XL Standar Untuk Power Ver 1.0 PDF
XL Standar Untuk Power Ver 1.0 PDF
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TEAM PERUMUS :
11 Raisyuli PT EID QA
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LEMBAR PERSETUJUAN :
NO NAMA PERUSAHAAN CATATAN
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Contents
1 Pendahuluan ......................................................................................... 5
1.1 Tujuan .................................................................................................... 5
1.2 Target Group .......................................................................................... 5
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1 Pendahuluan
1.1 Tujuan
Dokumen Petunjuk Instalasi untuk ruang lingkup Civil, Mechanical, dan Electricity ini
merupakan dokumen berbahasa Indonesia dan bukan merupakan dokumen manual
training. Dokumen ini adalah petunjuk instalasi CME untuk Menara Telekomunikasi
secara..
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2. New Scheme of Power Cable
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How to connect load or expand distribution of MCB`s in rectifier
system?
DC Power Diagram
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Cable size reference
2) Load cable :
Huawei RBS which use MCB 80A, use cable NYAF 25mm2
Ericsson RBS which use MCB 125A, use cable NYAF 50mm2
For outdoor application, must use steel flexible conduit
3. Approved Material :
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3.2 Cables and Accessories : General Spesification :
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3.4 Panel ACPDB Outdoor :
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3. 5 Panel KWH + ACPDB
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3.6 Grounding :
Standard Grounding :
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Grounding Colo Operator :
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Grounding Improvement :
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3.7 MCB Type
Can be Used AC and DC,
Industrial Class category,
Min Breaking Cap. 6kA
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3.8 Current Carrying Capacity for NYAF (brand Kabelindo)
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3.9 Current Carrying Capacity for NYAF (brand Supreme)
1. Ferrules is applied & crimped at the end of cable to ensure the surface
area of the cable/conductor is mounted & tightened properly in MCB`s
hole.
2. Cable shoe (other name: scund /end lug cable/cable-lug connector) is
used to connect cable to certain terminal type, usually need bolt, spring
and nut for connection.
. PENERAPAN
Standard Operating Procedure (SOP) ini berlaku untuk program / pekerjaan installasi Expand
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Load / Penambahan Load Pada Rectifier dimana Space MCB pada DC distribution Rectifier sudah
terpasang Full, dan SOP ini berlaku untuk semua staf yang terlibat dalam setiap tugas yang
sesuai untuk melaksanakan, mengembangkan dan menyetujui kebijakan yg sdh diberikan
. TANGGUNG JAWAB
Semua staf yang terlibat dalam pengembangan kebijakan akan bertanggung jawab untuk
menjalani tugas sesuai dengan isi dari prosedur ini sebelum baik dalam melaksanan tugas
ataupun penyusunan atau merevisi kebijakan.
Supervisor bertanggung jawab untuk memastikan bahwa staf yang melaksanakan tugas akan
mematuhi Prosedur Operasi Standar ini
Pada saat setiap revisi setelah tanggal efektif SOP ini, kebijakan yang harus dibawa adalah
persetujuan ulang Sampai revisi atau pembaharuan terjadi, tidak ada perubahan yang
diperlukan untuk membawa kebijakan saat ini yang efektif dalam kesesuaian dengan SOP ini.
