R.C.C Pier Design of Bridge
R.C.C Pier Design of Bridge
SUMMARY SHEET
BRIDGE NO --- TOP OF BEARING L - SIDE 98.990
SPAN 2 X 9.15 m PSC Slab TOP OF BEARING R - SIDE 98.990
DATE PROP. FORMATION LEVEL 99.855
SECTION -- R.L OF TOP OF PIER CAP 98.990
PROJECT CONCOR WORK R.L OF TOP OF FOUNDATION 93.300
LOADING 25 TONNE LOADING R.L OF BOTTOM OF FND. 92.300
DESIGNED BY -- H.F.L 98.450
Top of Pedes
X X
1170
585
# 8 CLOSE LINK @ 200 mm c/c.
#8 open links @200 mm c/c
cc
Barrel leng
7878.5 Connecting alternate main bars
1
1
# 12 @ 150mm c/c
# 12 @ 150mm c/c
9049
8463.5
Details of pier cap
1 LOAD CALCULATION
AT BOTTOM OF FOUNDATION
BUOYANCY FORCE= 51.00 + 32.48 = 83.48 Tonne
1.7 PRESSURE DUE TO WATER CURRENT :-
WIDTH AT H.F.L = 1.17 ; Length at HFL = 9.05
Pressure intencity = K V^2 = 0.188 t/ m^2 (To be used for cross current )
AT FIRST CHK. LVL AT TOP OF FND
WD. AT Ist CH. LVL = 1.17 WD. AT TOP OF FND. = 1.17
HEIGHT FROM H.F.L 5.06 HEIGHT FROM H.F.L 5.15
AREA IN ELEVATION 5.92 M^2 AREA IN ELEVATION 6.03 M^2
LAT. WATER FORCE .=KAV^2 1.11 LAT. WATER FORCE .=KAV^2 1.13 T
LEAVER ARM = 3.37 LEAVER ARM = 3.43 M
LENGTH OF PIER = 9.05 LENGTH OF PIER = 9.05
Cross current 20 % = 1.72 tonne CROSS CURRENT 20 % = 1.75 TONNE
AT BOTTOM OF FOUNDATION :-
HORZ. FORCE = 1.13 ; CROSS CURRENT= 1.75 TONNE
LEVER ARM = 4.43 M
AT TOP OF FND.
SUBMERGED HEIGHT = 5.15
RAD. OF ENVP. CYLINDER = 4.52
HEIGHT / RADIUS RATIO = 1.14
COFF Ce = 0.575
WT. OF ENVP. CYLINDER =We= 331.00 Tonne
SFH6= Ce X ALPHA h X We = 0.00 Tonne Acting at 0.4286 h= 2.21 mt
AT BOTTOM OF FOUNDATION
SUBMERGED HEIGHT = 5.15 M
RAD. OF ENVP. CYLINDER = 4.52
HEIGHT / RADIUS RATIO = 1.14
COFF Ce = 0.58
WT. OF ENVP. CYLINDER =We= 331.00 Tonne
SFH6= Ce X ALPHA h X We = 0.00 Tonne Acting at 0.4286 h= 3.21 mt
EUDL = W = 10.90 t / m
Max Speed = V = 125 kmph
TABLE - 1A
CAS DESCRIPTION ( Vertical loads icludes -ve component of seismic vertical forces )
E
I OSL & NO SEISMIC FORCE ( Factored )
II TSL & NO SEISMIC FORCE ( Factored )
III OSL + SEISMIC FORCE ( Factored )
IV TSL + SEISMIC FORCE ( factored )
V OSL for 12.2 mt span ( for friction force only )
AXIAL LOAD & MOMENT FOR RCC DESIGN OF PIER : - AT FOUNDATION TOP
Sub str.
