EM_3SQ53601 - Ladder Diagram Page 1

WNC_PLC04:MainTask:U_3EV53600 10/22/2009 16:32:02

Total number of rungs in routine: 32 C:\Documents and Settings\cnshouw\Desktop\Suzhou Wyeth Project PLC\Ver16\WNC_PLC04_1_3_20091022_1113.ACD

[STCW]
Steam and cooling watersupply
Wyeth Nutritional (China)

Function: EM_3SQ53601

Version: 1.00
Created by: Charles Zha
Last updated date: 2009-09-01
Version:1.30
Updated by: Wilber Shou
Last updated date: 2009-10-20
Note:
Updated after Function FAT
---

0 NOP

*** Equipment Module ***

EM_3SQ53601 - Steam and Cooloing Water Supply

1 NOP

Idle
Reset Timer
EM_3SQ53601 Idle STCW Step 30 Timer
EM_3SQ53601.STS_Idle STCW_Step30_Timer
2 RES

*** Equipment Module ***

Module Start
Start Steam Supply EM_3SQ53601 Start
production Request
EVAP_STEAM_START EM_3SQ53601.CMD_Start
3

RSLogix 5000
EM_3SQ53601 - Ladder Diagram Page 2
WNC_PLC04:MainTask:U_3EV53600 10/22/2009 16:32:04
Total number of rungs in routine: 32 C:\Documents and Settings\cnshouw\Desktop\Suzhou Wyeth Project PLC\Ver16\WNC_PLC04_1_3_20091022_1113.ACD

[STCW]
Steam and cooling watersupply
InBatch. RUNNING

PHASE START Command from InBatch

(Put Running Logic in this section)
EP_3EV53600ESD Phase
EM_3SQ53601 Running Run status
EM_3SQ53601.STS_Running EP_3EV53600ESD.STS_Run
4 / MCR

Running Logic

5 NOP

*** Phase step sequence ***

Step 1
Open block valve and vapour duct block valve
Step Number TVR selection = Start Steam Supply Step Number
EM_3SQ53601 FAT Force Bit 3EV-53600-TVR-0001 production EM_3SQ53601
EQU FAT_STCW_Force[0] EVAP_TVR1_SELECTED EVAP_STEAM_START MOV
6 Equal Move
Source A EM_3SQ53601_StepN Source 1
4
Source B 0 Dest EM_3SQ53601_StepN
4

RSLogix 5000
EM_3SQ53601 - Ladder Diagram Page 3
WNC_PLC04:MainTask:U_3EV53600 10/22/2009 16:32:05
Total number of rungs in routine: 32 C:\Documents and Settings\cnshouw\Desktop\Suzhou Wyeth Project PLC\Ver16\WNC_PLC04_1_3_20091022_1113.ACD

[STCW]
Steam and cooling watersupply
Step 2
Open steam supply TC

Step Number 3EV-53600-VA-0003 3EV-53600-VA-0007

EM_3SQ53601 FAT Force Bit Open Status Open Status
EQU FAT_STCW_Force[1] CM_3EV53600_VA0003.STS_Opn CM_3EV53600_VA0007.STS_Opn
7 Equal
Source A EM_3SQ53601_StepN
4
Source B 1

Step Number 3EV-53600-VA-0002 3EV-53600-VA-0006

EM_3SQ53601 FAT Force Bit Open Status Open Status
EQU FAT_STCW_Force[2] CM_3EV53600_VA0002.STS_Opn CM_3EV53600_VA0006.STS_Opn
Equal
Source A EM_3SQ53601_StepN
4
Source B 10

Step Number
EM_3SQ53601
MOV
Move
Source 2

Dest EM_3SQ53601_StepN
4

RSLogix 5000
EM_3SQ53601 - Ladder Diagram Page 4
WNC_PLC04:MainTask:U_3EV53600 10/22/2009 16:32:05
Total number of rungs in routine: 32 C:\Documents and Settings\cnshouw\Desktop\Suzhou Wyeth Project PLC\Ver16\WNC_PLC04_1_3_20091022_1113.ACD

