
gun change function.
2 A GUNCHG/PICK instruction was Setting error (1)Check the following settings.
executed while the motor gun ·Execute GUNCHG/PICK instruction when the motor gun motor is servo
motor was servo ON. OFF.
3 A GUNCHG/PICK instruction was Setting error (1)Check the following settings.
8

executed while the ATC was in ·Execute GUNCHG/PICK instruction when the ATC is in chuck status.
8.3

unchuck status.
4 A GUNCHG/PLACE instruction Setting error (1)Check the following settings.
was executed while the ATC was ·Execute GUNCHG/PLACE instruction when the ATC is in chuck status.
Alarm

in unchuck status.
5 The encoder power supply could Connection failure (1)Reset the alarm, and then try again.
not be turned ON when executing (2)If the alarm occurs again, check the connection and inserting state of the
a GUNCHG/PICK instruction. following cables and connectors.
·The encoder cable of motor gun

8-534
Alarm Message List

6 The encoder power supply could Connection failure (1)Reset the alarm, and then try again.
not be turned OFF when executing (2)If the alarm occurs again, check the connection and inserting state of the
a GUNCHG/PLACE instruction. following cables and connectors.
·The encoder cable of motor gun

7 The gun number specified by the Setting error (1)Check the following settings.
GUNCHG instruction did not agree ·Change the gun characteristic file number specified by GUNCHG instruction
with the gun identification signal. to object gun number.
·Change the gun identification signal so that it become the objective gun
number.

8 The 1st gun axis selection signal is Setting error (1)Check the following settings.
not set when executing the twin- ·Check the 1st gun axis selection signal setting.
wrist gun change.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
9 The right and left gun axis Setting error (1)Check the following settings.
selection signals were duplicated ·Check the setting for the gun axis selection signal.
when executing the twin-wrist gun
change.
10 The control group for gun axis is Setting error (1)Check the following settings.
not set in the gun change job. ·Check the settings for the control-group of the job.

11 Multiple manipulators are not set in Setting error (1)Check the following settings.
8

the gun change job. ·Check the settings for the control-group of the job.
8.3

4589 ABRASION BASIS Setting error (1)Check the following settings.

POS UNSETTING ·Resister the reference position of wear correction.
Alarm

4590 NO SERVO HAND Setting error (1)Check the following settings.

CONTROL ·Set the "servo hand axis" in the control group setting of maintenance mode.
GROUP
4591 SPEED CTRL Software operation (1)Reset the alarm, and then try again.

8-535
Alarm Message List

MODE SET error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
ERR(SERVO) then contact your Yaskawa representative about occurrence status
(operating procedure).

4592 SPEED CTRL Software operation (1)Reset the alarm, and then try again.
MODE CANCEL error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
ERR(SV) then contact your Yaskawa representative about occurrence status
(operating procedure).

4593 SVHAND CTRL Software operation (1)Reset the alarm, and then try again.
MODE SET error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
ERR(SERVO) then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
4594 SVHND CTRL Software operation (1)Reset the alarm, and then try again.
MODE CANCEL error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
ERR(SV) then contact your Yaskawa representative about occurrence status
(operating procedure).

4595 CAN'T DO FIXED 1 The setting for radius is incorrect. Setting error (1)Check the following settings.
FORM CUT (1) For a circle, it is incorrectly set ·Setting of the radius data
MOTION as: radius ≤ 0, radius < minimum
8

radius value, or radius > maximum

8.3

radius value.
(2) For an ellipse, it is incorrectly
set as: radius ≤ 0, radius <
minimum radius value/2, or radius
Alarm

> (maximum radius/2 - width/2).

2 The setting for width is incorrect. Setting error (1)Check the following settings.
(1) For a rectangle, it is incorrectly ·Setting of the width data
set as: width < 1.0, width > sqrt

8-536
Alarm Message List

(maximum diameter2 − height2),

or width > maximum diameter.
(2) It is incorrectly set as: width <
0, width > maximum diameter −2 *
radius.

3 The setting for height is incorrect. Setting error (1)Check the following settings.
(1) For a rectangle, it is incorrectly ·Setting of the height data
set as: height > maximum
diameter, height < minimum
diameter/2, or height > sqrt
(maximum diameter2 - width2).

4 The setting for the corner radius is Setting error (1)Check the following settings.
incorrect. ·Setting of the corner radius
(1) For a rectangle, it is incorrectly
set as: corner radius > width/2 or
corner radius > height/2.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
5 The setting for overlap is incorrect. Setting error (1)Check the following settings.
(1) For a rectangle, it is incorrectly ·Setting of the overlap data
set as overlap > width/2.
(2) For a circle, it is incorrectly set
as overlap > ABS (2π * radius).
(3) For an ellipse, it is incorrectly
set as overlap > π * radius +ABS
(width/2).
8

6 The setting for the cutting speed is Setting error (1)Check the following settings.
8.3

incorrect. It is set as the cutting ·Setting of the cutting speed

speed > maximum linear speed.
7 Coordinated motion cannot be Setting error (1)Check the following settings.
Alarm

used with the Form Cutting motion. ·Do not use the coordinated motion.
8 Zero or a negative value is set in Setting error (1)Check the following settings.
the minimum diameter parameter ·The setting of the minimum diameter parameter (S1CxG063) for the Form
(S1CxG063) for the Form Cutting Cutting motion.
motion.

8-537
Alarm Message List

9 Zero or a negative value is set in Setting error (1)Check the following settings.
the maximum diameter parameter ·The setting of the maximum diameter parameter (S1CxG063) for the Form
(S1CxG064) for the Form Cutting Cutting motion.
motion.
10 Although "PLACEMENT" or Setting error (1)Check the following settings.
"AUTO" is set for the start point ·Execute the FORMAPR instruction.
designation on the FORM CUT
SETTING window, the FORMAPR
instruction was not executed.
11 The Cut file setting of the Setting error (1)Check the following settings.
FORMAPR instruction is different ·The Cut file settings of FORMAPR and FORMCUT instructions must be
from that of the FORMCUT same.
instruction.
12 A FORMAPR instruction was used Setting error (1)Check the following settings.
for the conventional FORMCUT ·The FORMAPR instruction cannot be used for the conventional FORMCUT
instruction. instruction.
·Validate the new FORMCUT instruction.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
13 A form other than a circle, Setting error (1)Check the following settings.
rectangle, and ellipse was ·A form other than a circle, rectangle, and ellipse cannot be designated for
designated for the conventional the conventional FORMCUT instruction.
FORMCUT instruction. ·Validate the new FORMCUT instruction.

90 The radius data setting for special Setting error (1)Check the following settings.
circular interpolation is incorrect. It ·Setting of the radius data
is incorrectly set as the radius ≤ 0.
8
8.3

91 The arc center coordinates could Setting error (1)Check the following settings.
not be calculated at special ·Setting of the teaching
circular interpolation. Incorrect
Alarm

teaching may be the cause.

93 The averaging time at special Setting error (1)Check the following settings.
circular interpolation motion is too ·Moving distance
short. ·Motion speed
94 Because the designated plane Setting error (1)Check the following settings.

8-538
Alarm Message List

included reference points at ·Setting of the reference point 2

special circular interpolation
motion, the arc center coordinates
could not be calculated. Incorrect
teaching of the reference point 2
may be the cause.

100 The arc center position is not set Setting error (1)Check the following settings.
for the special circular interpolation ·Check the settings for the reference point 1 as the arc center position.
motion.
4596 FORMCUT 1 An attempt was made to re- Execute condition (1)Check the following settings.
ERROR execute the FORMCUT instruction failure ·Re-execute the move instruction executed before the FORMCUT
after interrupting it. instruction, and then execute the FORMCUT instruction again.

4597 OFFLINE 1 Incorrect information of reference Software operation (1)Reset the alarm, and then try again.
POSITION DATA position data for offline position error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
CONVERT ERR data conversion then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
2 Incorrect user-coordinate number Software operation (1)Reset the alarm, and then try again.
designation in the standard error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
position data for offline position then contact your Yaskawa representative about occurrence status
data conversion (operating procedure).

3 Incorrect reference-point data for Software operation (1)Reset the alarm, and then try again.
offline position data conversion error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
8

(operating procedure).
8.3

4 The standard position data for Setting error (1)Check the following settings.
offline position data conversion ·The variable position may be out of the robot motion range. Check if the
Alarm

could not correctly be calculated. variable position is within the robot motion range.

5 Incorrect pulse incremental value Software operation (1)Reset the alarm, and then try again.
for offline position data conversion error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status

8-539
Alarm Message List

(operating procedure).

6 The position data could not Software operation (1)Reset the alarm, and then try again.
correctly be added by the pulse error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
incremental value at the offline then contact your Yaskawa representative about occurrence status
position data conversion. (operating procedure).

7 Incorrect Cartesian incremental Software operation (1)Reset the alarm, and then try again.
value for offline position data error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
conversion then contact your Yaskawa representative about occurrence status
(operating procedure).

8 The position data could not Setting error (1)Check the following settings.
correctly be added by the ·The variable position may be out of the robot motion range. Check if the
Cartesian incremental value at the variable position is within the robot motion range.
offline position data conversion.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
9 The position conversion could not Software operation (1)Reset the alarm, and then try again.
be done in the designated error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
coordinate system at the offline then contact your Yaskawa representative about occurrence status
position data conversion. (operating procedure).

10 Incorrect incremental value of Software operation (1)Reset the alarm, and then try again.
angle for offline position data error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
conversion then contact your Yaskawa representative about occurrence status
8

(operating procedure).
8.3

11 The position data could not Software operation (1)Reset the alarm, and then try again.
correctly be added by the error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
Alarm

incremental value of angle at the then contact your Yaskawa representative about occurrence status
offline position data conversion. (operating procedure).

12 The reverse shift value for 3D Software operation (1)Reset the alarm, and then try again.
shifting could not correctly be error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and

8-540
Alarm Message List

calculated at the offline position then contact your Yaskawa representative about occurrence status
data conversion. (operating procedure).

13 The reverse shift value for 3D Software operation (1)Reset the alarm, and then try again.
shifting could not correctly be error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
added at the offline position data then contact your Yaskawa representative about occurrence status
conversion. (operating procedure).

14 The reverse shift value could not Software operation (1)Reset the alarm, and then try again.
correctly be calculated at the error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
offline position data conversion. then contact your Yaskawa representative about occurrence status
(operating procedure).

15 The reverse shift value could not Software operation (1)Reset the alarm, and then try again.
correctly be calculated at the error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
offline position data conversion. then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
16 The 3D shifting value could not Software operation (1)Reset the alarm, and then try again.
correctly be added at the offline error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
position data conversion. then contact your Yaskawa representative about occurrence status
(operating procedure).

17 The shift value could not correctly Software operation (1)Reset the alarm, and then try again.
be added at the offline position error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
data conversion. then contact your Yaskawa representative about occurrence status
8

(operating procedure).
8.3

18 No reference point is specified for Software operation (1)Reset the alarm, and then try again.
the offline position data error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
Alarm

conversion. then contact your Yaskawa representative about occurrence status

(operating procedure).

19 The positions for the mirror shift Software operation (1)Reset the alarm, and then try again.
function could not correctly be error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and

8-541
Alarm Message List

calculated at the offline position then contact your Yaskawa representative about occurrence status
data conversion. (operating procedure).

20 The positions could not correctly Setting error (1)Check the following settings.
be converted for the mirror shift ·The variable position may be out of the robot motion range. Check if the
function at the offline position data variable position is within the robot motion range.
conversion.
21 The expansion positions for the Setting error (1)Check the following settings.
mirror shift function could not ·The variable position may be out of the robot motion range. Check if the
correctly be converted at the variable position is within the robot motion range.
offline position data conversion.
22 Incorrect designation of Software operation (1)Reset the alarm, and then try again.
coordinates for a new mirror-shift error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
conversion function at the offline then contact your Yaskawa representative about occurrence status
position data conversion (operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
4598 PAINTOUT 1 The parameter setting for the Setting error (1)Check the following settings.
ERROR universal input group number is ·Check the settings for the AxP011.
incorrect.
4599 SERVO An attempt was made to issue the Software operation (1)Reset the alarm, and then try again.
COMMAND command while the servo control error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
ERROR processing has not completed. then contact your Yaskawa representative about occurrence status
Sub Code: Servo CPU bit number (operating procedure).
8

4603 WIRE STICKING Sub Code: Welder number Setting error (1)Check the following settings.
8.3

·Remove the cause of wire stick.

