MANUAL NUMBER: CD32ZZ-069Q

DATE: December 1 / 2009

TECHNICAL INSTRUCTION
CSW-71D
COMPRESSOR UNIT

For Service Personnel Only

Sumitomo Heavy Industries, Ltd.

Cryogenics Division

2-1-1 Yato-cho, Nishitokyo-City,

Tokyo 188-8585, Japan

E-mail: cryo@shi.co.jp
URL: http://www.shicryogenics.com
TECHNICAL INSTRUCTION Sumitomo Heavy Industries, Ltd.

TABLE OF CONTENTS

TABLE OF CONTENTS

SECTION ITEM PAGE No.

CROSS REFERANCE 1

1 GENERAL INFORMATION 2
1-1 SPECIFICATIONS 2
1-2 CONSTRUCTION 6
1-2-1 CONTROLS AND COUPLINGS 6
1-2-2 GAS AND OIL FLOW IN THE COMPRESSOR UNIT 9
1-2-3 INTERNAL COMPONENTS 11
1-3 ELECTRICAL DESCRIPTION 13
1-3-1 EXTERNAL CONNECTOR 13
1-3-2 SAFETY DEVICES 14

2 INSTALLATION 15
2-1 SITE REQUIREMENT 17
2-2 INPUT POWER CABLE CONNECTION 19

3 MAINTENANCE 21
3-1 PERIODICAL MAINTENANCE 22
3-1-1 REPLACEMENT OF THE COMPRESSOR ADSORBER 23
3-2 FUSE REPLACEMENT 27

APPENDIX 28
ELECTRICAL SCHEMATIC
DRAWINGS

REVISION CONTROL

CSW-71D
TECHNICAL INSTRUCTION Sumitomo Heavy Industries, Ltd.

CROSS REFERENCE

CROSS REFERENCE

Thoroughly read this manual and following manuals before using this equipment.

MANUAL NAME MANUAL No.

OPERATION MANUAL SRDK Series CRYOCOOLER CD32ZZ-063
TECHNICAL INSTRUCTION RDK-408D2 4K COLD HEAD* CD32ZZ-160
TECHNICAL INSTRUCTION RDK-408S2 10K COLD HEAD* CD32ZZ-161
TECHNICAL INSTRUCTION RDK-408S 10K COLD HEAD* CD32ZZ-065
TECHNICAL INSTRUCTION RDK-400B SINGLE STAGE COLD HEAD* CD32ZZ-066
TECHNICAL INSTRUCTION RDK-415D 4K COLD HEAD* CD32ZZ-070
* See TECHNICAL INSTRUCTION of Cold Head used.

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TECHNICAL INSTRUCTION Sumitomo Heavy Industries, Ltd.

1-1 SPECIFICATIONS

1 GENERAL INFORMATION

1-1 SPECIFICATIONS

The specifications of CSW-71D Helium Compressor Unit are summarized in Table 1.1.

Table 1.1 CSW-71D COMPRESSOR UNIT SPECIFICATION

for RDK-408D2, 415D for RDK-408S2, 408S, 400B

Dimension
Width 450.0 mm
Length 500.0 mm*
Height 686.5 mm
Helium Gas Pressure
Static 1.60 - 1.65 MPa at 20 deg.C 1.45 - 1.50 MPa at 20 deg.C
Operating (High Side)** 2.00 - 2.20 MPa --- approx. 2.00 - 2.20 MPa --- approx.
(for Reference)
Ambient Temperature Range 5 to 35 deg.C
(28 to 35 deg.C with 5% Capacity Loss)
Humidity Range 25 to 85 %RH
(without dew)
Mass 120 kg --- approx.
Electrical Requirement
Power Line Voltage AC 380, 400, 415 V / 50 Hz, 3 phase (3W+PE)
(+/-10%) AC 460, 480 V / 60Hz, 3 phase (3W+PE)
(Δground, Commercial Power Source)
“WARNING”
Do not use inverter for the main power source.
Operating Current Max. 12 A
Min. Circuit Ampacity 15 A
Max. Fuse or 30 A
Circuit Breaker Size
Power Requirement Minimum 9 kVA
Recommended 12 kVA
Power Consumption Max. 8.3 kW / Steady State 7.5kW at 60Hz
Max. 7.2 kW / Steady State 6.5kW at 50Hz
See the ELECTRICAL SCHEMATIC of “APPENDIX” for detail.
Cooling water requirement “CAUTION”
Do not use the demineralized water for cooling water.
Temperature Range 4 to 28 deg.C
See the Figure 1.1 and Table 1.2
Flow Rate 7 to 10 liter/min at 28deg.C
See the Figure 1.1 and Table 1.2
Quality See the Table 1.2
Pressure Relief Valve Setting 2.61 - 2.75 MPa
Gas Supply Connector 1/2-inch Coupling
Gas Return Connector 1/2-inch Coupling
* Input Power Cable Terminal Cover is 98.0 mm. See the Figure 1.2.
** The operating pressure varies according to the heat load of cold head and temperature around the equipment.

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TECHNICAL INSTRUCTION Sumitomo Heavy Industries, Ltd.

1-1 SPECIFICATIONS

COOLING WATER REQUIREMENT

The typical flow characteristics are shown in Figure 1.1, and cooling water requirement are shown in
Table 1.2.

For Water
11 3.0
Cooling Water Flow Rate

Cooling Water Flow Rate

10
2.5
9

[gallon/min.]
Admissible Range Admissible Range
[liter/min.]

