MANUAL NUMBER: CD32ZZ-067K

DATE: December 18 / 2003

TECHNICAL INSTRUCTION
CSA-71A
COMPRESSOR UNIT

For Service Personnel Only

Sumitomo Heavy Industries, Ltd.

Cryogenics Division

2-1-1 Yato-cho, Nishitokyo-City,

Tokyo 188-8585, Japan

TEL: +81-424-68-4240
FAX: +81-424-68-4219
E-mail: cryo@shi.co.jp
URL: http://www.shi.co.jp/cryopage
TECHNICAL INSTRUCTION Sumitomo Heavy Industries, Ltd.

TABLE OF CONTENTS

TABLE OF CONTENTS

SECTION ITEM PAGE No.

CROSS REFERANCE 1

1 GENERAL INFORMATION 2
1-1 SPECIFICATIONS 2
1-2 CONSTRUCTION 4
1-2-1 CONTROLS AND COUPLINGS 4
1-2-2 GAS AND OIL FLOW IN THE COMPRESSOR UNIT 7
1-2-3 INTERNAL COMPONENTS 9
1-3 ELECTRICAL DESCRIPTION 11
1-3-1 EXTERNAL CONNECTOR 11
1-3-2 SAFETY DEVICES 12

2 INSTALLATION 14
2-1 SITE REQUIREMENT 14
2-2 INPUT POWER CABLE CONNECTION 16

3 MAINTENANCE 18
3-1 PERIODICAL MAINTENANCE 19
3-1-1 REPLACEMENT OF THE COMPRESSOR ADSORBER 20
3-1-2 CLEANING THE COMPRESSOR COOLER 24
3-2 FUSE REPLACEMENT 25

APPENDIX
ELECTRICAL SCHEMATIC
DRAWINGS

REVISION CONTROL

CSA-71A
TECHNICAL INSTRUCTION Sumitomo Heavy Industries, Ltd.

CROSS REFERENCE

CROSS REFERENCE

Thoroughly read this manual and following manuals before using this equipment.

MANUAL NAME MANUAL No.

OPERATION MANUAL SRDK Series CRYOCOOLER CD32ZZ-063
TECHNICAL INSTRUCTION RDK-408D2 4K COLD HEAD* CD32ZZ-160
TECHNICAL INSTRUCTION RDK-408D 4K COLD HEAD* CD32ZZ-064
TECHNICAL INSTRUCTION RDK-408S2 10K COLD HEAD* CD32ZZ-161
TECHNICAL INSTRUCTION RDK-408S 10K COLD HEAD* CD32ZZ-065
TECHNICAL INSTRUCTION RDK-400B SINGLE STAGE COLD HEAD* CD32ZZ-066
TECHNICAL INSTRUCTION RDK-415D 4K COLD HEAD* CD32ZZ-070
* See TECHNICAL INSTRUCTION of Cold Head used.

CSA-71A 1
TECHNICAL INSTRUCTION Sumitomo Heavy Industries, Ltd.

1-1 SPECIFICATIONS

1 GENERAL INFORMATION

1-1 SPECIFICATIONS

The specifications of CSA-71A Helium Compressor Unit are summarized in Table 1.1.

Table 1.1 CSA-71A COMPRESSOR UNIT SPECIFICATION

for RDK-408D2, 408D, 415D for RDK-408S2, 408S, 400B

Dimension
Width 550.0 mm (21.7’)
Length 550.0 mm (21.7’)*
Height 885.0 mm (34.8’)
Helium Gas Pressure
Static 1.60 - 1.65 MPa 1.45 - 1.50 MPa
at 20 deg.C (68 deg.F) at 20 deg.C (68 deg.F)
2 2
(16.3 - 16.8 kgf/cm G) (14.8 - 15.3 kgf/cm G)
(232 - 239 psig) (210 - 217 psig)

Operating (High Side)** 2.10 - 2.30 MPa --- approx. 2.10 - 2.30 MPa --- approx.
2 2
(21.4 - 23.5 kgf/cm G) (21.4 - 23.5 kgf/cm G)
(304 - 333 psig) (304 - 333 psig)
Ambient Operating 5 to 28 deg.C (41 to 82.4 deg.F)
Temperature 28 to 35 deg.C (82.4 to 95 deg.F) with 5% Capacity Loss
Weight 140 kg (309 LBS) --- approx.

