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EHV Cable

This document provides a technical specification for 66kV 3-core cables. It outlines 15 requirements for the cable design including: 1) The cable shall be manufactured using a triple head extrusion process for homogeneity. 2) The insulation shall be tree-retardant XLPE and the insulation and semi-conducting screens shall be of Dow, Borealis, or Hanwa materials. 3) Water sealing and metallic screens are included with specified thicknesses and materials. 4) Cores shall be identified with colored strips and include 30 fiber optical cables as fillers.

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vikrant jain
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0% found this document useful (0 votes)
416 views19 pages

EHV Cable

This document provides a technical specification for 66kV 3-core cables. It outlines 15 requirements for the cable design including: 1) The cable shall be manufactured using a triple head extrusion process for homogeneity. 2) The insulation shall be tree-retardant XLPE and the insulation and semi-conducting screens shall be of Dow, Borealis, or Hanwa materials. 3) Water sealing and metallic screens are included with specified thicknesses and materials. 4) Cores shall be identified with colored strips and include 30 fiber optical cables as fillers.

Uploaded by

vikrant jain
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 19

Technical Specification for

66 kV 3-CORE CABLE

Specification no ­ SP-EWH2-3C-01

Prepared by: Checked by : Approved by: Rev Date

Name Sign } )lame Sign '( ~me Si~n f\


Supriya ~,.,..y~<.J Meenakshi (~K.K.Alla j)jJ-t-f)~ 1 20.08.2015
.~ v
Supriya Meenakshi K.K.Alla o 03.09.2014

Page I of 19
66 kV 3-CORE CABLES– SP-EWH2-3C-01

1.0 Scope
This specification covers technical requirements of design, manufacture, testing at
manufacturer’s works, packing, forwarding, supply and unloading at stores/site, performance of
66 kV 3Cx300 sq. mm cable complete with all accessories for trouble free and efficient
operations.

2.0 Applicable Standard


The equipment covered by this specification shall unless otherwise stated, be designed,
manufactured and tested in accordance with latest revisions of relevant Indian Standards /IEC
and shall conform to the regulations of local statutory authorities.

Indian Standards

IS 7098 (Part-3)- Specification for Cross-linked polyethylene insulated PVC sheathed


1993 Cables Part: 3 - For working voltages from 66 kV upto and including
220 kV

R1 Specification for Conductor for insulated electric cables & flexible


IS 8130-2013
Cords
IS 5831-1984 Specification for PVC insulation and sheath of electric Cables

IS : 3975 -1999 Mild steel wires, formed wires and tapes for Armouring of Cables

IS: 5216 Guide for Safety procedures and practices in electric works

IS: 10418-1982 Specification for Drums for Electric Cables

IEC Standards

IEC-60228: 2004 Conductor for insulated cables


IEC-60502 (Part- Power cables with extruded insulation and their accessories for rated
2): 2005 voltages for rated voltages from 6 kV (Um = 7,2 kV) up to 30 kV (Um=
36 kV)
IEC-60811: 1990 Test methods for insulations and sheaths of electric cables and cords.
IEC 60840: 2004 Power cables with extruded insulation and their accessories. Test
methods and requirements.

3.0 Cable Design Features

S.NO DESRIPTION REQUIREMENT


3.1 Manufacturing The cable shall be manufactured by “Triple head extrusion
process process”. The conductor screen, Insulation & Insulation screen
shall all be extruded in tandem to ensure homogeneity and
reduction of voids, in the insulation and the screening system of
the cable, whereby enhancing the life of the cable.

The cable shall be strictly manufactured by “Dry Cured and Dry-


Cooled” process.

3.2 Conductor Electrolytic grade Aluminum conductor shall H2 grade, class-2 in


accordance with IS 8130/IEC 228. The shape of conductor shall
___________________________________________________________________________________________
Page 2 of 19
66 kV 3-CORE CABLES– SP-EWH2-3C-01

be compacted, stranded, and circular.

