Western Snow Plow Schematics
Western Snow Plow Schematics
SNOWPLOWS
Including
3- and 4-Port Isolation Modules with
2- and 3-Plug Systems and Relay Systems
TABLE OF CONTENTS
INTRODUCTION HOW TO USE THIS BOOK EARLY REVISION VEHICLE GROUNDS AND COMMONS
HARNESSES (RELAY
The purpose of this book is to Use the information in the Headlamp SYSTEM) Notice that "ground" on the harness
provide the trained mechanic with a Index to locate the electrical connectors may be referred to as
comprehensive reference to assist in schematic for the vehicle. All All 9- and 12-pin vehicle harnesses "common". Most domestic vehicles
diagnosis and repair of WESTERN ® headlamp harnesses are tagged are labeled with a white tag use a high side drive headlamp
snowplow electrical systems. It with the harness part number. The indicating the harness part number system in which power is supplied
contains schematics, diagrams and schematic is an abstract drawing and revision level. Early 9-pin by the switch to either headlamp.
charts which supply information for showing the purpose of each harness revisions 1–9 and 12-pin The headlamps have a common
the various types of vehicle and component in the system. Where harness revisions 1–7 have a connection to ground. Some
plow headlamp systems. Although possible, component locations are ground circuit in which the control, import vehicles as well as 1999
intended primarily as a diagnostic indicated by enclosures on the motor relay, and headlamp relays to 2002 Chevrolet/GMC, Dodge
tool for headlamp systems, the schematic. The Lamp Type, Wire all ground through the 9- or 12-pin use a low side drive headlamp
hydraulic system circuitry is also Color and Connector Identification connector. Some of these early system in which power is supplied
included to show the complete charts and diagrams will give revision harnesses also have a diode to the common connection of the
electrical system. specific wire colors, their function in the ground wire to the headlamp headlamps. Ground is supplied to
and locations in connectors. Any relays. Complete 9- and 12-pin either headlamp by the switch.
special notes are found in the 4
system schematics showing this
upper right corner of the schematic. early revision ground configuration Whether the terminal in the
Further information and a specific are included in the relay section of headlamp harness is actually a
troubleshooting guide may be the book. These schematics are for negative ground or a positive 12-volt
found in the appropriate Mechanic's early revision harnesses using only common depends on what type
Guides. the solenoid control. If a handheld of vehicle headlamp system it is
control has been installed, the installed into. Prior to the publication
The 9- and 12-pin Vehicle Side ground circuit has been modified of this book, all Western Products
schematics (relay system) contain all into the later revision configuration, electrical schematics showed
vehicle headlamp and harness types. in which only the headlamp relays "ground" whether or not it was a true
The 7-pin Vehicle Side Schematics ground through the 9- or 12-pin ground or a 12-volt common. Some
show only a few representatives connector and the control and of these early schematics appear
applications. For other 7-pin vehicle motor relay ground separately to the in this book. Newer schematics of
headlamp and harness types, refer battery. Early revision harnesses low side drive systems will show the
to the corresponding 9-pin Vehicle may be easily identified by a single more accurate term "common" where
Side schematic and use only the black/orange wire on one of the appropriate.
headlamp circuitry. motor relay primary terminals which
does not continue on to the negative
battery terminal. All vehicle side
schematics in this book show only
the later revision circuitry.
LOW
DK BLUE (HIGH)
(12V)
ORANGE (LOW)
HIGH
LOW
COMMON
LT BLUE (COMMON)
RED (HIGH) DK BLUE (LOW)
DK BLUE
(COMMON 12V)
H13
HIGH
HIGH
COMMON
DK BLUE
HB-3 / H11
GREEN (HIGH) (COMMON 12V) depending on harness.
BLUE (COMMON)
(12V)
LOW
YELLOW (LOW)
COMMON
DK BLUE (LOW)
DK BLUE
LOW
(COMMON 12V)
RED (HIGH)
GROUND
BLUE
BLUE (GND) (COMMON 12V)
HIGH
GREEN (HIGH)
LOW
YELLOW (LOW)
(12V)
ORANGE (LOW)
COMMON
LOW
BLUE
HIGH
ORANGE (LOW) (COMMON 12V)
RED (HIGH)
1A/2A
HIGH
BLUE (GND)
GREEN (HIGH)
BLUE or PINK
HB-3 / HB-4
(COMMON 12V)
BLUE (GND)
(Lowside Drive System)
GROUND
(12V)
LOW
RED (HIGH)
COMMON
YELLOW (LOW)
HIGH
LAMP TYPES AND HARNESS CONNECTORS
BLUE
(COMMON 12V)
NOTE: The lamp type is usually embossed in the headlamp lens.
GROUND
NOTE: Blue ground wires may be LT or DK BLU, w/ or w/o WHT stripe,
HIGH
LOW
HIGH
BLUE (GND)
GREEN (HIGH) ORANGE (LOW)
LOW
YELLOW (LOW)
HB2, 2B/2D
BLUE (GND)
LF
UF
BLUE (GND)
1A1
2E1
2A1
2A1
2B1
2D1
Type
GREEN (HIGH)
HB-3 / HB-4
Headlamp
GROUND
HIGH
GROUND
BLUE (GND)
YELLOW (LOW)
LOW
BLUE (GND)
GROUND
RED (HIGH)
ORANGE (LOW)
LOW
HIGH LOW
Bulb
Type
H4701
H4703
H4851
H6024
H6545
H6054
2E
ORANGE (LOW)
YELLOW (LOW) LOW BLUE (GND)
RED (HIGH)
GROUND
HIGH
GREEN (HIGH)
BLUE (GND)
GROUND
YELLOW (LOW)
H11
H13
HB-1
HB-2
HB-3
HB-5
HB-4
Type
LOW
GROUND
Headlamp
BLUE (GND)
ORANGE (LOW) GREEN (HIGH)
LOW
BLUE (GND)
GROUND
YELLOW (LOW)
HB1
HIGH
LOW
GREEN (HIGH)
LOW
YELLOW (LOW)
H11
YELLOW (lOW)
9007
9003
9005
9008
9004
9006
Bulb
Type
LF / UF
BLUE (GND)
HIGH
RED (HIGH)
GROUND
November 1, 2008
5
4-PORT & 3-PORT ISOLATION MODULE – ELECTRICAL CONNECTORS – 3-PLUG SYSTEMS
To NEGATIVE (–)
GRN 87 BLK
Battery Terminal
high-beam mode. This adapter prevents the low beams on the
snowplow from illuminating when placed in high beam. 86
87A
85
ORN
BLK
30
GRN
YEL
87
GRN
87A
86 85
YEL Terminals shown at 87
30 are used as insulators
Left Low to prevent a circuit failure
Beam Relay when relay is energized.
8
1 2 3 4
BLK/ORN
Vehicle Lighting Harness – 11-Pin
(PN 29861)
1 K2
LT LOW
HB-3/HB-4
24 29052 28924
4-Pin Connectors
2B/2D or 1A/2A
25 29053 29058
5-Pin Connectors
2B/2D
26 29054 29270
7-Pin Connectors 10
27 HB-3/H11 29400-2 29499
Overview the Isolation Module via the plug-in Turning ON the vehicle parking Turning ON the vehicle ignition
harness. When the snowplow is lights activates a series of relays, switch energizes a snowplow control
The Isolation Module acts as an not attached to the vehicle, the automatically transferring the vehicle relay, supplying vehicle battery
electrical hub, automatically directing signal passes through the normally high and low beams to the snowplow power directly to the control via the
vehicle power to the appropriate closed relay contacts to the vehicle while supplying battery power directly vehicle control harness and plug-in
vehicle or snowplow lighting devices, headlamps. During this time, the to the snowplow parking lights. All harness. The vehicle ignition switch
while also supplying battery power to Isolation Module is inactive, placing snowplow lighting exits the Isolation also supplies power to the vehicle
the snowplow control. no current draw on the vehicle's Module through position A. turn signals. Activating the vehicle
electrical system. turn signals energizes turn signal
The vehicle high and low beams circuit, which supply vehicle battery
enter and exit the Isolation Module With the snowplow attached, the power directly to the snowplow turn
through positions B (left side lighting) Isolation Module is still inactive until signals.
and position C (right side lighting). either of the two following conditions
Park, turn, and DRL signals also are met: the vehicle parking lights
enter through positions B and C. are turned ON or the vehicle ignition
switch is turned ON.
The output of the vehicle high beam/ Turn Signal Configuration Plug
low beam select switch is directed to 11
NOTE: References to "Left" and "Right" are correct for modules located
on the driver's side of the vehicle. The reversible turn signal plug must
be reversed for passenger-side installations.
15A
7.5A
BLK/ORN
A B A B TO SWITCHED
RED
ACCESSORY LEAD
S1
A A
RED/GRN
NEG. BLK/WHT 1 1 BLK/WHT BRN/GRN B B
C
S2 2 2 RED/GRN RED C
LTBLU 3 3 LTBLU RED/YEL D D
BLK/ORN BLK/ORN E E
LTGRN 4 4 LTGRN 29047
5 5 RED/WHT F F
PUMP MOTOR S3 RED 6 6 RED/YEL RED/BLK G G ADAPTER
7 7 DKBLU/RED H H
BLU/ORN 8 8 BLU/ORN BLU J J
S4 WHT/YEL 9 9 WHT/YEL DKBLU/WHT K K
LTBLU/ORN 10 10 LTBLU/ORN
11 11
S5
VEHICLE CONTROL
7 PIN MOLDED PLUGS HARNESS, 7 PIN
RED/YEL
RED/GRN
RED
S6
BLK/ORN BLK/ORN
NOTE:
B
C
A
D
LABELING SHOWN, LEFT AND RIGHT,
B
C
A
D
IS CORRECT IF THE MODULE IS
LOCATED ON THE DRIVER'S SIDE OF
NOTE: Labeling shown (left and right)
12V
COM
SWV-DC
ACC-CC
THE VEHICLE.
REVERSABLE TURN A REVERSIBLE TURN SIGNAL PLUG IS
is correct for modules located on the PLUG-IN HARNESS F1 & F2
10 AMP MINI F1 F2
SIGNAL PLUG PROVIDED TO COMPENSATE FOR THE
LEFT OR RIGHT SIDE MODULE
16
(H13 HARNESS SHOWN)
driver's side of the vehicle. The reversible TURN-VA
STYLE FUSES MOUNTING REQUIREMENTS.