Electrical Requirement
Power Line Voltage AC 200V / 50, 60 Hz, 3 phase (3W+PE)
(+/-10%) (Δground, Commercial Power Source)
“WARNING”
Do not use inverter for the main power source.
Operating Current Max. 25 A
Min. Circuit Ampacity 35 A
Max. Fuse or 60 A
Circuit Breaker Size
Power Requirement Minimum 9 kVA
Recommended 12 kVA
Power Consumption Max. 8.3 kW / Steady State 7.5kW at 60Hz
Max. 7.2 kW / Steady State 6.5kW at 50Hz
See ELECTRICAL SCHEMATIC of “APPENDIX” for detail.
BTU Output Max. 28,320 BTU/H / Steady State 25,590 BTU/H at 60Hz
Max. 24,570 BTU/H / Steady State 22,180 BTU/H at 50Hz
Pressure Relief Valve Setting 2.61 - 2.75 MPa
2
(26.6 - 28.0 kgf/cm G, 378 - 398 psig)
Gas Supply Connector 1/2-inch Coupling
Gas Return Connector 1/2-inch Coupling
* Input Power Cable Terminal Cover is 98.0 mm (3.9’). See the Figure 1.1.
** The operating pressure varies according to the heat load of cold head and temperature around the equipment.

“IMPOTANT”
Note that the noise level of the whole equipment may exceed 70 dBA depending on the environment it is
used in.

CSA-71A 2
TECHNICAL INSTRUCTION Sumitomo Heavy Industries, Ltd.

1-1 SPECIFICATIONS

Figure 1.1 OUTLINE VIEW FOR CSA-71A COMPRESSOR UNIT

CSA-71A 3
TECHNICAL INSTRUCTION Sumitomo Heavy Industries, Ltd.

1-2 CONSTRUCTION

1-2 CONSTRUCTION

The function of the Compressor Unit is to supply high pressure He gas to the Cold Head and re-compress
the returned He gas from the Cold Head. The Compressor Unit consists of the following major
components: a Compressor Capsule, a Cooling system, Oil separation and injection system, and
Adsorber.

1-2-1 CONTROLS AND COUPLINGS

The controls and couplings for CSA-71A are described in Table 1.2 and Figure 1.2.

Table 1.2 CONTROLS AND COUPLINGS FOR CSA-71A COMPRESSOR UNIT

No. ITEM FUNCTIONS

MAIN POWER SWITCH : A twist handle for main electric power supply and for protection from
1
(DS) over-current and short-circuit.
A seesaw switch for start-up and shut-down operation for the compressor
DRIVE SWITCH : unit. The refrigerating system can be in a operating condition by the
2
(S1) DRIVE SWITCH “ON” after switching the MAIN POWER SWITCH “ON”
condition.
A switch for operating the COLD HEAD maintenance only. Under the
MAIN POWER SWITCH “ON” and the DRIVE SWITCH “OFF”.
3 COLD HEAD DRIVE SWITCH : (S2) Caution; Be sure to turn it OFF in normal operation.
Using the compressor unit with the cold head drive switch turned ON
may result in misoperation or malfunction.
To indicate a filled He-gas pressure in the compressor unit, during not in
4 SUPPLY PRESSURE GAUGE operation of the compressor unit, and a compressed He-gas pressure
(Supply Pressure) can be indicated under the operating condition.
HOUR METER : To indicate a total operating hour of the compressor unit, and the hour
5
(HM) counting will be referred for maintenance interval.
To use for connecting of input power supply cable.
FIELD TERMINAL : At a connecting power cable, verify the phase label markings L1, L2 and
6
(TB0) L3. The compressor unit cannot be operated in case of miss-connecting
the power cable.
A connector for the earth wiring, and verify the tight connecting for earth
7 GROUND TERMINAL
wiring as well as power cable.
COLD HEAD CONNECTOR : To use for connecting the Cold Head Cable to supply a Cold Head driving
8
(JC) power.
To use for the external signal output of condition monitoring for the
compressor unit. The connector to be “D-Sub 15 Pins (Female type)” in
use.
EXTERNAL CONNECTOR : Warning; Pay special attention to its wiring when using the external connector on
9
(JR) the Compressor Unit.
Connecting a jumper wire between Pins No.6 - No.8, No.6 - No.13 and
No.6 - No.15 may result in misoperation in some of safety devices in the
equipment, causing electric shock, burn or malfunction.
10 HE-GAS SUPPLY CONNECTOR To use for connecting a Flex Line (for Supply He-gas line)
11 HE-GAS RETURN CONNECTOR To use for connecting a Flex Line (for Return He-gas line)
12 HE-GAS CHARGE CONNECTOR To use for charging and refilling a He-gas.

CSA-71A 4
TECHNICAL INSTRUCTION Sumitomo Heavy Industries, Ltd.

1-2 CONSTRUCTION

Table 1.2 CONTROLS AND COUPLINGS FOR CSA-71A COMPRESSOR UNIT

(Continued)

13 AIR SUCTION GRID An inlet of cooling air for the Compressor Unit.
14 AIR DISCHARGE GRID An outlet of cooling air for the Compressor Unit.
The compressor unit can be operated remotely with the external control by
REMOTE DRIVE SWITCH :
15 switching “EXT”, and cannot be started up in condition of switching “EXT”
(S3)
after the Drive Switch operated.
To indicate an Open/Shut condition of the Solenoid Valve (SV) ;
INDICATING LAMP :
16 Solenoid Valve : “Shut” ----- the Lamp “ON”
(HL)
“Open” ----- the Lamp “OFF”

CSA-71A 5
TECHNICAL INSTRUCTION Sumitomo Heavy Industries, Ltd.

