ITN8600 (P100R002) Installation Guide (Rel - 09)
ITN8600 (P100R002) Installation Guide (Rel - 09)
com
iTN8600 (P200R001)
Installation Guide
(Rel_09)
Raisecom Technology Co., Ltd. provides customers with comprehensive technical support and services. For any
assistance, please contact our local office or company headquarters.
Website: http://www.raisecom.com
Tel: 8610-82883305
Fax: 8610-82883056
Email: export@raisecom.com
Address: Raisecom Building, No. 11, East Area, No. 10 Block, East Xibeiwang Road, Haidian District, Beijing,
P.R.China
Postal code: 100094
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Notice
Copyright © 2017
Raisecom
All rights reserved.
No part of this publication may be excerpted, reproduced, translated or utilized in any form or by any means,
electronic or mechanical, including photocopying and microfilm, without permission in Writing from Raisecom
Technology Co., Ltd.
Preface
Objectives
This document describes the installation of the iTN8600 in terms of safety instruction,
preparing for installation, installation process, installing the chassis, card, fan, and power
module, connecting cables, checking hardware installation, and powering on the device. The
appendix lists the related operation, such as how to use ribbon, during installation, for your
reference.
Versions
The following table lists the product versions related to this document.
Conventions
Symbol conventions
The symbols that may be found in this document are defined as follows.
Symbol Description
Indicate a hazard with a medium or low level of risk which, if
not avoided, could result in minor or moderate injury.
Symbol Description
Provide additional information to emphasize or supplement
important points of the main text.
Indicate a tip that may help you solve a problem or save time.
General conventions
Convention Description
Times New Roman Normal paragraphs are in Times New Roman.
Arial Paragraphs in Warning, Caution, Notes, and Tip are in Arial.
Boldface Buttons and navigation path are in Boldface.
Italic Book titles are in italics.
Lucida Console Terminal display is in Lucida Console.
Change history
Updates between document versions are cumulative. Therefore, the latest document version
contains all updates made to previous versions.
Issue 09 (2016-12-25)
Ninth commercial release
Added the MO2D card.
Issue 08 (2016-08-01)
Eighth commercial release
Added the PTN multicast copy.
Issue 07 (2016-06-10)
Seventh commercial release
Updated the contents of installing the power supply.
Added chassis iTN8600-V and cards iTN8600-V-NTU, DMU40, DDU40, DAD8, FDU,
OBA20, OLA20, OPD, and EOW.
Issue 06 (2015-12-30)
Sixth commercial release
Added the iTN8600-DAD4D, OPA, OBA, OTU5E, PG8T, and AC power supply.
Added the following functions which match version P100R002C10.
– OTN services: XD2D supports 8GFC/10GFC/OTU2f services.
– PTN services: QinQ service extraction, HQoS, and adjustment of LSP/PW service
range and capacity
– Ethernet: CFM ETH-Test and MAC address blacklist/whitelist
– Reliability: MPLS-TP ring network Wrapping protection, LSP/PW 1+1 protection,
load balancing of LAGs based on MPLS, the AO2D supports tangent ring
networking, ring with chain networking, and interface protection at the client side.
– The management channel of the device supports local cascade connections; the
circuit management supports optical card and RCSAM Y.1564.
Updated end-to-end automatic discovery.
Issue 05 (2015-07-01)
Fifth commercial release
Added the iTN8600-II-NTU, iTN8600-OTU5, iTN8600-LEO2D, iTN8600-LGO2D, and
iTN8600-NO2D.
Optimized the document.
Issue 04 (2015-04-22)
Forth commercial release
Added slot description of the iTN8600-NXU (B), iTN8600-TAU, iTN8600-PS4,
iTN8600-PE16-BL, and iTN8600-PG16E.
Added description of connecting the E1 cable and alarm cable.
Optimized the document.
Issue 03 (2014-10-01)
Third commercial release
Added slot description of the iTN8600-PE16 and iTN8600-SS4.
Added description of connecting the debugging cable.
Fixed known bugs.
Issue 02 (2014-05-27)
Second commercial release
Fixed known bugs.
Issue 01 (2014-01-26)
Initial commercial release
Contents
9 Appendix ...................................................................................................................................... 46
9.1 Tail fiber jumper connection .......................................................................................................................... 46
9.1.1 ODF ...................................................................................................................................................... 46
9.1.2 Structure of ODF jumper connection .................................................................................................... 48
Raisecom Proprietary and Confidential
v
Copyright © Raisecom Technology Co., Ltd.
