TEST CERTIFICATE OF NUMERICAL RELAY SYSTEM PROTECTION, BARODA

Client HINDALCO INDUSTRIES LIMITED (BIRLA COPPER), DAHEJ Tested on 06.06.2019

Plant MRS PLANT – 2 Tested by MS
Location 220KV TRAFO-01 RELAY PANEL-RP3

1.0 Name Plate details of relay :

Make Type Serial No. Rated I, In Aux. supply
SIEMENS 7SJ6221 BF0406061027 1A 60 – 125 V DC

1.1 Relay Service setting:

Sr. No. Protection Function Setting Parameter Relay Setting
I> 8.0 A
TI > 0.00 sec
Phase over current IP> 1.0 A
1.
(Non Directional) TP> 0.25
IP Dropout Disk emulation
Curve NI
Iep 0.67 A
Tep 0.25 sec
Earth over current Iep Dropout Disk emulation
2.
(Non Directional) Curve NI
IE> 8A
TIE> 0.00 sec
I> 8.0 A
TI > 0.00 sec
Phase over current IP> 1.00 A
3.
(Directional) TP> 0.250
IP Dropout Disk emulation
Curve NI
Iep 0.60 A
Tep 0.15 sec
Earth over current Iep Dropout Disk emulation
4.
(Directional) Curve NI
IE> 8A
TIE> 0.00 sec

2.0 Secondary Injection:

2.1 Over Current(Non Directional) :(Ip)
Current setting, TMS=0.25
PMS
Amp(I) R Y B

Page 1 of 14
 2 2.572 2.572 2.572
1.0
5 1.131 1.132 1.131
2.2 Over Current(Non Directional): (I>)
Current setting, Amp Pick-up current, Amp Set time, sec. Operating Time, Sec
R Y B R Y B R Y B R Y B
8 8 8 8 8 8 0 0 0 0.051 0.051 0.051

2.3 Earth Fault(Non Directional): (IE>)

Current setting, Amp Pick-up current, Amp Set time, Sec Operating Time, Sec
R Y B R Y B R Y B R Y B
8 8 8 8 8 8 0 0 0 0.062 0.062 0.062

2.4 Earth Fault(Non Directional): (Iep>)

Current setting, TMS=0.25
PMS
Amp(I) R Y B
2 2.571 2.571 2.571
0.67
5 1.133 1.133 1.133

2.5 Over Current(Directional) :(Ip)

Current setting, TMS=0.25
PMS
Amp(I) R Y B
2 2.571 2.571 2.571
1.0
5 1.133 1.133 1.133

2.6 Over Current(Directional): (I>)

Current setting, Amp Pick-up current, Amp Set time, sec. Operating Time, Sec
R Y B R Y B R Y B R Y B
8 8 8 8 8 8 0 0 0 0.051 0.051 0.051

2.7 Earth Fault(Directional): (IE>)

Current setting, Amp Pick-up current, Amp Set time, Sec Operating Time, Sec
R Y B R Y B R Y B R Y B
8 8 8 8 8 8 0.00 0.00 0.00 0.051 0.051 0.051

2.8 Earth Fault(Directional): (Iep>)

Current setting, TMS=0.15
PMS
Amp(I) R Y B
2 1.571 1.571 1.571
0.60
5 0.697 0.697 0.697

Page 2 of 14
3.0 General check-up :
Sr. No. Description Remarks
3.1 Inspection for physical damage OK
3.2 Wiring check OK
3.3 Service settings restored OK
3.4 Resetting of LEDs with push button OK

4.0 Remarks : TESTED AS ABOVE

Page 3 of 14
 TEST CERTIFICATE OF TRANSFORMER PROTECTION SYSTEM PROTECTION, BARODA
Client HINDALCO INDUSTRIES LIMITED (BIRLA COPPER), DAHEJ Tested on 06.06.2019
Plant MRF – 2 Tested by MS
Location 220KV TRAFO-01 RELAY PANEL-RP3 220 kV HT PANEL

1.0 Name Plate details of relay :

Make Model no. Serial No. Rated IN, A Aux. supply
SIEMENS 7UT6121-5EB20-1AA6 BF0406061169 1A 48-250 V DC / 100-240 V AC

2.0 Secondary Injection Test :

2.1 Relay Display Value:
HV Side measurement LV Side measurement
Phase
Current Injected, A Display Value in k. Amp Current Injected, A Display Value in k. Amp
R 1.00 150 1.00 800
Y 1.00 150 1.00 800
B 1.00 150 1.00 800

3.0 Differential Unit Check (87) :

3.1 Differential Pick-up check:
Operating current, A
Set Value in Pu Phase
HV Side LV Side
R 0.210 0.261
Y 0.210 0.261
Idiff> = 0.20
B 0.210 0.261
N 0.138 0.175