4604 SPECIFIED Setting error (1)Check the following settings.
ERR(ABSO ·Registration for the home position correction data.
Alarm

RECOVER AXIS)
4605 SETTOOL ERROR 1 The difference between the current Setting error (1)Check the following settings.
tool constant and a new set value ·Correct the job so that the setting value of tag is allowable value.
exceeded the allowable range ·Set the allowance amount of the tool data automatic setting function
(parameter set value). maximum deviation (S3C900) to large value.

8-542
Alarm Message List

4606 LACK OF GLOBAL Software operation (1)Reset the alarm, and then try again.
VARIABLE AREA error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

4607 WRONG 1 The execution macro job is not set. Setting error (1)Check the following settings.
EXECUTION OF ·Check the settings for execution macro job.
MACRO INST
2 The interrupt macro job is not set. Setting error (1)Check the following settings.
·Check the settings for interrupt macro job.
3 An attempt was made to start the Setting error (1)Check the following settings.
job that could not be started by the ·Check the settings for macro job.
macro instruction.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
5 An error occurred in the operation Software operation (1)Reset the alarm, and then try again.
process of job call stack when the error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
execution of macro instruction was then contact your Yaskawa representative about occurrence status
cancelled. (operating procedure).

6 Incorrect macro number Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
8

(operating procedure).
8.3

4608 WRONG 1 The job argument is not set. Setting error (1)Check the following settings.
EXECUTION OF ·Check the settings for jobs.
Alarm

GETARG INST
2 No number of the specified job Setting error (1)Check the following settings.
argument ·Check the settings for jobs.
3 The data types of job argument Setting error (1)Check the following settings.
disagreed. ·Check the settings for jobs.

8-543
Alarm Message List

4609 MEMOPLAY 2 The memory play file was being Setting error (1)Check the following settings.
ERROR used in another system. ·Check the setting of the used memory play file number.

5 The control group in the memory Setting error (1)Check the following settings.
play file did not agree with the ·Check the control group setting of the used memory play file.
control group of execution job.
6 An attempt was made to clear the Setting error (1)Check the following settings.
memory play file by a CLEAR ·Execute the MEMOF instruction, and then execute the CLEAR instruction.
instruction before having executed
a MEMOF instruction.
4610 MEMOPLAY 1 Failed to read the memory play Software operation (1)Reset the alarm, and then try again.
SAMPLING sampling data. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
ERROR then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
2 Failed to write the memory play Software operation (1)Reset the alarm, and then try again.
sampling data. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

3 Failed to seek the memory play Software operation (1)Reset the alarm, and then try again.
sampling data. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
8

(operating procedure).
8.3

4 Failed to read the memory play Software operation (1)Reset the alarm, and then try again.
file. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
Alarm

then contact your Yaskawa representative about occurrence status

(operating procedure).

5 Incorrect mode setting at memory Setting error (1)Check the following settings.
play sampling ·Check the settings for the memory play mode.

8-544
Alarm Message List

6 Incorrect designation of the control Software operation (1)Reset the alarm, and then try again.
group at memory play sampling error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

7 Designation of the control group in Setting error (1)Check the following settings.
the memory play file did not agree ·Check the number of the memory play file for use.
with the designation of the control
group at MEMON instruction
execution (when the start point
was specified).
8 Designation of the control group in Setting error (1)Check the following settings.
the memory play file did not agree ·Check the number of the memory play file for use.
with the designation of the control
group at MEMON instruction
execution (at initialization).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
9 designation of the control group in Setting error (1)Check the following settings.
the memory play file did not agree ·Check the number of the memory play file for use.
with the designation of the control
group at MEMON instruction
execution (at continue).
10 It started reproducing though it did Setting error (1)Check the following settings.
not record. ·Record and then play.
11 Correction amount to record is out Setting error (1)Check the following settings.
8

of the allowable range. ·Correct the position of object workpieces so that the correction amount fall
8.3

within allowable range.

12 The number of recorded Setting error (1)Check the following settings.

Alarm

correction-amount exceeded the ·Correct the job so that the movement section of memory play object is
limit. shorter.
13 Memoplay file Create error (REC) Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status

8-545
Alarm Message List

(operating procedure).

14 Memoplay debug error Software operation (1)Reset the alarm, and then try again.
C_BANK.func_ctrl (initial) error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

15 Memoplay debug error Software operation (1)Reset the alarm, and then try again.
C_BANK.func_ctrl (continue) error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

16 Memoplay debug error C_BANK Software operation (1)Reset the alarm, and then try again.
RT_BANK.func_ctrl (continue) error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
17 Memoplay debug error MOVL, Software operation (1)Reset the alarm, and then try again.
MOVC (continue) error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

18 Memoplay debug error Same Software operation (1)Reset the alarm, and then try again.
point, moving amount is zero error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
(continue) then contact your Yaskawa representative about occurrence status
8

(operating procedure).
8.3

19 Memoplay debug error Dividing Software operation (1)Reset the alarm, and then try again.
number error error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
Alarm

then contact your Yaskawa representative about occurrence status

(operating procedure).

4611 OVER OPTON Setting error (1)Check the following settings.

INST EXECUTION ·Check the settings for the OPTON instruction. OPTON instruction can use

8-546
Alarm Message List

LIMIT only the function to five simultaneously.

4612 TSYNC ERROR Sub code: the number of Setting error (1)Check the following settings.
synchronizations of the first ·Check the settings for the number of synchronizations of the TSYNC
executed TSYNC instruction.
4613 SERVO SEALER 1 The function designation Setting error (1)Check the following settings.
GUN CONTROL parameter is not set. ·Check the settings for the function designation parameter.
ERROR
2 No sealer gun axis exists at the job Setting error (1)Check the following settings.
for which the sealer gun control ·Check the settings for the control-group of the job.
was attempted to be executed.
3 No robot axis exists at the job at Setting error (1)Check the following settings.
which an attempt was made to ·Check the settings for the control-group of the job.
execute sealer gun control.
4 Incorrect designation of the control Setting error (1)Check the following settings.
method for sealer gun control ·Set either "1" or "2" for PRM1 control method designation of the OPTON
instruction.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
5 Incorrect designation of the control Setting error (1)Check the following settings.
method for sealer gun control ·If "1" is set for PRM1 of the OPTON instruction, set the PRM2 needle
position designation to a value between 0 and 100.

6 Incorrect designation of the sealing Setting error (1)Check the following settings.
width for sealer gun control ·If "2" is set for PRM1 of the OPTON instruction, set PRM2 sealing width
designation to a value between 0 and 30.
8

4614 UNDEFINED Setting error (1)Check the following settings.

8.3

SEALERGUN ·Check the settings for servo sealer gun condition file.
COND FILE
4615 I/O AXIS An attempt was made to command Setting error (1)Check the following settings.
Alarm

OPERATING a job whose control group was in I/ ·Does not the I/O axis motion executed for the control group that executing
O axis motion. the job·
·Does not the job executed for the control group that operating by the I/O axis
motion·
The control group where the I/O axis is operating cannot execute the job.
Moreover, the I/O axis motion cannot perform for the control group where the

8-547
Alarm Message List

job is executing.

4616 AXIS SHIFT 1 The file could not be switched Software operation (1)Reset the alarm, and then try again.
ERROR because of incorrect start point error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
designation. then contact your Yaskawa representative about occurrence status
(operating procedure).

2 The control group with which the Software operation (1)Reset the alarm, and then try again.
axis shifting is performed error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
disagrees with the control group then contact your Yaskawa representative about occurrence status
set for the axis shifting function in (operating procedure).
the calibration file.
3 The calibration file number for axis Setting error (1)Check the following settings.
shifting function is out of the ·Correct the settings for the OPTON instruction tag so that value of the file
applicable range. number specification is 1 to 32.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
4617 S/U IMPOSSIBLE 1 For the CSL15D manipulator, the Setting error (1)Check the following settings.
MOVE (L/R POS) motion speed of S- and U-axes ·Reduce the teaching speed of S- and U-axes.
exceeded the upper limit. ·Teach the positions of L- and R-axes again so that S- and U-axes can move.

2 For the CSL15D manipulator, S- Setting error (1)Check the following settings.
and U-axes were going to move ·Teach the positions of L- and R-axes again so that S- and U-axes can move.
regardless of the limit speed "0"
when the positions of L- and R-
8

axes exceeded the upper limit.

8.3

4618 SHIFT INST 1 For the tool shift with Euler angle Setting error (1)Check the following settings.
EXECUTE ERROR +-90 degrees, the shift value for ·Check if the shift value is setting for Y-axis only.
axes other than Y-axis is set.
Alarm

4619 UNDEFINED JOB Sub Code: Designated registration Setting error (1)Check the following settings.
ENTRY TABLE number ·Check the settings for the job registration table.

4620 ARM (TOOL) Sub Code: Bit specification of Setting error (1)Check the following settings.
INTERFERENCE interfered axis ·Check the teaching position setting of manipulators.

8-548
Alarm Message List

4621 WELD COMPLETE Sub Code: Welder number Setting error (1)Check the following settings.
SIGNAL ERROR ·Check the settings for welding completion signal.

4622 SELF- Sub Code: Manipulator number Setting error (1)Check the following settings.
INTERFERENCE ·Check the teaching position setting of manipulators.

4623 WRONG 1 An attempt was made to obtain the Setting error (1)Check the following settings.
EXECUTION OF step that used a local position type ·Check the settings for the GETPOS instruction.
GETPOS INST variable. (The step with local
position type variable cannot be
fetched. Example: MOVJ LP000
VJ=25.00)
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
2 An attempt was made to obtain the Setting error (1)Check the following settings.
step that used a local position type ·Check the settings for the GETPOS instruction.
variable. (The step with local
position type variable cannot be
fetched. Example: MOVJ LP000
VJ=25.00)
3 The specified step did not exist. Setting error (1)Check the following settings.
·Check the settings for the GETPOS instruction.
8

4624 PLUG VOLUME Setting error (1)Check the following settings.

8.3

SETTING ERROR ·Check the setting for the amount of fillings.

4625 WRONG 1 No file Software operation (1)Reset the alarm, and then try again.
EXECUTION OF error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
Alarm

LOADDB INST then contact your Yaskawa representative about occurrence status
(operating procedure).

2 No directory Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and

8-549
Alarm Message List

then contact your Yaskawa representative about occurrence status

(operating procedure).

4 There was no directory entry after Software operation (1)Reset the alarm, and then try again.
this point. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

-1 No file name Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
-2 File presence error Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

-3 Incorrect file name Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
8

(operating procedure).
8.3

-4 The disk is full. Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
Alarm

then contact your Yaskawa representative about occurrence status

(operating procedure).

-5 The directory is full. Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and

8-550
Alarm Message List

then contact your Yaskawa representative about occurrence status

(operating procedure).

-6 I/O error Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

-7 Invalid handle Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

-8 Handle overflow Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
-9 File has already been opened. Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

-10 File attribute error Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
8

(operating procedure).
8.3

-11 Open mode error Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
Alarm

then contact your Yaskawa representative about occurrence status

(operating procedure).

-12 The hardware disk with large Software operation (1)Reset the alarm, and then try again.
capacity is used. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and

8-551
Alarm Message List

then contact your Yaskawa representative about occurrence status

(operating procedure).

-14 The door is open. Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

-15 The disk is write-protected. Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

-30 Card controller access error Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
-31 No card Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

-32 Card drive information readout Software operation (1)Reset the alarm, and then try again.
error error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
8

(operating procedure).
8.3

-33 Partition table error Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
Alarm

then contact your Yaskawa representative about occurrence status

(operating procedure).

