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FRP BPS Qap

This document outlines EPP Composites Pvt. Ltd.'s construction quality plan for fiber reinforced plastic (FRP) lamination. It details the 10 principal stages of the bonding and surface preparation process (BPS), including procedures for making bonds, material and storage requirements, tools, environmental requirements, dimensional tolerances, cure times, protection of work, acceptance criteria, and record keeping. The goal is to qualify FRP lamination according to the guidelines in the BPS.

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484 views7 pages

FRP BPS Qap

This document outlines EPP Composites Pvt. Ltd.'s construction quality plan for fiber reinforced plastic (FRP) lamination. It details the 10 principal stages of the bonding and surface preparation process (BPS), including procedures for making bonds, material and storage requirements, tools, environmental requirements, dimensional tolerances, cure times, protection of work, acceptance criteria, and record keeping. The goal is to qualify FRP lamination according to the guidelines in the BPS.

Uploaded by

Gohel
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
You are on page 1/ 7

EPP Composites Pvt. Ltd.

Construction Quality Plan


for

DOC.NO. : EPP/RIL/IIR/FRP/BPS-001

00 01.05.2019 Issued for approval MG YB HV


Rev Date Revision Detail Prepared Checked Approved
By By By

Page 1 of 7
Objective:
Approve and qualify the GRP LINE LAMINATION as per the
guidelines given in this BPS.

Principal stages of BPS:


1. Procedure for making Bonds.

2. Material including storage requirement.

3. Tools, including proper care and handling.

4. Environmental Requirements.

5. Joint preparation.

6. Dimensional Requirements ( Including Tolerance).

7. Cure time

8. Protection of work.

9. Acceptance criteria

10. Records

1. Procedure for making Bonds.


Page 2 of 7
Tag Joint Lamination
 Rough the joint portion with sand paper or Grinder machine for required
length.
 Then Resin putty/ roving will be filled in gap to make the surface in
uniform level.
 Apply one layer of SM with resin rich combination.
 Make sure all air bubbles have been taken out by using steel roller and
brush. Prior to the layer starting to become hard.
 Allow this tag joint to cure and cool ( until it is comfortable to touch it
with the bare hands) prior to start the surface thickness build up.

Structure Thickness builds up:


 After tag joint curing once again rough the surface with sand paper or
Grinder machine to start the structure thickness build up.
 Apply a thin layer f resin directly on the ground surface.
 Apply CSM & WRM layer in alternate sequence to achieve the
maximum thickness of 5 mm.
 Allow this tag joint to cure and cool ( until it is comfortable to touch it
with the bare hands) prior to start the surface thickness build up.
 After coring once again rough the surface with sand paper or Grinder
machine to start the structure thickness build up.
 Continue the above sequence operation until the required thickness
obtained.
 Finally apply one layer of CSM, SM with resin rich combination.
 Make sure all the layer thoroughly wet out with resin.
 Make sure WRM should be between layers of CSM only.
 Mae sure all air bubbles have been taken out by using roller and brush.
Prior to the layer starting to become hard. Then allow this joint to cure

2. Material and Storage Requirements:


Page 3 of 7
Raw materials
 Fast curing Putty
 Resin
 Catalyst ( MEKP)
 Accelerator
 Chopped Stand Mat (CSM)
 Woven Roving Mat( WRM)
 Surface Mat (SM)

Storage Requirements
 Resin, Catalyst and accelerator shall be stored in closed container to
avoid foreign contamination and moisture also keep away from direct
sunlight.
 All glass Material ( SM,CSM,WRM) shall be kept away in closed
condition to avoid foreign contamination and moisture.

3. Tools and proper care And handling


Required tools:
 Grinding machine
 Knife
 Steel roller
 Brush
 Measuring tape

Page 4 of 7
Proper care and handling while using the tool:

 Check power connection, lock nut tightness grinding wheel perfectness


prior to start the work. After using carefully disconnect the power
connection also clean the machine parts properly. Keep in segregated
place.
 hand gloves while using knife to avoid injury. After using clean properly
and keep in segregated place.
 Ensure the cleanliness of brush prior to start the work to avoid
imperfection I lamination joint. After using clean the brush with
acetone/thinner then leave it for dry and keep it in segregate place.

4. Environmental requirements:

 Record the environment temperature and humidity during the bonding


process. Prior to start the bonding process, check and clean the bonding
portion for moisture and dust to avoid the imperfection of bonding.

5. Joint preparation

 Clean the pipe joint portion to remove the dust and moisture.
 Rough the joint portion with and paper or grinding machine for
required width.
 Ensure the joint gap between two pipes for maximum of 5mm.
 Ensure the straightness of pipe.

Page 5 of 7
6. Dimensional Requirements:
Dia ( mm) Width ( mm) Thickness ( mm )
25 100 8
50 100 8
80 100 8
100 150 8
150 250 8
200 250 8
250 300 10
300 350 10
350 400 10

Tolerance: Width- (-10)mm,


Thickness- (-2)mm

7. Cure Time:

 Allow joint to cure for 24 hours after completion of bonding process


Ensure the joint is cured for 24 hours prior to start hydro test.

8. Protection of Work:

 Prior to start work; wear all PPE ( hand gloves, goggles , nose mask
& etc.,) to avoid direct contact with resin/ chemical.
 Check the power cables properly for any open connection to avoid
electric shock.
 Clean the affected portion with clean water in case of chemical
contact, if any.

9. Acceptance criteria:
Page 6 of 7
 Every test sample shall show satisfactory surface finish and free from
visual defects.
 Dimension of the joint, meet the requirement as specified in clause 6.
 Satisfactory Hydro test to be carried out as per approved
specification.
 Barcol hardness – min.30 BHU

10. Records:

 All test results and observation shall be recorded in reliance specific


laminator Qualification / Approval form.

Page 7 of 7

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