BLK/ORN
SP1
turn signal plug must be reversed for LOW-VA 3 PORT MODULE
COM-VJ 12V C
passenger-side installations. HIGH-VB 12V
(BLUE WIRES)
LOW-VA A A LOW BEAM IN
HIGH-VB B B HIGH BEAM IN
HIGH-CD ACC-CC C C SWITCHED VACC IN
COM-BK HIGH-CD D D HIGH BEAM OUT
LOW-AE LOW-AE E E LOW BEAM OUT
F2 F F MODULE POWER IN
PLOW LIGHTS TURN-AG G G TURN IN
DRL-VH H H DRL IN
HIGH-CD COM-BJ J J COM
COM-BK COM-BK K K COM
PARK LOW-AE
PARK TURN-9B (GREEN WIRES) B
TURN COM
LOW-VA LOW-VA A A LOW BEAM IN
COM-VJ HIGH-VB B B HIGH BEAM IN
HIGH-VB SWV-DC C C CONTROL PWR OUT
HIGH HIGH-CD D D HIGH BEAM OUT
HIGH-3C LOW-AE E E LOW BEAM OUT
LOW COM-5B F1 F F CONTROL POWER IN
BEAM LOW-1A TURN-VB TURN-BG G G TURN IN
PARK-VH PARK-VH H H PARK LAMP IN
COM-BJ J J COM
COM-BK K K COM
A
LOW-1A 1 1 BLK/WHT
COM 2 2 BLK/ORN WHT A A LEFT HIGH BEAM OUT
HIGH-3C 3 3 WHT/YEL BLK B B LEFT LOW BEAM OUT
HIGH HIGH-4C HIGH-4C 4 4 WHT BLK/ORN C C MODULE COM IN
LOW COM-11B COM-5B 5 5 BLU/ORN WHT/YEL D D RIGHT HIGH BEAM OUT
LOW-6A LOW-6A 6 6 BLK BLK/WHT E E RIGHT LOW BEAM OUT
BEAM COM 7 7 BLK/ORN PUR F F RIGHT TURN OUT
TURN-8B 8 8 GRY GRY G G LEFT TURN OUT
TURN-9B 9 9 PUR BRN H H PARK LAMP OUT
PARK PARK 10 10 BRN LTBLU J J LEFT HEADLAMP COM
TURN TURN-8B
COM-11B 11 11 LTBLU BLU/ORN K K RIGHT HEADLAMP COM
PARK COM
11 PIN MOLDED PLUGS
PLOW LIGHTING VEHICLE LIGHTING
HARNESS, 11 PIN HARNESS, 11 PIN
15A
7.5A
REQUIRED WITH 3-PORT
LIGHTING MODULES A B A B
CONTROL POWER
BRN/RED
RED
BRN/GRN
RED/WHT
RED/BLK
ORANGE IF NEEDED
+ - RED TO SWITCHED
ACCESSORY LEAD
BATTERY
F
E
D
B
G
C
J
A
BLK/ORN
F
E
D
B
G
C
J
A
29047
ADAPTER
NOTE: Labeling shown (left and right) is correct BLK/ORN
RED/YEL
RED/GRN
RED
for modules located on the driver's side of the
vehicle. The reversible turn signal plug must be NOTE:
D
C
B
A
LABELING SHOWN, LEFT AND RIGHT,
reversed for passenger-side installations.
D
C
B
A
IS CORRECT IF THE MODULE IS
LOCATED ON THE DRIVER'S SIDE OF
12V
COM
SWV-DC
ACC-CC
THE VEHICLE.
REVERSABLE TURN A REVERSIBLE TURN SIGNAL PLUG IS
PLUG-IN HARNESS F1 & F2
SIGNAL PLUG PROVIDED TO COMPENSATE FOR THE
10 AMP MINI F1 F2 LEFT OR RIGHT SIDE MODULE
(H13 HARNESS SHOWN) STYLE FUSES MOUNTING REQUIREMENTS.
TURN-VA 17
BLK/ORN
SP1
COM-VJ
LOW-VA
12V C
3 PORT MODULE
HIGH-VB (BLUE WIRES)
12V
LOW-VA A A LOW BEAM IN
HIGH-VB B B HIGH BEAM IN
HIGH-CD ACC-CC C C SWITCHED VACC IN
COM-BK HIGH-CD D D HIGH BEAM OUT
LOW-AE LOW-AE E E LOW BEAM OUT
F2 F F MODULE POWER IN
PLOW LIGHTS TURN-AG G G TURN IN
DRL-VH H H DRL IN
HIGH-CD COM-BJ J J COM
COM-BK COM-BK K K COM
PARK LOW-AE
PARK TURN-9B (GREEN WIRES) B
TURN COM
LOW-VA LOW-VA A A LOW BEAM IN
COM-VJ HIGH-VB B B HIGH BEAM IN
HIGH-VB SWV-DC C C CONTROL PWR OUT
HIGH HIGH-CD D D HIGH BEAM OUT
HIGH-3C LOW-AE E E LOW BEAM OUT
LOW COM-5B F1 F F CONTROL POWER IN
BEAM LOW-1A TURN-VB TURN-BG G G TURN IN
PARK-VH PARK-VH H H PARK LAMP IN
COM-BJ J J COM
COM-BK K K COM
A
LOW-1A 1 1 BLK/WHT
COM 2 2 BLK/ORN WHT A A LEFT HIGH BEAM OUT
HIGH-3C 3 3 WHT/YEL BLK B B LEFT LOW BEAM OUT
HIGH HIGH-4C HIGH-4C 4 4 WHT BLK/ORN C C MODULE COM IN
LOW COM-11B COM-5B 5 5 BLU/ORN WHT/YEL D D RIGHT HIGH BEAM OUT
LOW-6A LOW-6A 6 6 BLK BLK/WHT E E RIGHT LOW BEAM OUT
BEAM COM 7 7 BLK/ORN PUR F F RIGHT TURN OUT
TURN-8B 8 8 GRY GRY G G LEFT TURN OUT
TURN-9B 9 9 PUR BRN H H PARK LAMP OUT
PARK PARK 10 10 BRN LTBLU J J LEFT HEADLAMP COM
TURN TURN-8B
COM-11B 11 11 LTBLU BLU/ORN K K RIGHT HEADLAMP COM
PARK COM
11 PIN MOLDED PLUGS
PLOW LIGHTING VEHICLE LIGHTING
HARNESS, 11 PIN HARNESS, 11 PIN
Pump –
RED BLK
1 – Red (Control Power) 1 – Red
Motor – + 2 – Red (Twisted with #3) 4 3 3 4 2 – Green Control
RED
TAN C C
WHT
RED
TAN
BLK
WHT D D (connector face view)
RED RED
E
F
G
E
F
G
A
Motor H
J
H
J Vehicle Control Harness, 4 Wire
BLK K K
Relay D
C
D
C
BLK
RED
RED
RED
1
2
1 RED
2 GRN
4 Amp Fuse: S1, S2, S3 B B RED BLK 3 3 WHT
BLK 4 Amp Fuse: Motor Relay A A BLK BLK 4 4 BLK
RED
4-Pin Plug
S1 RED A A
(Under Dash)
CAUTION
WHT B B
C C
D D
S2 GRN E
F
G
H
E
F
G
H
B On 2-plug electrical systems, plug covers shall
A BCD
RED To Switched Accessory Lead
S3 BLU J J
ABCD
RED K K
be used whenever snowplow is disconnected.
SWV-DC
ACC-CC
COM
Vehicle Battery Cable is 12-volt unfused source.
12V
RED
S8 GRY 10 Amp Reversible
4 Amp Fuse: S4, S5, S6, S7 Control Turn Signal
S9 WHT 4 Amp Fuse: S8, S9, S10, S11 & Module Plug
Fuses 18
BLK/ORN
S10 GRN A A
B B
C C LOW-VA
S11 ORN D D COM-VJ 12V
RED
E
F
G
E
F
G
C HIGH-VB
HIGH-CD
12V C
H H LOW-VA A A LOW BEAM IN
J J COM-BK HIGH-VB B B HIGH BEAM IN
S7 BRN K K LOW-AE ACC-CC C C SWITCHED VACC IN
Typical TURN-VA HIGH-CD D D HIGH BEAM OUT
S6 YEL Plow Module LOW-AE E E LOW BEAM OUT
Plug-In TURN-VB
F2-CF
TURN-AG
F F MODULE POWER IN
TURN IN
G G
S5 BLK Harness PARK-VH H H DRL IN
COM-BJ J J COM IN
S4 TAN HIGH-CD COM-BK K K COM OUT
COM-BK
LOW-AE B
Passenger-Side Plow Headlamp LOW-VA
COM-VJ
LOW-VA
HIGH-VB
A A LOW BEAM IN
HIGH BEAM IN
B B
HIGH-VB SWV-DC C C CONTROL PWR OUT
C PARK HIGH-CD D D HIGH BEAM OUT
PARK B TURN-9B LOW-AE E E LOW BEAM OUT
TURN F1-BF F F CONTROL POWER IN
A COM TURN-BG G G TURN IN
PARK-VH H H PARK LAMP IN
COM-BJ J J COM IN
C COM-BK K K COM OUT
HIGH HIGH-3C Located at Front of Vehicle
LOW B
BEAM
A
COM-5B
LOW-1A LOW-1A
COM
1
2
1
2
BLK/WHT
BLK/ORN WHT
A LEFT HIGH BEAM OUT
A A
HIGH-3C 3 3 WHT/YEL BLK B B LEFT LOW BEAM OUT
HIGH-4C 4 4 WHT BLK/ORN C C MODULE COM IN
COM-5B 5 5 BLU/ORN WHT/YEL D D RIGHT HIGH BEAM OUT
Driver-Side Plow Headlamp LOW-6A
COM
6
7
6
7
BLK
BLK/ORN
BLK/WHT
PUR
E E RIGHT LOW BEAM OUT
RIGHT TURN OUT
F F
TURN-8B 8 8 GRY GRY G G LEFT TURN OUT
C TURN-9B 9 9 PUR BRN H H PARK LAMP OUT
HIGH HIGH-4C PARK 10 10 BRN LTBLU J J LEFT HEADLAMP COM
B COM-11B COM-11B 11 11 LTBLU BLU/ORN RIGHT HEADLAMP COM
LOW K K
A LOW-6A
BEAM
Plow Vehicle
Lighting Isolation Module
PARK
Lighting
C Harness, Harness,
TURN
PARK
B
A
TURN-8B
COM 11 Pin 11 Pin NOTE: Labeling shown (left and right) is correct for modules located on the driver's side of
the vehicle. The reversible turn signal plug must be reversed for passenger-side installations.
WHT
TAN C
RED
TAN
C (connector face view)
BLK
WHT D D
RED
RED F
E
G
E
F
G
A
H
J
H
J
Vehicle Control Harness, 4 Wire
Motor BLK K K D D BLK RED 1 1 RED
C C RED RED 2 2 GRN
Relay 4 Amp Fuse: Sense B B RED BLK 3 3 WHT
4 Amp Fuse: S1, S2, A A BLK BLK 4 4 BLK
BLK
Motor Relay
RED 4-Pin Plug
RED (Under Dash)
CAUTION
A A
B B
C C
D D A BCD
S2 DKGRN E E
B RED To Switched Accessory Lead
F
G
H
F
G
H
On 2-plug electrical systems, plug covers shall ABCD
S1 WHT
be used whenever snowplow is disconnected.
J J
RED K K
SWV-DC
ACC-CC
COM
12V
Vehicle Battery Cable is 12-volt unfused source. 10 Amp Reversible
4 Amp Fuse: S5, S6, S7, S8
Control Turn Signal
RED 4 Amp Fuse: S9, S10 & Module Plug
Fuses
BLK/ORN
S9 WHT
A
B
C
A
B
C
LOW-VA
COM-VJ 12V
19
S10 DKBLU
D
E
F
D
E
F C HIGH-VB
HIGH-CD
12V C
RED G G LOW-VA A A LOW BEAM IN
H H COM-BK HIGH-VB B B HIGH BEAM IN
S8 GRY J
K
J
K
LOW-AE ACC-CC C C SWITCHED VACC IN
Typical TURN-VA HIGH-CD D D HIGH BEAM OUT
LOW-AE E E LOW BEAM OUT
S7 BRN Plow Module Plug-In F2-CF F F MODULE POWER IN
TURN-VB TURN-AG G G TURN IN
S6 YEL Harness PARK-VH H H DRL IN
COM-BJ J J COM IN
HIGH-CD COM-BK K K COM OUT
S5 BLK COM-BK
LOW-AE
LOW-VA LOW-VA
B LOW BEAM IN
Passenger-Side Plow Lamp COM-VJ HIGH-VB
A A
HIGH BEAM IN
B B
HIGH-VB SWV-DC C C CONTROL PWR OUT
C PARK HIGH-CD D D HIGH BEAM OUT
PARK B TURN-9B LOW-AE E E LOW BEAM OUT
TURN F1-BF F F CONTROL POWER IN
A COM TURN-BG G G TURN IN
PARK-VH H H PARK LAMP IN
COM-BJ J J COM IN
C COM-BK K K COM OUT
HIGH HIGH-3C Located at Front of Vehicle
LOW B COM-5B
BEAM
A LOW-1A LOW-1A
COM
1
2
1
2
BLK/WHT
BLK/ORN WHT
A LEFT HIGH BEAM OUT
A A
HIGH-3C 3 3 WHT/YEL BLK B B LEFT LOW BEAM OUT
HIGH-4C 4 4 WHT BLK/ORN C C MODULE COM IN
COM-5B 5 5 BLU/ORN WHT/YEL D D RIGHT HIGH BEAM OUT
Driver-Side Plow Lamp LOW-6A 6 6 BLK BLK/WHT E E RIGHT LOW BEAM OUT
COM 7 7 BLK/ORN PUR F F RIGHT TURN OUT
TURN-8B 8 8 GRY GRY G G LEFT TURN OUT
C TURN-9B 9 9 PUR BRN H H PARK LAMP OUT
HIGH B
HIGH-4C PARK 10 10 BRN LTBLU J J LEFT HEADLAMP COM
LOW COM-11B COM-11B 11 11 LTBLU BLU/ORN K K RIGHT HEADLAMP COM
A LOW-6A
BEAM
Plow Vehicle
Lighting Isolation Module
PARK
Lighting
C Harness, Harness,
TURN B TURN-8B
PARK A COM 11 Pin 11 Pin NOTE: Labeling shown (left and right) is correct for modules located on the driver side of the
vehicle. The reversible turn signal plug must be reversed for passenger-side installations.
