100% found this document useful (3 votes)
7K views90 pages

Western Snow Plow Schematics

Electrical Schematics for a variety of Western Snow Plows

Uploaded by

Adrian Aguilar
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
100% found this document useful (3 votes)
7K views90 pages

Western Snow Plow Schematics

Electrical Schematics for a variety of Western Snow Plows

Uploaded by

Adrian Aguilar
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 90

November 1, 2008

Lit. No. 22373, Rev. 07

SNOWPLOWS

ELECTRICAL SCHEMATICS GUIDE

Including
3- and 4-Port Isolation Modules with
2- and 3-Plug Systems and Relay Systems
TABLE OF CONTENTS

Preface .............................................................................................................. 4 4-Port Isolation Module Systems ................................................................ 28


Lamp Types and Harness Connectors .............................................................. 5 Headlamp Index .............................................................................................. 28
Electrical Connectors – 3-Plug Systems ........................................................... 6 Theory of Operation – Overview ..................................................................... 29
Electrical Connectors – 2-Plug Systems ........................................................... 7 4-Port Isolation Module System ...................................................................... 30
In-Line Adapter Instructions – 28027-2 ............................................................. 8 4-Port Isolation Module System – Adapter Kits .............................................. 31
Vehicle Harness with Relay – 29861................................................................. 9 Configuration Plug Instructions – 26421 ......................................................... 32
Electrical Schematic – 3-Plug Straight Blade Snowplows (3-Pin) .................. 33
3-Port Isolation Module Systems ................................................................ 10 Electrical Schematic – 3-Plug MVP Snowplows (7-Pin) ................................. 34
Headlamp Index .............................................................................................. 10 Electrical Schematic – 2-Plug MVP PLUS Snowplows (11-Pin) ...................... 35
Theory of Operation – Overview ..................................................................... 11 Electrical Schematic – 2-Plug WIDE-OUT Snowplows (11-Pin) ..................... 36
Theory of Operation – White Label Non-DRL Module .................................... 12 Headlamp Wiring ............................................................................................. 37
Theory of Operation – Green Label DRL Module ........................................... 13
Theory of Operation – Blue Label DRL Module .............................................. 14 Relay System ................................................................................................. 47
Electrical Schematic – 3-Plug Straight Blade Snowplows (11-Pin) ................. 15 Relay System – Headlamp Index .................................................................... 47 3
Electrical Schematic – 3-Plug MVP® Snowplows ........................................... 16 Relay System – Electrical Connectors ............................................................ 49
Electrical Schematic – 3-Plug Straight Blade Snowplows 7-Pin Harness .................................................................................................. 50
with Central Hydraulics ............................................................................. 17 Electrical Schematic – 9-Pin Vehicle Harness – Revision 10 and Later ......... 53
Electrical Schematic – 2-Plug MVP PLUS™ Snowplows (11-Pin) .................. 18 Electrical Schematic – 9-Pin Vehicle Harness – Revision 1–9 ....................... 54
Electrical Schematic – 2-Plug WIDE-OUT™ Snowplows (11-Pin) .................. 19 9-Pin Harness ................................................................................................. 55
Headlamp Wiring ............................................................................................. 20 Electrical Schematic – 12-Pin Vehicle Harness – Revision 8 and Later ......... 71
Electrical Schematic – 12-Pin Vehicle Harness – Revision 1–7 ..................... 72
12-Pin Harness ................................................................................................ 73
MVP Electrical Schematic ............................................................................... 87
MVP Electrical Schematic – For 2003 GM and Dodge ................................... 88
Wiring Diagram – 61185 Park or Turn Harness Kit ......................................... 89
Electrical Legend and Wire Colors .................................................................. 90

Lit. No. 22373, Rev. 07 November 1, 2008


PREFACE

INTRODUCTION HOW TO USE THIS BOOK EARLY REVISION VEHICLE GROUNDS AND COMMONS
HARNESSES (RELAY
The purpose of this book is to Use the information in the Headlamp SYSTEM) Notice that "ground" on the harness
provide the trained mechanic with a Index to locate the electrical connectors may be referred to as
comprehensive reference to assist in schematic for the vehicle. All All 9- and 12-pin vehicle harnesses "common". Most domestic vehicles
diagnosis and repair of WESTERN ® headlamp harnesses are tagged are labeled with a white tag use a high side drive headlamp
snowplow electrical systems. It with the harness part number. The indicating the harness part number system in which power is supplied
contains schematics, diagrams and schematic is an abstract drawing and revision level. Early 9-pin by the switch to either headlamp.
charts which supply information for showing the purpose of each harness revisions 1–9 and 12-pin The headlamps have a common
the various types of vehicle and component in the system. Where harness revisions 1–7 have a connection to ground. Some
plow headlamp systems. Although possible, component locations are ground circuit in which the control, import vehicles as well as 1999
intended primarily as a diagnostic indicated by enclosures on the motor relay, and headlamp relays to 2002 Chevrolet/GMC, Dodge
tool for headlamp systems, the schematic. The Lamp Type, Wire all ground through the 9- or 12-pin use a low side drive headlamp
hydraulic system circuitry is also Color and Connector Identification connector. Some of these early system in which power is supplied
included to show the complete charts and diagrams will give revision harnesses also have a diode to the common connection of the
electrical system. specific wire colors, their function in the ground wire to the headlamp headlamps. Ground is supplied to
and locations in connectors. Any relays. Complete 9- and 12-pin either headlamp by the switch.
special notes are found in the 4
system schematics showing this
upper right corner of the schematic. early revision ground configuration Whether the terminal in the
Further information and a specific are included in the relay section of headlamp harness is actually a
troubleshooting guide may be the book. These schematics are for negative ground or a positive 12-volt
found in the appropriate Mechanic's early revision harnesses using only common depends on what type
Guides. the solenoid control. If a handheld of vehicle headlamp system it is
control has been installed, the installed into. Prior to the publication
The 9- and 12-pin Vehicle Side ground circuit has been modified of this book, all Western Products
schematics (relay system) contain all into the later revision configuration, electrical schematics showed
vehicle headlamp and harness types. in which only the headlamp relays "ground" whether or not it was a true
The 7-pin Vehicle Side Schematics ground through the 9- or 12-pin ground or a 12-volt common. Some
show only a few representatives connector and the control and of these early schematics appear
applications. For other 7-pin vehicle motor relay ground separately to the in this book. Newer schematics of
headlamp and harness types, refer battery. Early revision harnesses low side drive systems will show the
to the corresponding 9-pin Vehicle may be easily identified by a single more accurate term "common" where
Side schematic and use only the black/orange wire on one of the appropriate.
headlamp circuitry. motor relay primary terminals which
does not continue on to the negative
battery terminal. All vehicle side
schematics in this book show only
the later revision circuitry.

Lit. No. 22373, Rev. 07 November 1, 2008


DK BLUE
(COMMON 12V)

LOW
DK BLUE (HIGH)

(12V)
ORANGE (LOW)

HIGH

LOW
COMMON
LT BLUE (COMMON)
RED (HIGH) DK BLUE (LOW)
DK BLUE
(COMMON 12V)

H13
HIGH

HIGH

Lit. No. 22373, Rev. 07


DK BLUE (HIGH)

COMMON
DK BLUE

HB-3 / H11
GREEN (HIGH) (COMMON 12V) depending on harness.
BLUE (COMMON)

(12V)

LOW
YELLOW (LOW)

COMMON
DK BLUE (LOW)
DK BLUE

LOW
(COMMON 12V)

RED (HIGH)

GROUND
BLUE
BLUE (GND) (COMMON 12V)

HIGH
GREEN (HIGH)

LOW
YELLOW (LOW)

(12V)
ORANGE (LOW)

COMMON

LOW
BLUE

HIGH
ORANGE (LOW) (COMMON 12V)
RED (HIGH)

1A/2A
HIGH

BLUE (GND)
GREEN (HIGH)
BLUE or PINK
HB-3 / HB-4

(COMMON 12V)
BLUE (GND)
(Lowside Drive System)

GROUND
(12V)

LOW

RED (HIGH)
COMMON

YELLOW (LOW)

HIGH
LAMP TYPES AND HARNESS CONNECTORS

BLUE
(COMMON 12V)
NOTE: The lamp type is usually embossed in the headlamp lens.

GROUND
NOTE: Blue ground wires may be LT or DK BLU, w/ or w/o WHT stripe,

BLUE (GND) BLUE (GND)


ORANGE (LOW) RED (HIGH)
RED (HIGH)
GROUND

HIGH

LOW
HIGH
BLUE (GND)
GREEN (HIGH) ORANGE (LOW)
LOW

YELLOW (LOW)
HB2, 2B/2D

BLUE (GND)
LF
UF

BLUE (GND)
1A1

2E1
2A1
2A1

2B1
2D1
Type

GREEN (HIGH)
HB-3 / HB-4
Headlamp

GROUND
HIGH
GROUND

BLUE (GND)
YELLOW (LOW)
LOW

BLUE (GND)
GROUND

RED (HIGH)
ORANGE (LOW)
LOW

HIGH LOW
Bulb
Type

H4701
H4703

H4851

H6024
H6545
H6054

2E

ORANGE (LOW)
YELLOW (LOW) LOW BLUE (GND)
RED (HIGH)
GROUND

GREEN (HIGH) HIGH


H4656 (Mitsubishi)
H4652 (GMC/Chevy)

BLUE (GND) GROUND


HB-5

HIGH

GREEN (HIGH)
BLUE (GND)
GROUND

YELLOW (LOW)
H11
H13
HB-1
HB-2
HB-3

HB-5
HB-4
Type

LOW

GROUND
Headlamp

BLUE (GND)
ORANGE (LOW) GREEN (HIGH)
LOW

RED (HIGH) BLUE (GND)


HIGH

BLUE (GND)
GROUND

YELLOW (LOW)
HB1

HIGH
LOW

GREEN (HIGH)
LOW

YELLOW (LOW)
H11

YELLOW (lOW)
9007
9003
9005
9008
9004

9006
Bulb
Type

LF / UF

BLUE (GND) BLUE (GND)


GROUND

BLUE (GND)
HIGH

RED (HIGH)
GROUND

November 1, 2008
5
4-PORT & 3-PORT ISOLATION MODULE – ELECTRICAL CONNECTORS – 3-PLUG SYSTEMS

Solenoid Control Connectors Plow Control Harnesses


3-Pin
Control Side Pin No. Solenoid Control Wire Color Only Plow (End View) Pin No. Wire Color Control Function
(end view) 1 White 1 — —
2 Green 1 2 3 4 5 6 2 — —
6 3 3 Brown 3 Light Blue Valve S3
4 Black 4 Light Green Valve S2
5 2 5 Blue 5 — —
4 1 6 Red 6 — —
7 — —
(pins) 7 8 9 10 11 8 — —
(Sockets) 9 White/Yellow Valve S1
Vehicle Side Pin No. Wire Color Control Function 10 — —
(end view) 1 Red/Yellow +12V 11 — —
2 Light Green Valve S2
3 6 3 Orange/Black Ground 7-Pin
4 Brown/Red Motor Relay Plow (End View) Pin No. Wire Color Control Function
2 5 5 Light Blue Valve S3 1 Black/White Valve S4
1 4 6 White/Yellow Valve S1 1 2 3 4 5 6 2 — —
3 Light Blue Valve S2 6
(sockets) 4 Light Green Valve S3
5 — —
MVP® Blade Control Connectors 6 Red +12V
7 — —
Pin No. Wire Color 7 8 9 10 11 8 Blue/Orange Valve S5
1 Light Blue w/Orange Stripe (Sockets) 9 White/Yellow Valve S1
2 Blue w/Orange Stripe 10 Lt Blue/Orange Valve S6
3 1 11 — —
3 Black w/White Stripe
7 4
4 Light Green
11 8
5 Light Blue Plow Lighting Harness
14 12
6 White w/Yellow Stripe 11-Pin
7 Brown w/Red Stripe Plow (End View) Pin No. Wire Color Control Function
8 Red w/Yellow Stripe 1 Black/White PS Low Beam
9 Orange w/Black Stripe 7 8 9 10 11 2 Black/Orange Ground
(Front View) 10 Brown w/Green Stripe 3 White/Yellow PS High Beam
4 White DS High Beam
MVP Blade to Straight Blade Adapter Kit PN 66760K 5 Blue/Orange PS Common
6 Black DS Low Beam
7 Black/Orange Ground
1 2 3 4 5 6 8 Gray Left Directional
9 Purple Right Directional
(Pins)
10 Brown Parking Lights
11 Light Blue DS Common

Lit. No. 22373, Rev. 07 November 1, 2008


4-PORT & 3-PORT ISOLATION MODULE – ELECTRICAL CONNECTORS – 2-PLUG SYSTEMS

Solenoid Control Connectors Multiplex Harnesses


4-Pin
Control Side Pin No. Solenoid Control Wire Color Only Plow (End View) Pin No. Wire Color Control Function
(end view) 1 Red 1 Red +12V
2 Green
4 1 2 Black Ground
3 4 3 White 3 Tan Signal
4 Black 4 White Signal
1 2
(pins)
2 3
(Sockets)
Vehicle Side Pin No. Wire Color Control Function
(end view) 1 Red +12V
2 Red Signal
4 3 3 Black Signal
4 Black Ground
2 1
(sockets) 7

Plow Lighting Harness


11-Pin
Plow (End View) Pin No. Wire Color Control Function
1 Black/White PS Low Beam
7 8 9 10 11 2 Black/Orange Ground
3 White/Yellow PS High Beam
4 White DS High Beam
5 Blue/Orange PS Common
6 Black DS Low Beam
7 Black/Orange Ground
1 2 3 4 5 6 8 Gray Left Directional
9 Purple Right Directional
(Pins)
10 Brown Parking Lights
11 Light Blue DS Common

Lit. No. 22373, Rev. 07 November 1, 2008


IN-LINE ADAPTER INSTRUCTIONS – 28027-2

In-Line Adapter Relay Connections


CAUTION
This adapter is required for vehicles equipped with a 4-headlamp Right Low
ORN
Beam Relay
lighting system that illuminates the low and high beams when in

To NEGATIVE (–)
GRN 87 BLK

Battery Terminal
high-beam mode. This adapter prevents the low beams on the
snowplow from illuminating when placed in high beam. 86
87A
85
ORN

BLK
30

GRN
YEL
87
GRN
87A
86 85
YEL Terminals shown at 87
30 are used as insulators
Left Low to prevent a circuit failure
Beam Relay when relay is energized.

8
1 2 3 4

Vehicle Control Plug-In Plug-In


Harness Harnesses Harness

To NEGATIVE (–) To NEGATIVE (–)


Battery Terminal Battery Terminal

In-Line Adapter In-Line Adapter

Vehicle Lighting Harness Vehicle Lighting Harness

Lit. No. 22373, Rev. 07 November 1, 2008


VEHICLE LIGHTING HARNESS – 11-PIN

BLK/ORN
Vehicle Lighting Harness – 11-Pin
(PN 29861)

1 BLK/WHT SPLICE SPLICE

2 BLK/ORN WHT A LEFT HIGH BEAM OUT


3 WHT/YEL BLK B LEFT LOW BEAM OUT
4 WHT BLK/ORN C MODULE COM IN
5 BLU/ORN WHT/YEL D RIGHT HIGH BEAM OUT
6 BLK BLK/WHT E RIGHT LOW BEAM OUT
7 BLK/ORN PUR F RIGHT TURN OUT
8 GRY GRY G LEFT TURN OUT
9 PUR BRN H PARK LAMP OUT
10 BRN LTBLU J LEFT HEADLAMP COM
11 LTBLU BLU/ORN K RIGHT HEADLAMP COM 9
11-Pin Molded Plugs
RT LOW RELAY ASSEMBLY
3
4
4
BLK/WHT 1 1 5
2
BLK 2 2 K1
1
BLK/ORN 3 3
WHT 4 4
3
BLK/WHT 5 5 4
BLK 6 6 4
5
2

1 K2

LT LOW

Relay Assembly (PN 29859)

Lit. No. 22373, Rev. 07 November 1, 2008


3-PORT ISOLATION MODULE – HEADLAMP INDEX

Pages Headlamp Type Harness Kit Harness Part #

20 HB-3/HB-4 29048 28253

21 H13 29049 28986

22 HB-1 or HB-5 29050 28930

23 2B/2D or HB-2 29051 28464

HB-3/HB-4
24 29052 28924
4-Pin Connectors
2B/2D or 1A/2A
25 29053 29058
5-Pin Connectors
2B/2D
26 29054 29270
7-Pin Connectors 10
27 HB-3/H11 29400-2 29499

Lit. No. 22373, Rev. 07 November 1, 2008


3-PORT ISOLATION MODULE – THEORY OF OPERATION

Overview the Isolation Module via the plug-in Turning ON the vehicle parking Turning ON the vehicle ignition
harness. When the snowplow is lights activates a series of relays, switch energizes a snowplow control
The Isolation Module acts as an not attached to the vehicle, the automatically transferring the vehicle relay, supplying vehicle battery
electrical hub, automatically directing signal passes through the normally high and low beams to the snowplow power directly to the control via the
vehicle power to the appropriate closed relay contacts to the vehicle while supplying battery power directly vehicle control harness and plug-in
vehicle or snowplow lighting devices, headlamps. During this time, the to the snowplow parking lights. All harness. The vehicle ignition switch
while also supplying battery power to Isolation Module is inactive, placing snowplow lighting exits the Isolation also supplies power to the vehicle
the snowplow control. no current draw on the vehicle's Module through position A. turn signals. Activating the vehicle
electrical system. turn signals energizes turn signal
The vehicle high and low beams circuit, which supply vehicle battery
enter and exit the Isolation Module With the snowplow attached, the power directly to the snowplow turn
through positions B (left side lighting) Isolation Module is still inactive until signals.
and position C (right side lighting). either of the two following conditions
Park, turn, and DRL signals also are met: the vehicle parking lights
enter through positions B and C. are turned ON or the vehicle ignition
switch is turned ON.
The output of the vehicle high beam/ Turn Signal Configuration Plug
low beam select switch is directed to 11

NOTE: References to "Left" and "Right" are correct for modules located
on the driver's side of the vehicle. The reversible turn signal plug must
be reversed for passenger-side installations.

Driver-Side Module Passenger-Side Module


GRN GRN BLU GRN

BLU BLU GRN BLU

Lit. No. 22373, Rev. 07 November 1, 2008


3-PORT ISOLATION MODULE – THEORY OF OPERATION

White Label Non-DRL Module


(PN 29060) • Activating a switched • Activating the vehicle park light • Activating the turn signal
accessory wire (a key-controlled circuit applies battery voltage applies battery voltage to the
Snowplow not attached to vehicle: power source) applies battery to the module park circuit input. module turn signal circuit input.
voltage to the VACC input of the The voltage is applied to a The voltage is applied to a
System is inactive. Vehicle lighting module, which energizes the solid state power device, which solid state power device, which
system functions normally. Reason: coil of the control power relay causes the device to turn ON causes the device to turn ON
No ground to module. (part of the 3-port module). and apply battery voltage to the and apply battery voltage to
Energizing the coil of the control snowplow park lamp filaments the snowplow turn signal lamp
Snowplow attached to vehicle: power relay causes the relay via the vehicle and snowplow filaments via the vehicle and
contacts to shift from the "N.O." lighting harnesses. Voltage is snowplow lighting harnesses.
System is inactive until either the (normally opened) position to the also applied to the module's
switched accessory wire or the "N.C." (normally closed) position, high and low beam relay coils, • On vehicles equipped with
vehicle parking lights are activated. which supplies battery voltage which causes the relay contacts DRLs—either integrated into the
Vehicle and snowplow lighting to the snowplow control via the to shift from the "vehicle" to the vehicle headlamps or separated
systems function as outlined in the plug-in harness and the vehicle "snowplow" position. into dedicated DRL lamps—this
Theory of Operation Overview. control harness. The switched module will not turn OFF the
Reason: ground path is established 12
accessory wire only controls • With the four headlamp relays vehicle DRLs or transfer them to
from battery common to Pin C on battery voltage to the snowplow shifted to the "snowplow" the snowplow. DRLs will remain
Port A of the 3-port module via the control. position, the vehicle high and on the vehicle and operate as the
following harnesses: vehicle battery low beams are now directed to vehicle manufacturer intended.
cable, vehicle control harness, the snowplow headlamps via the
adapter, plug-in harness, vehicle vehicle and snowplow lighting
lighting harness and snowplow harnesses. Toggling the dimmer
lighting harness. switch between high and low
beam will toggle the snowplow
high and low beams.

Lit. No. 22373, Rev. 07 November 1, 2008


3-PORT ISOLATION MODULE – THEORY OF OPERATION

Green Label DRL Module


(PN 29070) power relay causes the relay between high and low beam will turn signal filaments to operate
contacts to shift from the "N.O." toggle the snowplow high and as DRLs.
Snowplow not attached to vehicle: (normally opened) position to the low beams.
"N.C." (normally closed) position, • PN 29070-1 Only: On vehicles
System is inactive. Vehicle lighting which supplies battery voltage • Activating the turn signal equipped with DRLs integrated
system functions normally. Reason: to the snowplow control via the applies voltage to the module into the vehicle headlamps.
No ground to module. plug-in harness and the vehicle turn signal circuit input. A control Activation of the switched
control harness. The switched circuit senses the voltage and accessory wire (a key-controlled
Snowplow attached to vehicle: accessory wire only controls turns ON a solid state power power source) Port C, Position
battery voltage to the snowplow device, which applies battery C, applies battery voltage to the
System is inactive until either the control. voltage to the snowplow turn module's high and low beam
switched accessory wire or the signal lamp filaments via the relay coils, which causes the
vehicle parking lights are activated. • Activating the vehicle park vehicle and snowplow lighting relay contacts to shift from the
Vehicle and snowplow lighting light circuit applies voltage to harnesses. "vehicle" to the "snowplow"
systems function as outlined in the the module park circuit input. A position. This module will
Theory of Operation Overview. control circuit senses the voltage • PN 29070 Only: On vehicles transfer the vehicle headlamp
Reason: ground path is established 13
and turns ON a solid state equipped with DRLs—either DRLs to the snowplow (turns
from battery common to Pin C on power device, which applies integrated into the vehicle off vehicle DRLs).
Port A of the 3-port module via the battery voltage to the snowplow headlamps or separated into
following harnesses: vehicle battery park lamp filaments via the dedicated DRL lamps—this • On vehicles equipped with
cable, vehicle control harness, vehicle and snowplow lighting module will not turn OFF the dedicated DRL bulbs or
adapter, plug-in harness, vehicle harnesses. vehicle DRLs. The control vehicles using the turn signals
lighting harness and snowplow circuit monitors the voltage level as DRLs, this module will not
lighting harness. • With the park light circuit supplied by the vehicle to the turn OFF the vehicle bulbs.
energized, the control circuit vehicle high and low beams While the vehicle is in the
• Activating a switched monitors the vehicle high as well as the dedicated DRL DRL mode, this module will
accessory wire (a key-controlled and low beam inputs. When inputs. When a lower voltage is illuminate the snowplow light
power source) applies battery battery voltage is sensed, the sensed on either the high or low turn signal filaments.
voltage to the VACC input of the appropriate solid state power beam inputs or battery voltage
module. A control circuit senses devices are turned ON, supplying is sensed on the turn signal or
the voltage and energizes the battery voltage to the snowplow dedicated DRL inputs, the control
coil of the control power relay headlamps via the vehicle and circuit turns ON the snowplow
(part of the 3-port module). snowplow lighting harnesses.
Energizing the coil of the control Toggling the dimmer switch

Lit. No. 22373, Rev. 07 November 1, 2008


3-PORT ISOLATION MODULE – THEORY OF OPERATION

Blue Label DRL Module


(PN 29760-1) • Activating a switched • Activating the vehicle park light • Activating the turn signal
accessory wire (a circuit applies battery voltage applies battery voltage to the
Snowplow not attached to vehicle: key-controlled power source) to the module park circuit input. module turn signal circuit input.
applies battery voltage to the The voltage is applied to a The voltage is applied to a
System is inactive. Vehicle lighting VACC input of the module, which solid state power device, which solid state power device, which
system functions normally. Reason: energizes the coil of the control causes the device to turn ON causes the device to turn ON
No ground to module. power relay (part of the 3-port and apply battery voltage to the and apply battery voltage to
module). Energizing the coil of snowplow park lamp filaments the snowplow turn signal lamp
Snowplow attached to vehicle: the control power relay causes via the vehicle and snowplow filaments via the vehicle and
the relay contacts to shift from lighting harnesses. Voltage is snowplow lighting harnesses.
System is inactive until either the the "N.O." (normally opened) also applied to the module's
switched accessory wire or the position to the "N.C." (normally high and low beam relay coils, • On vehicles equipped with
vehicle parking lights are activated. closed) position, which supplies which causes the relay contacts DRLs integrated into the
Vehicle and snowplow lighting battery voltage to the snowplow to shift from the "vehicle" to the vehicle headlamps, activating
systems function as outlined in the control via the plug-in harness "snowplow" position. a switched accessory wire (a
Theory of Operation Overview. and the vehicle control harness. key-controlled power source)
Reason: ground path is established 14
• With the four headlamp relays applies battery voltage to the
from battery common to Pin C on shifted to the "snowplow" module's high and low beam
Port A of the 3-port module via the position, the vehicle high and relay coils, which causes the
following harnesses: vehicle battery low beams are now directed to relay contacts to shift from the
cable, vehicle control harness, the snowplow headlamps via the "vehicle" to the "snowplow"
adapter, plug-in harness, vehicle vehicle and snowplow lighting position. This module will
lighting harness and snowplow harnesses. Toggling the dimmer transfer the vehicle DRLs to the
lighting harness. switch between high and low snowplow.
beam will toggle the snowplow
high and low beams.

