SWISS QMS: D-QCD-01

GLASCOAT QUALITY EQUIPMENT NAME. :- MSGL 8000 LTRS MONOBLOCK TYPE REACTOR Rev. : 08
EQUIPMENTS LIMITED TAG NO :- Date : 26/02/2019
ASSURANCE PLAN. V100-RA10-RA100

VITTHAL UDYOGNAGAR - 388 121 BAY ER PROJECT NO:- EPRO Page : 1 of 2

Inspection Organisation
Type/ Method of
Sr. No. Inspection Activity. Characteristic Category Extent of Check Reference Documents Acceptance Norms Report Required Remark
Check TPI /
SGEL AI
CLIENT
(1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) (12) (13)

1.0 Material:

Chemical, mechanical properties, Chemical ASME Sec II, Part A

Approved Drawing / Material Material test New material with
1.1(A) Plates & Pipes. Marking. C Analysis & 100% and Applicable Material H H NA
Technical Specification (MTS) certificate MTC to be used
(UT for all plates over 12 mm) Mechanical Tests Technical Specification

Chemical, mechanical properties, Chemical ASME Sec II, Part A

Approved drawing / P.O. / Material test
1.1(B) Forgings, Castings, Fittings etc. Marking. C Analysis & 100% and Applicable & H R NA
Specification certificate
(UT for all Forgings) Mechanical Tests Specification

Review Material
Bought out components like: Mechanical Approved Drawing, Customre Approved Drawing, Test Certificate &
1.2 Dimensions, Review of Performance. M Test Certificate & 100% H R NA
Seal, Electric Motor, Gear Box , etc... Order Customer Order. Inspection Report
Visual Check

Visual & Dimensions,

Visual & ASME Sec. VIII, Div.I, ASME Sec. VIII, Div.I,
1.3 Inspection of Dished end UT of formed surface and UT of long M 100% Inspection Report H W R
Dimensions Approved Drg. Approved Drg.
seam after froming

Welding parameters & WPS details Approved Drawing & ASME Approved Drawing & WPS/PQR/WPQ &
1.4 WPS/PQR/WPQ & Weld plan M Verification 100% H H H
per weld joint Sec.IX ASME Sec.IX Weld plan

2.0

All weld joint setup of main-shell, jacket Measurement & ASME Sec. VIII, Div.I, Drawing & ASME Sec. QMS-F-PRD-
2.1 Weld Setup, Weld Geometry. M 100% H R -
shell, dished end, Sealer, Diaphragm Visual Approved Drg. VIII, Div.I 03,04,05,14

3.0 Welding :
QMS:F-PRD-03
ASME Sec.VIII Div.I / Approved ASME Sec.VIII Div.I /
3.1 Circumferance for main shell & jacket shell Dimension M Measurement 100% QMS:F-PRD-04 H R NA
Drawing. Approved Drawing.
QMS:F-PRD-14

Measurement and ASME Sec.VIII Div.I and Weld

3.2 Visual inspection for weld bead. Surface Defect M 100% ASME Sec.VIII Div.I QMS:F-QCD-05 H W R
Visual Plan

4.0 N.D.T. :

Penetrant Test (PT) for Fillet & butt Weld Liquid Penetrate
4.1 Welding Surface Defect M 100% SGEL/PT-01 ASME Sec.VIII Div. 1 QMS: F-QCD-11 (A) H R NA
Joint Test RT films to be
offered for review to
Radiographic Testing (RT) of all butt Radiographic ASME Sec. V & ASME Sec VIII ASME Sec: V, TPI / Client
4.2 Welding Soundness M Approved drawing RT Report H R R
welds(Joint No.) (Gamma Rays) Div. I ASME Sec VIII Div. I

Visual & Dimension Inspection Before Visual & Dimensions, Visual &
5.0
Glass Lining Approved Drg.
M
Dimensions
100% Approved Drawing Approved Drawing Inspection Report H W R/W