8 2.0
7
6 1.5

5
1.0
4
3 0.5
0 4 8 12 16 20 24 28 32 30 40 50 60 70 80 90
Cooling Water Inlet Temperature [deg.C] Cooling Water Inlet Temperature [deg.F]

For Antifreeze (50/50 % mixture of water and ethylene glycol or propylene glycol.)
The larger circulating pump will be required for the Antifreeze
11 3.0

10
Cooling Water Flow Rate
Cooling Water Flow Rate

2.5
9
Admissible Range Admissible Range
[gallon/min.]
[liter/min.]

8
2.0
7

6 1.5

5
1.0
4

3 0.5
0 4 8 12 16 20 24 28 32 30 40 50 60 70 80 90
Cooling Water Inlet Temperature [deg.C] Cooling Water Inlet Temperature [deg.F]

Pressure Drop (For Water and For Antifreeze)

0.50 70.0
Pressure Drop [MPa]

Pressure Drop [psi]

Water 60.0 Water

0.40
Antifreeze 50.0 Antifreeze
0.30 40.0

0.20 30.0
20.0
0.10
10.0
0.00 0.0
4.0 5.0 6.0 7.0 8.0 9.0 10.0 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6

Water Flow [liter/min.] Water Flow [gallon/min.]

Figure 1.1 COOLING WATER TYPICAL FLOW CHARACTERISTICS

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1-1 SPECIFICATIONS

Table 1.2 COOLING WATER SPECIFICATIONS

Inlet Temperature Range [deg.C] [4.0 ~ 28.0]

CHARACTERISTICS

Inlet Pressure Range [MPa] [0.10 ~ 0.69]

Flow Rate [liter/min.] [4.0 ~ 10.0]
Pressure Drop [MPa] [0.025 ~ 0.085]

<Steady State> [< 6.5] for 50Hz

[< 7.5] for 60Hz
Heat Output [kW]
<Maximum> [< 7.2] for 50Hz
[< 8.3] for 60Hz

pH Value 6.5 to 8.2 at 25 deg.C

Electrical Conductivity < 80 mS / m
Chloride Ion < 200 mg/liter
Sulfate Ion < 200 mg/liter
M-Alkalinity < 100 mg/liter
Total Hardness < 200 mg/liter
Calcium Hardness < 150 mg/liter
QUALITY

Ionic Silica < 50 mg/liter

Iron < 1.0 mg/liter
Copper < 0.3 mg/liter
Sulfide Ion None, Not detectable
Ammonium ion < 1.0 mg/liter
Residual Chlorine < 0.3 mg/liter
Free Carbon Dioxide < 4.0 mg/liter
Stability Index 6.0 to 7.0
Suspended Matter < 10 mg/liter
Particle Size < 100 μm

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1-1 SPECIFICATIONS

Figure 1.2 OUTLINE VIEW FOR CSW-71D COMPRESSOR UNIT

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TECHNICAL INSTRUCTION Sumitomo Heavy Industries, Ltd.

1-2 CONSTRUCTION

1-2 CONSTRUCTION

The function of the Compressor Unit is to supply high pressure He gas to the Cold Head and
re-compress the returned He gas from the Cold Head. The Compressor Unit consists of the following
major components: a Compressor Capsule, a Cooling system, Oil separation and injection system, and
Adsorber.

1-2-1 CONTROLS AND COUPLINGS

The controls and coupling for CSW-71D are described in Table 1.3 and Figure 1.3.

Table 1.3 CONTROLS AND COUPLINGS FOR CSW-71D COMPRESSOR UNIT

No. ITEM FUNCTIONS

A twist handle for main electric power supply and for protection from
1 MAIN POWER SWITCH : (QF1)
over-current and short-circuit.
A seesaw switch for start-up and shut-down operation for the
compressor unit. The refrigerating system can be in a operating
2 DRIVE SWITCH : (SA1)
condition by the DRIVE SWITCH “ON” after switching the MAIN POWER
SWITCH “ON” condition.
A switch for operating the COLD HEAD maintenance only. Under the
MAIN POWER SWITCH “ON” and the DRIVE SWITCH “OFF”.
COLD HEAD DRIVE SWITCH :
3 Caution; Be sure to turn it OFF in normal operation.
(SA2)
Using the compressor unit with the cold head drive switch turned ON
may result in misoperation or malfunction.
The compressor unit can be operated remotely with the external control
REMOTE DRIVE SWITCH :
4 by switching “EXT”, and cannot be started up in condition of switching
(SA3)
“EXT” after the Drive Switch operated.
To indicate an Open/Shut condition of the Solenoid Valve (YV) ;
5 INDICATING LAMP : (HL) Solenoid Valve : “Shut” ----- the Lamp “ON”
“Open” ----- the Lamp “OFF”
To indicate a filled He-gas pressure in the compressor unit, during not in
6 SUPPLY PRESSURE GAUGE operation of the compressor unit, and a compressed He-gas pressure
(Supply Pressure) can be indicated under the operating condition.
To indicate a total operating hour of the compressor unit, and the hour
7 HOUR METER : (HM)
counting will be referred for maintenance interval.
To use for connecting of input power supply cable.
At a connecting power cable, verify the phase label markings L1, L2 and
8 FIELD TERMINAL : (TB0)
L3. The compressor unit cannot be operated in case of miss-connecting
the power cable.
A connector for the earth wiring, and verify the tight connecting for earth
9 GROUND TERMINAL : (PE)
wiring as well as Input Power Cable.