[STCW]
Steam and cooling watersupply
Step 3
Start steam pressure control
Step Number 3HD-59100-VA-0008 Step Number
EM_3SQ53601 FAT Force Bit Open Status EM_3SQ53601
EQU FAT_STCW_Force[8] CM_3HD59100_VA0008.STS_Opn MOV
8 Equal Move
Source A EM_3SQ53601_StepN Source 3
4
Source B 2 Dest EM_3SQ53601_StepN
4

Step 4
Evaporator on temperature

Step Number 3EV-53600-PIC-0001

EM_3SQ53601 FAT Force Bit Pre-Heater selected PID Controller
EQU FAT_STCW_Force[3] EVAP_PREHEATER_SELECTED CM_3EV53600_PIC0001.Auto
9 Equal /
Source A EM_3SQ53601_StepN
4
Source B 3

Step Number
EM_3SQ53601
MOV
Move
Source 4

Dest EM_3SQ53601_StepN
4

RSLogix 5000
EM_3SQ53601 - Ladder Diagram Page 5
WNC_PLC04:MainTask:U_3EV53600 10/22/2009 16:32:05
Total number of rungs in routine: 32 C:\Documents and Settings\cnshouw\Desktop\Suzhou Wyeth Project PLC\Ver16\WNC_PLC04_1_3_20091022_1113.ACD

[STCW]
Steam and cooling watersupply

Step Number
EM_3SQ53601 FAT Force Bit STCW Step 30 Timer
EQU FAT_STCW_Force[4] STCW_Step30_Timer.DN
10 Equal
Source A EM_3SQ53601_StepN
4
Source B 30

3EV-53603-TIC-0002
Setpoint High Limit
CPT
Compute Compute
Dest CM_3EV53603_TIC0002_SP1H Dest
75.0
Expression CM_3EV53603_TIC0002_SP[1]+DEADBAND_TEMP Expression CM_3E

3EV-53603-TI-0002 3EV-53603-TI-0001
Actual Value Actual Value
LIM LIM
Limit Test (CIRC) Limit Test (CIRC)
Low Limit CM_3EV53603_TIC0002_SP1L Low Limit CM_3EV53603_TIC0001_SP
65.0 25
Test CM_3EV53603_TI0002.VAL_Actl Test CM_3EV53603_TI0001.VAL_A
70.0 30
High Limit CM_3EV53603_TIC0002_SP1H High Limit CM_3EV53603_TIC0001_SP1
75.0 35

RSLogix 5000
EM_3SQ53601 - Ladder Diagram Page 6
WNC_PLC04:MainTask:U_3EV53600 10/22/2009 16:32:05
Total number of rungs in routine: 32 C:\Documents and Settings\cnshouw\Desktop\Suzhou Wyeth Project PLC\Ver16\WNC_PLC04_1_3_20091022_1113.ACD

[STCW]
Steam and cooling watersupply
Step 4
Evaporator on temperature

3EV-53603-TIC-0002 3EV-53603-TIC-0001 3EV-53603-TIC-000

Setpoint Low Limit Setpoint High Limit Setpoint Low Lim
CPT CPT CPT
Compute Compute
CM_3EV53603_TIC0002_SP1L Dest CM_3EV53603_TIC0001_SP1H Dest CM_3E
65.0 35.0
CM_3EV53603_TIC0002_SP[1]-DEADBAND_TEMP Expression CM_3EV53603_TIC0001_SP[1]+DEADBAND_TEMP Expression CM_3EV53603_TIC0001_S

53603_TIC0001_SP1L
25.0
3603_TI0001.VAL_Actl
30.0
53603_TIC0001_SP1H
35.0

RSLogix 5000
EM_3SQ53601 - Ladder Diagram Page 7
WNC_PLC04:MainTask:U_3EV53600 10/22/2009 16:32:05
Total number of rungs in routine: 32 C:\Documents and Settings\cnshouw\Desktop\Suzhou Wyeth Project PLC\Ver16\WNC_PLC04_1_3_20091022_1113.ACD

[STCW]
Steam and cooling watersupply

Step Number
EM_3SQ53601
MOV
Move
Source 4

Dest EM_3SQ53601_StepN
4

0001
Setpoint Low Limit STCW Step 30 Timer
MOV
Move
CM_3EV53603_TIC0001_SP1L Source 5000
25.0
V53603_TIC0001_SP[1]-DEADBAND_TEMP Dest STCW_Step30_Timer.PRE
5000