-34 No drive number Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and

8-552
Alarm Message List

then contact your Yaskawa representative about occurrence status

(operating procedure).

-35 No specified partition number Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

-36 Cluster size error Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

-37 Incorrect number of sectors Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
-38 Sector/byte error Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

-40 Card not applicable for I/O Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
8

(operating procedure).
8.3

-41 Unsupported version Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
Alarm

then contact your Yaskawa representative about occurrence status

(operating procedure).

-42 The setting register did not exist. Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and

8-553
Alarm Message List

then contact your Yaskawa representative about occurrence status

(operating procedure).

-43 Card not applicable for ATA Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

-44 Double chain error Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

-45 Media error (not fixed disk) Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
-50 ATA command incomplete Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

-51 Sector read command error Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
8

(operating procedure).
8.3

-52 Sector write command error Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
Alarm

then contact your Yaskawa representative about occurrence status

(operating procedure).

4626 IMPOSSIBLE S- Setting error (1)Check the following settings.

AXIS MOV ·Check the settings for the limit distance for S-axis rotation center motion

8-554
Alarm Message List

(IN SPHERE) (S1CG067).

4627 GUN Sub Code: Gun number Setting error (1)Check the following settings.
RECOGNITION ·Check the settings for the gun identification signal.
SIGNAL OFF
4628 WRITE VARIABLE Sub Code: Duplicated variable Setting error (1)Check the following settings.
NO. MULTI number ·Check the settings for the written destination variable numbers.
SETTING
4629 GROUP CHANGE 1 The group change parameter was Setting error (1)Check the following settings.
ERROR invalid. ·Validate the group change parameter.
2 The GRPCHG instruction was Setting error (1)Check the following settings.
executed while the external axis ·Execute the GRPCHG instruction when the external axis motor was servo
motor was servo ON. OFF.
3 The GRPCHG instruction was Setting error (1)Check the following settings.
executed in unchuck status. ·Execute the GRPCHG instruction in chuck status.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
4 The group identification signal was Setting error (1)Check the following settings.
not received. ·Check the settings for group identification signal.

5 The specified control group Setting error (1)Check the following settings.
number and the group ·Check the settings for the specified control group number.
identification number were
unmatched.
6 The encoder PG power supply Setting error (1)Check the following settings.
8

was OFF when the GRPCHG was ·Turn ON the encoder PG power supply when GRPCHG is ON.
8.3

ON.
7 The encoder PG power supply Setting error (1)Check the following settings.
was ON when the GRPCHG was ·Turn OFF the encoder PG power supply when GRPCHG is OFF.
Alarm

OFF.
8 The control group that Setting error (1)Check the following settings.
corresponded to the received ·Check the settings for group identification signal.
group identification signal did not
exist.

8-555
Alarm Message List

4630 DUPLICATED GUN Sub Code: The overlapped gun Setting error (1)Check the following settings.
NUMBER number ·Check the settings for gun numbers.
4631 DEFECTIVE Sub Code: Control group and axis Setting error (1)Check the following settings.
OPERATION ·Check if the speed is hold down by the speed override and special
VELOCITY operations etc.
4632 UNDEFINED LNR Sub Code: Linear scale Setting error (1)Check the following settings.
SCALE FILE characteristic file number ·Complete the settings for the linear scale condition file.

4633 FOLLOWING 1 An error occurred when executing Setting error (1)Check the following settings.
ERROR a FOLLOW instruction. ·Re-execute the move instruction executed before the FOLLOW instruction,
An attempt was made to re- and then execute the FOLLOW instruction again.
execute the FOLLOW instruction
after interrupting it.
4634 FOLLOWING Setting error (1)Check the following settings.
SPEED OVER ·Reduce the bending speed.
·Reduce the manipulator moving distance.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
4635 CANNOT Sub Code: The related control- Setting error (1)Check the following settings.
EXECUTE group ·Check the settings for control group specified by the CALL instruction.
COMMON JOB
4636 THICKNESS Sub code: Gun number Setting error (1)Check the following settings.
ERROR ·Weld the spot by thickness within allowable range.

4637 TRACK CHG Sub Code: Conveyor characteristic Setting error (1)Check the following settings.
WORK IN/NOT file number ·Check the workpiece presence/absence and data settings for the
8

NOT FOUND synchronization section.

8.3

4638 TRACKING CHG Sub Code: Conveyor characteristic Setting error (1)Check the following settings.
WORK ID NOT file number ·Check the workpiece presence/absence and data settings for the
FOUND synchronization section.
Alarm

4639 SYMOVJ INST 2 The conveyor moving amount is Setting error (1)Check the following settings.
EXECUTE ERROR not specified for the SYMOVJ ·Set the conveyor moving amount for the SYMOVJ motion.
motion.
3 An error occurred in the Software operation (1)Reset the alarm, and then try again.
preparation process of the error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and

8-556
Alarm Message List

manipulator motion start position then contact your Yaskawa representative about occurrence status
for the SYMOVJ motion. (operating procedure).

4 An error occurred in the Software operation (1)Reset the alarm, and then try again.
preparation process of the error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
manipulator motion end position then contact your Yaskawa representative about occurrence status
for the SYMOVJ motion. (operating procedure).

4640 WRONG 1 No axis data of control group to be Setting error (1)Check the following settings.
EXECUTION OF disconnected ·Check the settings for PSTART instruction.
PSTART INST
2 An attempt was made to Setting error (1)Check the following settings.
disconnect a control group other ·Check the settings for PSTART instruction.
than the occupation control group
during prereading processing.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
3 An attempt was made to Setting error (1)Check the following settings.
disconnect a control group other ·Check the settings for PSTART instruction.
than the occupation control group
when executing a PSTART
instruction.
4641 CANNOT Sub Code: The disconnected Setting error (1)Check the following settings.
EXECUTE JOB control group used by a move ·Correct the teaching so that the control group disconnected by itself is not to
(SEPARATE GRP) instruction operate for move instruction of own system.
8
8.3

4644 SPOT WELDER I/F 8 The controller could not send an Connection failure (1)Reset the alarm.
ERROR(ASW) instruction to the welder because (2)If the alarm occurs again, check the connection and inserting state of the
the welder was busy in processing. following cables and connectors.
Alarm

·DENGENSHA welding I/F board

·NADEX DeviceNet cable

9 Welding current error at welding is Software operation (1)Reset the alarm, and then try again.
completed successfully. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and

8-557
Alarm Message List

then contact your Yaskawa representative about occurrence status

(operating procedure).

10 Abnormal code error at welding is Software operation (1)Reset the alarm, and then try again.
completed successfully. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

11 Welding command process Software operation (1)Reset the alarm, and then try again.
exceptional error error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

102 The specified welder number Setting error (1)Check the following settings.
(system) could not be found. ·Confirm the specified welder number (system) and the setting.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
4645 NOT PERMIT Setting error (1)Check the following settings.
FIXED-WEAV ON ·Check the settings for jobs.
SWVON
4650 TRQ CLEAR Software operation (1)Reset the alarm, and then try again.
ERROR error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
8

4651 PALLETIZING 1 The setting of the palletizing Setting error (1)Check the following settings.
8.3

EXECUTE ERROR condition configuration file is ·Set the palletizing condition setting file to "Completed."
incomplete.
4 Palletize completion universal Setting error (1)Check the following settings.
Alarm

output number range exceeds the ·Change the palletize completion universal output signal number of the
limit. palletizing condition setting file in the user output signal point of contact
number.

5 During the palletize start Setting error (1)Check the following settings.

8-558
Alarm Message List

instruction execution, the palletize ·Delete the palletize start instruction in the palletize section.
start instruction is executed again
(double execution).
6 The value of the palletizing Setting error (1)Check the following settings.
number present value output ·Check if the palletizing number of current position output register (or I
register (or I variable) is more than variable) and total number of output register (or I variable) is not changed by
the total number output register (or another function.
I variable).
7 Palletize completion universal Setting error (1)Check the following settings.
output signal is turned ON at ·Reset the palletize completion universal output signal.
palletize start instruction
execution.
8 Palletize end instruction is not Setting error (1)Check the following settings.
registered. ·Register the palletizing end instruction.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
4652 TRQ MEASURE Software operation (1)Reset the alarm, and then try again.
MODE SET error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
ERR(SV) then contact your Yaskawa representative about occurrence status
(operating procedure).

4653 TRQ MEASURE Software operation (1)Reset the alarm, and then try again.
MODE CANCEL error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
ERR(SV) then contact your Yaskawa representative about occurrence status
8

(operating procedure).
8.3

4654 WRONG 1 An attempt was made to change Setting error (1)Check the following settings.
EXECUTION OF the value of the register currently ·The SETREGM instruction cannot change the register values used in TMR/
Alarm

SETREG INST used by TMR/CNT. CNT. Correct the setting of tag that specifies register number of SETREG
instruction.

4655 WRONG 1 An attempt was made to acquire Software operation (1)Reset the alarm, and then try again.
EXECUTION OF the value of the register not error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and

8-559
Alarm Message List

GETREG INST existing. then contact your Yaskawa representative about occurrence status
(operating procedure).

4656 WRONG 1 An attempt was made to change a Setting error (1)Check the following settings.
EXECUTION OF parameter other than the cube- ·The SETPRM instruction cannot change the parameter values other than
SETPRM INST related parameter. the parameter related to the cube. Correct the setting of tag that specifies
parameter number of SETPRM instruction.

2 The SETPRM instruction was Setting error (1)Check the following settings.
executed while another system ·The SETPRM instruction cannot execute while another system is operating.
was in execution. Correct the job.
4657 WVADJ ERROR 1 The correction amplitude value did Setting error (1)Check the following settings.
not fall in the limit range. ·Correct the settings for "groove width correction limit value" specified for
S2C1259 and 1260.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
4658 OVER SPEED 1 The taught speed was going to Setting error (1)Check the following settings.
LIMIT exceed the limit during the multi ·Reduce the teaching speed of the step where the alarm occurred to the
arm simultaneous operation. speed limit or less.
4657 WVADJ ERROR 1 The correction amplitude value did Setting error (1)Check the following settings.
not fall in the limit range. ·Correct the settings for "groove width correction limit value" specified for
S2C1259 and 1260.

4660 TIP DRESS Software operation (1)Reset the alarm, and then try again.
8

WATCH CANCEL error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8.3

ERROR then contact your Yaskawa representative about occurrence status

(operating procedure).
Alarm

4661 MEMORY ERROR Sub Code: File number Data error (1)Reset the alarm.
(PRESS COND (2)If the alarm occurs again, initialize the press characteristic file in
FILE) maintenance mode, and then load the press characteristic file saved in the
external memory device.

8-560
Alarm Message List

YCP01 board failure (1)Reset the alarm.

(2)If the alarm occurs again, replace the YCP01 board. Save the CMOS.BIN
before replace the board to be safe. Replace the YCP01 board, and then
insert the CF card which inserted original YCP01 board into the new YCP01
board.

YIF board failure (1)Reset the alarm.

(2)If the alarm occurs again, replace the YIF board. Save the CMOS.BIN
before replace the board to be safe. Replace the YIF board, and then load
the CMOS.BIN saved before alarm occurred.

4662 PRESS SYNC

ERROR
4663 PRESS SYNC
MOTION ERROR
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
4666 UNDEFINED
WELD LENGTH
CHECK FILE
4670 INSUFFICIENT Sub Code: Signifies the axis in Setting error Lengthen the measurement section.
NUM OF SAMPLE which the alarm occurred
DATA
4671 SAMPLE BUFFER Sub Code: Signifies the axis in Setting error Shorten the measurement section.
OVER FLOW which the alarm occurred
8
8.3

4672 BASIC SPEED Sub Code: Signifies the axis in Setting error Increase the speed specification value of a measurement job or set a small
UNREACHED which the alarm occurred value for BASICV.
Or set a small value for BASICT, or lengthen the measurement section.
Alarm

4673 MAX TRQ Sub Code: Signifies the axis in Setting error Set a large value for the BASICT, and then check again.
UNDETECTED which the alarm occurred
4676 BROKEN FAN Connection failure (1)Reset the alarm.
FUSE (2)If the alarm occurs again, check if there is a ground fault or short circuit in

8-561
Alarm Message List

the fan power line.

