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Fcaw Wps-001a PDF

This document provides a welding procedure specification (WPS) for welding pipe joints using the flux cored arc welding (FCAW) process in the 3G position. It specifies the joint design, base metals, filler metals, preheat and interpass temperatures, shielding gas, electrical characteristics, welding technique, and was authored by Power Engineering Concern for Thal Industries on September 19, 2018. The WPS allows for single or multiple pass welds of A36 steel pipe with diameters between 3mm to 25.4mm thick using self-shielded flux cored wire in the range of 160-195 amps and 24-28 volts.

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302 views3 pages

Fcaw Wps-001a PDF

This document provides a welding procedure specification (WPS) for welding pipe joints using the flux cored arc welding (FCAW) process in the 3G position. It specifies the joint design, base metals, filler metals, preheat and interpass temperatures, shielding gas, electrical characteristics, welding technique, and was authored by Power Engineering Concern for Thal Industries on September 19, 2018. The WPS allows for single or multiple pass welds of A36 steel pipe with diameters between 3mm to 25.4mm thick using self-shielded flux cored wire in the range of 160-195 amps and 24-28 volts.

Uploaded by

irfan bari
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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DOC .

No: QA/QC-FRM-000
Rev : 00
WELDING PROCEDURE SPECIFICATION Date : 19-09-2018
(WPS) Page : 1 of 2

WPS NO: PEC-WPS001A DATE: 19-9-2018 SUPPORTING NO: PEC/PQR-001A


WELDING PROCESS (ES) FCAW
TYPE(S) SEMI-AUTOMATIC
( SEMI-AUTOMATIC)

ACCEPTABLE CODE: ASME SEC IX S API-1104 . AWS D1.1 OTHER

JOINTS (QW-402) 35 ± 2.5


JOINT DESIGN Single Bevel butt Joint
BACKING: Fcaw-With Backing(Weld Metal)
BAKING TYPE: Metal or Base Metal 2.0±0.05mm
RETAINER: N.A
ROOT GAP: 2.0± 0.05mm 2.0± 0.05mm

Weld join configuration

BASE METALS (QW-403)


P. NO: 1 GROUP NO. 1 TO P.NO. 1 GROUP NO. 1
OR
SPECIFICATION TYPE AND GRADE: A36
TO SPECIFICATION TYPE AND GRADE: EN 13479
OR
CHEM.ANALYSIS AND MECH. PROPERTIES: -
TO CHEM.ANALYSIS AND MECH. PROPERTIES: -
THICKNESS RANGE: 3mm TO 25.4mm

PIPE DIA RANGE: GROOVE: N/A FILLET: ALL


OTHER: ---
SINGLE PASS THICKNESS: 2mm (Max)

FILLER METALS (QW-404)


F. NO: 6
A. NO: 1 - 1
SPECIFICATION NO. (SFA) 5.20
AWS NO:(CLASS) E71T-1C
SIZE OF FILLER METAL: 1.2mm
ELECTRODE/FLUX CLASS: N/A
(ELECTRODE,COLD WORE HOT WORE,ETC)
FLUX AND /OR ELECTRODE TRADE NAME: Mw
CONSUMABLE INSERT: N/A
DOC .No: QA/QC-FRM-

WELDING PROCEDURE SPECIFICATION


(WPS) Page: 2 of 2

POSITION (QW.407)
POSITION (QW.405) POST WELD HEAT TREATMENT
POSITION OF GROOVE: 3G TEMPERURE RANGE: N.A

WELDING PROGRESSION UP: DOWN TIME RANGE: N.A

HEATING RATE: N.A

PREHEAT ( QW-406) GAS (QW-408)


PRE HEAT TEMPRATURE MIN: N/A SHILDING GSA: CO2 99.99%
INTERPASS TEMPRATURE MAX: 250 Ċ
PREHEAT MAINTANCE: N.A FLOW RATE: 30-35CFH
(CONTINUOUS OR SPECIAL HEATING WHERE APPLACABLESHOULD RECORDED) GAS BACKING: N.A
TRAILING SHIELD: N.A

ELECTRICAL CHARACTRISTICS (QW- 409)


CURRENT AC OR DC: (FCAW)- DC POLARITY DECENT (FCAW)-EP
DECP(FCAW)
AMPS (RANGE): 160-195-A(FCAW) 120-170(FCAW) VOLTS (RANGE) 24-28 FCAW
(AMPS AND VOLTS RANGE SHOULD BE RECORDED FOR EACH SIZE POSITION AND THICJNESS,ETC.THIS INFORMATION HSOULD BE LISTED IN
TABULAR FORM SHOWN BELOW)
TUNGSTON ELECTRODE SIZEAND TYPE: Ø 1.20mm
(PURE TUGSTON,2% THORIATED ETC.)
MODE OF METAL TRANSFER FOR FCAW: N.A
(SPRAY ARC, SHORT CIRCUILTING ARC,ETC)
ELECTRODE WIRE SPEED FEED RANGE: N.A PULSING CURRENT: N.A

TECHNIQUE(QW-410)
STRING OR WEVE BEAD : String & Weave Bead
ORIFICE OR GAS CUP SIZE: N/A
INITIAL &INTERPASS CLEANING : Power Brush or Grinding
(BRUSHING, GRANDING ETC.)
METHOD OF BACK GOUGING : N.A
OSCILLATION : N.A
Multiple OR SINGLE ELECTRODE SINGLE
MULTIPLE OR SINGLE PASS (PER SIDE): Multiple
MULTIPLE OR SINGLE ELECTRODE: SINGLE
PEENING: Cleac Each Layer Before Start Welding New Passes/ layers
OTHER: N.A

POWER ENGINEERING CONCERN THAL INDUSTRIES


NAME: ENGR. SAJID ALI NAME:
DATE: 19- 9—2018 DATE:
SIGNATURE: SIGNATURE:

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