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1-2 CONSTRUCTION

Table 1.3 CONTROLS AND COUPLINGS FOR CSW-71D COMPRESSOR UNIT

(Continued)

COLD HEAD CONNECTOR : To use for connecting the Cold Head Cable to supply a Cold Head
10
(JC) driving power.
To use for the external signal output of condition monitoring for the
compressor unit. The connector to be “D-Sub 15 Pins (Female type)” in
use.
EXTERNAL CONNECTOR : Warning; Pay special attention to its wiring when using the external connector on
11
(JR) the Compressor Unit.
Connecting a jumper wire between Pins No.6 - No.8, No.6 - No.13 and
No.6 - No.15 may result in misoperation in some of safety devices in
the equipment, causing electric shock, burn or malfunction.
12 HE-GAS SUPPLY CONNECTOR To use for connecting a Flex Line (for Supply He-gas line)
13 HE-GAS RETURN CONNECTOR To use for connecting a Flex Line (for Return He-gas line)
14 HE-GAS CHARGE CONNECTOR To use for charging and refilling a He-gas.
COOLING WATER INPUT
15 A connector for cooling water inlet. (PT3/8 inch, Female type)
CONNECTOR
COOLING WATER OUTPUT
16 A connector for cooling water outlet. (PT3/8 inch, Female type)
CONNECTOR

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1-2 CONSTRUCTION

Figure 1.3 CONTROLS AND COUPLINGS FOR CSW-71D COMPRESSOR UNIT

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TECHNICAL INSTRUCTION Sumitomo Heavy Industries, Ltd.

1-2 CONSTRUCTION

1-2-2 GAS AND OIL FLOW IN THE COMPRESSOR UNIT

The flow diagram for CSW-71D Compressor Unit is shown in Figure 1.4.
Internal components diagram and its functions are described in Figure 1.5 and Table 1.4.

The Compressor Unit works as follows;

1） Low pressure He gas discharged from a Cold Head can be led through a HE-GAS RETURN
CONNECTOR to the Compressor Unit.

2） The low pressure (Return) He gas can pass through a STORAGE TANK and a FILTER, and flow
into a COMPRESSOR CAPSULE.

3） The low pressure He gas will be compressed and pressurized in the COMPRESSOR CAPSULE,
and the high pressure with high temperature He gas after the compression will be discharged from
the COMPRESSOR CAPSULE outlet.

4） The high pressure with high temperature He gas will be led to a water cooled HE-GAS COOLER
and cooled down in the cooler.

5） The high pressure He gas after cooling will flow into an OIL SEPARATOR to separate an almost all
of lubricating oil mist from the high pressure He gas.

6） The separated lubricating oil can be returned to the COMPRESSOR CAPSULE through a lub oil
return pipings.

7） The high pressure He gas discharged from the OIL SEPARATOR will be led to an ADSORBER.

8） The remained lub oil contents in the high pressure He gas can be adsorbed through an active
charcoal layer to make the high pressure He gas being pure.

9） The pure high pressure He gas can be supplied to the Cold Head through a HE-GAS SUPPLY
CONNECTOR.

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TECHNICAL INSTRUCTION Sumitomo Heavy Industries, Ltd.

1-2 CONSTRUCTION

Figure 1.4 HELIUM GAS FLOW DIAGRAM FOR

CSW-71D COMPRESSOR UNIT

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1-2 CONSTRUCTION

1-2-3 INTERNAL COMPONENTS

The parts list and its functions are described in Table 1.4.
The He-gas flow diagram and internal components are shown in Figure 1.4 and Figure 1.5.

Table 1.4. FUNCTIONS OF THE INTERNAL COMPONENTS FOR

CSW-71D COMPRESSOR UNIT
No. PARTS FUNCTIONS
1 OIL CHARGE CONNECTOR To use for refilling a lubricating oil.
2 FILTER To eliminate contaminators and debris from a recirculating lub oil.
To eliminate contaminators and debris from a He-gas suction for a
4 FILTER
Compressor Capsule.
5 HE-GAS RETURN CONNECTOR To use for connecting a Flex Line (for Return He-gas line).
6 STORAGE TANK A He-gas reservoir for piping to Compressor Capsule.
7 SOLENOID VALVE An electro-magnetic operation valve for He-gas piping.
8 RELIEF VALVE To keep a maximum high pressure for the He-gas piping safely.
To use for eliminating a remained oil mist in the compressed He-gas
9 ADSORBER
after treatment by the Oil Separator.
10 HE-GAS SUPPLY CONNECTOR To use for connecting a Flex Line (for Supply He-gas line).
11 HE-GAS CHARGE CONNECTOR To use for charging and refilling a He-gas.
12 OIL SEPARATOR To eliminate oil contamination from the compressed He-gas.
13 OIL COOLER A water cooled type heat exchanger for recirculating lub oil.
15 COMPRESSOR CAPSULE A He-gas compressed for the unit.
THERMOSTAT : TS1 A thermal sensor & controller for the compressed He-gas temperature of
16
110 deg.C compressor outlet.
17 HE-GAS COOLER A water cooled type heat exchanger for compressed He-gas.
THERMOSTAT : TS2 A thermal sensor & controller for the compressed He-gas temperature of
18
60 deg.C He-gas cooler outlet.
To eliminate contaminators and debris from a lub oil return of Oil
19 FILTER
Separator.
To indicate a filled He-gas pressure and compressed He-gas pressure of
20 PRESSURE GAUGE
the unit.
HIGH SIDE PRESSURE
21 A pressure sensor for compressed He-gas pressure control.
SWITCH : PSH
22 ORIFICE To use for adjusting a recirculating lub oil flow.
LOW SIDE PRESSURE
23 A pressure sensor for compressed He-gas pressure control.
SWITCH : PSL
THERMOSTAT : TS3 A thermal sensor & controller for the water temperature of cooling water
24
60 deg.C outlet.
COOLING WATER INLET
26 To use for connecting a cooling water piping (for War Supply)
CONNECTOR
COOLING WATER OUTLET
27 To use for connecting a cooling water piping (for Water Discharge)
CONNECTOR
An electronic control, surveillance and alarming system for the He-gas
28 CONTROL BOX
Compressor Unit.

