Product

Catalogue

Shri Nataraj Ceramic and Chemical Industries Limited

(A Dalmia Group Company)

Pioneers in Refractories
Showing the way ahead -
leadership in refractories.
Shri Nataraj Ceramic and Chemical Industries Limited is a part of the Dalmia
Group, a leading industrial house of India. The Group is committed to value
creation with utmost integrity, and every initiative and action of the Group
reflects this core value.

In the pursuit of excellence, the Dalmia Group blends the enthusiasm of the
young with the experience of the old. In FY08 the Gross Revenue of all the
businesses in the group was INR 30,364 Mn (US$ 760 Mn). This is expected to
cross US$ 1 Bn in FY09 considering the aggressive growth plans already
underway, with an estimated cement capacity of 12 Million tonnes, sugar of
22,500 tcd and refractory products of 200,000 tonnes per year.

In FY08, the Group Turnover of refractory businesses was INR 3,000 Mn (US$ 75
Mn). Truly world-class in every way, our client roster reads like the who's who of
the cement industry in India and also includes leading global organisations.
Quality SNCCIL, the Market Leader in Refractories, is Committed to
provide Customer Confidence through
Policy
Compliance to Quality Requirements
n

Prompt Delivery
n

Better Utilisation of Resources

n

Continual Improvement of Quality Management System

n

Committed to Excellence –
Dedicated to Customers

O ur business purpose is to provide customers with the most cost effective

refractory solutions derived from high quality, innovative products and services.

Our production facilities are strategically located to offer competitive quality products
at optimised logistics. Captive mines and in-house calcination facilities for major raw
materials helps us in seamless backward integration.

In our quest to innovate and develop the very best in refractory products, we have
established state-of-the-art research and development institutions - the Dalmia
Institute of Scientific and Industrial Research (DISIR), one in Tamil Nadu and another
in Orissa. An important part of the group, these training institutions are
independent entities dedicated to the continuous upgradation of quality refractory
products.
 Major Equipments of Cement Plant

PRE HEATER
ROTARY KILN
COOLER

40-30 / ALITE
 REFRACTORY BRICKS FOR CEMENT PLANTS
CHEMICAL PHYSICAL THERMAL
ANALYSIS PROPERTIES PROPERTIES
AREA OF Thermal
EQUIPMENT QUALITY SPECIAL FEATURES
INSTALLATION Al2O3 Fe2O3 AP BD C.C.S. R.U.L Conductivity
2
(%) (%) (%) (g/cc) (Kg/Cm ) (TaOC) O
(K.Cal/m/hr/ C)
O
at 1000 C

Upper Cyclones MH 30-35 30 3.5 25 2.10 250 1300 1.2 Alkali resistant
PRE - HEATER &
CALCINER Lower Cyclones,
VESSELS Inlet Chamber, HG 40-30 40 3.0 22 2.20 350 1400 1.2 Alkali Resistant
Calciner Vessel
Good Resistance to Spalling,
HASR 70-30* 70 3.0 18 2.60 600 1470 1.8 Abrasion, Low Porosity, High
Refractoriness.
Discharge Zone
Resistance to Spalling,
HA 80-30 80 3.0 23 2.70 500 1450 1.8 Corrosion, having High
Refractoriness
Excellent Resistance to
DALSINT B* 70 2.5 18 2.65 600 1500 1.85 Spalling, Abrasion, Low
Porosity, High Refractoriness.
Resistance to Spalling,
Burning Zone LF 70-25 70 2.5 23 2.60 500 1480 1.8
Abrasion, High Refractoriness.

ROTARY KILN Resistance to Spalling,

HA 70-30 70 3.0 23 2.60 500 1450 1.8 Corrosion, Having Righ
Refractoriness
Excellent Resistance to
DALSINT - A* 70 2.0 15 2.70 600 1520 1.9 Spalling, Abrasion, Low
Pre Burning Zone Porosity, High Refractoriness.
and Transition Zone Good Resistance to Spalling,
DALK AR 60* 60 2.0 18 2.55 500 1470 1.8 Abrasion, Low Porosity, High
Refractoriness.
1.75 Low Density, Good Strength,
ALITE* 20 2.5 30 Min. 200 1300 0.6
Calcination zone Max. Very Low Thermal Conductivity.