Raisecom
iTN8600 (P200R001) Installation Guide Contents
Figures
Figure 4-7 Chassis structure and ground terminal of the iTN8600-V .................................................................. 20
Figure 5-3 Hole location on the iTN8600-V for ESD connector ......................................................................... 22
Figure 5-4 Hole location on the iTN8600-II for ESD connector .......................................................................... 23
Figure 9-5 Clipping the tail fiber binding tape (1) ............................................................................................... 50
Figure 9-6 Clipping the tail fiber binding tape (2) ............................................................................................... 50
Figure 9-7 Binding the fiber with the tail fiber binding tape ................................................................................ 51
Figure 9-12 Install the cable management frame to the rack ................................................................................ 54
Figure 9-13 Covering the cover board of the cable management frame .............................................................. 55
Tables
Table 5-1 Slots in the iTN8600 (5U represents iTN8600-V while 2U represents the iTN8600-II) ..................... 23
Table 6-4 Definition of the PINs of the clock interface (RJ45) of iTN8600-TAU ............................................... 36
Table 6-6 Definition of the PINs of the alarm interface (RJ45) of iTN8600-TAU .............................................. 38
Table 9-2 Content written on the engineering label on the network cable ........................................................... 58
Table 9-3 Meaning of engineering label on the fiber between devices ................................................................ 59
Table 9-5 Meaning of the engineering label on the DC power cable ................................................................... 61
1 Safety information
This chapter describes the safety precautions in installing the iTN8600, including the
following sections:
Safety statement
Safety symbols
Electrical safety
Radiation safety
Mechanical safety
Others
Read the statement carefully to prevent personal injury or device damage during the
operation.
In order to avoid accident, this chapter serves as a general guide for safe installation and
operation of Raisecom products.
Only qualified and authorized service personnel can carry out adjustment and installation.
The device installation should strictly comply with local security specifications. Safety
matters mentioned in the manual is supplementary. Raisecom shall not be liable for any
accidents caused by violating general safety operation requirements and the safety standard of
design, production, and usage.
Danger of laser!
High voltage power supply provides power for running the device; therefore,
contacting it directly or indirectly through a wet object will lead to fatal danger.
During installation, ensure that the working environment and staff comply with high voltage
safety rules to avoid personal injury and device damage.
The high voltage safety rules are as below:
Operation&installation personnel must have related qualification.
The installation of AC power device must comply with local regulations.
Use special tools during operation.
Do not wear watches, bracelets, rings, and other conductive objects.
Prevent the iTN8600 from damping when operating in wet environment. Turn off power
supply immediately if the cabinet is damp.
Do not install and remove the power cable in electrical conditions. The core of power
cable will produce electric arc or spark once you touch the conductor, which may
result in fire or eye injuries.
During installation, ensure that the power cable complies with safety rules to avoid personal
injury and device damage.
The power cable safety rules are as below:
Turn off or disconnect the power supply before installing and removing the power cable.
Ensure that the power cable label is correct before connection.
Only power cables meeting the specifications are allowed.
When contacting the iTN8600 or components, you must wear an ESD wrist strap,
which should fully contact your bare skin, and insert the plug of the ESD writ strap
to ESD socket on the iTN8600.
Avoid any contact between components and clothes because the ESD wrist strap
cannot prevent electrostatic produced between them.
During device installation, take the ESD measures to avoid device damage.
The iTN8600 should be grounded properly in accordance with requirements.
To prevent body electrostatic from damaging the iTN8600, you must wear the ESD wrist
strap before contacting the iTN8600 or components and ensure that the other end of the
ESD wrist strap is connected to the ground correctly.
To ensure that the ESD wrist strap is in working conditions, the system resistance should
be within the range of 0.75-10 MΩ. If the resistance is not enough, change a new ESD
wrist strap in time.
Be careful not to let metal particles enter the cabinet. Clear off the metal particles after
drilling.
Strictly obey the safety operation rules while drilling the cabinet.
You are prohibited from drilling the cabinet on your own. Drilling without meeting the
requirements may destroy the electromagnetic shielding performance of the cabinet
and damage internal cables. If the metal particles generated during drilling enter the
cabinet, it will lead to the short circuit of the Printed Circuit Board (PCB).