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1-2 CONSTRUCTION

Figure 1.5 COMPONENTS OF CSW-71D COMPRESSOR UNIT

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1-3 ELECTRICAL DESCRIPTION

1-3 ELECTRICAL DESCRIPTION

1-3-1 EXTERNAL CONNECTOR

<Warning about electric shock>

WARNING This cryocooler includes a high-voltage section. Touching it may result in electric shock. Handle it with extreme
care.

Pay special attention to its wiring when using the external connector on the compressor unit. Connecting a jumper
wire between Pins No.6 - No.8, No.6 - No.13 and No.6 - No.15 may result in misoperation in some of safety devices
in the equipment, causing electric shock, burn or malfunction.

“IMPORTANT”
See “ELECTRICAL SCHEMATIC” of CSW-71D Compressor Unit, for detail.
“IMPORTANT”
The maximum allowable tightening torque of the D-Sub Connector lock screw (#4-40UNC) is 0.17 Nm.

External Connector can be used monitoring the status of the Compressor Unit and the remote control
sequences of the Compressor Unit are described in Table 1.5.
The “D-sub” pins indicated in Figure 1.6 on the control panel for the Compressor Unit can be applied to
an initial condition monitoring for a first-aid diagnostics of the Compressor Unit by means of measuring
the each item with a digital Volt/Ohm Meter. The Fault Condition classified the digital meter reading as
referred to the Table 1.5 can be identified simply an actual operation condition of the Compressor Unit
in the field.

Table 1.5 EXTERNAL CONTROL / ALARM

No. ITEM OPERATION PIN No. FAULT CONDITION*

Pressure Alarm Normal Close
1 Contact 1, 2 > 106 ohm
Signal Alarm Open
Temp. Alarm Normal Close
2 Contact 3, 4 > 106 ohm
Signal Alarm Open
DC Operate 24V DC(0.15A max.)
3 Drive Indication 6, 7 0V
Power Stop 0V
DC Output 24V DC(0.15A max.),
4 Control Voltage 7, 13
Power when Main Power SW is “ON”
Pulsed 24VDC for 1 second
5 Remote Reset Relay 12, 14
to be furnished by user.
Drive Close
6 Remote Drive Contact 8, 15
Stop Open
* Digital Volt./Ohm Meter Reading

8 7 6 5 4 3 2 1

15 14 13 12 11 10 9
Figure 1.5 EXTERNAL CONNECTOR WIRING ON THE COMPRESSOR UNIT

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1-3 ELECTRICAL DESCRIPTION

1-3-2 SAFETY DEVICES

The safety devices list for Compressor Unit is shown in Table 1.6.

Table 1.6 SAFETY DEVICES OF CSW-71D

ITEM FUNCTIONS
Setting temperature; 110 deg.C ---- approx.
To shut down the Compressor Unit and signal a high temperature alarm to the
THERMOSTAT : (TS1)
External Connector, in case of higher temperature of a compressed He-gas at a
compressor outlet than the setting temperature.
Setting temperature; 60 deg.C ---- approx.
To shut down the Compressor Unit and signal a high temperature alarm to the
THERMOSTAT : (TS2)
External Connector, in case of higher temperature of a compressed He-gas at a
He-gas cooler outlet than the setting temperature.
Setting temperature; 60 deg.C ---- approx.
To shut down the Compressor Unit and signal a higher temperature alarm to the
THERMOSTAT : (TS3)
External Connector, in case of higher temperature of a water at a cooling water
outlet than the setting temperature.
To stabilize a pressure for even of the He-gas between the Supply and Return
SOLENOID VALVE : (YV)
piping, at a shut off the Compressor Unit.
Setting pressure;
“Operate” 2.55 MPa ---- approx.
HIGH PRESSURE SWITCH : “Reset” 2.26 MPa ---- approx.
(PSH) To adjust a Supply He-gas pressure smoothly by a function of the pressure switch
for Open and/or Shut, in case of higher pressure of the Supply He-gas than the
setting pressure.
Setting Pressure;
“Operate” 0.15 MPa ---- approx.
LOW PRESSURE SWITCH :
To shut down the Compressor Unit and signal a Low pressure alarm to the
(PSL)
External Connector, in case of lower pressure of a compressed He-gas caused by
a smaller quantity of He-gas than original filling in the compressor unit.
Setting pressure;
“Operate” 2.61 - 2.75 MPa
“Reset” 2.50 MPa ---- minimum
RELIEF VALVE
To adjust a Supply He-gas pressure smoothly by a function of the Relief Valve for
blowing off the He-gas to the atmosphere, in case of higher pressure of Supply
He-gas than the setting pressure.
Setting current; 13 A
MAIN POWER SWITCH :
To shut down the Compressor Unit, in case of occurring over-current and/or
(QF1)
short-circuit than the setting current.
PHASE FAILURE To avoid starting-up of the Compressor Unit in case of an abnormal operation
PROTECTION CIRCUIT : caused by irregular connecting of Input Power Cable such as failure connecting.
FUSE : To protect the Compressor Unit from the over-load caused by short-circuit and/or
(FU1, FU2, FU3, FU4) any other electrical failure in the DC power or the Solenoid Valve.

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2 INSTALLATION

2 INSTALLATION
<Warning about electric shock>
WARNING This cryocooler includes a high-voltage section. Touching it may result in electric shock. Handle it with extreme
care.

Make sure no power is applied to the compressor unit before starting the installation. Failing to observe this precaution
may result in electric shock.