SNOWPLOW HEADLAMPS All snowplow lighting exits the Turning ON the vehicle parking SNOWPLOW DAYTIME
Isolation Module through position 2. lights activates a series of relays, RUNNING LIGHTS
The Isolation Module acts as an automatically transferring the vehicle
electrical hub, automatically directing When the snowplow is not attached high and low beams to the snowplow Because Daytime Running Lamps
vehicle power to the appropriate to the vehicle, the signal passes while supplying battery power directly (DRLs) are controlled differently on
vehicle or snowplow lighting devices, through the normally closed relay to the snowplow parking lights. some vehicles, two Isolation Modules
while also supplying battery power to contacts to the vehicle headlamps. have been developed.
the snowplow control. During this time, the Isolation Module Turning ON the vehicle ignition
is inactive, placing no current draw switch energizes a snowplow control The white Isolation Module transfers
The vehicle high and low beams on the vehicle's electrical system. relay, supplying vehicle battery the DRL output from the vehicle
enter and exit the Isolation Module power directly to the control via the headlamps to the snowplow
through positions 3 (left-side lighting) With the snowplow attached, the vehicle control harness. The vehicle headlamps when the vehicle
and position 4 (right-side lighting). Isolation Module is still inactive until ignition switch also supplies power ignition switch is turned ON and the
Park, turn and DRL signals also either of the two following conditions to the vehicle turn signals. Activating snowplow is attached.
enter through positions 3 and 4. The are met: The vehicle parking lights the vehicle turn signals energizes
output of the vehicle dimmer switch are turned ON or the vehicle ignition turn signal relays, which supply The green Isolation Module,
is directed to the Isolation Module via switch is turned ON. vehicle battery power directly to the designed for vehicles with dedicated
the long and short plug-in harnesses. snowplow turn signals. DRL bulbs, senses the vehicle in the 29
DRL mode and a series of relays
energize, placing the snowplow
low beams in series. This Isolation
Module does not turn OFF the
vehicle's dedicated DRLs.
Snowplow
Side Terminal System
Battery Cable Cable
Battery
Adapter
Side
Terminal
Battery
Motor
Long Relay
Plug-In
Harness OEM Battery
To Cable
Cab
Control
Vehicle Battery
Cable Connector 30
Vehicle Control
Harness
A A
Adapter Kit
Long
Plug-In 2B to 2E Adapter Kit
Short Harness (PN 27968-1) H13 to HB-3/H11
Adapter Kit Plug-In (PN 29420-1)
HB-5 to HB-2 Harness
(PN 28860-1)
Female Male
Extension Harness Kit
(PN 26640)
31
Adapter Kit
Adapter Kit
A
HB-1
(PN 28555)
(PN 29056-1)
E
Adapter Kit
2B/2D
(PN 29234) Adapter Kit
H13 to LF/UF
(PN B62225-1)
Male Female Cable Clamp
A
E
Adapter Kit
Adapter Kit
HB-5 In-Line Adapter
HB-5 to 1A/2A
(PN 26641-1) (PN 29235) (PN 28027-2)
Configuration Plug
Cavity
Plug
A
B Wire Side View
C
Secondary Lock
BLK/ORN SOLENOID
CONTROL
12V BATTERY
WHT
1
PLOW ASSEMBLY #6 BLK GRN
LOCATED UNDER DASH 2
BLK/ORN BRN
S3 SOLENOID 3
LT BLU BRN/RED RED/YEL 1 BLK
4
LT GRN BLU
2 5
S2 SOLENOID RED/GRN BLK/ORN
3 RED
LT GRN BRN/RED 6
LOCATED AT FRONT OF VEHICLE 4 HAND-HELD
LT BLU 5
COIL CORD HARNESS CONTROL
S1 SOLENOID WHT/YEL
BLK/ORN
1 1 6 BLU 1
WHT/YEL 1 1
2 2 RED 2
LT BLU LT BLU 2 2
PUMP MOTOR 3 3
LT GRN LT GRN YEL 3
3 3
- M + #6 BLK/RED 4 4
ORN 4
5 5 4 4 TO SWITCHED ACCESSORY LEAD
#6 BLK 6 6 5 GRN 5
5
BLK/ORN 7 7 WHT 6
6 6
8 8 BLK 7
WHT/YEL WHT/YEL ISOLATION MODULE
9 7
RIGHT SIDE PLOW LAMP 9 A
10 10 B
RED 11 RED
11 C
T RED/YEL RED/YEL
#6 BLK 2 #6 BLK D
P BRN 2
T
RED
#6 BLK/RED 1 1 #6 RED
RED/GRN 15-AMP P/T FUSE
7.5-AMP CONTROL FUSE
RED/BLK
RED/WHT
BLU
E
F
G
1 From Vehicle
Control Harness
33
LOCATED AT FRONT OF VEHICLE A A H
P BRN CONFIGURATION PLUG BLU/RED
OR DUST COVER PLUG B B J
BLK/WHT BLK/WHT C BLU/WHT
1 1 C K
BLK/ORN BLK/ORN
H 2 2
WHT/YEL WHT/YEL WHT
3 3 A
L WHT WHT BLK
4 4 B
BLU/ORN BLU/ORN BLK/ORN
5 5 C
BLK BLK WHT/YEL
6 6 D
BLK/ORN BLK/ORN BLK/WHT
H
L
GRY
PUR
7
8
9
7
8
9
GRY
PUR
PUR
GRY
BRN
E
F
G
2 From Vehicle
Lighting Harness
BRN BRN
10 10 H
LT BLU 11 LT BLU LT BLU
11 J
BRN BLU/ORN
P K
H FOR ALL H
LEFT COMMON IN BLU (or LT BLU) HEADLAMPS LEFT COMMON IN BLU*
J J
LT BLU (or BLU) EXCEPT LEFT COMMON OUT LT BLU
FOR HB-3/HB-4 HEADLAMPS: LEFT COMMON OUT K HB-3/HB-4: K
TO VEHICLE HEADLAMPS, TO VEHICLE
PARK/TURN, DRL, AND YEL HEADLAMPS,
FACTORY VEHICLE HARNESSES RIGHT LOW BEAM IN PARK/TURN, RIGHT LOW BEAM IN YEL*
A A
RIGHT HIGH BEAM IN GRN AND FACTORY RIGHT HIGH BEAM IN GRN
B VEHICLE B
HARNESSES RIGHT HIGH BEAM 2 IN** GRN
C C
RIGHT HIGH BEAM OUT RED RIGHT HIGH BEAM OUT RED
D D
RIGHT LOW BEAM OUT ORN RIGHT LOW BEAM OUT ORN
H H
RIGHT COMMON IN BLU (or LT BLU) RIGHT COMMON IN BLU*
J J
RIGHT COMMON OUT LT BLU (or BLU) RIGHT COMMON OUT LT BLU
K K
* HB-1 (9004) A= BLUE, J=YELLOW
** 99 DODGE RAM W/ SPORT PACKAGE
12V BATTERY
BLK/WHT GRY 3 3
3 3
LT GRN WHT 4
4 4 4
S1 SOLENOID #6 BLK 5
LT BLU ORN
5 5 5
BLK/ORN WHT/YEL BLU 6
6 6 6
BRN/RED BRN/RED GRN 7 F2
S2 SOLENOID 7 7 7
RED/YEL RED 8
8 8 8 F1
RED/GRN BLK/ORN TAN 9
9 9 9
BRN/GRN BRN 10
S3 SOLENOID LOCATED AT FRONT OF VEHICLE 10 10 10
BLK 11
11 11 11
RED
BLK/WHT BLK/WHT
1 1 12 12
RED 2 13 13
2
LT BLU LT BLU
3 3 14 14
LT GRN LT GRN
S4 SOLENOID 4 4
5 5 TO SWITCHED ACCESSORY LEAD
RED RED/YEL
6 6
S5 SOLENOID 7 7
BLU/ORN BLU/ORN
8 8
WHT/YEL WHT/YEL
9 9 A
LT BLU/ORN LT BLU/ORN
S6 SOLENOID 10 10 B
11 RED
11 C
RED/YEL
#6 BLK D
PUMP MOTOR 1 1
1
#6 RED E From Vehicle
2 2 RED/GRN 15-AMP P/T FUSE RED/BLK
- M + #6 BLK/RED F Control Harness
10-AMP CONTROL FUSE RED/WHT
#6 BLK G
BLU
LOCATED AT FRONT OF VEHICLE A A H
34
CONFIGURATION PLUG BLU/RED
OR DUST COVER PLUG B B J
BLK/WHT BLK/WHT DK BLU/WHT
1 1 C C K
BLK/ORN BLK/ORN
2 2
WHT/YEL WHT/YEL WHT
3 3 A
RIGHT SIDE PLOW LAMP WHT WHT BLK
4 4 B
RED BLU/ORN BLU/ORN BLK/ORG
5 5 C
T BLK BLK WHT/YEL
6 6 D
P BRN BLK/ORN BLK/ORN BLK/WHT
RED
GRY
PUR
BRN
7
8
9
7
8
9
GRY
PUR
BRN
PUR
GRY
BRN
E
F
G
2 From Vehicle
Lighting Harness
T 10 10 H
P BRN LT BLU 11 LT BLU LT BLU
11 J
BLU/ORG
K
L
DRL SIGNAL IN
LEFT TURN IN
PNK
PUR
E
F
G
3 LEFT HIGH BEAM 2 OUT**
LEFT TURN IN
PARK LAMP IN
WHT/YEL
PUR
BRN
E
F
G
3 From Left Side
Vehicle Headlamps
4 4
RED E E From Right Side
RIGHT HIGH BEAM 2 OUT** WHT/YEL Vehicle Headlamps
F F
RIGHT TURN IN PUR RIGHT TURN IN PUR
LEFT SIDE PLOW LAMP G G
H H
RIGHT COMMON IN BLU (or LT BLU) J RIGHT COMMON IN BLU*
J
RIGHT COMMON OUT LT BLU (or BLU) K RIGHT COMMON OUT LT BLU K
Pump –
RED BLK
1 – Red (Control Power) 1 – Red
Motor – + 2 – Red (Twisted with #3) 4 3 3 4 2 – Green Control
RED
TAN C C
WHT
RED
TAN
BLK
WHT D D (connector face view)
RED RED
E
F
G
E
F
G
A
Motor H
J
H
J Vehicle Control Harness, 4 Wire
BLK K K
Relay D
C
D
C
BLK
RED
RED
RED
1
2
1 RED
2 GRN
4 Amp Fuse: S1, S2, S3 B B RED BLK 3 3 WHT
BLK 4 Amp Fuse: Motor Relay A A BLK BLK 4 4 BLK
RED
4-Pin Plug
S1 RED A A
WHT B B (Under Dash)
C C
S2 GRN
D
E
F
G
D
E
F
G B CAUTION
On 2-plug electrical systems, plug covers shall
H H
S3 BLU J J
RED K K
To Switched Accessory Lead
RED be used whenever snowplow is disconnected. RED
S8 GRY
4 Amp Fuse: S4, S5, S6, S7
Vehicle Battery Cable is 12-volt unfused source. A BCD
S9 WHT 4 Amp Fuse: S8, S9, S10, S11 A BCD
A
RED/GRN
Port #1 Adapter B
S10 GRN
35
A A RED C
B
C
B
C
RED/YEL D From Vehicle
E
S11 ORN D
E
F
D
E
F C RED/BLK F 1 Control
RED G
H
G
H 7.5 Amp 15 Amp Configuration
RED/WHT G
BLU H
Harness
J J A A
S7 BRN K K Control Park/Turn Plug or B B DKBLU/RED J
DKBLU/WHT K
BLK/ORN Fuse Fuse Dust Cover C C
S6 YEL Plow Module WHT A
BLK B
S5 BLK BLK/ORN C
WHT/YEL D From Vehicle
BLK/WHT
S4 TAN
PUR
E
F 2 Lighting
GRY
BRN
G
H
Harness
Passenger-Side Plow Headlamp LTBLU J
BLU/ORN K
WHT
RED
TAN C
TAN
BLK
C (connector face view)
WHT D D
RED
RED F
E
G
E
F
G
A
H
J
H
J
Vehicle Control Harness, 4 Wire
Motor BLK K K D
C
D
C
BLK
RED
RED
RED
1
2
1 RED
2 GRN
Relay 4 Amp Fuse: Sense B B RED BLK 3 3 WHT
4 Amp Fuse: S1, S2, A A BLK BLK 4 4 BLK
BLK
Motor Relay
RED 4-Pin Plug
RED A
B
A
B
(Under Dash)
S2 DKGRN
C
D
E
F
C
D
E
F B CAUTION
On 2-plug electrical systems, plug covers shall
G G
H H
S1 WHT J J
RED K K
To Switched Accessory Lead
be used whenever snowplow is disconnected. RED
36
RED C
S9 WHT
A
B
A
B
RED/YEL D From Vehicle
E
C
D
C
D RED/BLK F 1 Control
S10 DKBLU
RED
E
F
G
E
F
G
C 7.5 Amp 15 Amp Configuration A A
RED/WHT G
BLU H
Harness
H H DKBLU/RED J
S8 GRY J
K
J
K
Control Park/Turn Plug or B B
DKBLU/WHT K
BLK/ORN Fuse Fuse Dust Cover C C
S7 BRN Plow Module WHT A
BLK B
BLK/ORN C
S6 YEL WHT/YEL D From Vehicle
BLK/WHT
S5 BLK PUR
E
F 2 Lighting
GRY
BRN
G
H
Harness
Passenger-Side Plow Headlamp LTBLU J
BLU/ORN K
1
Not shown. Requires adapter kit 26641.
