MB Caln at 45 Deg C For 10 Min
Uploaded by
wertyyyMB Caln at 45 Deg C For 10 Min
Uploaded by
wertyyyCompany ION EXCHANGE (INDIA) LIMITED
Address International Division, Rabale, Navi Mumbai, Maharashtra, INDIA
Customer RABAB HARWEL Integrated Projects (RHIP)
Date: 27.02.2019
Design MIXED BED PROCESS CALCULATIONS at 45 deg. C
mg/l as
Cations, meq/l Anions meq/l
CaCO3
Calcium 0.2398 0.600 Alkalinity 2.850
Magnesium 0.1080 0.450 Chlorides 2.059
Feed Water Sodium 2.002 4.352 Sulphates 0.361
Analysis Potasium 0.086 0.110 Nitrate 0.000
Ammonium 0.000 0.000 M. Alk + EMA -
Iron 0.000 0.000 EMA -
Total Cations 5.511
Total Hardness 1.050 Silica 0.15
CO2 free 9.87
MB Cation Load mg/l as CaCO3 5.51
MB Anion Load mg/l as CaCO3 13.65
Treated water quConductivity at 25 deg.C < 1.0 µS/cm
Na ions < 1.0 mg/l as Na
Silica as SiO2 < 0.050 mg/l as SiO2
Process Treatment Flow rate 35 m3/h
Calculations Treatment hours 72 hours
Treated volume 2520 m3
Design Exchange Capacity, Kg Indion 2250 H 22.40
CaCO3/m3
Indion GS 3000 (OH) 26.62
No. of Mixed Bed units 2 Nos. (1 W + 1 Stdby)
Regenerants H2SO4 119 Kg on 100% basis per regeneration.
NaOH 145 Kg on 100% basis per regeneration.
Process flows
Flow Time Volume
Operation Basis Water source
m3/hr minutes m3
Quantity of acid per regeneration ( kgs, 119.70 Acid Injection conc 5.00
Quantity of caustic per regeneration ( k 143.36 Caustic injection conc 4.00
Backwash for bed separation 7.0 m3/h/m2 10.8 10 1.80 Raw Water
Resin Settling -- -- 10 -- --
NaOH injection through SBA in Injection of 4 % w/v
downward direction caustic 5.4 40 3.58 MB
Slow rinse of SBA downward 4 BV @ 5/6 Injection
direction flow 4.5 77 5.73 MB
Acid injection upwards
Injection of 5 % w/v acid 3.6 40 2.39 MB
Acid rinse upwards 2.5 BV @ 5/6 Injection
flow 3.0 43 2.14 MB
Drain down - - 5 - -
Air mixing - - - - -
Force settle Service flow 35.0 3 1.75 Raw Water
Filling Service flow 35.0 15 8.75 Raw Water
Final rinse Service flow 35.0 20 10.87 Raw Water
Regeneration Time 180 minutes
3.0 hours
Resource per Total MB water required for regeneration 13.85 m3
regeneration Total Raw water required for regeneration 23.17 m3
H2SO4 for cation resin regeneration. 119 Kg on 100% basis
NaOH for anion resin regeneration. 145 Kg on 100% basis
Wastewater Regeneration waste water volume generated 37.02 m3
volume and Composition of regeneration waste water
composition
(wastewater Chemical species Kg as CaCO3 ppm as CaCO3
generated per Calcium 1.5107 40.81
regeneration Magnesium 1.1340 30.63
of Mixed Bed
Unit) Sodium 10.9675 296.26
Potassium 0.2762 7.46
Chloride 7.3080 197.41
Sulphate 0.9476 25.60
Silica 0.3045 8.23
mg/l as
CaCO3
2.298
2.900
0.376
0.00
5.574
3.276
0.121
7.956
Water source
% w/v
%w/v
Raw Water
--
MB
MB
MB
MB
-
-
Raw Water
Raw Water
Raw Water
Kg on 100% basis
Kg on 100% basis
ppm as such
16.32
7.35
136.28
5.82
140.16
24.57
9.87