Do not install the equipment near places subject to condensation such as a watering place. Failing to observe this
precaution may result in electric shock or malfunction.

Do not install the equipment in a dusty environment. Failing to observe this precaution may result in electric shock
or malfunction.

Make sure the power specification of the cryocooler used conforms to the customer's power supply before using the
equipment. Using the cryocooler with a non-conforming power supply may result in electric shock or malfunction.

If the compressor unit used is the CSW-71D (water cooled, high voltage type), pay attention to the setting of the
applicable input supply voltage. The product is shipped with the input supply voltage set to 480V. Before installing
the equipment, be sure to check your supply voltage and change it to the appropriate setting if necessary. Operating
the equipment with your supply voltage different from the setting of the compressor unit may result in electric shock or
malfunction.

Make sure no power is applied to the compressor unit before starting operation when connecting or disconnecting the
cold head power cable. Failing to observe this precaution may result in electric shock.

Be sure to turn off and Lock Out with OFF position the main power of the customer's power source before connecting
or disconnecting the input power cable to the Compressor Unit, and then remove the input power cable from the main
power. Failing to observe this precaution may result in electric shock.

Do not change the setting of the dial above the main power switch of the compressor unit under any circumstances.
Failing to observe this precaution may result in electric shock.

WARNING <Warning about explosion, escape of gas>

This cryocooler (cold head, compressor unit, compressor adsorber, flex lines) contains a high-pressure (about 1.62
MPa helium gas sealed in. Hitting the equipment with a sharp edge or touching it with a pointed object may cause
explosion or escape of gas. Handle the equipment with extreme care.

The minimum bending radius of the flex lines is 150mm (intermediate), 300 mm (terminal). Bending the flex lines at
a smaller angle may cause explosion or escape of gas, and so this should be avoided.

Do not disassemble the equipment for purposes other than maintenance specified in this service manual under any
circumstances. Disassembling the equipment may result in electric shock, explosion or escape of gas.

Install the cryocooler in the ventilated area, otherwise it may result in asphyxiation in case the helium gas is purged or
leaked.

Do not put the heat sensitive or flammable object neat the Compressor Unit, or result in fire, injury or malfunction of the
WARNING system.

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2 INSTALLATION

CAUTION <Caution against misoperation>

Do not tilt it by more than 30 degrees when carrying the compressor unit. Tilting it by more than 30 degrees may
cause oil sealed in the unit to move, preventing the cryocooler from operating normally.

This cryocooler is intended for the exclusive use indoors. It cannot be used outdoors. Failing to observe this
precaution may prevent the cryocooler from operating normally.

Do not use inverter for the main power source of the compressor unit. Operating with inverter may result in the
damage or malfunction of the compressor electric circuit.

Avoid using the transformer for the main power source of the compressor unit. If the transformer is installed at the
upstream of the unit, lacking phase protection circuit with the cryocooler occurs in a malfunction. That may result in
misoperation or malfunction. When using the transformer, install the other lacking phase protection device in
upstream of the transformer.

Do not get on the compressor unit or put an object on top of it. Failing to observe this precaution may prevent the
cryocooler from operating normally or cause injury.

Secure enough space around the compressor unit for heat radiation and maintenance. Failing to secure enough
space may result in misoperation or malfunction. (See the technical instruction of the compressor unit used, for
details.)

If the compressor unit used is a water-cooled type (CSW-71C, CSW-71D), use cooling water with appropriate
temperature, flow rate and water quality. Using inappropriate cooling water may result in misoperation or
malfunction. (See the technical instruction of the compressor unit used, for details.)

If the compressor unit used is a water-cooled type (CSW-71C, CSW-71D), do not use the demineralized water for
cooling water. Using demineralized water for cooling water may result in water leakage or malfunction. (See the
technical instruction of the compressor unit used, for details.)

Be sure to check the flat rubber gasket of the self seal coupling of the cold head and compressor unit for dirt, dust or
to see whether the flat rubber gasket is attached correctly, before connecting the flex lines. Connecting the flex lines
with an abnormal flat rubber gasket setting may cause escape of gas.

This cryocooler (cold head, compressor unit, compressor adsorber, flex lines) is shipped with a helium gas at about
1.62 MPa sealed in. Be sure to adjust the pressure to an appropriate value according to the cold head used before
operating the equipment. Using the cryocooler at an improper pressure may cause misoperation.

Pay attention to the contamination when charging a helium gas. The contamination may result in occurrence of the
noise from the Cold Head or decreasing the cooling capacity.

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TECHNICAL INSTRUCTION Sumitomo Heavy Industries, Ltd.

2-1 SITE REQUIREMENT

2-1 SITE REQUIREMENT

<Caution against misoperation>

CAUTION Do not use inverter for the main power source of the compressor unit. Operating with inverter may result in the
damage or malfunction of the compressor electric circuit.

Avoid using the transformer for the main power source of the compressor unit. If the transformer is installed at the
upstream of the unit, lacking phase protection circuit with the cryocooler occurs in a malfunction. That may result in
misoperation or malfunction. When using the transformer, install the other lacking phase protection device in
upstream of the transformer.

Secure enough space around the compressor unit for heat radiation and maintenance. Failing to secure enough
space may result in misoperation or malfunction. (See the technical instruction of the compressor unit used, for
details.)

If the compressor unit used is a water-cooled type (CSW-71C, CSW-71D), use cooling water with appropriate
temperature, flow rate and water quality. Using inappropriate cooling water may result in misoperation or
malfunction. (See the technical instruction of the compressor unit used, for details.)

