Training Report For Internship Semester
Training Report For Internship Semester
Akshaj Srivastava
HARTEK POWER PVT LTD F-321,Phase 8b,Sec-74, Mohali, Punjab
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Table Of Contents:
1. Summary
2. Introduction
3. Work
4. Industry
5. Review
9. Details of
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Summary of report
This report provides a description of various work done and the experience gained at Hartek
Power over the course of internship duration. It consists of all the projects in which I was
involved during that period and their details. The report consists of a brief description of the
work being done at the company. It discusses about the various segments in which the company
works and the way in which the work at the company is divided. Following this discussion, I
take the liberty to explain my work profile at the company and the projects which have been
done by me. Later on, a detailed description related to all the functioning of each project has
been given.
Introduction
This report intends to explain the various switchyard projects and details of their design,
erection, commissioning and testing of various equipment in which the company works.
The switchyard details have been provided pertaining to construction of a 66/11kV switchyard
along with Detailed description and functional requirements of all the major equipment as well
as the supporting equipment used. The function of each equipment as well as the erection
specifications for all of them have been discussed in detail.
The designs of various Control room circuits as well as the VCB circuits have been included and
described.
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Hartek Group also provides Solar Solutions for commercial, industrial, institutional and residential
categories to achieve greater control, reliability, and energy security.
Solutions provided the company include Rooftop Solar Projects, Solar Utility scale projects, and grid
maintenance and operation control.
Other services provided by the company include Operation and Maintenance of the Substation upto
400kV, Augmentation of the substation upto 400kV, Smart City Projects, Retrofitting of the
electromechanical relays with the Numerical Relays.
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Industry
The work of Hartek Industry has been divided into various segments at ground level.
It proceeds in various steps:
1. Business development department
This department is responsible for all kind of project procurement and their timely
completion within the given resource set. All the projects related to Power distribution,
Switchyard Construction, Solar power projects, Utility based projects are distributed to
various project wings in the company.
2. Project Management Wing
This wing works for different projects related to Solar Power Distribution, Power
Distribution and coordinates with other wings related to project completion. The people in
this department are responsible for co-ordinating with all the other sections and completion
of all projects within the stipulated time frame. (it also includes coordinating with the field
engineers and the various clients/vendors)
3. Engineering and Design Department
This department has a dedicated team for procuring the design of various equipment
(generally made on AutoCad Software) and their testing before they are finally sent to the
various sites for assembly. All the equipment which are to be used for final project
completion are scrutinised by this department
4. Product Purchase and Procurement Department
People in this department are responsible for timely procurement of related equipment and
their Billing as well as Transportation to various sites .
5. HIPL (Hartek India Private Limited)
This Department is a subsidiary of Hartek Group and is responsible for the construction of
MV Panels, Control Panels, LV Panels ,VCB units of various voltage rating. It is also
responsible for testing of the equipment which is made in the industry.
The Company has its own management wing which is responsible for co-ordinating within
various departments and resolve all kind of problems related to work which occur at various
intervals of time.
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Review Of Work
At Hartek, I was involved with the Project Management Wing with my Mentor Mr. Sahil
Sood in the development of Switchyard for Sukhbir Agro Pvt. Ltd. The work required
handling one 66/11kV switchyard at UT water works and design of CRP and VCB(both
incomer and outgoing panels) which are used in the switchyard.
I was required to coordinate with the purchase and procurement department regarding the
purchase specifications of the items which had to be purchased and the equipment which had
to be made. Also I had to co-ordinate with my immediate senior in checking the requirements
of the client and matching the given specifications with various vendors of the company.
(General Technical Particulars GTP).
The work requires contacting the client about the specifications of the project and contacting
the vendors of those equipment at the same time.
At the same time I co-ordinated with the design section of HPPL which is involved in
designing a few equipment manufactured by the organisation itself. The equipments whose
circuits I designed are the Control and Relay Panel and the Vacuum Circuit Breaker
schematics. All the circuits were drawn and audited in AUTOCAD Electrical Software. The
printouts of those drawings have been attached.
Also, I was required to contact the testing and design section regarding the testing of the
equipment and proper coordination between the equipment to be assembled.
In due course, I learnt about the various design aspects of the equipment used in the 66/11 kV
switchyard and the functioning of the equipment.