Not to be considered as
span less than 15 mt . So
put Important factor as
zero
R.L. 93.300
R.L. 92.300
R-Gir
Mx
(Or LA My
"Y") L-Gir R-Gir Net Mx
0.30 - 27.57 27.57 0.00
0.30 - 10.11 10.11 0.00
0.30 25.70 0.00 25.70
0.30 21.72 21.72 0.00
0.00 0.00 - - -
0.00 0.00 - - -
0.00 - 0.00 0.00 0.00
0.00 - 0.00 0.00
5.60 - 0.00 0.00 0.00
0.30 - 0.00 0.00 0.00
5.60 - 0.00 0.00
0.00 - 0.00 0.00
2.80 - 0.00 0.00
0.00 - 0.00 0.00
2.17 - 0.00 0.00
8.97 0.00 - - -
8.97 0.00 - - -
0.585 MT
4.5243 MT
WITHOUT CDA
P / A My /Zyy Mx/Zxx P(max) P(min)
39.8 0.3 85.8 125.8 -46.3
44.7 0.3 115.8 160.8 -71.3
39.8 0.3 85.8 125.8 -46.3
44.7 0.3 115.8 160.8 -71.3
0.00 0.00 - - -
0.00 0.00 - - -
0.00 - 0.00 0.00 0.00
0.00 - 0.00 0.00
5.69 - 0.00 0.00 0.00
0.30 - 0.00 0.00 0.00
5.69 - 0.00 0.00
0.00 - 0.00 0.00
2.85 - 0.00 0.00
0.00 - 0.00 0.00
2.21 - 0.00 0.00
9.06 0.00 - - -
9.06 0.00 - - -
5 (Gdr wt, self wt pier , pile-cap, pile) ; 2( Track wt),1.75( LL , Longitudinal)
r, wt pier,pile-cap, pile); 2( Track wt);1.75( LL, Longitudinal); 1.25( seismic forces)
dr, wt pier,pile-cap, pile); 2( Track wt);1.5( friction force); not live & longitudinal
TABLE - 1A
Vert. Fx My Mx
Load P
622.49 45.46 5.74 297.81
725.07 68.21 5.80 382.28
622.49 45.46 5.74 297.81
725.07 68.21 5.80 382.28
473.82 0.00 5.74 8.9
MOMENT Mx(T.mt.)
297.81
382.28
297.81
382.28
8.87
MOMENTS AT BOTTOM OF FOUNDATION
MOMENTS
LEVER ARM
Mx
My
R-Gir L-Gir R-Gir Net Mx
0.30 - 27.57 27.57 0.00
0.30 - 10.11 10.11 0.00
0.30 0.00 16.94 16.94 16.94
0.30 0.00 15.93 15.93 0.00
0.00 0.00 - - -
0.00 0.00 - - -
0.00 - 0.00 0.00 0.00
0.00 - 0.00 0.00
6.69 - 0.00 0.00 0.00
0.30 - 0.00 0.00 0.00
6.69 - 0.00 0.00
0.00 - 0.00 0.00
3.35 - 0.00 0.00
0.00 - 0.00 0.00
3.21 - 0.00 0.00
10.06 0.00 - - -
10.06 0.00 - - -
5 (Gdr wt, self wt pier , pile-cap, pile) ; 2( Track wt),1.75( LL , Longitudinal)
r, wt pier,pile-cap, pile); 2( Track wt);1.75( LL, Longitudinal); 1.25( seismic forces)
e used for RCC design of footing )
Vert. Fx My Mx
Load P
632.75 45.46 7.41 327.94
719.00 133.83 7.41 450.49
632.75 45.46 7.41 327.9
719.00 133.83 7.41 450.5
534.73 2.58 7.53 11.5
ED FOOTING
Vert. Fx My Mx
Load P
443.70 26.25 5.02 188.62
492.99 76.75 5.02 258.64
443.70 26.25 5.02 188.62
492.99 76.75 5.02 258.64
387.69 1.75 5.02 7.8
IN CASE OF ISOLATED FOOTING
8.96
4.40
y x= 2.2 MT
y y= 4.4818 MT
1
0.5 4.4 0.5
4.58
34.37 Tonne/sq. mt 23.44 15.51 Tonne/sq. mt.
29.7 @ distance "d " from face
CALCULATION
As per clause 15.8.3 of CBC footing is designed as flat slab
Z = 910.74
Mu = 829346186 Nmm = 82.93 TM > 35.98 TM Okay
Spacing of 20 mm dia steel on tension side = 346.02 mm c/c
( In one layers ) say 150 mm c/c
0.226 %
Actually provided steel = 2093.4 mm^2 > 907.5 mm^2
Additional 0 # mm @ 300 mm c/c
Design ultimate bending moment at face of pier. = 1.07 tm / RM. Length Based on Pmax &
= 1.07 tm/RM moment in
Design ultimate bending moment at face of pier. = 1.07 tm/RM perpendicular
Design ultimate bending moment at Ist ch. Lvl. . = 0.0 tm/RM direction to Track.