HG 40-30 40 3.0 22 2.20 350 1400 1.2 Alkali Resistant

Good Resistance to Spalling,

COOLER HASR 70-30* 70 3.0 18 2.60 600 1470 1.8 Abrasion, Low Porosity, High
Refractoriness.
Low Porosity and Good
TERTIARY AIR DUCT LF 30-20 30 2.0 20 2.10 400 1300 1.2
Abrasive Strength

* ALKALI RESISTANT
 REFRACTORY BRICKS FOR CEMENT PLANTS
ROTARY KILN

HASR 80-30 DALSINT B DALSINT - A DALKAR 60 ALITE HG 40-30

PRE - HEATER & CALCINER VESSELS COOLER TERTIARY AIR DUCT

MH 30-35 HASR 70-30 LF 30-20

 FIRE CLAY BRICKS
CHEMICAL THERMAL
PHYSICAL PROPERTIES
ANALYSIS PROPERTIES RAW
SPECIAL AREA OF USER
QUALITY MATERIAL
FEATURE USAGE INDUSTRY
Al2O3 Fe2O3 AP BD C.C.S. R.U.L BASE
(%) (%) (%) (g/cc) (Kg/Cm2) (TaOC)

Preheater, Cement, Steel &

MH 30-35 30 3.5 25 2.10 250 1300 Fire Clay Grog Alkali Resistant
Cupola, Foundry General

Fire Clay, HA Alkali, Slag Preheater, Cement, Steel &

HH 40-35 40 3.5 25 2.15 250 1350
Clay Grog Resistant Cupola, Foundry General

Calciningzone,
Preheater,
HG 40-30 40 3.0 22 2.20 350 1380 HA Clay Grog Alkali Resistant Precalciner, Cement, Steel
Cooler, Ladle,
Reheat Furnace

Pre Calciner, Cal

Corrosion Zone, Coke Oven, Cement, Coke,
HG 40-20 40 2.0 22 2.20 350 1400 China Clay Grog
Resistant Brick Glass Tank Glass
Furnace

Cal Zone, Kiln

High Hood, Inlet Cement,
Cal.Diaspore,
HG 45-30 45 3.0 22 2.25 350 1420 Refractoriness, Chamber, Grate General
HA Clay Grog
Alkali Resistance Cooler, Gas
Plants

Resistant to Slag Coke Ovens,

Cal.diaspore,
HG 45-15 45 1.5 19 2.25 400 1450 and Reducing Metallurgical Coke, Metal
China Clay Grog
Atmosphere Furnaces

HA - High Alumina
 FIRE CLAY BRICKS

MH 30-35 HH 40-35 HG 40-30

HG 40-20 HG 45-30 HG 45-15

 HIGH ALUMINA BRICKS
CHEMICAL THERMAL
PHYSICAL PROPERTIES RAW
ANALYSIS PROPERTIES USER
QUALITY MATERIAL SPECIAL FEATURES AREA OF USAGE
Al2O3 Fe2O3 AP BD C.C.S. R.U.L INDUSTRY
BASE
(%) (%) (%) (g/cc) (kg/cm2) (Taoc)

Abrasion Resistant, Kiln Hood, Cooler, Hot Air

HA 50-30 50 3.0 23 2.35 400 1400 Bauxite, Clay Grog Cement
Slag Resistant Generator

Preburning Zone, Trans

High Refractoriness & Cement,
HA 60-30 60 3.0 23 2.50 400 1420 Bauxite, Clay Grog Zone, Lime Rotary Kiln,
Abrasion Resistant Lime
Shaft Kiln
Excellent Resistance
Cement, Lime Kiln Burning
to Spalling, Corrosion Cement,
HA 70-30 70 3.0 23 2.60 500 1450 Bauxite, Clay Grog Zone, Electric Arc Furnace
and Slag, High Steel
Roof, Steel Ladles
Refractoriness
High Resistance to
Ladles, Eaf Roofs, Smelting
Abrasion, Slags, Cement,
HA 80-30 80 3.0 23 2.70 500 1450 Bauxite Furnaces, Cooling Zone of
Corrosive Slags and Steel
Cement Kiln
Spalling
High Refractoriness, Coke,
Cal.Diaspore,
HG 50-20 50 2.0 21 2.35 350 1450 Resistant To Slag & Coke Ovens
China Clay Grog Metal
Reducing Atmosphere

China Clay, Grog, High Refractoriness,

Glass,
Mullite, Controlled Linear Glass Tank Furnace,
SL 60-20 60 2.0 21 2.45 400 1500 Furnaces,
Cal.Diaspore, Change, High Spalling Element Holding Bricks
Smelters
Sillimanite Resistance

