PAMANTASAN NG LUNGSOD NG PASIG

COLLEGE OF BUSINESS AND ACCOUNTANCY

BACHELOR OF SCIENCE IN ENTREPRENEURSHIP

Syllabus in Manufacturing

Course Description: The course is designed to provide a basic understanding of traditional methods of materials processing used in
product manufacturing. Through lectures, demonstrations, and firsthand laboratory exposure, the student is given the theory and applications of each
process. It is also are responsible for the development of many types of integrated products and systems. Students learn the history and
philosophy of the industry, along with material-handling skills and how to use computer applications.

Prerequisite: None

Student/Program Outcomes:(CMO)
1. Select the proper decision tools to critically, analytically and creatively solve problems and drive results
2. Analyze/Scan the environment to determine business opportunities and develop their profitability profiles from which entrepreneurial ventures
can be selected from.
3. Prepare business plan.
4. Demonstrate corporate and Social responsibility
5. Operate and manage the enterprise observing good governance and social responsibility.
Course Learning Outcomes
1. Recommend appropriate part manufacturing processes when provided a set of functional requirements and product development
constraints.
2. Recommend cost-effective material options based upon net part shape, expected loading, operating environment, cost constraints,
and life expectancy.
3. Fabricate basic parts and assemblies using powered and non-powered machine shop equipment in conjunction with mechanical
documentation.

Course Title: Date Effective Date Revised Prepared by: Noted by: Approved by: Page No.
Manufacturing A.Y 2019-2020 PROF. MARIFE P. Dr. Rajesh Michael J. Federico G. Nueva
TAPANG Cordova, Director of Academic
CBA Dean Affairs
4. Ascertain product and process quality levels through the use of precision measurement tools and statistical quality control charts.
5. Mitigate production problems using risk management and root cause analysis tools.
6. Communicate effectively with industry personnel by developing a manufacturing mindset.

Week INTENDED LEARNING OUTCOMES COURSE CONTENT/SUBJECT MATTER TEACHING LEARNING ASSESSMET TASK
ACTIVITIES (TLAs) (ATs)
1 1. To discuss the definition of Orientation  Class orientation
Manufacturing and its function - Discussion of Course Outline  Distribution of course outline  Result of the activity
2. To identify the importance of a systematic - Requirements  Power Point Presentation  Result for individual oral
approach to facilities planning Introduction to Manufacturing, Facilitates and Discussion presentation
3. To explain and define the facilities Design and Material Handling - Discussion Questions  Homework
planning and material handling 1. Define Manufacturing Group Activity “A project in the
4. To distinguish the relationship between 2. Function of Manufacturing Making” Phase 1
facilities planning and lean thinking 3. The Importance of Manufacturing
5. To identify the various type of waste, Facilities Design and Material Handling
“muda” 4. Lean Thinking and Lean Manufacturing
6. To discuss the systematic layout 5. The Goals of Manufacturing Facilities
procedure Design Procedure
6. Types and Source of Manufacturing
Facilities Design Projects
7. The Manufacturing Facilities Design
Procedure
8. Glossary of Some Major Terms and
Concepts in Facilities Planning

2 1. To identify the various sources of Source of Information for Manufacturing  Power Point Presentation  Result of the activity
information for facilities planning Facilities Design and Discussion on  Result for group oral
2. To discourse the concept of calculate takt 1. The Marketing Department - Discussion Questions presentation
time 1.1 Determining Takt Time or Plant Homework: Project  Homework
3. To determine the construct a flat and an Rates Making” Phase 2”  Quiz 1
indented bill of material 1.2 Calculating Scrap and Rework
4. To explicate therole of management Rates

Course Title: Date Effective Date Revised Prepared by: Noted by: Approved by: Page No.
Manufacturing A.Y 2019-2020 PROF. MARIFE P. Dr. Rajesh Michael J. Federico G. Nueva
TAPANG Cordova, Director of Academic
CBA Dean Affairs
 policy in facilities planning 2. The Product Design Department
2.1 The Indented Bill of Material
3. Management Policy Information
3.1 Inventory Policy
3.2 Lean Thinking and Muda as Part of
Management Policy
3.3 Investment Policy
3.4 Start up Schedule
3.5 Make or Buy Decisions
3.6 Organizational Relationship
3.7 Feasibility Studies