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Work to be continued:
Improve the Contents page (attach list of figures in form of annexure)
Include Testing of various Equipment of the switchyard and testing procedures.
Include the Circuits of Control and Relay panel and describe them in detail.
Draw the circuits of the CRP which have not been drawn.
Include drawings of VCB panel and also include the testing report of VCB. Also improve the
numbering of the report.
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That is why all electrical equipment and insulators of power system must be protected against
electrical surges. The method of protecting system from surge is normally referred as surge
protection.
The main equipment commonly used for this purpose is lightning arrester.
There are two types of surges one comes externally from atmosphere such as atmospheric
lightning. Second type is originated from electrical system itself, such as switching surges.
When an electrically charged cloud comes near a transmission line the cloud induces electrical
charges in the line. When the charged cloud is suddenly discharged, through lightning, the
induced charge in the transmission line is no longer confined static.
It starts travelling and originate dynamic transient over voltage. This transient over voltage
travels towards both load and source side, on the transmission line because of distributed line
inductance and stray capacitance. This surge voltage travels with speed of light. At the end of the
transmission line, as the surge impedance changes, the surge voltage wave reflected back. This
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forward and backward travelling of surge voltage wave continues until the energy of the surge or
impulse is attenuated by line resistance. This phenomenon causes voltage stress on the
transmission system many times greater than normal rated voltage of the system. Hence, surge
protection scheme must be provided to the power transmission system to make reliable and
healthy system. Lightning arrester is one of the main components to protect the system from
surge.
As we said earlier, that the electrical surge also can be generated from the system itself. Actually
during switching operation there may be a chance of current chopping. If during normal
operation, if the isolator is opened on load. Sudden open circuit is occurred in the system.
In modern era, gap less ZnO or zinc oxide surge arresters are mainly used for surge
protection.
This type of arrester comprises of numbers of solid zinc oxide disc. These discs are arranged one
by one to form a cylindrical stack. The number of zinc oxide discs used per lightning arrester
depends upon the voltage rating of the system. This stack is kept inside a cylindrical housing of
polymer or porcelain. Then the stack is placed inside the housing and highly pressed by heavy
spring load attached to end cap at top. The equipment connection terminal for line is projected
from top cap and connection terminal for earth is projected from the bottom cap.
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oxide block represents a network of series and parallel arrangements of highly doped zinc oxide
(ZnO) grains separated by inter granular junctions. The non linear behavior is the super
imposition of non linear characteristics of individual junctions. The current carrying capacity of
the surge arrester block is proportional to the total cross-section of the block.
The non linear resistance characteristics of ZnO block can be expressed as,
Where, Ir and Vr are the reference current and voltage respectively of the lightning arrester or
surge arrester block. The value of x is 30 to 40 in case of metal oxide block. For normal system,
the voltage and current increase. For normal system, the voltage and current increases linearly,
i.e. for increasing system voltage at this range, current is increased in linear proportionate. The
current at this region of characteristics is in range of micro ampere. But beyond a certain voltage
level, leakage current voltage level, leakage current starts increasing very rapidly it is of KA
range. The voltage beyond which the current through the LA becomes such high, is referred as
reference voltage and the current at reference voltage is known as reference current. Sudden
draining of huge current through lightning arrester just beyond reference voltage level, prevents
the system from transient over voltage stress. The voltage-current relation in a metal oxide block
highly depends upon temperature. Metal oxide block has negative temperature co-efficient. That
means with increase in temperature, resistance of the surge arrester decreases hence for some
system voltage, the leakage current through the instrument increases with increase in
temperature.
As we know that, there would be a continuous leakage current through the LA. This leakage
current generates heat. This generated heat should be dissipated properly otherwise the
temperature of the LA may rise which further increases the leakage current. Because of this the
proper thermal design of surge arrester housing plays an important role. There is a critical
temperature depending upon the voltage rating of the metal oxide block beyond which joule heat
generated in the block which joule heat generated in the block can not be dissipated at required
rate and which finally leads to thermal runaway of lightning arrester.
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Current Transformers
There are three types of current transformers which are used in this case.
The first type of CT used is a low burden Class 0.2s, 3 core CT having rating 300/1A for each
core. This CT is used for metering purpose. The 3 cores of the CT are Main, Check, and Spare.