Excellent Mechanical, Burning Zone, Eaf Roof,

Cement,
LF 70-25 70 2.5 23 2.60 500 1480 Bauxite Thermal Properties, Ladles, Tundishes,
Steel
Resistant to Slag Metallurgical Furnaces
High Refractoriness, Burning & Post Burning
Bauxite, Excellent Resistance to Zone, Teaming Ladles, Ladle Cement,
LF 70-20 70 2.0 23 2.60 500 1500
Sillimanite Spalling, Slag and Furnaces & Metallurgical Steel
Abrasion Furnaces
High Refractoriness,
Cooler Side Wall, Sponge Cement,
Resistance to Reducing
Bauxite, Iron Burning Zone, Eaf Steel And
LF 80-20 80 2.0 22 2.70 500 1500 Atmospheres, Spalling,
Corundum Delta Zone and Ladle Sponge
Slag Attack and
Furnace. Iron
Abrasion
 HIGH ALUMINA BRICKS

HA 50-30 HA 60-30 HA 70-30 HA 80-30

HA 80-30
DALMIA
HG 50-20 SL 60-20 LF 70-25
 SPECIAL QUALITY BRICKS
CHEMICAL THERMAL
PHYSICAL PROPERTIES
ANALYSIS PROPERTIES
RAW
AREA OF USER
QUALITY Thermal MATERIAL SPECIAL FEATURES USAGE INDUSTRY
Al2O3 Fe2O3 AP BD C.C.S. R.U.L Conductivity BASE
(%) (%) (%) (g/cc) (Kg/Cm2) (TaOC) (K.Cal/m/hr/OC)
at 1000OC)

Good Resistance to
Kiln Discharge
Spalling, Abrasion, Low
HASR 70-30* 70 3.0 18 2.6 600 1470 1.8 Bauxite Zone and Cement
Porosity, High
Cooler
Refractoriness.

Preburning
Bauxite,
Zone and
DALKAR 60* 60 2.0 18 2.55 500 1470 1.8 China Clay -DO- Cement
Transition
Grog
Zone

Excellent Resistance to Preburning

Special
Spalling, Abrasion, Low Zone and
DALSINT - A* 70 2.0 15 2.7 600 1520 1.9 Grade Cement
Porosity, High Transition
Bauxite
Refractoriness. Zone

Rotary Kiln
DALSINT B* 70 2.5 18 2.65 600 1500 1.85 Bauxite -DO- Cement
Burning Zone

Low Density, Good

1.75 Insulation Calcination
ALITE* 20 2.5 30 Min. 200 1300 0.6 Strength, Very Low Cement
Max. Grog Zone
Thermal Conductivity.

High Grade Low Porosity and Good Tertiary Air

LF 30-20 30 2.0 20 2.10 400 1300 1.2 Cement
Chamotte Strength Duct

* Very High Alkali Resistant

 SPECIAL QUALITY BRICKS

HASR 70-30 DALKAR 60 DALSINT - A

DALSINT B ALITE LF 30-20

 CONVENTIONAL CASTABLES
CHEMICAL
PHYSICAL PROPERTIES THERMAL PROPERTIES
ANALYSIS
RAW
QUALITY Permanent Linear SPECIAL AREA OF USER
CCS Max. MATERIAL
Al2O3 Fe2O3 Dry Grain Change FEATURES USAGE INDUSTRY
Service BASE
(%) (%) Density Size
At Temp At Temp C Temp.
O

O Kg / Cm2 (g/cc) (mm) (+/- %)

C 3hrs
Moderate Conical Portion,
110 250 Cement,
DALCAST 135 N 40 5.0 2.10 6 1.0 1350 1350 HA Clay Grog Abrasion Feed Pipes. Cooler
1350 225 General
Resistant Cold Zone.

Moderate Conical Portion,

110 300
DALCAST 135 S 40 4.0 2.20 6 1.0 1350 1350 HA Clay Grog Abrasion Feed Pipes. Cooler Cement
1350 250
Resistant Cold Zone.