1
Not shown. Requires adapter kit 27698.
46
Harness Connectors – Relay System Straight Blade Control Connectors MVP® Blade Connectors
Headlamp Relay Plow (end view) Control Side Pin # Wire Color
NOTE: The 7-, 9- and (end view)
Terminal Locations 7 8 9 10 11 12
1 White
12-pin harness connector
2 Green 3 1
(pins) pin #s are embossed in 6 3
87 3 Brown 7 4
the molded plug.
5 2 4 Black 11 8
87A 1 2 3 4 5 6 14 12
86 85 4 1 5 Blue
30 Vehicle (end view) 6 Red
1 2 3 4 5 6
(pins)
Vehicle Side (Front View)
(sockets) (end view)
Pin # Wire Color
7 8 9 10 11 12 3 6
1 Lt Blue w/Orange Stripe
Wire Color 2 5 2 Blue w/Orange Stripe
Pin # Control Function
7-Pin 9-Pin 12-Pin 1 4 3 Black w/White Stripe
1 — White/Yellow White/Yellow Valve S1(2W)
(sockets)
4 Lt Green 49
2 Black a
Black a
Black Low Beam 9/12-Pin Rt 5 Lt Blue
3 — Lt Green Lt Green Valve S2(3W) 6 White w/Yellow Stripe
Control
4 — Lt Blue Lt Blue Valve S3(4W) Pin # Wire Color 7 Brown w/Red Stripe
Function
5 Black/Orangec Black/Orangec,d Black/Orangec,d Ground 8 Red
1 Red +12V
6 White White White High Beam 9 Orange w/Black Stripe
2 Lt Green S2 (3W)
7 — — Black/White Low Beam 12-Pin Lt 10 Brown w/Green Stripe
3 Orange/Black Ground
8 — — Dk Blue/Orange Gnd Low Beam 12-Pin Rt
4 Brown/Red Motor Relay
9 Gray Gray Gray Left Directional MVP Blade to Straight Blade
5 Lt Blue S3 (4W)
10 Purple Purple Purple Right Directional Adapter Kit PN 66760K
6 White/Yellow S1 (2W)
11 Brown Brown Brown Parking Lights
12 Orange/Blackb — Lt Blue/Orange Gnd Low Beam 12-Pin Lt
a d
Left and Right Sides. On Early Revision Harnesses, Black/Orange Wire
b is Ground for Motor Relay, Control and Headlight
7-Pin System—Main Ground.
Relays.
c
Ground for Headlight Relays Only.
RED
T BLK/ORN
P BRN
RED
T BLK/ORN
P BRN
BLK/ORN
RIGHT SIDE
LAMPS
BRN
PUR
WHT
H BLK/ORN
L BLK
1
BLK
2
BLK/ORN 3
(GROUND)
BLK/ORN
4 50
5
WHT (HIGH BEAM) WHT
6
BLK 7
(LOW BEAM) 8
GRY
9
PUR
10
BRN
11
ORN/BLK
BLK 12
L BLKORN
LOCATED AT
H WHT
BLK/ORN
FRONT OF VEHICLE
GRY
BRN
LEFT SIDE
LAMPS BRN
P BLK/ORN
T RED
BRN
P BLK/ORN
13775-90 T RED
13775-95
PUR
P DRLs: NO
87A
86 85 RED
30 H BLU
L ORN
For other headlamp configurations using
the 7-pin harness, use the appropriate
9-pin vehicle schematic.
PUR
PUR
1
BLK
2
3
4
BLK/ORN
5
WHT
6
7
8
51
GRY
9
PUR
10
BRN
11
ORN/BLK ORN/BLK
12
ORN 87A
LOCATED AT 30 YEL
FRONT OF VEHICLE BLK 87
LOW BEAM
BRN 86 85 BLK/ORN RELAY
ORN
L RED 87A
BLU 30 GRN
WHT 87
H RED HIGH BEAM
BRN 86 85 BLK/ORN RELAY
GRY
BRN
YEL (LOW)
GRN (HIGH)
FROM
P BLU (GND) VEHICLE HEADLAMP
T CONNECTOR
13775-95
PUR
P DRLs: YES
87A
86 85 RED
30 H BLU For other headlamp configurations using
L ORN the 7-pin harness, use the appropriate
BROWN WIRES
9-pin vehicle schematic.
NOT USED
PUR
ON DRL VEHICLES
PUR
DRL KIT WIRE
1 3AG5
BLK PNK PNK
2
3
4 LOCATED UNDER DASH
BLK/ORN
5
WHT
6
7
8
52
GRY
9
PUR
10
BRN
11
ORN/BLK ORN/BLK
12
ORN 87A
LOCATED AT 30 YEL
FRONT OF VEHICLE BLK 87
LOW BEAM
PNK 86 85 BLK/ORN RELAY
YEL (LOW)
GRN (HIGH) FROM
P BLU (GND) VEHICLE HEADLAMP
CONNECTOR
T
13775-95
PLOW ASSEMBLY
RED
T
P BRN
RED PUR
T
P BRN BRN
BLK/ORN
(GROUND)
5 5 BRN/RED *REPRESENTATION
WHT/YEL WHT WHT 4 OF PRINTED
6 6 CIRCUIT BOARD **HAND HELD
PUR
LT BLU
7 7 5 CONTROL
PUMP MOTOR WHT/YEL
8 8 6 BLU 1
1 1
- M + #6 BLK/RED GRY GRY
PUR
9 9 RED 2
PUR PUR LOCATED UNDER DASH 2 2
10 10
#6 BLK BRN BRN YEL 3
11 11 3 3
ORN 4
12 12 4 4
5 GRN 5
5
#6 BLK/RED #6 BLK/RED WHT 6
#6 BLK #6 BLK 6 6
BLK BLK 7
L BLK/ORN 7
**REPRESENTATION
H WHT OF PRINTED
CIRCUIT BOARD
COIL CORD HARNESS
12V BATTERY
T RED GRY #6 BLK/RED #6 RED
BRN ORN/BLK
P
T RED #6 BLK NOTE: All relays are shown in the
LEFT SIDE PLOW LAMPS
BRN/RED
de-energized state.
PLOW ASSEMBLY
RED
T
P BRN
RED PUR
T
P BRN BRN
WHT
See specific wiring schematic
H
BLK/ORN for proper relay wire connections.
L BLK
BLK/ORN
(GROUND)
5 5 BRN/RED BLK
WHT/YEL WHT WHT 4 4
6 6
PUR
LT BLU BLU
7 7 5 5
PUMP MOTOR WHT/YEL RED
8 8 6 6
- M + #6 BLK/RED GRY
9 9
GRY PUR
*REPRESENTATION
PUR PUR LOCATED UNDER DASH
OF PRINTED
10 10 CIRCUIT BOARD
#6 BLK BRN BRN
11 11
12 12
#6 BLK/RED #6 BLK/RED
BLK #6 BLK #6 BLK
L BLK/ORN
H WHT
12V BATTERY
T RED GRY #6 BLK/RED #6 RED
BRN BLK/ORN
P
RED
T #6 BLK
NOTE: All relays are shown in the
BRN/RED
LEFT SIDE PLOW LAMPS de-energized state.
RED
T BLK/ORN
P BRN
VALVE MANIFOLD
RED BLK/ORN
T BLK/ORN
P BRN S3(4W) S2(3W)
LT BLU
BLK/ORN
RIGHT SIDE
LAMPS LT GRN
BRN
PUR
S1(2W)
WHT WHT/YEL
H BLK/ORN
L BLK
WHT/YEL
1
BLK
2
LT GRN
BLK/ORN 3
LT BLU
(GROUND)
BLK/ORN
4
5
55
WHT (HIGH BEAM) WHT
6
BLK 7
(LOW BEAM) 8
GRY
9
PUR
10
BRN
11
BLK 12
L MOTOR
BLKORN BLK/ORN
#6 BLK/RED
H WHT - M +
BLK/ORN #6 BLK
GRY
BRN
LEFT SIDE
LAMPS BRN LOCATED AT
P FRONT OF VEHICLE
BLK/ORN
T RED
BRN
P BLK/ORN
T RED
PUR
86 85 P
30
RED
H
PUR
BLU
L ORN
SFE6
PUR
RED
IGNITION
1
WHT/YEL NOTE: All 1997 and later Ford
RED 1
2
BLK
LT GRN LT GRN 2
trucks require Kit #61185 for turn
3
LT BLU ORN/BLK 3
signals and cab marker lights if
4
5
BLK/ORN
BRN/RED 4
equipped.