Fuse failure (After cancellation of the short-circuit and ground fault) Replace the fuse.

4675 ERRSVCPU Connection failure (1)Reset the alarm.

SIGNAL ERROR (2)If the alarm occurs again, check the connection and inserting state of the
following cables and connectors.
·CN210 YSU unit
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
4677 IMPOSSIBLE Sub Code: Control group and axis Setting error (1)Check the following settings.
LINEAR MOTION ·If the sub code display is L- and U-axes, perform the teaching again to make
the form (arm folded direction) of L- and U-axes same at start point and end
point.
·If the sub code display is S- and L-axes, perform the teaching again to make
the form (arm folded direction) of S- and L-axes same at start point and end
point.
·Change the teaching move instruction to MOVJ instruction.
* Be careful to the peripheral interference since its movement changes.
8
8.3
Alarm

4680 SAFETY UNIT ·

COMMAND
ERROR
4681 CUBE ARM Sub Code: Interference cubic area Setting error (1)Check the following settings.

8-562
Alarm Message List

INTERFERENCE number ·Check the teaching position setting of manipulators.

4682 MOTION RANGE Sub Code: Manipulator number Setting error (1)Check the following settings.
LIMIT ·Check the teaching position setting of manipulators.
INTERFERENCE
4683 AXIS MOTION Sub Code: Control group and axis Setting error (1)Check the following settings.
RANGE LIMIT ·Check the teaching position setting of manipulators.
OVER(MIN./MAX.)
4684 INTERPOLATION Sub Code: Control group Setting error (1)Check the following settings.
INVALID ·At the cartesian jog operation, switch to each-axes jog operations, and then
change the orientation of manipulator.
·Change the teaching position and orientation.

4685 WRITE
ERROR(SAFETY)
4686 DATA SETTING
ERROR(SAFETY)
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
4687 OPERATION AREA
MON. ERR 2(AXIS)
4688 OPERATION
MODE
ERROR(AXIS)
4689 OPERATION AREA
MON. ERR
2(ROBOT)
8
8.3

4690 OPERATION
MODE
ERROR(ROBOT)
4691 OPERATION AREA
Alarm

SET
ERR(SAFETY)
4692 ENCODER
BACKUP
ERROR(SAFETY)

8-563
Alarm Message List

4693 READBACK
PROC.
ERROR(SAFETY)
4694 SPEED MONITOR
ERROR
1(SAFETY)
4695 SPEED MONITOR
ERROR
2(SAFETY)
4696 TURN TABLE 1 There was the same point in three Setting error (1)Check the following settings.
CALIBRATION points where the calibration had ·Correct the calibration position so that each point is different.
ERROR been executed.
2 The three points where the Setting error (1)Check the following settings.
calibration had been executed lie ·Check the calibration position so that the three taught points are not aligned
in a straight line. in a straight line.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
3 The three points where the Setting error (1)Check the following settings.
calibration had been executed lie ·Check the calibration position so that the three taught points are not aligned
in a straight line. in a straight line.
4697 OFFLINE ARM 1 Incorrect information of standard Software operation (1)Reset the alarm, and then try again.
BEND POS position data for offline arm bend error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
CONVERT ERR position data conversion then contact your Yaskawa representative about occurrence status
(operating procedure).
8

2 Incorrect user-coordinate number Software operation (1)Reset the alarm, and then try again.
8.3

in the standard position data for error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
offline arm bend position data then contact your Yaskawa representative about occurrence status
conversion (operating procedure).
Alarm

3 Incorrect reference-point data Software operation (1)Reset the alarm, and then try again.
offline arm bend position data error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
conversion then contact your Yaskawa representative about occurrence status
(operating procedure).

8-564
Alarm Message List

4 The position data could not be Setting error (1)Check the following settings.
converted correctly/conversely for ·The variable position may be out of the robot motion range. Check if the
the standard position data at the variable position is within the robot motion range.
offline arm bend position data
conversion.
5 Incorrect pulse incremental value Setting error (1)Check the following settings.
for offline arm bend position data ·The variable position may be out of the robot motion range. Check if the
conversion variable position is within the robot motion range.

6 The position data could not be Setting error (1)Check the following settings.
converted correctly for the pulse ·The variable position may be out of the robot motion range. Check if the
incremental value at the offline arm variable position is within the robot motion range.
bend position data conversion.
7 Incorrect Cartesian incremental Setting error (1)Check the following settings.
value for offline arm bend position ·The variable position may be out of the robot motion range. Check if the
data conversion variable position is within the robot motion range.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
8 The position data could not be Setting error (1)Check the following settings.
converted correctly for the ·The variable position may be out of the robot motion range. Check if the
Cartesian incremental value at the variable position is within the robot motion range.
offline arm bend position data
conversion.
9 The position conversion could not Setting error (1)Check the following settings.
be done in the conversion data for ·The variable position may be out of the robot motion range. Check if the
offline arm bend position data variable position is within the robot motion range.
8

conversion.
8.3

10 Incorrect incremental value of Setting error (1)Check the following settings.

angle for offline arm bend position ·The variable position may be out of the robot motion range. Check if the
data conversion variable position is within the robot motion range.
Alarm

11 The position data could not be Setting error (1)Check the following settings.
converted correctly for the ·The variable position may be out of the robot motion range. Check if the
incremental value of angle at the variable position is within the robot motion range.
offline arm bend position data

8-565
conversion.
Alarm Message List

12 The gravity moment for offline arm Setting error (1)Check the following settings.
bend position data conversion ·The variable position may be out of the robot motion range. Check if the
could not be calculated. variable position is within the robot motion range.

· 13 The position data could not be Setting error (1)Check the following settings.
converted correctly for the revised ·The variable position may be out of the robot motion range. Check if the
conversion data at the offline arm variable position is within the robot motion range.
bend position data conversion.
4698 SHIFT VALUE 1 Reference position and target Software operation (1)Reset the alarm, and then try again.
MAKING ERROR position occupation control-group error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
error then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
2 Reference position and target Software operation (1)Reset the alarm, and then try again.
position enabling control-group error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
error then contact your Yaskawa representative about occurrence status
(operating procedure).

3 The position data type is not Software operation (1)Reset the alarm, and then try again.
applicable. error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
8

(operating procedure).
8.3

4 Coordinated control-group error Software operation (1)Reset the alarm, and then try again.
error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
Alarm

then contact your Yaskawa representative about occurrence status

(operating procedure).

5 User coordinates number on the Software operation (1)Reset the alarm, and then try again.
specified tag side error error occurred (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and

8-566
Alarm Message List

then contact your Yaskawa representative about occurrence status

(operating procedure).

4800 WDT ERROR Sub Code: Signifies the physical Connection failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
(CONVERTER) No. of converter in which the alarm ON.)
occurred (2)If the alarm occurs again, check the connection and inserting state of the
following cables and connectors.
·EAXA01-CN507,510
·EAXB01-CN08
·Converter CN551,553

Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
(converter) ON.)
(2)If the alarm occurs again, replace the SERVOPACK.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replacing the board to be safe.

4850 REGENERATIVE Connection failure Check the connection of regenerative resistor cable.
TROUBLE
8

(SERVO2)
8.3

Overloading Check that the load does not exceed the allowable limit.

Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
Alarm

(SERVOPACK) ON.)
(2)If the alarm occurs again, replace the SERVOPACK.

4851 REGENERATIVE Setting error Check the following settings.

OVERLOAD ·Manipulator motion condition (influence by external force, load condition)

8-567
Alarm Message List

(SERVO2) ·Regenerative resistor capacity

Overloading Check that the load does not exceed the allowable limit.

4852 OVERVOLTAGE Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
(SERVO2) (SERVOPACK) ON.)
(2)If the alarm occurs again, replace the SERVOPACK.

Voltage failure Check the SERVOPACK Primary supply voltage.

Setting error Check the settings for manipulator motion condition (influence by external
force, load condition).

4853 VOLTAGE DROP Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
(SERVO2) (SERVOPACK) ON.)
(2)If the alarm occurs again, replace the SERVOPACK.

Voltage failure Check the SERVOPACK Primary supply voltage.

 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
Setting error Check the settings for manipulator motion condition (influence by external
force, load condition).

4854 OVER SPEED Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
(SERVO2) (SERVOPACK) ON.)
(2)If the alarm occurs again, replace the SERVOPACK.

Connection failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
8

ON.)
8.3

(2)If the alarm occurs again, check the connection and inserting state of the
following cables and connectors.
·The motor power line
·The encoder line
Alarm

Noise interference Check the noise source and take countermeasures to reduce the noise.

4855 OVERLOAD Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back

8-568
Alarm Message List

(MOMENT) (SERVOPACK) ON.)

(SERVO2) (2)If the alarm occurs again, replace the SERVOPACK.

Setting error Check the settings for manipulator motion condition (influence by external
force, load condition).

Connection failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, check the connection and inserting state of the
following cables and connectors.
·The motor power line
·The encoder line

4856 OVERLOAD Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
(CONTINUE) (SERVOPACK) ON.)
(SERVO2) (2)If the alarm occurs again, replace the SERVOPACK.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
Setting error Check the settings for manipulator motion condition (influence by external
force, load condition).

Connection failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, check the connection and inserting state of the
following cables and connectors.
·The motor power line
8

·The encoder line

8.3

4857 DB OVERLOAD Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
(SEVO2) (SERVOPACK) ON.)
Alarm

(2)If the alarm occurs again, replace the SERVOPACK.

Setting error Check the settings for manipulator motion condition (influence by external
force, load condition).

8-569
Alarm Message List

4858 RESIST Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
OVERLOAD (SERVOPACK) ON.)
(SERVO2) (2)If the alarm occurs again, replace the SERVOPACK.

Setting error Reduce the frequency of the main circuit power supply ON/OFF.

4859 HEAT SINK Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
OVERHEAT (SERVOPACK) ON.)
(SERVO2) (2)If the alarm occurs again, replace the SERVOPACK.

Setting error Check the settings for manipulator motion condition (influence by external
force, load condition).

4860 ENCODER Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
BATTERY ERROR (SERVOPACK) ON.)
(SERVO2) (2)If the alarm occurs again, replace the SERVOPACK.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
Connection failure Check the connection of encoder backup battery.

Voltage failure Check the voltage.

Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
(motor) ON.)
(2)If the alarm occurs again, replace the motor.
4861 ENCODER Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
OVERHEAT (SERVOPACK) ON.)
8

(SERVO2) (2)If the alarm occurs again, replace the SERVOPACK.

8.3

Setting error Check the settings for manipulator motion condition (influence by external
force, load condition).
Alarm

Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
(motor) ON.)
(2)If the alarm occurs again, replace the motor.
4862 SPEED A/D Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back

8-570
Alarm Message List

ERROR (SERVO2) (SERVOPACK) ON.)

(2)If the alarm occurs again, replace the SERVOPACK.

4863 TORQUE A/D Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ERROR (SERVO2) (SERVOPACK) ON.)
(2)If the alarm occurs again, replace the SERVOPACK.

4864 WRONG MOTOR Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ROTATION (SERVOPACK) ON.)
(SERVO2) (2)If the alarm occurs again, replace the SERVOPACK.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
Connection failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, check the connection and inserting state of the
following cables and connectors.
·The motor power line
·The encoder line

Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
8

(motor) ON.)
8.3

(2)If the alarm occurs again, replace the motor.

4865 POSITION ERROR Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
(SERVO2) (SERVOPACK) ON.)
Alarm

(2)If the alarm occurs again, replace the SERVOPACK.

Setting error Check the settings for manipulator motion condition (influence by external
force, load condition).

8-571
Alarm Message List

Connection failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, check the connection and inserting state of the
following cables and connectors.
·The SERVOPACK motor power line connector
·The power cable connection of the manipulator cable.