1.6 Others
1.6.1 Inserting and removing cards
Insert and remove the card according to the following requirements:
Slide the card into the chassis along the guide rail.
Keep circuit of the card away from each other to avoid short circuit or scratch.
Do not touch the circuit, element, connector or terminal block with hands to prevent
electrostatic on human body from damaging the sensitive components.
Wear the ESD wrist strap and ESD gloves when inserting the cards and the
operation must be gentle to prevent PINs on the backplane from being damaged.
This chapter describes how to prepare for installation, including the following sections:
Preparing tools
Checking installation conditions
Checking boxes
Check before installation
The iTN8600 is not delivered with these tools except the ESD wrist strap. Prepare
them by yourself.
Item Requirements
Operating air pressure 86–106 kPa
ESD protection Take effective ESD measures and the absolute electrostatic
voltage must be smaller than 1000 V.
Anti-seismic grade 9
Avoid colliding with doors, walls, shelves and other objects during transporting
and carrying products and components.
Avoid touching the parts and unpainted metal surface with sweated or dirty gloves
during the process of transport, carrying and installation.
The box looks good without serious damage and soaking phenomenon.
The box is not inverted.
The place of arrival and the actual installation location are the same.
The total number equals to the number on the packing list attached to the box.
According to the check, take the corresponding processing methods:
Do not open the box if there are phenomena, such as severe damage, outside box soaking,
box inversion, wrong goods or less of goods. Send feedback to the local Raisecom office
once finding out reasons.
Open box if the results of the above items are correct.
Immediately stop opening the box if the device is found rusted or soaked during the
unpacking process. Send feedback to the local Raisecom office after you have
confirmed the reason with Raisecom engineers.
Pay attention to the following items when opening the chassis:
It should be operated by a professional person and items should be registered. Check the
previous carton before opening the next one. Open the next one after ensuring that there
are no goods in the previous carton to avoid omissions.
The equipment taken out of the carton must be transferred to the indoor and stored
properly.
Wear the ESD wrist strap or gloves when opening the ESD protective bag.
Do not discard product packaging and EPE liner arbitrarily.
Open the box as below:
Step 1 Place the packaging box to a stable place.
Step 2 Open the packaging box and take out the device carefully and smoothly.
Remove the unpacking devices to the indoor and store them properly.
Take pictures of the device storage environment, rusted or corroded devices,
boxes, and packaging materials and file the pictures; keep the unpacking boxes
and packaging materials aside for future use.
After unpacking, Raisecom engineers and customers will check the goods to be accepted
carefully according to the Packing List.
Check the device type and quantity according to the Packing List and sign for accepting them
face to face. Do as below:
In the case of wrong goods or shortage of goods, Raisecom engineers and customer
should contact the relevant commissioner for replacing goods or replenishing goods for
the customer.
In the case of damaged goods, Raisecom engineers should confirm with customers and
take corresponding actions.
In the case of goods discrepancies, keep the goods properly.
Remove the unpacking devices to the indoor and store them properly.
Take pictures of the device storage environment, rusted or corroded devices, boxes, and
packaging materials and file the pictures.
Keep the unpacking boxes and packaging materials well.
For details about LEDs on iTN8600 cards, see iTN8600 Hardware Description.
3 Installation flow
4 Installing chassis
This chapter describes how to install the chassis, including the following sections:
Introduction
Installing chassis in cabinet/rack
Installing chassis to workbench
Connecting ground cable
4.1 Introduction
The iTN8600 adopts the chassis+card modular design.
The dimensions of the iTN8600-V are 444 mm × 220 mm × 222.3 mm (Width × Depth ×
Height, the width is measured excluding brackets at both sides). Its fully loaded weight is 40
kg (including optical modules).
The dimensions of the iTN8600-II are 444 mm × 220 mm × 88.1 mm (Width × Depth ×
Height, the width is measured excluding brackets at both sides). Its fully loaded weight is 15
kg (including optical modules).
The iTN8600 can be installed in the following scenarios:
ETSI 600-mm cabinet
19-inch 450-mm cabinet
19-inch 600-mm cabinet
21-inch 450-mm cabinet
21-inch 600-mm cabinet
Open rack
workbench
The iTN8600 is delivered with a pair of brackets for the 19-inch cabinet. If you need
brackets for the 21-inch cabinet, purchase them additionally.