Leak Test of Equipment Before Glass

6.0 Lining (Hydrostatic test.) Leakage M Visual 100% Leak test procedure ASME Sec.VIII Div.1 Leak test report H W W/H
 SWISS QMS: D-QCD-01
GLASCOAT QUALITY EQUIPMENT NAME. :- MSGL 8000 LTRS MONOBLOCK TYPE REACTOR Rev. : 08
EQUIPMENTS LIMITED ASSURANCE PLAN. TAG NO :- V100-RA10-RA100 Date : 26/02/2019
VITTHAL UDYOGNAGAR - 388 121 BAY ER PROJECT NO:- EPRO Page : 1 of 2
Inspection Organisation
Type/ Method of
Sr. No. Inspection Activity. Characteristic Category Extent of Check Reference Documents Acceptance Norms Report Required TPI / Remark
Check SGEL AI
CLIENT
(1) (2) (3) (4) (5) (6) (7) (8) (9) (10) (11) (12) (13)

Visual
Surface finish & thickness check & /Measurment/ QMS: F-QCD-26
7.0 Glass Lining : Continuety Test.
M
Spark test at 20
100% QMS: WI-GLN-04 QMS: WI-GLN-04 H R NA
KV (Internal)

8.0 FAT ( FINAL ACCEPTANCE & TESTING )

QMS: F-QCD-5, Dimensions are in
Measurement and Approved Drawing /
8.1 Final Dimensions & Visual Dimension & Visual Check M 100% Approved drawing / W.O. QMS: F-QCD-15, P W R/E corporate in As built
Visual W.O.
QMS: F-QCD-16, drg.
Spark Test @ 10 QMS: F-QCD-15 &
Glass Lining Continuity (Spark Test) C 100% QMS:WI-GLN-07 QMS:WI-GLN-07 P W NA
KV QMS:F-QCD-16
8.2 Glasslining Test
QMS:WI-GLN-04 & DIN EN QMS: F-QCD-15 &
Glass Lining Thickness C Measurement 100% 1.0 to 2.2 mm P W NA
ISO 28721-1 QMS:F-QCD-16

ASME Sec. VIII Div. I QMS: ASME Sec. VIII Div. I

8.3 Hydrostatic test. Gauge Pressure, visual, leakage C Pressure test 100% QMS: F-QCD-15 P W H/W QMS: WI-QCD-06
WI-QCD-06& approved Drawing & approved drawing

All parameters including alignment,

current, RPM, Temp., shaft run out, As per details in run test Run test as per QMS:
8.4 Run Test * C Measurement 100% QMS: WI-QCD-06 QMS: F-QCD-15 P W NA
vibration, noise etc. as per Run test procedure WI-QCD-06.
procedure

Final DFT, Visual Painting procedure to

9 Painting & Finishing Visual Check M
and colour shade
100% QMS:WI-PRD-12 QMS:WI-PRD-12 QMS:FCD-28 P W NA
be followed

10 Packing list Packing content P Visual 100% Packing slip P.O, Spec. & Drawing QMS: F-QCD-28 P H NA

11 IRN/MDR - M IRN - - - - P H R/W

Legend :H- Hold C - Critical Prepared By:-HIMANSHU DANGROSHIYA(QCEMR) Checked by: -HIMANSHU DANGROSHIYA(QCEMR)
R- Review M - Major
P - Perform W-Witness

Notes:- 1) MTC of Bought out & pressure parts shall be part of technical data folder.
2) Pressure bearing components with wall thickness less than 50 mm shall be certified in accordance with EN 10204 Type 3.1 & > = 50 mm with Type 3.2.
3) Height of drive unit from top most nozzle of equipment shall be checked during FAT.
4) GL blind flanges shall not be opened after pressure testing.
5) Potable water shall be used for hydro test.
6) All instruments used during inspection shall have valid calibration status.
7) Radiography shall be carried out with Gamma ray (Ir 192) source & AGFA D5 film only.