3.3 Longitudinal Shall be achieved by water swelling yarns/tapes in the interstices


water sealing of of the conductor. The fiber/yarn shall turn into jelly/swell, when in
conductor contact with water making the conductor water tight as per IEC
60502-2.

3.4 Semi Semi-conducting water blocking tapes shall be applied over the
conducting conductor, suitable for continuous operating conductor
water blocking temperature of 90 deg C.
tape
3.5 Conductor The conductor screen shall consist of extruded semi conducting
Screen compound which shall be fully compatible with the conductor and
extruded insulation.

Outer surface of semiconductor screen shall be super smooth,


and firmly bonded to the overlaying insulation.

The minimum Thickness of conductor screen shall be 0.8 mm

3.6 Insulation The extruded XLPE insulation shall TREE-RETARDANT and of


very high degree of purity with nominal thickness of 11 mm. The
minimum thickness at any point shall not be less or more than
10% of the nominal value. Percentage eccentricity of the
insulation shall not be more than 10%.

The insulation properties shall be stable under Thermal


conditions arising out of continuous operation at conductor
temperature of 90 deg C rising momentarily to 250 Deg C under
short circuit conditions.

3.7 Insulation The insulation screen shall consist of extruded semi conducting
Screen Compound which shall be fully compatible with extruded
insulation. Insulation screen shall be firmly bonded to the
insulation

The minimum Thickness of insulation screen shall be 0.8 mm

3.8 Make of R1
TR-XLPE of Dow/Borealis/Hanwa (any deviation to above
insulation and shall not be acceptable unless and until it has been specially
semi approved by BSES prior to sourcing of compounds and
conducting manufacturing of cable).
screen
3.9 Core The ovality of the core shall not be more than 5%.
3.10 Inner Semi-conducting water swellable tapes shall be applied over the
Longitudinal extruded semi-conducting core screening.
water sealing
bedding Nominal Thickness of the Swellable Tape = 0.3 mm
The swell speed shall be greater 12mm/minute

3.11 Metallic Screen The metallic Screen shall consist of a layer of annealed copper
tape of minimum 0.1mm thickness and shall be applied over the
semi-conducting water-swellable tape with minimum 10%
overlap.
___________________________________________________________________________________________
Page 3 of 19
66 kV 3-CORE CABLES– SP-EWH2-3C-01

3.12 Inner Semi-conducting water swellable tapes shall be applied over the
Longitudinal metallic screen again with a minimum overlap of 10 %.
water sealing
bedding (2nd Nominal Thickness of the Swellable Tape = 0.3 mm
layer) The swell speed shall be greater 12mm/minute
3.13 Core Cores shall be identified by coloured strips (Red, Yellow, Blue),
Identification applied helically / longitudinally over the copper tape.

The coloured strips shall carry the name of manufacturer


permanently printed at close intervals; this is to provide additional
identification of manufacturer of the cable.

3.14 Optical Fiber 30-Fiber optical Fiber cable, with such a construction to facilitate
Cable (as one to continuously operate at 80 deg C to be used without any
of the fillers) increase in loss beyond permissible limit.

The cable manufacture to give confirmation from the optic-fiber


manufacturer that the proposed construction is suitable to
operate continuously at 80 deg C

The OF cable will have:


a) 24 Nos Single Mode fiber as per ITU-T G.657. A1 (low
bend sensitive) with 12 Nos per loose tube for
SCADA/communication

b) 6 Nos Multi Mode Fiber as per OM-2 (50/125) in a single


loose tube for optical-DTS

The manufacturer must have adequate acceptance testing


facilities of testing optical fiber cable performance of the
complete 3-Core Power Cable post manufacturing. The minimum
acceptance test would constitute:

1. Length and Continuity of Fiber inside Power Cable


2. Attenuation at defined wavelengths (Refer Annexure E)
R1
(Attenuation to be done at incoming stage)
3.15 Fillers R1
Balance fillers used in 3-Core cables shall be of PP Fillers
grade along with sufficient water blocking yarn to make it water
tight construction.
3.16 Laying up of All the 3-Core, along with Fillers, water-blocking yarn and optical
Cores fiber cable shall be laid in the suitable right hand lay.