3.2 Stability check:

Applied current HV side with Applied current LV side with
Phase Remarks
degree, A degree, A
I Diff=0.02 A,
R 0.6998 0° 0.875 180°
I Bias=2.02 A
I Diff=0.02 A,
Y 0.6998 -120° 0.875 60°
I Bias=2.02 A
I Diff=0.02 A,
B 0.6998 120° 0.875 300°
I Bias=2.02 A

3.3 Slope – 1 Calculation:

Point HV Side Current, A LV Side Current, A I Diff, A I Bias, A Observed K1, %
1. 0.6491 0.4966 0.36 1.52 I Diff 2 – I Diff 1
25.86 %
2. 0.922 0.7030 0.51 2.10 I Bias 2 – I Bias 1

Page 4 of 14
3.4 Slope – 2 Calculation:
Point Side 1 Current, A Side 2 Current, A I Diff, A I Bias, A Observed K2, %
1. 2.526 1.808 1.55 5.72 I Diff 2 – I Diff 1
49.45%
2. 2.988 1.997 2.00 6.63 I Bias 2 – I Bias 1

3.5 2nd Harmonics Block :

RushI(2f0)/I(f0) : 15%
STAGE OPERATE VALUE STATUS Remarks
nd
2 FAULT AT 50 Hz TRIPPED
nd
2 If I2/I1<0.15 AT 100 Hz TRIPPED FOUND OK
2nd If I2/I1>0.15 AT 100 Hz BLOCKED

3.6 5th Harmonics Block :

RushI(5f0)/I(f0) : 20%
STAGE OPERATE VALUE STATUS Remarks
5th FAULT AT 50 Hz TRIPPED
th
5 If I2/I1<0.20 AT 250 Hz TRIPPED FOUND OK
th
5 If I2/I1>0.20 AT 250 Hz BLOCKED

4.0 General check-up :

Sr. No. Description Remarks
4.1 Inspection for physical damage OK
4.2 Wiring check OK
4.3 Service settings restored OK
4.4 Resetting of LEDs with push button OK

5.0 Remarks : TESTED AS ABOVE

Page 5 of 14
 TEST CERTIFICATE OF REF PROTECTION SYSTEM PROTECTION, BARODA
Client HINDALCO INDUSTRIES LIMITED (BIRLA COPPER), DAHEJ Tested on 06.06.2019
Plant MRF – 2 Tested by MS
Location 220KV TRAFO-01 RELAY PANEL-RP3 220 kV HT PANEL

1.0 Name Plate details of relay :

Make Model no. Serial No. Rated IN, A Aux. supply
SIEMENS 7VH6002-OEA10-OAAO/CC BF045073766 1A 48-250 V DC / 100-240 V AC

1.1 Relay Service setting:

Set Voltage Set time, Sec
48 v 00

2.0 Secondary Injection Test :

Set Voltage Set time, Sec Operating Voltage Operating Time, sec
48 v 00 48 0.051

3.0 General check-up :

Sr. No. Description Remarks
4.1 Inspection for physical damage OK
4.2 Wiring check OK
4.3 Service settings restored OK
4.4 Resetting of LEDs with push button OK

4.0 Remarks : TESTED AS ABOVE

Page 6 of 14
 TEST CERTIFICATE OF NUMERICAL RELAY SYSTEM PROTECTION, BARODA
Client HINDALCO INDUSTRIES LIMITED (BIRLA COPPER), DAHEJ Tested on 06.06.2019
Plant MRS PLANT – 2 Tested by MS
Location 220KV TRAFO-01 RELAY PANEL-RP3

1.0 Name Plate details of relay :

Make Type Serial No. Rated I, Un Aux. supply
SIEMENS 7RW6000 BF 0405070142 110 V 110 – 250 V DC

1.1 Relay Service setting:

Sr. No. Protection Function Setting Parameter Relay Setting
U> 132 V
TU> 15.00 Sec
1. Over Voltage
U>> 154 V
TU>> 0.25 Sec

2.0 Secondary Injection:

2.1 Over Voltage: (U>)

Voltage setting, Volt Pick-up Voltage, Volt Set time, sec. Operating Time, Sec
132.0 131.0 15.00 15.03

2.1 Over Voltage: (U>>)

Voltage setting, Volt Pick-up Voltage, Volt Set time, sec. Operating Time, Sec
154.0 156.0 0.25 0.301

3.0 General check-up :

Sr. No. Description Remarks
3.1 Inspection for physical damage OK
3.2 Wiring check OK
3.3 Service settings restored OK
3.4 Resetting of LEDs with push button OK