( Assuming factor of safety as per Table 12 of CBC )
= 26.7 mm^2
Ast at first checking level = 0.0 mm^2 d= 0
Check for Mu as per CBC Railway cl. 15.4.2.2
Spacing of 20 mm dia steel on tension side = 11752.62 mm c/c
( In one layers ) say 150 mm c/c
0.226 %
Additional 0 # mm @ 300 mm c/c
Use 0.12 % steel on other side parellel to main reinfors 1110 mm^2
Use 0.12 % steel on other side perpendicular to main reinforst.= 1110 mm^2
Spacing of 16 mm dia steel on Top compression side = 181.05 mm c/c
( Perpendicular to main steel 0 .12 % ) say 150.00 mm c/c
CHECK FOR SHEAR :- ( Ckd. section at distance " d " as per clause 15.4.3.3 of CBC )
Check for two-way Shear :- ( Ckd. section at distance " d/2 " as per clause IS 456 )
( As cl. 15.8.3.2 & 15.5.4.2 of CBC not clear )
INPUT DATA
1) Design ultimate bending moment ( along track) at face of pier-cap. = 6.6 TM
2) Concrete Mix 35 N/mm^2
3) Reinforcement Fe 500 N/mm^2
4) Overall thickness provided 0.001 mt.
5) Cover to the centre of main steel 0.075 mt.
6) Thickness at free end 0.001 mt.
7) Design ultimate bending moment ( across track) at face of pier-cap. = 36.4 TM
8) Length of pier across track ( Equivalent Rectangle including cutwater) 8.4635 mt.
9) Width of cap considered for deisgn 1.17 mt.
10) Cantilever cap projection along track 0 mt.
11) Cantilever cap projection across track 0.00 mt.
12) Actually loaded portion length across track 3.6
# 12 @ 150mm c/c
# 12 @ 150mm c/c
0.001
Mu
Effective Depth d = = 253.7 mm < -0.074 ok -74
0.138 fckb Depth at 1 st ch. Lvl. = 700
= Err:502 mm^2
Ast across track = Err:502 mm^2
Check for Mu as per CBC Railway cl. 15.4.2.2
1.1 fy Ast
Mu = 0.87fyAst Z ; Z = 1 - xd
fck b d
Z = Err:502
Mu = Err:502 Nmm = Err:502 TM > 31.08 TM
Spacing of 16 mm dia steel on tension side along track= Err:502
say 150 mm c/c
-1.810 %
Spacing of 16 mm dia steel on tension side across track = Err:502
say 150 mm c/c -1.810
For this br, use above steel bothway on top as minimum steel is 0.2 % as per CBC..
Use 0.12 % steel on comp. side parellel to main reinforst.= -88.8 mm^2
As = 7937.518375 mm^2
Ast provided on tension side = 26886 mm^2 For full length of Abt.
As to be provided on opposite side of tension face = -18949 mm^2
STEEL QUANTITY
Dia Description spacing nos. length total lenth Wt/RM(kg) Total wt.kg.
8464mm
1170mm
0mm
0mm
3600mm
( In middle strip )
Tonne
mt.
Tonne
mt.
Tonne
mt.
Tonne
mt.
Ton.Mt.
Tonne
Ton.Mt.
Tonne
Tonne
mt.
Tonne
mt.
Tonne
mt.
Ton.Mt.
Tonne
Ton.Mt.
Tonne
tm / mt. run
tm/RM cap width
mm
mm c/c
mm c/c
%
%
TEEL QUANTITY
Total wt.kg.
