Taikai Group

Taikai Power Electronic Co.,Ltd

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 Content

Part 1. Introduction of Taikai Group

Part 2. Introduction of Taikai Power Electronic Co.,Ltd
Part 3. Main Products Introduction
Part 3.1 Basic Component:
Capacitor
Reactor
Part 3.2 Complete Compensator
TBB (Fixed) / TBBZ (Automatic) Capacitor Banks
FC filter Capacitor Banks
TSC Type SVC
TCR type SVC
MCR type SVC
SVG(STATCOM)
1.0 Introduction of Taikai Group

Experienced Power Professional EPC Finance and Invest

Equipment Contractor in Business in Power
Manufacturer Since Power Sector Sector
1964

• Taikai is established in 1964, the Top 1 private company in manufacturing complete power
transmission and transformation equipments in China, including SVC/SVG/Capacitors.
1.1 Taikai Bases in China
Taikai in the World
 1.2 Taikai Products
Including five categories, which cover the complete substation equipments
and power quality improvement products.

 TCR type SVC ; MCR type SVC ; SVG (STATCOM)

Automation Product Category  Capacitor Bank ; Reactor; Arcing Coil, converter, etc

 Power Transformer: Up to 1000 kV, 1000MVA

Transformer Category  Current Transformer : Up to 550 kV
 Voltage Transformer : Up to 1100 kV

 GIS : Up to 1000 kV, 63 kA

Products Switchgear Category  Circuit Breaker : Up to 800 kV, 63 kA
 Disconnector : Up to 1100 kV

 Cable : Up to 500 kV
Cable & Conductor Category  conductor : <= 35 kV
 XLPE Cable : 66-550 kV

 Switch Panel : Up to 40.5 kV

Switch Cubicle Category  Compact substation : Up to 40.5 kV
1.2 Taikai Products

Transformer workshop Switch panel workshop Var compensation workshop

1.2 Taikai products: Power Electronic products workshop

HV-Reactor Production Line Industrial Robot Automatic spray line

Assembly Workshop Power Frequency Tower Welding Robot

2. Introduction of Taikai Power Electronic Co.,Ltd
2. Introduction of Taikai Power Electronic Co.,Ltd

• Taikai Power Electronic Co., engaged in power quality measurement,

assessment and improvement, is one of the most famous Capacitor banks,SVC,
SVG and compensator manufacturers in the world. We have plenty of
experiences in this field. Till now there are more than 10,000 sets of Taikai
compensator products in service around the world.
• Taikai Power Electronic Co., is the TOP private company in CHINA, regarding
manufacturing and selling SVC/SVG/Capacitor Banks.

• Taikai Power Electronic Co., Ltd is not only famous as complete compensator
products manufacturer, but also extremely professional in Self Production of
basic components, ie Capacitor unit, Reactor etc.

10
 Pictures of Workshop

HV-Reactor Production Line Industrial Robot Automatic spray line

Assembly Workshop Power Frequency Tower Welding Robot

 Our Advantage

 Strong support from Taikai Group   Top 1 in China who has the most 
complete product ranges
 Most complete compensation products  Maximum options are available for 
customer's analysis to reach best 
solution
 Member company in composing national   strong technical analysis and 
technical standards engineering ability

 Maximum self‐produced components, 
 Most competitive price and after 
including capacitor, reactor, circuit 
sales service 
breaker,disconnector etc.

 advanced production line with robot 
 Provide best quality 
machinery 
 gurantee the performance function 
 complete test and inspection machineries
and safe operation
 full‐range references, including the 
customers from grid system, wind power   one of the biggest market shares in 
plant, PV station, steel plants, coal and  China 
Mine, Chemical industry etc. 
  Main Products

provide capacitive reactive 
shunt capacitor BAM/BFM   power

Capacitor  series connected with filter 
unit filter capacitor AAM/AFM reactor to form harmonic 
adjusting branch to filter 
the harmonic 

Series Capacitor BAMH to enchance transmission 
power

Basic 
Shunt Reactor BKGKL provide inductive reactive 
Components   power in shunt circuit 

series connected with 
Series Reactor CKGKL capacitor to inhibit current 
Air Core  flow and harmonic 
Reactor  series connectedd with 
Filter Reactor LKGKL filter capacitor to form 
harmonic adjusting branch

limit the short circuit 
Current Limiting Reactor  current in series connected 
XKGKL circuit
 Main Products

Complete Compensator

Thyristor Controlled static   IGBT controlled 
Capacitor Banks
var compensator  Product

Fixed Capacitor 
Thyristor switched  Static Var Generator
banks
conrolled TSC type SVC  SVG ( STATCOM)
TBB