If the compressor unit used is a water-cooled type (CSW-71C, CSW-71D), do not use the demineralized water for
cooling water. Using demineralized water for cooling water may result in water leakage or malfunction. (See the
technical instruction of the compressor unit used, for details.)

・ An almost level and even area in the field will be selected to install the Compressor Unit.
・ An area to be influenced by splashing water and/or dusts will not be selected to install the
Compressor Unit installation area.
・ A clean environmental condition without dirt and/or free from an exhausted heat will be selected to
install the Compressor Unit in the field.
・ A quality of cooling water will be secured to use for an appropriate coolant for the Compressor Unit.
・ Any heat sensitive object cannot be positioned on surroundings of the Compressor Unit.

AMBIENT TEMPERATURE CONDITION

The ambient temperature must be between 5 deg.C and 28 deg.C to get the specified capacity. The
system can operate up to 35 deg.C with less than 5% cooling capacity down. The maximum relative
air humidity is 85%RH.

HELIUM SUPPLY SYSTEM

A helium supply system is necessary if you need to decontaminate the helium gas, or charging the
helium gas that has leaked out of the system. A helium supply system includes a Grade 5 (99.999%
up pure) helium gas bottle, a regulator, an outlet valve, and a charging hose or equivalent delivery
line.

POWER SOURCE
Ensure the correct AC power source is available for the compressor. See Table 1.1 for the power
requirements for your system.

COOLING WATER
Ensure the correct cooling water is available for the compressor. See Figure 1.1 and Table 1.2. for
the cooling water requirements for your system.
Operating with Antifreeze (50/50 % mixture of water and ethylene glycol), the flow rate shall be larger
than the water. See Figure 1.1 and Table 1.2. for the cooling water requirements for your system.

SAFETY / SEISMIC REQUIREMENT

Secure to lock the locking device of compressor castor.

SERVICE AREA
The Compressor Unit should have enough space as shown in Figure 2.1.

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TECHNICAL INSTRUCTION Sumitomo Heavy Industries, Ltd.

2-1 SITE REQUIREMENT

Figure 2.1 WATER-COOLED COMPRESSOR UNIT CSW-71D

AND ITS REQUIRED SPACE

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TECHNICAL INSTRUCTION Sumitomo Heavy Industries, Ltd.

2-2 INPUT POWER CABLE CONNECTION

2-2 INPUT POWER CABLE CONNECTION

<Warning about electric shock>

WARNING Make sure the power specification of the cryocooler used conforms to the customer's power supply before using the
equipment. Using the cryocooler with a non-conforming power supply may result in electric shock or malfunction.

Be sure to turn off and Lock Out with OFF position the main power of the customer's power source before connecting
or disconnecting the input power cable to the Compressor Unit, and then remove the input power cable from the main
power. Failing to observe this precaution may result in electric shock.

Do not change the setting of the dial above the main power switch of the compressor unit under any circumstances.
Failing to observe this precaution may result in electric shock.

CAUTION <Caution against misoperation>

Do not use inverter for the main power source of the compressor unit. Operating with inverter may result in the
damage or malfunction of the compressor electric circuit.

Avoid using the transformer for the main power source of the compressor unit. If the transformer is installed at the
upstream of the unit, lacking phase protection circuit with the cryocooler occurs in a malfunction. That may result in
misoperation or malfunction. When using the transformer, install the other lacking phase protection device in
upstream of the transformer.

“IMPORTANT”
This cryocooler is provided with a phase reverse protection circuit for the input power. If the input
power is connected with reverse phase, the cryocooler does not start.

“IMPORTANT”
See “ELECTRICAL SCHEMATIC” of CSW-71D Compressor Unit, for detail.

“IMPORTANT”
See “INPUT POWER CABLE HV” of “APPENDIX” for detail.

Make electrical connection as follows;

Upstream Protection
Use the fuses or circuit breakers as upstream protection of L1, L2, L3. The recommended rating of
the protection is maximum 30A.

Power Supply Conductor and Protective Earth Conductor

Use 75 deg.C wiring sized to 60 deg.C ampacity.
2
Use copper conductor only. AWG 12 (3.3 mm ) or larger.
Compressor Unit Side
Power Supply Conductors Protective Earth Conductor
Striping Length: 12 mm Striping Length: 12 mm
Tightening Torque: 1.3 Nm Tightening Torque: 1.8 Nm
User’s Power Source Side
Power Supply Conductors Protective Earth Conductor
Striping Length: 12 mm Striping Length: 12 mm

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TECHNICAL INSTRUCTION Sumitomo Heavy Industries, Ltd.

2-2 INPUT POWER CABLE CONNECTION

See the Table 1.1 for power requirements. The cables are marked with label and connect as follows:

For
Compressor Unit
WIRING DIAGRAM
FIELD GROUNDING
TEMINAL TEMINAL

For User's L1 L2 L3
Power Source

L1

L2

L3

Ground

Input Power Voltage Setting

The Compressor Unit can be operated on various input power voltages by changing the terminal
wiring in the Compressor Unit. This terminal is located inside of the Control Box. See the Figure
2.2 for voltage setting. Initial factory setting is AC480V / 60Hz.

Control Box

Terminal Block

Position of Wire Connection

480V at 60Hz 460V at 60Hz 415V at 50Hz 400V at 50Hz 380V at 50Hz

1L3
380

380

380

380

380

1L3
400

400

400

400

400

1L3
415

415

415

415

415

1L3
460

460

460

460

460

1L3
480

480

480

480

480

1L2
380

380

380

380

380

1L2
400

400

400

400

400

1L2
415

415

415

415

415

1L2
460

460

460

460

460

1L2
480

480

480

480

480

1L1
380

380

380

380

380

1L1
400

400

400

400

400

1L1
415

415

415

415

415

1L1
460

460

460

460

460

1L1
480

480

480

480

480

Figure 2.2 TERMINAL WIRING FOR INPUT POWER VOLTAGE

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TECHNICAL INSTRUCTION Sumitomo Heavy Industries, Ltd.