Lit. No. 22373, Rev. 07 November 1, 2008


3-PORT ISOLATION MODULE – ELECTRICAL SCHEMATIC

3-PLUG STRAIGHT BLADE SNOWPLOWS (11-PIN)

NOTE: Labeling shown (left and right) is correct


for modules located on the driver's side of the
vehicle. The reversible turn signal plug must be
reversed for passenger-side installations. 15

Lit. No. 22373, Rev. 07 November 1, 2008


3-PORT ISOLATION MODULE – ELECTRICAL SCHEMATIC

3-PLUG MVP® SNOWPLOWS LTBLU/ORN


BLU/ORN
BLK/WHT
1
2
3
1
2
3
YEL
VIO
GRY
1 1
2 2
3 3
1
2
3
LTGRN 4 4 WHT 4 4 4
LTBLU 5 5 5 5 5
ORN
WHT/YEL 6 6 BLU 6 6 6 CONTROL
BRN/RED 7 7 GRN 7 7 7
VEHICLE CABLE ASSEMBLY 8 8 RED 8 8 8
RED/YEL
BLK/ORN 9 9 TAN 9 9 9
BRN/GRN 10 10 10 10 10
BATTERY CABLE 22" BRN
11 11 BLK 11 11 11
MOTOR RELAY
12 12
- + 13 13
POS. BATTERY 14 14

15A
7.5A
BLK/ORN
A B A B TO SWITCHED
RED
ACCESSORY LEAD
S1
A A
RED/GRN
NEG. BLK/WHT 1 1 BLK/WHT BRN/GRN B B
C
S2 2 2 RED/GRN RED C
LTBLU 3 3 LTBLU RED/YEL D D
BLK/ORN BLK/ORN E E
LTGRN 4 4 LTGRN 29047
5 5 RED/WHT F F
PUMP MOTOR S3 RED 6 6 RED/YEL RED/BLK G G ADAPTER
7 7 DKBLU/RED H H
BLU/ORN 8 8 BLU/ORN BLU J J
S4 WHT/YEL 9 9 WHT/YEL DKBLU/WHT K K
LTBLU/ORN 10 10 LTBLU/ORN
11 11
S5
VEHICLE CONTROL
7 PIN MOLDED PLUGS HARNESS, 7 PIN

RED/YEL
RED/GRN
RED
S6
BLK/ORN BLK/ORN

NOTE:

B
C
A

D
LABELING SHOWN, LEFT AND RIGHT,

B
C
A

D
IS CORRECT IF THE MODULE IS
LOCATED ON THE DRIVER'S SIDE OF
NOTE: Labeling shown (left and right)

12V
COM

SWV-DC
ACC-CC
THE VEHICLE.
REVERSABLE TURN A REVERSIBLE TURN SIGNAL PLUG IS
is correct for modules located on the PLUG-IN HARNESS F1 & F2
10 AMP MINI F1 F2
SIGNAL PLUG PROVIDED TO COMPENSATE FOR THE
LEFT OR RIGHT SIDE MODULE
16
(H13 HARNESS SHOWN)
driver's side of the vehicle. The reversible TURN-VA
STYLE FUSES MOUNTING REQUIREMENTS.

BLK/ORN

SP1
turn signal plug must be reversed for LOW-VA 3 PORT MODULE
COM-VJ 12V C
passenger-side installations. HIGH-VB 12V
(BLUE WIRES)
LOW-VA A A LOW BEAM IN
HIGH-VB B B HIGH BEAM IN
HIGH-CD ACC-CC C C SWITCHED VACC IN
COM-BK HIGH-CD D D HIGH BEAM OUT
LOW-AE LOW-AE E E LOW BEAM OUT
F2 F F MODULE POWER IN
PLOW LIGHTS TURN-AG G G TURN IN
DRL-VH H H DRL IN
HIGH-CD COM-BJ J J COM
COM-BK COM-BK K K COM
PARK LOW-AE
PARK TURN-9B (GREEN WIRES) B
TURN COM
LOW-VA LOW-VA A A LOW BEAM IN
COM-VJ HIGH-VB B B HIGH BEAM IN
HIGH-VB SWV-DC C C CONTROL PWR OUT
HIGH HIGH-CD D D HIGH BEAM OUT
HIGH-3C LOW-AE E E LOW BEAM OUT
LOW COM-5B F1 F F CONTROL POWER IN
BEAM LOW-1A TURN-VB TURN-BG G G TURN IN
PARK-VH PARK-VH H H PARK LAMP IN
COM-BJ J J COM
COM-BK K K COM

A
LOW-1A 1 1 BLK/WHT
COM 2 2 BLK/ORN WHT A A LEFT HIGH BEAM OUT
HIGH-3C 3 3 WHT/YEL BLK B B LEFT LOW BEAM OUT
HIGH HIGH-4C HIGH-4C 4 4 WHT BLK/ORN C C MODULE COM IN
LOW COM-11B COM-5B 5 5 BLU/ORN WHT/YEL D D RIGHT HIGH BEAM OUT
LOW-6A LOW-6A 6 6 BLK BLK/WHT E E RIGHT LOW BEAM OUT
BEAM COM 7 7 BLK/ORN PUR F F RIGHT TURN OUT
TURN-8B 8 8 GRY GRY G G LEFT TURN OUT
TURN-9B 9 9 PUR BRN H H PARK LAMP OUT
PARK PARK 10 10 BRN LTBLU J J LEFT HEADLAMP COM
TURN TURN-8B
COM-11B 11 11 LTBLU BLU/ORN K K RIGHT HEADLAMP COM
PARK COM
11 PIN MOLDED PLUGS
PLOW LIGHTING VEHICLE LIGHTING
HARNESS, 11 PIN HARNESS, 11 PIN

Lit. No. 22373, Rev. 07 November 1, 2008


3-PORT ISOLATION MODULE – ELECTRICAL SCHEMATIC

3-PLUG STRAIGHT BLADE SNOWPLOWS VEHICLE CONTROL HARNESS


26498

WITH CENTRAL HYDRAULICS RED/GRN

CONFIGURATION PLUG IS NOT

15A
7.5A
REQUIRED WITH 3-PORT
LIGHTING MODULES A B A B

CONTROL POWER

BRN/RED
RED
BRN/GRN
RED/WHT
RED/BLK
ORANGE IF NEEDED
+ - RED TO SWITCHED
ACCESSORY LEAD
BATTERY

F
E
D

B
G

C
J

A
BLK/ORN

F
E
D

B
G

C
J

A
29047
ADAPTER
NOTE: Labeling shown (left and right) is correct BLK/ORN

RED/YEL
RED/GRN
RED
for modules located on the driver's side of the
vehicle. The reversible turn signal plug must be NOTE:

D
C
B
A
LABELING SHOWN, LEFT AND RIGHT,
reversed for passenger-side installations.

D
C
B
A
IS CORRECT IF THE MODULE IS
LOCATED ON THE DRIVER'S SIDE OF

12V
COM

SWV-DC
ACC-CC
THE VEHICLE.
REVERSABLE TURN A REVERSIBLE TURN SIGNAL PLUG IS
PLUG-IN HARNESS F1 & F2
SIGNAL PLUG PROVIDED TO COMPENSATE FOR THE
10 AMP MINI F1 F2 LEFT OR RIGHT SIDE MODULE
(H13 HARNESS SHOWN) STYLE FUSES MOUNTING REQUIREMENTS.
TURN-VA 17

BLK/ORN

SP1
COM-VJ
LOW-VA
12V C
3 PORT MODULE
HIGH-VB (BLUE WIRES)
12V
LOW-VA A A LOW BEAM IN
HIGH-VB B B HIGH BEAM IN
HIGH-CD ACC-CC C C SWITCHED VACC IN
COM-BK HIGH-CD D D HIGH BEAM OUT
LOW-AE LOW-AE E E LOW BEAM OUT
F2 F F MODULE POWER IN
PLOW LIGHTS TURN-AG G G TURN IN
DRL-VH H H DRL IN
HIGH-CD COM-BJ J J COM
COM-BK COM-BK K K COM
PARK LOW-AE
PARK TURN-9B (GREEN WIRES) B
TURN COM
LOW-VA LOW-VA A A LOW BEAM IN
COM-VJ HIGH-VB B B HIGH BEAM IN
HIGH-VB SWV-DC C C CONTROL PWR OUT
HIGH HIGH-CD D D HIGH BEAM OUT
HIGH-3C LOW-AE E E LOW BEAM OUT
LOW COM-5B F1 F F CONTROL POWER IN
BEAM LOW-1A TURN-VB TURN-BG G G TURN IN
PARK-VH PARK-VH H H PARK LAMP IN
COM-BJ J J COM
COM-BK K K COM

A
LOW-1A 1 1 BLK/WHT
COM 2 2 BLK/ORN WHT A A LEFT HIGH BEAM OUT
HIGH-3C 3 3 WHT/YEL BLK B B LEFT LOW BEAM OUT
HIGH HIGH-4C HIGH-4C 4 4 WHT BLK/ORN C C MODULE COM IN
LOW COM-11B COM-5B 5 5 BLU/ORN WHT/YEL D D RIGHT HIGH BEAM OUT
LOW-6A LOW-6A 6 6 BLK BLK/WHT E E RIGHT LOW BEAM OUT
BEAM COM 7 7 BLK/ORN PUR F F RIGHT TURN OUT
TURN-8B 8 8 GRY GRY G G LEFT TURN OUT
TURN-9B 9 9 PUR BRN H H PARK LAMP OUT
PARK PARK 10 10 BRN LTBLU J J LEFT HEADLAMP COM
TURN TURN-8B
COM-11B 11 11 LTBLU BLU/ORN K K RIGHT HEADLAMP COM
PARK COM
11 PIN MOLDED PLUGS
PLOW LIGHTING VEHICLE LIGHTING
HARNESS, 11 PIN HARNESS, 11 PIN

Lit. No. 22373, Rev. 07 November 1, 2008


3-PORT ISOLATION MODULE – ELECTRICAL SCHEMATIC

2-PLUG MVP PLUS™ SNOWPLOWS (11-PIN)

Snowplow Assembly Vehicle Battery Cable, 4 Receptacle


BLK

Pump –
RED BLK
1 – Red (Control Power) 1 – Red
Motor – + 2 – Red (Twisted with #3) 4 3 3 4 2 – Green Control
RED

A A 3 – Black (Twisted with #2) 2 1 1 2 3 – White


+ B B
Battery 4 – Black (Control Ground) 4 – Black
RED

TAN C C

WHT

RED
TAN
BLK
WHT D D (connector face view)
RED RED
E
F
G
E
F
G
A
Motor H
J
H
J Vehicle Control Harness, 4 Wire
BLK K K
Relay D
C
D
C
BLK
RED
RED
RED
1
2
1 RED
2 GRN
4 Amp Fuse: S1, S2, S3 B B RED BLK 3 3 WHT
BLK 4 Amp Fuse: Motor Relay A A BLK BLK 4 4 BLK
RED
4-Pin Plug
S1 RED A A
(Under Dash)
CAUTION
WHT B B
C C
D D
S2 GRN E
F
G
H
E
F
G
H
B On 2-plug electrical systems, plug covers shall
A BCD
RED To Switched Accessory Lead
S3 BLU J J
ABCD
RED K K
be used whenever snowplow is disconnected.

SWV-DC
ACC-CC
COM
Vehicle Battery Cable is 12-volt unfused source.

12V
RED
S8 GRY 10 Amp Reversible
4 Amp Fuse: S4, S5, S6, S7 Control Turn Signal
S9 WHT 4 Amp Fuse: S8, S9, S10, S11 & Module Plug
Fuses 18

BLK/ORN
S10 GRN A A
B B
C C LOW-VA
S11 ORN D D COM-VJ 12V

RED
E
F
G
E
F
G
C HIGH-VB
HIGH-CD
12V C
H H LOW-VA A A LOW BEAM IN
J J COM-BK HIGH-VB B B HIGH BEAM IN
S7 BRN K K LOW-AE ACC-CC C C SWITCHED VACC IN
Typical TURN-VA HIGH-CD D D HIGH BEAM OUT
S6 YEL Plow Module LOW-AE E E LOW BEAM OUT
Plug-In TURN-VB
F2-CF
TURN-AG
F F MODULE POWER IN
TURN IN
G G
S5 BLK Harness PARK-VH H H DRL IN
COM-BJ J J COM IN
S4 TAN HIGH-CD COM-BK K K COM OUT
COM-BK
LOW-AE B
Passenger-Side Plow Headlamp LOW-VA
COM-VJ
LOW-VA
HIGH-VB
A A LOW BEAM IN
HIGH BEAM IN
B B
HIGH-VB SWV-DC C C CONTROL PWR OUT
C PARK HIGH-CD D D HIGH BEAM OUT
PARK B TURN-9B LOW-AE E E LOW BEAM OUT
TURN F1-BF F F CONTROL POWER IN
A COM TURN-BG G G TURN IN
PARK-VH H H PARK LAMP IN
COM-BJ J J COM IN
C COM-BK K K COM OUT
HIGH HIGH-3C Located at Front of Vehicle
LOW B
BEAM
A
COM-5B
LOW-1A LOW-1A
COM
1
2
1
2
BLK/WHT
BLK/ORN WHT
A LEFT HIGH BEAM OUT
A A
HIGH-3C 3 3 WHT/YEL BLK B B LEFT LOW BEAM OUT
HIGH-4C 4 4 WHT BLK/ORN C C MODULE COM IN
COM-5B 5 5 BLU/ORN WHT/YEL D D RIGHT HIGH BEAM OUT
Driver-Side Plow Headlamp LOW-6A
COM
6
7
6
7
BLK
BLK/ORN
BLK/WHT
PUR
E E RIGHT LOW BEAM OUT
RIGHT TURN OUT
F F
TURN-8B 8 8 GRY GRY G G LEFT TURN OUT
C TURN-9B 9 9 PUR BRN H H PARK LAMP OUT
HIGH HIGH-4C PARK 10 10 BRN LTBLU J J LEFT HEADLAMP COM
B COM-11B COM-11B 11 11 LTBLU BLU/ORN RIGHT HEADLAMP COM
LOW K K
A LOW-6A
BEAM
Plow Vehicle
Lighting Isolation Module
PARK
Lighting
C Harness, Harness,
TURN
PARK
B
A
TURN-8B
COM 11 Pin 11 Pin NOTE: Labeling shown (left and right) is correct for modules located on the driver's side of
the vehicle. The reversible turn signal plug must be reversed for passenger-side installations.

Lit. No. 22373, Rev. 07 November 1, 2008


3-PORT ISOLATION MODULE – ELECTRICAL SCHEMATIC

2-PLUG WIDE-OUT™ SNOWPLOWS


Snowplow Assembly Vehicle Battery Cable, 4 Receptacle
RED
Pump –
BLK
1 – Red (Control Power) 1 – Red

Motor – + 2 – Red (Twisted with #3)


3 – Black (Twisted with #2)
4 3 3 4 2 – Green
3 – White
Control
2 1 1 2
A A
+ B B Battery 4 – Black (Control Ground) 4 – Black

WHT
TAN C

RED
TAN
C (connector face view)

BLK
WHT D D
RED
RED F
E
G
E
F
G
A
H
J
H
J
Vehicle Control Harness, 4 Wire
Motor BLK K K D D BLK RED 1 1 RED
C C RED RED 2 2 GRN
Relay 4 Amp Fuse: Sense B B RED BLK 3 3 WHT
4 Amp Fuse: S1, S2, A A BLK BLK 4 4 BLK
BLK
Motor Relay
RED 4-Pin Plug
RED (Under Dash)
CAUTION
A A
B B
C C
D D A BCD
S2 DKGRN E E
B RED To Switched Accessory Lead
F
G
H
F
G
H
On 2-plug electrical systems, plug covers shall ABCD
S1 WHT
be used whenever snowplow is disconnected.
J J
RED K K

SWV-DC
ACC-CC
COM
12V
Vehicle Battery Cable is 12-volt unfused source. 10 Amp Reversible
4 Amp Fuse: S5, S6, S7, S8
Control Turn Signal
RED 4 Amp Fuse: S9, S10 & Module Plug
Fuses

BLK/ORN
S9 WHT
A
B
C
A
B
C
LOW-VA
COM-VJ 12V
19
S10 DKBLU
D
E
F
D
E
F C HIGH-VB
HIGH-CD
12V C
RED G G LOW-VA A A LOW BEAM IN
H H COM-BK HIGH-VB B B HIGH BEAM IN
S8 GRY J
K
J
K
LOW-AE ACC-CC C C SWITCHED VACC IN
Typical TURN-VA HIGH-CD D D HIGH BEAM OUT
LOW-AE E E LOW BEAM OUT
S7 BRN Plow Module Plug-In F2-CF F F MODULE POWER IN
TURN-VB TURN-AG G G TURN IN
S6 YEL Harness PARK-VH H H DRL IN
COM-BJ J J COM IN
HIGH-CD COM-BK K K COM OUT
S5 BLK COM-BK
LOW-AE
LOW-VA LOW-VA
B LOW BEAM IN
Passenger-Side Plow Lamp COM-VJ HIGH-VB
A A
HIGH BEAM IN
B B
HIGH-VB SWV-DC C C CONTROL PWR OUT
C PARK HIGH-CD D D HIGH BEAM OUT
PARK B TURN-9B LOW-AE E E LOW BEAM OUT
TURN F1-BF F F CONTROL POWER IN
A COM TURN-BG G G TURN IN
PARK-VH H H PARK LAMP IN
COM-BJ J J COM IN
C COM-BK K K COM OUT
HIGH HIGH-3C Located at Front of Vehicle
LOW B COM-5B
BEAM
A LOW-1A LOW-1A
COM
1
2
1
2
BLK/WHT
BLK/ORN WHT
A LEFT HIGH BEAM OUT
A A
HIGH-3C 3 3 WHT/YEL BLK B B LEFT LOW BEAM OUT
HIGH-4C 4 4 WHT BLK/ORN C C MODULE COM IN
COM-5B 5 5 BLU/ORN WHT/YEL D D RIGHT HIGH BEAM OUT
Driver-Side Plow Lamp LOW-6A 6 6 BLK BLK/WHT E E RIGHT LOW BEAM OUT
COM 7 7 BLK/ORN PUR F F RIGHT TURN OUT
TURN-8B 8 8 GRY GRY G G LEFT TURN OUT
C TURN-9B 9 9 PUR BRN H H PARK LAMP OUT
HIGH B
HIGH-4C PARK 10 10 BRN LTBLU J J LEFT HEADLAMP COM
LOW COM-11B COM-11B 11 11 LTBLU BLU/ORN K K RIGHT HEADLAMP COM
A LOW-6A
BEAM
Plow Vehicle
Lighting Isolation Module
PARK
Lighting
C Harness, Harness,
TURN B TURN-8B
PARK A COM 11 Pin 11 Pin NOTE: Labeling shown (left and right) is correct for modules located on the driver side of the
vehicle. The reversible turn signal plug must be reversed for passenger-side installations.