Automatic capacitor  Magnetic controlled reactor 
banks  MCR type SVC 
TBBZ

Filter capacitor banks Thyristor controlled reactor 
FC  TCR type SVC

First Generation Second Generation  Third Generation 

 Component Product：Capacitor
 Taikai Capacitor: Technical Advantages

 Precise capacitance tolerance control: controlled between 0~+2%;

 Low dielectric loss: controlled between 0.02%;
 Internal resistance design: internal partial discharge resistance is designed for each
capacitor, which can drop the residual voltage from √2Un to 50V within 5 minutes.
 Internal fuse design: Each internal component serially connected with a fuse. When
the component is penetrated, the connected fuse will operate to isolate the
penetrated component and there is little change of capacitance. So the capacitor
and system can operate reliably and the operation and maintenance cost is reduced.
 Capacitor Core Production

• Taikai capacitors are operating at the

different substations up to 500kV.
• International advanced Production Line,
with 1500m2 clean room, 5 sets
automatic winding machines, and 2
no.s of core production lines
• Annual production capacity is up to
20million kVar. The unit voltage is up to
24KV and unit capacity is up to 800kVar. 1500m2 clean room

Automatic winding machine core producttion lines

 The automatic winding machine ,controlled by computer, is able to realize
winding servo control,tension adjusting, auto winding, auto voltage withstand
etc, which increase the winding speed and quality.
 Container and Bush Welding

 Container manufactured by CNC

equipment.

 the bushing hermetically sealed to the

container, which provides higher
mechanical strength, better sealing and
prevents the oil leakage problem.
 Vacuum Immerce, surface treatment

 1 set oil treatment facility, 3 sets vacuum treatment

facilities are applied. The main compenets, including the
vacuum pump, valve and control system are from
international qualified suppliers,which provide more reliable
performance and higher efficiency.

 Accumulating chain conveyor is used for the the Painting

process, which is equipped with clean machine, shot
blasting machine, environment-saving painting room, dry
room, painting robot etc.
 FAT test

The capacitor production line includes the whole-process on-time testing. The test
facilities include 2877 electric bridge made in Switzerland , 3370 standard capacitor, AE-
PD-2S partial dischage tester, 4000kvar automatic resonance voltage withstand tester. The
test facilities which are controlled by computer, can recognize the specification of each
capacitor, then complete the test process according to the settings automatically.

The whole test process is automatic, including control--programming--testing--recording--

forming the test report.

2877 electric bridge made in

Automatic HV Test Lab
Switzerland
 Component product：Air Core Reactor
 Component product：Air Core Reactor

• Top 1 supplier in China: We occupied 48% of market share in

China in year 2016. We have provided more than 10,000 sets
of reactors until now.

• Ability in designing and manufacturing

Extra High Voltage Reactor: including
±1100kV DC reactors ,
500KV AC Filter Reactor.

23
Product Range: Air Core Reactor
For different industrial environments, we offer a broad range of cost‐effective 
solutions:

• Shunt reactors compensate for the capacitive currents of long transmission lines 
or cables, allowing more active energy to pass through the system. 
• Series reactors provide the necessary power factor correction and limit the 
unstable current and voltage.
• Filter reactors are usually connected with capacitors and resistors in filter circuits 
to reduce harmonic content in the network which cause higher losses, high neutral 
currents and interference with computer and telecommunications equipment and 
which are responsible for high harmonic distortion levels.
• Current‐limiting reactors limit the fault currents to levels compatible with existing 
protection/control equipment and as a result provide for a very cost‐effective 
solution.

24
 Air Core Reactor manufacturing

 one of the top manufacturers whose reactors are

widely operating in different susbtations up to
1000kV.
 the production line includes 20 sets automatic
winding machnines,4sets impregnators, 4 sets
drying machines,6 sets AC/DC argon arc welding
machines, 2 environment-saving painting rooms.
level winding and cross winding are automatically
realized through the above production line.
 The annual production capacity is up to 2 million
kvar. The products include series reactor, shunt
reactor, filter reactor, current limiting reactor, half- Reactor Workshop
iron-core reactor and magnetic shielding reactor.
 H class polyimide electromagnetic lines are used.
It can withstand the voltage up to 7000V and
temperature up to 180℃. The in-turn insulation
level of reactor is secured.
 The epoxy resin fiber glass free from alkali,
roving and wax is used.

