Sieve Analysis 1
Sieve Analysis 1
SIEVE ANALYSIS OF
COARSE AND FINE
AGGREGATE
1. INTRODUCTION
1.1 AIM OF THE EXPERIMENT
This method covers the procedure for the determination of particle size
distribution of fine, coarse and all-in-aggregates by sieving or screening.
1.2 THEORY OF THE EXPERIMENT
1.2.1 SIEVE ANALYSIS
The sieve analysis, commonly known as gradation test, is a basic
essential test for all aggregate technician. The sieve analysis
determines the gradation (the distribution of aggregate particles, by
size, within a given sample) in order to determine compliance with
design, production control requirements and verification of
specifications. The gradation data may be used to calculate
relationships between various aggregates or aggregate blends to
check compliance with such blends and to predict trends during
production by plotting gradation curves graphically. Used in
conjunction with other tests, the sieve analysis is a very good quality
control and quality acceptance tool.
1.2.2 FINENESS MODULUS
Fineness modulus is an empirical factor obtained by adding the
cumulative percentages of aggregate retained on each of the standard
sieves ranging from 80 mm to 150 micron and dividing this sum by
an arbitrary number 100. The value of FM will not change if we add
non-standard sieves in standard set of sieves. The information
obtained from fineness modulus is helpful in the following ways –
i) Fineness modulus tells us directly whether the material is well-
graded or gap-graded.
ii) Fineness modulus gives us an overall idea whether the material is
fine or coarse. Higher the value of FM, coarser will be the aggregate.
iii) It also indicates the surface area of the particles. Lower the
surface area of the aggregate, the required amount of fresh cement
paste to cover the aggregate particles will be less and thus less water
is required.
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2. EXPERIMENTAL METHODS
2.1 MACHINE AND DEVICES USED IN SIEVE ANALYSIS TEST
2.1.1 SIEVES
Sieves of the sizes given in Table I, conforming to IS: 460-1962
Specification for Test Sieves (Revised) shall be used.
TABLE I - IS SIEVES FOR SIEVE ANALYSIS OF AGGREGATES FOR
CONCRETE
2.1.2 BALANCE
The balance or scale shall be such that it is readable and accurate to
0.1 percent of the weight of the test sample.
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2.2 SAMPLE
The weight of sample available shall be not less than the weight given in
Table II. The sample for sieving shall be prepared from the larger sample
either by quartering or by means of a sample divider.
TABLE II MINIMUM WEIGHTS FOR SAMPLING
Maximum Size Present In Substantial Maximum Weight of Sample Despatched
Proportions For Testing
(mm) (Kg)
63 100
50 100
40 50
25 50
20 25
16 25
12.5 12
10 6
6.3 3
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3. EXPERIMENTAL PROCEDURES AND PRECAUTIONS (CONTD.)
iii) Light brushing with a fine camel hair brush may be used on the 150-micron
and 75-micron IS Sieves to prevent aggregation of powder and blinding of
apertures. Stiff or worn out brushes shall not be used for this purpose and
pressure shall not be applied to the surface of the sieve to force particles through
the mesh.
iv) On completion of sieving, the material retained on each sieve, together with
any material cleaned from the mesh, shall be weighed.
v) In order to prevent binding of the sieve apertures by overloading, the amount
of aggregate placed on each sieve shall be such that the weight of the aggregate
retained on the sieve at completion of the operation is not greater than the value
given for that sieve in Table III. Sample weights given in Table IV will thus
normally require several operations on each sieve.
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TABLE IV MINIMUM WEIGHT OF SAMPLE FOR SIEVE ANALYSIS
Maximum Size Present In Substantial Maximum Weight of Sample To Be Taken
Proportions For Sieving
(mm) (Kg)
63 50
50 35
40 or 31.5 15
25 5
20 or 16 2
12.5 1
10 0.5
6.3 0.2
4.75 0.2
2.36 0.1
= 3.07
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4.1.1 RESULT FROM EXPERIMENT (CONTD.)