1-2 CONSTRUCTION

Figure 1.2 CONTROLS AND COUPLINGS FOR CSA-71A COMPRESSOR UNIT

CSA-71A 6
TECHNICAL INSTRUCTION Sumitomo Heavy Industries, Ltd.

1-2 CONSTRUCTION

1-2-2 GAS AND OIL FLOW IN THE COMPRESSOR UNIT

The flow diagram for CSA-71A Compressor Unit is shown in Figure 1.3.
Internal components diagram and its functions are described in Figure 1.4 and Table 1.3.

The Compressor Unit works as follows;

2
1） Low pressure He gas (Press.: 0.59 MPa (6.0 kgf/cm G, 85psig) & below) discharged from a Cold
Head can be led through a HE-GAS RETURN CONNECTOR to the Compressor Unit.

2） The low pressure (Return) He gas can pass through a STORAGE TANK and a FILTER, and flow into
a COMPRESSOR CAPSULE.

3） The low pressure He gas will be compressed and pressurized in the COMPRESSOR CAPSULE, and
the high pressure with high temperature He gas after the compression will be discharged from the
COMPRESSOR CAPSULE outlet.

4） The high pressure with high temperature He gas will be led to an air cooled HE-GAS COOLER and
cooled down in the cooler.

5） The high pressure He gas after cooling will flow into an OIL SEPARATOR to separate an almost all of
lubricating oil mist from the high pressure He gas.

6） The separated lubricating oil can be returned to the COMPRESSOR CAPSULE through a lub oil
return pipings.

7） The high pressure He gas discharged from the OIL SEPARATOR will be led to an ADSORBER.

8） The remained lub oil contents in the high pressure He gas can be adsorbed through an active
charcoal layer to make the high pressure He gas being pure.

9） The pure high pressure He gas can be supplied to the Cold Head through a HE-GAS SUPPLY
CONNECTOR.

CSA-71A 7
TECHNICAL INSTRUCTION Sumitomo Heavy Industries, Ltd.

1-2 CONSTRUCTION

Figure 1.3 HELIUM GAS FLOW DIAGRAM FOR

CSA-71A COMPRESSOR UNIT

CSA-71A 8
TECHNICAL INSTRUCTION Sumitomo Heavy Industries, Ltd.

1-2 CONSTRUCTION

1-2-3 INTERNAL COMPONENTS

The parts list and its functions are described in Table 1.3.
The He-gas flow diagram and internal components are shown in Figure 1.3 and Figure 1.4.

Table 1.3 FUNCTIONS OF THE INTERNAL COMPONENTS FOR

CSA-71A COMPRESSOR UNIT

No. PARTS FUNCTIONS

1 OIL CHARGE CONNECTOR To use for refilling a lubricating oil.
2 FILTER To eliminate contaminators and debris from a recirculating lub oil.
3 ORIFICE To use for adjusting a recirculating lub flow.
To eliminate contaminators and debris from a He-gas suction for a
4 FILTER
Compressor Capsule.
HE-GAS RETURN
5 To use for connecting a Flex Line (for Return He-gas line).
CONNECTOR
6 STORAGE TANK A He-gas reservoir for piping to Compressor Capsule.
7 SOLENOID VALVE An electro-magnetic operation valve for He-gas piping.
8 RELIEF VALVE To keep a maximum high pressure for the He-gas piping safely.
To use for eliminating a remained oil mist in the compressed He-gas after
9 ADSORBER
treatment by the Oil Separator.
HE-GAS SUPPLY
10 To use for connecting a Flex Line (for Supply He-gas line).
CONNECTOR
HE-GAS CHARGE
11 To use for charging and refilling a He-gas.
CONNECTOR
12 OIL SEPARATOR To eliminate oil contamination from the compressed He-gas.
13 OIL COOLER An air cooled type heat exchanger for recirculating lub oil.
14 FAN A cooling forced draft fan for a Compressor Unit.
15 COMPRESSOR CAPSULE A He-gas compressed for the unit.
THERMOSTAT : TS1 A thermal sensor & controller for the compressed He-gas temperature of
16
110 deg.C (230 deg.F) compressor capsule outlet.
17 HE-GAS COOLER An air cooled type heat exchanger for compressed He-gas.
THERMOSTAT : TS2 A thermal sensor & controller for the compressed He-gas temperature of
18
60 deg.C (140 deg.F) He-gas cooler outlet.
To eliminate contaminators and debris from a lub oil return of Oil
19 FILTER
Separator.
To indicate a filled He-gas pressure and compressed He-gas pressure of
20 PRESSURE GAUGE
the unit.
HIGH SIDE PRESSURE
21 A pressure sensor for compressed He-gas pressure control.
SWITCH : PSH
22 ORIFICE To use for adjusting a recirculating lub oil flow.
LOW SIDE PRESSURE
23 A pressure sensor for compressed He-gas pressure control.
SWITCH : PSL
THERMOSTAT : TS3 A thermal sensor & controller for the air temperature inside an enclosure
24
55 deg.C (131 deg.F) of the unit.
An electronic control, surveillance and alarming system for the He-gas
28 CONTROL BOX
Compressor Unit.