Automatic Winding Machine

 Inspection and Test

 Designed by the simulation software to make sure

the preciseness；
 Produced by automatic numerical control winding
machine to make sure the preciseness；
 There is no joint of the electromagnetic wire to
prevent partial over heating；
 Perform temperature rise on all the shunt reactors
and big capacity reactors. capacitor tower for Full load
temperature rise test

High frequency impulse insulation

test machine Impulse voltage generator
 Complete product: TBB/TBBZ Capacitor Banks

 Working Principle
Two types of engery are required in AC electric system. One type is Active
Power which can be consumed and transformed into thermal power, optical power,
mechanical power or chemical power etc. The other type is Reactive Power which
forms magnetic filed to exchange with energy.The reactive power can not be
consumed,they are circulating with the energy. The magnetic field is not able to be
formed without reactive power. The primary equipments, including motor, transformer
etc can not be operated consequently. Reactive power is necessary for the load, line
inductance, transformer inductance etc.
The relation between Active Power, Apparent
Power, and Reactive Power:： S
Q
P=S·cos= UIcos
φ
Q= S·sin= UIsin
P
 Product Composition Incoming line

TK-TBB capacitor banks are composed by

Disconnector
disconnector, shunt capacitor, contactor (vacuum
Arrester
breaker),series reactor, ZnO surge arrester,
Reactor
discharge coil, post insulator, earth switch etc.
Discharge Capacitor
neutral unblance current transformer or voltage coil
transformer is included for the double star connection.
Earthing 
isolator

 Product classification
 Per as voltage, it has 6kV，10kV，24KV, 33/35kV，
66kV、110KV/132kV or other non standard voltage
level.

 It can be installed Indoor or Outdoor.

 Function and Application
 Increase the power factor,improve the power transmission ability；
 reduce reactive power loss, increase the transformer use ratio；
 Improve the voltage reliable, reduce the voltage loss；
 reduce the active loss during transmission line, increase the power supply
efficiency.
 Complete Product—TSC type SVC

 Principle
TSC type Static var compensator.
The Thyristor valves and capacitor banks are series connected.
The capacitor banks are switched very fast through the thyristor
valves.The correspondent time is less than 20ms.

 Composition

 It is composed by optical-triggered control system, valve system, impulse transformer, reactor,

capacitor, protection components etc. The computer will check the power quality on time, the
capacitors will be switched automatically to adjust the power factor. The control system will
decide the numbers of switched capacitors according to the measured power factor.
 The controller will send the control signals to the designated thyristor valves to make it be
conducted and put the capacitor bank into operation；When the load reactive power is lower
than the settings, the controller will stop sending trigger signal to the relative thyristor valve, to
stop the conduction and withdraw the capacitor banks’ operation .The above process is
complete automatic, there is no impulse, no current flow, no transition during capacitor
switching.
 Complete Product—TSC type SVC

 The controllable silicone valves adopt zero-cross switching technology to prevent impulse,
surge current and transient spark. It extends the life of the compensation capacitors and
overcomes the flicker due to high voltage.
 The most advanced DSP and CPLD(Complex Programmable Logic Device ) are matched
for the control circuit, provides fast and precise on-time compensation. The correspondent
time is less than 20ms；
 The controllable silicon drive control adopts optical trigger technology. The primary and
secondary control circuits are completely isolated, which guarantees the trigger preciseness
and operation safety. It has the functions of over voltage, under voltage,phase failure, over
current, over temperature, lightening prevention, frequency abnormal, controllable silicon
abnormal etc.
 Complete Product—MCR type SVC

 Principle
The sectional area of MCR core decreased in a
certain area. During the capacity adjustment range,
only the decreased area is at saturation stage ,the
remaining areas are at unsaturration liner state. The
reactor capacity will be changed by changing the
saturation condition of the decreased area . The main
core is split into two parts. During one power
frequency cycle, conduction of thyristor KP1 and KP2

D
by turns makes the full-wave rectification be available.
While diode D is freewheeling. The DC control

K
P
1

K
P
2
current can be changed by adjusting the trigger angle
of KP1 , KP2. The reactor capacity can be changed
by adjusting the saturation condition of the maximum
decreased area and medium decreased area.
 Technical Characteristics of MCR type SVC
 The MCR is oil immersed, reliable, long operation life; MCR is simple in
structure, low cost; easy maintenance.
 Remote operation is available ；
 Low working voltage for the exciting system, reliable operation；
 optical triggerred thyristor valve, strong ability in preventing disturbance；
 compact structure, occupy less area；
 Digital control system, fast correspondence,precise calculation.
 Composition of MCR type SVC

 MCR branch：thyristor controlled reactor, exciting system, disconnector etc

 shunt capacitor branch

 control system
 Composition of MCR type SVC
It is composed by control protection system,magnetic controlled reactor, filter capacitor
banks,and other accessories. It provides higher reliability, lower loss, lower harmonic,smaller
area, lower cost and easier maintenance. Auto DC exciting and limit magnetic saturation
working mode are adopted,which reduces the harmonics and active power loss. The voltage
level is from 6kV to 110kV.

