Criteria For The Loading of Slabs During Construction PDF
Criteria For The Loading of Slabs During Construction PDF
Civil Engineers
Structures & Buildings 146
May 2001 Issue 2
Pages 195^202
Paper 12256
Received 07/01/2000
Accepted 21/11/2000
Keywords:
Andrew W. Beeby
concrete structures/concrete
Professor of Structural
technology & manufacture/slabs &
Design, School of Civil
plates
Engineering, University of
Leeds
Structures & Buildings 146 Issue 2 Criteria for slab loading Beeby 195
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that, since cube strength is
7·5 7·5 7·5 7·5 roughly proportional to
cylinder strength, tensile
D
1 1 strength is proportional to
(cube strength)0´6.
2 3 2 3 2
7·5
The modulus of elasticity, Ec,
also varies as a function of
4 4
C the concrete compressive
strength and design codes
give a variety of functions.
5 6 5 6 5 7·5 For example, Part 2 of
BS 8110 gives the relationship
for normal weight concrete
B 4 4
as:
2 3 2 3 2 1 Ec = 20 + 0´2fcu
7·5
1 1
where fcu is the the charac-
A
teristic cube strength and Ec
is the modulus of elasticity of
1 2 3 4 5
concrete.
Fig. 1. Floor plan of flat slab structure at Cardington; numbered points indicate positions where Eurocode 2 (converted from
measured deflections were averaged cylinder strength to cube
strength) gives the very dif-
ferent relationship:5
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10
Tensile strength = 0·38fc0·6
9
0
(a)
70
50
Modulus of elasticity: kN/mm2
40
30
20
10
0
0 20 40 60 80 100 120 140 160 180 200
Fig. 2. Prediction of concrete properties from compressive strength: (a) relationships between tensile strength and concrete
compressive strength; (b) relationship between modulus of elasticity and compressive strength (data from Jaccoud et al.6)
In a fully cracked section, an increase in Ec leads to a close to the cracking load and increasing towards the fully
compensating decrease in (a) and so the effect of concrete cracked de¯ection as the load increases above the cracking
strength is much less and the de¯ection relative to that under load. This is re¯ected in the equation given in Eurocode 2 for
the service load is more closely related to (w/wser). If (w/wser) is the calculation of de¯ection. This is
de®ned as Fw, then, for a fully cracked slab, the re¯ection will
not exceed that implicit in the design provided that 5 1/r = (1 7 z)(1/r)1 + z(1/r)2
b Fw 1´0 where
In reality, once cracking has occurred, the actual de¯ection will 6 z = (1 7 b1b2(ssr/ss)2)
lie somewhere between that of an uncracked slab and a fully
cracked slab, being close to the uncracked de¯ection at loads 1/r is the curvature at a section allowing for the effects of
Structures & Buildings 146 Issue 2 Criteria for slab loading Beeby 197
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tension stiffening; (1/r)1 is the curvature calculated on the basis 4. CONTROL OF CRACKING
of an uncracked section; (1/r)2 is the curvature calculated on The moment ®eld within the structure is proportional to w (i.e.
the basis of a cracked section; b1b2 are coef®cients depending the moment at all points in the structure would be halved if the
on the bond characteristics of the bar and whether the loading loading were halved) and the cracking moment will be
is long or short term; ssr is the stress in the reinforcement proportional to the tensile strength of the concrete. Thus, the
calculated for a fully cracked section under the cracking parameter (w/fc)0´6 will be proportional to the ratio of the
moment; and ss is the stress in the reinforcement under the moment to the cracking moment at any point and can be used
load considered calculated on the basis of a fully cracked to de®ne the extent of development the cracking. What is
section. meant here by the `extent of cracking' is the proportion of the
structure where the moment has exceeded the cracking moment
The de¯ection may be found from the curvature from the and hence ¯exural cracking will be present. In the case of a ¯at
relationship slab structure, this is likely to be the size of the area
surrounding the columns within which the cracking moment
7 De¯ection, a = $$(1/r)dx will be exceeded. There will be a substantial reduction in
stiffness in cracked zones relative to uncracked zones. Clearly,
It is found that this approach does not lend itself to the the greater is the factor (w/fc)0´6, the larger will be the cracked
de®nition of a simple factor for judging whether the de¯ection zones and the lower will be the stiffness of the structure.