STCW Step 30 Timer

TON
Timer On Delay EN
Timer STCW_Step30_Timer
Preset 5000 DN
Accum 0

RSLogix 5000
EM_3SQ53601 - Ladder Diagram Page 8
WNC_PLC04:MainTask:U_3EV53600 10/22/2009 16:32:05
Total number of rungs in routine: 32 C:\Documents and Settings\cnshouw\Desktop\Suzhou Wyeth Project PLC\Ver16\WNC_PLC04_1_3_20091022_1113.ACD

[STCW]
Steam and cooling watersupply
Step 5
Stop steam
Step Number Step Number
EM_3SQ53601 FAT Force Bit Steam Supply Stop EM_3SQ53601
EQU FAT_STCW_Force[5] EVAP_STEAM_STOP MOV
11 Equal Move
Source A EM_3SQ53601_StepN Source 5
4
Source B 4 Dest EM_3SQ53601_StepN
4

Step 10
Open block valve and vapour duct block valve
Step Number TVR selection = Step Number
EM_3SQ53601 FAT Force Bit 3EV-53600-TVR-0002 EM_3SQ53601
EQU FAT_STCW_Force[6] EVAP_TVR2_SELECTED MOV
12 Equal Move
Source A EM_3SQ53601_StepN Source 10
4
Source B 0 Dest EM_3SQ53601_StepN
4

RSLogix 5000
EM_3SQ53601 - Ladder Diagram Page 9
WNC_PLC04:MainTask:U_3EV53600 10/22/2009 16:32:05
Total number of rungs in routine: 32 C:\Documents and Settings\cnshouw\Desktop\Suzhou Wyeth Project PLC\Ver16\WNC_PLC04_1_3_20091022_1113.ACD

[STCW]
Steam and cooling watersupply
Step 25
Open steam supply DSI

Step Number 3EV-53600-PIC-0001

EM_3SQ53601 FAT Force Bit Pre-Heater selected PID Controller
EQU FAT_STCW_Force[7] EVAP_PREHEATER_SELECTED CM_3EV53600_PIC0001.Auto
13 Equal
Source A EM_3SQ53601_StepN
4
Source B 3

Step Number
EM_3SQ53601
MOV
Move
Source 25

Dest EM_3SQ53601_StepN
4

Step 30
Start Pre-Heater temperature and DSI temperature control
Step Number 3HD-59100-VA-0010 Step Number
EM_3SQ53601 FAT Force Bit Open Status EM_3SQ53601
EQU FAT_STCW_Force[10] CM_3HD59100_VA0010.STS_Opn MOV
14 Equal Move
Source A EM_3SQ53601_StepN Source 30
4
Source B 25 Dest EM_3SQ53601_StepN
4

RSLogix 5000
EM_3SQ53601 - Ladder Diagram Page 10
WNC_PLC04:MainTask:U_3EV53600 10/22/2009 16:32:05
Total number of rungs in routine: 32 C:\Documents and Settings\cnshouw\Desktop\Suzhou Wyeth Project PLC\Ver16\WNC_PLC04_1_3_20091022_1113.ACD

[STCW]
Steam and cooling watersupply
Step 0 (Idle)

Step Number 3EV-53600-VA-0002 3EV-53600-VA-0003 3HD-59100-VA-0008

EM_3SQ53601 Closed Status Closed Status Closed Status
EQU CM_3EV53600_VA0002.STS_Cls CM_3EV53600_VA0003.STS_Cls CM_3HD59100_VA0008.STS_Cls
15 Equal
Source A EM_3SQ53601_StepN
4
Source B 5

3HD-59100-VA-0010 3EV-53600-VA-0006 3EV-53600-VA-0007 3EV-53600-PIC-0001

Closed Status Closed Status Closed Status PID Controller
CM_3HD59100_VA0010.STS_Cls CM_3EV53600_VA0006.STS_Cls CM_3EV53600_VA0007.STS_Cls CM_3EV53600_PIC0001.Manual