Each core of the CT provides rating of 300/1 A
The primary winding of a current transformer is connected in series with the power circuit and
the impedance is negligible compared with that of the power circuit.
The power system impedance governs the current passing through the primary winding of the
current transformer. This condition can be represented by inserting the load impedance, referred
through the turns ratio, in the input connection
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The second kind of Current Transformer which is used has 4 cores each having a burden of
30 VA and a rating of 300/1 A. One core of this CT is used for protection purpose and is
connected to 50/51 type of protection scheme.
CT's are categorized as Protection CT, Special Protection
CT and Measuring CT. Based on this, the CT's are
classified. Here is the meaning of the CT classes:
Class 5P20:
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Class PS:
Class 1M:
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Burden on a Load
The burden of a current transformer is the value of the load connected across the secondary
transformer. It is expressed as the output in volt-amperes (VA). The rated burden is the value
of the burden on the nameplate of the CT. The rated burden is the product of the voltage and
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current on the secondary when the CT supplies the instrument or relay with its maximum
rated value of current.
Effect of Open Secondary Windings of a CT
Under normal operating conditions the secondary winding of a CT is connected to its burden,
and it is always closed. When the current flows through the primary windings, it always
flows through secondary windings and amperes turns of each winding are subsequently equal
and opposite.
The secondary turns will be 1% and 2% less than the primary turns and the difference being
used in the magnetising core. Thus, if the secondary winding is opened and the current flows
through the primary windings, then there will be no demagnetizing flux due to the secondary
current.
Due to the absence of the counter ampere turns of the secondary, the unopposed primary
MMF will set up an abnormally high flux in the core. This flux will produce core loss with
subsequent heating, and a high voltage will be induced across the secondary terminal.
This voltage caused the breakdown of the insulation and also the loss of accuracy in the
future may occur because the excessive MMF leaves the residual magnetism in the core.
Thus, the secondary of the CT may never be open when the primary is carrying the current.
Isolator:
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Electrical isolators separate a part of the system from rest for safe maintenance works. So the
definition of isolator can be rewritten as an isolator is a manually operated mechanical switch
which separates a part of the electrical power. Isolators are used to open a circuit under no load.
Its main purpose is to isolate one portion of the circuit from the other and is not intended to be
opened while current is flowing in the line. Isolators are generally used on both ends of the
breaker so that repair or replacement of circuit breaker can be done without any danger.
Types of Electrical Isolators
There are different types of isolators available depending upon system requirement such as
1. Double Break Isolator
2. Single Break Isolator
3. Pantograph type Isolator.
Depending upon the position in the power system, the isolators can be categorized as
1. Bus side isolator – the isolator is directly connected with main bus
2. Line side isolator – the isolator is situated at line side of any feeder
3. Transfer bus side isolator – the isolator is directly connected with transfer bus.
Constructional Features of Double Break Isolators
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The female type contacts are fixed on the top of the other post insulators which fitted at both
sides of the central post insulator. The female contacts are generally in the form of spring-loaded
figure contacts. The rotational movement of male contact causes to come itself into female
contacts and isolators becomes closed. The rotation of male contact in the opposite direction
make to it out from female contacts and isolators becomes open.
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Close the earth switch. Earth switch can become with an interlock system with isolator.
That’s means when isolator is open only that time earth switch can be closed.
Closing Operation of Electrical Isolator
Detach the earth switch.
Shut the isolator.
Shut the circuit breaker.
Circuit Breaker:
The sulphur hexafluoride gas (SF6) is an electronegative gas and has a strong tendency to
absorb free electrons. The contacts of the breaker are opened in a high-pressure flow sulphur
hexafluoride (SF6) gas and an arc is struck between them. The gas captures the conducting free
electrons in the arc to form relatively immobile negative ions. This loss of conducting electrons
in the arc quickly builds up enough insulation strength to extinguish the arc.
Comparing to other circuit breakers, the SF6 circuit breakers have been found to be very
effective for high power and high voltage service.
SF6 CBs are available for all voltages ranging from 144 to 765 kV or even above. Continuous
currents up to 8000 A, and symmetrical interrupting ratings up to 63 kA at 765 kV and 80 kA at
230 kV.
A sulphur hexafluoride (SF6) circuit breaker consists of fixed and moving contacts enclosed in
a chamber.