4.0 Remarks : TESTED AS ABOVE

Page 7 of 14
 TEST CERTIFICATE OF NUMERICAL RELAY SYSTEM PROTECTION, BARODA
Client HINDALCO INDUSTRIES LIMITED (BIRLA COPPER), DAHEJ Tested on 06.06.2019
Plant MRS PLANT – 2 Tested by MS
Location 220KV EXISTING TRAFO-2 RELAY PANEL-RP5

1.0 Name Plate details of relay :

Make Type Serial No. Rated I, In Aux. supply
SIEMENS 7SJ6221 BF0406061028 1A 60 – 125 V DC

1.1 Relay Service setting:

Sr. No. Protection Function Setting Parameter Relay Setting
I> 8.0 A
TI > 0.00 sec
Phase over current IP> 1.00 A
1.
(Non Directional) TP> 0.25
IP Dropout Disk emulation
Curve NI
Iep 0.67 A
Tep 0.25 sec
Earth over current Iep Dropout Disk emulation
2.
(Non Directional) Curve NI
IE> 8A
TIE> 0.00 sec
I> 8.0 A
TI > 0.00 sec
Phase over current IP> 1.00 A
3.
(Directional) TP> 0.25
IP Dropout Disk emulation
Curve NI
Iep 0.60 A
Tep 0.15 sec
Earth over current Iep Dropout Disk emulation
4.
(Directional) Curve NI
IE> 8A
TIE> 0.00 sec

2.0 Secondary Injection:

2.1 Over Current(Non Directional) :(Ip)
Current setting, TMS=0.25
PMS
Amp(I) R Y B
1.00 2 2.571 2.571 2.571
Page 8 of 14
 5 1.132 1.132 1.132
2.2 Over Current(Non Directional): (I>)
Current setting, Amp Pick-up current, Amp Set time, sec. Operating Time, Sec
R Y B R Y B R Y B R Y B
8 8 8 8 8 8 0 0 0 0.057 0.057 0.057

2.3 Earth Fault(Non Directional): (IE>)

Current setting, Amp Pick-up current, Amp Set time, Sec Operating Time, Sec
R Y B R Y B R Y B R Y B
8 8 8 8 8 8 0 0 0 0.056 0.056 0.056

2.4 Earth Fault(Non Directional): (Iep>)

Current setting, TMS=0.25
PMS
Amp(I) R Y B
2 2.573 2.573 2.754
0.67
5 1.133 1.133 1.133

2.5 Over Current(Directional) :(Ip)

Current setting, TMS=0.25
PMS
Amp(I) R Y B
2 2.577 2.577 2.576
1.0
5 1.190 1.190 1.190

2.6 Over Current(Directional): (I>)

Current setting, Amp Pick-up current, Amp Set time, sec. Operating Time, Sec
R Y B R Y B R Y B R Y B
8 8 8 8 8 8 0 0 0 0.043 0.043 0.043

2.7 Earth Fault(Directional): (IE>)

Current setting, Amp Pick-up current, Amp Set time, Sec Operating Time, Sec
R Y B R Y B R Y B R Y B
8 8 8 8 8 8 0 0 0 0.049 0.049 0.048

2.8 Earth Fault(Directional): (Iep>)

Current setting, TMS=0.15
PMS
Amp(I) R Y B
2 1.571 1.571 1.571
0.60
5 0.698 0.698 0.698

Page 9 of 14
3.0 General check-up :
Sr. No. Description Remarks
3.1 Inspection for physical damage OK
3.2 Wiring check OK
3.3 Service settings restored OK
3.4 Resetting of LEDs with push button OK

4.0 Remarks : TESTED AS ABOVE

Page 10 of 14
 TEST CERTIFICATE OF TRANSFORMER PROTECTION SYSTEM PROTECTION, BARODA
Client HINDALCO INDUSTRIES LIMITED (BIRLA COPPER), DAHEJ Tested on 06.06.2019
Plant MRF – 2 Tested by MS
Location EXISTING TRFO-2 RELAY PANEL-RP5 220 kV HT PANEL

1.0 Name Plate details of relay :

Make Model no. Serial No. Rated IN, A Aux. supply
SIEMENS 7UT6121-5EB20-1AA6 BF0406061170 1A 48-250 V DC / 100-240 V AC

2.0 Secondary Injection Test :

2.1 Relay Display Value:
HV Side measurement LV Side measurement
Phase
Current Injected, A Display Value in k. Amp Current Injected, A Display Value in k. Amp
R 1.00 150 1.00 800
Y 1.00 150 1.00 800
B 1.00 150 1.00 800

3.0 Differential Unit Check (87) :

3.1 Differential Pick-up check:
Operating current, A
Set Value in Pu Phase
HV Side LV Side
R 0.210 0.261
Y 0.210 0.261
Idiff> = 0.20
B 0.210 0.261
N 0.139 0.175