3.17 Inner Sheath R1


Extruded PE ST7 confirming to requirements of IEC 60502-2
with latest amendments.

The minimum thickness of the inner sheath shall be 1.5 mm.

A non-conducting water blocking tape with approx. 10% overlap


shall be applied over the inner sheath.

3.18 Armour The armour shall be of galvanized round steel wires of minimum
4 mm dia complying the requirements of IS 3975:1999 with latest
___________________________________________________________________________________________
Page 4 of 19
66 kV 3-CORE CABLES– SP-EWH2-3C-01

amendments.

The armour wires shall be applied with minimum 90% coverage.

The joints in the armour round wires shall be made by brazing or


welding and the surface irregularities shall be removed. A joint in
the wire shall be at least 300 mm from the nearest joint in any
other armour wire in the completed cable.

The short circuit capacity of armour shall be 26.3 kA for 3


second.

3.19 Binder Tape Rubberized cotton tape shall be wrapped with approx. 10%
overlap over armour

3.20 Outer Sheath The outer sheath shall consist of extruded black colored HDPE
type ST 7 as per IEC 60502-2 with anti termite protection. The
minimum thickness shall be 3 mm at any point.
Semi conductive layer either extruded or graphite coating shall
be provided over the Outer Sheath.

3.21 Cable Rating The cable size shall be suitable to carry rated load current on 66
kV continuously without exceeding the maximum conductor
temperature of 90 deg. C.

3.22 Drum Length 300m ± 5 % (short lengths not acceptable except the last length
and minimum acceptable short length shall be 100m). The
overall quantity tolerance shall be as purchase order.

Manufacturer shall not be allowed to put two cable pieces of


different short length in same cable drum.

3.23 Embossing The extruded outer sheath shall be embossed with meter
marking at interval of 1 metre. The ”A” end meter marking and
“Z” end meter marking and the drum lengths shall be printed on
the drum flange along with other markings. The outer sheath
shall also be embossed with (min.)
a) Voltage designation
R1
b) Type of construction/cable code (i.e. A2XCEW2Y)
c) Number of core and nominal cross sectional area.
d) Type of cable “Electric Cable”.
e) Manufacturers name & trade mark
f) Name of buyer (e.g. BSES)
g) Month & year of manufacturing
h) Batch no / Lot no.
i) Sequential length marking.
j) Purchase Order Number and Date

3.24 Joints and The 3-Core Joints and Terminations to be used with the cable
Terminations shall be with proven design and fully type tested as per IS 60840.

The Joints and Terminations match or exceed all technical


performance parameters of the specified cable.

___________________________________________________________________________________________
Page 5 of 19
66 kV 3-CORE CABLES– SP-EWH2-3C-01

The Joints and Terminations would be either Heat Shrink, Cold-


Shrink or Pre-moulded type.

The Joints and Terminations should have provision for


splicing/terminating Optical Fiber Cable and manufacturer to give
design for the same along with bid.

4.0 Quality Assurance

4.1 Vendor quality plan To be submitted for purchaser approval


4.2 Inspection points To be mutually identified & agreed in quality plan

5.0 Inspection & testing

5.1 Routine test Each drum length of cable shall be subjected to the following
tests

- Measurement of the electrical resistance of the conductor shall


be carried out as per the provisions of Clause 10.5 of IEC 60840/
IS 10810 part 5 The measurement shall be made on the
conductors of each cable length. The D.C. resistance of the
conductor at 20 deg. C shall not exceed the maximum value
specified in IEC 60228 / IS 8130.