The chamber is called the arc interruption chamber which contains the SF6 gas. This chamber
is connected to sulphur hexafluoride (SF6) gas reservoir. A valve mechanism is there to permit
the gas to the arc interruption chamber.
When the contacts of breaker are opened, the valve mechanism permits a high-pressure
sulphur hexafluoride (SF6) gas from the reservoir to flow towards the arc interruption chamber.
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Due, to the superior arc quenching properties of sulphur hexafluoride gas (SF6) gas, the sulphur
hexafluoride gas (SF6) circuit breakers have many advantages over Oil Circuit Breaker and Air
Blast Circuit Breaker. Some of them are listed below :
1.
1. Due to the superior arc quenching property of sulphur hexafluoride gas (SF6),
such circuit breakers have very short arcing time. They are used in Gas Insulated
Substations.
2. Since the dielectric strength of sulphur hexafluoride (SF6) gas is 2 to 3 times that
operation due unlike of air, such breakers can interrupt much larger currents.
3. The sulphur hexafluoride gas (SF6) circuit breaker gives noiseless operation due
it’s closed gas circuit and no exhaust to atmosphere, unlike the air blast circuit
breaker.
4. The compact design of SF6 gas CBs substantially reduces space
requirements and building installation costs.
5. The SF6 gas circuit breakers can handle all known switching phenomena.
6. SF6 gas circuit breakers perfectly can adapt to environmental requirements.
They have completely enclosed gas system that eliminates any exhaust during
switching operations.
7. Contact separation is minimum in SF6 gas circuit breakers due to dielectric
strength
8. provided by the high-pressure SF6.
In general, the only disadvantage of the SF6 Circuit Breakers is their relatively high costs.
The cost has been somewhat coming down in recent years.
In This case, Three Circuit Breakers have been used. One Circuit Breaker has been used in the
66kV line for the main bus protection. Two Circuit Breakers are connected in the two bays for
bay protection. In all cases, one end of the Circuit Breaker is connected to the Trip Control
Switches, other end is connected to the Lockout Relay. The lockout relay has connections with
other protection schemes for line and transformer differential protection as well as Earth Fault
Protection.
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Main Transformer:
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use. When transformers are used to provide three or more phases they are generally referred to as
a Polyphase Transformer.
Three Phase Transformer Star and Delta Configurations
But what do we mean by “star” (also known as Wye) and “delta” (also known as Mesh) when
dealing with three-phase transformer connections. A three phase transformer has three sets of
primary and secondary windings. Depending upon how these sets of windings are
interconnected, determines whether the connection is a star or delta configuration.
The three available voltages, which themselves are each displaced from the other by 120
electrical degrees, not only decided on the type of the electrical connections used on both the
primary and secondary sides, but determine the flow of the transformers currents.
With three single-phase transformers connected together, the magnetic flux’s in the three
transformers differ in phase by 120 time-degrees. With a single the three-phase transformer there
are three magnetic flux’s in the core differing in time-phase by 120 degrees.
The standard method for marking three phase transformer windings is to label the three primary
windings with capital (upper case) letters A, B and C, used to represent the three individual
phases of RED, YELLOW and BLUE. The secondary windings are labelled with small (lower
case) letters a, b and c. Each winding has two ends normally labelled 1 and 2 so that, for
example, the second winding of the primary has ends which will be labelled B1 and B2, while
the third winding of the secondary will be labelled c1 and c2 as shown.
Transformer Star and Delta Configurations
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Symbols are generally used on a three phase transformer to indicate the type or types of
connections used with upper case Y for star connected, D for delta connected and Z for
interconnected star primary windings, with lower case y, d and z for their respective secondaries.
Then, Star-Star would be labelled Yy, Delta-Delta would be labelled Dd and interconnected star
to interconnected star would be Zz for the same types of connected transformers.
Transformer Winding Identification
Primary Secondary
Connection
Winding Winding
Delta D d
Star Y y
Interconnected Z z
We now know that there are four different ways in which three single-phase transformers may be
connected together between their primary and secondary three-phase circuits. These four
standard configurations are given as: Delta-Delta (Dd), Star-Star (Yy), Star-Delta (Yd), and
Delta-Star (Dy).