110 350 Abrasion Cement,

DALCAST 140 N 70 5.0 2.55 6 1.5 1450 1450 Bauxite Foundry Ladles
1450 400 Resistant Steel
High Purity,
Resistant to
110 350 Bauxite, Pure Cooler, Lower Cement,
DALCAST 150 N 50 1.5 2.15 6 1.5 1500 1500 Abrasion and
1500 300 HA Clay Grog Cyclones General
Thermal
Shock
110 350 Bauxite, Pure Cement,
DALCAST 160 N 60 1.5 2.2 6 1.5 1500 1600 -DO- -DO-
1500 300 HA Clay Grog General
Conical Portion,
110 400 Bauxite, Pure
DALCAST 160 S 60 1.5 2.30 6 1.5 1500 1600 -DO- Feed Pipes. Cement
1500 300 HA Clay Grog
Calciner.
Cement,
85 - 0.5 - 110 500 Bauxite, Ladle & EAF
DALCAST 170 N 2.8 6 1.0 1550 1750 -DO- Steel,
90 1.0 1550 400 Corrundum Patching
General
Cement,
110 500 Bauxite,
DALCAST 180 N 90 0.5 2.9 6 0.5 1550 1800 -DO- -DO- Steel,
1550 500 Corrundum
General
 LOW CEMENT CASTABLES
CHEMICAL
PHYSICAL PROPERTIES THERMAL PROPERTIES
ANALYSIS
RAW
Permanent Linear SPECIAL AREA OF USER
QUALITY CCS Max. MATERIAL
Dry Grain Change FEATURES USAGE INDUSTRY
Al2O3 Fe2O3 Service BASE
Density Size Temp.
(%) (%) O
At Temp Kg / Cm
2
(g/cc) (mm) ( +/- %) At Temp C (OC)
O
C / 3hrs

High Purity,
Inlet Chamber,
Pure HA Resistant to
QUICKPACK LC 45 45 1 1450 800 2.30 6 1.0 1450 1450 Riser Duct & Cement
Clay Grog Abrasion and
Cooler
Thermal Shock

High Purity,
Bauxite,
Resistant to Cement,
QUICKPACK LC 60 60 1.5 1500 900 2.60 6 1.0 1500 1500 Pure HA General
Abrasion and Steel
Clay Grog
Thermal Shock

Tip Casting Area

of Cement
High Purity,
Rotary Kiln,
Resistant to Cement,
QUICKPACK LC 80 80 2 1500 1000 2.90 8 1.0 1500 1600 Corrundum Grate Coolers &
Abrasion and Steel
Steel Tundish
Thermal Shock
Permanent
Lining

Resistant to
High Abrasion,
Cement,
QUICKPACK LC 90 90 1 1550 1000 3.05 8 0.8 1550 1750 Corrundum Spalling and -DO-
Steel
Reducing
Atmosphere
 SPECIAL CASTABLES
CHEMICAL
PHYSICAL PROPERTIES THERMAL PROPERTIES
ANALYSIS

Permanent Linear Max. RAW

QUALITY CCS SPECIAL AREA OF USER
Dry Grain Change MATERIAL
Al2O3 Fe2O3 Service FEATURES USAGE
Density Size BASE INDUSTRY
(%) (%) Temp.
At Temp Kg / Cm2 (g/cc) (mm) At Temp
( +/- %) O O
( C)
O
C C/ 3hrs

Inlet
High Purity,
Chamber,
Pure HA Resistant to
RAPIDENSE 40 40 1.2 1450 800 2.3 8 0.5 1450 1450 Riser Duct & Cement
Clay Grog Abrasion and
Anti Coating
Thermal Shock
Areas
Bauxite, Burner Pipe,
RAPIDENSE 50 50 1.1 1500 1000 2.40 10 0.5 1500 1500 Pure HA -DO- Cooler Side Cement
Clay Grog Walls

Tip Casting,
Andalusite, Cooler Side
RAPIDENSE 60 60 1.1 1500 1100 2.65 8 0.5 1500 1600 Pure HA -DO- Walls, Burner Cement
Clay Grog Pipe and Bull
Nose Area

Resistant to Inlet
Pure HA
High Abrasion, Chamber,
Clay Grog,
DALRESICOAT B 30 1100 700 2.45 8 0.2 1100 1500 Alkali Attack Riser Duct & Cement
Silicon
and Anti Anti Coating
Carbide
Coating Areas

Fused Resistant to
QUICKPACK Alumina, High Abrasion
78- 82 0.8 1000 1200 2.90 8 0.8 1550 1750 Burner Pipe Cement
LC 80 ARX Silicon and Alkali &
Carbide Sulphur Attack
 RAMMING MASSES & MORTARS
THERMAL
CHEMICAL ANALYSIS PHYSICAL PROPERTIES
PROPERTIES