Lit. No. 22373, Rev. 07 November 1, 2008


HEADLAMP WIRING – 29048 HARNESS KITS (HB-3/HB-4)

Harness Part #28253 Harness Part #28253


Plugs for Harness #28253
Location Wire Color Stamp Black Female Plug Location Wire Color Stamp
Black Female Plug Black Female Plug
A DK BLUE COM-AJ A DK GREEN COM-AJ
B DK BLUE HIGH-BB B DK GREEN HIGH-BB

2-Key Male Plug 2-Key Male Plug


A DK BLUE HIGH-AD 2-Key Male Plug A DK GREEN HIGH-AD
B DK BLUE COM-BK B DK GREEN COM-BK

Gray Female Plug Gray Female Plug


A DK BLUE COM-BA A DK GREEN COM-BA
B DK BLUE LOW-BA B DK GREEN LOW-BA
Gray Female Plug

1-Key Male Plug 1-Key Male Plug


A DK BLUE LOW-AE A DK GREEN LOW-AE 20
B DK BLUE COM-BA B DK GREEN COM-BA

Splice Tap Wires 1-Key Male Plug Splice Tap Wires


Loose DK BLUE TURN-VA Loose DK GREEN TURN-VB
Loose DK GREEN PARK-VH
10-Position Plug "C" Loose DK BLUE DRL-VH
A DK BLUE LOW-BA
B DK BLUE HIGH-BB 10-Position Plug "B"
C RED ACC-CC A DK GREEN LOW-BA
D DK BLUE HIGH-AD B DK GREEN HIGH-BB
E DK BLUE LOW-AE C RED SWV-DC
F RED F2-CF
10-Position Plug D DK GREEN HIGH-AD
for Harness #28253
G DK BLUE TURN-AG E DK GREEN LOW-AE
H DK BLUE DRL-VH F RED F1-BF
J DK BLUE COM-AJ G DK GREEN TURN-BG
K DK BLUE COM-BK H DK GREEN PARK-VH
J DK GREEN COM-AJ
K DK GREEN COM-BK

Lit. No. 22373, Rev. 07 November 1, 2008


HEADLAMP WIRING – 29049 HARNESS KIT (H13)

Harness Part #28986 Harness Part #28986


Plugs for Harness #28986
Location Wire Color Stamp Location Wire Color Stamp
Female Plug Female Plug Female Plug
A DK BLUE LOW-AE A DK GREEN LOW-AE
B DK BLUE COM-BK B DK GREEN COM-BJ
C DK BLUE HIGH-CD C DK GREEN HIGH-CD

Male Plug Male Plug


A DK BLUE LOW-AA A DK GREEN LOW-AA
B DK BLUE COM-BJ B DK GREEN COM-BK
C DK BLUE HIGH-CB Male Plug C DK GREEN HIGH-CB

Splice Tap Wires Splice Tap Wires


Loose DK BLUE TURN-VA Loose DK GREEN TURN-VB
Loose DK GREEN PARK-VH
10-Position Plug "C" 21
A DK BLUE LOW-AA 10-Position Plug "B"
B DK BLUE HIGH-CB A DK GREEN LOW-AA
C RED ACC-CC B DK GREEN HIGH-CB
D DK BLUE HIGH-CD C RED SWV-DC
E DK BLUE LOW-AE D DK GREEN HIGH-CD
F RED F2-CF 10-Position Plug E DK GREEN LOW-AE
G DK BLUE TURN-AG for Harness #28986 F RED F1-BF
H — — G DK GREEN TURN-BG
J DK BLUE COM-BJ H DK GREEN PARK-VH
K DK BLUE COM-BK J DK GREEN COM-BJ
K DK GREEN COM-2K

Lit. No. 22373, Rev. 07 November 1, 2008


HEADLAMP WIRING – 29050 HARNESS KIT (HB-1 OR HB-5) (1A/2A1)

Harness Part #28930 Harness Part #28930


Plugs for Harness #28930
Location Wire Color Stamp Location Wire Color Stamp
Black Molded Female Plug Black Molded Female Plug Black Molded Female Plug
1 — — 1 — —
2 DK BLUE COM-2J 2 DK GREEN COM-2K
3 DK BLUE HIGH-3B 3 DK GREEN HIGH-3B
4 DK BLUE LOW-4A 4 DK GREEN LOW-4A
5 — — 5 — —

Blue Molded Male Plug Blue Molded Male Plug


A* DK BLUE LOW-AE Blue Male Plug A* DK GREEN LOW-AE
B* DK BLUE COM-BK B* DK GREEN COM-BJ
C DK BLUE HIGH-CD C DK GREEN HIGH-CD
*Reversed for HB-1 Applications *Reversed for HB-1 Applications

Splice Tap Wires Splice Tap Wires 22


Loose DK BLUE TURN-VA Loose DK GREEN TURN-VB
Loose DK GREEN PARK-VH
10-Position Plug "C"
A DK BLUE LOW-4A 10-Position Plug "B"
B DK BLUE HIGH-3B A DK GREEN LOW-4A
C RED ACC-CC 10-Position Plug B DK GREEN HIGH-3B
D DK BLUE HIGH-CD for Harness #28930 C RED SWV-DC
E DK BLUE LOW-AE D DK GREEN HIGH-CD
F RED F2-CF E DK GREEN LOW-AE
G DK BLUE TURN-AG F RED F1-BF
H — — G DK GREEN TURN-BG
J DK BLUE COM-2J H DK GREEN PARK-VH
K DK BLUE COM-BK J DK GREEN COM-BJ
K DK GREEN COM-2K

Not shown. Requires adapter kit 26641.


1

Lit. No. 22373, Rev. 07 November 1, 2008


HEADLAMP WIRING – 29051 HARNESS KIT (2B/2D)

Harness Part #28464 Harness Part #28464


Plugs for Harness #28464
Location Wire Color Stamp Location Wire Color Stamp
Female Plug Female Plug Female Plug
A DK BLUE COM-AK A DK GREEN COM-AK
B DK BLUE LOW-BE B DK GREEN LOW-BE
C DK BLUE HIGH-CD C DK GREEN HIGH-CD

Male Plug Male Plug


A DK BLUE HIGH-AB A DK GREEN HIGH-AB
B DK BLUE LOW-BA B DK GREEN LOW-BA
C DK BLUE COM-CJ Male Plug C DK GREEN COM-CJ

Splice Tap Wires Splice Tap Wires


Loose DK BLUE TURN-VA Loose DK GREEN TURN-VB
Loose DK GREEN PARK-VH
10-Position Plug "C" 23
A DK BLUE LOW-BA 10-Position Plug "B"
B DK BLUE HIGH-AB A DK GREEN LOW-BA
C RED ACC-CC B DK GREEN HIGH-AB
D DK BLUE HIGH-CD C RED SWV-DC
E DK BLUE LOW-BE D DK GREEN HIGH-CD
F RED F2-CF 10-Position Plug E DK GREEN LOW-BE
G DK BLUE TURN-AG for Harness #28464 F RED F1-BF
H — — G DK GREEN TURN-BG
J DK BLUE COM-BJ H DK GREEN PARK-VH
K DK BLUE COM-AK J DK GREEN COM-CJ
K DK GREEN COM-AK

Lit. No. 22373, Rev. 07 November 1, 2008


HEADLAMP WIRING – 29052 HARNESS KIT (HB-3/HB-4)

Harness Part #28924 Harness Part #28924


Plugs for Harness #28924
Location Wire Color Stamp Location Wire Color Stamp
Female Plug Female Plug Female Plug
A DK BLUE HIGH-AB A DK GREEN HIGH-AB
B DK BLUE LOW-BA B DK GREEN LOW-BA
C DK BLUE COM-CJ C DK GREEN COM-CK
D DK BLUE COM-DD D DK GREEN COM-DD

Male Plug Male Plug


A DK BLUE HIGH-AD A DK GREEN HIGH-AD
B DK BLUE LOW-BE Male Plug B DK GREEN LOW-BE
C DK BLUE COM-CK C DK GREEN COM-CJ
D DK BLUE COM-DD D DK GREEN COM-DD

Splice Tap Wires Splice Tap Wires


Loose DK BLUE TURN-VA Loose DK GREEN TURN-VB 24
Loose DK GREEN PARK-VH
10-Position Plug "C"
A DK BLUE LOW-BA 10-Position Plug "B"
B DK BLUE HIGH-AB A DK GREEN LOW-BA
C RED ACC-CC B DK GREEN HIGH-AB
D DK BLUE HIGH-AD 10-Position Plug C RED SWV-DC
E DK BLUE LOW-BE for Harness #28924 D DK GREEN HIGH-AD
F RED F2-CF E DK GREEN LOW-BE
G DK BLUE TURN-AG F RED F1-BF
H — — G DK GREEN TURN-BG
J DK BLUE COM-CJ H DK GREEN PARK-VH
K DK BLUE COM-CK J DK GREEN COM-CJ
K DK GREEN COM-CK

Lit. No. 22373, Rev. 07 November 1, 2008


HEADLAMP WIRING – 29053 HARNESS KIT (2B/2D OR 1A/2A)

Harness Part #29058 Harness Part #29058


Plugs for Harness #29058
Location Wire Color Stamp Location Wire Color Stamp
Female Plug Female Plug Female Plug
A DK BLUE HIGH-AD A DK GREEN HIGH-AD
B DK BLUE LOW-BE B DK GREEN LOW-BE
C DK BLUE COM-CJ C DK GREEN COM-CK
D DK BLUE TURN D DK GREEN TURN
E DK BLUE PARK E DK GREEN PARK

Male Plug Male Plug


A DK BLUE HIGH-AB Male Plug A DK GREEN HIGH-AB
B DK BLUE LOW-BA B DK GREEN LOW-BA
C DK BLUE COM-CK C DK GREEN COM-CJ
D DK BLUE TURN D DK GREEN TURN
E DK BLUE PARK E DK GREEN PARK
25
10-Position Plug "C" 10-Position Plug "B"
A DK BLUE LOW-BA A DK GREEN LOW-BA
B DK BLUE HIGH-AB B DK GREEN HIGH-AB
C RED ACC-CC C RED SWV-DC
D DK BLUE HIGH-AD D DK GREEN HIGH-AD
E DK BLUE LOW-BE 10-Position Plug E DK GREEN LOW-BE
F RED F2-CF for Harness #29058 F RED F1-BF
G DK BLUE TURN-AG G DK GREEN TURN-BG
H — — H DK GREEN PARK
J DK BLUE COM-CJ J DK GREEN COM-CJ
K DK BLUE COM-CK K DK GREEN COM-CK

Lit. No. 22373, Rev. 07 November 1, 2008


HEADLAMP WIRING – 29054 HARNESS KIT (2B/2D)

Harness Part #29270


Plugs for Harness #29270
Location Wire Color Stamp
7-Pin Female Plug 7-Pin Female Plug 7-Pin Male Plug
A BLACK PARK
B BLACK LOW
C BLACK L TURN
D BLACK R TURN
E BLACK HIGH
F — —
G BLACK COM

7-Pin Male Plug


A BLACK PARK
B BLACK LOW
C BLACK L TURN
D BLACK R TURN 26
E BLACK HIGH
F — — Harness Part #29270
G BLACK COM
Location Wire Color Stamp
10-Position Plug "C" 10-Position Plug "B"
A BLACK LOW 10-Position Plug A BLACK LOW
B BLACK HIGH for Harness #29270 B BLACK HIGH
C RED ACC C RED SWV
D — — D BLACK HIGH
E — — E BLACK LOW
F RED F2 F RED F1
G BLACK R TURN G BLACK L TURN
H — — H BLACK PARK
J — — J BLACK COM
K BLACK COM K BLACK COM

Lit. No. 22373, Rev. 07 November 1, 2008


HEADLAMP WIRING – 29400-2 HARNESS KITS (HB-3/H11)

Harness Part #29499 Harness Part #29499


Plugs for Harness #29499
Location Wire Color Stamp HB-3 Female Plug Location Wire Color Stamp
HB-3 Female Plug HB-3 Female Plug
A DK BLUE COM-AJ A DK GREEN COM-AJ
B DK BLUE HIGH-BB B DK GREEN HIGH-BB

HB-3 Male Plug HB-3 Male Plug


A DK BLUE HIGH-AD HB-3 Male Plug A DK GREEN HIGH-AD
B DK BLUE COM-BK B DK GREEN COM-BK

H11 Female Plug H11 Female Plug


A DK BLUE COM-AA A DK GREEN COM-AA
B DK BLUE LOW-BA B DK GREEN LOW-BA
H11 Female Plug

H11 Male Plug H11 Male Plug


A DK BLUE COM-AA A DK GREEN COM-AA 27
B DK BLUE LOW-BE B DK GREEN LOW-BE

Splice Tap Wires H11 Male Plug Splice Tap Wires


Loose DK BLUE TURN-VA Loose DK GREEN TURN-VB
Loose DK GREEN PARK-VH
10-Position Plug "C" Loose DK BLUE DRL-VH
A DK BLUE LOW-BA
B DK BLUE HIGH-BB 10-Position Plug "B"
C RED ACC-CC A DK GREEN LOW-BA
D DK BLUE HIGH-AD B DK GREEN HIGH-BB
E DK BLUE LOW-BE C RED SWV-DC
F RED F2-CF
10-Position Plug D DK GREEN HIGH-AD
for Harness #29499
G DK BLUE TURN-AG E DK GREEN LOW-BE
H DK BLUE DRL-VH F RED F1-BF
J DK BLUE COM-AJ G DK GREEN TURN-BG
K DK BLUE COM-BK H DK GREEN PARK-VH
J DK GREEN COM-AJ
K DK GREEN COM-BK

Lit. No. 22373, Rev. 07 November 1, 2008


4-PORT ISOLATION MODULE – HEADLAMP INDEX

Isolation Module Short Long Isolation


Headlamp Type Vehicle(s) Year(s) Page
Kit # Plug-in Plug-in Module #
Ford F-150 (New Body Style) '04–Present
Ford Super Duty '05–Present
Dodge 1500, 2500, 3500 '06–Present
H13 28400
Dodge Dakota '05–Present
45 28244 28242 26400
Dodge Durango '04–Present
GMC Yukon/Yukon XL (All New) '07–Present
Chevy/GMC 1500/2500/3500 (All New) '07–Present 28400, 28027-2,
HB-3/H11 Toyota Tundra '07–Present 29420-1
Chevy/GMC Tahoe/Suburban (All New) '07–Present 42 27780, 29458, 28027-2 26351 26352 27781
Chevy/GMC Trailblazer/Envoy/Bravada '02–Present 44 28028 28032 28030
Chevy/GMC Blazer/Jimmy/S-10/Sonoma '98–Present
27480-1 26400
Chevy/GMC Colorado/Canyon (US vehicles) '04–Present
Nissan Titan '04–Present 41 27480-1 & 28027 26361 26360
Chevy/GMC 1500/2500/3500 (New Body Style) '99–'02 8437-1
HB-3/HB-4
Chevy/GMC Colorado/Canyon (Canadian vehicles) '04–Present 8437-1 & 28555 27781
Chevy/GMC 1500/2500/3500/Avalanche '03–Present 27780
Chevy/GMC (Classic Style) '90–'02
42 8438 26351 26352
Chevy/GMC Blazer/Jimmy/S-10/Sonoma '95–'97
Ford Explorer '02–Present 8438 & 28027 28
Jeep '84–'02
2B/2D Dodge '72–'93
Ford '80–Present 8439
or
Chevy/GMC '73–'02
HB-2 38 26356 26353
Toyota '84–Present
International '89–'02 8439 & 26640
Chevy/GMC Blazer/Jimmy/S-10/Sonoma '95–'97
2E 8439 & 27968
Dodge Dakota '87–'96
2B/2D or 1A/2A Chevy/GMC C4500/5500 '03–Present 43 27890 27885 27886
2B/2D Chevy/GMC Topkick/Kodiak 4500/5500 '90–'02 40 8443 n/a 26638
26400
HB-5/HB-1 (Quad) Dodge '99–'02 39 8442 26372 26370
Dodge '91–Present
Ford '80–Present
HB-1 Mazda '91–'94, '99–'03 8436
or Toyota 4Runner '92–'95
HB-5 Jeep Liberty '02–Present
37 26349 26354
Mitsubishi FG '05–Present 8436 & 28860
International '03–Present 8436 & 26640
Dodge '74–'83
1A/2A Chevy/GMC '73–'87 8436 & 26641
Isuzu/Mitsubishi '94–'97
Jeep Wagoneer '85–'91
LF/UF 45 28400 & B62225 28244 28242
Chevy/GMC '88–'91

Lit. No. 22373, Rev. 07 November 1, 2008


4-PORT ISOLATION MODULE – THEORY OF OPERATION

SNOWPLOW HEADLAMPS All snowplow lighting exits the Turning ON the vehicle parking SNOWPLOW DAYTIME
Isolation Module through position 2. lights activates a series of relays, RUNNING LIGHTS
The Isolation Module acts as an automatically transferring the vehicle
electrical hub, automatically directing When the snowplow is not attached high and low beams to the snowplow Because Daytime Running Lamps
vehicle power to the appropriate to the vehicle, the signal passes while supplying battery power directly (DRLs) are controlled differently on
vehicle or snowplow lighting devices, through the normally closed relay to the snowplow parking lights. some vehicles, two Isolation Modules
while also supplying battery power to contacts to the vehicle headlamps. have been developed.
the snowplow control. During this time, the Isolation Module Turning ON the vehicle ignition
is inactive, placing no current draw switch energizes a snowplow control The white Isolation Module transfers
The vehicle high and low beams on the vehicle's electrical system. relay, supplying vehicle battery the DRL output from the vehicle
enter and exit the Isolation Module power directly to the control via the headlamps to the snowplow
through positions 3 (left-side lighting) With the snowplow attached, the vehicle control harness. The vehicle headlamps when the vehicle
and position 4 (right-side lighting). Isolation Module is still inactive until ignition switch also supplies power ignition switch is turned ON and the
Park, turn and DRL signals also either of the two following conditions to the vehicle turn signals. Activating snowplow is attached.
enter through positions 3 and 4. The are met: The vehicle parking lights the vehicle turn signals energizes
output of the vehicle dimmer switch are turned ON or the vehicle ignition turn signal relays, which supply The green Isolation Module,
is directed to the Isolation Module via switch is turned ON. vehicle battery power directly to the designed for vehicles with dedicated
the long and short plug-in harnesses. snowplow turn signals. DRL bulbs, senses the vehicle in the 29
DRL mode and a series of relays
energize, placing the snowplow
low beams in series. This Isolation
Module does not turn OFF the
vehicle's dedicated DRLs.

Lit. No. 22373, Rev. 07 November 1, 2008


4-PORT ISOLATION MODULE SYSTEM

Snowplow
Side Terminal System
Battery Cable Cable
Battery
Adapter
Side
Terminal
Battery
Motor
Long Relay
Plug-In
Harness OEM Battery
To Cable
Cab
Control

Vehicle Battery
Cable Connector 30

Vehicle Control
Harness

Plow Battery Vehicle Lighting


Cable Harness
Dust
Cover
Plow Control
Harness

Plow Lighting Motor Relay


Harness Bracket
4 3 2 1 Configuration
Short Plug
Plug-In
Harness
Motor Relay
Isolation Module
Mounting Bracket

Lit. No. 22373, Rev. 07 November 1, 2008


4-PORT ISOLATION MODULE SYSTEM – ADAPTER KITS
Plug-In Plug-In
Adapter Adapter
w/Park w/o Park 3 4

A A

Adapter Kit
Long
Plug-In 2B to 2E Adapter Kit
Short Harness (PN 27968-1) H13 to HB-3/H11
Adapter Kit Plug-In (PN 29420-1)
HB-5 to HB-2 Harness
(PN 28860-1)
Female Male
Extension Harness Kit
(PN 26640)

31

Adapter Kit
Adapter Kit
A

HB-1
(PN 28555)
(PN 29056-1)
E

Adapter Kit
2B/2D
(PN 29234) Adapter Kit
H13 to LF/UF
(PN B62225-1)
Male Female Cable Clamp
A
E

Adapter Kit
Adapter Kit
HB-5 In-Line Adapter
HB-5 to 1A/2A
(PN 26641-1) (PN 29235) (PN 28027-2)

Lit. No. 22373, Rev. 07 November 1, 2008


CONFIGURATION PLUG INSTRUCTIONS – 26421

NOTE: If unsure of headlamp common, configure plug for a negative


PLUG CONFIGURATION
common. Complete the installation and check headlamp functions. Turn
on the vehicle lights in the low beam mode. Both low beams should be
Headlamp Common = Negative on. If the left low beam does not illuminate, change plug configuration to
positive common and test headlamp functions.
Configuration Plug
Some applications will not use
A
B Wire Side View the configuration plug and will be
C
supplied with a "Dust Cover".
Cavity
Plug Secondary
Lock
1. Jumper Position B to Position A
2. Insert cavity plug into Position C
3. Install secondary lock
32
Headlamp Common = Positive

Configuration Plug
Cavity
Plug
A
B Wire Side View
C

Secondary Lock

1. Jumper Position B to Position C


2. Insert cavity plug into Position A
3. Install secondary lock

To insert terminal or jumper wire into position:


1. Push terminal into correct cavity,
2. Listen for a click. If terminal pulls out, carefully bend
locking tab outward and reinstall terminal.

Lit. No. 22373, Rev. 07 November 1, 2008


4-PORT ISOLATION MODULE – ELECTRICAL SCHEMATIC

3-PLUG STRAIGHT BLADE SNOWPLOWS (3-PIN)


LOCATED NEAR BATTERY

MTR RLY (Shown in


de-energized state)
#6 RED #6 RED

BLK/ORN SOLENOID
CONTROL

12V BATTERY
WHT
1
PLOW ASSEMBLY #6 BLK GRN
LOCATED UNDER DASH 2
BLK/ORN BRN
S3 SOLENOID 3
LT BLU BRN/RED RED/YEL 1 BLK
4
LT GRN BLU
2 5
S2 SOLENOID RED/GRN BLK/ORN
3 RED
LT GRN BRN/RED 6
LOCATED AT FRONT OF VEHICLE 4 HAND-HELD
LT BLU 5
COIL CORD HARNESS CONTROL
S1 SOLENOID WHT/YEL
BLK/ORN

1 1 6 BLU 1
WHT/YEL 1 1
2 2 RED 2
LT BLU LT BLU 2 2
PUMP MOTOR 3 3
LT GRN LT GRN YEL 3
3 3
- M + #6 BLK/RED 4 4
ORN 4
5 5 4 4 TO SWITCHED ACCESSORY LEAD
#6 BLK 6 6 5 GRN 5
5
BLK/ORN 7 7 WHT 6
6 6
8 8 BLK 7
WHT/YEL WHT/YEL ISOLATION MODULE
9 7
RIGHT SIDE PLOW LAMP 9 A
10 10 B
RED 11 RED
11 C
T RED/YEL RED/YEL
#6 BLK 2 #6 BLK D
P BRN 2

T
RED
#6 BLK/RED 1 1 #6 RED
RED/GRN 15-AMP P/T FUSE
7.5-AMP CONTROL FUSE
RED/BLK
RED/WHT
BLU
E
F
G
1 From Vehicle
Control Harness

33
LOCATED AT FRONT OF VEHICLE A A H
P BRN CONFIGURATION PLUG BLU/RED
OR DUST COVER PLUG B B J
BLK/WHT BLK/WHT C BLU/WHT
1 1 C K
BLK/ORN BLK/ORN
H 2 2
WHT/YEL WHT/YEL WHT
3 3 A
L WHT WHT BLK
4 4 B
BLU/ORN BLU/ORN BLK/ORN
5 5 C
BLK BLK WHT/YEL
6 6 D
BLK/ORN BLK/ORN BLK/WHT

H
L
GRY
PUR
7
8
9
7
8
9
GRY
PUR
PUR
GRY
BRN
E
F
G
2 From Vehicle
Lighting Harness

BRN BRN
10 10 H
LT BLU 11 LT BLU LT BLU
11 J
BRN BLU/ORN
P K

T RED LEFT LOW BEAM IN YEL LEFT LOW BEAM IN YEL*


A A
LEFT HIGH BEAM IN GRN LEFT HIGH BEAM IN GRN
B B
BRN LEFT HIGH BEAM 2 IN ** GRN
P C C
LEFT HIGH BEAM OUT RED LEFT HIGH BEAM OUT RED
D D
T RED LEFT LOW BEAM OUT ORN LEFT LOW BEAM OUT ORN

LEFT SIDE PLOW LAMP


DRL SIGNAL IN
LEFT TURN IN
PARK LAMP IN
PNK
PUR
BRN
E
F
G
3 LEFT HIGH BEAM 2 OUT**
LEFT TURN IN
PARK LAMP IN
WHT/YEL
PUR
BRN
E
F
G
3 From Left Side
Vehicle Headlamps

H FOR ALL H
LEFT COMMON IN BLU (or LT BLU) HEADLAMPS LEFT COMMON IN BLU*
J J
LT BLU (or BLU) EXCEPT LEFT COMMON OUT LT BLU
FOR HB-3/HB-4 HEADLAMPS: LEFT COMMON OUT K HB-3/HB-4: K
TO VEHICLE HEADLAMPS, TO VEHICLE
PARK/TURN, DRL, AND YEL HEADLAMPS,
FACTORY VEHICLE HARNESSES RIGHT LOW BEAM IN PARK/TURN, RIGHT LOW BEAM IN YEL*
A A
RIGHT HIGH BEAM IN GRN AND FACTORY RIGHT HIGH BEAM IN GRN
B VEHICLE B
HARNESSES RIGHT HIGH BEAM 2 IN** GRN
C C
RIGHT HIGH BEAM OUT RED RIGHT HIGH BEAM OUT RED
D D
RIGHT LOW BEAM OUT ORN RIGHT LOW BEAM OUT ORN