Step Number
3EV-53603-TIC-0002 3EV-53603-TIC-0001 FAT Force Bit EM_3SQ53601
CM_3EV53603_TIC0002.Manual CM_3EV53603_TIC0001.Manual FAT_STCW_Force[8] MOV
Move
Source 0

Dest EM_3SQ53601_StepN
4

EM_3SQ53601 State
Complete Request
EM_3SQ53601.CMD_StateCmplt
L

RSLogix 5000
EM_3SQ53601 - Ladder Diagram Page 11
WNC_PLC04:MainTask:U_3EV53600 10/22/2009 16:32:05
Total number of rungs in routine: 32 C:\Documents and Settings\cnshouw\Desktop\Suzhou Wyeth Project PLC\Ver16\WNC_PLC04_1_3_20091022_1113.ACD

[STCW]
Steam and cooling watersupply
Copy StepNumber to EM AutoStep
EM_3SQ53601
Requested Auto Step
Number
MOV
16 Move
Source EM_3SQ53601_StepN
4
Dest EM_3SQ53601.SET_AutoStep
4

Reset Signal

Evaporator
on temperature
EVAP_TEMPER_READY
17 U

*** Activation of control modules ***

Step 1 - Activations
Step Number 3EV-53600-VA-0003
EM_3SQ53601 Auto Open Request
EQU CM_3EV53600_VA0003.CMD_AutoOpn
18 Equal L
Source A EM_3SQ53601_StepN
3EV-53600-VA-0007
4
Auto Open Request
Source B 1
CM_3EV53600_VA0007.CMD_AutoOpn
L

RSLogix 5000
EM_3SQ53601 - Ladder Diagram Page 12
WNC_PLC04:MainTask:U_3EV53600 10/22/2009 16:32:05
Total number of rungs in routine: 32 C:\Documents and Settings\cnshouw\Desktop\Suzhou Wyeth Project PLC\Ver16\WNC_PLC04_1_3_20091022_1113.ACD

[STCW]
Steam and cooling watersupply
Step 10 - Activations
Step Number 3EV-53600-VA-0002
EM_3SQ53601 Auto Open Request
EQU CM_3EV53600_VA0002.CMD_AutoOpn
19 Equal L
Source A EM_3SQ53601_StepN
3EV-53600-VA-0006
4
Auto Open Request
Source B 10
CM_3EV53600_VA0006.CMD_AutoOpn
L

Step 2 - Activations
Step Number 3HD-59100-VA-0008
EM_3SQ53601 Auto Open Request
EQU CM_3HD59100_VA0008.CMD_AutoOpn
20 Equal L
Source A EM_3SQ53601_StepN
4
Source B 2

RSLogix 5000
EM_3SQ53601 - Ladder Diagram Page 13
WNC_PLC04:MainTask:U_3EV53600 10/22/2009 16:32:05
Total number of rungs in routine: 32 C:\Documents and Settings\cnshouw\Desktop\Suzhou Wyeth Project PLC\Ver16\WNC_PLC04_1_3_20091022_1113.ACD

[STCW]
Steam and cooling watersupply
Step 3 - Activations
Step Number 3EV-53600-PIC-0001
EM_3SQ53601 PID Controller
EQU CM_3EV53600_PIC0001.ProgProgReq
21 Equal L
Source A EM_3SQ53601_StepN
3EV-53600-PIC-0001
4
Setpoint Ramp up
Source B 3
Limit
CM_3EV53600_PIC0001RP.ByPass
L
3EV-53600-PIC-0001
Setpoint Ramp up
Limit
MOV
Move
Source CM_3EV53600_PIC0001_SP[1]
6.0
Dest CM_3EV53600_PIC0001RP.In
12.0

3EV-53600-PIC-0001
PID Controller
CM_3EV53600_PIC0001.ProgManualReq
U
3EV-53600-PIC-0001
PID Controller
CM_3EV53600_PIC0001.ProgAutoReq
L

Step 25 - Activations
Step Number 3HD-59100-VA-0010
EM_3SQ53601 Auto Open Request
EQU CM_3HD59100_VA0010.CMD_AutoOpn
22 Equal L
Source A EM_3SQ53601_StepN
4
Source B 25