will be less than that implicit in the design though it is
reasonable to assume that the appropriate factor for judging The extent of cracking implicit under service conditions in the
this would lie between Fcr and Fw. A reasonable proposition for design is de®ned by (wser/f 0´6
cu ) where wser is the design service
such a factor might be load and fcu is the speci®ed 28-day characteristic cube strength.
In any circumstance where (w/fc)0´6 exceeds (wser/f 0´6
cu ) or Fcr > 1,
c Feff 1 the cracking will be more extensive than implicit in the design.
where Feff is the effective de¯ection factor The width of cracks depends on the geometry of the section
considered and the average strain at the tension face. For a
8 Feff = (1 7 z)Fcr+ zFw
fully cracked section, this strain is roughly proportional to the
applied loading and hence the crack widths in a fully cracked
The expression for z may be simpli®ed to a function of the slab will not exceed those implicit in the design if Fw 1.
load. A brief parameter study suggests that the best result is
obtained if the following relationship is used As with de¯ections, however, the crack width will actually be
somewhat smaller than that calculated assuming a fully cracked
section but the degree of this reduction can only be estimated if
10 z = 1 7 (wcr/w)
the load causing cracking is known. If this can be calculated,
then the crack widths would be satisfactory provided that
where wcr is the load at which the slab cracks.
zFw 1. Under normal construction conditions, however, this
would be dif®cult to assess and it is more reasonable to make
It is likely to be awkward to calculate the cracking load for the
the safe assumption that satisfaction of inequality (a) will
slab and it will be safe, and much more convenient to assume
ensure that the extent of cracking is not greater than implicit in
that the de¯ection will not exceed that implicit in the design by
the design and satisfaction of inequality (b) will ensure that the
satisfying the two inequalities:
crack width is not greater than is implicit in the design.
a Fcr 1´0
Ensuring that performance (both from the point of view of
cracking and de¯ections) under construction loads does not
b Fw 1´0 affect future performance thus now requires that two conditions
are met:
The factors considered above do not address the possibility that
early loading may result in excessive de¯ections due to creep.
a Fcr 1´0
Unfortunately, no such simple approach seems possible for
considering creep deformation due to early loading as has been
developed for short-term effects. A major problem is that no b Fw 1´0
clear statement can be made about the assumptions on time of
loading implicit in design. A short parameter study, using the From the earlier discussion, it will be remembered that
creep model given in the CEB Model Code7 and considering application of the two inequalities above is slightly conserva-
various scenarios for striking and loading the slabs, suggests tive and that cracking and de¯ections will not exceed those
that early loading does not have a very signi®cant effect on the implicit in the design provided that
®nal total de¯ection under normal circumstances. CIRIA Report
136 arrives at the same conclusion.3 If this is accepted then the c Feff 1
inequalities (a) and (b) remain valid for long-term effects also
and thus remain a reasonable basis for decisions on formwork Some limited exceedance of Fw may therefore be allowed
striking, repropping and backpropping to ensure adequate without damaging future performance. It is doubtful, however,
serviceability performance. if designers would consider signi®cant exceedance of the
198 Structures & Buildings 146 Issue 2 Criteria for slab loading Beeby
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design service load during construction as reasonable and so supporting the formwork and backprops were calculated using
major violations of (b) should be avoided. This is particularly the method ®rst proposed by Grundy and Kabaila.8 This method
important if signi®cant amounts of redistribution have been makes the following assumptions.
carried out in the design.
(a) The slabs behave elastically and are assumed to have equal
It is proposed that inequalities (a) and (b), as well as being used stiffness.
to establish the striking time for the formwork, may also be (b) The props supporting the slabs and formwork may be
used to establish the loading that may be imposed on ¯oors at regarded as being in®nitely rigid.
any time during the construction process. The studies of the (c) Shrinkage and creep of the concrete may be ignored.