RIGHT TURN IN PUR


E
F
G
4 RIGHT HIGH BEAM 2 OUT**
RIGHT TURN IN
WHT/YEL
PUR
E
F
G
4 From Right Side
Vehicle Headlamps

H H
RIGHT COMMON IN BLU (or LT BLU) RIGHT COMMON IN BLU*
J J
RIGHT COMMON OUT LT BLU (or BLU) RIGHT COMMON OUT LT BLU
K K
* HB-1 (9004) A= BLUE, J=YELLOW
** 99 DODGE RAM W/ SPORT PACKAGE

Lit. No. 22373, Rev. 07 November 1, 2008


4-PORT ISOLATION MODULE – ELECTRICAL SCHEMATIC

3-PLUG MVP® SNOWPLOWS (7-PIN) LOCATED NEAR BATTERY


(Shown in
MTR RLY de-energized state)
LOCATED UNDER DASH COIL CORD HARNESS
HAND-HELD
CONTROL
#6 RED #6 RED LT BLU/ORN YEL 1 1
1 1
PLOW ASSEMBLY BLU/ORN VIO 2
BRN/GRN 2 2 2

12V BATTERY
BLK/WHT GRY 3 3
3 3
LT GRN WHT 4
4 4 4
S1 SOLENOID #6 BLK 5
LT BLU ORN
5 5 5
BLK/ORN WHT/YEL BLU 6
6 6 6
BRN/RED BRN/RED GRN 7 F2
S2 SOLENOID 7 7 7
RED/YEL RED 8
8 8 8 F1
RED/GRN BLK/ORN TAN 9
9 9 9
BRN/GRN BRN 10
S3 SOLENOID LOCATED AT FRONT OF VEHICLE 10 10 10
BLK 11
11 11 11
RED

BLK/WHT BLK/WHT
1 1 12 12
RED 2 13 13
2
LT BLU LT BLU
3 3 14 14
LT GRN LT GRN
S4 SOLENOID 4 4
5 5 TO SWITCHED ACCESSORY LEAD
RED RED/YEL
6 6
S5 SOLENOID 7 7
BLU/ORN BLU/ORN
8 8
WHT/YEL WHT/YEL
9 9 A
LT BLU/ORN LT BLU/ORN
S6 SOLENOID 10 10 B
11 RED
11 C
RED/YEL
#6 BLK D
PUMP MOTOR 1 1

1
#6 RED E From Vehicle
2 2 RED/GRN 15-AMP P/T FUSE RED/BLK
- M + #6 BLK/RED F Control Harness
10-AMP CONTROL FUSE RED/WHT
#6 BLK G
BLU
LOCATED AT FRONT OF VEHICLE A A H
34
CONFIGURATION PLUG BLU/RED
OR DUST COVER PLUG B B J
BLK/WHT BLK/WHT DK BLU/WHT
1 1 C C K
BLK/ORN BLK/ORN
2 2
WHT/YEL WHT/YEL WHT
3 3 A
RIGHT SIDE PLOW LAMP WHT WHT BLK
4 4 B
RED BLU/ORN BLU/ORN BLK/ORG
5 5 C
T BLK BLK WHT/YEL
6 6 D
P BRN BLK/ORN BLK/ORN BLK/WHT

RED
GRY
PUR
BRN
7
8
9
7
8
9
GRY
PUR
BRN
PUR
GRY
BRN
E
F
G
2 From Vehicle
Lighting Harness

T 10 10 H
P BRN LT BLU 11 LT BLU LT BLU
11 J
BLU/ORG
K

H LEFT LOW BEAM IN YEL LEFT LOW BEAM IN YEL*


A A
L LEFT HIGH BEAM IN GRN LEFT HIGH BEAM IN GRN
B B
LEFT HIGH BEAM 2 IN ** GRN
C C
LEFT HIGH BEAM OUT RED LEFT HIGH BEAM OUT RED
D D
LEFT LOW BEAM OUT ORN LEFT LOW BEAM OUT ORG

L
DRL SIGNAL IN
LEFT TURN IN
PNK
PUR
E
F
G
3 LEFT HIGH BEAM 2 OUT**
LEFT TURN IN
PARK LAMP IN
WHT/YEL
PUR
BRN
E
F
G
3 From Left Side
Vehicle Headlamps

H PARK LAMP IN BRN


H FOR ALL H
LEFT COMMON IN BLU (or LT BLU) HEADLAMPS LEFT COMMON IN BLU*
J J
LEFT COMMON OUT LT BLU (or BLU) EXCEPT LEFT COMMON OUT LT BLU
BRN FOR HB-3/HB-4 HEADLAMPS: K HB-3/HB-4: K
P TO VEHICLE HEADLAMPS, TO VEHICLE
PARK/TURN, DRL, AND YEL HEADLAMPS, RIGHT LOW BEAM IN YEL*
T RED FACTORY VEHICLE HARNESSES RIGHT LOW BEAM IN A PARK/TURN, A
RIGHT HIGH BEAM IN GRN AND FACTORY RIGHT HIGH BEAM IN GRN
B VEHICLE B
BRN RIGHT HIGH BEAM 2 IN** GRN
C HARNESSES C
P RIGHT HIGH BEAM OUT RED RIGHT HIGH BEAM OUT RED
D D
T RIGHT LOW BEAM OUT ORN RIGHT LOW BEAM OUT ORG

4 4
RED E E From Right Side
RIGHT HIGH BEAM 2 OUT** WHT/YEL Vehicle Headlamps
F F
RIGHT TURN IN PUR RIGHT TURN IN PUR
LEFT SIDE PLOW LAMP G G
H H
RIGHT COMMON IN BLU (or LT BLU) J RIGHT COMMON IN BLU*
J
RIGHT COMMON OUT LT BLU (or BLU) K RIGHT COMMON OUT LT BLU K

* HB-1 (9004) A= BLUE, J=YELLOW


** 99–02 DODGE RAM W/ SPORT PACKAGE

Lit. No. 22373, Rev. 07 November 1, 2008


4-PORT ISOLATION MODULE – ELECTRICAL SCHEMATIC

2-PLUG MVP PLUS™ SNOWPLOWS


Snowplow Assembly Vehicle Battery Cable, 4 Receptacle
BLK

Pump –
RED BLK
1 – Red (Control Power) 1 – Red
Motor – + 2 – Red (Twisted with #3) 4 3 3 4 2 – Green Control
RED

A A 3 – Black (Twisted with #2) 2 1 1 2 3 – White


+ B B
Battery 4 – Black (Control Ground) 4 – Black
RED

TAN C C

WHT

RED
TAN
BLK
WHT D D (connector face view)
RED RED
E
F
G
E
F
G
A
Motor H
J
H
J Vehicle Control Harness, 4 Wire
BLK K K
Relay D
C
D
C
BLK
RED
RED
RED
1
2
1 RED
2 GRN
4 Amp Fuse: S1, S2, S3 B B RED BLK 3 3 WHT
BLK 4 Amp Fuse: Motor Relay A A BLK BLK 4 4 BLK
RED
4-Pin Plug
S1 RED A A
WHT B B (Under Dash)
C C
S2 GRN
D
E
F
G
D
E
F
G B CAUTION
On 2-plug electrical systems, plug covers shall
H H
S3 BLU J J
RED K K
To Switched Accessory Lead
RED be used whenever snowplow is disconnected. RED

S8 GRY
4 Amp Fuse: S4, S5, S6, S7
Vehicle Battery Cable is 12-volt unfused source. A BCD
S9 WHT 4 Amp Fuse: S8, S9, S10, S11 A BCD
A
RED/GRN
Port #1 Adapter B
S10 GRN
35
A A RED C
B
C
B
C
RED/YEL D From Vehicle
E
S11 ORN D
E
F
D
E
F C RED/BLK F 1 Control
RED G
H
G
H 7.5 Amp 15 Amp Configuration
RED/WHT G
BLU H
Harness
J J A A
S7 BRN K K Control Park/Turn Plug or B B DKBLU/RED J
DKBLU/WHT K
BLK/ORN Fuse Fuse Dust Cover C C
S6 YEL Plow Module WHT A
BLK B
S5 BLK BLK/ORN C
WHT/YEL D From Vehicle
BLK/WHT
S4 TAN
PUR
E
F 2 Lighting
GRY
BRN
G
H
Harness
Passenger-Side Plow Headlamp LTBLU J
BLU/ORN K

C PARK DS LOW BEAM IN A


YEL DS LOW BEAM IN YEL* A
PARK B TURN-9B
DS HIGH BEAM IN B
GRN DS HIGH BEAM IN GRN B
TURN C DS HIGH BEAM NO.2 IN** GRN C
A COM DS HIGH BEAM OUT RED D DS HIGH BEAM OUT RED D From DS
DS LOW BEAM OUT ORG E DS LOW BEAM OUT ORG E
For HB-3/HB-4
DRL SIGNAL IN
DS TURN IN
PNK
PUR G
F 3 For All
Headlamps
DS LOW BEAM NO.2 OUT**
DS TURN IN
WHT/YEL
PUR
F
G
3 Vehicle
HIGH C
B
HIGH-3C Located at Front of Vehicle Headlamps: PARK LAMP IN BRN H Except PARK LAMP IN BRN H Headlamps
LOW COM-5B To Vehicle DS COMMON IN LTBLU J HB-3/HB-4: DS COMMON IN BLU* J
A LOW-1A LOW-1A 1 1 BLK/WHT
BEAM Headlamps, DS COMMON OUT BLU K
To Vehicle DS COMMON OUT LTBLU K
COM 2 2 BLK/ORN
HIGH-3C 3 3 WHT/YEL Park/Turn, DRL PS LOW BEAM IN YEL
A Headlamps, PS LOW BEAM IN YEL* A
HIGH-4C 4 4 WHT and Factory PS HIGH BEAM IN B
GRN Park/Turn PS HIGH BEAM IN GRN B
COM-5B 5 5 BLU/ORN C PS HIGH BEAM NO.2 IN** WHT C
Driver-Side Plow Headlamp LOW-6A 6 6 BLK Vehicle and Factory
COM 7 7 BLK/ORN Harnesses
PS HIGH BEAM OUT
PS LOW BEAM OUT
RED D
Vehicle
PS HIGH BEAM OUT RED D From PS
ORG E PS LOW BEAM OUT ORG E
C HIGH-4C
TURN-8B
TURN-9B
8
9
8
9
GRY
PUR PS TURN IN PUR G
F 4 Harnesses PS LOW BEAM NO.2 OUT**
PS TURN IN
WHT/YEL
PUR
F
G
4 Vehicle
HIGH B
PARK 10 10 BRN Headlamps
COM-11B COM-11B 11 11 LTBLU H H
LOW A PS COMMON IN LTBLU J PS COMMON IN BLU* J
LOW-6A
BEAM PS COMMON OUT BLU K PS COMMON OUT LTBLU K
Snowplow Vehicle
Lighting Lighting * HB-1(9004) A=BLUE, J=YELLOW) Isolation Module
PARK
TURN
C Harness, Harness, ** 99 DODGE RAM W/SPORT PACKAGE
B TURN-8B
PARK A COM 11 Pin 11 Pin

Lit. No. 22373, Rev. 07 November 1, 2008


4-PORT ISOLATION MODULE – ELECTRICAL SCHEMATIC

2-PLUG WIDE-OUT™ SNOWPLOWS


Snowplow Assembly Vehicle Battery Cable, 4 Receptacle
RED BLK
Pump – 1 – Red (Control Power) 1 – Red
Control
Motor – + 2 – Red (Twisted with #3)
3 – Black (Twisted with #2)
4 3 3 4 2 – Green
3 – White
2 1 1 2
A A
+ B B Battery 4 – Black (Control Ground) 4 – Black

WHT

RED
TAN C

TAN
BLK
C (connector face view)
WHT D D
RED
RED F
E
G
E
F
G
A
H
J
H
J
Vehicle Control Harness, 4 Wire
Motor BLK K K D
C
D
C
BLK
RED
RED
RED
1
2
1 RED
2 GRN
Relay 4 Amp Fuse: Sense B B RED BLK 3 3 WHT
4 Amp Fuse: S1, S2, A A BLK BLK 4 4 BLK
BLK
Motor Relay
RED 4-Pin Plug
RED A
B
A
B
(Under Dash)

S2 DKGRN
C
D
E
F
C
D
E
F B CAUTION
On 2-plug electrical systems, plug covers shall
G G
H H
S1 WHT J J
RED K K
To Switched Accessory Lead
be used whenever snowplow is disconnected. RED

Vehicle Battery Cable is 12-volt unfused source. A BCD


4 Amp Fuse: S5, S6, S7, S8
RED 4 Amp Fuse: S9, S10 A BCD
A
RED/GRN
Port #1 Adapter B

36
RED C
S9 WHT
A
B
A
B
RED/YEL D From Vehicle
E
C
D
C
D RED/BLK F 1 Control
S10 DKBLU
RED
E
F
G
E
F
G
C 7.5 Amp 15 Amp Configuration A A
RED/WHT G
BLU H
Harness
H H DKBLU/RED J
S8 GRY J
K
J
K
Control Park/Turn Plug or B B
DKBLU/WHT K
BLK/ORN Fuse Fuse Dust Cover C C
S7 BRN Plow Module WHT A
BLK B
BLK/ORN C
S6 YEL WHT/YEL D From Vehicle
BLK/WHT
S5 BLK PUR
E
F 2 Lighting
GRY
BRN
G
H
Harness
Passenger-Side Plow Headlamp LTBLU J
BLU/ORN K

C PARK DS LOW BEAM IN A


YEL DS LOW BEAM IN YEL* A
PARK B TURN-9B
DS HIGH BEAM IN B
GRN DS HIGH BEAM IN GRN B
TURN C DS HIGH BEAM NO.2 IN** GRN C
A COM DS HIGH BEAM OUT RED D DS HIGH BEAM OUT RED D From DS
DS LOW BEAM OUT ORG E DS LOW BEAM OUT ORG E
For HB-3/HB-4
DRL SIGNAL IN
DS TURN IN
PNK
PUR G
F 3 For All
Headlamps
DS LOW BEAM NO.2 OUT**
DS TURN IN
WHT/YEL
PUR
F
G
3 Vehicle
HIGH C
B
HIGH-3C Located at Front of Vehicle Headlamps: PARK LAMP IN BRN H Except PARK LAMP IN BRN H Headlamps
LOW COM-5B To Vehicle DS COMMON IN LTBLU J HB-3/HB-4: DS COMMON IN BLU* J
A LOW-1A LOW-1A 1 1 BLK/WHT
BEAM Headlamps, DS COMMON OUT BLU K
To Vehicle DS COMMON OUT LTBLU K
COM 2 2 BLK/ORN
HIGH-3C 3 3 WHT/YEL Park/Turn, DRL PS LOW BEAM IN YEL
A Headlamps, PS LOW BEAM IN YEL* A
HIGH-4C 4 4 WHT and Factory PS HIGH BEAM IN B
GRN Park/Turn PS HIGH BEAM IN GRN B
COM-5B 5 5 BLU/ORN C PS HIGH BEAM NO.2 IN** WHT C
Driver-Side Plow Headlamp LOW-6A 6 6 BLK Vehicle and Factory
COM 7 7 BLK/ORN Harnesses
PS HIGH BEAM OUT
PS LOW BEAM OUT
RED D
Vehicle
PS HIGH BEAM OUT RED D From PS
ORG E PS LOW BEAM OUT ORG E
C HIGH-4C
TURN-8B
TURN-9B
8
9
8
9
GRY
PUR PS TURN IN PUR G
F 4 Harnesses PS LOW BEAM NO.2 OUT**
PS TURN IN
WHT/YEL
PUR
F
G
4 Vehicle
HIGH B
PARK 10 10 BRN Headlamps
COM-11B COM-11B 11 11 LTBLU H H
LOW A PS COMMON IN LTBLU J PS COMMON IN BLU* J
LOW-6A
BEAM PS COMMON OUT BLU K PS COMMON OUT LTBLU K
Snowplow Vehicle
Lighting Lighting * HB-1(9004) A=BLUE, J=YELLOW) Isolation Module
PARK
TURN
C Harness, Harness, ** 99 DODGE RAM W/SPORT PACKAGE
B TURN-8B
PARK A COM 11 Pin 11 Pin

Lit. No. 22373, Rev. 07 November 1, 2008


HEADLAMP WIRING – 8436 HARNESS KIT (HB-1 OR HB-5) (1A/2A1)

Harness Part #26349 Harness Part #26354


Plugs for Harnesses
Location Wire Color Location Wire Color
#26349 and #26354
Black Molded Female Plug Black Molded Female Plug
1 GREEN Black Molded Female Plug 1 GREEN
2 BLUE 2 BLUE
3 YELLOW 3 YELLOW

Blue Male Plug Blue Male Plug


A LT BLUE* / ORANGE** A LT BLUE* / ORANGE**
B ORANGE* / LT BLUE** B ORANGE* / LT BLUE**
C RED Blue Male Plug C RED
* HB-1 ** HB-5 * HB-1 ** HB-5

Splice Tap Wires Splice Tap Wires


Loose PURPLE Loose PURPLE
Loose BROWN 37
10-Position Plug
10-Position Plug A BLUE* / YELLOW**
A BLUE* / YELLOW** B GREEN
B GREEN C —
C — D RED
D RED 10-Position Plug for E ORANGE
E ORANGE Harnesses #26349 and #26354 F —
F — G PURPLE
G PURPLE H —
H BROWN J YELLOW* / BLUE**
J YELLOW* / BLUE** K LT BLUE
K LT BLUE

1
Not shown. Requires adapter kit 26641.

Lit. No. 22373, Rev. 07 November 1, 2008


HEADLAMP WIRING – 8439 HARNESS KIT (2B/2D) (2E1)

Harness Part #26353 Harness Part #26356


Plugs for Harnesses
Location Wire Color Location Wire Color
#26353 and #26356
Female Plug Female Plug
A LT BLUE Female Plug A ORANGE
B ORANGE B LT BLUE
C RED C RED

Male Plug Male Plug


A GREEN A YELLOW
B YELLOW B BLUE
C BLUE C GREEN
Male Plug

Splice Tap Wires Splice Tap Wires


Loose PURPLE Loose PURPLE
Loose BROWN
10-Position Plug 38
A YELLOW 10-Position Plug
B GREEN A YELLOW
C — B GREEN
D RED C —
E ORANGE D RED
F — 10-Position Plug for E ORANGE
G PURPLE Harnesses #26353 and #26356 F —
H — G PURPLE
J BLUE H BROWN
K LT BLUE J BLUE
K LT BLUE

1
Not shown. Requires adapter kit 27698.

Lit. No. 22373, Rev. 07 November 1, 2008


HEADLAMP WIRING – 8442 HARNESS KIT (HB-1/HB-5 QUAD)

Harness Part #26370 Harness Part #26372


Plugs for Harness #26370 & #26372
Location Wire Color Location Wire Color
Black Molded Female Plug (3 Wire) Black Molded Female Plug (3 Wire) Black Molded Female Plug (3 Wire)
1 GREEN 1 GREEN
2 BLUE 2 BLUE
3 YELLOW 3 YELLOW

Blue Male Plug Blue Male Plug


Blue Male Plug
A ORANGE A ORANGE
B LT BLUE B LT BLUE
C RED C RED

Black Molded Plug (2 Wire) Black Molded Plug (2 Wire)


1 GREEN 1 GREEN
Black Molded Plug (2 Wire)
2 — 2 —
3 YELLOW 3 YELLOW
39
Blue Female Plug (2 Wire) Blue Female Plug (2 Wire)
A YELLOW A YELLOW
B — Blue Female Plug (2 Wire) B —
C WHITE / YELLOW C WHITE / YELLOW

Splice Tap Wires Splice Tap Wires


Loose PURPLE Loose BROWN
Loose PURPLE
10-Position Plug
A YELLOW 10-Position Plug
B GREEN A YELLOW
C GREEN B GREEN
10-Position Plug
D RED C GREEN
for Harness #26370 & #26372
E ORANGE D RED
F WHITE / YELLOW E ORANGE
G PURPLE F WHITE / YELLOW
H — G PURPLE
J BLUE H BROWN
K LT BLUE J BLUE
K LT BLUE

Lit. No. 22373, Rev. 07 November 1, 2008


HEADLAMP WIRING – 8443 HARNESS KIT (2B/2D)

Harness Part #26638


Plugs for Harness #26638
Location Wire Color
7-Pin Female Plug 7-Pin Female Plug 7-Pin Male Plug
A BROWN
B YELLOW
C PURPLE
D PURPLE
E GREEN
F —
G BLACK / ORANGE

7-Pin Male Plug


A BROWN
10-Position Plug (Tag #3)
B ORANGE
for Harness #26638
C PURPLE
D PURPLE 40
E RED
F — Harness Part #26638
G BLACK / ORANGE
Location Wire Color
10-Position Plug (Tag #3) 10-Position Plug (Tag #4)
A YELLOW A YELLOW
B GREEN B GREEN
C — C —
D RED 10-Position Plug (Tag #4) D —
E ORANGE for Harness #26638 E —
F — F —
G PURPLE G PURPLE
H — H BROWN
J BLUE J —
K LT BLUE K LT BLUE

Lit. No. 22373, Rev. 07 November 1, 2008


HEADLAMP WIRING – 27480-1/8437-1 HARNESS KITS (HB-3/HB-4)

Harness Part #26360 Harness Part #26361


Plugs for Harnesses
Location Wire Color #26360 & #26361 Location Wire Color
2-Key Female Plug 2-Key Female Plug 2-Key Female Plug
A LT BLUE A LT BLUE
B GREEN B GREEN

2-Key Male Plug 2-Key Male Plug


A BLUE A BLUE
B RED 2-Key Male Plug B RED

1-Key Female Plug 1-Key Female Plug


A BLUE A BLUE
B YELLOW B YELLOW
1-Key Female Plug
1-Key Male Plug 1-Key Male Plug
A BLUE A BLUE 41
B ORANGE B ORANGE

Splice Tap Wires Splice Tap Wires


Loose PURPLE 1-Key Male Plug Loose BROWN
Loose PURPLE
10-Position Plug Loose PINK*
A YELLOW
B GREEN 10-Position Plug "B"
C — A YELLOW
D RED B GREEN
E ORANGE C —
F —
10-Position Plug for D RED
Harnesses #26360 & #26361
G PURPLE E ORANGE
H — F PINK
J LT BLUE G PURPLE
K BLUE H BROWN
J LT BLUE
K BLUE
* Pink wire not used on 27480.