CSA-71A 9
TECHNICAL INSTRUCTION Sumitomo Heavy Industries, Ltd.

1-2 CONSTRUCTION

Figure 1.4 COMPONENTS OF CSA-71A COMPRESSOR UNIT

CSA-71A 10
TECHNICAL INSTRUCTION Sumitomo Heavy Industries, Ltd.

1-3 ELECTRICAL DESCRIPTION

1-3 ELECTRICAL DESCRIPTION

1-3-1 EXTERNAL CONNECTOR

<Warning about electric shock>

WARNING
Pay special attention to its wiring when using the external connector on the compressor unit.
Connecting a jumper wire between Pins No.6 - No.8, No.6 - No.13 and No.6 - No.15 may result
in misoperation in some of safety devices in the equipment, causing electric shock, burn or
malfunction.

This cryocooler includes a high-voltage section. Touching it may result in electric shock.
Handle it with extreme care.

“IMPORTANT”
See “ELECTRICAL SCHEMATIC” of CSA-71A Compressor Unit, for detail.

External Connector can be used monitoring the status of the Compressor Unit and the remote control
sequences of the Compressor Unit are described in Table 1.4.
The “D-sub” pins indicated in Figure 1.5 on the control panel for the Compressor Unit can be applied to an
initial condition monitoring for a first-aid diagnostics of the Compressor Unit by means of measuring the
each item with a digital Volt/Ohm Meter. The Fault Condition classified the digital meter reading as
referred to the Table 1.4 can be identified simply an actual operation condition of the Compressor Unit in
the field.

Table 1.4 EXTERNAL CONTROL / ALARM

No. ITEM OPERATION PIN No. FAULT CONDITION*

Pressure Alarm Normal Close 6
1 Contact 1, 2 > 10 ohm
Signal Alarm Open
Temp. Alarm Normal Close 6
2 Contact 3, 4 > 10 ohm
Signal Alarm Open
Room Temp. Normal Close 6
3 Contact 9, 10 > 10 ohm
Alarm Signal Alarm Open
DC Operate 24V DC(0.15A max.)
4 Drive Indication 6, 7 0V
Power Stop 0V
DC Output 24V DC(0.15A max.),
5 Control Voltage 7, 13
Power when Main Power SW is “ON”
Pulsed 24VDC for 1 second
6 Remote Reset Relay 12, 14
to be furnished by user.
Drive Close
7 Remote Drive Contact 8, 15
Stop Open
* Digital Volt./Ohm Meter Reading

8 7 6 5 4 3 2 1

15 14 13 12 11 10 9

Figure 1.5 EXTERNAL CONNECTOR WIRING

ON THE COMPRESSOR UNIT
CSA-71A 11
TECHNICAL INSTRUCTION Sumitomo Heavy Industries, Ltd.

1-3 ELECTRICAL DESCRIPTION

1-3-2 SAFETY DEVICES

The safety devices list for Compressor Unit is shown in Table 1.5.

Table 1.5 SAFETY DEVICES OF CSA-71A

ITEM FUNCTIONS
Setting temperature; 110 deg.C (230 deg.F) ---- approx.
To shut down the Compressor Unit and signal a high temperature alarm to the
THERMOSTAT : (TS1)
External Connector, in case of higher temperature of a compressed He-gas at a
compressor outlet than the setting temperature.
Setting temperature; 60 deg.C (140 deg.F) ---- approx.
To shut down the Compressor Unit and signal a high temperature alarm to the
THERMOSTAT : (TS2)
External Connector, in case of higher temperature of a compressed He-gas at a
He-gas cooler outlet than the setting temperature.
Setting temperature; 55 deg.C (131 deg.F) ---- approx.
THERMOSTAT : (TS3) To signal a higher temperature alarm to the External Connector, in case of higher
temperature of ambient inside the unit enclosure than the setting temperature.
To stabilize a pressure for even of the He-gas between the Supply and Return
SOLENOID VALVE : (SV)
piping, at a shut off the Compressor Unit.
Setting pressure;
“Operate” 2.55 MPa ---- approx.
2
(26.0 kgf/cm G, 369 psig)
HIGH PRESSURE “Reset” 2.26 MPa ---- approx.
2
SWITCH : (PSH) (23.0 kgf/cm G, 327 psig)
To adjust a Supply He-gas pressure smoothly by a function of the pressure switch
for Open and/or Shut, in case of higher pressure of the Supply He-gas than the
setting pressure.
Setting Pressure;
“Operate” 0.15 MPa ---- approx.
2
LOW PRESSURE (1.5 kgf/cm G, 22 psig)
SWITCH : (PSL) To shut down the Compressor Unit and signal a Low pressure alarm to the External
Connector, in case of lower pressure of a compressed He-gas caused by a smaller
quantity of He-gas than original filling in the compressor unit.
Setting pressure;
“Operate” 2.61 - 2.75 MPa
2
(26.6 - 28.0 kgf/cm G, 378 - 398 psig)
“Reset” 2.50 MPa ---- minimum
RELIEF VALVE 2
(25.5 kgf/cm G, 362 psig)
To adjust a Supply He-gas pressure smoothly by a function of the Relief Valve for
blowing off the He-gas to the atmosphere, in case of higher pressure of Supply
He-gas than the setting pressure.

