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GSU Transformer Testing

This document outlines the testing procedures for large electric power transformers during factory acceptance testing (FAT). It describes the various routine tests that will be performed, such as measuring winding resistance, voltage ratio and vector grouping, short circuit impedance and load loss, no load loss and current, and dielectric tests. It also lists type tests like temperature rise and lightning impulse, as well as special tests including switching impulse voltage, harmonics measurement, and noise level tests. Diagrams and equipment for each test are provided. Calibration certificates for all testing instruments will be verified.

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Shailesh Chetty
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© © All Rights Reserved
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581 views20 pages

GSU Transformer Testing

This document outlines the testing procedures for large electric power transformers during factory acceptance testing (FAT). It describes the various routine tests that will be performed, such as measuring winding resistance, voltage ratio and vector grouping, short circuit impedance and load loss, no load loss and current, and dielectric tests. It also lists type tests like temperature rise and lightning impulse, as well as special tests including switching impulse voltage, harmonics measurement, and noise level tests. Diagrams and equipment for each test are provided. Calibration certificates for all testing instruments will be verified.

Uploaded by

Shailesh Chetty
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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GSU/STLARGEEHVTRANSFORMERSBASICFATDOCUMENT


Introduction:
ThemethodsusedduringtestsandmeasurementsofthePowerTransformers,
testandmeasurementcircuit,calculationsandevaluationcriteriasareincluded
inthismanual.

AttheendofthismanualthepossiblestandardTransformerFactorylaboratory
hardware,accessories,andmeasurementsandtestequipmentsarelistedasa
basereference. 

ForBILoftransformers,electricalcharacteristicsandevaluation,pleasereferto
nationalandinternational&customerspecsvizIEC
60076,60071,60099,60079,60529,NFPA,TACetcandoverallCBIPandCEA
guidelinesasap..

Testsandevaluationdefinitionsarelistedbelow.

CheckwithPOtheFATandtheapprovedQAPforanymismatch.

Routinetests.:

¾ MeasurementofwindingresistanceatalltapsPrimaryandsecondary)byDLRO
¾ Ratio/andvectorgrouptest.
¾ Measurementofshortcircuitimpedanceandloadlossincludingzero
sequenceimpedanceandloadloss..
¾ Measurementofnoloadlossofandcurrent.
¾ Dielectrictests
¾ SeparatesourceACwithstandvoltagetest.
¾ InducedACvoltagetest.
¾ TandeltatestoftheBushingandwindings.
¾ .MeasurementofInsulationresistanceandPI–R10/R1).
¾ TestsonOFTC/OLTC.
¾ PartialDischargemeasurement.

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GSU/STLARGEEHVTRANSFORMERSBASICFATDOCUMENT


TypeTests:

¾ TemperatureRisetest.
¾ LightningImpulsetest
¾ ShortCircuittest.

Specialtests:

¾ Switchingimpulsevoltagetests.
¾ Measurementofharmonics
¾ Noiseleveltest
¾ SFRAtransformertotaltechnicalintegritytest.

AdditionallytheOEMissupposedtofurnishtheFAT.typetestreportofthe
boughtoutitemsalsoegCT/Bushings/PRDs/Bucholtzs/Oil&Winding
temperaturecontrollersandallmarshalingboxitemsandOLTC/OFTCand
panelequipmentsandaccessories.

ListofElectricaldiagnosticsandtestinginstruments/accessoriesusedalongwith
calibrationcertificatesforthistests.

Beforestartupverifythecompleteinstallationforcorrectnessofthetestsasper
approvedQAP/POandCircuitdiagram.

Beforestartupverifythedocsforcalibrationcertificates/typetest
certificates/safety&HSE/environment/.statutoryclearancesetcasap.

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GSU/STLARG
GEEHVTTRANSFO
ORMERSSBASICFATDOC
CUMENTT
Measurrementofw
windingre
esistance

UsuallyaDLRO(D
Digitallowresistance
eohmmeteerwithscaale1999μto19.99KK)
of100ampDCran ngeoraOMMICRONCPC100cannbebestu usedforth
hispurposee.





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of43

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GSU/STLARG
GEEHVTTRANSFO
ORMERSSBASICFATDOC
CUMENTT
Circuitd
diagramre
esistanceto
obemeasuredbothPrimary/ssecondaryandatallttaps.




DLROkit.ofrange100
UseaD 0AmpDC.

Recordwindingte
empandambienttem
mp&hum idity.

wdg1UN(atallttaps)
Checkw

1VN

1WN

wdg2U
Checkw U2V

2V
V2W

2W
W2U


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of43

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GSU/STLARG
GEEHVTTRANSFO
ORMERSSBASICFATDOC
CUMENTT
VoltageRatio/andvectorgroupte
est.

Thebesstequipme
entforthisstestisCPC
C100Omicron/TTRttestkit.CB
BIPalso
recommmendsusinngTTRinInndia.





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of43

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GSU/STLARG
GEEHVTTRANSFO
ORMERSSBASICFATDOC
CUMENTT


Vectorggroupconn
nectionste
est.




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of43

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GSU/STLARG
GEEHVTTRANSFO
ORMERSSBASICFATDOC
CUMENTT


VectorgrroupsusedinPowerplantgenerallyyareYD1,YD
D11,Dyn11m
mostlyasperrIEC600761

   

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of43

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GSU/STLARG
GEEHVTTRANSFO
ORMERSSBASICFATDOC
CUMENTT
Measurrementofsshortcircu
uitimpedan
nceandloadlossinccludingzerosequencce
impedance.

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of43

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GEEHVTTRANSFO
ORMERSSBASICFATDOC
CUMENTT


Circuitd
diagramfo
orshortcktttest





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of43

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GSU/STLARG
GEEHVTTRANSFO
ORMERSSBASICFATDOC
CUMENTT
Zeroseq
quenceIm
mpedancettest.

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GSU/STLARG
GEEHVTTRANSFO
ORMERSSBASICFATDOC
CUMENTT





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GEEHVTTRANSFO
ORMERSSBASICFATDOC
CUMENTT
Measurrementofnoloadlosssofandcurrent.

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GSU/STLARG
GEEHVTTRANSFO
ORMERSSBASICFATDOC
CUMENTT





DiElectric
D cTests




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GSU/STLARG
GEEHVTTRANSFO
ORMERSSBASICFATDOC
CUMENTT





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4of43

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GEEHVTTRANSFO
ORMERSSBASICFATDOC
CUMENTT


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GEEHVTTRANSFO
ORMERSSBASICFATDOC
CUMENTT

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GEEHVTTRANSFO
ORMERSSBASICFATDOC
CUMENTT

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GEEHVTTRANSFO
ORMERSSBASICFATDOC
CUMENTT





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GSU/STLARG
GEEHVTTRANSFO
ORMERSSBASICFATDOC
CUMENTT
TandelttatestofttheBushinggandwind
dings.


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SBhattacharya
GSU/STLARG
GEEHVTTRANSFO
ORMERSSBASICFATDOC
CUMENTT





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SBhattacharya

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