- High voltage test as per clause 9.3 of IEC-60840/ 20.17 of IS


7098(Part-3):1993

- Partial discharge test shall be carried out as per clause 9.2 of


IEC Publication No.60840/20.10 of IS 7098(Part-3):1993

- Measurement of capacitance as per clause 10.10 of IEC60840/


20.18 of IS 7098(Part-3):1993

- Measurement of length and continuation in Optic Fiber as


R1
defined in Annexure – E.

- Test on the outer jacket as per Clause 3 of IEC 60229


5.2 Type test The cable and the associated accessories like Joints and
Terminations of same voltage, design and number of cores shall
be of Type Tested from CPRI/ERDA as per IEC 60840:2004
/IS7098-III:1993 with latest amendments .

Type test report of not more than five (5) years shall be
submitted for the same type, size and rating of the cable offered,
along with the bid.

All type tests shall be carried out in accordance with Clause 12 of


IEC-60840 / Clause 19.1 of IS 7098-III and in accordance with
the sequence prescribed therein.
5.3 Short Circuit The bidder shall furnish short circuit test report of 26.3 kA for 3
Test of Armour seconds from CPRI/ERDA for the same voltage, size and design
___________________________________________________________________________________________
Page 6 of 19
66 kV 3-CORE CABLES– SP-EWH2-3C-01

of cable.
This short circuit test shall be preceded and succeeded by high
voltage, Partial Discharge, Armour Resistance and Conductor
Resistance Test. Test report shall not be more than five (5) years
old.

5.3 Acceptance Shall be conducted as per IEC: 60840: 2004 / IS: 7098-III: 1993
Tests and approved QA plan for each lot of cable.

5.4 Special Tests The following tests shall be carried out as special tests

Conductor examination as per Clause 10.4 of IEC-60840 for


conformance of IEC 60228/IS 8130.

Measurement of thickness of insulation as per Clause 10.6 of


IEC- 60840 and Clause 8 of IEC-60811-1-1./ IS 10810 part 6

Measurement of thickness and overall dimensions of sheath as


per Clause 8 of IEC-60811-1-1./ IS 10810 part 6

Measurement of dimensions of Armour as per Clause 10.7 of


IEC-60840/IS 10810 part 36

Measurement of external diameter as per Clause 8.3 of


IEC-60811-1-1

Hot set test for XLPE insulation as per Clause 10.9 of IEC-
60840/ IS 10810 Part 30

Degree of cross-linking as per ASTM D 2768-01, void and


contamination as per 20.1 of IS 7098 (Part-3), abrasion
resistance as per BS 7835

Sheath Integrity Test


5.5 Inspection The buyer reserves the right to witness all tests specified on
completed cables

The buyer reserves the right to inspect cables at the Seller’s


works at any time prior dispatch, to verify compliance with the
specifications.

In-process and final inspection call intimation shall be given in


advance to purchaser.

In the event of any discrepancy in the test reports i.e test reports
not acceptable or any type tests(including special / assitional
tests,if any) not carried out , same shall be carried out without
any cost implication to BSES before dispatch of cable.

5.6 Test certificates Three sets of complete test certificates shall be submitted along
with the dispatch documents.

6.0 Drawings, Data & manuals


___________________________________________________________________________________________
Page 7 of 19
66 kV 3-CORE CABLES– SP-EWH2-3C-01

6.1 To be The seller has to submit:


submitted a) Cross sectional drawing of cable.
along with bid b) Completely filled GTP
c) Type test certificates
d) Dimensional drawing for pulling eye
e) Fault level calculation
f) Complete cable catalogue and manual
g) Armour Coverage Calculations
f) Short Circuit Test Certificate
6.2 Within 15 days, the seller has to submit four sets of above
mentioned drawings along with one soft copy for buyer’s
approval.
6.3 Submittals a) Inspection and test reports, carried out in manufacturer’s
required works (R)
prior to dispatch
b) Test certificates of all bought out items.