3 MAINTENANCE

3 MAINTENANCE
<Warning about electric shock>
WARNING This cryocooler includes a high-voltage section. Touching it may result in electric shock. Handle it with extreme
care.

Make sure no power is applied to the compressor unit before starting the installation. Failing to observe this precaution
may result in electric shock.

Be sure to turn off and Lock Out with OFF position the main power of the customer's power source before connecting
or disconnecting the input power cable to the Compressor Unit, and then remove the input power cable from the main
power. Failing to observe this precaution may result in electric shock.

Do not change the setting of the dial above the main power switch of the compressor unit under any circumstances.
Failing to observe this precaution may result in electric shock.

Be sure to turn off and Lock Out with OFF position the customer's main power before performing maintenance work
such as replacement of fuses. Failing to observe this precaution may result in electric shock.

<Warning about explosion, escape of gas>

WARNING This cryocooler (cold head, compressor unit, compressor adsorber, flex lines) contains a high-pressure (about 1.62
MPa helium gas sealed in. Hitting the equipment with a sharp edge or touching it with a pointed object may cause
explosion or escape of gas. Handle the equipment with extreme care.

Do not disassemble the equipment for purposes other than maintenance specified in this service manual under any
circumstances. Disassembling the equipment may result in electric shock, explosion or escape of gas.

The cold head, compressor unit, compressor adsorber and flex lines are pressurized with helium gas. Purge the
helium gas from all pressurized components before disposing. Open the purging valve gradually or it may result in
serious injury.

When scrapping the CryoCooler, handle it as Industrial Waste and pass it over to legally qualified disposer.

Install the cryocooler in the ventilated area, otherwise it may result in asphyxiation in case the helium gas is purged or
leaked.

The Adsorber weight is about 11.0kg. When replace the adsorber, be careful of handling so that it may not get hurt.
WARNING

<Caution against misoperation>

CAUTION Do not get on the compressor unit or put an object on top of it. Failing to observe this precaution may prevent the
cryocooler from operating normally or cause injury.

Secure enough space around the compressor unit for heat radiation and maintenance. Failing to secure enough
space may result in misoperation or malfunction. (See the technical instruction of the compressor unit used, for
details.)

If the compressor unit used is a water-cooled type (CSW-71C, CSW-71D), use cooling water with appropriate
temperature, flow rate and water quality. Using inappropriate cooling water may result in misoperation or
malfunction. (See the technical instruction of the compressor unit used, for details.)

The cold head drive switch provided with the compressor unit is only used for maintenance. Be sure to turn it OFF
in normal operation. Using the compressor unit with the cold head drive switch turned ON may result in
misoperation or malfunction.

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TECHNICAL INSTRUCTION Sumitomo Heavy Industries, Ltd.

3-1 PERIODICAL MAINTENANCE

3-1 PERIODICAL MAINTENANCE

CSW-71D Compressor Unit is to be required the routine maintenance. The basic maintenance work is to
replace the oil mist Adsorber of the Compressor Unit for every 20,000 Hrs operation as mentioned
Table 3.1.

Table 3.1 MAINTENANCE SCHEDULE

MAINTENANCE FREQUENCY REMARKS

Replace Compressor Adsorber Every 20,000 Hrs.
Charge Helium Gas to Compressor As required
Depending on the water
Cleaning Water Cooler As required
conditions.
Compressor Fuse Replacement As required

Table 3.2 RENEWAL PARTS LIST (FRU’S)

ITEM DESCRIPTION Q’TY PART NUMBER REMARKS

1 Adsorber 1 RE71TN0408
Fuse
2 3 RE71WT0768 Class G Fuse 1A
(FU1, FU2, FU3)
Fuse
3 1 RE71WT0767 Glass Body Fuse 1A
(FU4)
4 Hose Nipple 2 RE38VT0689 OD:12.7mm x PT3/8 (male)

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TECHNICAL INSTRUCTION Sumitomo Heavy Industries, Ltd.

3-1 PERIODICAL MAINTENANCE

3-1-1 REPLACEMENT OF THE COMPRESSOR ADSORBER

<Warning about explosion, escape of gas>

WARNING This cryocooler (cold head, compressor unit, compressor adsorber, flex lines) contains a high-pressure (about 1.62
MPa helium gas sealed in. Hitting the equipment with a sharp edge or touching it with a pointed object may cause
explosion or escape of gas. Handle the equipment with extreme care.

Do not disassemble the equipment for purposes other than maintenance specified in this service manual under any
circumstances. Disassembling the equipment may result in electric shock, explosion or escape of gas.

The cold head, compressor unit, compressor adsorber and flex lines are pressurized with helium gas. Purge the
helium gas from all pressurized components before disposing. Open the purging valve gradually or it may result in
serious injury.

When scrapping the CryoCooler, handle it as Industrial Waste and pass it over to legally qualified disposer.

Install the cryocooler in the ventilated area, otherwise it may result in asphyxiation in case the helium gas is purged or
leaked.

The Adsorber weight is about 11.0kg. When replace the adsorber, be careful of handling so that it may not get hurt.
WARNING

<Caution against misoperation>

CAUTION Do not get on the compressor unit or put an object on top of it. Failing to observe this precaution may prevent the
cryocooler from operating normally or cause injury.

The Oil Mist Adsorber is required to replace for every 20,000 Hrs operation.