/pier
Tonne
RCC DESIGN OF PIER AS PER IS 456 ( SP 16 )
(Refer exp. 6 on page 103 of SP 16 :)
A ] DESIGN OF PIER AT FOUNDATION TOP
Loading Case
I II V IV V
a) Thickness of rectangular pier " D "- 1170 1170 1170 1170 1170
b) Concrete mix 35 35 35 35 35
c) Reinforcement 500 500 500 500 500
d) Factored axial " P " ( Pier -sheet Table 1A ) 6106.7 7113 6106.7 7113.0 4648.2
e) Factored moment {sqrt(Mx^2+My^2)} 2922.1 3750.6 2922.0 3750.6 103.7
f) Effective cover " d' "to 25 mm dia steel 62.5 62.5 62.5 62.5
( clear cover to outermost in mm)= 50
g) Length of rectangular pier " b "- 8463.5 8463.5 8463.5 8463.5
h) Effective height of pier ( Table 18 CBC; 1.3 L ) le 7.397
Add for extra moment on account of slender column as per CBC cl. 15.6.5.2 ( If Applicable )
For case II
P hx ^2 0.0035 le
Mty = Miy + le / hx 1 -
1750 hx
7144.8 ^2 0.0258895
= 2922.02 + 7.40 / 1.17 1-
1750 1.17
= 3081.6 Kn.Mt
CASE II- TSL with out seismic
d' / D = 0.05
Pu 7113.0 X 1000
= = 0.021
fck. b.D 35 X8463.5 X 1170
Mu 3750.6 X 1000000
= = 0.009
fck. bD^2 35 X8463.5 X 1170X1170
p / fck = 0.01
Mu 103.7 X 1000000
= = 0.000
fck. bD^2 35 X8463.5 X 1170X1170
Refer chart 35( page 120 of SP 16 for fy = 500& d'/D = 0.05 )
p / fck = 0.015
Add for extra moment on account of slender column as per CBC cl. 15.6.5.2 ( If Applicable )
For case III
P hx ^2 0.0035 le
Mty = Miy + le / hx 1 -
1750 hx
6760.0 ^2 0.0574
= 6570.00 + 16.39 / 1 1-
1750 1
= 7548.5 Kn.Mt
d' / D = 0.07
Pu 6760.0 X 1000
= = 0.023
fck. b.D 35 X8463.5 X 1000
Mu 7548.5 X 1000000
= = 0.025
fck. bD^2 35 X8463.5 X 1000X1000
p / fck = 0.02
Mu 0.0 X 1000000
= = 0.000
fck. bD^2 35 X8463.5 X 1000X1000
Refer chart 31 ( page 116 of SP 16 for fy = 415 & d'/D = 0.05 )
p / fck = 0.02
Kn
Kn.mt
mm
mm
mt.
CHECKING OF CRACK WIDTH FOR PIER
1 Concrete Mix
2 Dia of main steel for calculating eff. Depth
3 Provided spacing of main steel
4 Overall depth of member
5 Exposure conditions
6 ( 1-moderate; 2-severe; 3-extreme )
7 Working Moment at section due to live loads/mt. width at foundation top =
8 Working Moment at section due to perment loads/ mt. width at foundation top =
9 Actual clear cover provided to main steel =
OUTPUT
Design crack width .= 0.081 mm OK
37 Pier-crackwidth
Calculations
It has been calculated as per clause 15.9.8.2.1 of IRS CBC -1997
3 acr em
Design crack width .=
1 + 2 ( acr - cnom ) / ( h - dc )
Where ,
acr =
d = Effective depth of section = 1106 mm
cnom = Actual clear cover provided to main steel = 48 mm
Ceff = Effective cover provided to main steel = 64 mm
h = Overall depth of section = 1170 mm
Es= Elastic modulus of steel = 200000 N/ mm2
dc = Depth of concrete in compression
Calculation of dc ----:
Ec= Elastic modulus of concrete =5000 fck =
e1
es E'c= Long term elastic mod. Of concrete = Ec/2 =
Modular ratio "m"=Es/E'c =
bx2/ 2 = m Ast ( d - x ) ; 500 x2 =
ANA a = 1
b= 120.83948
X c= -133648.5
Lever arm " z " = d - x/3 =
Mw = Ast .fst.z ; 262112010.4
Stress in steel " fst "= 58.5
3.8 bt h ( a' - dc ) Mq -9
em = e1 - 1- X 10 But not more than e1
es As ( h - dc ) Mg
38 Pier-crackwidth
bt = width of section = 1000 mm
Therefore ;
3.8 bt h ( a' - dc ) Mq -9
em = e1 - 1- X 10
es As ( h - dc ) Mg
3823030618 252112010
em = 0.0003161 - X 1- X 10-9
1123.98 10000000
0.08954502
=
1 +2( 0.05400225 )
= 0.081 mm
39 Pier-crackwidth
OF CRACK WIDTH FOR PIER
35 M
32 mm
180 mm
1170 mm
1
25.21 T.mt
1.00 T.mt
48 mm
4468.1 mm^2
64 mm
40 Pier-crackwidth
Calculations
26.21 t.m.
94.4 mm
x = dc = 310.1 mm
1002.6 mm
=4,468.1 x 1,002.6 fst
N/ mm2 < (0.8 x 0.87 fy )
< 348 okay
41 Pier-crackwidth
1170 mm
0.0003
4468.1 mm2
252112010 Nmm
10000000 Nmm
42 Pier-crackwidth