Transformers for high voltage operation with the star connections has the advantage of reducing
the voltage on an individual transformer, reducing the number of turns required and an increase
in the size of the conductors, making the coil windings easier and cheaper to insulate than delta
transformers.
The delta-delta connection nevertheless has one big advantage over the star-delta configuration,
in that if one transformer of a group of three should become faulty or disabled, the two remaining
ones will continue to deliver three-phase power with a capacity equal to approximately two
thirds of the original output from the transformer unit.
Transformer Delta and Delta Connections
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In a delta connected ( Dd ) group of transformers, the line voltage, VL is equal to the supply
voltage, VL = VS. But the current in each phase winding is given as: 1/√3 × IL of the line current,
where IL is the line current.
One disadvantage of delta connected three phase transformers is that each transformer must be
wound for the full-line voltage, (in our example above 100V) and for 57.7 per cent, line current.
The greater number of turns in the winding, together with the insulation between turns,
necessitate a larger and more expensive coil than the star connection. Another disadvantage with
delta connected three phase transformers is that there is no “neutral” or common connection.
In the star-star arrangement ( Yy ), (wye-wye), each transformer has one terminal connected to a
common junction, or neutral point with the three remaining ends of the primary windings
connected to the three-phase mains supply. The number of turns in a transformer winding for star
connection is 57.7 per cent, of that required for delta connection.
The star connection requires the use of three transformers, and if any one transformer becomes
fault or disabled, the whole group might become disabled. Nevertheless, the star connected three
phase transformer is especially convenient and economical in electrical power distributing
systems, in that a fourth wire may be connected as a neutral point, ( n ) of the three star
connected secondaries as shown.
Transformer Star and Star Connections
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The voltage between any line of the three-phase transformer is called the “line voltage”, VL,
while the voltage between any line and the neutral point of a star connected transformer is called
the “phase voltage”, VP. This phase voltage between the neutral point and any one of the line
connections is 1/√3 × VL of the line voltage. Then above, the primary side phase voltage, VP is
given as.
The secondary current in each phase of a star-connected group of transformers is the same as that
for the line current of the supply, then IL = IS.
Then the relationship between line and phase voltages and currents in a three-phase system can
be summarised as:
Three-phase Voltage and Current
Star VP = VL ÷ √3 VL = √3 × VP IP = IL IL = IP
Delta VP = VL VL = VP IP = IL ÷ √3 IL = √3 × IP
Where again, VL is the line-to-line voltage, and VP is the phase-to-neutral voltage on either the
primary or the secondary side.
Other possible connections for three phase transformers are star-delta Yd, where the primary
winding is star-connected and the secondary is delta-connected or delta-star Dy with a delta-
connected primary and a star-connected secondary.
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Delta-star connected transformers are widely used in low power distribution with the primary
windings providing a three-wire balanced load to the utility company while the secondary
windings provide the required 4th-wire neutral or earth connection.
When the primary and secondary have different types of winding connections, star or delta, the
overall turns ratio of the transformer becomes more complicated. If a three-phase transformer is
connected as delta-delta ( Dd ) or star-star ( Yy ) then the transformer could potentially have
a 1:1 turns ratio. That is the input and output voltages for the windings are the same.
However, if the 3-phase transformer is connected in star–delta, ( Yd ) each star-connected
primary winding will receive the phase voltage, VP of the supply, which is equal to 1/√3 × VL.
Then each corresponding secondary winding will then have this same voltage induced in it, and
since these windings are delta-connected, the voltage 1/√3 × VL will become the secondary line
voltage. Then with a 1:1 turns ratio, a star–delta connected transformer will provide a √3:1 step-
down line-voltage ratio.
Then for a star–delta ( Yd ) connected transformer the turns ratio becomes:
Star-Delta Turns Ratio
Likewise, for a delta–star ( Dy ) connected transformer, with a 1:1 turns ratio, the transformer
will provide a 1:√3 step-up line-voltage ratio. Then for a delta-star connected transformer the
turns ratio becomes:
Delta-Star Turns Ratio
Then for the four basic configurations of a three-phase transformer, we can list the transformers
secondary voltages and currents with respect to the primary line voltage, VLand its primary line
current IL as shown in the following table.