Cardington structure show that inequality (a) governs the (d ) The foundation may be regarded as rigid.
striking time and will permit the striking of formwork (e) The loads applied to a slab by formwork and backprops are
considerably earlier that do the current rules. Inequality (b) assumed to be uniformly distributed.
tends to be critical for the slab supporting the formwork at the
time of concreting the next ¯oor above. The design service load for the slabs at Cardington was
10´5 kN/m2.
There is an issue of uncertainty that needs to be addressed
when considering the practical use of inequality (a). This is in BRE placed load cells under the majority of the props
the assessment of the strength of the concrete used to assess Fcr. supporting the formwork and all the backprops within the bays
In the work presented here, the concrete strength has been considered. As far as possible, BRE staff recorded the following
determined by use of temperature matched cured cubes and this information from the time the backprops were ®xed to the time
was considered to give a very reliable estimate of the actual the formwork was struck.
concrete strength. Other means of assessing strength could be
used and these might be considerably less reliable. It would be . The ambient temperature and relative humidity.
necessary in such cases to introduce some factor into the . The loads in the instrumented props supporting the formwork
equation to allow for this uncertainty. This issue is currently and the backprops.
under consideration by CONSTRUCT and recommendations will . The temperatures in the concrete of the slab being cast,
be given in their `Guide for Flat Slab Formwork and Falsework' measured by thermocouples.
when this document is ®nalised. It is not considered further . The deformations of all slabs within the instrumented areas
here. measured by transducers.
5. OUTLINE OF EXPERIMENTAL WORK AND RESULTS These data were recorded electronically and sent by e-mail to
In the planning of the project, it had been decided to project teams.
concentrate the instrumentation in two panels: the panels
between Grid lines 2, 3, A and C (see Fig. 1). These were chosen 6. PRELIMINARY DISCUSSION OF RESULTS
so as to cover an edge panel and an interior panel, which were Table 1 summarises the loads on the various ¯oors at critical
as `typical' as possible and which were not complicated by stages in the construction together with the concrete strengths
awkward boundary conditions. Some information was also at each stage and the calculated values of the control
obtained for the corner panel, AB-12 but this paper will parameters Fcr and Fw based on the calculated and the
exclusively be concerned with Panels AB-23 and BC-23. measured loads. The design service load, wser, has been taken as
10´5 kN/m2 and the speci®ed characteristic cube strength was
The procedure followed in the striking of the formwork was 37 N/mm2. In the table, the construction stages relate to a fuller
that inequality (a) was used, together with the design construc- programme in the main report but are maintained here for
tion loads on the ¯oor, to establish a concrete strength at which convenience of reference. The construction step relevant to
the formwork could be struck. Once this strength had been each stage is given in Table 2.
achieved, the formwork for the whole ¯oor was generally
lowered away from the slab over a period of a few hours. The most immediately noticeable difference between the
Backprops were inserted as early as practicable before casting calculated loads and measured loads on the slabs is that the
of the next slab. measured forces are always signi®cantly less than the calcu-
lated values. Only in one case (load on slab 3 at Stage 13) do
There are many possible procedures that might be used for the calculated and measured loads correspond. The overestima-
installing backprops but the procedure generally adopted at tion of the loads is not necessarily unexpected or unreasonable;
Cardington was the following. When backprops were installed, the calculated loads are design loads that have been selected to
they were placed in position but generally not tightened cover the worst likely situation during construction. It is
signi®cantly so that the backprops were only loaded when suspected that the construction loads were well below the
additional loads are applied to the system through the props design values of 0´75 kN/m2 on existing slabs and 1´5 kN/m2 on
supporting the formwork. Generally, as there was no reprop- slabs being concreted and the measurements simply re¯ect this.
ping, the freshly struck slab thus supported its own weight and Whether there is scope for any reduction of the assumed
any construction loads up until the insertion of the backprops. construction imposed loads is not an issue which will be
This meant that the most signi®cant load carried by the pursued further here.
backprops resulted from the casting of the next ¯oor above.