6.4 Drawing and Standard size paper A0, A1, A2, A3, A4
document sizes
6.5 No. of drwgs. / As per Annexure – A
Documents
required
at different
stages

7.0 Shipping, Handling and Site support

7.1 Packing The cable shall be wound on non-returnable steel drums of


suitable size of minimum hub diameter of 15D (where D is the
overall diameter of the cable) and packed conforming to
international standards. The drum shall be fully enclosed by
suitable packing preferably PP sheeting. Cable shall have sea
worthy packing in case cables are dispatched by shipping lines.

7.2 Pulling eye & A cable pulling eye shall be provided at “Z” end of cable on each
sealing of drum. Suitable fillings/putty shall be used for sealing gap
Cable ends between outer sheath and pulling eye. Heat shrinkable sleeves
with the pulling eye shall also be provided. The pulling eye shall
be directly connected to the conductor and be capable to
withstand a tensile load of 30N / sq mm of conductor area. The
“A” end of the cable shall be sealed with heat shrinkable cap.
Drawing of the pulling eye shall be submitted along with the bid
for review.

7.3 Drum The following information shall be marked on the drum:


identification
label
- Drum identification number.
- Trade name or trade mark; if any
- Name of manufacturer and buyer
- Nominal sectional area of the conductor of the cable
- Type of cable and voltage for which it is suitable
___________________________________________________________________________________________
Page 8 of 19
66 kV 3-CORE CABLES– SP-EWH2-3C-01

- Length of the cable on the drum, with “A” end and “Z” end
markings.
- Purchase order number with SAP item code.
- Year and month of manufacturing.
- Direction of rotation of drum (an arrow) and
- Net weight of cable in drum and gross weight of cable with
drum.
- Batch no or Lot no.
7.4 Shipping The seller shall give complete shipping information concerning
the gross weight, size of each packing.

7.5 Handling & Manufacturer instruction shall be followed. Detail handling &
Storage storage instruction sheet / manual needs to be furnished before
commencement of supply.

7.6 Transit damage The seller shall be responsible for any transit damage due to
improper packing.

8.0 Progress reporting

8.1 Outline To be submitted for purchaser approval for outline of production,


Document inspection, testing, packing, dispatch, documentation
programmer.

8.2 Detailed To be submitted to Purchaser once a month containing


Progress report a) Progress on material procurement.
b) Progress on internal stage inspection
c) Reason for any delay in total program
d) Details of test failures if any in manufacturing stages
e) Progress on final box up.
f) Constraints / forward path

9.0 Deviations

9.0 Deviation from Deviations from this Specification shall be stated in writing with
the the tender by reference to the Specification clause/GTP/Drawing
Specification. and a description of the alternative offer. In absence of such a
statement, it will be assumed by the Buyer that the Seller
complies fully with this specification.

___________________________________________________________________________________________
Page 9 of 19
66 kV 3-CORE CABLES– SP-EWH2-3C-01

Annexure – A: Scope of supply

1.0 The scope of supply shall include following

1.1 Design, manufacture, testing at manufacturer works before dispatch, packing, delivery
including unloading and stacking at site/store of 38/66kV 3Cx300 sq. mm cable as per BOQ and
submission of all documents.

1.2 BOQ as following –

Sr Purchaser Material/Equipment Location Unit Quantity


No Equipment Tag description
No / SAP code
1 e.g. Delhi km e.g. 10
2 e.g. Goa km e.g. 10
3
4
5
6
7

2.0 Submission of documents

Along with For Approval Final after Remarks


offer after award of approval
contract
Detailed 3 copies (Typical 4 copies 6 copies + 1 soft
dimensional drgs) copy in CD
cross-sectional
drawing of the
cable
Type test 2 copies (Type 6 copies + 1 soft Type test and
certificates. Test, Short copy in CD sample Routine
Circuit Test test reports
Certificate and
sample
Routine Test)
Guaranteed 3 copies 4 copies 6 copies + 1 soft
technical copy in CD
particulars of
each type of
cable

Dimensional 3 copies 4 copies 6 copies + 1 soft


drawing for pulling copy in CD
eye.