TABLE II SIEVE ANALYSIS OF COARSE AGGREGATE FOR SAMPLE I
Total weight of sample taken – 6 Kg or 6000 g.
Weight
% Weight Cumulative % Weight
Sieve Size Retained % Passing
Retained Retained
(g.)
(1) (2) (3) (4) (5)
40 mm 0.00 0.00 0.00 100.00
25 mm 55.00 0.92 0.92 99.08
20 mm 800.00 13.33 14.25 85.75
16 mm 2675.00 44.58 58.83 41.17
12.5 mm 1365.00 22.75 81.58 18.42
10 mm 345.00 5.75 87.33 12.67
4.75 mm 70.00 1.17 88.49 11.50
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4.1.1 RESULT FROM EXPERIMENT (CONTD.)
TABLE IV SIEVE ANALYSIS OF COMBINED COARSE AGGREGATE
ANALYSIS
PERCENTAGE OF
IS OF COARSE
DIFFERENT ACCEPTABLE CRITERIA AS
SIEVE AGGREGATE
FRACTIONS PER TABLE II OF IS 383:1970
SIZES FRACTION
S-I S-II 30% 70% 100%
(1) (2) (3) (4) (5) (6) (7)
40 mm 100.00 100.00 30.00 70.00 100.00 100
25 mm 99.08 100.00 29.72 70.00 99.72 95-100
20 mm 85.75 100.00 25.73 70.00 95.73 -
16 mm 41.17 100.00 12.35 70.00 82.35 -
12.5 mm 18.42 98.25 5.53 68.78 74.31 -
10 mm 12.67 62.88 3.80 18.86 22.66 25-55
4.75 mm 11.50 1.75 3.45 1.23 4.68 0-10
92.92 96.48
100
85.66
80
55.69
60
36.95
40
22.23
20
1.63 2.24
0
0.01 0.1 1 10
SIEVE SIZES
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4.1.2 RESULTS FROM GRAPH (CONTD.)
120
99.084 100
100 85.751
80
60
41.168
40
18.418
20 11.502 12.668
0
1 10 100
SIEVE SIZES
120
98.25 100
100
80
62.875
60
40
20
1.75
0
1 10 100
SIEVE SIZES
4.2 DISCUSSION
i) From IS 383:1970 of Table 4 we have seen that the above data of sieve
analysis of fine aggregate conforms Zone–II. So we can conclude that the
sand we have taken for sampling is a Zone-II sand.
Again we know the value of fineness modulus of different kind of sands as
follows:
TYPE OF SAND FINENESS MODULUS
Fine Sand 2.2-2.6
Medium Sand 2.6-2.9
Coarse Sand 2.9-3.2
So from fineness modulus calculation it also confirms that the sand we
have taken for sampling is coarse sand.
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4.2 DISCUSSION (CONTD.)
ii) From IS 383:1970 of Table 2 we have seen that the above data of sieve
analysis of coarse aggregate of sample I conforms that it is single sized
aggregate of 20 mm nominal size.
iii) From IS 383:1970 of Table 2 we have seen that the above data of sieve
analysis of coarse aggregate of sample II conforms that it is graded
aggregate of 12.5 mm nominal size.
iv) Combination of above two types of coarse aggregate helps us to
understand that the combination grading is matched with the acceptable
criteria of 20 mm nominal size graded aggregate which is given in Table 2
of IS 383:1970. So we can conclude that coarse aggregate consist of 20
mm nominal size graded aggregate.
4.3 SOURCES OF ERRORS
i) Sampling errors
ii) Selection errors
iii) Measurement errors
5. REFERENCES
i) IS 2386-1 (1963): Methods of test for aggregates for concrete.
ii) IS 383 (1970): Specification for coarse and fine aggregates from natural
sources for concrete.