Lit. No. 22373, Rev. 07 November 1, 2008


HEADLAMP WIRING – 27780/8438 HARNESS KITS (HB-3/HB-4)

Harness Part #26351 Harness Part #26352


Plugs for Harnesses
Location Wire Color #26351 & #26352 Location Wire Color
2-Key Female Plug 2-Key Female Plug 2-Key Female Plug
A GREEN A GREEN
B BLUE B BLUE

2-Key Male Plug 2-Key Male Plug


A RED A RED
B LT BLUE 2-Key Male Plug B LT BLUE

1-Key Female Plug 1-Key Female Plug


A YELLOW A YELLOW
B BLUE B BLUE
1-Key Female Plug
1-Key Male Plug 1-Key Male Plug
A ORANGE A ORANGE 42
B BLUE B BLUE

Splice Tap Wires Splice Tap Wires


Loose PURPLE 1-Key Male Plug Loose PURPLE
Loose BROWN
Loose PINK* 10-Position Plug
A YELLOW
10-Position Plug B GREEN
A YELLOW C —
B GREEN D RED
C — E ORANGE
D RED
10-Position Plug for F —
Harnesses #26351 & #26352
E ORANGE G PURPLE
F PINK H —
G PURPLE J BLUE
H BROWN K LT BLUE
J BLUE
K LT BLUE
* Pink wire not used on 8438.

Lit. No. 22373, Rev. 07 November 1, 2008


HEADLAMP WIRING – 27890 HARNESS KIT (2B/2D OR 1A/2A)

Harness Part #27885 Harness Part #27886


Location Wire Color Plugs for Harnesses Location Wire Color
Female Plug #27885 and #27886 Female Plug
A YELLOW* / GREEN** A YELLOW* / GREEN**
B GREEN* / YELLOW** Female Plug B GREEN* / YELLOW**
C BLUE C BLUE
D PURPLE D PURPLE
E BROWN E BROWN
* Rev. 0 ** Rev. 1 * Rev. 0 ** Rev. 1

Male Plug Male Plug


A RED Male Plug A RED
B ORANGE B ORANGE
C LT BLUE C LT BLUE
D PURPLE D PURPLE
E BROWN E BROWN
43
10-Position Plug 10-Position Plug
A GREEN* A GREEN*
YELLOW** YELLOW**
B YELLOW* B YELLOW*
GREEN** GREEN**
C — 10-Position Plug for C —
D RED Harnesses #27885 and #27886 D RED
E ORANGE E ORANGE
F — F —
G PURPLE G PURPLE
H BROWN H —
J BLUE J BLUE
K LT BLUE K LT BLUE
* Rev. 0 ** Rev. 1 * Rev. 0 ** Rev. 1

Lit. No. 22373, Rev. 07 November 1, 2008


HEADLAMP WIRING – 28028 HARNESS KIT (HB-3/HB-4)

Harness Part #28030 Harness Part #28032


Plugs for Harnesses
Location Wire Color Location Wire Color
#28030 and #28032
Female Plug Female Plug
A GREEN Female Plug A GREEN
B YELLOW B YELLOW
C LT BLUE C LT BLUE
D BLUE D BLUE

Male Plug Male Plug


A RED A RED
B ORANGE B ORANGE
C BLUE Male Plug C BLUE
D BLUE D BLUE

Splice Tap Wires Splice Tap Wires


Loose PURPLE Loose PURPLE 44
Loose BROWN
10-Position Plug
A YELLOW 10-Position Plug
B GREEN A YELLOW
C — B GREEN
D RED 10-Position Plug for C —
E ORANGE Harnesses #28030 and #28032 D RED
F — E ORANGE
G PURPLE F —
H — G PURPLE
J LT BLUE H BROWN
K BLUE J LT BLUE
K BLUE

Lit. No. 22373, Rev. 07 November 1, 2008


HEADLAMP WIRING – 28400 HARNESS KIT (H13)

Harness Part #28242* Harness Part #28244*


Plugs for Harnesses
Location Wire Color Location Wire Color
#28242 and #28244
Female Plug Female Plug
A ORANGE Female Plug A ORANGE
B LT BLUE B LT BLUE
C RED C RED

Male Plug Male Plug


A YELLOW A YELLOW
B BLUE B BLUE
C GREEN C GREEN
Male Plug
Splice Tap Wires Splice Tap Wires
Loose PURPLE Loose PURPLE
*Rev. 3 and Higher Loose BROWN
*Rev. 3 and Higher 45
10-Position Plug
A YELLOW 10-Position Plug
B GREEN A YELLOW
C — B GREEN
D RED C —
E ORANGE 10-Position Plug for D RED
F — Harnesses #28242 and #28244 E ORANGE
G PURPLE F —
H — G PURPLE
J BLUE H BROWN
K LT BLUE J BLUE
K LT BLUE

Lit. No. 22373, Rev. 07 November 1, 2008


This page intentionally left blank.

46

Lit. No. 22373, Rev. 07 November 1, 2008


RELAY SYSTEM – HEADLAMP INDEX

Headlamp Headlamp Page Headlamp Headlamp Page


Vehicle(s) Year(s) DRLs Vehicle(s) Year(s) DRLs
Type Harness Part # No. Type Harness Part # No.
Chevrolet-GMC Chevrolet-GMC
Silverado '03 HB-3/HB-4 64075 Yes 86 61556 Yes 77
2B
Silverado, Sierra 61546 No 56
'99–'02 HB-3/HB-4 26071 Yes 66
(Low Side Drive System) K1500, K2500, K3500, C2500, 61586 Yes 78
GM C4500, 5500 '03 2B, 1A/2A** 64126 Yes 59 '88–'95 HB3/HB4
C3500 Pickups 61716 No 57
S10/S15 Blazer, Jimmy and
'98 HB-3/HB-4 62914 Yes 80 61581 modified Yes 79
Pickup LF/UF
61581 No 57
All (except S10/S15 Blazer, 2B 61546 Yes 59
'98 1A/2A 61566 No 58
Jimmy, and Pickup) HB-3/HB-4 61716 Yes 60 K2500, K3500, K3500 HD,
K1500, K2500, K3500, C2500, '81–'89 61556 Yes 77
2B 61546 Yes 59 R20 2WD Chassis Cabs 2B
C3500 Pickups/Chassis Cabs, '96,'97 61546 No 56
Blazer, Jimmy, Tahoe, Yukon HB-3/HB-4 61716 Yes 60
1A/2A 61566 No 58
2B 61546 No 56 61556 Yes 77
Suburban, Blazer, Jimmy, R30 2B
62536* Yes 77 '81–'91 61546 No 56
S10/S15 Blazer, Jimmy 2E 2WD, V30 4x4
'83–'97 61576 No 61 61581 modified Yes 79
and Pickup; Sonoma LF/UF
HB-3/HB-4
61586 Yes 78 61581 No 57 47
61716 No 57 1A/2A 61566 No 58
61556 Yes 77 K1500, K2500, K3500, C2500,
'81–'87 61556 Yes 77
2B C3500, V10, V20 Pickups 2B
Suburban, Blazer, Jimmy, 61546 No 56 61546 No 56
'92–'95
Tahoe, Yukon 61586 Yes 78 Jeep
HB-3/HB-4
61716 No 57 61731 Yes 62
2B
61556 Yes 77 Cherokee, Wagoneer, Pioneer '84–'01 61731 No 61
2B
61546 No 56 LF/UF 61581 No 57
K2500, K3500, K3500 HD 61586 Yes 78 Wrangler '86–'03 Yes 62
'90–'95 HB-3/HB-4 2B 61731
Chassis Cabs 61716 No 57 Comanche '86–'93 No 61
61581 modified Yes 79
LF/UF
61581 No 57
* Early GM applications used 61576 and 61556 harnesses spliced together.
** DRL kit not required. Refer to relay connections only.

See Isolation Module Section for 2004 and newer applications.

Lit. No. 22373, Rev. 07 November 1, 2008


RELAY SYSTEM – HEADLAMP INDEX

Headlamp Headlamp Page Headlamp Headlamp Page


Vehicle(s) Year(s) DRLs Vehicle(s) Year(s) DRLs
Type Harness Part # No. Type Harness Part # No.
Dodge Ford (Mazda)
No 61 No 56
HB-1 62526 HB-1 61571
Yes 62 F-150/250/350/ Yes 59
'80–'91
No 56 Super Duty HD/4x2/4x4 No 56
Dakota 4x4 '87–'98 HB-5 61591 2B 61546
Yes 59 F-150 ('97–Present) Yes 59
No 61 F-250 LD ('97–'98) No 56
2E 61576 '92–'98 HB-5 61591
Yes 62 Yes 59
Dakota '01–'03 63413 No 67 No 56
HB-5 HB-5 61591
Durango '01–'03 Rev 1–3 Yes 70 '99 Super Duty Series Yes 59
'99–'03
Dakota/Durango Yes 82 F-250HD/350/450/550 No 56
'99–'00 HB-5 26027 2B 61546
(Low Side Drive System) No 64 Yes 59
26009 Yes 81 No 56
Ram 1500 ('99–'01) HB-1 Bronco II ('83–'90), HB-5 61591
26009 No 63 Bronco Full Size ('80–'93), Yes 59
Ram 2500, 3500 '99–'02
26027 Yes 83 Ranger ('83–'96), No 56
(Low Side Drive) HB-1/HB-5 '80–'96 HB-1 61571
26027 No 65 B4000 Mazda ('94), Yes 59 48
No 61 Explorer/Navajo (Mazda) No 56
W100/150/200/250/300/350/ 2B/2D 61731 2B 61546
('91–'94) (HB-1 only)
350 4x4; RamCharger/ '72–'93 Yes 62 Yes 59
TrailDuster 4x4 1A/2A 61566 No 58 Toyota
Ram 1500, 2500, 3500 Pickup No 61 No 76
'94–'98 HB-1 62526 HB-1 61571 (Qty 2)
& Chassis Cab 4x2/4x4 Yes 62 Yes 74
4-Runner 4x4 '84–'95
Ram 1500 63413 No 68 61556 No 75
'02 HB-5 2B
REV 3 only Rev 3 only Yes 69 61546 (Qty 2) Yes 74
63413 No 84 61556 No 75
Ram 1500/2500/3500 '03 HB-5 Tacoma Pickup 4x4 '95–'03 2B
Rev 3 & Higher Yes 85 61556 Yes 77
61556 No 75
Pickup 4x4 '84–'95 2B
See Isolation Module Section for 2004 and newer applications. 61546 (Qty 2) Yes 74

Lit. No. 22373, Rev. 07 November 1, 2008


RELAY SYSTEM – ELECTRICAL CONNECTORS

Harness Connectors – Relay System Straight Blade Control Connectors MVP® Blade Connectors

Headlamp Relay Plow (end view) Control Side Pin # Wire Color
NOTE: The 7-, 9- and (end view)
Terminal Locations 7 8 9 10 11 12
1 White
12-pin harness connector
2 Green 3 1
(pins) pin #s are embossed in 6 3
87 3 Brown 7 4
the molded plug.
5 2 4 Black 11 8
87A 1 2 3 4 5 6 14 12
86 85 4 1 5 Blue
30 Vehicle (end view) 6 Red
1 2 3 4 5 6
(pins)
Vehicle Side (Front View)
(sockets) (end view)
Pin # Wire Color
7 8 9 10 11 12 3 6
1 Lt Blue w/Orange Stripe
Wire Color 2 5 2 Blue w/Orange Stripe
Pin # Control Function
7-Pin 9-Pin 12-Pin 1 4 3 Black w/White Stripe
1 — White/Yellow White/Yellow Valve S1(2W)
(sockets)
4 Lt Green 49
2 Black a
Black a
Black Low Beam 9/12-Pin Rt 5 Lt Blue
3 — Lt Green Lt Green Valve S2(3W) 6 White w/Yellow Stripe
Control
4 — Lt Blue Lt Blue Valve S3(4W) Pin # Wire Color 7 Brown w/Red Stripe
Function
5 Black/Orangec Black/Orangec,d Black/Orangec,d Ground 8 Red
1 Red +12V
6 White White White High Beam 9 Orange w/Black Stripe
2 Lt Green S2 (3W)
7 — — Black/White Low Beam 12-Pin Lt 10 Brown w/Green Stripe
3 Orange/Black Ground
8 — — Dk Blue/Orange Gnd Low Beam 12-Pin Rt
4 Brown/Red Motor Relay
9 Gray Gray Gray Left Directional MVP Blade to Straight Blade
5 Lt Blue S3 (4W)
10 Purple Purple Purple Right Directional Adapter Kit PN 66760K
6 White/Yellow S1 (2W)
11 Brown Brown Brown Parking Lights
12 Orange/Blackb — Lt Blue/Orange Gnd Low Beam 12-Pin Lt
a d
Left and Right Sides. On Early Revision Harnesses, Black/Orange Wire
b is Ground for Motor Relay, Control and Headlight
7-Pin System—Main Ground.
Relays.
c
Ground for Headlight Relays Only.

Lit. No. 22373, Rev. 07 November 1, 2008


7-PIN HARNESS

PLOW SIDE HEADLAMP KIT: 7 PIN

RED
T BLK/ORN
P BRN

RED
T BLK/ORN
P BRN

BLK/ORN
RIGHT SIDE
LAMPS

BRN

PUR
WHT
H BLK/ORN
L BLK

1
BLK
2
BLK/ORN 3
(GROUND)
BLK/ORN
4 50
5
WHT (HIGH BEAM) WHT
6
BLK 7
(LOW BEAM) 8
GRY
9
PUR
10
BRN
11
ORN/BLK
BLK 12
L BLKORN
LOCATED AT
H WHT
BLK/ORN
FRONT OF VEHICLE

GRY
BRN

LEFT SIDE
LAMPS BRN
P BLK/ORN
T RED

BRN
P BLK/ORN
13775-90 T RED
13775-95

Lit. No. 22373, Rev. 07 November 1, 2008


7-PIN HARNESS

Headlamp Relay VEHICLE SIDE HEADLAMP KIT: 7 PIN


Terminal Locations HARNESS TYPE: A
T
HEADLAMPS: HB1/HB5
87

PUR
P DRLs: NO
87A
86 85 RED
30 H BLU
L ORN
For other headlamp configurations using
the 7-pin harness, use the appropriate
9-pin vehicle schematic.

PUR
PUR
1
BLK
2
3
4
BLK/ORN
5
WHT
6
7
8
51
GRY
9
PUR
10
BRN
11
ORN/BLK ORN/BLK
12

ORN 87A
LOCATED AT 30 YEL
FRONT OF VEHICLE BLK 87
LOW BEAM
BRN 86 85 BLK/ORN RELAY

ORN
L RED 87A
BLU 30 GRN
WHT 87
H RED HIGH BEAM
BRN 86 85 BLK/ORN RELAY
GRY
BRN

YEL (LOW)
GRN (HIGH)
FROM
P BLU (GND) VEHICLE HEADLAMP
T CONNECTOR
13775-95

NOTE: All relays are shown in the


de-energized state.

Lit. No. 22373, Rev. 07 November 1, 2008


7-PIN HARNESS

Headlamp Relay VEHICLE SIDE HEADLAMP KIT: 7 PIN


Terminal Locations HARNESS TYPE: A
T
HEADLAMPS: HB1/HB5
87

PUR
P DRLs: YES
87A
86 85 RED
30 H BLU For other headlamp configurations using
L ORN the 7-pin harness, use the appropriate
BROWN WIRES
9-pin vehicle schematic.
NOT USED

PUR
ON DRL VEHICLES

PUR
DRL KIT WIRE
1 3AG5
BLK PNK PNK
2
3
4 LOCATED UNDER DASH
BLK/ORN
5
WHT
6
7
8
52
GRY
9
PUR
10
BRN
11
ORN/BLK ORN/BLK
12

ORN 87A
LOCATED AT 30 YEL
FRONT OF VEHICLE BLK 87
LOW BEAM
PNK 86 85 BLK/ORN RELAY

ORN RED 87A


30 GRN
L BLU WHT 87
H HIGH BEAM
RED RELAY
PNK 86 85 BLK/ORN
GRY
BRN

YEL (LOW)
GRN (HIGH) FROM
P BLU (GND) VEHICLE HEADLAMP
CONNECTOR
T
13775-95

NOTE: All relays are shown in the


de-energized state.

Lit. No. 22373, Rev. 07 November 1, 2008


ELECTRICAL SCHEMATIC – 9-PIN VEHICLE HARNESS – REVISION 10 AND LATER

PLOW ASSEMBLY

RIGHT SIDE PLOW LAMPS

RED
T
P BRN

RED PUR
T
P BRN BRN

WHT See specific wiring schematic


H
BLK/ORN
L BLK
for proper relay wire connections.

BLK/ORN
(GROUND)

WHT (HIGH BEAM)


*SOLENOID
BLK (LOW BEAM) CONTROL
WHT
BLK/ORN 1
SFE6 GRN
S3 SOLENOID 2
LT BLU
LOCATED AT FRONT OF VEHICLE RED
IGNITION 3
BRN 53
WHT/YEL WHT/YEL
1 1 RED BLK
BLK BLK 1 4
S2 SOLENOID 2 2
LT GRN LT GRN LT GRN LT GRN BLU
3 3 2 5
LT BLU LT BLU ORN/BLK RED
4 4 3 6
S1 SOLENOID BLK/ORN BLK/ORN
BLK/ORN

5 5 BRN/RED *REPRESENTATION
WHT/YEL WHT WHT 4 OF PRINTED
6 6 CIRCUIT BOARD **HAND HELD

PUR
LT BLU
7 7 5 CONTROL
PUMP MOTOR WHT/YEL
8 8 6 BLU 1
1 1
- M + #6 BLK/RED GRY GRY
PUR
9 9 RED 2
PUR PUR LOCATED UNDER DASH 2 2
10 10
#6 BLK BRN BRN YEL 3
11 11 3 3
ORN 4
12 12 4 4
5 GRN 5
5
#6 BLK/RED #6 BLK/RED WHT 6
#6 BLK #6 BLK 6 6
BLK BLK 7
L BLK/ORN 7
**REPRESENTATION
H WHT OF PRINTED
CIRCUIT BOARD
COIL CORD HARNESS

BRN BRN LOCATED NEAR BATTERY


P
MTR RLY

12V BATTERY
T RED GRY #6 BLK/RED #6 RED
BRN ORN/BLK
P
T RED #6 BLK NOTE: All relays are shown in the
LEFT SIDE PLOW LAMPS
BRN/RED
de-energized state.

Lit. No. 22373, Rev. 07 November 1, 2008


ELECTRICAL SCHEMATIC – 9-PIN VEHICLE HARNESS – REVISION 1-9

PLOW ASSEMBLY

RIGHT SIDE PLOW LAMPS

RED
T
P BRN

RED PUR
T
P BRN BRN

WHT
See specific wiring schematic
H
BLK/ORN for proper relay wire connections.
L BLK

BLK/ORN
(GROUND)

WHT (HIGH BEAM)

BLK (LOW BEAM)


DIODE
BLK/ORN REV. 7-9
S3 SOLENOID SFE6
LOCATED AT FRONT OF VEHICLE RED
LT BLU
WHT/YEL
1 1
WHT/YEL
IGNITION *SOLENOID
CONTROL
54
BLK BLK RED WHT
S2 SOLENOID 2 2 1 1
LT GRN LT GRN LT GRN LT GRN GRN
3 3 2 2
LT BLU LT BLU BLK/ORN BRN
4 4 3 3
S1 SOLENOID BLK/ORN BLK/ORN
BLK/ORN

5 5 BRN/RED BLK
WHT/YEL WHT WHT 4 4
6 6

PUR
LT BLU BLU
7 7 5 5
PUMP MOTOR WHT/YEL RED
8 8 6 6
- M + #6 BLK/RED GRY
9 9
GRY PUR
*REPRESENTATION
PUR PUR LOCATED UNDER DASH
OF PRINTED
10 10 CIRCUIT BOARD
#6 BLK BRN BRN
11 11
12 12

#6 BLK/RED #6 BLK/RED
BLK #6 BLK #6 BLK
L BLK/ORN
H WHT

BRN BRN LOCATED NEAR BATTERY


P
MTR RLY

12V BATTERY
T RED GRY #6 BLK/RED #6 RED
BRN BLK/ORN
P
RED
T #6 BLK
NOTE: All relays are shown in the
BRN/RED
LEFT SIDE PLOW LAMPS de-energized state.

Lit. No. 22373, Rev. 07 November 1, 2008


9-PIN HARNESS

PLOW SIDE HEADLAMP KIT: 9 PIN

RED
T BLK/ORN
P BRN
VALVE MANIFOLD

RED BLK/ORN
T BLK/ORN
P BRN S3(4W) S2(3W)
LT BLU

BLK/ORN
RIGHT SIDE
LAMPS LT GRN

BRN

PUR
S1(2W)
WHT WHT/YEL
H BLK/ORN
L BLK

WHT/YEL
1
BLK
2
LT GRN
BLK/ORN 3
LT BLU
(GROUND)
BLK/ORN
4
5
55
WHT (HIGH BEAM) WHT
6
BLK 7
(LOW BEAM) 8
GRY
9
PUR
10
BRN
11
BLK 12
L MOTOR
BLKORN BLK/ORN
#6 BLK/RED
H WHT - M +
BLK/ORN #6 BLK

GRY
BRN

LEFT SIDE
LAMPS BRN LOCATED AT
P FRONT OF VEHICLE
BLK/ORN
T RED

BRN
P BLK/ORN
T RED

Lit. No. 22373, Rev. 07 November 1, 2008


9-PIN HARNESS

Headlamp Relay VEHICLE SIDE HEADLAMP KIT: 9 PIN


Terminal Locations HARNESS TYPE: A
HEADLAMPS: 2B/2D
87
HB1/HB5
T
87A DRLs: NO

PUR
86 85 P
30
RED
H

PUR
BLU
L ORN

SFE6

PUR
RED
IGNITION
1
WHT/YEL NOTE: All 1997 and later Ford
RED 1
2
BLK
LT GRN LT GRN 2
trucks require Kit #61185 for turn
3
LT BLU ORN/BLK 3
signals and cab marker lights if
4
5
BLK/ORN
BRN/RED 4
equipped.
WHT
6
LT BLU 5
7
8
GRY
WHT/YEL 6
56
9
PUR LOCATED UNDER DASH
10
BRN
11
LOCATED NEAR BATTERY
12
MTR RLY
#6 BLK/RED #6 BLK/RED #6 RED

12V BATTERY
#6 BLK ORN/BLK

ORN 87A
LOCATED AT 30 YEL
BLK 87 BRN/RED
FRONT OF VEHICLE LOW BEAM
RELAY #6 BLK
BRN 86 85 BLK/ORN

ORN
L BLU
H RED
RED 87A
30 GRN
BRN
GRY

WHT 87
HIGH BEAM
BRN 86 85 BLK/ORN RELAY
P
T YEL (LOW)
FROM
GRN (HIGH) VEHICLE HEADLAMP
13606-98 BLU (GND) CONNECTOR

NOTE: All relays are shown in the


de-energized state.

Lit. No. 22373, Rev. 07 November 1, 2008


9-PIN HARNESS

Headlamp Relay VEHICLE SIDE HEADLAMP KIT: 9 PIN


Terminal Locations T
HARNESS TYPE: A

PUR
P
HEADLAMPS: HB3/HB4
87 LF/UF
DK BLU
87A L ORN
DRLs: NO
86 85
30

RED

PUR
H DK BLU

PUR
SFE6
RED
IGNITION
WHT/YEL
1
BLK RED 1
2
LT GRN LT GRN 2
3
LT BLU ORN/BLK 3
4
BLK/ORN
5 BRN/RED 4
WHT
6
LT BLU 5
7
WHT/YEL 6
57
8
GRY
9
PUR LOCATED UNDER DASH
10
BRN
11
LOCATED NEAR BATTERY
12
MTR RLY
#6 BLK/RED #6 BLK/RED #6 RED

12V BATTERY
#6 BLK ORN/BLK

ORN 87A
30 YEL
BLK 87 BRN/RED
LOCATED AT LOW BEAM #6 BLK
FRONT OF VEHICLE BRN 86 85 BLK/ORN RELAY

LT BLU
H RED RED 87A
30 GRN
WHT 87
HIGH BEAM
BRN 86 85 BLK/ORN RELAY
ORN
L DK BLU YEL (LOW) FROM
VEHICLE HEADLAMP
DK BLU (GND) CONNECTOR
BRN

GRN (HIGH) FROM


VEHICLE HEADLAMP
GRY

P
T
LT BLU (GND) CONNECTOR NOTE: All relays are shown in the
13637-97 de-energized state.