Rating factors 3 copies 4 copies 6 copies + 1 soft


copy in CD
Complete cable 1 copy 6 copies + 1 soft
catalogue and copy in CD
Manual

___________________________________________________________________________________________
Page 10 of 19
66 kV 3-CORE CABLES– SP-EWH2-3C-01

3 Sec rating 3 copies 4 copies 6 copies + 1 soft


calculation for (Typical) copy in CD
Armour

Armour Coverage 3 copies 4 copies 6 copies + 1 soft


Calculations (Typical) copy in CD

List of Sub- 3 copies 4 copies 6 copies + 1 soft


Vendors (Typical) copy in CD

Optic Fiber Cable 3 copies 4 copies 6 copies + 1 soft


Manufacturer’s (Typical) copy in CD
declaration for no
increase in losses
till 80 deg
operations

Data Sheet of 3 copies 4 copies 6 copies + 1 soft


Optic Fiber Cables (Typical) copy in CD
a) Single
Mode
Cable (G
657.A1)
b) Multi Mode
Cable

3.0 Delivery schedule


3.1 Delivery period start date - from date of LOI
3.2 Delivery period end date - as agreed with supplier
3.3 Material dispatch clearance - after inspection by purchaser

___________________________________________________________________________________________
Page 11 of 19
66 kV 3-CORE CABLES– SP-EWH2-3C-01

Annexure – B: Service Conditions

1.0.0 Delhi Atmospheric conditions


a) Average grade atmosphere : Heavily polluted, dry
b) Maximum altitude above sea 1000 M
Level
c) Ambient Air temperature Highest 50 deg C, Average 40 deg C
d) Minimum ambient air Deg C
Temperature
e) Relative Humidity 90 % Max
f) Thermal Resistivity of Soil 150 Deg.C cm/W
g) Seismic Zone 4
h) Rainfall 750 mm concentrated in four months

___________________________________________________________________________________________
Page 12 of 19
66 kV 3-CORE CABLES– SP-EWH2-3C-01

Annexure – C: Guaranteed Technical Particulars (Data by Supplier)

Sr. Description Unit Data specified Data to be


by the filled by the
purchaser manufacturer
1 Name of manufacturer
2 Country of manufacturer
3 Type of cable
4 Standard according to which
cable is manufactured
5 Rated voltage kV 38/66
6 Highest system voltage kV 72.5
7 System frequency Hz 50
8 No of phases per circuit Nos 3
9 System earthing Solidly
Grounded
10 Rated short time current of kA
Conductor
11 Rated short time current of kA 26.3 for 3 sec
Armour
12 Rated short time current of kA
metal screen
13 Rated short time current of kA
armour and screen
14 Duration of short circuit Sec 1
current
Impulse withstand voltage kVp 325
15 1.2/50 micro sec wave
16 Power frequency withstand kV(rms) 95 for 30 minutes
Voltage
17 Conductor
a Nominal cross sectional area sqmm 300
b Type class of conductor. Compacted
Stranded
Circular
C Material of conductor Aluminum
D Flexibility class of conductor Class -2
E Minimum numbers of strands Nos
F Diameter of strands before Mm / mm
compaction. (nominal /
Minimum)
G Material of longitudinal water
sealing filling of conductor
18 Details of semi conducting
tape
over the conductor
19 Conductor Screen
a Material and type
b Minimum thickness mm 0.8
Make and grade of semi
conducting compound.
20 Insulation

___________________________________________________________________________________________
Page 13 of 19
66 kV 3-CORE CABLES– SP-EWH2-3C-01