3 1. To discuss the concepts of time study Time Study  Power Point Presentation  Result of the activity
and time standards 1. What is a Time Standard? and Discussion on  Result for group oral
2. To elaborate the importance and uses of 2. The Importance and Uses of time - Class Recitation presentation
time study in manufacturing process Study - Discussion Question  Homework
3. To elaborate the importance of rime 2.1 How many machines do we need?  Quiz 2
standards in facilities planning 2.2 How many people should we hire
2.3 How much will our product cost?
2.4 When should we start a job, and
How much work can we handle with the
equipment and people we have?
2.5 How do we measure productivity?
2.6 How can we pay our people for
outstanding performance?
2.7 How can we select the best method
or evaluate cost reduction ideas?
2.8 How do we evaluate new
equipment purchases to justify their
expenses?
2.9 How do we develop a personal
budget

4-5 1. To discuss the concepts of time study Techniques of Time Study  Power Point Presentation  Result of the activity
and time standards 1. Predetermined Time Standards System and Discussion  Result for group oral
2. To explain the function of time standards 2. Stopwatch Time Study - Class Recitation presentation
Course Title: Date Effective Date Revised Prepared by: Noted by: Approved by: Page No.
Manufacturing A.Y 2019-2020 PROF. MARIFE P. Dr. Rajesh Michael J. Federico G. Nueva
TAPANG Cordova, Director of Academic
CBA Dean Affairs
 in manufacturing process 3. Time Study Procedure and the Step-by- - Project Making Phase 3  Result Group Presentation
3. To distinguish the difference between Step Form
observed, normal and standard time and be 3.1 Rating, Leveling, and Normalizing Take Home :
able to calculate each standard 4. Allowances 1. Prepare a Manpower schedule.
4. To demonstrate the concept of 4.1 Types of Allowances 2. Prepare and different
normalizing and allowances 4.1.1 Personal Allowance manpower allowance and
4.1.2 Fatigue Allowance compensation and benefits.
4.1.3 Delay Allowance
4.2 Methods of Applying Allowances
4.3 Work Sampling
4.4 Standard Data
4.5 Expert Opinion Time Standards and
Historical Data
4.6 Time Standards for Manufacturing
Facilities Design

6 1. To elaborate the role of process design in Process Design Analysis  Power Point Presentation  Result of the activity
facilities planning 1. Route Sheets and Discussion  Result for group oral
2. To explain the construct routing sheets 2. The Number of Machines and Tools - Class Recitation presentation
3. To discuss the process flowcharting needed  Result of individual
4. To calculate the fraction equipment and 3. Assembly and Pack-out Process Class Activity recitation
speed Analysis Prepare and present a
5. To determine the concept of line 4. Assembly Line Balancing product/service processing
balancing and assembly line 5. Step-by-step Procedure for completing flowchart using different symbols
the assembly line balancing form “Project making Phase 4”
6. Process Flowcharting
7. Type of processes
8. Process Analysis example
8.1 A bread making operation
8.2 A restaurant Operation
8.3 Planning a transit bus operation
9. Process Analysis Examples

7-8 1. To discuss the importance of material Flow Analysis Techniques  Power Point Presentation  Result of the activity
flow and flow analysis 1. Production flow layout and class discussion  Result for group oral
2. To identify and construct various flow and 2. Fabrication of individual parts - Class Recitation presentation
Course Title: Date Effective Date Revised Prepared by: Noted by: Approved by: Page No.
Manufacturing A.Y 2019-2020 PROF. MARIFE P. Dr. Rajesh Michael J. Federico G. Nueva
TAPANG Cordova, Director of Academic
CBA Dean Affairs
 flow analysis 2.1 String diagram  Result of “Class Debate
To calculate flow efficiency by the use of a 2.2 Multicolumn process chart Activity”
from 2.3 From-to chart  Result of individual
2.4 Process chart recitation
2.5 Step-by-Step Description for the  Homework
Process Chart  Quiz 4
3. Total Plant Flow
3.1 Flow Diagrams
3.1.1 Cross Traffic
3.1.2 Backtracking
3.1.3 Distance Traveled
3.2 Step-by-Step Procedure for
Developing a Flow Diagram
3.3.2 The Operation Chart
3.3.3 Step-by-Step Description for the
Process Chart
3.3.4 Flow Process Chart
3.3.5 Step-by-Step Procedure for
Preparing a Flow Process Chart