Three-phase Transformer Line Voltage and Current
Delta – Delta
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Delta – Star
Star – Delta
Star – Star
Where: n equals the transformers “turns ratio” (T.R.) of the number of secondary windings NS,
divided by the number of primary windings NP. ( NS/NP ) and VL is the line-to-line voltage
with VP being the phase-to-neutral voltage.
Three Phase Transformer Example
The primary winding of a delta-star ( Dy ) connected 50VA transformer is supplied with a 100
volt, 50Hz three-phase supply. If the transformer has 500 turns on the primary and 100 turns on
the secondary winding, calculate the secondary side voltages and currents.
Given Data: transformer rating, 50VA, supply voltage, 100v, primary turns 500, secondary
turns, 100.
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Then the secondary side of the transformer supplies a line voltage, VL of about 35v giving a
phase voltage, VP of 20v at 0.834 amperes.
Three Phase Transformer Construction
We have said previously that the three-phase transformer is effectively three interconnected
single phase transformers on a single laminated core and considerable savings in cost, size and
weight can be achieved by combining the three windings onto a single magnetic circuit as
shown.
A three-phase transformer generally has the three magnetic circuits that are interlaced to give a
uniform distribution of the dielectric flux between the high and low voltage windings. The
exception to this rule is a three-phase shell type transformer. In the shell type of construction,
even though the three cores are together, they are non-interlaced.
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The three-limb core-type three-phase transformer is the most common method of three-phase
transformer construction allowing the phases to be magnetically linked. Flux of each limb uses
the other two limbs for its return path with the three magnetic flux’s in the core generated by the
line voltages differing in time-phase by 120 degrees. Thus the flux in the core remains nearly
sinusoidal, producing a sinusoidal secondary supply voltage.
The shell-type five-limb type three-phase transformer construction is heavier and more
expensive to build than the core-type. Five-limb cores are generally used for very large power
transformers as they can be made with reduced height. A shell-type transformers core materials,
electrical windings, steel enclosure and cooling are much the same as for the larger single-phase
types.
In This Case, the Transformer used has Vector Group YNyn0 with On Load Tap Changing
Function. The Primary side of each transformer has a 150/1 A Single Core CT , the secondary
end of which is connected to the restricted earth fault relay which is further connected to the
Lockout Relay.
The Secondary side of each Primary Transformer is connected to a 900/1A CT. The Secondary
of this CT also provides for Restricted Earth Fault Protection Through Lockout Connection To
the Circuit Breaker Assembly.
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Vacuum offers the highest insulating strength. So it has far superior arc quenching properties
than any other medium (oil in oil CB, SF6 in SF6 CB).
For example, when contacts of a breaker are opened in the vacuum, the interruption occurs at
first current zero with dielectric strength between the contacts building up at a rate thousands of
times higher than that obtained with other types of Circuit Breaker. The Degree of vacuum is in
the range of 10^-5 to 10^-7 torr.
The technology is suitable for mainly medium voltage application. For higher voltage
vacuum technology has been developed but not commercially viable.
When the contacts of the breaker are opened in the vacuum (10^-7 to 10^-5 torr), an arc
is produced between the contacts by the ionization of metal vapors of contacts.
However, the arc is quickly extinguished because the metallic vapors, electrons, and ions
produced during arc rapidly condense on the surfaces of the circuit breaker contacts,
resulting in a quick recovery of dielectric strength.
The salient feature of vacuum as an arc quenching medium is that as soon as the arc is
produced in the vacuum, it is quickly extinguished due to the fast rate of recovery of
dielectric strength in the vacuum.
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The movable member is connected to the control mechanism by stainless steel bellows.
This enables the permanent sealing of the vacuum chamber so as to eliminate the
possibility of the leak.
The arc shield prevents the deterioration of the internal dielectric strength by
preventing metallic vapors from falling on the inside surface of the outer insulating
cover.
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Save
Vacuum Interrupter
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The interruption of VCB is carried out by the vacuum interrupters. Interrupter contacts as a key
part made of copper – chromium (CuCr) material with spiral shape have low contact wear
characteristics and withstand voltage is excellent.
The 11kV bus bar provides connection to all outgoing loads and the two capacitor banks.
Each O/G line has a 2 core CT and a VCB connection(800 A) before the supply is sent to the
load.
The core of each CT has rating 200/1 A. One core is used for Metering and the Other Core is
Used for Overcurrent Protection(instantaneous).