Material of Insulation TR-XLPE


Nominal thickness Mm 11
Minimum thickness 9.9
Make and grade of insulation
Compound
Maximum dielectric stress at kV/mm
the conductor surface
21 Insulation screen
a Material and type
b Minimum thickness mm 0.8
c Make and grade of semi
conducting compound.
22 Inner water swellable semi
conducting tape
a Nominal thickness mm 0.3

b Minimum swell height in one mm 12 mm in one


minute. Minute
c Overlap % 10 min
23 Min thickness of copper tape mm 0.1
a width of copper mm
tape
b Overlap of copper tape % 10 min
24 outer water swellable
semiconducting tape

a Nominal thickness mm 0.3


b Minimum swell height in one mm 12 mm in one
minute. Minute
c Overlap % 10 min
25 Nominal diameter over Laying mm
up
26 a Optic Fibers Cable used as Yes/No
per OF Cable specifications
defined
I. No. of Single Mode No.
fiber (G 657.A1)
II. No. of Multi Mode – No.
OM-2

26 b No. & Material of balance No./material / PE ST 7


fillers
27 No. of water blocking yarns No./material
and denier
28 Material of the inner sheath PE ST 7
29 Method of Extrusion mm R1
Sleeve/Tube
30 Minimum thickness of inner mm 1.5
sheath
31 Nominal diameter over inner mm
Sheath
32 Non conducting water
blocking tape over inner
sheath
___________________________________________________________________________________________
Page 14 of 19
66 kV 3-CORE CABLES– SP-EWH2-3C-01

a Nominal thickness mm 0.3


b Overlap % 10 min
33 Armour
Nominal Diameter mm 4
No. of wires
Armour coverage
Area of Armour
Short circuit capacity of kA/3 sec 26.3
Armour
Binder tape over Armour RC tape
34 Outer jacket
Material and type HDPE type ST 7
Minimum thickness mm 3
Colour Black
35 Semiconducting coating outer Extruded/Graphite
jacket coating
36 AC test voltage at works for kV(rms) 95
insulation.
37 DC test voltage for outer kV(DC) 25
jacket
38 Overall dia of completed mm
single
core cable
39 Weight per metre of complete kg/m
Cable
40 Short circuit capacities with kA
maximum conductor
temperature of 250Deg C :
(conductor temperature of 90
Deg C at the commencement
of short circuit)
0.5 second duration
1 second duration
2 second duration
3 second duration
41 Minimum radius of bend mm
round:
which cable can be laid
a) Direct burial in ground
b) In ducts
42 Maximum D.C .resistance of: Ohm/km 0.100
conductor per KM at 20 deg.
C
43 Maximum AC resistance of: Ohm
conductor per KM at 90 deg.
C
44 Equivalent star reactance per Ohm
KM:
of 3 phase circuit at 50 Hz
Maximum electrostatic pf
capacitance :
Per KM of cable
45 Maximum continuous current Amp
carrying :
___________________________________________________________________________________________
Page 15 of 19
66 kV 3-CORE CABLES– SP-EWH2-3C-01

Capacity per circuit when laid


in ground as per the following
parameters
-Maximum continuous
conductor temperature of
90Deg C
-Maximum conductor
temperature during short
circuit of 250 Deg C
-Ground temperature of 30
Deg C
-Soil resistivity of 150
DegCcm/
Watt
-Depth of laying of 150cm

46 Maximum continuous current Amp


carrying :
Capacity per cable when laid
in air with ambient
temperature of
40DegC and other
parameters as per Sl no 49

47 Rating factors for ambient air


temperature
attached(Yes/No)
48 Rating factors for ground
temperature
attached(Yes/No)
49 Rating factors for phase
spacing in flat formation
attached(Yes/No)
50 Rating factors for grouping of
cable laid in ground in
horizontal
formation attached(Yes/No)
51 Rating factors for grouping of
cable laid in ground in tri-foil
touching formation
attached(Yes/No)
52 Rating factors for thermal
resistivity of soil
attached(Yes/No)
53 Rating factors for depth of
laying attached(Yes/No)
54 Max. power factor of charging
KVA of :
cable when laid direct in the
ground at normal voltage
frequency at conductor
temperature at 90Deg .C
55 Max. dielectric power loss of Watt/km
cable per :
___________________________________________________________________________________________
Page 16 of 19
66 kV 3-CORE CABLES– SP-EWH2-3C-01

