Tom Lish: What Is A Dynamometer and How Does It Work?
Tom Lish: What Is A Dynamometer and How Does It Work?
by Tom Lish
A dynamometer, or "dyno" for short, is a device for measuring force, moment of force (torque), or
power. For example, the power produced by an engine, motor or other rotating prime mover can be
calculated by simultaneously measuring torque and rotational speed (rpm).
A dynamometer can also be used to determine the torque and power required to operate a driven
machine such as a pump. In that case, a motoring or driving dynamometer is used. A
dynamometer that is designed to be driven is called an absorption or passive dynamometer. A
dynamometer that can either drive or absorb is called a universal or active dynamometer.
In an engine dynamometer, water flow, proportional to the desired applied load, creates resistance to
the engine. A controlled water flow through the inlet manifold is directed at the center of the rotor in
each absorption section. This water is then expelled to the outer dynamometer body by centrifugal
force. As it is directed outward, the water is accelerated into pockets on the stationary stator plates
where it is decelerated. The continual acceleration and deceleration causes the dynamometer to
absorb the power produced by the engine. Through this transfer of energy the water is heated and
discharged.
Data Acquisition
An integral component of a dynamometer is its data acquisition system. The system is typically comprised of
two units, a Commander and Workstation, connected by an Ethernet cable. The Commander, a desktop
computer operated by Windows-based software, issues commands to the Workstation, a touch-screen
operated unit housed in a rugged industrial enclosure. The Workstation operates the precision load and
throttle control systems, collects the data, and sends it to the Commander to be processed, stored and
analyzed.
The Workstation's success, and therefore the data acquisition system's accuracy, depends on its ability to
correctly measure data in the dynamometer tests. Central to these measurements is the precision of its
pressure transducers, which measure airflow in the intake manifold, oil pressure and other fluid
pressures. The operator is interested in different pressures of fluids so having the capability of bringing in
different pressures while running the engine is very important.