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ii) Cek Kondisi LVD Single / Double
iii) Ukur Masing2 Beban yang terkoneksi dimasing2 LVD untuk menentukan rectifier availability
(3) Hitung system power, Rectifier Capacity & LVD Capacity (untuk masing2 LVD
(a) Total Load Current = LLVD + BLVD =
(b) Max Batt Current = 10% dr Total Bank Batt yang terpasang
(c) Total Rectifier Load = Total Load + Max Batt Current
(d) Rect Module Capacity
(e) Total Module =
(f) Total Rectifier Capacity = Total Module x Rect Module Capacity
(g) Rectifier system Power = (c /f ) x 100 %
(iv) Jika System Power Over 83% silahkan Confirm ke pihak terkait HS FOP / MS dan Eskalasi ke
XL Eng Power (need Insert Module rectifier / Upgrade) jika aman silahkan lanjut ke step
berikutnya
4. Tentukan Posisi Dinrail Mount untuk 3 MCB expand yang akan dipasangh) Max rectifier system Power =
83%
5. Pasang Jumper Expand + 3 MCB nya dan koneksikan Cablenya hanya pada Jumper
expandterlebih dahulu (belum terkoneksi dengan rectifier) dan sementara amankan ujung
lainnya dengan menggunakan Isolasi
6. Untuk type Rectifier Eaton 3G dapat langsung mengkoneksikan pada Jalur Expand yg sudah
disediakan di busbar sisir Load Non Priority
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7. Pastikan kekencangan baut yang terpasang, dan check Ouput pada MCB Expand,..Jika sdh
selesai dapat langsung ke step no.28
8. Untuk Rectifier Eaton 2G maka diperlukan Proses Swap untuk Koneksi Expand Jumper Sisir ke
LVD Load Non Priority dan Prepare subrack Rectifier Temporary untuk Swap dan hidupkan
rectifier temporary tsb
9. Ukur Tegangan Output (VDC) system rectifier yang akan di expand load MCB
10. Adjust Tegangan Output (VDC) system rectifier temporary samakan dengan Output Rectifier
existing, Login Dengan Dc Tools dan rubah setting Float Voltage rectifier temporary
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12. Koneksikan Cable tap (-) ke rectifier Temporary pada load Priority MCB 125A / 2 x 125A dan
pastikan MCB Switch OFF dan koneksikan kabel (+) pada busbar Positif
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13. Isoalasi bagaian ujung lain nya pada cable Tap (+/-)
Rectifier Existing
DC Cable For
Swap Load Rectifier
Temporar
14. Kupas Kabel Output LVD Non Priority pada rectifier existing (Mininimum 1cm) dan amankan
dengan Isolator
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15. Koneksikan Positif Cable Tap pada Busbar Positif Rectifier Existing
16. Koneksikan (tapping) Negative Cable Tap pada kabel output LVD yang sudah dikupas dan
pastikan koneksi kencang dan pastikan aman dengan menggunakan isoalasi
17. Pastikan kembali Output rectifier existing dan temporary sdh sesuai
18. Jika koneksi sdh siap dan baik, ON kan MCB 125A / 2 x 125A dan perhatikan pembacaan value dr
rectifier masing2 karena sekarang dua rectifier sdh menjadi redundant
19. Pastikan system aman dan rectifier clear dr alarm major
Kupas untuk koneksi
swap ke rectifier
Temporary dan
amankan
Non Priority Load
Cable Tap (-) from
Rectifier Temporary
Output LVD
Non Priority
NO Alarm pd Display Recti Existing
dan LED display alarm OFF
20. Jika system sdh aman maka koneksi baut contactor Kabel Output LVD sdh bis dilepas
21. Setelah Koneksi Load Non Priority terlepas dr contactor nya perhatikan pembacaan Load current
pada rectifier existing seharusnya menurun sesuai jumlah load yg terlepas dan terukur
sebelumnya dan load Non priority kini sdh tercover oleh rectifier temporary
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22. Pastikan kembali pembacaan load current pada rectifier temporary dan pastikan normal
23. Setelah semua terbaca Normal lanjutkan koneksi kabel Expand pada output LVD non priority
disusul dengan Kabel Load Non priority yg sdh terlepas sebelumnya dan kencangkan mur nya
kembali dan pastikan aman
24. Setelah proses di atas selesai dan dipastikan aman, switch off mcb pada rectifier temporary
25. Lepaskan Tapping pada cable output LVD dan cable output rectifier temporary
26. Rapihkan kembali bekas tap pada kabel output LVD dan isolasikan kembali dengan baik
27. Lepaskan Kabel Output (+) dar rectifier temporary dan Rectifier existing
28. Pada step ini kondisi rectifier existing sdh kembali normal dan pastikan pembacaan system value
dll pada rectifier existing kembali normal
Koneksi output
LVD Non Priority
sudah terlepas
Pembacaan Rectifier / Load
Current akan menurun dr
Sebelumnya
29. Pastikan Kemblai kekencangan baut2 koneksi dan ukur Output MCB Expand
SCHEMATIC SWAP
A.Kondisi Normal
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b. Kondisi Rectifier Temporary Ter-Install dan jumper Expand 3 MCB siap dikoneksikan pada
Rectifier Existing
c. Rectifier Temporary Terkoneksi dg load Non Priority rectifier Existing dan Cut Off Output
LLVD sehingga Load LLVD tercover rectifier temporary, dan koneksikan Jumper expand
3MCB ke Output LLVD rectifier Existing
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d. Hubungkan Kembali Load LLVD yg tercover dengan Recti Temporary dengan Output LLVD
recti existing yang sudah terkoneksi dg Jumper expand 3MCB
Note: Rectifier Existing dan Temporary terkoneksi kembali
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of rectifiers and control output voltage. All system parameters are set by Supervisori Module (SM36).