KM of 3 phase circuit laid


direct in ground at normal
voltage,
frequency and maximum
conductor temperature of 90
Deg C
56 Impedance per KM of 3 Ohm
phase
circuit :
at 50 C/s and maximum
conductor temperature.
a) Positive and negative
sequence
b) Zero sequence
57 Standard drum length of Metres R1
300 +/- 5%
cable (short lengths
not acceptable
except the last
length
58 The overall quantity tolerance %
59 Cable to be wound on non Yes / no Yes
returnable steel drum.
60 Normal delivery length Metres
61 Cable pulling Eye to be
provided at “Z” end
62 Tensile load withstand 30 N / sqmm
capacity for pulling eye
63 Approximate shipping weight kg
for the normal deliver length
with the drum size (flange dia.
in mm and width in mm):
64 Drum size ( Flange dia X
flange width X hub dia)
65 Embossing details on outer
jacket
66 Sequential marking at every Provided
meter.

67 Process of cross linking of


polyethylene.
68 Maximum Optic Fiber losses
i) Each Joint
ii) Per km (excluding
Joint)

___________________________________________________________________________________________
Page 17 of 19
66 kV 3-CORE CABLES– SP-EWH2-3C-01

Annexure –D: Cross Sectional Drawing (Data by Supplier)

Pictorial Reference Description Nominal Nominal


Label Clause No Thickness Diameter in mm
No. in mm

1 4.2 & 4.3 Compacted, stranded, circular


water blocked aluminium
conductor
2 4.4 Semi-conducting water
blocking tape
3 4.5 Conductor screen
4 4.6 XLPE insulation
5 4.7 Insulation screen
6 4.8 Semiconducting water blocking
tape
7 4.9 Metal screening of a copper
tape applied in helical form
8 4.10 Semiconducting water blocking
tape
9 4.11 OFC
10 4.12 R1
PP Fillers
11 4.13 Water blocking yarn
12 4.14 R1
PE extruded inner sheath
13 4.15 Non conducting water blocking
tape
14 4.16 G.S Round Wire Armour
15 4.17 RC Tape
16 4.18 HDPE outer jacket

Net weight of cable: …………… kg/m

Name of manufacturer:
Drawing No and date:

___________________________________________________________________________________________
Page 18 of 19
66 kV 3-CORE CABLES– SP-EWH2-3C-01

Annexure –E: Specifications of Optic Fiber

A. Single-Mode Fiber (G 657.A1-Low Bend Sensitive Fiber)

Attenuation ≤ 0.33 dB/km at 1310 nm


< 0.31 dB/km at 1383 nm or less than attenuation at 1310 nm#
≤ 0.20 dB/km at 1550 nm
≤ 0.21 dB/km at 1625 nm

Mode field diameter 8.8 ± 0.4 μm at 1310 nm


10.3 ± 0.5 μm at 1550 nm
Zero dispersion wavelength 1300 nm to 1324 nm
Dispersion at 1550 nm ≤ 17.5 ps/nm.km
PMD Individual Fiber* ≤ 0.1 ps/√km
Cladding diameter 125.0 ± 0.7 μm
Core-clad concentricity error ≤ 0.5 μm
Cladding non-circularity ≤ 0.7 %
Coating diameter (uncoloured) 242 ± 5 μm
Coating-cladding concentricity error ≤ 12 μm
Zero dispersion slope ≤ 2 0.090 ps/nm .km
PMD LDV ≤ 0.06 ps/√km

* Individual PMD values may change when cabled


# After hydrogen aging according to IEC-60793-2-50 regarding the B1.3 fiber category

B. Multi-Mode Fiber (OM -2)

___________________________________________________________________________________________
Page 19 of 19

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