Lit. No. 22373, Rev. 07 November 1, 2008


9-PIN HARNESS

Headlamp Relay VEHICLE SIDE HEADLAMP KIT: 9 PIN


Terminal Locations HARNESS TYPE: A
T

PUR
P
HEADLAMPS: 1A/2A
87
RED
DRLs: NO
87A H BLU
86 85 L ORN
30

RED
H BLU

PUR
SFE6

PUR
RED
IGNITION
WHT/YEL
1
BLK RED 1
2
LT GRN LT GRN 2
3
LT BLU ORN/BLK 3
4
BLK/ORN
5 BRN/RED 4
WHT
6
7
LT BLU 5 58
WHT/YEL 6
8
GRY
9
PUR LOCATED UNDER DASH
10
BRN
11
LOCATED NEAR BATTERY
12
MTR RLY
#6 BLK/RED #6 BLK/RED #6 RED

12V BATTERY
#6 BLK ORN/BLK

ORN 87A
30 YEL
BLK 87 BRN/RED
LOCATED AT LOW BEAM #6 BLK
FRONT OF VEHICLE BRN 86 85 BLK/ORN RELAY

BLU
H RED RED 87A
30 GRN
WHT 87
HIGH BEAM
BRN 86 85 BLK/ORN RELAY
ORN
L BLU
YEL (LOW)
H RED FROM
GRN (HIGH) VEHICLE HEADLAMP
CONNECTOR
BRN

BLU (GND)

NOTE: All relays are shown in the


GRY

P
13597-97 T de-energized state.

Lit. No. 22373, Rev. 07 November 1, 2008


9-PIN HARNESS

Headlamp Relay VEHICLE SIDE HEADLAMP KIT: 9 PIN


Terminal Locations HARNESS TYPE: A
HEADLAMPS: 2B/2D
T

PUR
87 HB1/HB5
P

87A DRLs: YES


86 85
RED
30 H

PUR
BLU
L ORN

BROWN WIRES DRL KIT WIRE

PUR
NOT USED 3AG5
ON DRL VEHICLES PNK PNK

SFE6
RED
WHT/YEL
IGNITION NOTE: All 1997 and later Ford
1
2
BLK RED 1
trucks require Kit #61185 for turn
3
LT GRN
LT BLU
LT GRN 2
signals and cab marker lights if
ORN/BLK 3
4
BLK/ORN equipped.
5 BRN/RED 4
WHT
6
LT BLU 5
7
8
WHT/YEL 6 59
GRY
9
PUR LOCATED UNDER DASH
10
BRN
11
LOCATED NEAR BATTERY
12
MTR RLY
#6 BLK/RED #6 BLK/RED #6 RED

12V BATTERY
#6 BLK ORN/BLK

ORN 87A
30 YEL
BLK 87 BRN/RED
LOCATED AT LOW BEAM #6 BLK
FRONT OF VEHICLE PNK 86 85 BLK/ORN RELAY

ORN
L BLU RED 87A
30 GRN
H RED WHT 87
HIGH BEAM
GRY
BRN

PNK 86 85 BLK/ORN RELAY


YEL (LOW)
P GRN (HIGH) FROM
T VEHICLE HEADLAMP
13606-93 BLU (GND) CONNECTOR

NOTE: All relays are shown in the


de-energized state.

Lit. No. 22373, Rev. 07 November 1, 2008


9-PIN HARNESS

Headlamp Relay VEHICLE SIDE HEADLAMP KIT: 9 PIN


Terminal Locations T HARNESS TYPE: A

PUR
P
HEADLAMPS: HB3/HB4
87
DRLs: YES
DK BLU
87A L
86 85 ORN

30

RED
H DK BLU

PUR
DRL KIT WIRE
BROWN WIRES 3AG5
NOT USED PNK PNK
ON DRL VEHICLES

PUR
SFE6
RED
IGNITION
WHT/YEL
1
BLK RED 1
2
LT GRN LT GRN 2
3
LT BLU ORN/BLK 3
4
BLK/ORN
5 BRN/RED 4
6
WHT
LT BLU 5
60
7
WHT/YEL 6
8
GRY
9
PUR LOCATED UNDER DASH
10
BRN
11
LOCATED NEAR BATTERY
12
MTR RLY
#6 BLK/RED #6 BLK/RED #6 RED

12V BATTERY
#6 BLK ORN/BLK

ORN 87A
30 YEL
BLK 87 BRN/RED
LOCATED AT LOW BEAM #6 BLK
FRONT OF VEHICLE PNK 86 85 BLK/ORN RELAY

LT BLU
H RED RED 87A
30 GRN
WHT 87
HIGH BEAM
PNK 86 85 BLK/ORN RELAY
ORN YEL (LOW) FROM
L VEHICLE HEADLAMP
DK BLU DK BLU (GND) CONNECTOR

GRN (HIGH) FROM


BRN

VEHICLE HEADLAMP
LT BLU (GND) CONNECTOR NOTE: All relays are shown in the
GRY

P
T
de-energized state.
13637-92

Lit. No. 22373, Rev. 07 November 1, 2008


9-PIN HARNESS

Headlamp Relay VEHICLE SIDE HEADLAMP KIT: 9 PIN


Terminal Locations HARNESS TYPE: C
HEADLAMPS: 2B/2D
87 2E
87A HB1
T
86 85

PUR
30
P DRLs: NO

RED
FROM
H DK BLU DK BLU (GND) VEHICLE HEADLAMP

PUR
L ORN CONNECTOR

SFE6
RED

PUR
IGNITION
WHT/YEL
1
BLK RED 1
2
LT GRN LT GRN 2
3
LT BLU ORN/BLK 3
4
BLK/ORN
5 BRN/RED 4
WHT
6
LT BLU 5
7
8
WHT/YEL 6 61
GRY
9
PUR LOCATED UNDER DASH
10
BRN
11
LOCATED NEAR BATTERY
12
MTR RLY
#6 BLK/RED #6 BLK/RED #6 RED

12V BATTERY
#6 BLK ORN/BLK

ORN 87A
30 YEL
BLK 87 BRN/RED
LOCATED AT LOW BEAM #6 BLK
FRONT OF VEHICLE BRN 86 85 BLK/ORN RELAY

ORN RED 87A


30 GRN
L LT BLU WHT 87
H HIGH BEAM
RED 86 85 RELAY
BRN BLK/ORN
BRN
GRY

YEL (LOW)
FROM
GRN (HIGH) VEHICLE HEADLAMP
P CONNECTOR
LT BLU (GND)
13607-98 T
63103-91

NOTE: All relays are shown in the


de-energized state.

Lit. No. 22373, Rev. 07 November 1, 2008


9-PIN HARNESS

Headlamp Relay VEHICLE SIDE HEADLAMP KIT: 9 PIN


Terminal Locations HARNESS TYPE: C
HEADLAMPS: 2B/2D
T
87 2E

PUR
P

87A HB1
86 85
30
RED
FROM DRLs: YES
H DK BLU DK BLU (GND) VEHICLE HEADLAMP
L ORN CONNECTOR

PUR
BROWN WIRES DRL KIT WIRE
NOT USED 3AG5
ON DRL VEHICLES PNK PNK

PUR
SFE6
RED
IGNITION
WHT/YEL
1
BLK RED 1
2
LT GRN LT GRN 2
3
LT BLU ORN/BLK 3
4
BLK/ORN
5 BRN/RED 4
WHT
6
LT BLU 5
7
8
WHT/YEL 6 62
GRY
9
PUR LOCATED UNDER DASH
10
BRN
11
LOCATED NEAR BATTERY
12
MTR RLY
#6 BLK/RED #6 BLK/RED #6 RED

12V BATTERY
#6 BLK ORN/BLK

ORN 87A
30 YEL
BLK 87 BRN/RED
LOCATED AT LOW BEAM #6 BLK
FRONT OF VEHICLE PNK 86 85 BLK/ORN RELAY

ORN RED 87A


30 GRN
L LT BLU WHT 87
H HIGH BEAM
RED RELAY
PNK 86 85 BLK/ORN
BRN
GRY

YEL (LOW)
FROM
GRN (HIGH) VEHICLE HEADLAMP
P LT BLU (GND) CONNECTOR
13607-92 T
63103-92

NOTE: All relays are shown in the


de-energized state.

Lit. No. 22373, Rev. 07 November 1, 2008


9-PIN HARNESS

Headlamp Relay VEHICLE SIDE HEADLAMP KIT: 9 PIN


Terminal Locations HARNESS TYPE: F
HEADLAMPS: HB1
87
T DRLs: NO

PUR
P
87A
86 85
YEL (LOW) FROM
30 PLOW
RED LOW BEAM GRN (HIGH) VEHICLE HEADLAMP
H RELAY CONNECTOR
DK BLU DK BLU (COM)
L ORN
87A
30 RED

PUR
BLK 87

TAN 86 85 BLK
SFE6
RED

PUR
IGNITION
WHT/YEL
1
BLK RED 1
2
LT GRN LT GRN 2
3
LT BLU ORN/BLK 3
4
BLK/ORN PLOW
5 BRN/RED 4
WHT 87A HIGH BEAM
6 30 RED RELAY
WHT 87 LT BLU 5
7
8
GRY
TAN 86 85 WHT 15 A
WHT/YEL 6
63
9 LOCATED UNDER DASH
PUR
10
BRN ORN 87A RED
11 30 YEL 15 A
BLK 87
TAN

12 LOW BEAM LOCATED NEAR BATTERY


TAN 86 85 BLK/ RELAY
MTR RLY
ORN
#6 BLK/RED #6 BLK/RED #6 RED
#6 BLK ORN/BLK

12V BATTERY
TAN

LOCATED AT BRN/RED
BRN

FRONT OF VEHICLE #6 BLK

HIGH BEAM
ORN RELAY
L DK BLU RED 87A
30 GRN
H RED WHT 87

BRN 86 85 BLK/
BRN

ORN YEL (LOW)


FROM
GRN (HIGH) VEHICLE HEADLAMP
GRY

P CONNECTOR
DK BLU (COM)
13607-98 T
63103-91

NOTE: All relays are shown in the


de-energized state.

Lit. No. 22373, Rev. 07 November 1, 2008


9-PIN HARNESS

Headlamp Relay VEHICLE SIDE HEADLAMP KIT: 9 PIN


Terminal Locations T
HARNESS TYPE: F

PUR
P
HEADLAMPS: HB5
87
DK BLU DK BLU FROM DRLs: NO
(NOT USED) LT BLU/ORN LT BLU/ORN VEHICLE HEADLAMP
87A CONNECTOR
86 85 (NOT USED)
30 PLOW
RED LOW BEAM GRN FROM
H DK BLU RELAY DK BLU (COM) VEHICLE HEADLAMP
L YEL CONNECTOR
ORN 87A
30 RED

PUR
BLK 87

TAN 86 85 BLK
SFE6
RED

PUR
IGNITION
WHT/YEL
1
BLK RED 1
2
LT GRN LT GRN 2
3
LT BLU ORN/BLK 3
4
BLK/ORN
5 PLOW BRN/RED 4
WHT 87A
6 HIGH BEAM 30 RED
RELAY WHT 87 LT BLU 5
7
WHT/YEL 6
8
9
GRY
TAN 86 85 WHT
15 A 64
TAN LOCATED UNDER DASH
PUR
10 RED
BRN ORN 87A
11 30 YEL 15 A
12 BLK 87
LOW BEAM LOCATED NEAR BATTERY
RELAY TAN 86 85 BLK/
MTR RLY
ORN
#6 BLK/RED #6 BLK/RED #6 RED
#6 BLK ORN/BLK

12V BATTERY
TAN

LOCATED AT BRN/RED
BRN

FRONT OF VEHICLE #6 BLK

BRN GRY BLK


GRY GRY RED
ORN
L RED 87A PUR TO PARK TURN
DK BLU 30 GRN
WHT 87 HEADLAMP
H RED ASSEMBLY
BRN 86 85 BLK/
ORN YEL (LOW)
GRY

HIGH BEAM GRN (HIGH) FROM


RELAY VEHICLE HEADLAMP
DK BLU (COM) CONNECTOR

DK BLU DK BLU
(NOT USED) FROM
LT BLU/ORN LT BLU/ORN
VEHICLE HEADLAMP
CONNECTOR
(NOT USED) NOTE: All relays are shown in the
GRY

P
13607-98 T
de-energized state.
63103-91

Lit. No. 22373, Rev. 07 November 1, 2008


9-PIN HARNESS

Headlamp Relay VEHICLE SIDE HEADLAMP KIT: 9 PIN


Terminal Locations HARNESS TYPE: F
GRN (HIGH) FROM OUTER
T DK BLU (COM) VEHICLE HEADLAMP HEADLAMPS: HB1/HB5

PUR
P CONNECTOR
87 YEL (LOW) HB-5 (9007)
PLOW
LOW BEAM
DRLs: NO
RELAY FROM INNER
87A RED DK BLU (COM) VEHICLE HEADLAMP
86 85 H CONNECTOR
DK BLU LT BLU
30 L HB-1 (9004)
ORN 87A
30
BLK 87 15 A

PUR
TAN 86 85 BLK RED
DK BLU
H

PUR
L LT BLU/ 15 A
PLOW 87A
ORN HIGH BEAM 30 RED
RELAY WHT 87

TAN 86 85 WHT SFE6


RED
IGNITION
WHT/YEL
1
BLK RED 1
2
LT GRN LT GRN 2
3
LT BLU ORN/BLK 3
4
BLK/ORN
5
6
WHT LT BLU/ 87A
30
BRN/RED 4
65
ORN 87 LT LT BLU 5
7 INNER BEAM BLU
RELAY TAN 86 WHT/YEL 6
8 85 BLK/
GRY ORN
9 LOCATED UNDER DASH
PUR LOW BEAM
10 RELAY
BRN ORN 87A
11 30 YEL
TAN

12 BLK 87
LOCATED NEAR BATTERY
TAN 86 85 BLK/ MTR RLY
ORN
#6 BLK/RED #6 BLK/RED #6 RED
#6 BLK ORN/BLK

12V BATTERY
TAN

RED 87A
30 GRN BRN/RED
LOCATED AT
BRN

WHT 87
FRONT OF VEHICLE #6 BLK
BRN 86 85 BLK/
ORN
LT BLU/
L ORN HIGH BEAM LT BLU
RELAY FROM INNER
H DK BLU DK BLU (COM) VEHICLE HEADLAMP
CONNECTOR
HB-1 (9004)

YEL (LOW)
ORN FROM OUTER
L VEHICLE HEADLAMP
DK BLU DK BLU (COM)
H CONNECTOR
RED GRN (HIGH) HB-5 (9007)

NOTE: All relays are shown in the


BRN

de-energized state.
GRY

P
13607-98 T
63103-91

Lit. No. 22373, Rev. 07 November 1, 2008


9-PIN HARNESS

Headlamp Relay VEHICLE SIDE HEADLAMP KIT: 9 PIN


Terminal Locations HARNESS TYPE: F
15 AMP FUSE
HOLDER
DRL HEADLAMPS: HB3/HB4
87 PUR
RED
PLOW MODULE
T CONNECTOR DRLs: YES
P TO PARK LAMP
BULLET CONNECTOR
86
87A
85 AUTOMATIC LIGHT SYSTEM
DK BLU
30
}

RED
DK BLU RED
L FROM VHICLE RED
YEL

}
HEADLIGHT
ORN DK BLU CONNECTORS
BLACK
GRN
BLK

TAN
PNK
DK BLU
H 87A 87A
30 30
WHT 87 87
RED

TAN
ORN

GRN
RED

PUR
PNK
86 85
YEL

BLK
86 85
SFE6
RED

BLK
PLOW HIGH PLOW LOW IGNITION
1 WHT/YEL BEAM RELAY BEAM RELAY

BLK
BLK #1 PNK #2 RED 1

LOCATED UNDER DASH


2
LT GRN LT GRN
3 YEL 2
LT BLU
4 ORN/BLK 3
BLK/ORN
5
6
WHT BRN/RED 4 66
LT BLU

BLK/ORN
7 RED 87A 87A 5
30 30 WHT/YEL 6
8 87 87
GRY
9
PUR 86 85 86 85
10
BRN

12V BATTERY
11
HIGH BEAM

TAN
12 LOW BEAM
RELAY RELAY
LOCATED AT #3 BRN #4

RED
TAN
FRONT
OF VEHICLE MTR RLY

#6 BLK/RED #6 BLK/RED #6 RED


#6 BLK RED #6 BLK ORN/BLK

DK BLU BRN 87A 87A

TAN
MODIFIED 30 TAN 30
10” WIRE 87 87
H

RED 86 85 86 85 LOCATED NEAR BATTERY


PNK
RED

PLOW PARK BRN/RED


TAN
L PLOW DRL
LAMP RELAY RELAY BRN
ORN #5 TAN #6 MODIFIED
14” WIRE TO PARK LAMP
PNK BULLET CONNECTOR
GRY DK BLU
T YEL FROM VEHICLE TAP fromDK BLU
TURN SIGNAL BULLET HEADLIGHT
13637-97 P GRN CONNECTORS or ORN DRL
CONNECTOR LAMP WIRE
NOTE: All relays are shown in the
de-energized state.

Lit. No. 22373, Rev. 07 November 1, 2008


9-PIN HARNESS

VEHICLE SIDE HEADLAMP KIT: 9 PIN


HARNESS TYPE: G
HEADLAMPS: HB5
T
DRLs: NO

PUR
P

H RED/WHT PS LOW BEAM GRN/WHT Headlamp Relay


FROM
DK BLU RELAY DK BLU (COM) VEHICLE HEADLAMP Terminal Locations
YEL/ WHT CONNECTOR
ORN/WHT ORN/WHT 87A
L 30 YEL/WHT

PUR
TAN 87
87
TAN 86 85 TAN
SFE6
RED

PUR
IGNITION 87A
1
WHT 86 85
BLK RED 1
2 30
LT GRN LT GRN 2
3
LT BLU ORN/BLK 3
4
BLK/ORN PS HI BEAM RELAY
5 BRN/RED 4
WHT RED/WHT 87A GRN/WHT
6 30
TAN 87 LT BLU 5

67
7
WHT/YEL 6
8 TAN 86 85 TAN
GRY
9 LOCATED UNDER DASH
TAN

PUR DS LOW BEAM RELAY


10

JUMPER
BRN ORN 87A
11 30 YEL
12 BLK 87
LOCATED NEAR BATTERY
TAN 86 85 TAN
MTR RLY
#6 BLK/RED #6 BLK/RED #6 RED
#6 BLK ORN/BLK

12V BATTERY
TAN
JUMPER

JUMPER

LOCATED AT BRN/RED
FRONT OF VEHICLE #6 BLK
BRN

BRN GRY BLK


GRY RED
H RED RED 87A
TAN

30 GRN PUR TO PARK TURN


DK BLU HEADLAMP
WHT 87
ORN ASSEMBLY
L BRN 86 85 BLK/ORN
YEL (LOW)
GRY

DS HIGH BEAM GRN (HIGH) FROM


RELAY VEHICLE HEADLAMP
DK BLU (COM) CONNECTOR
BLK/ORN
GRY

P
13607-98
T
NOTE: All relays are shown in the
63103-91
de-energized state.

Lit. No. 22373, Rev. 07 November 1, 2008


9-PIN HARNESS

VEHICLE SIDE HEADLAMP KIT: 9 PIN


HARNESS TYPE: G
HEADLAMPS: HB5
T
DRLs: NO

PUR
P

Headlamp Relay
H RED/WHT PS LOW BEAM GRN/WHT FROM
Terminal Locations
DK BLU RELAY DK BLU (COM) VEHICLE HEADLAMP
YEL/ WHT CONNECTOR
ORN/WHT ORN/WHT 87A
L 30 YEL/WHT 87

PUR
TAN 87
TAN 86 85 TAN
SFE6 87A
RED 86 85

PUR
IGNITION
WHT/YEL 30
1
BLK RED 1
2
LT GRN LT GRN 2
3
LT BLU ORN/BLK 3
4
BLK/ORN PS HI BEAM RELAY
5 BRN/RED 4
WHT RED/WHT 87A GRN/WHT
6 30
TAN 87 LT BLU 5

68
7
WHT/YEL 6
8 TAN 86 85 TAN
GRY
(JUMPER)

9 LOCATED UNDER DASH


TAN

PUR DS LOW BEAM RELAY

(JUMPER)
10

TAN
BRN ORN 87A
11 30 YEL
12 BLK 87
LOCATED NEAR BATTERY
TAN 86 85 TAN
MTR RLY
#6 BLK/RED #6 BLK/RED #6 RED
#6 BLK ORN/BLK

12V BATTERY
TAN

PUR PUR
LOCATED AT PUR PUR BRN/RED
(JUMPER)

FRONT OF VEHICLE #6 BLK


TAN
BRN

GRY GRY BLK


GRY RED
(JUMPER)

H RED RED 87A


TAN

30 GRN
DK BLU
WHT 87
ORN
L BRN 86 85 BLK/ORN
YEL (LOW)
BRN

DS HIGH BEAM GRN (HIGH) FROM


RELAY VEHICLE HEADLAMP
DK BLU (COM) CONNECTOR
BLK/ORN
GRY

P
T

Lit. No. 22373, Rev. 07 November 1, 2008


9-PIN HARNESS

VEHICLE SIDE HEADLAMP KIT: 9 PIN


HARNESS TYPE: G
HEADLAMPS: HB5
T
DRLs: YES

PUR
P

Headlamp Relay
H RED/WHT PS LOW BEAM GRN/WHT FROM
DK BLU RELAY DK BLU (COM) VEHICLE HEADLAMP Terminal Locations
YEL/ WHT CONNECTOR
ORN/WHT ORN/WHT 87A
L 30 YEL/WHT

PUR
TAN 87
87
TAN 86 85 TAN SFE6
(JUMPER) RED
87A

PUR
IGNITION 86 85
WHT/YEL
1
BLK RED 1 30
2
LT GRN LT GRN 2
3
LT BLU ORN/BLK 3
4
BLK/ORN PS HI BEAM RELAY
5 BRN/RED 4
WHT RED/WHT 87A GRN/WHT
6 30
TAN 87 LT BLU 5

69
7
TAN WHT/YEL 6
8 PNK 86 85
GRY
9 LOCATED UNDER DASH
PUR

(JUMPER)
10 DS LOW BEAM RELAY

TAN
BRN ORN 87A
11 30 YEL
12 BLK 87
LOCATED NEAR BATTERY
PNK 86 85 TAN
MTR RLY
#6 BLK/RED #6 BLK/RED #6 RED
#6 BLK ORN/BLK

12V BATTERY
PUR PUR
LOCATED AT PUR PUR BRN/RED
(JUMPER)

FRONT OF VEHICLE NOT #6 BLK


TAN

USED
GRY GRY BLK
GRY RED
H
TAN

RED RED 87A


DK BLU 30 GRN
WHT 87
ORN
L PNK 86 85 BLK/ORN
YEL (LOW)
BRN

DS HIGH BEAM GRN (HIGH) FROM


RELAY VEHICLE HEADLAMP
DK BLU (COM) CONNECTOR
BLK/ORN
GRY

P
PNK
T FUSE TO SWITCHED ACC LINE
DRL HARNESS

Lit. No. 22373, Rev. 07 November 1, 2008


9-PIN HARNESS

VEHICLE SIDE HEADLAMP KIT: 9 PIN


HARNESS TYPE: G

T
HEADLAMPS: HB5

PUR
P DRLs: YES
Headlamp Relay
H RED/WHT PS LOW BEAM GRN/WHT FROM Terminal Locations
DK BLU RELA Y DK BLU (COM) VEHICLE HEADLAMP
YEL/ WHT CONNECTOR
ORN/WHT ORN/WHT 87A
L 30 YEL/WHT

PUR
TAN 87 87
TAN 86 85 TAN SFE6
RED 87A

PUR
IGNITION 86 85
WHT
1 30
BLK RED 1
2
LT GRN LT GRN 2
3
LT BLU ORN/BLK 3
4
BLK/ORN PS HI BEAM RELAY
5 BRN/RED 4
WHT RED/WHT 87A GRN/WHT
6 30
TAN 87 LT BLU 5
7
TAN WHT/YEL 6
8 TAN 86 85
9
GRY
LOCATED UNDER DASH 70
TAN

PUR DS LOW BEAM RELAY


10

JUMPER
BRN ORN 87A
11 30 YEL
12 BLK 87
LOCATED NEAR BATTERY
TAN 86 85 TAN
MTR RLY
#6 BLK/RED #6 BLK/RED #6 RED
#6 BLK ORN/BLK

12V BATTERY
PNK TAN
JUMPER

JUMPER
USED)

USED)

BRN/RED
(NOT

LOCATED AT
(NOT

FRONT OF VEHICLE #6 BLK

BRN GRY BLK


GRY RED
H RED RED 87A
TAN

30 GRN PUR TO PARK TURN


DK BLU HEADLAMP
WHT 87
ORN ASSEMBLY
L BLK/ORN
PNK 86 85
YEL (LOW)
GRY

DS HIGH BEAM GRN (HIGH) FROM


RELAY VEHICLE HEADLAMP
DK BLU (COM) CONNECTOR
BLK/ORN

PNK
GRY

P TO SWITCHED ACCESSORY LINE


T
13607-98
63103-91 NOTE: All relays are shown in the
de-energized state.