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1-3 ELECTRICAL DESCRIPTION

Table 1.5 SAFETY DEVICES OF CSA-71A

(Continued)

Setting current; 29 A
MAIN POWER SWITCH :
To shut down the Compressor Unit, in case of occurring over-current and/or
(DS)
short-circuit than the setting current.
PHASE FAILURE RELAY : To avoid starting-up of the Compressor Unit in case of an abnormal operation
(RPR) caused by irregular connecting of Input Power Cable such as failure connecting.
To protect the Compressor Unit from the over-load caused by short-circuit and/or
FUSE : (F1, F2, F3)
any other electrical failure in the DC power or the Phase Failure Relay.
To protect the Compressor Unit from the over-load caused by short-circuit and/or
FUSE : (F4, F5, F6)
any other electrical failure in the Cooling Fan assembly.
To protect the Compressor Unit from the over-load caused by short-circuit and/or
FUSE : (F7, F8, F9)
any other electrical failure in the Cold Head assembly.
Setting temperature; 135 deg.C (275 deg.F) ---- approx.
To terminate the Cooling Fan operation by a function of disconnecting the Input
THERMAL PROTECTOR :
Power at the setting temperature, in case of higher temperature than the normal
(for Cooling Fan)
condition caused by over-load and/or any other electrical failure in the Cooling Fan
assembly.

CSA-71A 13
TECHNICAL INSTRUCTION Sumitomo Heavy Industries, Ltd.

2-1 SITE REQUIREMENT

2 INSTALLATION

2-1 SITE REQUIREMENT

<Caution against misoperation>

CAUTION Do not use inverter for the main power source of the compressor unit. Operating with inverter
may result in the damage or malfunction of the compressor electric circuit.

Avoid using the transformer for the main power source of the compressor unit. If the
transformer is installed at the upstream of the unit, lacking phase protection circuit with the
cryocooler occurs in a malfunction. That may result in misoperation or malfunction. When
using the transformer, install the other lacking phase protection device in upstream of the
transformer.

Secure enough space around the compressor unit for heat radiation and maintenance. Failing
to secure enough space may result in misoperation or malfunction.

Sufficient space is required for venting. Failing to secure sufficient space may result in
misoperation or malfunction.

CSA-71A (air cooled, low voltage type) should be installed in a clean environment. Installing it
in a dusty environment such as inside a factory will require frequent cleaning of the cooler fins or
may result in misoperation or malfunction.

・ An almost level and even area in the field will be selected to install the Compressor Unit.
・ An area to be influenced by splashing water and/or dusts will not be selected to install the Compressor
Unit installation area.
・ A clean environmental condition without dirt and/or free from an exhausted heat will be selected to install
the Compressor Unit in the field.
・ An efficient ventilated area will be required to free from an exhausted heat of the Compressor Unit in the
field.
・ A suitable air conditioning capacity will be secured for an installing area for the Compressor Unit in the
field.
・ Any object and/or obstacle cannot be positioned on a ventilation fan outlet in a top area of the enclosure
and/or on surroundings of the Compressor Cooler.
・ Any heat sensitive object cannot be positioned on surroundings of the Compressor Unit.

AMBIENT TEMPERATURE CONDITION

The ambient temperature must be between 5 deg.C (41 deg.F) and 28 deg.C (82.4 deg.F) to get the
specified capacity. The system can operate up to 35 deg.C (95 deg.F) with less than 5% cooling
capacity down. The maximum relative air humidity is 85%RH.
HELIUM SUPPLY SYSTEM
A helium supply system is necessary if you need to decontaminate the helium gas, or charging the
helium gas that has leaked out of the system. A helium supply system includes a Grade 5 (99.999% up
pure) helium gas bottle, a regulator, an outlet valve, and a charging hose or equivalent delivery line.
POWER SOURCE
Ensure the correct AC power source is available for the compressor. See Table 1.1 for the power
requirements for your system.
ROOM TEMPERATURE
Ensure the room temperature to meet the specification shown in Table 1.1. Air conditioning shall be
capable of handling heat load. Keep the room temperature shown in Table 1.1.
SAFETY / SEISMIC REQUIREMENT
Secure to lock the locking device of compressor castor.
SERVICE AREA
The Compressor Unit is air-cooled and should have enough space for air flow as shown in Figure 2.1.