9 MID-TERM

10-11 1. To discuss the facilities design and layout Product Layout and Design Process  Power Point Presentation  Result of the activity
of manufacturing 1. Plot Plan and Discussion  Result for group oral
2. To develop and prepare facility design Plant Layout Methods - Class Recitation presentation
and layout 2. Master Plan  Result of individual
3. To be able to evaluate the layout based 2.1. Three Dimensional (3-D Models) “Project making Phase 5” recitation
on the procedure. 2. 2 Computer-Aided Design (CAD) Prepare facility design and layout  Homework
Technique using different legend
3. Plant Layout Procedure - Toolbox Plant
3.1 Office Layout
4. Evaluation

12 1. To discuss the concepts of motion Ergonomics and Workstation Design  Power Point Presentation  Result of the activity
economy Space Requirements and Discussion  Result for group oral

Course Title: Date Effective Date Revised Prepared by: Noted by: Approved by: Page No.
Manufacturing A.Y 2019-2020 PROF. MARIFE P. Dr. Rajesh Michael J. Federico G. Nueva
TAPANG Cordova, Director of Academic
CBA Dean Affairs
 2. To determine the ergonomics to 1. Workstation Design - Class Recitation presentation
workstation design space requirements 2. Ergonomics and the Principles of  Result of individual
3. To apply the principles and concepts to Motion Economy Activity recitation
work space planning and space 2.1 Hand Motion 1. Group activity - demonstration  Homework
determination 2.2 Basic Motion Types of Ergonomic Control Methods
2.3 Location of Parts and Tools and Body posture
2.4 Freeing the Hands from as Much
Work as Possible “Project making Phase 6”
2.5 Gravity Take Home:
2.6 Operator Safety and Health Prepare and present the
Confederation ergonomics to workstation design
2.7 Employees Safety and Health space requirements
Consideration

13-14 Supplies Auxiliary Requirements Power Point Presentation  Result of the activity
1. To identify the need for support activities 1. Receiving and Shipping and Discussion on:  Result for group oral
in a manufacturing enterprise 1.1 Advantage and Disadvantage of Conduct a Market presentation
2. To discuss and determine the support Centralized Receiving and Shipping Research for the Demand  Result of individual
activity department such as receiving, 1.2 The Trucking Industry’s Effect on of Proposed product recitation
storage, maintenance, and so on. Receiving and Shipping  Homework
3. To calculate the space requirements for 1.3 Functions of a Receiving Question and Answer  Quiz 1
such support functions Department
1.4 Space Requirements for a
Receiving Departments
1.5 Facilities Required for a Receiving
Departments
1.6 Functions of a Shipping Department
2. Storage
2.1 Just-In-Time Inventories
2.2 Maximizing the Use of the Cubic
Space
2.3 Providing Immediate Access to
Everything (Selectivity)
2.4 Providing Safekeeping
3. Warehousing
3.1 Warehousing Design Criteria
Course Title: Date Effective Date Revised Prepared by: Noted by: Approved by: Page No.
Manufacturing A.Y 2019-2020 PROF. MARIFE P. Dr. Rajesh Michael J. Federico G. Nueva
TAPANG Cordova, Director of Academic
CBA Dean Affairs
 4. Functions of a Warehouse
4.1 Procedure for Sales Analysis of
ABC Inventory
4.2 ABC Inventory Layout of a Hand
Tool Manufacturing Company’s
Warehouse
4.3 Warehouse Space Determination
4.4 Warehouse Equipment
5. Maintenance, Utilities and Tool Room

15-16 1. To discuss the importance material Material Handling  Power Point Presentation  Result of the activity
handling 1. Cost Justification and Discussion  Result for group oral
2. To identify the needs of material handling 1.1 Sample Material Handling Cost - Class Recitation presentation
3. To apply explain the goals of material Problem  Result of individual
handling 2. Goals of Material Handling Group Activity: recitation
4. To determine the involvement of material 3. Ten Principle of Material Handling Prepare the Material Handling  Quiz 3
handling in manufacturing 3.1 Planning Principle Checklist based on the areas of
3.2 Systems Principle cost reduction (page 288.
3.3 Space Utilization Principle Manufacturing Facilities Design
3.4 Unit Load Principle and Material Handling)
3.5 Automation Principle
3.6 Standardization Principle
3.7 Work Principle
3.8 Ergonomic Principle
3.9 Environmental Principle
3.10 Life Cycle Cost Principle
4. Material Handling Problem Solving
Procedure
5. Material Checklist