Magnetic controlled reactor Exciting system Control panel

Photos of Working Station
36
 Complete Product—TCR type SVC

 Principle
TCR type SVC is composed by FC branch with fixed compensation and TCR branch with
regulated compensation.

The capacitance and inductance of FC branch are fixed value. The provided capacitive
reactive power ＱC is also fixed value. When the load inductive reactor powerＱF changes,
the inductive reactive power QL of reactor is adjusted by changing the thyristor conduction
angle via SVC control system , which makes the SVC compensated capacitive reactive
power (QC-QL) be changing with the load inductive reactive power and constrains the power
factor COSφ≈1.
i
u
i+
Th1 Th2
i-
～u
α α
L

The reactive power absorbed by reactor can be controlled by adjusting the trigger angle α of
the two reverse parallel controllable silicones which are series connected to the reactor L.
 Composition
TCR type SVC is composed by control and protection system, Thyristor valves, cooling
system, phase controlled reactor, filter capacitor and other auxiliary components.

SVC Single line System Diagram

Stainless Steel plant SVC Wind plant SVC Substation SVC

Coal plant SVC

SVC Single Line Diagram
41
SVC Layout Drawing 

42
 Application
SVC is widely used in

 Electric Arc Furnace

 Long distance transmission

 Rolling mill

 Hoist (coal mine)

 step-up station in wind plant

 power supply of electric vehicle

 Complete product--SVG

SVG(STATCOM) represents the up to date technology in power compensation field. SVG

is connected to the power grid by parallel, and works as an adjustable reactive power
source. It can control the reactive current flexibly, and compensate the required reactive
power automatically. It is called as static synchronous compensator (STATCOM). It
provides robust function, occupies less area and easy installation.
 Working Principle
Based on large power converter and voltage source inverter, The DC capacitor is working as the
storage component at DC side to provide voltage support. During the operation, It can be considered as
an AC source with adjustable voltage, phase and amplitude.

Operating Wave and Vector Note

Mode

No load UI = US
operation IL = 0

Capacitive UI > US
operation IL is capacitive
SVG SLD current
IL can be controlled
continuously by regulating UI to
UI < US
adjust the reactive power sent Inductive
IL is inductive
out or absorbed by SVG operation
current
continuously
 Composition
• SVG(STATCOM) is composed by series reactor, starting cubicle, power
cubicle and control panel.
R

L CT
35KV/10KV PT Starting cubicle PT

A B C

CU

PU

PCM

Converter chain
MU

LINKA

LINKB

LINKC
CMS

Control
panel

SVG Single Line Diagram

 SVG Technical Advantages
Comparing with traditional capacitor banks, reactor, TCR or MCR SVC, SVG/STATCOM provides
the following advantages:

 Inductive/capacitive bidirectional adjustable, continuous, smooth, dynamic and fast reactive power
compensation

 Solve unbalance load problem.

 Less harmonic and close to 0, the harmonic is compensated dynamically together with reactive
power；For SVC, a lot of harmonic are produced during the reactive power compensation of TCR

 Occupy less area, namely 35% to 50% of traditional SVC

 Current source characteristics, no influence by busbar voltage during reactive current output. For
SVC, it is impedance characteristics, the current output has a linear decrease as the bus voltage

 Less influence by the system parameters, good performance in safety and reliability. For SVC,
resonance may be happened or harmonic voltage may be increased when the system or set
parameters are changed.

 The operating loss is about half of the SVC. It can save a lot energy.

 Short time compensation on active power is possible.

 Application
SVG(STATCOM) is the best solution at reactive power compensation field
currently. It is widely used in wind power plant, PV station, Mine Hoist, metallurgy etc.

SVG indoor part SVG outdoor reactor

 COMPARISON

Function MCR TCR SVG

Adjust thyristor trigger angle to Voltage source inverter change the

Compensation
change magnetically controlled Adjust thyristor trigger angle to output voltage level to control the
Principle reactor iron-core saturation level equivalent change reactance output capacity of SVG
for controlling the output
capacity of MCR

Reactive power Inductive Continuously Inductive/capacitive bidirectional

Continuously adjustable
adjusting mode adjustable adjustable

No Need Filter branch, less than Harmonic is produced by TCR ,

Harmonic TCR filter branch is necessary
No need separate filter branch

Size, occupied area Normal Big Small

Correspondent time 200ms-1s Within 20ms Within 10ms

Simple principle, mature

Mature technology, reliable,
technology, reliable and easy to Complicated design, advance
Reliability, easy to be maintained, low cost,
be maintained. Reliably operated technology, use convertor and
maintenance environmental pollution is
in steel plant, wind power, PV inverter technology.
possible due to the insulation oil.
station etc.
Thanks again for your attention!
Please contact us for further information:
C.P.: 0086 133 0538 4416
Email: richardpeng@taikaipower.com