Lit. No. 22373, Rev. 07 November 1, 2008


ELECTRICAL SCHEMATIC – 12-PIN VEHICLE HARNESS – REVISION 8 AND LATER

PLOW ASSEMBLY

RIGHT SIDE PLOW LAMPS

RED
T
P BRN

RED PUR
T
P BRN
BLK/ORN
BRN
See specific wiring schematic
for proper relay wire connections.
WHT
H
DK BLU/ORN
L BLK

DK BLU/ORN-RIGHT
LT BLU/ORN-LEFT
(GROUND)
WHT(HIGH BEAM)
BLK-RIGHT *SOLENOID
BLK/WHT-LEFT CONTROL

PUR

BLK/WHT
(LOW BEAM) WHT
BLK/ORN DRL KIT WIRE 1
3AG5 GRN
S3 SOLENOID LOCATED AT FRONT OF VEHICLE PNK 2

PUR
LT BLU
WHT/YEL WHT/YEL SFE6
3
BRN
71
1 1 RED BLK
BLK BLK 4
S2 SOLENOID 2 2 IGNITION
LT GRN LT GRN LT GRN BLU
3 3 5
BLK/ORN

LT BLU LT BLU RED RED


4 4 1 6
S1 SOLENOID BLK/ORN BLK/ORN LT GRN
5 5 2 *REPRESENTATION
WHT/YEL WHT WHT ORN/BLK OF PRINTED
6 6 3 CIRCUIT BOARD **HAND HELD
BLK/WHT BLK/WHT CONTROL
PUMP MOTOR 7 7 BRN/RED
DK BLU/ORN DK BLU/ORN 4
8 8 BLU 1
#6 BLK/RED LT BLU 1 1
- M + GRY
9 9
GRY 5
RED 2
PUR PUR WHT/YEL 2 2
10 10 6
#6 BLK BRN BRN YEL 3
11 11 3 3
LT BLU/ORN LT BLU/ORN LOCATED UNDER DASH ORN 4
12 12 4 4
5 GRN 5
5
#6 BLK/RED #6 BLK/RED WHT 6
#6 BLK #6 BLK 6 6
BLK/WHT BLK 7
7
L LT BLU/ORN **REPRESENTATION
OF PRINTED
H WHT COIL CORD HARNESS CIRCUIT BOARD

BRN BRN LOCATED NEAR BATTERY


P BLK/ORN MTR RLY

12V BATTERY
T RED GRY #6 BLK/RED #6 RED
ORN/BLK
BRN
P
#6 BLK
T RED
BRN/RED NOTE: All relays are shown
LEFT SIDE PLOW LAMPS in the de-energized state.

Lit. No. 22373, Rev. 07 November 1, 2008


ELECTRICAL SCHEMATIC – 12-PIN VEHICLE HARNESS – REVISION 1–7

PLOW ASSEMBLY

RIGHT SIDE PLOW LAMPS

RED
T
P BRN

RED PUR
T
BRN
BLK/ORN
BRN
See specific wiring schematic
P
for proper relay wire connections.
WHT
H
DK BLU/ORN
L BLK

DK BLU/ORN-RIGHT
LT BLU/ORN-LEFT
(GROUND)
WHT(HIGH BEAM)
BLK-RIGHT
BLK/WHT-LEFT

PUR

BLK/WHT
(LOW BEAM)
BLK/ORN DRL KIT WIRE
DIODE 3AG5
S3 SOLENOID LOCATED AT FRONT OF VEHICLE REV. PNK

PUR
LT BLU
WHT/YEL WHT/YEL
5-7
SFE6
72
1 1 RED
S2 SOLENOID BLK BLK
2 2 IGNITION *SOLENOID
LT GRN LT GRN LT GRN CONTROL
3 3
BLK/ORN

LT BLU LT BLU RED WHT


4 4 1 1
S1 SOLENOID BLK/ORN BLK/ORN LT GRN GRN
5 5 2 2
WHT/YEL WHT WHT BLK/ORN BRN
6 6 3 3
BLK/WHT BLK/WHT
PUMP MOTOR 7 7 BRN/RED BLK
DK BLU/ORN DK BLU/ORN 4 4
#6 BLK/RED 8 8 LT BLU BLU
- M + GRY
9 9
GRY 5 5
PUR PUR WHT/YEL RED
10 10 6 6
#6 BLK BRN BRN
11 11 *REPRESENTATION
LT BLU/ORN LT BLU/ORN LOCATED UNDER DASH OF PRINTED
12 12 CIRCUIT BOARD

#6 BLK/RED #6 BLK/RED
#6 BLK #6 BLK
BLK/WHT
L LT BLU/ORN
H WHT

BRN BRN LOCATED NEAR BATTERY


P BLK/ORN MTR RLY

12V BATTERY
T RED GRY #6 BLK/RED #6 RED

BRN BLK/ORN
P
#6 BLK
T RED
BRN/RED
NOTE: All relays are shown
LEFT SIDE PLOW LAMPS in the de-energized state.

Lit. No. 22373, Rev. 07 November 1, 2008


12-PIN HARNESS

PLOW SIDE HEADLAMP KIT: 12 PIN

Headlamp Relay
Terminal Locations

RED
T BLK/ORN
87
Reposition wires as shown below P BRN
for the following applications:
VALVE MANIFOLD 87A
- Nissan with and without DRL's
86 85
RED BLK/ORN
- 2003 and later Dodge and GM T BLK/ORN
30
- Toyota with DRL's
P BRN S3(4W) S2(3W)
RIGHT SIDE

BLK/ORN
LT BLU
LAMPS
LT GRN

BRN

PUR
WHT (GROUND) S1(2W)
WHT/YEL
DK BLU/ORN - RIGHT DK BLU/ORN
LT BLU/ORN - LEFT H WHT
(HIGH BEAM) L BLK
BLK-RIGHT
BLK/WHT-LEFT
(LOW BEAM) WHT/YEL
1
BLK
2
LT GRN
DK BLU/ORN - RIGHT
LT BLU/ORN - LEFT LT BLU
3
4
73
(GROUND)
BLK/ORN
5
WHT (HIGH BEAM) WHT
6
BLK/WHT
7
BLK-RIGHT DK BLU/ORN
BLK/WHT-LEFT 8
(LOW BEAM) GRY
9
PUR
10
BRN
11
LT BLU/ORN
12
BLK/WHT MOTOR
L BLK/ORN
WHT #6 BLK/RED
- M +
BLK/ORN
H LT BLU/ORN #6 BLK
GRY
BRN

LOCATED AT
LEFT SIDE BRN FRONT OF VEHICLE
LAMPS P BLK/ORN
T RED

BRN
P BLK/ORN
T RED

Lit. No. 22373, Rev. 07 November 1, 2008


12-PIN HARNESS

Headlamp Relay VEHICLE SIDE HEADLAMP KIT: 12 PIN


Terminal Locations HARNESS TYPE: A
(combines 2 harnesses)
87
T
HEADLAMPS: 2B/2D
HB1

PUR
87A P
86 85
30
YEL (LOW)
FROM
DRLs: YES/NO
GRN (HIGH)

YEL
RED BLU (GND)
VEHICLE HEADLAMP
CONNECTOR
(Nissan w/ and w/o DRLs;
H Toyota w/DRLs)

GRN
BLU

PUR
L ORN
DRL KIT WIRE

BLU
BROWN WIRES 3AG5
NOT USED PNK PNK
ON DRL VEHICLES
SFE6
BLK/ORN RED
IGNITION
WHT/YEL
1
BLK RED 1

PNK
2
PUR
LT GRN LT GRN 2
3 ORN 87A
LT BLU 30 PUR
4 BLK 87 ORN/BLK 3
BLK/ORN RIGHT SIDE
5 LOW BEAM BRN/RED 4
74
PUR

WHT PNK 86 85 BLK/ORN RELAY


6
BLK/WHT
BLK/WHT LT BLU 5
7

BLK/ORN
DK BLU/ORN WHT/YEL 6
PNK

8 (NOT USED)
GRY
9
PUR RED 87A LOCATED UNDER DASH
10 30 BLU
BRN DK BLU/ORN 87 RIGHT SIDE
11
LT BLU/ORN HIGH BEAM LOCATED NEAR BATTERY
12 PNK 86 85 BLK/ORN RELAY
MTR RLY
#6 BLK/RED #6 BLK/RED #6 RED

BLK/ ORN

12V BATTERY
#6 BLK ORN/BLK
PNK
WHT

ORN 87A
30 YEL
LT BLU/ORN 87 BRN/RED
LOCATED AT LEFT SIDE
LOW BEAM #6 BLK
FRONT OF VEHICLE PNK 86 85 BLK/ORN RELAY
BLU

ORN
L BLU
H RED RED 87A
30 GRN
LT BLU/ORN 87 LEFT SIDE
GRY
BRN

HIGH BEAM
TAN 86 85 TAN RELAY

P YEL (LOW)
T FROM
GRN (HIGH) VEHICLE HEADLAMP
BLU (GND) CONNECTOR

13600-98 NOTE: All relays are shown in the


de-energized state.

Lit. No. 22373, Rev. 07 November 1, 2008


12-PIN HARNESS

VEHICLE SIDE HEADLAMP KIT: 12 PIN


HARNESS TYPE: B
HEADLAMPS: 2B/2D
T DRLs: NO

PUR
P

FROM
Headlamp Relay

PUR
RED
H DK BLU/WHT DK BLU (GND)
VEHICLE HEADLAMP Terminal Locations
CONNECTOR
L ORN

PUR
87
SFE6
RED
IGNITION 87A
WHT/YEL 86 85
1
BLK RED 1
2 30
LT GRN LT GRN 2
3
LT BLU ORN/BLK 3
4
BLK/ORN BLK/ORN
5 BRN/RED 4
WHT WHT GRN
6
BLK/WHT LT BLU 5
7
DK BLU/ORN WHT/YEL 6
8
9
GRY 75
BLK/WHT

PUR DK BLU/WHT 87A LOCATED UNDER DASH


10 30 DK BLU
BLK

BRN DK BLU/ORN 87
11 RIGHT SIDE
LT BLU/ORN BRN 86 85 BLK/ORN RELAY LOCATED NEAR BATTERY
12
MTR RLY
#6 BLK/RED #6 BLK/RED #6 RED

12V BATTERY
#6 BLK ORN/BLK

RED 87A
30 GRN
BRN

87 BRN/RED
LOCATED AT VEHICLE
HIGH BEAM #6 BLK
ORN

FRONT OF VEHICLE BRN 86 85 BLK/ORN


YEL

RELAY
ORN
L LT BLU/WHT
H RED
LT BLU/WHT 87A
GRY
BRN

30 LT BLU
LT BLU/ORN 87
LEFT SIDE
RELAY
P BRN 86 85 BLK/ORN
T
YEL (LOW)
FROM
GRN (HIGH) VEHICLE HEADLAMP
13625-92 LT BLU (GND) CONNECTOR

NOTE: All relays are shown in the


de-energized state.

Lit. No. 22373, Rev. 07 November 1, 2008


12-PIN HARNESS

Headlamp Relay VEHICLE SIDE HEADLAMP KIT: 12 PIN


Terminal Locations HARNESS TYPE: B
(combines 2 harnesses)
87 HEADLAMPS: HB1
T

PUR
87A P DRLs: NO
86 85
30 FROM

PUR
RED
H VEHICLE HEADLAMP
BLU BLU (GND) CONNECTOR
L

BLU

BLU
ORN

PUR
SFE6

PUR
RED

BLU
IGNITION
WHT/YEL
1
BLK RED 1
2
LT GRN LT GRN 2
3
LT BLU ORN/BLK 3
4
BLK/ORN BLK/ORN
5 BRN/RED 4
WHT WHT GRN
6
BLK/WHT LT BLU 5
7
DK BLU/ORN WHT/YEL 6
8
9
GRY 76
BLK/WHT

PUR BLU 87A LOCATED UNDER DASH


10 30 PUR
DK BLU/ORN 87
BLK

BRN
11
LT BLU/ORN RIGHT SIDE LOCATED NEAR BATTERY
12 BRN 86 85 BLK/ORN RELAY
MTR RLY
#6 BLK/RED #6 BLK/RED #6 RED

12V BATTERY
#6 BLK ORN/BLK

RED 87A
30 GRN
BRN

87 BRN/RED
LOCATED AT VEHICLE #6 BLK
ORN

FRONT OF VEHICLE BRN 86 85 BLK/ORN


YEL

HIGH BEAM
RELAY
ORN
L BLU
H RED
BLU 87A
GRY
BRN

30 BLU
LT BLU/ORN 87
LEFT SIDE
P BRN 86 85 BLK/ORN
RELAY
T
13625-97 YEL (LOW)
FROM
GRN (HIGH) VEHICLE HEADLAMP
BLU (GND) CONNECTOR

NOTE: All relays are shown in the


de-energized state.

Lit. No. 22373, Rev. 07 November 1, 2008


12-PIN HARNESS

Headlamp Relay VEHICLE SIDE HEADLAMP KIT: 12 PIN


Terminal Locations HARNESS TYPE: B
HEADLAMPS: 2B/2D
87
2E
87A T (Early GM applications used

PUR
86 85
P two harnesses spliced together)
30
DRLs: YES
RED FROM
H VEHICLE HEADLAMP
DK BLU/WHT DK BLU (GND) CONNECTOR
L ORN
DRL KIT WIRE
BROWN WIRES 3AG5

PUR
NOT USED PNK PNK
ON DRL VEHICLES
SFE6
RED

PUR
IGNITION
WHT/YEL
1
BLK RED 1
2
LT GRN LT GRN 2
3
LT BLU ORN/BLK 3
4
5
BLK/ORN
WHT WHT
BLK/ORN
GRN
BRN/RED 4 77
6
BLK/WHT LT BLU 5
7
DK BLU/ORN PNK WHT/YEL 6
8
GRY
9
DK BLU/WHT 87A LOCATED UNDER DASH
BLK/WHT

PUR 30
10 DK BLU
BRN DK BLU/ORN 87 RIGHT SIDE
11
BLK

LT BLU/ORN RELAY LOCATED NEAR BATTERY


12 PNK 86 85 BLK/ORN
MTR RLY
#6 BLK/RED #6 BLK/RED #6 RED

12V BATTERY
#6 BLK ORN/BLK
PNK

RED 87A
30 GRN
87 BRN/RED
LOCATED AT HIGH BEAM
RELAY #6 BLK
FRONT OF VEHICLE PNK 86 85 BLK/ORN
ORN
YEL

ORN
L LT BLU/WHT LT BLU/WHT 87A
30 LT BLU
H RED LT BLU/ORN 87 LEFT SIDE
RELAY
GRY
BRN

PNK 86 85 BLK/ORN

P YEL (LOW)
T FROM
GRN (HIGH) VEHICLE HEADLAMP
13604-91
LT BLU (GND) CONNECTOR
NOTE: All relays are shown in the
de-energized state.

Lit. No. 22373, Rev. 07 November 1, 2008


12-PIN HARNESS

VEHICLE SIDE HEADLAMP KIT: 12 PIN


Headlamp Relay
Terminal Locations
HARNESS TYPE: B
T

PUR
P HEADLAMPS: HB3 /HB4
87 DRLs: YES
ORN
87A L DK BLU/WHT
86 85
30

DK BLU/WHT
H RED

PUR
DRL KIT WIRE
BROWN WIRES 3AG5
NOT USED PNK PNK
ON DRL VEHICLES

PUR
SFE6
RED
IGNITION
WHT/YEL
1
BLK RED 1
2
LT GRN LT GRN 2
3
LT BLU ORN/BLK 3
4
5
BLK/ORN BLK/ORN
BRN/RED 4 78
WHT WHT GRN
6
BLK/WHT LT BLU 5
7
DK BLU/ORN WHT/YEL 6
8
GRY
9
BLK/WHT

PUR LT BLU/WHT 87A LOCATED UNDER DASH


10 30 LT BLU
PNK

BRN LT BLU/ORN 87
BLK

11 HIGH BEAM
LT BLU/ORN RELAY LOCATED NEAR BATTERY
12 PNK 86 85 BLK/ORN
MTR RLY
#6 BLK/RED #6 BLK/RED #6 RED

12V BATTERY
#6 BLK ORN/BLK
PNK

RED 87A
30 GRN
87 BRN/RED
VEHICLE
LOCATED AT HIGH BEAM #6 BLK
FRONT OF VEHICLE PNK 86 85 BLK/ORN RELAY
ORN
YEL

RED
H LT BLU/WHT

DK BLU/WHT 87A
30 DK BLU
DK BLU/ORN 87
LOW BEAM
RELAY
PNK 86 85 BLK/ORN
DK BLU/WHT
L ORN YEL (LOW)
DK BLU (GND) FROM
NOTE: All relays are shown in
GRY
BRN

VEHICLE HEADLAMP
GRN (HIGH) CONNECTORS
the de-energized state.
P LT BLU (GND)
T
13604-98

Lit. No. 22373, Rev. 07 November 1, 2008


12-PIN HARNESS

Headlamp Relay
VEHICLE SIDE HEADLAMP KIT: 12 PIN
Terminal Locations HARNESS TYPE: B
T

PUR
P HEADLAMPS: LF/UF
87
DRLs: YES
ORN
87A L DK BLU
86 85
30

DK BLU
H RED

PUR
DRL KIT WIRE
BROWN WIRES 3AG5
NOT USED PNK PNK

PUR
ON DRL VEHICLES
SFE6
RED
IGNITION
WHT/YEL
1
BLK RED 1
2
LT GRN LT GRN 2
3
LT BLU
4
5
BLK/ORN BLK/ORN
ORN/BLK 3
79
BRN/RED 4
WHT WHT GRN
6
BLK/WHT LT BLU 5
7
DK BLU/ORN WHT/YEL 6
8
GRY
9
BLK/WHT

PUR LT BLU 87A LOCATED UNDER DASH


10 30 LT BLU
BLK

BRN LT BLU/ORN 87 HIGH BEAM


11
LT BLU/ORN RELAY LOCATED NEAR BATTERY
12 PNK 86 85 BLK/ORN
MTR RLY
#6 BLK/RED #6 BLK/RED #6 RED

12V BATTERY
#6 BLK ORN/BLK

RED 87A
30 GRN
87 BRN/RED
LOCATED AT VEHICLE
HIGH BEAM #6 BLK
FRONT OF VEHICLE PNK 86 85 BLK/ORN RELAY
ORN
YEL

RED
H LT BLU

DK BLU 87A
30 DK BLU LOW BEAM
DK BLU/ORN 87 RELAY
PNK 86 85

DK BLU
L ORN YEL (LOW)
DK BLU (GND) NOTE: All relays are shown in the
GRY
BRN

FROM
VEHICLE HEADLAMP de-energized state.
CONNECTORS
P GRN (HIGH)
13609-98 T LT BLU (GND)

Lit. No. 22373, Rev. 07 November 1, 2008


12-PIN HARNESS

Headlamp Relay VEHICLE SIDE HEADLAMP KIT: 12 PIN


Terminal Locations HARNESS TYPE: D
T

PUR
P HEADLAMPS: HB3/HB4
87
DRLs: YES
DK BLU (GND)
87A ORN ORN (LOW)
(Automatic, DRL kit not required)
86 85
L DK BLU/WHT
30 FROM
VEHICLE HEADLAMP
CONNECTORS
GRN/WHT (HIGH)
DK BLU DK BLU (GND)
H RED/WHT

PUR
BROWN WIRES
NOT USED
ON DRL VEHICLES BLK/ORN SFE6
RED

PUR
IGNITION
WHT/YEL
1
BLK RED 1
2
LT GRN LT GRN 2
3
LT BLU ORN/BLK 3
4 DK BLU/WHT 87A
BLK/ORN 30 DK BLU
5 BLK 87 RIGHT SIDE BRN/RED 4
6
WHT
BLK/WHT PNK 86 85 BLK/ORN
LOW BEAM
RELAY LT BLU 5 80
7
DK BLU/ORN WHT/YEL 6
8
WHT

GRY
9
PUR LOCATED UNDER DASH
10 RED/WHT 87A
BRN 30 GRN/WHT
11 DK BLU/ORN 87 RIGHT SIDE
LT BLU/ORN HIGH BEAM
12 LOCATED NEAR BATTERY
LT BLU
LT BLU

PNK 86 85 BLK/ORN RELAY


MTR RLY
#6 BLK/RED #6 BLK/RED #6 RED

12V BATTERY
#6 BLK ORN/BLK
PNK

RED 87A
30 GRN BRN/RED
LOCATED AT LT BLU/ORN 87
FRONT OF VEHICLE LEFT SIDE #6 BLK
PNK 86 85 BLK/ORN HIGH BEAM
RELAY
PNK

RED
H LT BLU LT BLU/WHT 87A
30 LT BLU
BLK/WHT 87 LEFT SIDE
LOW BEAM
PNK 86 85 TAN RELAY
PNK

LT BLU/WHT
L YEL YEL (LOW)
LT BLU (GND)
FROM NOTE: All relays are shown in the
GRY
BRN

GRN (HIGH) VEHICLE HEADLAMP


LT BLU (GND)
CONNECTORS de-energized state.
P
T
62914-97

Lit. No. 22373, Rev. 07 November 1, 2008


12-PIN HARNESS

Headlamp Relay VEHICLE SIDE HEADLAMP KIT: 12 PIN


Terminal Locations HARNESS TYPE: F
HEADLAMPS: HB1
87
T
DRLs: YES

PUR
P
87A KEYED POWER SOURCE
86 85
30 RED PS PLOW GRN (HIGH)
POWER FROM
H DK BLU RELAY DK BLU (COM) VEHICLE HEADLAMP
YEL (LOW) CONNECTOR
L ORN
87A
30 RED

PUR
DK BLU/ 87
ORN
PNK 86 85 TAN
SFE6
RED

PUR
IGNITION
WHT/YEL
1
BLK RED 1
2
LT GRN LT GRN 2
3
LT BLU DS PLOW ORN/BLK 3
4
BLK/ORN POWER RELAY
5 BRN/RED 4
WHT LT BLU 87A
6 30 RED
/ORN 87 LT BLU 5
7 BLK WHT
8 DK BLU/ORN
GRY
PNK 86 85 BLK/
ORN
WHT/YEL 6
81
9 LOCATED UNDER DASH
PUR
BLK/
WHT
BLK
10
BRN ORN 87A
11 30 YEL RED
87
12 LT BLU/ORN
LOCATED NEAR BATTERY
TAN 86 85 BLK/ MTR RLY
ORN
#6 BLK/RED #6 BLK/RED #6 RED
#6 BLK LOW BEAM ORN/BLK

12V BATTERY
RELAY

LOCATED AT RED 87A BRN/RED


30 GRN
FRONT OF VEHICLE WHT 87 #6 BLK

TAN 86 85 BLK/
ORN ORN YEL (LOW)
L DK BLU DK BLU (COM) FROM
HIGH BEAM VEHICLE HEADLAMP
H RED GRN (HIGH) CONNECTOR 13607-98
RELAY 63103-91
BRN

NOT USED
GRY

P
T

NOTE: All relays are shown in the


de-energized state.