CSA-71A 14
TECHNICAL INSTRUCTION Sumitomo Heavy Industries, Ltd.

2-1 SITE REQUIREMENT

Figure 2.1 AIR COOLED COMPRESSOR UNIT CSA-71A

AND ITS REQUIRED SPACE FOR AIR FLOW

CSA-71A 15
TECHNICAL INSTRUCTION Sumitomo Heavy Industries, Ltd.

2-2 INPUT POWER CABLE CONNECTION

2-2 INPUT POWER CABLE CONNECTION

<Warning about electric shock>

WARNING Make sure the power specification of the cryocooler used conforms to the customer's power
supply before using the equipment. Using the cryocooler with a non-conforming power supply
may result in electric shock or malfunction.

Be sure to turn off and Lock Out with OFF position the main power of the customer's power
source before connecting or disconnecting the input power cable to the Compressor Unit, and
then remove the input power cable from the main power. Failing to observe this precaution
may result in electric shock.

Do not change the setting of the dial above the main power switch of the compressor unit under
any circumstances. Failing to observe this precaution may result in electric shock.

CAUTION <Caution against misoperation>

Do not use inverter for the main power source of the compressor unit. Operating with inverter
may result in the damage or malfunction of the compressor electric circuit.

Avoid using the transformer for the main power source of the compressor unit. If the
transformer is installed at the upstream of the unit, lacking phase protection circuit with the
cryocooler occurs in a malfunction. That may result in misoperation or malfunction. When
using the transformer, install the other lacking phase protection device in upstream of the
transformer.

“IMPORTANT”
This cryocooler is provided with a phase reverse protection circuit for the input power. If the input
power is connected with reverse phase, the cryocooler does not start.

“IMPORTANT”
See “ELECTRICAL SCHEMATIC” of CSA-71A Compressor Unit, for detail.

“IMPORTANT”
See “CSA-71A INPUT POWER CABLE” of “DRAWINGS” for detail.

Make electrical connection as follows;

Upstream Protection
Use the fuses or circuit breakers as upstream protection of L1, L2, L3. The recommended rating of
the protection is maximum 60A.

Power Supply Conductor and Protective Earth Conductor

Use 75 deg.C wiring sized to 60 deg.C ampacity.
2
Use copper conductor only. AWG 8 (8.3 mm ) or larger.
Compressor Unit Side
Power Supply Conductors Protective Earth Conductor
Ring Terminal: φ4.2mm ID (approx.) Ring Terminal: φ5.2mm ID (approx.)
Tightening Torque: 1.3 N･m (13 kgf･cm) Tightening Torque: 1.8 N･m (18 kgf･cm)
User’s Power Source Side
Power Supply Conductors Protective Earth Conductor
Ring Terminal: φ4.2mm ID (approx.) Ring Terminal: φ5.2mm ID (approx.)

CSA-71A 16
TECHNICAL INSTRUCTION Sumitomo Heavy Industries, Ltd.

2-2 INPUT POWER CABLE CONNECTION

See the Table 1.1 for power requirements. The cables are marked with label and connect as follows;

For
Compressor Unit
WIRING DIAGRAM FIELD
TEMINAL

L1 L2 L3
Ring Terminal
(φ4.2mm ID)
User's
Power Source
Ring Terminal
(φ4.2mm ID) GROUNDING
L1 TEMINAL

L2 Ring Terminal
(φ5.2mm ID)
L3

Ground

Ring Terminal
(φ5.2mm ID)

CSA-71A 17
TECHNICAL INSTRUCTION Sumitomo Heavy Industries, Ltd.

3-1 PERIODICAL MAINTENANCE

3 MAINTENANCE

<Warning about electric shock>

WARNING
This cryocooler includes a high-voltage section. Touching it may result in electric shock.
Handle it with extreme care.

Make sure no power is applied to the compressor unit before starting operation when connecting
or disconnecting the cold head power cable. Failing to observe this precaution may result in
electric shock.

Be sure to turn off and Lock Out with OFF position the main power of the customer's power
source before connecting or disconnecting the input power cable to the Compressor Unit, and
then remove the input power cable from the main power. Failing to observe this precaution
may result in electric shock.

Do not change the setting of the dial above the main power switch of the compressor unit under
any circumstances. Failing to observe this precaution may result in electric shock.

Be sure to turn off and Lock Out with OFF position the customer's main power before performing
maintenance work such as replacement of fuses. Failing to observe this precaution may result
in electric shock.

<Warning about explosion, escape of gas>

WARNING
This cryocooler (cold head, compressor unit, compressor adsorber, flex lines) contains a high-
2
pressure (about 1.62 MPa (16.5 kgf/cm G, 235 psig)) helium gas sealed in. Hitting the
equipment with a sharp edge or touching it with a pointed object may cause explosion or escape
of gas. Handle the equipment with extreme care.