4866 OPEN PHASE Connection failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
(SERVO2) ON.)
(2)If the alarm occurs again, check the connection and inserting state of the
following cables and connectors.
·The SERVOPACK motor power line connector
·The power cable connection of the manipulator cable.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
Voltage failure Modify the primary breaker voltage to the specified voltage 200V(+10% to
15%).
Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
(contactor) ON.)
(2)If the alarm occurs again, replace the contactor.

Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
(converter) ON.)
8

(2)If the alarm occurs again, replace the SERVOPACK.

8.3

EAXA board failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
Alarm

(2)If the alarm occurs again, replace the EAXA board. Save the CMOS.BIN
before replacing the board to be safe.

4867 OVERLOAD Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back

8-572
Alarm Message List

WARNING (SERVOPACK) ON.)

(SERVO2) (2)If the alarm occurs again, replace the SERVOPACK.

Setting error Check the settings for manipulator motion condition (influence by external
force, load condition).

Connection failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, check the connection and inserting state of the
following cables and connectors.
·The SERVOPACK motor power line connector
·The power cable connection of the manipulator cable.

4868 REGENERATIVE Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
OVERLOAD (SERVOPACK) ON.)
WARN(SV2) (2)If the alarm occurs again, replace the SERVOPACK.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
Setting error Check the following settings.
·Manipulator motion condition (influence by external force, load condition)
·Regenerative resistor capacity

Connection failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, check the connection and inserting state of the
following cables and connectors.
8

·The SERVOPACK motor power line connector

8.3

·The power cable connection of the manipulator cable.

Alarm

4869 MECHATROLINK Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
DATA SET (SERVOPACK) ON.)
WARNING (2)If the alarm occurs again, replace the SERVOPACK.

4870 MECHATROLINK Connection failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back

8-573
Alarm Message List

COMMAND ON.)
WARNING (2)If the alarm occurs again, check the connection and inserting state of the
following cables and connectors.
·MECHATROLINK communication cable

4871 MECHATROLINK2 Connection failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
COMMAND ON.)
WARNING (2)If the alarm occurs again, check the connection and inserting state of the
following cables and connectors.
·MECHATROLINK communication cable

Connection failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ON.)
(2)If the alarm occurs again, check the connection and inserting state of the
following cables and connectors.
·MECHATROLINK communication cable
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
Noise interference Check the noise source of the MECHATROLINK communication cable and
take countermeasures to reduce the noise.

4872 VOLTAGE DROP Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
WARING (SERVOPACK) ON.)
(SERVO2) (2)If the alarm occurs again, replace the SERVOPACK.

4873 BATTERY Connection failure Correct the primary power supply.

8

WARNING
8.3

(SERVO2)
Connection failure Check the battery connection.
Module Replace the battery.
Alarm

failure(battery)
4874 MAIN POWER OFF Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
(SERVO2) (SERVOPACK) ON.)
(2)If the alarm occurs again, replace the SERVOPACK.

8-574
Alarm Message List

4875 INCOMPLETE Connection failure Correct the primary power supply.

FINE
POSITIONING
(SV2)
4876 POSITION ERROR Setting error Check the settings for manipulator motion condition (influence by external
WARNING force, load condition).
(SERVO2)
4877 MAGNETIC POLE Setting error Replace the linear encoder.
DETECT
ERROR(SV2)
4901 CUBE/AXIS Sub Code; Group, axis, and Setting error (1)Check the following settings.
INTERFERENCE interference area number ·Perform the teaching again to correct positions for manipulators so that the
step where the alarm occurred is out of interference area.
·Change the settings for interference area.
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
4940 MOTION Software operation (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
COMMAND CODE error occurred ON.)
ERROR (SV) (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

4941 CANNOT Software operation (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
EXECUTE error occurred ON.)
8

MOTION CMD (SV) (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8.3

then contact your Yaskawa representative about occurrence status

(operating procedure).
Alarm

4942 AVERAGING TIME Software operation (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
CHANGE ERR error occurred ON.)
(SV) (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

8-575
Alarm Message List

4943 AVERAGING TIME Software operation (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ERROR (SERVO) error occurred ON.)
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

4944 POSITION LOOP Software operation (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
GAIN ERROR (SV) error occurred ON.)
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
4945 MOTION Software operation (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
COMMAND DATA error occurred ON.)
ERROR (SV) (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

4946 PG POWER ON Software operation (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
INCOMPLETE (SV) error occurred ON.)
8

(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8.3

then contact your Yaskawa representative about occurrence status

(operating procedure).
Alarm

4947 SERVO ON Software operation (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
MULTIPLE error occurred ON.)
REQUEST (SV) (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

8-576
Alarm Message List

4948 ENCODER ALARM Software operation (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
(SERVO) error occurred ON.)
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

4949 GUN BEND MULTI Setting error Check the settings for jobs.
CORRECT ERR
(SV)
4950 MOTOR GUN Sub Code: Signifies the axis in Setting error Check the settings for jobs.
POS. DIFF. OVER which the alarm occurred
(SV)
4951 WRONG MOTOR Sub Code: Signifies the axis in Setting error Check the settings for jobs.
GUN CHANGE which the alarm occurred
AXIS (SV)
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
4952 WRONG MOTOR Sub Code: Signifies the axis in Setting error Check the settings for jobs.
GUN FILE NO. which the alarm occurred
(SERVO)
4953 ENCODER Sub Code: Signifies the axis in Setting error Check the settings for jobs.
COUNTER DIFF. which the alarm occurred
ERR(SV)
4954 REALTIME Software operation (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
STATUS S/R error occurred ON.)
8

ERROR (SV) (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8.3

then contact your Yaskawa representative about occurrence status

(operating procedure).
Alarm

4955 AVERAGING DATA Software operation (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ERROR (SERVO) error occurred ON.)
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

8-577
Alarm Message List

4956 AVERAGING SUM Software operation (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ERROR (SERVO) error occurred ON.)
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

4957 AVERAGING Software operation (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
STATUS ERR error occurred ON.)
(SERVO) (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
4958 HIGH Software operation (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
RESOLUTION error occurred ON.)
PRM (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
UNDEFINED(SV) then contact your Yaskawa representative about occurrence status
(operating procedure).

4959 WRONG GRP Software operation (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
CHANGE AXIS error occurred ON.)
8

(SERVO) (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
8.3

then contact your Yaskawa representative about occurrence status

(operating procedure).
Alarm

4960 BELT SNAP Setting error Check the settings for jobs.
DETECT PRM
ERROR (SV)
4961 SERIAL ENC Software operation (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
OSCILL error occurred ON.)

8-578
Alarm Message List

DETECTED (SV) (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

4962 BRAKE LOCK Software operation (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ERROR (SERVO) error occurred ON.)
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

4963 BRAKE RELEASE Software operation (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
ERROR (SERVO) error occurred ON.)
(2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code

DX100
4964 CONST.SPD Software operation (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
MEASURE MULTI error occurred ON.)
REQ (SV) (2)If the alarm occurs again, save the CMOS.BIN in maintenance mode, and
then contact your Yaskawa representative about occurrence status
(operating procedure).

4965 DIN SIGNAL Sub Code: Signifies the axis in Setting error Check the settings for jobs.
SPECIFIC. ERROR which the alarm occurred
8

(SV)
8.3

4966 DB REGIST NOT Connection failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
INSTALLED(SV) ON.)
(2)If the alarm occurs again, check the connection and inserting state of the
Alarm

following cables and connectors.

·DB resist of CN585 amplifier
·Short-circuit connector CN585 amplifier

DB resist board The DB resist may be fired. Replace the DB resist.

8-579
Alarm Message List

failure
Module failure (1)Reset the alarm.(In case of major alarm, turn the power OFF then back
(SERVOPACK) ON.)
(2)If the alarm occurs again, replace the SERVOPACK.

4967 RATED Setting error Check the settings for condition files.
CURRENTAND
MAXIMUM
CURRENT HIGH
RESOLUTION
PRM UNDEFINED
(SERVO)
 Alarm Alarm Name Sub Meaning Cause Remedy
Number Code DX100
4969 CONVTR POWER Board or software Reset the alarm, and then execute the job.
ERR failure If the error occurs again, replace the YSV01 board and the YCP01 board,
(FREQUENCY) and then execute the job. Or replace the YIF01 board, and then initialize the
(SV) job. Then, load the data saved in the external memory device and execute
the job again.

4970 CONVTR POWER Primary power Correct the converter primary power supply.
8

ERR supply failure

8.3

(PHASE SEQ.)(SV)
4971 CONVTR POWER Primary power Correct the converter primary power supply.
ERR(PEAK)(SV) supply failure
Alarm

4972 CONVTR Primary power Correct the converter primary power supply.
REGENERATE supply failure
OVERLOAD (SV)
4973 POSITION ERROR Setting error Check the deceleration time parameter.
(COLLISION

8-580
Alarm Message List

DETECT)
4980 DESTINATION Setting error (1)Check the following settings.
PULSE LIMIT ·Check the position setting for the step (move instruction) where the alarm
occurred.
4981 DEST PULSE Setting error (1)Check the following settings.
MECHANICAL ·Check the position setting for the step (move instruction) where the alarm
LIMIT occurred.
4982 DEST Setting error (1)Check the following settings.
MECHANICAL ·Check the position setting for the step (move instruction) where the alarm
INTRF occurred.
4983 DEST Setting error (1)Check the following settings.
MECHANICAL ·Check the position setting for the step (move instruction) where the alarm
INTRF occurred.
4984 DESTINATION Setting error (1)Check the following settings.
SELF- ·Check the position setting for the step (move instruction) where the alarm
INTERFERENCE occurred.
 9 Error
DX100 9.1 Error Message List

9 Error

9.1 Error Message List

Error warns the operator not to advance to the next operation caused by a
wrong operation or the access method when using the programming
pendant or an external equipment (computer, PLC, etc.).
When an error occurs, confirm the content of the error then release the
error.

To release the error, perform either of the following operations:

• Press [CANCEL] on programming pendant.
• Input alarm/error reset signal (system input).

An error is different from an alarm because it does not stop

NOTE the robot even if it occurred while the robot was operated
(during playback).

Main Menu ShortCut Cannot insert/modify/delete for axis detachment

When two or more errors occur, appears in the message display area.
Activate the message display area and press [SELECT] to view the list of
current errors.

5/9
Cannot load macro job at current security mode

HELP
Cannot insert/modify/delete for group axis detachment

CLOSE
Cannot insert/modify/delete for axis detachment

1. To view details of the selected error contents, select "HELP."

2. To close the error list, select "CLOSE."
3. To release all the errors, press [CANCEL].

9-1
 9 Error
DX100 9.1 Error Message List

9.1.1 System and General Operation

Error No. Data Error Message Contents

10 - Turn off servo power and perform It cannot be operated while servo power supply
corrective action is ON.

20 - Depress TEACH Out of specified operation mode

30 - Illegal setting for number of variables Parameter setting error

31 - Illegal setting for number of variable-

names
32 - Illegal setting for number of SUB task.

40 - Undefined robot position variables Position variable cannot be used.

50 - Depress MODIFY
60 - Undefined points (ORG, XX, XY) Not registered user coordinates basic 3 points
(ORG, XX, XY)
70 - Program and current tool different The tool number registered with teaching
position data does not match the tool number
selected at the programing pendant.

80 - Same position in the 3 points

90 - Set robot exactly to taught position

100 - On overrun recovery status

110 - Turn ON servo power

120 - Set to PLAY mode
130 - No start using external signal

140 - No start using P.P.

150 - TEACH-LOCK mode ON
160 - ENABLE LED ON
170 - Servo off signal ON
180 - TEACH mode select signal ON

190 - Set variable number

200 - Defined group axis
210 - Undefined coordinated robots

211 - Cannot register between stations

212 - Cannot register at this combination

220 - Taught by other robot

230 - While releasing soft limit
240 - Undefined robot
250 - Defined condition No.

9-2
 9 Error
DX100 9.1 Error Message List

Error No. Data Error Message Contents

260 - Undefined file

270 - Undefined gun condition file

280 - Lack of number of I/O points

290 - Cannot set same No.