RSLogix 5000
EM_3SQ53601 - Ladder Diagram Page 14
WNC_PLC04:MainTask:U_3EV53600 10/22/2009 16:32:06
Total number of rungs in routine: 32 C:\Documents and Settings\cnshouw\Desktop\Suzhou Wyeth Project PLC\Ver16\WNC_PLC04_1_3_20091022_1113.ACD

[STCW]
Steam and cooling watersupply
Step 30 - Activations
Step Number
EM_3SQ53601 3EV-53603-TIC-0002
EQU CM_3EV53603_TIC0002.ProgProgReq
23 Equal L
Source A EM_3SQ53601_StepN
3EV-53603-TIC-0002
4
Ramp Up Rate
Source B 30
CM_3EV53603_TIC0002RP.ByPass
L
3EV-53603-TIC-0002
Ramp Up Rate
MOV
Move
Source CM_3EV53603_TIC0002_SP[1]
70.0
Dest CM_3EV53603_TIC0002RP.In
0.0

3EV-53603-TIC-0002
CM_3EV53603_TIC0002.ProgManualReq
U
3EV-53603-TIC-0002
CM_3EV53603_TIC0002.ProgAutoReq
L
3EV-53603-TIC-0001
CM_3EV53603_TIC0001.ProgProgReq
L
3EV-53603-TIC-0001
Ramp Up Rate
CM_3EV53603_TIC0001RP.ByPass
L
3EV-53603-TIC-0001
Ramp Up Rate
MOV
Move
Source CM_3EV53603_TIC0001_SP[1]
30.0
Dest CM_3EV53603_TIC0001RP.In
0.0

3EV-53603-TIC-0001
CM_3EV53603_TIC0001.ProgManualReq
U
3EV-53603-TIC-0001
RSLogix 5000
EM_3SQ53601 - Ladder Diagram Page 15
WNC_PLC04:MainTask:U_3EV53600 10/22/2009 16:32:06
Total number of rungs in routine: 32 C:\Documents and Settings\cnshouw\Desktop\Suzhou Wyeth Project PLC\Ver16\WNC_PLC04_1_3_20091022_1113.ACD

[STCW]
Steam and cooling watersupply
3EV-53603-TIC-0001
CM_3EV53603_TIC0001.ProgAutoReq
L

Step 4
Step Number Evaporator
EM_3SQ53601 on temperature
EQU EVAP_TEMPER_READY
24 Equal L
Source A EM_3SQ53601_StepN
4
Source B 4

RSLogix 5000
EM_3SQ53601 - Ladder Diagram Page 16
WNC_PLC04:MainTask:U_3EV53600 10/22/2009 16:32:06
Total number of rungs in routine: 32 C:\Documents and Settings\cnshouw\Desktop\Suzhou Wyeth Project PLC\Ver16\WNC_PLC04_1_3_20091022_1113.ACD

[STCW]
Steam and cooling watersupply
Step 5 - Activations
Step Number 3EV-53600-VA-0002
EM_3SQ53601 Auto Close Request
EQU CM_3EV53600_VA0002.CMD_AutoCls
25 Equal L
Source A EM_3SQ53601_StepN
3EV-53600-VA-0003
4
Auto Close Request
Source B 5
CM_3EV53600_VA0003.CMD_AutoCls
L
3EV-53600-VA-0006
Auto Close Request
CM_3EV53600_VA0006.CMD_AutoCls
L
3EV-53600-VA-0007
Auto Close Request
CM_3EV53600_VA0007.CMD_AutoCls
L
3HD-59100-VA-0008
Auto Close Request
CM_3HD59100_VA0008.CMD_AutoCls
L
3HD-59100-VA-0010
Auto Close Request
CM_3HD59100_VA0010.CMD_AutoCls
L
3EV-53600-PIC-0001
PID Controller
CM_3EV53600_PIC0001.ProgProgReq
U
3EV-53600-PIC-0001
Setpoint Ramp up
Limit
CM_3EV53600_PIC0001RP.ByPass
L
3EV-53600-PIC-0001
PID Controller
MOV
Move
Source 0