Comment must be made on the very high calculated loads on
The `design' loadings for the backprops and the ¯oors Floor 6 at Stage 26. This was the result of the backprops being
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Stage Floor Design floor Measured Temperature Values based on design loads Values based on measured
load floor load matched cube loads
(kN/m2) (kN/m2) strength
(N/mm2) Fcr Fw Fcr Fw
N/AöNot available
Stage Construction activity Application of the formula in CIRIA Report 136 is not
2 Formwork to first floor struck straightforward as the design calculations for the ¯oors are not
5 Second floor concreted available and the CIRIA report emphasises that the analysis
6 Formwork to second floor struck method used to assess the moment must be the same as was
9 Third floor concreted used in the design. A rough estimate, based on the measured
10 Formwork to third floor struck loads and using the coef®cients in BS 8110 for analysis,
13 Fourth floor concreted
14 Formwork to fourth floor struck suggests that the CIRIA approach would indicate that the slabs
17 Fifth floor concreted were overstressed by a factor of between 1´4 and 2´2 on striking
18 Formwork to fifth floor struck the formwork.
21 Sixth floor concreted
22 Formwork to sixth floor struck The condition when the slab is supporting the prop forces from
25 Roof concreted
26 Backprops between fifth and sixth floors struck concreting the ¯oor above, which the proposed method
27 Formwork to roof struck suggests will be the most critical condition, is shown to be less
critical by the CIRIA method with overstresses only up to about
Table 2. Construction stages in Table 1 40%. Clearly the proposed method permits much earlier form-
work striking and rather higher loads at later stages in the
construction.
accidentally removed before the formwork was struck. For this It was also found that the loads carried by the backprops were
case, the calculation has assumed that the whole of the weight considerably smaller than calculated using the Grundy and
of the freshly cast roof slab would be supported by the 6th Kabaila method. This results from ignoring the stiffness of the
¯oor. In fact, it is clear that, after removal of the backprops, the props and the different locations of the props supporting the
roof actually supported a signi®cant proportion of its self- formwork and the backprops. The development of improved
weight, even though the formwork had not been stripped. methods of calculating the forces in backprops will be the
subject of a further paper.
It will be seen from Table 1 that, ignoring the accidental stage
26, while calculation based on the design loads suggests that 7. DEFLECTIONS AFTER CONSTRUCTION
Fcr may exceed 1´0 by up to 18% and Fw by up to 12%, during The de¯ections of all ¯oors before and after striking the
the actual construction Fw was never exceeded and Fcr only formwork, and at several later occasions, were measured by
once by 10%. This was on striking the formwork to Floor 6 precise levelling. It is useful to look at the resulting data and
where the concrete strength was lower than for the other ¯oors attempt to establish whether the level of loading during
and the formwork for the roof was already being assembled construction had any discernible effects on the longer-term
above. performance of the ¯oors. For simplicity, only the results
200 Structures & Buildings 146 Issue 2 Criteria for slab loading Beeby
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obtained on 23 November
1998 are considered here. 15 20
This is about eight months Location 1 Location 2
after completion of the struc-
ture. To get a more consistent
Deflection: mm
10 15
picture, the de¯ections of all
nominally similar locations
on a particular ¯oor have 5 10
been averaged. The locations
considered are marked as 1 to
5 on Fig. 1. 0 0
(a) (b)
The de¯ections are all calcu- 25 15
lated relative to the columns Location 3 Location 4
and have been corrected for 20
Deflection: mm
Structures & Buildings 146 Issue 2 Criteria for slab loading Beeby 201
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10´5 kN/m2. Nevertheless, the
value of Fcr reached is only 35 20
Deflection: mm
25
characteristic value at this
time. This is below the values
of Fcr reached in all slabs 20
10
during construction.
15
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