WHT
6
LT BLU 5
7
8
GRY
WHT/YEL 6
56
9
PUR LOCATED UNDER DASH
10
BRN
11
LOCATED NEAR BATTERY
12
MTR RLY
#6 BLK/RED #6 BLK/RED #6 RED
12V BATTERY
#6 BLK ORN/BLK
ORN 87A
LOCATED AT 30 YEL
BLK 87 BRN/RED
FRONT OF VEHICLE LOW BEAM
RELAY #6 BLK
BRN 86 85 BLK/ORN
ORN
L BLU
H RED
RED 87A
30 GRN
BRN
GRY
WHT 87
HIGH BEAM
BRN 86 85 BLK/ORN RELAY
P
T YEL (LOW)
FROM
GRN (HIGH) VEHICLE HEADLAMP
13606-98 BLU (GND) CONNECTOR
PUR
P
HEADLAMPS: HB3/HB4
87 LF/UF
DK BLU
87A L ORN
DRLs: NO
86 85
30
RED
PUR
H DK BLU
PUR
SFE6
RED
IGNITION
WHT/YEL
1
BLK RED 1
2
LT GRN LT GRN 2
3
LT BLU ORN/BLK 3
4
BLK/ORN
5 BRN/RED 4
WHT
6
LT BLU 5
7
WHT/YEL 6
57
8
GRY
9
PUR LOCATED UNDER DASH
10
BRN
11
LOCATED NEAR BATTERY
12
MTR RLY
#6 BLK/RED #6 BLK/RED #6 RED
12V BATTERY
#6 BLK ORN/BLK
ORN 87A
30 YEL
BLK 87 BRN/RED
LOCATED AT LOW BEAM #6 BLK
FRONT OF VEHICLE BRN 86 85 BLK/ORN RELAY
LT BLU
H RED RED 87A
30 GRN
WHT 87
HIGH BEAM
BRN 86 85 BLK/ORN RELAY
ORN
L DK BLU YEL (LOW) FROM
VEHICLE HEADLAMP
DK BLU (GND) CONNECTOR
BRN
P
T
LT BLU (GND) CONNECTOR NOTE: All relays are shown in the
13637-97 de-energized state.
PUR
P
HEADLAMPS: 1A/2A
87
RED
DRLs: NO
87A H BLU
86 85 L ORN
30
RED
H BLU
PUR
SFE6
PUR
RED
IGNITION
WHT/YEL
1
BLK RED 1
2
LT GRN LT GRN 2
3
LT BLU ORN/BLK 3
4
BLK/ORN
5 BRN/RED 4
WHT
6
7
LT BLU 5 58
WHT/YEL 6
8
GRY
9
PUR LOCATED UNDER DASH
10
BRN
11
LOCATED NEAR BATTERY
12
MTR RLY
#6 BLK/RED #6 BLK/RED #6 RED
12V BATTERY
#6 BLK ORN/BLK
ORN 87A
30 YEL
BLK 87 BRN/RED
LOCATED AT LOW BEAM #6 BLK
FRONT OF VEHICLE BRN 86 85 BLK/ORN RELAY
BLU
H RED RED 87A
30 GRN
WHT 87
HIGH BEAM
BRN 86 85 BLK/ORN RELAY
ORN
L BLU
YEL (LOW)
H RED FROM
GRN (HIGH) VEHICLE HEADLAMP
CONNECTOR
BRN
BLU (GND)
P
13597-97 T de-energized state.
PUR
87 HB1/HB5
P
PUR
BLU
L ORN
PUR
NOT USED 3AG5
ON DRL VEHICLES PNK PNK
SFE6
RED
WHT/YEL
IGNITION NOTE: All 1997 and later Ford
1
2
BLK RED 1
trucks require Kit #61185 for turn
3
LT GRN
LT BLU
LT GRN 2
signals and cab marker lights if
ORN/BLK 3
4
BLK/ORN equipped.
5 BRN/RED 4
WHT
6
LT BLU 5
7
8
WHT/YEL 6 59
GRY
9
PUR LOCATED UNDER DASH
10
BRN
11
LOCATED NEAR BATTERY
12
MTR RLY
#6 BLK/RED #6 BLK/RED #6 RED
12V BATTERY
#6 BLK ORN/BLK
ORN 87A
30 YEL
BLK 87 BRN/RED
LOCATED AT LOW BEAM #6 BLK
FRONT OF VEHICLE PNK 86 85 BLK/ORN RELAY
ORN
L BLU RED 87A
30 GRN
H RED WHT 87
HIGH BEAM
GRY
BRN
PUR
P
HEADLAMPS: HB3/HB4
87
DRLs: YES
DK BLU
87A L
86 85 ORN
30
RED
H DK BLU
PUR
DRL KIT WIRE
BROWN WIRES 3AG5
NOT USED PNK PNK
ON DRL VEHICLES
PUR
SFE6
RED
IGNITION
WHT/YEL
1
BLK RED 1
2
LT GRN LT GRN 2
3
LT BLU ORN/BLK 3
4
BLK/ORN
5 BRN/RED 4
6
WHT
LT BLU 5
60
7
WHT/YEL 6
8
GRY
9
PUR LOCATED UNDER DASH
10
BRN
11
LOCATED NEAR BATTERY
12
MTR RLY
#6 BLK/RED #6 BLK/RED #6 RED
12V BATTERY
#6 BLK ORN/BLK
ORN 87A
30 YEL
BLK 87 BRN/RED
LOCATED AT LOW BEAM #6 BLK
FRONT OF VEHICLE PNK 86 85 BLK/ORN RELAY
LT BLU
H RED RED 87A
30 GRN
WHT 87
HIGH BEAM
PNK 86 85 BLK/ORN RELAY
ORN YEL (LOW) FROM
L VEHICLE HEADLAMP
DK BLU DK BLU (GND) CONNECTOR
VEHICLE HEADLAMP
LT BLU (GND) CONNECTOR NOTE: All relays are shown in the
GRY
P
T
de-energized state.
13637-92
PUR
30
P DRLs: NO
RED
FROM
H DK BLU DK BLU (GND) VEHICLE HEADLAMP
PUR
L ORN CONNECTOR
SFE6
RED
PUR
IGNITION
WHT/YEL
1
BLK RED 1
2
LT GRN LT GRN 2
3
LT BLU ORN/BLK 3
4
BLK/ORN
5 BRN/RED 4
WHT
6
LT BLU 5
7
8
WHT/YEL 6 61
GRY
9
PUR LOCATED UNDER DASH
10
BRN
11
LOCATED NEAR BATTERY
12
MTR RLY
#6 BLK/RED #6 BLK/RED #6 RED
12V BATTERY
#6 BLK ORN/BLK
ORN 87A
30 YEL
BLK 87 BRN/RED
LOCATED AT LOW BEAM #6 BLK
FRONT OF VEHICLE BRN 86 85 BLK/ORN RELAY
YEL (LOW)
FROM
GRN (HIGH) VEHICLE HEADLAMP
P CONNECTOR
LT BLU (GND)
13607-98 T
63103-91
PUR
P
87A HB1
86 85
30
RED
FROM DRLs: YES
H DK BLU DK BLU (GND) VEHICLE HEADLAMP
L ORN CONNECTOR
PUR
BROWN WIRES DRL KIT WIRE
NOT USED 3AG5
ON DRL VEHICLES PNK PNK
PUR
SFE6
RED
IGNITION
WHT/YEL
1
BLK RED 1
2
LT GRN LT GRN 2
3
LT BLU ORN/BLK 3
4
BLK/ORN
5 BRN/RED 4
WHT
6
LT BLU 5
7
8
WHT/YEL 6 62
GRY
9
PUR LOCATED UNDER DASH
10
BRN
11
LOCATED NEAR BATTERY
12
MTR RLY
#6 BLK/RED #6 BLK/RED #6 RED
12V BATTERY
#6 BLK ORN/BLK
ORN 87A
30 YEL
BLK 87 BRN/RED
LOCATED AT LOW BEAM #6 BLK
FRONT OF VEHICLE PNK 86 85 BLK/ORN RELAY
YEL (LOW)
FROM
GRN (HIGH) VEHICLE HEADLAMP
P LT BLU (GND) CONNECTOR
13607-92 T
63103-92
PUR
P
87A
86 85
YEL (LOW) FROM
30 PLOW
RED LOW BEAM GRN (HIGH) VEHICLE HEADLAMP
H RELAY CONNECTOR
DK BLU DK BLU (COM)
L ORN
87A
30 RED
PUR
BLK 87
TAN 86 85 BLK
SFE6
RED
PUR
IGNITION
WHT/YEL
1
BLK RED 1
2
LT GRN LT GRN 2
3
LT BLU ORN/BLK 3
4
BLK/ORN PLOW
5 BRN/RED 4
WHT 87A HIGH BEAM
6 30 RED RELAY
WHT 87 LT BLU 5
7
8
GRY
TAN 86 85 WHT 15 A
WHT/YEL 6
63
9 LOCATED UNDER DASH
PUR
10
BRN ORN 87A RED
11 30 YEL 15 A
BLK 87
TAN
12V BATTERY
TAN
LOCATED AT BRN/RED
BRN
HIGH BEAM
ORN RELAY
L DK BLU RED 87A
30 GRN
H RED WHT 87
BRN 86 85 BLK/
BRN
P CONNECTOR
DK BLU (COM)
13607-98 T
63103-91
PUR
P
HEADLAMPS: HB5
87
DK BLU DK BLU FROM DRLs: NO
(NOT USED) LT BLU/ORN LT BLU/ORN VEHICLE HEADLAMP
87A CONNECTOR
86 85 (NOT USED)
30 PLOW
RED LOW BEAM GRN FROM
H DK BLU RELAY DK BLU (COM) VEHICLE HEADLAMP
L YEL CONNECTOR
ORN 87A
30 RED
PUR
BLK 87
TAN 86 85 BLK
SFE6
RED
PUR
IGNITION
WHT/YEL
1
BLK RED 1
2
LT GRN LT GRN 2
3
LT BLU ORN/BLK 3
4
BLK/ORN
5 PLOW BRN/RED 4
WHT 87A
6 HIGH BEAM 30 RED
RELAY WHT 87 LT BLU 5
7
WHT/YEL 6
8
9
GRY
TAN 86 85 WHT
15 A 64
TAN LOCATED UNDER DASH
PUR
10 RED
BRN ORN 87A
11 30 YEL 15 A
12 BLK 87
LOW BEAM LOCATED NEAR BATTERY
RELAY TAN 86 85 BLK/
MTR RLY
ORN
#6 BLK/RED #6 BLK/RED #6 RED
#6 BLK ORN/BLK
12V BATTERY
TAN
LOCATED AT BRN/RED
BRN
DK BLU DK BLU
(NOT USED) FROM
LT BLU/ORN LT BLU/ORN
VEHICLE HEADLAMP
CONNECTOR
(NOT USED) NOTE: All relays are shown in the
GRY
P
13607-98 T
de-energized state.
63103-91
PUR
P CONNECTOR
87 YEL (LOW) HB-5 (9007)
PLOW
LOW BEAM
DRLs: NO
RELAY FROM INNER
87A RED DK BLU (COM) VEHICLE HEADLAMP
86 85 H CONNECTOR
DK BLU LT BLU
30 L HB-1 (9004)
ORN 87A
30
BLK 87 15 A
PUR
TAN 86 85 BLK RED
DK BLU
H
PUR
L LT BLU/ 15 A
PLOW 87A
ORN HIGH BEAM 30 RED
RELAY WHT 87
12 BLK 87
LOCATED NEAR BATTERY
TAN 86 85 BLK/ MTR RLY
ORN
#6 BLK/RED #6 BLK/RED #6 RED
#6 BLK ORN/BLK
12V BATTERY
TAN
RED 87A
30 GRN BRN/RED
LOCATED AT
BRN
WHT 87
FRONT OF VEHICLE #6 BLK
BRN 86 85 BLK/
ORN
LT BLU/
L ORN HIGH BEAM LT BLU
RELAY FROM INNER
H DK BLU DK BLU (COM) VEHICLE HEADLAMP
CONNECTOR
HB-1 (9004)
YEL (LOW)
ORN FROM OUTER
L VEHICLE HEADLAMP
DK BLU DK BLU (COM)
H CONNECTOR
RED GRN (HIGH) HB-5 (9007)
de-energized state.