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1.4. Dimension and Configuration
1.4.1. Dimension
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1.5. Schematic
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MIOPS Rectifier System Outdoor Hariff-Enatel RM2048HE
2. INSTALLATION
2.1. Tools
2.2. Preparation
Tools & Permit Preparation
- Permission Letter and key for entering the site
- Safety tools
- Material
- Tools
Documentation Preparation
- TSSR (Technical Test Survey Report)
ALL TSSR’s for work not yet implemented MUST be checked for the correct positioning of
the service
Cabinet Placement, Propose MCB in ACPDB , and Routing AC Cable Grounding
Connection.
- Bill of quantity of Service Cabinet, Battery,Module Rectifier, and Material Installation
- Site RFI dokument checklist
RFI CHECKLIST
according to the first hole on the plinth at the cabinet so that the drilling and
installation of the cabinet on a Foundation Concrete can be directly fastened using
Anchoor and the following is an illustration cabinet plinth.(for easy working can be
use template for mark 4 hole Anchoor).
Do drilling, determine the diameter of the drill bit adapted to a diameter Anchoor
Bolt and depth of drilling. after that, clean fischer hole from dust that cover the
hole .
Put the Outdoor Cabinet on the concrete foundation, make sure 4 Hole match
with hole plinth cabinet.
Open front and rear cover plinth, insert 4 Anchoor Bolt and tighten.
Cabinet is ready for use.
Grounding Connection at service cabinet and Main Grounding Bar (MGB) Site
1. Install grounding wire NYAF 16mm with vinyl green with pvc conduit at cabinet grounding
busbar at terminal and tighten.
4. Install to MGB Bar with bolt, nuts, and washer, and tighten
BAR GROUNDING ON
THE SYSTEM
Cable NYAF 16mm
RECTIFIER
SkunSkun
16-8 + Vinyl 16 Green
BAR GROUNDING ON THE SITE
Cable NYAF 16mm Yellow-Greeen
16-8mm NYAF 16mm Cable
Neutral Connection
Phase Connection
7. Connect the AC Power cable from ACPDB to the Terminal mains AC Hariff-eNatel
Rectifier System outdoor.
8. Make sure the connection has proprerly.
1 string.
5. Make sure the connection is proper with Battery Manufacture guide line
2.8.
2 water flow Installation
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1. Mix Resin and Hardener with same quantitty.
2. Stir with hand until the mixture changing color evenly
3. For better result, wet your hands with water before the
mixture is applied
4. Clean the surface of DC Aircond from dust, water.
Measurement AC Input, make sure range voltage meet the recifier requirement
(175-275 Vac) ech Line to Neutral.
Turn on Main MCB on ACPDB -> Turn On MCB Main AC on Rectifier System ->
turn on MCB Module Rectifier (Waiting until normal condition)
Check Battery Parameter (Battery Capacity, %BCL, Fastcharge, ect)
followig manufactured battery parameter guideline.
Turn on Battery MCB one by one, wait until hold the normal limming current.
Turn on Load MCB (if the system has ben connection with load equipment)
Simulation Alarm and check the relay output dry contact.