Lit. No. 22373, Rev. 07 November 1, 2008


12-PIN HARNESS

Headlamp Relay VEHICLE SIDE HEADLAMP KIT: 12 PIN


Terminal Locations T HARNESS TYPE: F

PUR
P
HEADLAMPS: HB5
87
DK BLU DK BLU FROM DRLs: YES
LT BLU/ORN LT BLU/ORN VEHICLE HEADLAMP
87A CONNECTOR
86 85
(NOT USED)
30
KEYED POWER SOURCE
RED GRN
PS PLOW FROM
H DK BLU POWER RELAY DK BLU (COMMON) VEHICLE HEADLAMP
L ORN YEL (LOW) CONNECTOR
87A
30 RED

PUR
DK BLU/ORN 87

PNK 86 85 TAN
SFE6
RED

PUR
IGNITION
WHT/YEL
1
BLK RED 1
2
LT GRN LT GRN 2
3
LT BLU ORN/BLK 3
4
BLK/ORN DS PLOW
5 POWER BRN/RED 4
WHT 87A RELAY
6 RED
82
30
87 LT BLU 5
7 BLK WHT
DK BLU/ORN WHT/YEL 6
8 PNK 86 85
BLK WHT
BLK/ 15 A
GRY ORN
9 LOCATED UNDER DASH
PUR
10
BRN ORN 87A RED
11 30 YEL 15 A
12 LT BLU/ORN BLK 87
LOW BEAM LOCATED NEAR BATTERY
TAN 86 85 BLK/ RELAY MTR RLY
ORN
#6 BLK/RED #6 BLK/RED #6 RED
#6 BLK ORN/BLK

12V BATTERY
BRN

LOCATED AT BRN/RED
NOT USED
FRONT OF VEHICLE #6 BLK

BRN GRY
BLK
GRY GRY RED
ORN
PUR TO PARK TURN
L DK BLU RED 87A HEADLAMP
30 GRN
H RED WHT 87 ASSEMBLY
GRY

TAN 86 85 BLK/ YEL (LOW)


FROM
HIGH BEAM ORN GRN (HIGH) VEHICLE HEADLAMP
RELAY DK BLU (COMMON) CONNECTOR

DK BLU DK BLU
FROM
LT BLU/ORN LT BLU/ORN VEHICLE HEADLAMP
CONNECTOR
(NOT USED)
NOTE: All relays are shown in the
de-energized state.
GRY

P
13607-98
63103-91 T

Lit. No. 22373, Rev. 07 November 1, 2008


12-PIN HARNESS

VEHICLE SIDE HEADLAMP KIT: 12 PIN


Headlamp Relay
Terminal Locations T GRN FROM OUTER
HARNESS TYPE: F

PUR
P DK BLU (COM) VEHICLE HEADLAMP
YEL CONNECTOR HEADLAMPS: HB1/HB5
HB-5 (9007)
87 DRLs: YES
RED FROM INNER
DK BLU (COM) VEHICLE HEADLAMP
H DK BLU LT BLU
87A CONNECTOR
86 85 L ORN HB-1 (9004)
PLOW
LOW BEAM
30 RELAY

PUR
PNK KEYED POWER SOURCE
DK BLU 87A
H 30
DK BLU/ 87 15 A

PUR
L LT BLU/ ORN
ORN PNK 86 85 TAN RED

15 A
87A
30 RED
LT BLU/ 87 PLOW
ORN HIGH BEAM
PNK 86 85 TAN SFE6
RELAY RED
IGNITION
WHT/YEL
1
BLK RED 1

TAN
2
LT GRN LT GRN 2
3
4
LT BLU
BLK/ORN
ORN/BLK 3 83
5 BRN/RED 4
WHT LT BLU/ 87A
6 ORN 87 30 LT
BLK WHT LT BLU 5
7 BLU INNER BEAM
DK BLU/ORN RELAY WHT/YEL 6
8 TAN 86 85 TAN
GRY
9 LOCATED UNDER DASH
PUR
10
BRN ORN 87A
11 30 YEL
LT BLU/ORN BLK 87 LOW BEAM
12 LOCATED NEAR BATTERY
RELAY
TAN 86 85 BLK/ MTR RLY
ORN
#6 BLK/RED #6 BLK/RED #6 RED
#6 BLK ORN/BLK

12V BATTERY
TAN

RED 87A
30 GRN BRN/RED
LOCATED AT WHT 87
FRONT OF VEHICLE #6 BLK
TAN 86 85
BLK/
ORN
LT BLU/
L ORN HIGH BEAM LT BLU
RELAY FROM INNER
H DK BLU DK BLU (COM) VEHICLE HEADLAMP
CONNECTOR
HB-1 (9004)

NOT USED
ORN YEL (LOW)
L FROM OUTER
DK BLU DK BLU (COM) VEHICLE HEADLAMP
H RED GRN (HIGH)
CONNECTOR
HB-5 (9007) NOTE: All relays are shown in the
de-energized state.
BRN
GRY

P
13607-98
63103-91 T

Lit. No. 22373, Rev. 07 November 1, 2008


12-PIN HARNESS

VEHICLE SIDE HEADLAMP KIT: 12 PIN


HARNESS TYPE: G
HEADLAMPS: HB5
T
DRLs: NO

PUR
P

Headlamp Relay
H RED/WHT PS LOW BEAM GRN/WHT FROM Terminal Locations
DK BLU RELAY DK BLU (COM) VEHICLE HEADLAMP
YEL/ WHT CONNECTOR
ORN/WHT ORN/WHT 87A
L 30 YEL/WHT

PUR
BLK/WHT BLK 87 87
NOT USED
TAN 86 85 TAN SFE6
RED 87A

PUR
IGNITION 86 85
WHT/YEL
1 30
BLK RED 1
2
LT GRN LT GRN 2
3
LT BLU ORN/BLK 3
4
BLK/ORN PS HI BEAM RELAY

(JUMPER)
5 BRN/RED 4
RED/WHT 87A

TAN
WHT GRN/WHT
6 30
BLK/WHT DK BLU/ORN 87 LT BLU 5

84
7
DK BLU/ORN TAN WHT/YEL 6
8 TAN 86 85
9 GRY
(JUMPER)

LOCATED UNDER DASH


TAN

PUR

BLK/ORN
10 DS LOW BEAM RELAY
BRN ORN 87A
11 30 YEL
LT BLU/ORN BLK/WHT 87
12 LOCATED NEAR BATTERY
TAN 86 85 TAN
MTR RLY
#6 BLK/RED #6 BLK/RED #6 RED
#6 BLK ORN/BLK

12V BATTERY
TAN

PUR PUR
WHT

LOCATED AT PUR PUR BRN/RED


FRONT OF VEHICLE #6 BLK
BRN
BLU

GRY GRY BLK


GRY RED
H
BLK/ORN

RED RED 87A


BLU 30 GRN
LT BLU/ORN 87
ORN
L BRN 86 85 BLK/ORN
YEL (LOW)
BRN

DS HIGH BEAM GRN (HIGH) FROM


RELAY VEHICLE HEADLAMP
BLU (COM) CONNECTOR
BLK/ORN
GRY

P
T

Lit. No. 22373, Rev. 07 November 1, 2008


12-PIN HARNESS

VEHICLE SIDE HEADLAMP KIT: 12 PIN


HARNESS TYPE: G
HEADLAMPS: HB5
T
DRLs: YES

PUR
P
KEYED POWER SOURCE
Headlamp Relay
H RED/WHT PS LOW BEAM GRN/WHT FROM Terminal Locations
DK BLU RELAY DK BLU (COM) VEHICLE HEADLAMP
YEL/ WHT CONNECTOR
ORN/WHT ORN/WHT 87A
L 30 YEL/WHT

PUR
BLK/WHT BLK 87 87
NOT USED
PNK 86 85 TAN SFE6
RED 87A

PUR
IGNITION 86 85
WHT/YEL
1 30
BLK RED 1
2
LT GRN LT GRN 2
3
LT BLU ORN/BLK 3
4
BLK/ORN PS HI BEAM RELAY

(JUMPER)
5 BRN/RED 4
RED/WHT 87A

TAN
WHT GRN/WHT
6 30
BLK/WHT DK BLU/ORN 87 LT BLU 5

85
7
DK BLU/ORN TAN WHT/YEL 6
8 PNK 86 85
9 GRY LOCATED UNDER DASH
PUR

BLK/ORN
10 DS LOW BEAM RELAY
BRN ORN 87A
11 30 YEL
LT BLU/ORN BLK/WHT 87
12 LOCATED NEAR BATTERY
PNK 86 85 TAN
MTR RLY
#6 BLK/RED #6 BLK/RED #6 RED
#6 BLK ORN/BLK

12V BATTERY
PUR PUR
WHT

LOCATED AT PUR PUR BRN/RED


#6 BLK
(JUMPER)

FRONT OF VEHICLE
TAN
BLU

GRY GRY BLK


GRY RED
H
BLK/ORN

RED RED 87A


BLU 30 GRN
LT BLU/ORN 87
ORN
L TAN 86 85 BLK/ORN
YEL (LOW)
BRN

DS HIGH BEAM GRN (HIGH) FROM


RELAY VEHICLE HEADLAMP
BLU (COM) CONNECTOR
BLK/ORN
GRY

P
T NOT USED

Lit. No. 22373, Rev. 07 November 1, 2008


12-PIN HARNESS

VEHICLE SIDE HEADLAMP KIT: 12 PIN

T
HARNESS TYPE: H
P
PLOW DRL
MODULE HEADLAMPS: HB3/HB4

PUR
ORN/WHT YEL/WHT

L DK BLU DK BLU
DRLs: YES

FROM VEHICLE HEADLAMP CONNECTORS Headlamp Relay


GRN/WHT
Terminal Locations
RED/WHT

BLK
DK BLU

PUR
TAN
H

RED
DK BLU
(JUMPER 3-WAY) YEL/WHT
ORN/WHT 87
GRN/WHT
DRL LAMP
RED/WHT 87a BLK/WHT 87a
SFE6 87A
DK BLU

30 30 RED 86 85
DK BLU/ORN 87 NOT USED BLK 87 IGNITION
WHT/YEL 86 85 BRN 86 85
30
1
BLK
2
LT GRN
#1 BRN #2 RED 1
3 PASSENGER PASSENGER SIDE LT GRN

BRN
LT BLU SIDE HIGH LOW BEAM RELAY 2
4 ORN/BLK
BLK/ORN BEAM RELAY BRN 3
5 TAN BRN/RED
WHT (JUMPER) 4
6 LT BLU
7 BLK/WHT 5
DKBLU/ORN WHT/YEL 6
8 BRN
9 GRY

86
YEL TAN
10 PUR
(JUMPER)
11 BRN ORN 87a 87a

RED
30 30
12 LTBLU/ORN 87
BLK/WHT 87

(JUMPER 3-WAY)

RED
RED
86 85 86 85
15 AMP
#3 FUSE HOLDER
#4
(JUMPER)

PLOW DRL
DK BLU

DRIVER SIDE MTR RLY


TAN

#6 BLK/RED LOW BEAM

BLK/ORN
LOW BEAM
#6 BLK RELAY RELAY
TAN

BRN/RED
BLK/ORN
#6 RED/BLK #6 RED

GRN RED ORN/BLK

(JUMPER)
TAN
RED 87a 87a
30 30 RED
LTBLU/ORN 87 87 #6 BLK
86 85 86 85

#5
DRL LAMP DRIVER SIDE
HIGH BEAM
PLOW DRL #6
POWER RELAY
RELAY RED BLK/ORN
(JUMPER w/DIODE)
RED GRN

H DK BLU DK BLU

FROM VEHICLE HEADLAMP CONNECTORS


YEL
BRN
GRY

ORN
DK BLU
L DK BLU

P
T

Lit. No. 22373, Rev. 07 November 1, 2008


MVP® ELECTRICAL SCHEMATIC

PLOW ASSEMBLY
RIGHT SIDE PLOW LAMP

PUR
T
P BRN
P/T SIG
PUR PUR
T
P BRN BRN

HEADLAMP
See specific wiring schematic
WHT
H
BLK/ORN for proper relay wire connections.
L BLK

BLK/ORN
(GROUND)

WHT (HIGH BEAM)


BLK (LOW BEAM)
S1 SOLENOID
WHT/YEL
WHT/YEL WHT/YEL
1 1 10AFB
S2 SOLENOID BLK BLK RED
LT BLU 2 2 IGNITION ** HAND HELD
LT GRN LT GRN CONTROL
87
3 3
S3 SOLENOID LT BLU LT BLU
4 4 LT BLU/ORN YEL 1
LT GRN BLK/ORN BLK/ORN 1 1 1
5 5
WHT WHT BLU/ORN VIO 2
S4 SOLENOID 6 6 2 2 2
BLK/WHT BLK/WHT BLK/WHT BLK/WHT GRY 3
7 7 3 3 3
BLU/ORN BLU/ORN LT GRN WHT 4
8 8 4 4 4
S5 SOLENOID GRY GRY
BLU/ORN 9 9 LT BLU ORN 5
PUR PUR 5 5 5
10 10
BRN BRN WHT/YEL BLU 6
S6 SOLENOID 11 11 6 6 6
LT BLU/ORN LT BLU/ORN LT BLU/ORN BRN/RED GRN 7 F2
12 12 7 7 7
RED RED RED 8
8 8 8
#6 BLK 1 1 #6 BLK F1
BLK/ORN ORN/BLK TAN 9
9 9 9
PUMP MOTOR 2 2
RED RED RED RED BRN/GRN BRN 10
RED 3 3
RED 10 10 10
– M + #6 RED
#6 RED #6 RED BLK 11
4 4 11 11 11
#6 BLK
12 12 **REPRESENTATION
OF PRINTED
CIRCUIT BOARD
BLK 13 13
L BLK/ORN 14 14
#6 RED
#6 BLK
H WHT
LOCATED UNDER DASH COIL CORD HARNESS
HEADLAMP
BRN BRN ORN/BLK
P LOCATED NEAR BATTERY
T RED GRY

12V BATTERY
MTR RLY
#6 RED #6 RED
P/T SIG
BRN
P BRN/GRN
T RED
#6 BLK
LEFT SIDE PLOW LAMP BRN/RED

Lit. No. 22373, Rev. 07 November 1, 2008


MVP® ELECTRICAL SCHEMATIC – For 2003 GM and Dodge

PLOW ASSEMBLY

S1 SOLENOID
WHT/YEL
WHT/YEL WHT/YEL
1 1 10AFB
S2 SOLENOID RED
LT BLU 2 2 IGNITION ** HAND HELD
LT GRN LT GRN CONTROL
3 3
S3 SOLENOID LT BLU LT BLU
4 4 LT BLU/ORN YEL 1
LT GRN 1 1 1
5 5
BLU/ORN VIO 2
S4 SOLENOID 6 6 2 2 2
BLK/WHT BLK/WHT BLK/WHT BLK/WHT GRY 3
7 7 3 3 3
BLU/ORN BLU/ORN LT GRN WHT 4
8 8 4 4 4
S5 SOLENOID
BLU/ORN 9 9 LT BLU ORN 5
5 5 5
10 10
WHT/YEL BLU 6
S6 SOLENOID 11 11 6 6 6
LT BLU/ORN LT BLU/ORN
12 12
LT BLU/ORN BRN/RED
7 7
GRN
7
7 F2
88
RED RED RED 8
8 8 8
#6 BLK 1 1 #6 BLK F1
ORN/BLK TAN 9
9 9 9
PUMP MOTOR 2 2
RED RED RED RED BRN/GRN BRN 10
RED RED 10 10 10
– M + #6 RED 3 3
#6 RED #6 RED BLK 11
4 4 11 11 11
#6 BLK
12 12 **REPRESENTATION
OF PRINTED
CIRCUIT BOARD
13 13
14 14

#6 RED
#6 BLK
LOCATED UNDER DASH COIL CORD HARNESS
ORN/BLK
LOCATED NEAR BATTERY

12V BATTERY
MTR RLY
#6 RED #6 RED

BRN/GRN

#6 BLK
BRN/RED

Lit. No. 22373, Rev. 07 November 1, 2008


WIRING DIAGRAM – 61185 PARK OR TURN HARNESS KIT

Turn Signal Application Cab Marker / Park Lamps Application

Attach to Vehicle Battery Attach to Vehicle Battery


Negative Terminal Positive Terminal or Motor Attach to Vehicle Battery
Relay Positive Connection. Negative Terminal Attach to Vehicle Battery
Positive Terminal or Motor
To Black Bullet Relay Positive Connection.
Receptacle Connector Insert plow vehicle To Black Bullet
on Left Turn Signal harness Purple Receptacle Connector
Wire of Vehicle Wire Bullet on Park Light Wire
of Vehicle
PU Insert Park or
(Power to Plow Turn Harness
Light Right Turn Purple Wire Bullet
R

Signal Bulbs)
FUSE 10 A

into Purple Wire


BK

R
Receptacle

FUSE 10 A
R

BK
(This circuit is
Insert Plow Vehicle To Purple wire not used in this 89

R
R

Harness Gray Receptacle on application.)


PU

Insert Plow Vehicle


BK

Plug-In Headlamp
GY

Wire Bullet

R
Harness Harness Brown

PU
BK
(Power to Plow

GY
PU

30 87 (Other end Wire Bullet


Light Left Turn
Plug-In Harness (Power to Plow

PU
GY

Signal Bulbs) 87a


R

30 87
86 85
85 86 Purple Wire Bullet Park Light Bulbs)

GY
87a BK
to Black Receptacle 87a

R
86 85
R 85 86
87 30 Connector on Right 87a BK

Turn Signal Wire 87 R


Left Turn Right Turn 30
Signal Relay Signal Relay of Vehicle.)
Left Turn Right Turn
Signal Relay Signal Relay

Lit. No. 22373, Rev. 07 November 1, 2008


ELECTRICAL LEGEND AND WIRE COLORS

Wire Color Code


Electrical Legend BLK Black LTBLU Light Blue
BLK/ORN Black w/Orange LTBLU/ORN Light Blue w/Orange
CROSSING WIRE BLK/RED Black w/Red LTBLU/WHT Light Blue w/White
BLK/WHT Black w/White LTGRN Light Green
WIRE SPLICE BLU Blue ORN Orange
BLU/ORN Blue w/Orange ORN/BLK Orange w/Black
IN LINE CONNECTOR BRN Brown PNK Pink
BRN/RED Brown w/Red PUR Purple
RING TERMINAL
DKBLU Dark Blue RED Red
DKBLU/ORN Dark Blue w/Orange TAN Tan
FUSE DKBLU/WHT Dark Blue w/White WHT White
GRN Green WHT/YEL White w/Yellow
S1 = SV08-2004
SOLENOID S2 = SV08-30 GRN/WHT Green w/White YEL Yellow
S3 = SV08-40 GRY Gray
DIODE
90
CIRCUIT GROUND

Abbreviations
MOTOR RELAY
DRL Daytime Running Lights MTR RLY Motor Relay

BATTERY

– M + MOTOR Harness Type Description


A Common Ground to Headlamps
B GM DRL System
PARK / TURN LAMP
C Independent Ground to Headlamps
D GM Enhanced DRL System
E Not Used
HEADLAMP F Common 12V to Headlamps
G Headlamp Timer Module
H Independent Headlamp, Common Ground

COMPONENT ENCLOSURE

Lit. No. 22373, Rev. 07 November 1, 2008


Western Products
PO Box 245038
Milwaukee, WI 53224-9538
www.westernplows.com

A DIVISION OF DOUGLAS DYNAMICS, L.L.C.

Copyright © 2008 Douglas Dynamics, L.L.C. All rights reserved. This material may not be reproduced or copied, in whole or in part, in any printed, mechanical, electronic, film or other distribution and
storage media, without the written consent of Western Products. Authorization to photocopy items for internal or personal use by Western Products outlets or snowplow owner is granted.

Western Products reserves the right under its product improvement policy to change construction or design details and furnish equipment when so altered without reference to illustrations or specifications
used. Western Products or the vehicle manufacturer may require or recommend optional equipment for snow removal. Do not exceed vehicle ratings with a snowplow. This product is manufactured under
the following U.S. patents: 4,999,935; 5,420,480; 5,638,618; 5,899,007; 6,145,222; 6,209,231; 6,253,470; 6,408,549; 6,526,677; 6,928,757; 6,941,685; RE35,700; CAN patent 2,060,425; 2,184,922;
2,229,783; 2,354,257 and other patents pending. Western Products offers a limited warranty for all snowplows and accessories. See separately printed page for this important information. The following
are registered (®) or unregistered (™) trademarks of Douglas Dynamics, L.L.C.: FloStat ®, MVP ®, MVP PLUS™, PRO-PLOW®, PRO PLUS ®, Roll-Action™, UltraMount ®, WESTERN ®, WIDE-OUT™.

Printed in U.S.A.

Lit. No. 22373, Rev. 07 November 1, 2008

You might also like

pFad - Phonifier reborn

Pfad - The Proxy pFad of © 2024 Garber Painting. All rights reserved.

Note: This service is not intended for secure transactions such as banking, social media, email, or purchasing. Use at your own risk. We assume no liability whatsoever for broken pages.


Alternative Proxies:

Alternative Proxy

pFad Proxy

pFad v3 Proxy

pFad v4 Proxy