QUALITY SETTING Fineness, 95 %

P.C.E.
Al2O3 Fe2O3 Grade passing through
(mm) Orton Cone/OC
(%) (%) (mm)

DALRAM HH 40-35 CHEMICAL 40 3.5 0-3 3.0

DALRAM SH 70-30 CHEMICAL 70 3.0 0-3 3.0
DALRAM LF 80-20 CHEMICAL 80 2.0 0-3 3.0
MH 30-35 HSM HEAT 30 3.5 0 - 0.5 0.5 30 / 1665
MH 30-35 ASM AIR 30 3.5 0 - 0.5 0.5 30 / 1665
HH 40-35 HSM HEAT 40 3.5 0 - 0.5 0.5 31 / 1683
HH 40-35 ASM AIR 40 3.5 0 - 0.5 0.5 31 / 1683
DALSET 50-35 ASM AIR 50 3.5 0 - 0.5 0.5 33 / 1743
SH 60-35 HSM HEAT 60 3.5 0 - 0.5 0.5 35 / 1785
SH 60-35 ASM AIR 60 3.5 0 - 0.5 0.5 35 / 1785
SH 70-35 HSM HEAT 70 3.5 0 - 0.5 0.5 36 / 1804
SH 70-35 ASM AIR 70 3.5 0 - 0.5 0.5 36 / 1804
LF 70-25 HSM HEAT 70 2.5 0 - 0.5 0.5 37 / 1820
LF 70-25 ASM AIR 70 2.5 0 - 0.5 0.5 37 / 1820
SH 80-35 HSM HEAT 80 3.5 0 - 0.5 0.5 37 / 1820
SH 80-35 ASM AIR 80 3.5 0 - 0.5 0.5 37 / 1820

Note: 1. Ramming masses are used in the critical areas like Electric Arc Furnace roofs & ladles of the steel plant.
2. Mortars are used for bonding the bricks.
 HEATING SCHEDULE
NEW LINING
1100

1000

900

800

700

Inlet Temperature C
O
600 KILN FEED TO
START
500

400

300

200

100

0
0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50 52 54 56 58 60 62 64 66 68 70 72 74
TemperatureOC
Time in Hours

Kiln feed to be adjusted as required to maintain the temperature schedule

Preheater section requires minimum 72 hours heating schedule for new lining

REPAIRED LINING - 48 HOURS SCHEDULE

1100
1000
900
800
Inlet Temperature ( C)
o

700
600
KILN FEED TO
500 START
400
300
200
100
0
0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40 42 44 46 48 50
INLET TEMP Time in Hours
Kiln feed to be adjusted as required to maintain the temperature schedule
Preheater section requires minimum 48 hours heating schedule for new lining
Aiming for the best everytime
 DESIGN & ENGINEERING
Our Design & Engineering wing offers an excellent opportunity to clients to get solutions to all
their problems for plants operating from 3,000 tpd to 10,000 tpd.

The service offerings start with design,cover engineering selection of quality,

supply/procurement of material, and end with the installation.
TAD

PBZ
COMBINATIONS OF ISO SHAPES
COMBINATIONS OF VDZ SHAPES
 Shri Nataraj Ceramic and
Chemical Industries Limited
(A Dalmia Group Company)
www.snccil.in
Registered Office Corporate Office
P.O. Kallakudi-621 651 4, Scindia House, Connaught Place
Tiruchirapalli Dist., Tamil Nadu New Delhi-110 001
INDIA INDIA

Ph. : +91-4329-235155 Tel. : +91-11-23313207

235166, 235177 23457102, 23324134
Fax : +91-4329-235122 Fax : +91-11-23324136
E-mail : dal_ref@satyam.net.in E-mail : dalmiarf@eth.net

Manufacturing Units
Dalmiapuram Khambalia Wankaner

P.O. Kallakudi-621 651 Jam-Khambalia-361 305 Plot No. 23/27, GIDC Estate
Dist. Tiruchirapalli, Tamil Nadu Dist. Jamnagar. Gujarat Wankaner - 363622
INDIA INDIA Dist. Rajkot. Gujarat
INDIA
Ph. : +91-4329-235155 Ph. : +91-2833-234037, 234112
235166, 235177 Fax : +91-2833-234038 Ph. : +91-2828-220095
Fax : +91-4329-235122 E-mail : snccilkbl@sify.com Fax : +91-2828-220097
E-mail : dal_ref@satyam.net.in