300 - Undefined user frame
310 - Cannot register Master JOB

320 - Cannot operate CHECK-RUN

330 - Cannot operate MACHINE LOCK

340 - Cannot operate Master JOB

350 - Cannot initialize

360 - Teach point not specified

370 - No SYNCRO operation

380 - Position not checked Second home position was not checked.
383 - Select joint coordinate system and
perform forward operation
390 - Can specify servo off by safety relay

400 - Wrong specification of measure

interval
410 - Time could not be measured Time could not be measured for TRT function.

420 - Incorrect number of taught points The number of the taught points for tool
calibration is incorrect.
430 - Register start reserved JOB

440 - Clear data to teach at the tool

because other tool is set

450 - Wrong JOB for measuring

460 - Excess time for measuring

470 - Calibrated at another file

480 - Calibrated at another robot
combination
490 - Cannot calibrate at this combination

500 - Undefined robot calibration data

510 - Undefined axis

520 - Cannot select two coordinated
combination

9-3
 9 Error
DX100 9.1 Error Message List

Error No. Data Error Message Contents

530 - Start reservation mode

540 - Not start reservation mode

550 - Start reserved JOB change prohibit is

set
560 - Cannot teach position while soft limit
released
570 - Turn on all of contactor's servo power

580 - Connect group-axis to one contactor

590 - Register group axis combination [SYNCHRO] was pressed for coordinated job
which was not registered as group.
600 - Out of setting data range

610 - Cannot use the user coordinate

620 - Select JOB (robot)

630 - Not completed to load original tool file

640 - Not specified Tool File

650 - Incorrect measured data
660 - Wrong data type of position variable

670 - Enter path number

680 - Defined data
XXX File no.
690 - Illegal path number
700 - Wrong CMOS memory board type

710 - Canceled pelletizing shift value

720 - Defined name

721 - It is already registered for IN/OUT
signal name.
722 - It is already registered for Variable
name.
723 - It is already registered for Local
variable name.
724 - The existing names cannot be
overwritten
730 - Undefined Name Position file

740 - This name cannot be defined

750 - Undefined Name Position

760 - Error in start condition set

9-4
 9 Error
DX100 9.1 Error Message List

Error No. Data Error Message Contents

770 - During robot or station operation

780 - Quittance operation by mini operation
pendant
790 - FWD/BWD don't work in the handle
operation
800 - The gun of designation is not
connected
801 - The group axis of designation is not
connection

810 - Servo power supply is limited

820 - Modification range over

830 - Cannot move while modifying speed

840 - Unregistered key

850 - Cannot register instruction

860 - Please release key registration mode

870 - This key cannot be allocated

880 - Same relay cannot be set

890 - This key has already been registered.
Cannot register them once

900 - Relay No. not set

910 - Cannot be registered because job
control group not same

920 - Cannot modify this setting

930 - Undefined conveyor calibration data

940 - Dry spot input signal is ON

950 - Adjustment stroke is negative

960 - I/O axis mode requesting

970 - ERRSVCPU signal error

971 - ERRCPU signal error
980 - TIMER DATA TRANSMISSON
ERROR

9-5
 9 Error
DX100 9.1 Error Message List

9.1.2 Editing

Error No. Data Error Message Contents

1010 - EDIT LOCK mode

1020 - Enter correct value
1030 - Unauthorized ID No.
1050 - Enter correct date
1060 - Enter correct clock
1070 - Enter an ID number in 4-8 figures

1080 - Negative value can’t be set

1090 - Enter correct value(START-END

signal no)

9-6
 9 Error
DX100 9.1 Error Message List

9.1.3 Job Defined Data

Error No. Data Error Message Contents

2010 - Incorrect character

2020 - Name not entered
2030 - Undefined JOB name
2040 - Defined JOB name
2050 - Address not found
2060 - Select master
2070 - Set robot exactly to taught position

2080 - Press INSERT or MODIFY

2090 - Only modifying move instruction

possible
2100 - JOB cannot be edited.
2110 - Over soft limit
2111 - Over soft limit. Adjust center position
or pulse width.

2120 - Cannot insert/alter/delete with servo

off

2130 - Only modifying move instruction

possible
2140 - Must press ENABLE to modify

2150 - Inserting is not possible from this point

2160 - Cannot modify or delete this position

2170 - Press INSERT to record same step as

previous step

2180 - Cannot insert data

2190 - Cannot delete data
2200 - Cannot modify data
2210 - Illegal data setting
2220 - Display edit instruction
2230 - Illegal instruction equation

2240 - Excessive instruction equation

2250 - Unmatched number of parentheses in

equation

2260 - Wrong group axis selection

9-7
 9 Error
DX100 9.1 Error Message List

Error No. Data Error Message Contents

2270 - Cannot insert any more instruction in

JOB
2280 * JOB memory is full
1 Lack of position file memories
2 Lack of JOB registering memories
3 Lack of instruction file memories
4 Lack of memory pool
5 Lack of pass condition file for multi layer
2290 - Undefined master JOB
2291 * Undefined SUB Master JOB

1 Sub-master 1
2 Sub-master 2
3 Sub-master 3
4 Sub-master 4
5 Sub-master 5
6 Sub-master 6
7 Sub-master 7
8 Sub-master 8
2292 - Undefined MASTER START JOB

2293 * Undefined SUB START JOB

1 Sub-master 1
2 Sub-master 2
3 Sub-master 3
4 Sub-master 4
5 Sub-master 5
6 Sub-master 6
7 Sub-master 7
8 Sub-master 8
2300 - Cannot teach JOB without group-axis
specification

2310 * Same label exists

XXX Line no.
2320 - Cannot create coordinated JOB

2330 - Cannot edit coordinated instruction

2350 - Pasted data not found

2340 - Editing data not found
2360 - Cannot create editing area

2370 - Cannot cut/copy NOP and END

instructions
2380 - Wrong JOB selection

9-8
 9 Error
DX100 9.1 Error Message List

Error No. Data Error Message Contents

2390 - Wrong group axis selection

2400 - Cannot move in cut & paste editing

2410 - When variable is used for speed

setting, perform a line-edit

2420 - When variable is used for teach

setting, perform a line-edit

2430 - Reverse data not found

2440 - Move C-and W-axis to basic position Lazor cutting

2450 - Relative JOB not permitted

2460 - Specified JOB is already converted

2470 - Wrong JOB type

2480 - Wrong JOB coordinates setting

2490 - Execute FWD/BWD operation once

2500 - Cannot convert the JOB

2501 - Cannot convert positions as macro
arguments

2510 - Cannot correct position in the JOB

2520 - Enter JOB name

2530 - Illegal step number
2540 - Enter step number
2550 - Duplicated step number
2551 - Duplicated line number
2560 - Cannot correct steps of position
variables and REFP

2570 - The step does not contain speed

2580 - The step dose not contain PL/CONT

2590 - Soft limit range over

2600 - Cannot teach position in concurrent
JOB
2610 - Wrong JOB kind
2620 - Cannot correct play speed in the JOB

2630 - Conveyor position not reset

2640 - Incorrect JOB name

9-9
 9 Error
DX100 9.1 Error Message List

Error No. Data Error Message Contents

2650 - Defined JOB name

2660 - Register MOVL after circular block

2670 - Undefined target JOB

2680 - Wrong designation of welding section
2690 - Defined same kind JOB
2700 - Press position not reset
2710 - Relative job can’t be shifted with pulse
type
2720 - Cannot correct position variables

2730 - Cannot use robot macro JOB

2740 - Cannot use concurrent macro JOB

2750 - Cannot use JOB with group-axis

specification
2760 - Cannot insert/modify/delete for group
axis detachment
2761 - Cannot insert/modify/delet for axis
detachment
2770 - The job includes instructions that
cannot execute reverse paste
2771 - Cannot reverse data of SPOTMOV
instruction
2780 - Arithmetic error
2790 - Step exceeding operation range.

9-10
 9 Error
DX100 9.1 Error Message List

9.1.4 External Memory Equipment

Error No. Data Error Message Contents

3010 - Floppy disk drive cable not connected

3020 - Floppy disk not inserted into floppy

disk drive
3021 - CompactFlash not inserted into
CompactFlash slot(PP)

3022 - USB media not inserted

3030 - Floppy disk protection is ON

3040 - File not saved on the media

3050 - File saved on the media

3060 - Out of memory on the media

3070 - Number of files on the media

3080 - I/O error on the media

3090 * Transmission error with the media

1 Framing error
2 Overrun error
3 Parity error
4 Data code error
5 Data read error
6 Data write error
7 Data time out
8 Serial I/O error
9 Error other than described above
3100 - Total checksum error
3110 - Syntax error
3120 * HEX code error
1 Specification error of data decode
2 Specification error of EOF record
3 Record type error
4 Total check error of record
3130 - Verify error
3140 - Wrong pseudo instruction

3150 * Concurrent I/O record error

9-11
 9 Error
DX100 9.1 Error Message List

Error No. Data Error Message Contents

1 Format error
2 Raddar program is too long
3 Exceed the range of the data
4 Specification error of channel No.
5 Specification error of relay No.
6 Timer value error
7 Specification error of timer No
3160 - Cannot load illegal system data

3170 * Condition file data error

1 Format error
2 Specified file No. is omitted
3 Specified tool No. is omitted
4 User file is not registered.
3180 - Concurrent I/O data transmission
error
3190 * Error in JOB data record
1 Record on the number of position data (NPOS)
is wrong for the format.
2 Record on the user coordinate No. (USER) is
wrong for the format.
3 Record on the tool No. (TOOL) is wrong for the
format.
4 Record on the position data section is wrong for
the format.
5 Record on the robot type of XYZ data (RCONF)
is wrong for the format.
6 Date (DATE) record is wrong for the format.
7 Comment (COMM) record is wrong for the
format.
8 Record on the JOB attribute data (ATTR) is
wrong for the format.
9 Control group (GROUP) record is wrong for the
format.
10 Local variable (LVARS) record is wrong for the
format.
11 JOB argument (JARGS) record is wrong for the
format.
12 Record on the teaching coordinates for relative
job (FRAME) is wrong for the format.

13 Position data coordinates do not match relative

job coordinates.
3200 - NOP or END instruction not found

3210 - Position No. storage area not found

9-12
 9 Error
DX100 9.1 Error Message List

Error No. Data Error Message Contents

3220 * Syntax error in instruction data

2 Interior control error

3 Undefined instruction/tag
4 Instruction/tag shortage
5 Disuse instruction/tag
6 Sub instruction
7 No instruction
8 Invalid instruction
9 Invalid tag
10 Invalid character
11 Undefined intermediate code
12 Intermediate code shortage
13 Syntax stack overflow
14 Syntax stack underflow
15 Array type tag uncompleted Tag [ARRAY]
16 Element type tag uncompleted Tag [ELEMENT]

17 Macro JOB unregistered

18 Input format error
19 Data size over
20 MIN value over
21 MAX value over
22 Operation expression error
23 Job call argument setting error
24 Macro job call argument setting error
25 Position vector setting error
26 System error
27 Soft key designate error
28 Numerical input buffer overflow
29 Real type data precision error
30 Element format error
35 BOOL TYPE data error
36 CHAR data error
37 BYTETYPE, BINARY / HEXADECIMAL BYTE
TYPE data error
38 INTEGER TYPE, DECIMAL WORD TYPE data
error
39 BINARY/HEXADECIMAL WORD TYPE data
error
40 DOUBLE PRECISION INTEGER TYPE,
DECIMAL DWORD TYPE data error
41 BINARY/HEXADECIMAL WORD TYPE data
error
42 REAL TYPE data error
43 LADDER SPECIAL TYPE data error

9-13
 9 Error
DX100 9.1 Error Message List

Error No. Data Error Message Contents

44 JCL text
45 Invalid text
46 LABEL NAME data error
47 JOB NAME data error
48 STRING data error
49 COMMENT data error
58 Invalid instruction/tag detection
3230 - Syntax not matched
3240 - Undefined application
3250 - Cannot load this file
3260 - Excess input data
3270 - Cannot verify this file
3280 - Wrong welding condition
(STANDARD/ENHANCED)

3290 - Serial port not defined

3300 - Serial port being used
3310 - Protocol being used
3320 - Wrong GUN type
3330 - Undefined multilayer data
3340 - Illegal number of multilayer data

3350 - Not enough memory

3360 - Invalid folder
3370 - Incorrect folder name
3380 - Drive not ready
3390 - File not found
3400 - File already exists on the media

3410 - Out of memory on the media

3420 - Max number of files has been reached

3430 - I/O error on the drive

3440 - Wrong media type
3450 - Cannot load macro JOB at current Load in management mode.
security mode
3460 * Cannot backup the media

1 Insufficient Compact Flash memory.

2 Not accessible to Compact Flash.
3470 - Database not found
3480 - Database access error
3490 - Same database exists
3500 - Check the media insertion
3501 - Check the media insertion

9-14
 9 Error
DX100 9.1 Error Message List

Error No. Data Error Message Contents

3510 - Cannot delete folder. Check attribute

and inside file

3520 - Same folder exists

3530 - Cannot load at current security mode

3540 - CMOS not compatible

3550 - Under automatic backup operation.
Operate after the backup is
completed.