GRY
P
13607-98 T
63103-91
RED
DK BLU RED
L FROM VHICLE RED
YEL
}
HEADLIGHT
ORN DK BLU CONNECTORS
BLACK
GRN
BLK
TAN
PNK
DK BLU
H 87A 87A
30 30
WHT 87 87
RED
TAN
ORN
GRN
RED
PUR
PNK
86 85
YEL
BLK
86 85
SFE6
RED
BLK
PLOW HIGH PLOW LOW IGNITION
1 WHT/YEL BEAM RELAY BEAM RELAY
BLK
BLK #1 PNK #2 RED 1
BLK/ORN
7 RED 87A 87A 5
30 30 WHT/YEL 6
8 87 87
GRY
9
PUR 86 85 86 85
10
BRN
12V BATTERY
11
HIGH BEAM
TAN
12 LOW BEAM
RELAY RELAY
LOCATED AT #3 BRN #4
RED
TAN
FRONT
OF VEHICLE MTR RLY
TAN
MODIFIED 30 TAN 30
10” WIRE 87 87
H
PUR
P
PUR
TAN 87
87
TAN 86 85 TAN
SFE6
RED
PUR
IGNITION 87A
1
WHT 86 85
BLK RED 1
2 30
LT GRN LT GRN 2
3
LT BLU ORN/BLK 3
4
BLK/ORN PS HI BEAM RELAY
5 BRN/RED 4
WHT RED/WHT 87A GRN/WHT
6 30
TAN 87 LT BLU 5
67
7
WHT/YEL 6
8 TAN 86 85 TAN
GRY
9 LOCATED UNDER DASH
TAN
JUMPER
BRN ORN 87A
11 30 YEL
12 BLK 87
LOCATED NEAR BATTERY
TAN 86 85 TAN
MTR RLY
#6 BLK/RED #6 BLK/RED #6 RED
#6 BLK ORN/BLK
12V BATTERY
TAN
JUMPER
JUMPER
LOCATED AT BRN/RED
FRONT OF VEHICLE #6 BLK
BRN
P
13607-98
T
NOTE: All relays are shown in the
63103-91
de-energized state.
PUR
P
Headlamp Relay
H RED/WHT PS LOW BEAM GRN/WHT FROM
Terminal Locations
DK BLU RELAY DK BLU (COM) VEHICLE HEADLAMP
YEL/ WHT CONNECTOR
ORN/WHT ORN/WHT 87A
L 30 YEL/WHT 87
PUR
TAN 87
TAN 86 85 TAN
SFE6 87A
RED 86 85
PUR
IGNITION
WHT/YEL 30
1
BLK RED 1
2
LT GRN LT GRN 2
3
LT BLU ORN/BLK 3
4
BLK/ORN PS HI BEAM RELAY
5 BRN/RED 4
WHT RED/WHT 87A GRN/WHT
6 30
TAN 87 LT BLU 5
68
7
WHT/YEL 6
8 TAN 86 85 TAN
GRY
(JUMPER)
(JUMPER)
10
TAN
BRN ORN 87A
11 30 YEL
12 BLK 87
LOCATED NEAR BATTERY
TAN 86 85 TAN
MTR RLY
#6 BLK/RED #6 BLK/RED #6 RED
#6 BLK ORN/BLK
12V BATTERY
TAN
PUR PUR
LOCATED AT PUR PUR BRN/RED
(JUMPER)
30 GRN
DK BLU
WHT 87
ORN
L BRN 86 85 BLK/ORN
YEL (LOW)
BRN
P
T
PUR
P
Headlamp Relay
H RED/WHT PS LOW BEAM GRN/WHT FROM
DK BLU RELAY DK BLU (COM) VEHICLE HEADLAMP Terminal Locations
YEL/ WHT CONNECTOR
ORN/WHT ORN/WHT 87A
L 30 YEL/WHT
PUR
TAN 87
87
TAN 86 85 TAN SFE6
(JUMPER) RED
87A
PUR
IGNITION 86 85
WHT/YEL
1
BLK RED 1 30
2
LT GRN LT GRN 2
3
LT BLU ORN/BLK 3
4
BLK/ORN PS HI BEAM RELAY
5 BRN/RED 4
WHT RED/WHT 87A GRN/WHT
6 30
TAN 87 LT BLU 5
69
7
TAN WHT/YEL 6
8 PNK 86 85
GRY
9 LOCATED UNDER DASH
PUR
(JUMPER)
10 DS LOW BEAM RELAY
TAN
BRN ORN 87A
11 30 YEL
12 BLK 87
LOCATED NEAR BATTERY
PNK 86 85 TAN
MTR RLY
#6 BLK/RED #6 BLK/RED #6 RED
#6 BLK ORN/BLK
12V BATTERY
PUR PUR
LOCATED AT PUR PUR BRN/RED
(JUMPER)
USED
GRY GRY BLK
GRY RED
H
TAN
P
PNK
T FUSE TO SWITCHED ACC LINE
DRL HARNESS
T
HEADLAMPS: HB5
PUR
P DRLs: YES
Headlamp Relay
H RED/WHT PS LOW BEAM GRN/WHT FROM Terminal Locations
DK BLU RELA Y DK BLU (COM) VEHICLE HEADLAMP
YEL/ WHT CONNECTOR
ORN/WHT ORN/WHT 87A
L 30 YEL/WHT
PUR
TAN 87 87
TAN 86 85 TAN SFE6
RED 87A
PUR
IGNITION 86 85
WHT
1 30
BLK RED 1
2
LT GRN LT GRN 2
3
LT BLU ORN/BLK 3
4
BLK/ORN PS HI BEAM RELAY
5 BRN/RED 4
WHT RED/WHT 87A GRN/WHT
6 30
TAN 87 LT BLU 5
7
TAN WHT/YEL 6
8 TAN 86 85
9
GRY
LOCATED UNDER DASH 70
TAN
JUMPER
BRN ORN 87A
11 30 YEL
12 BLK 87
LOCATED NEAR BATTERY
TAN 86 85 TAN
MTR RLY
#6 BLK/RED #6 BLK/RED #6 RED
#6 BLK ORN/BLK
12V BATTERY
PNK TAN
JUMPER
JUMPER
USED)
USED)
BRN/RED
(NOT
LOCATED AT
(NOT
PNK
GRY
PLOW ASSEMBLY
RED
T
P BRN
RED PUR
T
P BRN
BLK/ORN
BRN
See specific wiring schematic
for proper relay wire connections.
WHT
H
DK BLU/ORN
L BLK
DK BLU/ORN-RIGHT
LT BLU/ORN-LEFT
(GROUND)
WHT(HIGH BEAM)
BLK-RIGHT *SOLENOID
BLK/WHT-LEFT CONTROL
PUR
BLK/WHT
(LOW BEAM) WHT
BLK/ORN DRL KIT WIRE 1
3AG5 GRN
S3 SOLENOID LOCATED AT FRONT OF VEHICLE PNK 2
PUR
LT BLU
WHT/YEL WHT/YEL SFE6
3
BRN
71
1 1 RED BLK
BLK BLK 4
S2 SOLENOID 2 2 IGNITION
LT GRN LT GRN LT GRN BLU
3 3 5
BLK/ORN
12V BATTERY
T RED GRY #6 BLK/RED #6 RED
ORN/BLK
BRN
P
#6 BLK
T RED
BRN/RED NOTE: All relays are shown
LEFT SIDE PLOW LAMPS in the de-energized state.
PLOW ASSEMBLY
RED
T
P BRN
RED PUR
T
BRN
BLK/ORN
BRN
See specific wiring schematic
P
for proper relay wire connections.
WHT
H
DK BLU/ORN
L BLK
DK BLU/ORN-RIGHT
LT BLU/ORN-LEFT
(GROUND)
WHT(HIGH BEAM)
BLK-RIGHT
BLK/WHT-LEFT
PUR
BLK/WHT
(LOW BEAM)
BLK/ORN DRL KIT WIRE
DIODE 3AG5
S3 SOLENOID LOCATED AT FRONT OF VEHICLE REV. PNK
PUR
LT BLU
WHT/YEL WHT/YEL
5-7
SFE6
72
1 1 RED
S2 SOLENOID BLK BLK
2 2 IGNITION *SOLENOID
LT GRN LT GRN LT GRN CONTROL
3 3
BLK/ORN
#6 BLK/RED #6 BLK/RED
#6 BLK #6 BLK
BLK/WHT
L LT BLU/ORN
H WHT
12V BATTERY
T RED GRY #6 BLK/RED #6 RED
BRN BLK/ORN
P
#6 BLK
T RED
BRN/RED
NOTE: All relays are shown
LEFT SIDE PLOW LAMPS in the de-energized state.
Headlamp Relay
Terminal Locations
RED
T BLK/ORN
87
Reposition wires as shown below P BRN
for the following applications:
VALVE MANIFOLD 87A
- Nissan with and without DRL's
86 85
RED BLK/ORN
- 2003 and later Dodge and GM T BLK/ORN
30
- Toyota with DRL's
P BRN S3(4W) S2(3W)
RIGHT SIDE
BLK/ORN
LT BLU
LAMPS
LT GRN
BRN
PUR
WHT (GROUND) S1(2W)
WHT/YEL
DK BLU/ORN - RIGHT DK BLU/ORN
LT BLU/ORN - LEFT H WHT
(HIGH BEAM) L BLK
BLK-RIGHT
BLK/WHT-LEFT
(LOW BEAM) WHT/YEL
1
BLK
2
LT GRN
DK BLU/ORN - RIGHT
LT BLU/ORN - LEFT LT BLU
3
4
73
(GROUND)
BLK/ORN
5
WHT (HIGH BEAM) WHT
6
BLK/WHT
7
BLK-RIGHT DK BLU/ORN
BLK/WHT-LEFT 8
(LOW BEAM) GRY
9
PUR
10
BRN
11
LT BLU/ORN
12
BLK/WHT MOTOR
L BLK/ORN
WHT #6 BLK/RED
- M +
BLK/ORN
H LT BLU/ORN #6 BLK
GRY
BRN
LOCATED AT
LEFT SIDE BRN FRONT OF VEHICLE
LAMPS P BLK/ORN
T RED
BRN
P BLK/ORN
T RED
PUR
87A P
86 85
30
YEL (LOW)
FROM
DRLs: YES/NO
GRN (HIGH)
YEL
RED BLU (GND)
VEHICLE HEADLAMP
CONNECTOR
(Nissan w/ and w/o DRLs;
H Toyota w/DRLs)
GRN
BLU
PUR
L ORN
DRL KIT WIRE
BLU
BROWN WIRES 3AG5
NOT USED PNK PNK
ON DRL VEHICLES
SFE6
BLK/ORN RED
IGNITION
WHT/YEL
1
BLK RED 1
PNK
2
PUR
LT GRN LT GRN 2
3 ORN 87A
LT BLU 30 PUR
4 BLK 87 ORN/BLK 3
BLK/ORN RIGHT SIDE
5 LOW BEAM BRN/RED 4
74
PUR
BLK/ORN
DK BLU/ORN WHT/YEL 6
PNK
8 (NOT USED)
GRY
9
PUR RED 87A LOCATED UNDER DASH
10 30 BLU
BRN DK BLU/ORN 87 RIGHT SIDE
11
LT BLU/ORN HIGH BEAM LOCATED NEAR BATTERY
12 PNK 86 85 BLK/ORN RELAY
MTR RLY
#6 BLK/RED #6 BLK/RED #6 RED
BLK/ ORN
12V BATTERY
#6 BLK ORN/BLK
PNK
WHT
ORN 87A
30 YEL
LT BLU/ORN 87 BRN/RED
LOCATED AT LEFT SIDE
LOW BEAM #6 BLK
FRONT OF VEHICLE PNK 86 85 BLK/ORN RELAY
BLU
ORN
L BLU
H RED RED 87A
30 GRN
LT BLU/ORN 87 LEFT SIDE
GRY
BRN
HIGH BEAM
TAN 86 85 TAN RELAY
P YEL (LOW)
T FROM
GRN (HIGH) VEHICLE HEADLAMP
BLU (GND) CONNECTOR
PUR
P
FROM
Headlamp Relay
PUR
RED
H DK BLU/WHT DK BLU (GND)
VEHICLE HEADLAMP Terminal Locations
CONNECTOR
L ORN
PUR
87
SFE6
RED
IGNITION 87A
WHT/YEL 86 85
1
BLK RED 1
2 30
LT GRN LT GRN 2
3
LT BLU ORN/BLK 3
4