Do not disassemble the equipment for purposes other than maintenance specified in this
service manual under any circumstances. Disassembling the equipment may result in electric
shock, explosion or escape of gas.

<Warning about rotating part>

WARNING
A venting fan is provided in the exhaust section at the top of the compressor unit. Do not insert
foreign substances from the exhaust port under any circumstances. Failing to observe this
precaution may result in injury or malfunction.

<Caution against misoperation>

CAUTION
Do not get on the compressor unit or put an object on top of it. Failing to observe this
precaution may prevent may prevent the cryocooler from operating normally or cause injury.

Secure enough space around the compressor unit for heat radiation and maintenance. Failing
to secure enough space may result in misoperation or malfunction.

Sufficient space is required for venting. Failing to secure sufficient space may result in
misoperation or malfunction.

CSA-71A (air cooled, low voltage type) should be installed in a clean environment. Installing it
in a dusty environment such as inside a factory will require frequent cleaning of the cooler fins or
may result in misoperation or malfunction.

The cold head drive switch provided with the compressor unit is only used for maintenance. Be
sure to turn it OFF in normal operation. Using the compressor unit with the cold head drive
switch turned ON may result in misoperation or malfunction.

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3-1 PERIODICAL MAINTENANCE

3-1 PERIODICAL MAINTENANCE

CSA-71A Compressor Unit is to be required the routine maintenance. The basic maintenance work is to
replace the oil mist Adsorber of the Compressor Unit for every 20,000 Hrs. operation as mentioned Table
3.1.

Table 3.1 MAINTENANCE SCHEDULE

MAINTENANCE FREQUENCY REMARK

Replace Compressor Adsorber Every 20,000 Hrs.
Charge Helium Gas to Compressor As required
Depending on the Compressor
Cleaning Air Cooler At least one time in one year
site conditions.
Compressor Fuse Replacement As required

Table 3.2 RENEWAL PARTS LIST (FRU’S)

ITEM DESCRIPTION Q’TY DIMENSIONS PART NUMBER

1 Adsorber 1 OD155×H447 RE71TN0408
2 Glass Body Fuse 2A 3 RE71WT0600
3 Class G Fuse 3A 3 RE71WT0601
4 Class G Fuse 2A 3 RE71WT0602

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3-1 PERIODICAL MAINTENANCE

3-1-1 REPLACEMENT OF THE COMPRESSOR ADSORBER

<Warning about explosion, escape of gas>

WARNING
This cryocooler (cold head, compressor unit, compressor adsorber, flex lines) contains a high-
2
pressure (about 1.62 MPa (16.5 kgf/cm G, 235 psig)) helium gas sealed in. Hitting the
equipment with a sharp edge or touching it with a pointed object may cause explosion or escape
of gas. Handle the equipment with extreme care.

Do not disassemble the equipment for purposes other than maintenance specified in this
service manual under any circumstances. Disassembling the equipment may result in electric
shock, explosion or escape of gas.

The cold head, compressor unit, compressor adsorber and flex lines are pressurized with helium
gas. Purge the helium gas from all pressurized components before disposing. Open the
purging valve gradually or it may result in serious injury.

<Warning about rotating part>

WARNING
A venting fan is provided in the exhaust section at the top of the compressor unit. Do not insert
foreign substances from the exhaust port under any circumstances. Failing to observe this
precaution may result in injury or malfunction.

WARNING The Adsorber weight is about 11.0kg. Be careful of handling so that it may not get hurt when
replace the adsorber.

<Caution against misoperation>

CAUTION
Do not get on the compressor unit or put an object on top of it. Failing to observe this
precaution may prevent the cryocooler from operating normally or cause injury.

The Oil Mist Adsorber is required to replace for every 20,000 Hrs operation.

Table 3.3 ADSORBER FOR COMPRESSOR UNIT

DESCRIPTION Q’TY PART NUMBER REMARK

1 Adsorber 1 RE71TN0408 OD155×H447

Table 3.4 REQUIRED TOOLS FOR ADSORBER REPLACEMENT

TOOLS REMARK
1 1“ open-end wrench For Aero-quip coupling
2 1-1/8“ Open-end wrench For Aero-quip coupling
3 1-3/16“ Open-end wrench For Aero-quip coupling
4 Snoop liquid For leak check
5 Cotton wipers For leak check
6 13 mm Open-end wrench For fixing nut for Adsorber
7 Screw driver (phillips(+)) For side panel of Compressor Unit.

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TECHNICAL INSTRUCTION Sumitomo Heavy Industries, Ltd.

3-1 PERIODICAL MAINTENANCE

Replace the Adsorber instructed as follows;

PREPARATION
1） Shut down the Cryocooler.
2） Disconnect the Input Power Cable from the Compressor Unit.
3） Disconnect the Supply and Return Flex Lines from the Compressor Unit.