3551 - Under automatic backup operation.

Operate "SORT FILE" after the
backup is completed.

3560 - Failed in sorting backup file

3570 - Actuator data transmission error

3580 - Under backup file access. Operate

after the access is completed.

3581 - Under backup file access. Operate

"SORT FILE" after the access is
completed.

3600 - system configuration data not

matched
3610 - Excessive path
3620 - Excess folders

9-15
 9 Error
DX100 9.1 Error Message List

9.1.5 Concurrent I/O

Error No. Data Error Message Contents

4010 * Illegal relay No.

XXX Line no.
4020 - Illegal block No.
4030 * Illegal instruction
XXX Line no.
4040 * Relay/register No. duplicated in OUT/ Multiple outputs are instructed to the relay or
GOUT or arithmetic instruction register.

XXX Line no.

4050 * The relay is not used
XXX Line no.
4060 * Excess STR-[-NOT] instructions

XXX Line no.

4070 * Excess AND [OR] STR instructions

XXX Line no.

4080 * Syntax error in CRT instructions

XXX Line no.

4090 * Enter STR [-NOT] at head of block Need STR [-NOT]

XXX Line no.

4100 - Relay No. duplicated in TMR and CNT

4110 - Excessive ladder scan-time

4120 - Concurrent I/O memory is full Exceeds memory capacity (10000 steps)

4130 - END instruction not found END instruction not found

4140 - Wrong ladder program Position and number of PART instruction are
wrong.
4150 * Wrong use of GSTR, GOUT GSTR and GOUT is not used together.
commands
XXX Line no.
4160 - Cannot edit system section

4170 - Cannot modify/delete

4180 - Depress INSERT/MODIFY/DELETE
keys

4190 - Ladder program not found

9-16
 9 Error
DX100 9.1 Error Message List

Error No. Data Error Message Contents

4200 - Cannot specify system variables($)

4210 - Cannot edit line

4220 - Excess TMR/CNT or arithmetic More than 100 TMR, CNT or arithmetic
instructions instruction used
4230 - Syntax error in TMR/CNT instructions

9-17
 9 Error
DX100 9.1 Error Message List

9.1.6 Maintenance Mode

Error No. Data Error Message Contents

8010 - Too many axes
8011 - Choose the input of overrun

8012 - Equipment data file reading

error
8020 - Too many I/O points
8021 - YIU Unit not found
8030 - Too many boards (DEVICENET)

8031 - Too many boards (MSC01B)

8032 - Too many Timer I/F board

8033 - Too many boards

8034 - Too many channels

8035 - Invalid configuration

8040 - Memory error (ControlNet output
condition)

8041 - Memory error (UNIWIRE

CONNECT DAT
8042 - Memory error(IP Network
Configuration data)

8050 - Robot model is not registered

8051 - Select model

8060 - Cannot get UNIWIRE
connection data
8070 - DHCP is already set to use for
another item
8071 - DNS is already set to use for
another item
8072 - DHCP is not set to use
8073 - DNS is not set to use
8074 - Device Information not found

8075 - Unable to accept same type of

boards simultaneously

8076 - Ethernet is being used by other

function.
8080 - Non support function

9-18
 9 Error
DX100 9.1 Error Message List

Error No. Data Error Message Contents

8205 - ENABLE Unit over
8206 - FLASH access error
8210 - IO module configuration is not
modified
8211 - OPTION, BOARD or MODULE
SETUP is not completed.
8212 - Cannot change setting (Function
conflict
8213 - Check EXTERNAL IO setup

9-19
 10 LED Indicator on Circuit Board
DX100 10.1 LED Indicator on YCP 01 Circuit Board

10 LED Indicator on Circuit Board

10.1 LED Indicator on YCP 01 Circuit Board

The LED indicators: LED1/LED2 on the YCP01 circuit board show the
statuses as in the following table. The LED indicators show the operating
statuses for the single YCP01 circuit board.

LED0 KED1 Status

OFF OFF The power is not turned ON.

ON OFF Searches the connecting device.

OFF BLINK Before the BIOS starts

Searches the booting device

ON BLINK Booting device ready

ON ON The BIOS initialization has been

completed./OS boot starts.

LED2LED1

LED2/LED1 CN106

CN105

CN104

10-1
 10 LED Indicator on Circuit Board
DX100 10.2 LED Indicator on Robot I/F Circuit Board

10.2 LED Indicator on Robot I/F Circuit Board

The 7-segment LED indicator and battery alarm LED lamp are located on
the robot I/F circuit board (JANCD-YIF01 ).
See chapter 10.3 “7 SEG-LED Indicator” for details displayed by the 7-
segment LED indicator. The battery alarm LED lamp is lit when the
battery runs out. See chapter 5.1.1 “Replacing Parts of the CPU Unit” .

Battery alarm
LED lamp
7-segment
LED indicator

10-2
 10 LED Indicator on Circuit Board
DX100 10.3 7 SEG-LED Indicator

10.3 7 SEG-LED Indicator

The following tables show the operating statues for JANCD-YIF01/SRDA-

EAXA01/JANCD-YCP02. The operating statuses are indicated by 7 SEG-
LED.

[Normal Indication]

Status DX100

YIF01 EAXA01 YCP02

Right after All 7-SEG indicators light up.

applying the (‘8’, ‘+’, ‘.’ light up.)
power

During the start- Counts up from ‘O’ toward ‘d’.

up process

After starting up ‘d’, ‘+’, ‘.’ blink every one second.

normally

[Error Indication]

Status DX100

YIF01 EAXA01 YCP02

Alarms ‘d’, ‘+’, ‘.’ blink The error cause ‘d’, ‘+’, ‘.’ blink
occurrence in the every one is indicated by 7 every one
Main CPU and second. SEG-LED. second.
servo CPU (See the
communication indication spec
system 1.)

Normal alarms ‘d’, ‘+’, ‘.’ blink

other than alarms every one
described above second.

Fatal alarms The error cause and the address where the error has
occurrence occurred are indicated by 7 SEG-LED.
(See the indication spec 2.)

Indication Spec 1
E.g.)
The cycle: [F] [0] [0] [3] [.] is repeated.
: Error cause
SUPPLE
-MENT
Indication Spec 2
E.g.)
[-] [0] [2] [0] [0] : Error cause
The cycle: [,] [-] [0] [0] [0] [0] [F] [F] [0]
[4] is repeated.: Address where the error occurred

10-3
 10 LED Indicator on Circuit Board
DX100 10.3 7 SEG-LED Indicator

10.3.0.1 7 SEG-LED Indicator Status (1-digit indication) of Each Unit at Error Occurrence

YIF01
All Lit The power has been turned ON.
0 The booting program has started.
1 The system program has started. (Starts up initializations of various kinds.)
2 Starts verifying the existence of other circuit boards. (Verifies the start-up of the booting program.)
3 Starts the system program transmission.
4 Sends the request of the system program start-up.
5 Starts verifying the existence of other circuit boards. (Verifies the start-up of the system program.)
6 Acquires hardware information, etc. of other circuit boards. (Verifies the IO board status, servo IF,
and so on.)
7 Starts the CMOS data transmission.
8 Sends the pre-online request.
9 Waits for CERF communication synchronization.
A
B Sends the start-up request of on-line system.
C The on-line system has started. (Starts up the initialization task.)
D Processes the DX100 setup completion. (Servo ON enabled)
E Alarm occurs at the DX100 setup.
F The maintenance system is starting up.
P Communications interrupted between NCP01 and the programming pendant.
U Updating system software through network.

EAXA01
All Lit The power has been turned ON.
0 The booting program has started. (ROM/RAM/FP register check)
1 Starts the booting system. (Completes initializations of various kinds.)
2 Completes the preparation for receiving the system program.
3 The system program has been received. (Waits for the request of system change.)
4 The system program has started. (Starts up hardware initializations of various kinds.)
5 Starts the system. (Completes initializations of various kinds.)
6 Starts the CMOS data transmission.
7 Receives the CERF mapping. (Waits for pre-online)
8 Starts the servo system. (Starts the process of various initializations.)
9 Waits for RIF communication synchronization. (Completes the process of various initializations.)
A
B Waits for the start-up of on-line system.
C
D Completes the DX100 setup process. (Servo ON enabled)

10-4
 10 LED Indicator on Circuit Board
DX100 10.3 7 SEG-LED Indicator

YCP02
All Lit The power has been turned ON.
0 The booting program has started. (ROM/RAM/FP register check)
1 Starts the booting system. (Completes initializations of various kinds.)
2 Completes the preparation for receiving the system program.
3 The system program has been received. (Waits for the request of system change.)
4 The system program has started. (Starts up hardware initializations of various kinds.)
5 Starts the system. (Completes initializations of various kinds.)
6 Starts the CMOS data transmission.
7 Receives the CMOS mapping. (Waits for pre-online)
8 Starts the optional system. (Starts the process of various initializations.)
9
A
B
C
D Completes the DX100 setup process.

10.3.0.2 7 SEG-LED Indicator Status (4 digit-indication) of Each Unit at Error Occurrence

YNIF01
0000 Arithmetic error
0001 Debug
0002 NMI
0003 Breakpoint
0004 Overflow
0005 Out of BOUND
0006 Invalid operation code
0007 Device disabled
0008 Double fault
0009 Coprocessor segment overrun
000A Invalid TSS
000B Segment absence
000C Stack segment fault
000D General protection exception
000E Page fault
000F
0010 Floating point error
0011 Alignment check
0012 Machine check

10-5
 10 LED Indicator on Circuit Board
DX100 10.3 7 SEG-LED Indicator

YNIF01
0013 SIMD floating point exception
0014
0015
0016
0017
0018
0019
001A
001B
001C
001D
001E
001F

0900 WDT error

10-6
 10 LED Indicator on Circuit Board
DX100 10.3 7 SEG-LED Indicator

EAXA01
0010 ROM error in the boot section
0020 RAM error
0030 FP register error
0040 On-line communications command error
0100 Reset exception
0200 Machine check exception
0210 WDT error
0300 Data access error
0400 Instruction access exception
0500
0600 Alignment exception
0700 Program exception
0800 Unavailable floating point exception
0900
0A00 Undefined exception
0B00 Undefined exception
0C00 System call exception
0D00 Trace exception
0E00 Undefined exception
0F00 Undefined exception
1000 Instruction conversion error exception
1100 Data load conversion error exception
1200 Data store conversion error exception
1300 Instruction brakepoint exception
1400 System management interruption
1500 Undefined exception
1600 Undefined exception
1700 Undefined exception
1800 Undefined exception
1900 Undefined exception
1A00 Undefined exception
1B00 Undefined exception
1C00 Undefined exception
1D00 Undefined exception
1E00 Undefined exception
1F00 Undefined exception
2000 Undefined exception
2100 Undefined exception
2200 Undefined exception
2300 Undefined exception
2400 Undefined exception
2500 Undefined exception
2600 Undefined exception
2700 Undefined exception
2800 Undefined exception
2900 Undefined exception
2A00 Undefined exception