Fill Detail parameter Test and Commisioning reffer to (Aceptance Test Protocol)
form.
Take a Documentation Photo Installation .
When the SM35 or SM36 monitor front panel interface is in an idle state, it shows the Default
Screen and the backlight will be at minimum.
If any key is pressed, the backlight will increase to maximum. The user interface is
now active and any key press will have an effect.
Pressing either of the or will toggle the display between the two pairs of metered
values that comprise the default screen.
Processes : The menu provides a view of all processes that are Active, Idle or
Disabled in the monitor. From this menu the state of processes may be
changed. E.g. Activating a Manual Equalize.
Settings : The menu provides access to all parameters within the monitor that
can be changed from the front panel user interface.
A symbol at the end of a menu line indicates there is a sub menu below this item.
When entering a sub menu, the title of the sub menu is displayed on the top line
between two vertical bar symbols.
To move from a sub menu to the menu above, use the keys to select “Exit”
then to step up one level in the menu structure. The “Exit” item is always the last
item in a menu list and can be reached by pressing the key from the top item. I.e. if
you inadvertently enter a sub menu, press the key to select “Exit”, then to get out.
Pressing and holding any key for about 4 seconds will jump you out of the menu
back to the default screen. If you were editing a parameter at the time this happens,
that parameter will not be stored/changed.
When a sub-menu is entered, the title of that menu is placed at the top of the display
between brackets. E.g. (Menu Title)
3.3.1. Metering
The metering menu allows the user to view metered items that do not appear in the
default screens. The metered items and their current value are displayed in a list.
Additionally, each item can be displayed in larger format by selecting that item.
Metered items (e.g. rectifier current) that can be broken down into separate sub items
are denoted with a ► symbol. Select this item to see a list of these sub items.
3.3.2.
Alarms
3.3.3.
Process
The Processes menu contains a status indication of all the control processes that are
active in the monitor. Each process is displayed on one line giving the process name
and the current status of that process. The status can be: “A”=“Enabled” and active,
“I”=“Enabled” but currently in-active, and “D”=“Disabled”.
If the status of a process needs to be changed (e.g. to run a manual equalize), then
select that process and use the keys to enable or disable it.
Note: Most processes have parameters that need to be set to appropriate
values before
that process is enabled. These parameters must be defined in the Settings
menu, and then the process enabled through the Process menu.
3.3.4.
Setting
The Settings menu allows access to system control parameters that can be adjusted
through the front panel interface.
Access to the Settings menu can be limited by using the optional PIN code. When this
PIN code security is active, the correct code must be entered before any parameters in
the Settings menu can be altered. When a correct code entry is not entered, the
parameters in the Settings menu are viewable by cannot be altered. The procedure for
entering the PIN code is shown in the diagram below. Activation of the PIN code
security feature must be done using the SM3x Configuration software.
The Settings menu layout can be seen in the diagram below. All parameters that
can be accessed through this menu are described in Section 7 below.
Push the un-lock module by sliding latch and pull the handle out of the
rectifier from the rectifier shelf supporting.
Un-Lock Module
Put rectifier module, hold the module handle with one hand and use another
hand to push the back of the rectifier module and insert the module, if the
module is inserted in the rack then press into the rack.
In practice, the user usually specifies the maintenance schedule based on site criticality,
location and manpower. The following is a suggested maintenance schedule.
• Monthly (record all readings)
- Measure the battery string voltage.
- If necessary, adjust the float voltage to the correct value.
• Every six months (record all readings)
- Measure the battery string voltage.
- If necessary, adjust the float voltage to the correct value.
- Measure individual bloc voltages.
- The blocs should be within 5% of the average.
- Inspect for contamination by dust, loose or corroded connections.
- If necessary isolate the string/bloc and clean with a damp soft cloth.
- Warning - Do NOT use any type of oil, solvent, detergent, petroleum-based solvent or
ammonia solution to clean the battery containers or lids.
- These materials will cause permanent damage to the battery container and lid
and will invalidate the warranty.
APPENDIX :
Battery Parameter