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1.andon Operation Manual

The document provides an overview of an electronic Andon system and its components. The system uses keypad units, Andon display units, a department display, Andon software, SMS alert software, and generates reports to monitor production line status and notify managers of issues. It detects errors via keypad switches, signals locations with LED lights, counts downtime, and can send SMS alerts to supervisors, executives and managers as the delay time increases.

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569 views12 pages

1.andon Operation Manual

The document provides an overview of an electronic Andon system and its components. The system uses keypad units, Andon display units, a department display, Andon software, SMS alert software, and generates reports to monitor production line status and notify managers of issues. It detects errors via keypad switches, signals locations with LED lights, counts downtime, and can send SMS alerts to supervisors, executives and managers as the delay time increases.

Uploaded by

RADWAN RAHAT
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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DCS1432A-310

Electronic Andon System.


Operation Manual
(DTCS-1432A)

1
Content.

1. What is an Electronic Andon System? 03

2. Keypad and Andon Unit. 03

3. Error Code Keypad Unit 04

4. Department Display Unit 05

5. Andon Software 06

6. SMS Server Software 07

7. Reports . 09

8. Andon System Layout 10

9. System Requirements. 11

2
1. What is an Electronic Andon System?
An Andon is a visual control that indicates the status of a machine,
manufacturing line or work process. The Electronic Andon System is
accompanied by 7-Segment Displays, audible alarms, Short Message
Service to alert supervisors when there is a defect in product line.

Andon System is an effective way to alert support personnel who


must attend to several automated processes at a time or are not always
located in close proximity to the work they oversee.

2. Keypad and Andon Unit.

Figure 2.1

How it works
Start a Downtime.

 Key pad consists of 5 switch inputs for each department.


 Andon consists of 5 different color LED lamps for each
department.
 When a problem occurs in a production line, the switch of the
relevant department must be turned on.
 Then the relevant Red LED lamp in the keypad will shine. It is very
important to identify the location of the error from far away and
reach it very soon.
 Andon will automatically start counting time and display current
time and department in its display panel.

3
 In addition to time display, Alarm sound is heard , and perticular
colour LED lamp is indicated.
 Reset switch can be used to reset alarm sound if necessary.
 The Andon sends timer data to main PC.

Stop a Downtime.

 Once the problem is solved in the production line, the particular


switch should be turned off.
 Then, the lamp in the key pad will go off.
 Andon unit will stop counting time, Alarm sound and LED lamp as
well.
 The Andon sends timer data to main PC.

4
4. Department Display Unit.

Figure 4.1

How it works
 This unit consists of LED red lamps for each Production Line.
(Each production line has one Andon unit)
 When a problem occurs in a production line, it will appear in this
panel by lighting relevant LED lamp.
 If the problem continue more than 10 Minute the LED lamp starts
blinking.
 The total downtime for the department will display in the display
panel in minutes.
 Reset switch can be used to reset alarm sound if necessary.

5
5. Andon Software.

Figure 5.2

How it works
Downtime Start

 Data coming from Andon unit is displayed on Andon software as


shown in figure 4.3
 Cells in the software are normally blue in colour.
 When a new event occurs Andon units send data to PC.
 Then the color of the relevant cell changes to Green and display
cumulative time value, in the cell.
 After 10 Minute, cell automatically changes to red color.

Downtime Stop

 Ones the problem is solved in the production line, the switch is


turned off at the production line.
 Andon unit stop counting time and sends data to PC.
 Then the relevant cell changes in to blue.

6
6. SMS Server Software.
How it works
 To activate the “SMS Server” software, click on “Activate” button.

Figure 6.1

 Then, the “DTCS SMS Server” software will appear as in figure 5.2
 The “Connection Successfully” message will appear as in figure
5.3 after few secounds.

Figure 6.2

 Click on “Start” button. The “SMS Server” Software will be


minimizing to notification area.

Figure 6.4

7
SMS Message is issued in 3 steps.

1. The 1st step to supervisors in 10 minutes

2. The 2nd step to Executives in 20 minutes

3. The 3rd step to general managers


in 30 minutes

7. Reports Figure 5.6

 Reports are saved automatically in the “hard disk”.


 Two types of Reports are available, They are,

a) Downtime Summary Report.


b) Error Code Report

a. Downtime Summary Report.

8
b. Error Code wise data Report

Figure 6.2

9
10
9. System Requirements.

 PC, running with “Windows 7” operating system.

 01 Mobile SIM is required for SMS Alert

 Internet access for Remote support through TeamViwer.

 UPS power supply is required for Andon units and Department

display units.

 Mounting brackets are required for Andon, Keypad and

Department display units.

11
“Qio” Queue Management Systems

Electronic Andon Systems


Sky Security Systems
Digital Watches and Timers
Alarm Systems
Power Supplies
LED Display Systems
Electronic Books
Electronic Classes
PIC Microcontroller Accessories
Printed Copper Boards

Sky Technologies.

For all kind of Microcontroller Based electronic circuit Designing, PCB


designing and fabricating.

12

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