Dest CM_3EV53600_PIC0001.SPProg
12.0

3EV-53600-PIC-0001
RSLogix 5000
EM_3SQ53601 - Ladder Diagram Page 17
WNC_PLC04:MainTask:U_3EV53600 10/22/2009 16:32:06
Total number of rungs in routine: 32 C:\Documents and Settings\cnshouw\Desktop\Suzhou Wyeth Project PLC\Ver16\WNC_PLC04_1_3_20091022_1113.ACD

[STCW]
Steam and cooling watersupply
3EV-53600-PIC-0001
PID Controller
CM_3EV53600_PIC0001.ProgAutoReq
U
3EV-53600-PIC-0001
PID Controller
CM_3EV53600_PIC0001.ProgManualReq
L
3EV-53603-TIC-0002
CM_3EV53603_TIC0002.ProgProgReq
U
3EV-53603-TIC-0002
Ramp Up Rate
CM_3EV53603_TIC0002RP.ByPass
U
3EV-53603-TIC-0002
MOV
Move
Source 0

Dest CM_3EV53603_TIC0002.SPProg
0.0

3EV-53603-TIC-0002
CM_3EV53603_TIC0002.ProgAutoReq
U
3EV-53603-TIC-0002
CM_3EV53603_TIC0002.ProgManualReq
L
3EV-53603-TIC-0001
CM_3EV53603_TIC0001.ProgProgReq
U
3EV-53603-TIC-0001
Ramp Up Rate
CM_3EV53603_TIC0001RP.ByPass
L
3EV-53603-TIC-0001
MOV
Move
Source 0

Dest CM_3EV53603_TIC0001.SPProg
0.0

RSLogix 5000
EM_3SQ53601 - Ladder Diagram Page 18
WNC_PLC04:MainTask:U_3EV53600 10/22/2009 16:32:06
Total number of rungs in routine: 32 C:\Documents and Settings\cnshouw\Desktop\Suzhou Wyeth Project PLC\Ver16\WNC_PLC04_1_3_20091022_1113.ACD

[STCW]
Steam and cooling watersupply

3EV-53603-TIC-0001
CM_3EV53603_TIC0001.ProgAutoReq
U
3EV-53603-TIC-0001
CM_3EV53603_TIC0001.ProgManualReq
L

Close CM_3EV53603_TIC0001
3EV-53603-VA-0002
Requested Auto
3EV-53603-TIC-0001 Setpoint
CM_3EV53603_TIC0001.Manual MOV
26 Move
Source 0

Dest CM_3EV53603_VA0002.SET_AutoStpnt
0.0

Close CM_3EV53603_TIC0001
3EV-53603-VA-0005
Requested Auto
3EV-53603-TIC-0002 Setpoint
CM_3EV53603_TIC0002.Manual MOV
27 Move
Source 0

Dest CM_3EV53603_VA0005.SET_AutoStpnt
0.0

Master Control Reset

28 MCR

RSLogix 5000
EM_3SQ53601 - Ladder Diagram Page 19
WNC_PLC04:MainTask:U_3EV53600 10/22/2009 16:32:07
Total number of rungs in routine: 32 C:\Documents and Settings\cnshouw\Desktop\Suzhou Wyeth Project PLC\Ver16\WNC_PLC04_1_3_20091022_1113.ACD

[STCW]
Steam and cooling watersupply
Step 0 (Idle) - Activations
Step Number Evaporator Steam
EM_3SQ53601 Stopped
EQU EVAP_STEAM_STOPPED
29 Equal
Source A EM_3SQ53601_StepN
4
Source B 0

Emergency Shutdown
EP_3EV53600ESD Phase Step Number EM_3SQ53601 State
run step buffer EM_3SQ53601 Complete Request
EQU MOV EM_3SQ53601.CMD_StateCmplt
30 Equal Move L
Source A EP_3EV53600ESD.STS_SI Source 0
0
Source B 2 Dest EM_3SQ53601_StepN
4

Evaporator
on temperature
EVAP_TEMPER_READY
U

Procedure Complete
EM_3SQ53601 Running EM_3SQ53601 Reset
Complete Request
EM_3SQ53601.STS_Complete EM_3SQ53601.CMD_Reset
31

(End)

RSLogix 5000