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The stacks shown provide connection for the SCADA control Circuit which is connected to monitor its
working. The Other relays shown in this figure include Transformer Differential Relay, Master Trip Relay,
Multi Frequency Meter , Voltage Source Selector and Current Source selector.
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The Various designs of Electric circuits of the Control and Relay Panel have been shown and
explained as follows
This Distribution Circuit Provides Single Phase Supply for the Dc Supervision and Metering
Circuits which are available in the CRP.
The Design also allows for a 230 V outlet which is available to provide external supply if
required.
Also, a separate AC fail relay with contacts is connected in such a manner that it trips whenever
the voltage drops down below 230V(about 200 V). The tripping of the Relay sets off the main
Fuse and the LED semaphore which indicates a loss of AC supply to the CRP Panel.
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The Metering Circuit provides connections for all parameters like voltage, frequency, power factor,
current values which are measured in the metering circuit of the switchyard and connection is provides
through the Multi Function meter to the Voltmeter and the Ammeter using the Current Selector Switch
and Voltage Selector Switch.
The same circuit also provides connection for the P642 Relay .
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Battery chargers are mainly used for charging the battery bank which is responsible for all
control supply of control systems such as breaker closing coil, trip coil,indications, protection
relays, Annunciators etc.. Mainly, If we are taking the supply from main, ( with out battery back
up)at the time of power failer / breakdown how will record/ reccongnise the problem. Secondly,
Normaly we are using DC power for control. (AC also using) for desired DC back up we can
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store the supply in Battery. Moreover, in the case of control system, DC is more
efficient than AC .
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A switch Yard works with the co- ordination of CRP, RTCC(Remote Terminal Control ),
ACDB(AC Distribution Board) , DCDB(DC Distribution Board) and batter/ battery charger
units.
The ACDB provides extra protection to related AC circuits against external and internal faults in
the switchyard.
It has a set of extra protection relays, Isolators and low voltage circuit breakers which trip on
detection of fault.
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Busbars:
Hard drawn electrolytic copper bars with uniform cross section with uniform cross-section
throughout the length of the switchgear.
Busbars are Tin plated at the joints.
Earthing Connections:
All metallic parts which do not carry current should be bonded together and connected to the
switchgear earth bar. The frame of each functional unit is directly connected to the earth busbar.
For Direct connection to the station earth grid, earthing bolts of 10 mm is provided at both ends
of the main busbar.
Busbar and feeder earthing is through three position earth switch. Integral Earthing is provided
on feeder/incoming circuit breakers for cable earthing and on bus coupler for busbar earthing.
The Grounding/Earthing rod ha been galvanised to a minimum weight of 610 gm/sq. mm and
minimum thickness of 86 microns. Ground Electrodes are 3 Metre long Mild Steel Rods which
are driven into the ground by the side of mat conductors. All connections to the conductors are
done by arc welding process.
Risers are required for connecting the equipment and structures with the ground mat. These will
be Mild Steel Rod laid from ground mat to above ground level properly clamped or supported
along the outer edge of the concrete foundation. Connection to the ground mat is done by arc
welding.
All steel structures are connected at two points from the ground mat. All Earth pits provided are
to be interconnected with each other by MS rod/flat of adequate size as per given standards for
symmetrical fault current. The GI flat is buried under the earth at a depth of 300 mm. Minimum
ground coverage of 300 mm shall be maintained between main earth grid and bottom of trench,
tunnels, underground pipes other service foundations. The orientation of these risers is such that
minimum earthing strip is consumed for equipment earthing.
The welding is carried out by scratching off the galvanization, dirt, gease etc. by thorough
cleaning of contact surface. After welding it will be made with anti-corrosive zinc rich paint.
In case the GI flat is passing any kind of obstruction, it is ensured that the flat passes below the
obstruction in PVC conduits sealed at both ends to prevent ingress of water.
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References
1. Diagrams and figures of Circuit breaker assembly and isolator from Design
section.
2. CRP panel Circuit diagrams from Design Section.
3. www.circuitsglobe.com
4. www.electricalengineeringportal.com
5. www.circuitsglobe.com
6. 66/11kV U.T Water works Single Line Diagram from Design section
7. IEEE codes for protection relays.
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