REMOVING THE USED ADSORBER

1） Loosen the screws that hold the compressor side panel and remove the panel.

2） Disconnect the Adsorber Self-Sealing Coupling. Use three wrenches.

3） Remove the Nut secured the Adsorber to Rear Panel. Use two wrenches.

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TECHNICAL INSTRUCTION Sumitomo Heavy Industries, Ltd.

3-1 PERIODICAL MAINTENANCE

4） Remove the Nut and Washer secured the Adsorber to the base panel of the Compressor Unit.

5） Remove the used Adsorber from the Compressor frame.

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TECHNICAL INSTRUCTION Sumitomo Heavy Industries, Ltd.

3-1 PERIODICAL MAINTENANCE

INSTALLING NEW ADSORBER

1） Set a new Adsorber.

2） Secure the Adsorber to the base panel of the Compressor Unit by tightened Nut and Washer.

3） Secure the Adsorber to Rear Panel by tightening Nut.

4） Connect the Adsorber Self-Sealing Coupling.

5） Reinstall the panels and secure them by tightening the screws.

6） Ensure that the pressure gauge indication is specified value for the type of Cold Head. Charge
helium gas, in case of low pressure indicating.

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TECHNICAL INSTRUCTION Sumitomo Heavy Industries, Ltd.

3-1 PERIODICAL MAINTENANCE

3-1-2 CLEANING THE COMPRESSOR COOLER

WARNING Do not touch the cooler fin of the Compressor Unit during fin cleaning. Touching the fin may
cause the injury.

Periodical cleaning for the air cooled heat exchanger for lub. oil / gas cooler of the Compressor Unit is
essential part to maintain the Cryocooler performance and reliability. The cooler for the Compressor Unit
has a minimum operating life of around one year in the computer / equipment room.
The period of the cleaning will be depended on the environment conditions of the Compressor Unit.

CLEANING PROCEDURE
1） Loosen the screws that hold the Cooler Cover Panel and remove the panel.

2） Clean up the adherent dusts on the surface of Compressor Cooling Fins using portable Vacuum
Cleaner.

3） Replace the Cooler Cover Front Panel and secure by tightening the screws.

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TECHNICAL INSTRUCTION Sumitomo Heavy Industries, Ltd.

3-2 FUSE REPLACEMENT

3-2 FUSE REPLACEMENT

<Warning about electric shock>

WARNING
This cryocooler includes a high-voltage section. Touching it may result in electric shock.
Handle it with extreme care.

Be sure to turn off the customer's main power and remove the input power cable from the
compressor unit before performing maintenance work such as replacement of fuses. Failing to
observe this precaution may result in electric shock.

Fuses are equipped inside of the Control Box for the Compressor Unit.

Table 3.5 LIST OF FUSES

Fuse No. Description Part Number Remarks

F1
F2 Glass Body Fuse 2A RE71WT0600 For DC Circuit
F3
F4
F5 Class G Fuse 3A RE71WT0601 For Compressor Fan
F6
F7
F8 Class G Fuse 2A RE71WT0602 For Cold Head Motor
F9

FUSE REPLACING PROCEDURE

1） Loosen the screws that hold the Compressor Unit side panel, and remove the panel.

2） Replace the Fuses.

F1 ････････････ F9
FUSES

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TECHNICAL INSTRUCTION Sumitomo Heavy Industries, Ltd.

APPENDIX

APPENDIX

ELECTRICAL SCHEMATIC

No. PART NAME

1 ELECTRICAL SCHEMATIC of CSA-71A (FOR AC CIRCUIT)
2 ELECTRICAL SCHEMATIC of CSA-71A (FOR DC CIRCUIT)

DRAWINGS

No. PART NAME

1 ADSORBER
2 GLASS BODY FUSE 2A
3 CLASS G FUSE 3A
4 CLASS G FUSE 2A
5 CSA-71A INPUT POWER CABLE

CSA-71A 26
TECHNICAL INSTRUCTION Sumitomo Heavy Industries, Ltd.

REVISION CONTROL

REVISION CONTROL

Manual
Revision Remarks Date
No.
-A Publication of first edition. DEC. 10 / 1999
-B Change the SHI address. JAN. 25 / 2001
-C Delete the description of spare fuse. JAN. 30 / 2001
-D Change the Electrical Schematic Diagram. FEB. 19 / 2001
-E Change the specification of power requirement. MAR. 21 / 2001
Add the specification of recommended power
-F APR. 1 / 2002
requirement.
-G Add the remote drive function. MAY 31 / 2002
CD32ZZ-067 Correct the descriptions of Input Power Cable
-H JUL 11 / 2002
Connection.
-I Add the transformer-use CAUTION FEB. 28 / 2003
-J Change the division name. JUN. 9 / 2003
Add the description for the RDK-408D2 and S2
-K DEC. 18 / 2003
Cold Head.

CSA-71A