Table 3.3 ADSORBER FOR COMPRESSOR UNIT

DESCRIPTION Q’TY PART NUMBER REMARKS

1 Adsorber 1 RE71TN0408

Table 3.4 REQUIRED TOOLS FOR ADSORBER REPLACEMENT

TOOLS REMARKS
1 1“ open-end wrench For Aero-quip coupling
2 1-1/8“ Open-end wrench For Aero-quip coupling
3 1-3/16“ Open-end wrench For Aero-quip coupling
4 Snoop liquid For leak check
5 Cotton wipers For leak check
6 13 mm Open-end wrench For fixing nut for Adsorber
7 Screw driver (phillips(+)) For side panel of Compressor Unit.

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TECHNICAL INSTRUCTION Sumitomo Heavy Industries, Ltd.

3-1 PERIODICAL MAINTENANCE

Replace the Adsorber instructed as follows;

PREPARATION
1） Shut down the Cryocooler.
2） Disconnect the Input Power Cable from the Compressor Unit.
3） Disconnect the Supply and Return Flex Lines from the Compressor Unit.

REMOVING THE USED ADSORBER

1） Loosen the screws that hold the compressor side panel and remove the panel.

2） Disconnect the Adsorber Self-Sealing Coupling. Use three wrenches.

3） Remove the Nut secured the Adsorber to Rear Panel. Use two wrenches.

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TECHNICAL INSTRUCTION Sumitomo Heavy Industries, Ltd.

3-1 PERIODICAL MAINTENANCE

4） Remove the Nut and Washer secured the Adsorber to the base panel of the Compressor Unit.

5） Remove the used Adsorber from the Compressor frame.

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TECHNICAL INSTRUCTION Sumitomo Heavy Industries, Ltd.

3-1 PERIODICAL MAINTENANCE

INSTALLING NEW ADSORBER

1） Set a new Adsorber.

2） Secure the Adsorber to the base panel of the Compressor Unit by tightened Nut and Washer.
Tightening Torque: 14.5 Nm

3） Secure the Adsorber to Rear Panel by tightening Nut.

Tightening Torque: 23 Nm

4） Connect the Adsorber Self-Sealing Coupling.

Tightening Torque: 50 Nm

5） Sprinkle “Liquid Leak Detector” on the Flex line connecting coupling, in case the bubbling is found,
tighten the connecting coupling again and re-check the leakage.

Ensure that the pressure gauge indication is specified value for the type of Cold Head. Charge
the helium gas, in case of low pressure indicating.

6） Reinstall the panels and secure them by tightening the screws.

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TECHNICAL INSTRUCTION Sumitomo Heavy Industries, Ltd.

3-2 FUSE REPLACEMENT

3-2 FUSE REPLACEMENT

<Warning about electric shock>

WARNING This cryocooler includes a high-voltage section. Touching it may result in electric shock. Handle it with extreme
care.

Do not change the setting of the dial above the main power switch of the compressor unit under any circumstances.
Failing to observe this precaution may result in electric shock.

Be sure to turn off and Lock Out with OFF position the customer's main power before performing maintenance work
such as replacement of fuses. Failing to observe this precaution may result in electric shock.

Fuses are equipped inside of the Fuse Box for the Control Box.

Table 3.5 LIST OF FUSES

Fuse No. Description Part Number Remarks

FU1, 2, 3 Class G Fuse 1A RE71WT0768 For Cold Head Motor,
Solenoid Valve
FU4 Glass Body Fuse 1A RE71WT0767 and DC Circuit.

FUSE REPLACING PROCEDURE

1） Loosen the screws that hold the compressor side panel, and remove the panel.

2） Replace the Fuses.

FU4
FU3
FU2
FU1

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TECHNICAL INSTRUCTION Sumitomo Heavy Industries, Ltd.

APPENDIX

APPENDIX

ELECTRICAL SCHEMATIC

No. PART NAME

1 ELECTRICAL SCHEMATIC of CSW-71D (FOR AC CIRCUIT)
2 ELECTRICAL SCHEMATIC of CSW-71D (FOR DC CIRCUIT)

DRAWINGS

No. PART NAME

1 ADSORBER
2 CLASS G FUSE 1A
3 GLASS BODY FUSE 1A
4 INPUT POWER CABLE HV

CSW-71D 28
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REVISION CONTROL

REVISION CONTROL

Manual
Revision Remarks Date
No.
-A Publication of first edition. DEC. 10 / 1999
-B Change the Electrical Schematic Diagram. APR. 4 / 2000
-C Delete the description of “water temp. alarm signal“. JAN. 11 / 2001
-D Change the SHI address. JAN. 25 / 2001
-E Delete the description of spare fuse. JAN. 30 / 2001
-F Change the Electrical Schematic Diagram. FEB. 19 / 2001
-G Change the specification of power requirement. MAR. 21 / 2001
Add the specification of recommended power
-H APR. 1 / 2002
requirement and description of demineralized water.
-I Change the dimension. MAY 31 / 2002
Correct the descriptions of Input Power Cable
-J JUL 11 / 2002
Connection.
-K Add the transformer-use CAUTION FEB. 28 / 2003
CD32ZZ-069 -L Change the division name. JUNE 9 / 2003
Add the description for the RDK-408D2 and S2
-M DEC. 18 / 2003
Cold Head.
The information of the SHI inquiries and
typographical error was corrected.
-N JAN. 12 / 2006
The descriptionof the Cooling Water requirement
was revised.
Electrical Schematic (2/2) was corrected.
-P Add the specification for the D-Sub Connector lock AUG 21 / 2008
screw tighten torque.
-Q The Humidity Range was added. DEC. 1 / 2009

CSW-71D