BLK/ORN BLK/ORN
5 BRN/RED 4
WHT WHT GRN
6
BLK/WHT LT BLU 5
7
DK BLU/ORN WHT/YEL 6
8
9
GRY 75
BLK/WHT
BRN DK BLU/ORN 87
11 RIGHT SIDE
LT BLU/ORN BRN 86 85 BLK/ORN RELAY LOCATED NEAR BATTERY
12
MTR RLY
#6 BLK/RED #6 BLK/RED #6 RED
12V BATTERY
#6 BLK ORN/BLK
RED 87A
30 GRN
BRN
87 BRN/RED
LOCATED AT VEHICLE
HIGH BEAM #6 BLK
ORN
RELAY
ORN
L LT BLU/WHT
H RED
LT BLU/WHT 87A
GRY
BRN
30 LT BLU
LT BLU/ORN 87
LEFT SIDE
RELAY
P BRN 86 85 BLK/ORN
T
YEL (LOW)
FROM
GRN (HIGH) VEHICLE HEADLAMP
13625-92 LT BLU (GND) CONNECTOR
PUR
87A P DRLs: NO
86 85
30 FROM
PUR
RED
H VEHICLE HEADLAMP
BLU BLU (GND) CONNECTOR
L
BLU
BLU
ORN
PUR
SFE6
PUR
RED
BLU
IGNITION
WHT/YEL
1
BLK RED 1
2
LT GRN LT GRN 2
3
LT BLU ORN/BLK 3
4
BLK/ORN BLK/ORN
5 BRN/RED 4
WHT WHT GRN
6
BLK/WHT LT BLU 5
7
DK BLU/ORN WHT/YEL 6
8
9
GRY 76
BLK/WHT
BRN
11
LT BLU/ORN RIGHT SIDE LOCATED NEAR BATTERY
12 BRN 86 85 BLK/ORN RELAY
MTR RLY
#6 BLK/RED #6 BLK/RED #6 RED
12V BATTERY
#6 BLK ORN/BLK
RED 87A
30 GRN
BRN
87 BRN/RED
LOCATED AT VEHICLE #6 BLK
ORN
HIGH BEAM
RELAY
ORN
L BLU
H RED
BLU 87A
GRY
BRN
30 BLU
LT BLU/ORN 87
LEFT SIDE
P BRN 86 85 BLK/ORN
RELAY
T
13625-97 YEL (LOW)
FROM
GRN (HIGH) VEHICLE HEADLAMP
BLU (GND) CONNECTOR
PUR
86 85
P two harnesses spliced together)
30
DRLs: YES
RED FROM
H VEHICLE HEADLAMP
DK BLU/WHT DK BLU (GND) CONNECTOR
L ORN
DRL KIT WIRE
BROWN WIRES 3AG5
PUR
NOT USED PNK PNK
ON DRL VEHICLES
SFE6
RED
PUR
IGNITION
WHT/YEL
1
BLK RED 1
2
LT GRN LT GRN 2
3
LT BLU ORN/BLK 3
4
5
BLK/ORN
WHT WHT
BLK/ORN
GRN
BRN/RED 4 77
6
BLK/WHT LT BLU 5
7
DK BLU/ORN PNK WHT/YEL 6
8
GRY
9
DK BLU/WHT 87A LOCATED UNDER DASH
BLK/WHT
PUR 30
10 DK BLU
BRN DK BLU/ORN 87 RIGHT SIDE
11
BLK
12V BATTERY
#6 BLK ORN/BLK
PNK
RED 87A
30 GRN
87 BRN/RED
LOCATED AT HIGH BEAM
RELAY #6 BLK
FRONT OF VEHICLE PNK 86 85 BLK/ORN
ORN
YEL
ORN
L LT BLU/WHT LT BLU/WHT 87A
30 LT BLU
H RED LT BLU/ORN 87 LEFT SIDE
RELAY
GRY
BRN
PNK 86 85 BLK/ORN
P YEL (LOW)
T FROM
GRN (HIGH) VEHICLE HEADLAMP
13604-91
LT BLU (GND) CONNECTOR
NOTE: All relays are shown in the
de-energized state.
PUR
P HEADLAMPS: HB3 /HB4
87 DRLs: YES
ORN
87A L DK BLU/WHT
86 85
30
DK BLU/WHT
H RED
PUR
DRL KIT WIRE
BROWN WIRES 3AG5
NOT USED PNK PNK
ON DRL VEHICLES
PUR
SFE6
RED
IGNITION
WHT/YEL
1
BLK RED 1
2
LT GRN LT GRN 2
3
LT BLU ORN/BLK 3
4
5
BLK/ORN BLK/ORN
BRN/RED 4 78
WHT WHT GRN
6
BLK/WHT LT BLU 5
7
DK BLU/ORN WHT/YEL 6
8
GRY
9
BLK/WHT
BRN LT BLU/ORN 87
BLK
11 HIGH BEAM
LT BLU/ORN RELAY LOCATED NEAR BATTERY
12 PNK 86 85 BLK/ORN
MTR RLY
#6 BLK/RED #6 BLK/RED #6 RED
12V BATTERY
#6 BLK ORN/BLK
PNK
RED 87A
30 GRN
87 BRN/RED
VEHICLE
LOCATED AT HIGH BEAM #6 BLK
FRONT OF VEHICLE PNK 86 85 BLK/ORN RELAY
ORN
YEL
RED
H LT BLU/WHT
DK BLU/WHT 87A
30 DK BLU
DK BLU/ORN 87
LOW BEAM
RELAY
PNK 86 85 BLK/ORN
DK BLU/WHT
L ORN YEL (LOW)
DK BLU (GND) FROM
NOTE: All relays are shown in
GRY
BRN
VEHICLE HEADLAMP
GRN (HIGH) CONNECTORS
the de-energized state.
P LT BLU (GND)
T
13604-98
Headlamp Relay
VEHICLE SIDE HEADLAMP KIT: 12 PIN
Terminal Locations HARNESS TYPE: B
T
PUR
P HEADLAMPS: LF/UF
87
DRLs: YES
ORN
87A L DK BLU
86 85
30
DK BLU
H RED
PUR
DRL KIT WIRE
BROWN WIRES 3AG5
NOT USED PNK PNK
PUR
ON DRL VEHICLES
SFE6
RED
IGNITION
WHT/YEL
1
BLK RED 1
2
LT GRN LT GRN 2
3
LT BLU
4
5
BLK/ORN BLK/ORN
ORN/BLK 3
79
BRN/RED 4
WHT WHT GRN
6
BLK/WHT LT BLU 5
7
DK BLU/ORN WHT/YEL 6
8
GRY
9
BLK/WHT
12V BATTERY
#6 BLK ORN/BLK
RED 87A
30 GRN
87 BRN/RED
LOCATED AT VEHICLE
HIGH BEAM #6 BLK
FRONT OF VEHICLE PNK 86 85 BLK/ORN RELAY
ORN
YEL
RED
H LT BLU
DK BLU 87A
30 DK BLU LOW BEAM
DK BLU/ORN 87 RELAY
PNK 86 85
DK BLU
L ORN YEL (LOW)
DK BLU (GND) NOTE: All relays are shown in the
GRY
BRN
FROM
VEHICLE HEADLAMP de-energized state.
CONNECTORS
P GRN (HIGH)
13609-98 T LT BLU (GND)
PUR
P HEADLAMPS: HB3/HB4
87
DRLs: YES
DK BLU (GND)
87A ORN ORN (LOW)
(Automatic, DRL kit not required)
86 85
L DK BLU/WHT
30 FROM
VEHICLE HEADLAMP
CONNECTORS
GRN/WHT (HIGH)
DK BLU DK BLU (GND)
H RED/WHT
PUR
BROWN WIRES
NOT USED
ON DRL VEHICLES BLK/ORN SFE6
RED
PUR
IGNITION
WHT/YEL
1
BLK RED 1
2
LT GRN LT GRN 2
3
LT BLU ORN/BLK 3
4 DK BLU/WHT 87A
BLK/ORN 30 DK BLU
5 BLK 87 RIGHT SIDE BRN/RED 4
6
WHT
BLK/WHT PNK 86 85 BLK/ORN
LOW BEAM
RELAY LT BLU 5 80
7
DK BLU/ORN WHT/YEL 6
8
WHT
GRY
9
PUR LOCATED UNDER DASH
10 RED/WHT 87A
BRN 30 GRN/WHT
11 DK BLU/ORN 87 RIGHT SIDE
LT BLU/ORN HIGH BEAM
12 LOCATED NEAR BATTERY
LT BLU
LT BLU
12V BATTERY
#6 BLK ORN/BLK
PNK
RED 87A
30 GRN BRN/RED
LOCATED AT LT BLU/ORN 87
FRONT OF VEHICLE LEFT SIDE #6 BLK
PNK 86 85 BLK/ORN HIGH BEAM
RELAY
PNK
RED
H LT BLU LT BLU/WHT 87A
30 LT BLU
BLK/WHT 87 LEFT SIDE
LOW BEAM
PNK 86 85 TAN RELAY
PNK
LT BLU/WHT
L YEL YEL (LOW)
LT BLU (GND)
FROM NOTE: All relays are shown in the
GRY
BRN
PUR
P
87A KEYED POWER SOURCE
86 85
30 RED PS PLOW GRN (HIGH)
POWER FROM
H DK BLU RELAY DK BLU (COM) VEHICLE HEADLAMP
YEL (LOW) CONNECTOR
L ORN
87A
30 RED
PUR
DK BLU/ 87
ORN
PNK 86 85 TAN
SFE6
RED
PUR
IGNITION
WHT/YEL
1
BLK RED 1
2
LT GRN LT GRN 2
3
LT BLU DS PLOW ORN/BLK 3
4
BLK/ORN POWER RELAY
5 BRN/RED 4
WHT LT BLU 87A
6 30 RED
/ORN 87 LT BLU 5
7 BLK WHT
8 DK BLU/ORN
GRY
PNK 86 85 BLK/
ORN
WHT/YEL 6
81
9 LOCATED UNDER DASH
PUR
BLK/
WHT
BLK
10
BRN ORN 87A
11 30 YEL RED
87
12 LT BLU/ORN
LOCATED NEAR BATTERY
TAN 86 85 BLK/ MTR RLY
ORN
#6 BLK/RED #6 BLK/RED #6 RED
#6 BLK LOW BEAM ORN/BLK
12V BATTERY
RELAY
TAN 86 85 BLK/
ORN ORN YEL (LOW)
L DK BLU DK BLU (COM) FROM
HIGH BEAM VEHICLE HEADLAMP
H RED GRN (HIGH) CONNECTOR 13607-98
RELAY 63103-91
BRN
NOT USED
GRY
P
T
PUR
P
HEADLAMPS: HB5
87
DK BLU DK BLU FROM DRLs: YES
LT BLU/ORN LT BLU/ORN VEHICLE HEADLAMP
87A CONNECTOR
86 85
(NOT USED)
30
KEYED POWER SOURCE
RED GRN
PS PLOW FROM
H DK BLU POWER RELAY DK BLU (COMMON) VEHICLE HEADLAMP
L ORN YEL (LOW) CONNECTOR
87A
30 RED
PUR
DK BLU/ORN 87
PNK 86 85 TAN
SFE6
RED
PUR
IGNITION
WHT/YEL
1
BLK RED 1
2
LT GRN LT GRN 2
3
LT BLU ORN/BLK 3
4
BLK/ORN DS PLOW
5 POWER BRN/RED 4
WHT 87A RELAY
6 RED
82
30
87 LT BLU 5
7 BLK WHT
DK BLU/ORN WHT/YEL 6
8 PNK 86 85
BLK WHT
BLK/ 15 A
GRY ORN
9 LOCATED UNDER DASH
PUR
10
BRN ORN 87A RED
11 30 YEL 15 A
12 LT BLU/ORN BLK 87
LOW BEAM LOCATED NEAR BATTERY
TAN 86 85 BLK/ RELAY MTR RLY
ORN
#6 BLK/RED #6 BLK/RED #6 RED
#6 BLK ORN/BLK
12V BATTERY
BRN
LOCATED AT BRN/RED
NOT USED
FRONT OF VEHICLE #6 BLK
BRN GRY
BLK
GRY GRY RED
ORN
PUR TO PARK TURN
L DK BLU RED 87A HEADLAMP
30 GRN
H RED WHT 87 ASSEMBLY
GRY
DK BLU DK BLU
FROM
LT BLU/ORN LT BLU/ORN VEHICLE HEADLAMP
CONNECTOR
(NOT USED)
NOTE: All relays are shown in the
de-energized state.
