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PLC Presentation

The document discusses programmable logic controllers (PLCs). It explains that a PLC monitors inputs, makes decisions based on its programmed instructions, and controls outputs to automate processes. It describes the basic components of a PLC including input and output modules and a central processing unit. It also provides examples of common input and output elements used in PLC systems like push buttons, limit switches, solenoid valves, and indicator lamps.

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NARENDER SINGH
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302 views13 pages

PLC Presentation

The document discusses programmable logic controllers (PLCs). It explains that a PLC monitors inputs, makes decisions based on its programmed instructions, and controls outputs to automate processes. It describes the basic components of a PLC including input and output modules and a central processing unit. It also provides examples of common input and output elements used in PLC systems like push buttons, limit switches, solenoid valves, and indicator lamps.

Uploaded by

NARENDER SINGH
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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PROGRAMMABLE LOGIC

CONTROLLER
PLC
 A PLC monitors inputs, makes decision based on
its PROGRAM, control OUTPUTS to automate
a process or machine.
 PLC consists of input modules, CPU, o/p
modules.
 An i/p accepts a variety of digital or analog
signals from various field devices & converts
them into a logic signal that can be used by the
CPU.
PLC
 The CPU makes the decisions & executes control
instructions based on program instruction in memory.
 Output modules convert control instructions from CPU
into a digital or analog signal that can be used to control
various field devices.

 Example for PLC output and PLC Input


INPUT & OUTPUT ELEMENTS
 I/P Elements :
Push buttons
Limit switches
Proximity
Relay contacts etc.,

 O/P Elements :
Solenoid Valves
Relay coils
Indicator Lamp etc.,
PROGRAMMABLE MACHINE CONTROL

Y
PROGRAMMABLE LOGIC CONTROL
 FANUC LADDER
 Fanuc ladder is the program software used with
the Fanuc PLC to create the PLC operating
program.
 Ladder is a Sequential type program which control
machine tools and other systems.
 Ladder program is produced using PMC
instruction
 Fapt ladder consists of a number of instructions
that must be arranged in a logical order to obtain
the desired PLC operation.
PROGRAMMABLE LOGIC CONTROL
 Fanuc Ladder
 Sequence of the ladder diagram is converted into
machine language instruction which is done by
PMC programmer and stored into the memory.
 PMC’s CPU executes these instructions
sequentially.
PROGRAMMABLE LOGIC CONTROL
 AND and OR operation
PROGRAMMABLE LOGIC CONTROL
 The most commonly used programming functions
in Ladder are normally open (NO) contact,
normally closed (NC) contact and coils.
 The normally open contact (NO) is true (closed)
when the input or output status bit controlling
the contact is 1.
 The normally closed contact (NC) is true (closed)
when the input or output status bit controlling
the contact is 0.
 Coils represent relays that are energized when
power flows to them. When a coil is energized, it
causes a corresponding output to turn on by
changing the state of the status bit controlling
that output to 1.
PLC SCAN
PLC SCAN consists of:
 INPUT PROCESSING.
 PROGRAMMING PROCESSING.
 OUTPUT PROCESSING

 Basically there are 3 levels of sequence program.


Level-1 has highest priority. Its maximum
scanning time is 8ms. All ‘Emergency Stop’
signals and major interrupts are handled in this
level.
 Level-2 has relatively lower priority. Its scanning
time is remaining part of 1st level scanning.
PROGRAMMABLE LOGIC CONTROL
 Fanuc Ladder Important Functions.
 Timer
 Counter
 Jump
 Compare
 Decode
 Rot Function
 Move Function
 COIN (Coincidence Check)
 COD (Code Conversion)
 DSCH (Data Search)
 Window Function
 Call
G SIGNALS - PMC TO CNC

 G8.4 Emergency Stop


 G8.0 Feed interlock all axes
 G8.5 Feed Hold
 G130.0 Feed Interlock X axis
 G130.1 Feed Interlock Y axis
 G130.2 Feed Interlock Z axis
 G7.2 Cycle start
 G29.4 Spindle speed Arrival
 G29.6 Spindle Stop Signal
 G46.1 Single Block Signal
 G70.4 Spindle Command Reverse
 G70.5 Spindle Command Forward
 G70.6 Spindle Orient
F SIGNALS - CNC TO PMC

 F0.5 Cycle running


 F0.6 Servo Ready

 F1.0 System Alarm signal

 F1.1 Reset signal

 F45.3 Spindle speed Matching signal

 F45.7 Spindle Orientation Completion signal

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