3.2 Stability check:

Applied current HV side with Applied current LV side with
Phase Remarks
degree, A degree, A
I Diff=0.02 A,
R 0.6998 0° 0.875 180°
I Bias=2.02 A
I Diff=0.02 A,
Y 0.6998 -120° 0.875 60°
I Bias=2.02 A
I Diff=0.02 A,
B 0.6998 120° 0.875 300°
I Bias=2.02 A

3.3 Slope – 1 Calculation:

Point HV Side Current, A LV Side Current, A I Diff, A I Bias, A Observed K1, %
1. 0.6491 0.4966 0.36 1.52 I Diff 2 – I Diff 1
25.86 %
2. 0.922 0.7030 0.51 2.10 I Bias 2 – I Bias 1

Page 11 of 14
3.4 Slope – 2 Calculation:
Point Side 1 Current, A Side 2 Current, A I Diff, A I Bias, A Observed K2, %
1. 2.526 1.808 1.55 5.72 I Diff 2 – I Diff 1
49.45%
2. 2.988 1.997 2.00 6.63 I Bias 2 – I Bias 1

3.5 2nd Harmonics Block :

RushI(2f0)/I(f0) : 15%
STAGE OPERATE VALUE STATUS Remarks
nd
2 FAULT AT 50 Hz TRIPPED
nd
2 If I2/I1<0.15 AT 100 Hz TRIPPED FOUND OK
2nd If I2/I1>0.15 AT 100 Hz BLOCKED

3.6 5th Harmonics Block :

RushI(5f0)/I(f0) : 20%
STAGE OPERATE VALUE STATUS Remarks
5th FAULT AT 50 Hz TRIPPED
th
5 If I2/I1<0.20 AT 250 Hz TRIPPED FOUND OK
th
5 If I2/I1>0.20 AT 250 Hz BLOCKED

4.0 General check-up :

Sr. No. Description Remarks
4.1 Inspection for physical damage OK
4.2 Wiring check OK
4.3 Service settings restored OK
4.4 Resetting of LEDs with push button OK

5.0 Remarks : TESTED AS ABOVE

Page 12 of 14
 TEST CERTIFICATE OF REF PROTECTION SYSTEM PROTECTION, BARODA
Client HINDALCO INDUSTRIES LIMITED (BIRLA COPPER), DAHEJ Tested on 06.06.2019
Plant MRF – 2 Tested by MS
Location EXISTING TRFO-2 RELAY PANEL-RP5 220 kV HT PANEL

1.0 Name Plate details of relay :

Make Model no. Serial No. Rated IN, A Aux. supply
SIEMENS 7VH6002-OEA10-OAAO BF0405073767 1A 48-250 V DC / 100-240 V AC

1.1 Relay Service setting:

Set Voltage Set time, Sec
48 v 00

2.0 Secondary Injection Test :

Set Voltage Set time, Sec Operating Voltage Operating Time, sec
48 v 00 49 0.0591

3.0 General check-up :

Sr. No. Description Remarks
4.1 Inspection for physical damage OK
4.2 Wiring check OK
4.3 Service settings restored OK
4.4 Resetting of LEDs with push button OK

4.0 Remarks : TESTED AS ABOVE

Page 13 of 14
 TEST CERTIFICATE OF NUMERICAL RELAY SYSTEM PROTECTION, BARODA
Client HINDALCO INDUSTRIES LIMITED (BIRLA COPPER), DAHEJ Tested on 06.06.2019
Plant MRS PLANT – 2 Tested by MS
Location 220KV EXISTING TRAFO-2 RELAY PANEL-RP5
1.0 Name Plate details of relay :
Make Type Serial No. Rated I, Un Aux. supply
SIEMENS 7RW6000 BF 0405070143 110 V 110 – 250 V DC

1.1 Relay Service setting:

Sr. No. Protection Function Setting Parameter Relay Setting
U> 132 V
TU> 15.00 Sec
1. Over Voltage
U>> 154 V
TU>> 0.25 Sec

2.0 Secondary Injection:

2.1 Over Voltage: (U>)
Voltage setting, Volt Pick-up Voltage, Volt Set time, sec. Operating Time, Sec
132.0 135.0 15.00 15.02

2.1 Over Voltage: (U>>)

Voltage setting, Volt Pick-up Voltage, Volt Set time, sec. Operating Time, Sec
154.0 156.0 0.25 0.302

3.0 General check-up :

Sr. No. Description Remarks
3.1 Inspection for physical damage OK
3.2 Wiring check OK
3.3 Service settings restored OK
3.4 Resetting of LEDs with push button OK

4.0 Remarks : TESTED AS ABOVE

Page 14 of 14