GRY
P
13607-98
63103-91 T
PUR
P DK BLU (COM) VEHICLE HEADLAMP
YEL CONNECTOR HEADLAMPS: HB1/HB5
HB-5 (9007)
87 DRLs: YES
RED FROM INNER
DK BLU (COM) VEHICLE HEADLAMP
H DK BLU LT BLU
87A CONNECTOR
86 85 L ORN HB-1 (9004)
PLOW
LOW BEAM
30 RELAY
PUR
PNK KEYED POWER SOURCE
DK BLU 87A
H 30
DK BLU/ 87 15 A
PUR
L LT BLU/ ORN
ORN PNK 86 85 TAN RED
15 A
87A
30 RED
LT BLU/ 87 PLOW
ORN HIGH BEAM
PNK 86 85 TAN SFE6
RELAY RED
IGNITION
WHT/YEL
1
BLK RED 1
TAN
2
LT GRN LT GRN 2
3
4
LT BLU
BLK/ORN
ORN/BLK 3 83
5 BRN/RED 4
WHT LT BLU/ 87A
6 ORN 87 30 LT
BLK WHT LT BLU 5
7 BLU INNER BEAM
DK BLU/ORN RELAY WHT/YEL 6
8 TAN 86 85 TAN
GRY
9 LOCATED UNDER DASH
PUR
10
BRN ORN 87A
11 30 YEL
LT BLU/ORN BLK 87 LOW BEAM
12 LOCATED NEAR BATTERY
RELAY
TAN 86 85 BLK/ MTR RLY
ORN
#6 BLK/RED #6 BLK/RED #6 RED
#6 BLK ORN/BLK
12V BATTERY
TAN
RED 87A
30 GRN BRN/RED
LOCATED AT WHT 87
FRONT OF VEHICLE #6 BLK
TAN 86 85
BLK/
ORN
LT BLU/
L ORN HIGH BEAM LT BLU
RELAY FROM INNER
H DK BLU DK BLU (COM) VEHICLE HEADLAMP
CONNECTOR
HB-1 (9004)
NOT USED
ORN YEL (LOW)
L FROM OUTER
DK BLU DK BLU (COM) VEHICLE HEADLAMP
H RED GRN (HIGH)
CONNECTOR
HB-5 (9007) NOTE: All relays are shown in the
de-energized state.
BRN
GRY
P
13607-98
63103-91 T
PUR
P
Headlamp Relay
H RED/WHT PS LOW BEAM GRN/WHT FROM Terminal Locations
DK BLU RELAY DK BLU (COM) VEHICLE HEADLAMP
YEL/ WHT CONNECTOR
ORN/WHT ORN/WHT 87A
L 30 YEL/WHT
PUR
BLK/WHT BLK 87 87
NOT USED
TAN 86 85 TAN SFE6
RED 87A
PUR
IGNITION 86 85
WHT/YEL
1 30
BLK RED 1
2
LT GRN LT GRN 2
3
LT BLU ORN/BLK 3
4
BLK/ORN PS HI BEAM RELAY
(JUMPER)
5 BRN/RED 4
RED/WHT 87A
TAN
WHT GRN/WHT
6 30
BLK/WHT DK BLU/ORN 87 LT BLU 5
84
7
DK BLU/ORN TAN WHT/YEL 6
8 TAN 86 85
9 GRY
(JUMPER)
PUR
BLK/ORN
10 DS LOW BEAM RELAY
BRN ORN 87A
11 30 YEL
LT BLU/ORN BLK/WHT 87
12 LOCATED NEAR BATTERY
TAN 86 85 TAN
MTR RLY
#6 BLK/RED #6 BLK/RED #6 RED
#6 BLK ORN/BLK
12V BATTERY
TAN
PUR PUR
WHT
P
T
PUR
P
KEYED POWER SOURCE
Headlamp Relay
H RED/WHT PS LOW BEAM GRN/WHT FROM Terminal Locations
DK BLU RELAY DK BLU (COM) VEHICLE HEADLAMP
YEL/ WHT CONNECTOR
ORN/WHT ORN/WHT 87A
L 30 YEL/WHT
PUR
BLK/WHT BLK 87 87
NOT USED
PNK 86 85 TAN SFE6
RED 87A
PUR
IGNITION 86 85
WHT/YEL
1 30
BLK RED 1
2
LT GRN LT GRN 2
3
LT BLU ORN/BLK 3
4
BLK/ORN PS HI BEAM RELAY
(JUMPER)
5 BRN/RED 4
RED/WHT 87A
TAN
WHT GRN/WHT
6 30
BLK/WHT DK BLU/ORN 87 LT BLU 5
85
7
DK BLU/ORN TAN WHT/YEL 6
8 PNK 86 85
9 GRY LOCATED UNDER DASH
PUR
BLK/ORN
10 DS LOW BEAM RELAY
BRN ORN 87A
11 30 YEL
LT BLU/ORN BLK/WHT 87
12 LOCATED NEAR BATTERY
PNK 86 85 TAN
MTR RLY
#6 BLK/RED #6 BLK/RED #6 RED
#6 BLK ORN/BLK
12V BATTERY
PUR PUR
WHT
FRONT OF VEHICLE
TAN
BLU
P
T NOT USED
T
HARNESS TYPE: H
P
PLOW DRL
MODULE HEADLAMPS: HB3/HB4
PUR
ORN/WHT YEL/WHT
L DK BLU DK BLU
DRLs: YES
BLK
DK BLU
PUR
TAN
H
RED
DK BLU
(JUMPER 3-WAY) YEL/WHT
ORN/WHT 87
GRN/WHT
DRL LAMP
RED/WHT 87a BLK/WHT 87a
SFE6 87A
DK BLU
30 30 RED 86 85
DK BLU/ORN 87 NOT USED BLK 87 IGNITION
WHT/YEL 86 85 BRN 86 85
30
1
BLK
2
LT GRN
#1 BRN #2 RED 1
3 PASSENGER PASSENGER SIDE LT GRN
BRN
LT BLU SIDE HIGH LOW BEAM RELAY 2
4 ORN/BLK
BLK/ORN BEAM RELAY BRN 3
5 TAN BRN/RED
WHT (JUMPER) 4
6 LT BLU
7 BLK/WHT 5
DKBLU/ORN WHT/YEL 6
8 BRN
9 GRY
86
YEL TAN
10 PUR
(JUMPER)
11 BRN ORN 87a 87a
RED
30 30
12 LTBLU/ORN 87
BLK/WHT 87
(JUMPER 3-WAY)
RED
RED
86 85 86 85
15 AMP
#3 FUSE HOLDER
#4
(JUMPER)
PLOW DRL
DK BLU
BLK/ORN
LOW BEAM
#6 BLK RELAY RELAY
TAN
BRN/RED
BLK/ORN
#6 RED/BLK #6 RED
(JUMPER)
TAN
RED 87a 87a
30 30 RED
LTBLU/ORN 87 87 #6 BLK
86 85 86 85
#5
DRL LAMP DRIVER SIDE
HIGH BEAM
PLOW DRL #6
POWER RELAY
RELAY RED BLK/ORN
(JUMPER w/DIODE)
RED GRN
H DK BLU DK BLU
ORN
DK BLU
L DK BLU
P
T
PLOW ASSEMBLY
RIGHT SIDE PLOW LAMP
PUR
T
P BRN
P/T SIG
PUR PUR
T
P BRN BRN
HEADLAMP
See specific wiring schematic
WHT
H
BLK/ORN for proper relay wire connections.
L BLK
BLK/ORN
(GROUND)
12V BATTERY
MTR RLY
#6 RED #6 RED
P/T SIG
BRN
P BRN/GRN
T RED
#6 BLK
LEFT SIDE PLOW LAMP BRN/RED
PLOW ASSEMBLY
S1 SOLENOID
WHT/YEL
WHT/YEL WHT/YEL
1 1 10AFB
S2 SOLENOID RED
LT BLU 2 2 IGNITION ** HAND HELD
LT GRN LT GRN CONTROL
3 3
S3 SOLENOID LT BLU LT BLU
4 4 LT BLU/ORN YEL 1
LT GRN 1 1 1
5 5
BLU/ORN VIO 2
S4 SOLENOID 6 6 2 2 2
BLK/WHT BLK/WHT BLK/WHT BLK/WHT GRY 3
7 7 3 3 3
BLU/ORN BLU/ORN LT GRN WHT 4
8 8 4 4 4
S5 SOLENOID
BLU/ORN 9 9 LT BLU ORN 5
5 5 5
10 10
WHT/YEL BLU 6
S6 SOLENOID 11 11 6 6 6
LT BLU/ORN LT BLU/ORN
12 12
LT BLU/ORN BRN/RED
7 7
GRN
7
7 F2
88
RED RED RED 8
8 8 8
#6 BLK 1 1 #6 BLK F1
ORN/BLK TAN 9
9 9 9
PUMP MOTOR 2 2
RED RED RED RED BRN/GRN BRN 10
RED RED 10 10 10
– M + #6 RED 3 3
#6 RED #6 RED BLK 11
4 4 11 11 11
#6 BLK
12 12 **REPRESENTATION
OF PRINTED
CIRCUIT BOARD
13 13
14 14
#6 RED
#6 BLK
LOCATED UNDER DASH COIL CORD HARNESS
ORN/BLK
LOCATED NEAR BATTERY
12V BATTERY
MTR RLY
#6 RED #6 RED
BRN/GRN
#6 BLK
BRN/RED
Signal Bulbs)
FUSE 10 A
R
Receptacle
FUSE 10 A
R
BK
(This circuit is
Insert Plow Vehicle To Purple wire not used in this 89
R
R
Plug-In Headlamp
GY
Wire Bullet
R
Harness Harness Brown
PU
BK
(Power to Plow
GY
PU
PU
GY
30 87
86 85
85 86 Purple Wire Bullet Park Light Bulbs)
GY
87a BK
to Black Receptacle 87a
R
86 85
R 85 86
87 30 Connector on Right 87a BK
Abbreviations
MOTOR RELAY
DRL Daytime Running Lights MTR RLY Motor Relay
BATTERY
COMPONENT ENCLOSURE
Copyright © 2008 Douglas Dynamics, L.L.C. All rights reserved. This material may not be reproduced or copied, in whole or in part, in any printed, mechanical, electronic, film or other distribution and
storage media, without the written consent of Western Products. Authorization to photocopy items for internal or personal use by Western Products outlets or snowplow owner is granted.
Western Products reserves the right under its product improvement policy to change construction or design details and furnish equipment when so altered without reference to illustrations or specifications
used. Western Products or the vehicle manufacturer may require or recommend optional equipment for snow removal. Do not exceed vehicle ratings with a snowplow. This product is manufactured under
the following U.S. patents: 4,999,935; 5,420,480; 5,638,618; 5,899,007; 6,145,222; 6,209,231; 6,253,470; 6,408,549; 6,526,677; 6,928,757; 6,941,685; RE35,700; CAN patent 2,060,425; 2,184,922;
2,229,783; 2,354,257 and other patents pending. Western Products offers a limited warranty for all snowplows and accessories. See separately printed page for this important information. The following
are registered (®) or unregistered (™) trademarks of Douglas Dynamics, L.L.C.: FloStat ®, MVP ®, MVP PLUS™, PRO-PLOW®, PRO PLUS ®, Roll-Action™, UltraMount ®, WESTERN ®, WIDE-OUT™.
Printed in U.S.A.