10-7
 10 LED Indicator on Circuit Board
DX100 10.3 7 SEG-LED Indicator

EAXA01
2B00 Undefined exception
2C00 Undefined exception
2D00 Undefined exception
2E00 Undefined exception
2F00 Undefined exception
3010 Receiving data size error
3020 Receiving data sum error
3030 Receiving data write address error
3040 All receiving data sum error
F001 Communication error to RIF (Send incompletion)
F002 Communication error to RIF (Receive incompletion)
F003 Communication error from RIF (Receive WDT)
F004 Communication error from RIF (Receive WDG inconsistency)
F010 Communication error with RIF (status error)

YCP02
0010 ROM error in the boot section
0020 RAM error
0030 FP register error
0040 On-line communications command error
0100 Reset exception
0200 Machine check exception
0210 WDT error
0300 Data access error
0400 Instruction access exception
0500
0600 Alignment exception
0700 Program exception
0800 Unavailable floating point exception
0900
0A00 Undefined exception
0B00 Undefined exception
0C00 System call exception
0D00 Trace exception
0E00 Undefined exception
0F00 Undefined exception
1000 Instruction conversion error exception
1100 Data load conversion error exception
1200 Data store conversion error exception
1300 Instruction brakepoint exception
1400 System management interruption
1500 Undefined exception
1600 Undefined exception
1700 Undefined exception
1800 Undefined exception

10-8
 10 LED Indicator on Circuit Board
DX100 10.3 7 SEG-LED Indicator

YCP02
1900 Undefined exception
1A00 Undefined exception
1B00 Undefined exception
1C00 Undefined exception
1D00 Undefined exception
1E00 Undefined exception
1F00 Undefined exception
2000 Undefined exception
2100 Undefined exception
2200 Undefined exception
2300 Undefined exception
2400 Undefined exception
2500 Undefined exception
2600 Undefined exception
2700 Undefined exception
2800 Undefined exception
2900 Undefined exception
2A00 Undefined exception
2B00 Undefined exception
2C00 Undefined exception
2D00 Undefined exception
2E00 Undefined exception
2F00 Undefined exception
3010 Receiving data size error
3020 Receiving data sum error
3030 Receiving data write address error
3040 All receiving data sum error

10-9
DX100 Index

Numerics

10A Glass-Tube fulse ........................................................................... 5-28

2.5A Alarm fuse ................................................................................... 5-28
24VDC fuse for I/O ..... 5-20, 5-21, 5-30, 5-31, 5-32, 5-33, 5-34, 5-35, 5-36, 5-37
3.15A Gass-Tube fuse.......................................................................... 5-28

absolute data allowable range error alarm .............................................. 6-15

AC control power supply connector.......................................................... 5-9
AC Control Power Supply Fuse ............................................................. 5-19
AC cooling fan fuse .............................................................................. 5-19
alarm .................................................................................................... 8-1
Alarm History Window .......................................................................... 7-18
alarm level ............................................................................................ 8-1
AlarmHistory........................................................................................ 7-18
axis data ............................................................................................... 8-3

backside duct fan ............................................................ 3-1, 3-3, 5-25, 5-26

battery ......................................................................................... 3-1, 5-26
Battery inspections ................................................................................. 3-5
binary data ............................................................................................ 8-3
Brake Power Supply Fuse for External Axis ............................................ 5-22

Changing the Absolute Data ................................................................... 6-7

changing the monitor items ................................................................... 7-24
Checking and Replacing Fuses ............................................................. 5-19
Circuit Breaker (QF1) Check ................................................................... 3-6
Clearing Absolute Data ........................................................................... 6-7
clearing the alarm history ...................................................................... 7-19
clearing the I/O message history ........................................................... 7-21
Clearing the System Monitoring Time Display ......................................... 7-17
compact flash ........................................................................................ 5-2
connector for encoder signal ................................................................. 5-13
control group data .................................................................................. 8-3
control power supply fuse ....................................................................... 5-9
Converter control signal connector ........................................................ 5-17
cooling fan ............................................................................................ 3-3
Cooling Fan Construction (Small-, Medium- and Large-capacity DX100) ..... 3-3
correlate voltage .................................................................................... 3-5
CPU unit (JZNC-YRK01-1E) .......................................................... 5-2, 5-26
Creating a Check Program...................................................................... 4-3
Current Position ................................................................................... 7-23
Current Position Window ...................................................................... 7-23

Index-i
DX100 Index

DC Control power supply connector .............................................. 5-12, 5-17

decimal data ......................................................................................... 8-3
displaying and releasing alarm ................................................................ 8-2
door lock ............................................................................................... 3-2
Drive I/F................................................................................................ 5-2
DX100 controller .................................................................................... 3-1
DX100 parts list ................................................................................... 5-26

editing mode ......................................................................................... 2-1

emergency stop button ........................................................................... 3-1
emergency stop button inspections ......................................................... 3-4
emote control connector ......................................................................... 5-2
Enable switch ........................................................................................ 3-1
Enable switch inspections....................................................................... 3-4
ENCODER ROTATE SUM ................................................................... 7-24
error message list .................................................................................. 9-1
ERROR PULSE................................................................................... 7-24

FEEDBACK PULSE ............................................................................. 7-24

FEEDBACK SPEED ............................................................................ 7-24

ground wirings ........................................................ 5-8, 5-9, 5-10, 5-11, 5-16

home position ........................................................................................ 6-3

home position calibration ........................................................................ 6-2
how to replace converter ...................................................................... 5-17

I/O message history ............................................................................. 7-20

I/O message history window ................................................................. 7-20
I/O Unit ............................................................................................... 5-26
IN 1 TURN POSITION ......................................................................... 7-24
independent control function (optional) .................................................... 8-4
Individual Window of the System Monitoring Time Display ....................... 7-16
input power supply check ....................................................................... 3-6
Input/Output Status ................................................................................ 7-2
interior circulation fan ..................................................................... 3-1, 5-26

Index-ii
DX100 Index

lead cable check .................................................................................... 3-6

Machine Safety Unit ............................................................................. 5-26

main power switch ................................................................................. 3-2
major alarm ........................................................................................... 8-1
managememt mode ............................................................................... 2-1
manipulator home position ...................................................................... 6-9
manipulator model ................................................................................. 7-1
MAX. TORQUE ................................................................................... 7-24
minor alarm ........................................................................................... 8-1
mode switch .......................................................................................... 3-4
Modification of the Signal Name ............................................................ 7-13
modifying the output status ..................................................................... 7-4
MOTOR ABSOLUTE ............................................................................ 7-24
multiple SERVOPACK system ................................................................ 8-3

open phase check .................................................................................. 3-6

operation mode...................................................................................... 2-1
outline of alarm ...................................................................................... 8-1

position data when power is turned ON/OFF .......................................... 7-22

position deviation check using the check program ................................... 6-10
power flow ............................................................................................. 1-3
power ON/OFF position window ............................................................ 7-22
power supply contactor unit .......................................................... 5-19, 5-26
power supply contactor unit fuse ........................................................... 5-26
power supply voltage confirmation ........................................................... 3-5
PWM signal connector.......................................................................... 5-13

recommended spare parts .................................................................... 5-29

Regeneration register connecting connector ........................................... 5-17
regenerative resistor connector ............................................................. 5-13
regular inspections ................................................................................. 3-1
replacing parts ....................................................................................... 5-1
replacing parts of the CPU unit ................................................................ 5-2
replacing the control circuit board (JANCD-YCP01-E) ............................... 5-3
replacing the CPU unit (JZNC-YPS01-E).................................................. 5-5
replacing the I/O Unit (JZNC-YIU0o-E) ..................................................... 5-8
Replacing the Robot I/F Circuit Board (JZNCD-YIF01-1E) ......................... 5-6
Replacing the SERVOPACK ................................................................. 5-12
RIN input ............................................................................................... 7-7
RIN input window ................................................................................... 7-7

Index-iii
DX100 Index

security mode ........................................................................................ 2-1

security system ..................................................................................... 2-1
servo monitor window .......................................................................... 7-24
servo monitoring .................................................................................. 7-24
SERVO ON ........................................................................................... 3-4
SERVO ON READY............................................................................... 3-4
SERVOPACK.............................................................................. 5-12, 5-26
signal flow ............................................................................................. 1-4
Specific Input ........................................................................................ 7-5
Specific Input Simple Window ................................................................. 7-5
Specific Input Window ............................................................................ 7-5
Specific Output ...................................................................................... 7-6
Specific Output Simple Window .............................................................. 7-6
Specific Output Window ......................................................................... 7-6
SPEED DEVIATION ............................................................................ 7-24
SPEED INST....................................................................................... 7-24
supplied parts list ................................................................................. 5-28
system diagnosis ................................................................................... 7-1
System Monitoring Time Display ........................................................... 7-15
System Monitoring Time Display Window............................................... 7-15
system version ...................................................................................... 7-1

TORQUE SPEC .................................................................................. 7-24

Universal Input ...................................................................................... 7-2

Universal Input Simple Window ............................................................... 7-2
Universal Input Window .......................................................................... 7-2
Universal Output Simple Window ............................................................ 7-3
Universal Output Window ....................................................................... 7-3
user ID ................................................................................................. 2-7

voltage between earth (phase-S ground) ................................................. 3-5

WAGO connector wiring tool ................................................................. 5-28

WAGO terminal block wiring tool ........................................................... 5-28

XYZ coordinate data .............................................................................. 8-3

Index-iv
DX100
MAINTENANCE MANUAL

HEAD OFFICE
2-1 Kurosaki-Shiroishi, Yahatanishi-ku, Kitakyusyu-shi, 806-0004, Japan
Phone +81-93-645-7745 Fax +81-93-645-7746
MOTOMAN INC. HEADQUARTERS
805 Liberty Lane, West Carrollton, OH 45449, U.S.A.
Phone +1-937-847-6200 Fax +1-937-847-6277
MOTOMAN ROBOTICS EUROPE AB
Franska Vagen 10, Box 4004, SE-390 04 Kalmar, Sweden
Phone +46-480-417800 Fax +46-480-417999
MOTOMAN ROBOTEC GmbH
Kammerfeld strasse 1, 85391 Allershausen, Germany
Phone +49-8166-90-100 Fax +49-8166-90-103
YASKAWA ELECTRIC KOREA CORPORATION
1F, Samyang Bldg. 89-1, Shinchun-dong, Donk-Ku, Daegu, Korea
Phone +82-53-382-7844 Fax +82-53-382-7845
YASKAWA ELECTRIC (SINGAPORE) PTE. LTD.
151 Lorong Chuan, #04-01, New Tech Park, Singapore 556741
Phone +65-6282-3003 Fax +65-6289-3003
YASKAWA ELECTRIC (MALAYSIA) SDN. BHD.
Unit 47-1 and 2. Jalan PJU 5/9, Dataran Sunway, Kota Damansara, 47810, Petailng Jaya Selangor, Malaysia
Phone +60-3614-08919 Fax +60-3614-08929
YASKAWA ELECTRIC (THAILAND) CO., LTD.
252/246, 4th Floor. Muang Thai-Phatra office Tower II Rechadapisek Road, Huaykwang Bangkok 10320, Thailand
Phone +66-2-693-2200 Fax +66-2-693-4200
SHOUGANG MOTOMAN ROBOT CO., LTD.
No.7,Yongchang-North Road, Beijing Economic and Technological and Development Area, Beijing 100076, China
Phone +86-10-6788-0541 Fax +86-10-6788-0542
MOTOMAN MOTHERSON ROBOTICS LTD.
Plot Number 195-196, First Floor, Imt Manesar -Sector 4, Gurgaon (Haryana),Pin-122050, India
Phone +91-124-475-8500 Fax +91-124-475-8542

YASKAWA ELECTRIC CORPORATION

YASKAWA

Specifications are subject to change without notice MANUAL NO. RE-CHO-A108 1

for ongoing product modifications and improvements. C Printed in Japan April 2009 08-11