17 1. To discuss the production production and Product Costing  Power Point Presentation  Result of the activity
operational cost 1. Production cost and Discussion  Result for group oral
2. To calculate the product and project cost 2. Operational cost - Class Recitation presentation
3. To identify the components of product 3. Components of Product Costing  Result of individual
costing for pricing strategy “Project
Course Title: Date Effective 3.1 DirectPrepared
Date Revised Materials by: Noted by: making Phase 7”
Approved by: recitationPage No.
4. To compute the capacity to product and 3.2 Indirect Materials 
Manufacturing A.Y 2019-2020 PROF. MARIFE P. Dr. Rajesh Michael J. Federico G. Nueva Quiz 4
manufacturing productivity rate. 3.3 DirectTAPANG
Labor Homework:
Cordova, Director of Academic
3.4 Indirect Labor CBA 1.Dean
Prepare a actual product and
Affairs
3. 5 Overhead Expenses project cost.
Capacity to produce 2. Prepare a pricing strategy than
Manufacturing Productivity be used in the proposed project
The product costing project report
18 Final Exam
Required References and Resources:

Course Assessments:
1. Quiz
2. Mid-Term and Final Exam
3. Recitation
4. Individual and Group Presentation
5. Must be able to submit required home works and projects on time.
6. Must be able to submit required final paper regarding three possible areas/situation.
1.1. Case Study
1.2. Research
7. Research Must be able to present their final paper in the class by different assigned teams.
8. The final paper should be submitted in a soft bound material.
GRADING SYSTEM:
Grading System: As prescribed by the University
Major Exam – 30%
Class Standing – 60%
Attendance – 10%
Total 100%

FINAL COURSE OUTPUT

LEARNING OUTCOME REQUIRED OUTPUT DUE DATE

LO1 - Operation Management Prepare a Manufacturing plan layout for During the midterm exam week
food or non-food
Course Title: Date Effective Date Revised Prepared by: Noted by: Approved by: Page No.
Manufacturing A.Y 2019-2020 PROF. MARIFE P. Dr. Rajesh Michael J. Federico G. Nueva
TAPANG Cordova, Director of Academic
CBA Dean Affairs
LO2- Total Quality Management Prepare a Manufacturing business plan During the final exam week
for food or non-food

Classroom Policies:

1. Expectation from Student: The student’s responsibility is to come to class prepared She/He is also expected to take all examinations on the
date scheduled. She/He read the assigned problem prior to class. She/He is expected to attend each class and participate actively in the
discussions.

2. Academic dishonestly: All students are expected to academically honest. Cheating, lying and other forms of unethical behaviour will not be
tolerated. Any student found guilty of cheating in examinations or plagiarism in submitted course requirements will receive an F or failure in
the course requirement or in the course. Plagiarism refers to the use of books, notes or either intellectual property without giving proper
attribution to its author, or representing the work of another person as one’s own; Cheating refers to securing help in a test; copying tests,
assignments, reports or term papers; collaborating with other students during an examination or in preparing academic work; signing another
student’s name on an attendance sheet; or otherwise practicing scholastic dishonesty.

3. Policyon Absences: A student who incur absences of more than twenty percent (20%) of the prescribed number of class or laboratory
periods during the school year or term should be given a UD/failing grade for the course. It is the responsibility of the student to monitor
her/his own tardy incidents and absences that might accumulate leading to grade of UD/failing grade. It is also her/his responsibility to
consult with the teacher, chair or dean should his/her case be of special nature.

Course Title: Date Effective Date Revised Prepared by: Noted by: Approved by: Page No.
Manufacturing A.Y 2019-2020 PROF. MARIFE P. Dr. Rajesh Michael J. Federico G. Nueva
TAPANG Cordova, Director of Academic
CBA Dean Affairs
Course Title: Date Effective Date Revised Prepared by: Noted by: Approved by: Page No.
Manufacturing A.Y 2019-2020 PROF. MARIFE P. Dr. Rajesh Michael J. Federico G. Nueva
TAPANG Cordova, Director of Academic
CBA Dean Affairs