Before installing the chassis and components, wear the grounded ESD wrist strap
properly to prevent static electricity from damaging electronic parts in the chassis and
components.
The steps for installing the iTN8600 in a rack are the same as those for installing the
iTN8600 in a cabinet. The following descriptions take the installation of the iTN8600-
II in a cabinet for example.
Before installing the iTN8600 in a cabinet, refer to the technical specifications of the chassis
and choose a cabinet which complies with the following requirements:
The cabinet is strong enough to support the iTN8600 and its components.
The cabinet can hold the iTN8600 properly in terms of dimensions, with enough space
around the iTN8600 for heat dissipation.
The cabinet can provide enough power for the iTN8600.
The cabinet is well grounded.
Choose a proper cabinet. Install the iTN8600 in it as below:
Step 1 Install floating nuts on the cabinet, as shown in Figure 4-1, which are used to secure brackets
to the chassis. If floating nuts are already installed on the cabinet, move to next step.
Step 2 Lift the chassis with both hands, and move it slowly and stably to the cabinet.
When lifting the chassis, hold two sides of the chassis or the bottom instead of any
installed components inside the chassis which cannot bear the whole weight of the
chassis.
Step 3 Lift the chassis a little higher than the guide rail on the cabinet.
Step 4 Slide the chassis to the guide rail slowly until both brackets tightly touch the column of the
cabinet, as shown in Figure 4-2.
Step 5 (Optional) stick the cable guide, as shown in Figure 4-3. You can install a 4-slot cable guide
on the right bracket of the chassis, for arranging, inserting, or pulling out the jumper. There is
glue at the back of the cable guide. You need to stick the cable guide flush with the bracket to
avoid hiding the screw holes of the bracket.
mm
83
After sticking the cable guide to the bracket, secure it with screws. Use the
delivered screws which are for securing the bracket to the cabinet, which means
routing the screws through the cable guide and the bracket together to secure
them to the cabinet.
The cable guide is 83 mm high. Make sure that it will not affect door closing before
installation.
Order the cable guide additionally as required.
Step 6 Fix the chassis with screws to the cabinet, as shown in Figure 4-4.
The ground cable cannot be longer than 30 m and should be as short as possible;
otherwise, a ground bar should be used.
The iTN8600 provides two ground terminals located on the sides of the chassis and brackets,
as shown in Figure 4-7. We recommend using the ground terminal on the brackets for the
convenience of most scenarios.
Step 4 Connect the other connector of the ground cable to the ground terminal on the cabinet or the
ground bar in the equipment room.
After connecting the ground cable, use a multimeter to measure the resistance between the
chassis and the ground. If the resistance is smaller than 1 Ω, it indicates that the ground cable
is properly connected.
This chapter describes how to install the fan, card, and power module, including the following
sections:
Anti-static preparations
Confirming slots
Installing/Removing fan
Installing/Removing cards
Installing/Removing power module
Step 2 Tighten the lock, and ensure the ESD wrist strap is in good contact with your skin.
Step 3 Insert the ESD connector into the ESD hole on the front panel of the fan, as shown in Figure
5-3 and Figure 5-4.
10 11 12
9 13
8 14
Dustproof mesh
7 15
6
20
5
4 16
3 17
2 18
1 19
Table 5-1 Slots in the iTN8600 (5U represents iTN8600-V while 2U represents the iTN8600-II)
Type Card Slot Description
5U: iTN8000-PWR 5U: 11, 12
Power supply –
2U: RPD1351-S-48S48 2U: 9, 10
PTN card iTN8600-PG8 2U: 3–8 Only interfaces 1–4 are available
when the card is inserted into
slot 7 or slot 8. We recommend
using slots 3–6.
iTN8600-PG8T Only interfaces 1–4 are available
when the card is inserted into
slot 7 or slot 8. We recommend
using slots 3–6.
iTN8600-PX2 We recommend using slots 7
and 8.
iTN8600-PE16 –
iTN8600-PE16-BL –
iTN8600-PG16E –
iTN8600-PS4 –
SDH card iTN8600-SH2 2U: 7, 8 If only one SH2 is used, we
recommend inserting it into slot
7.
iTN8600-SS4 2U: 3–6 –
iTN8600-SG16 2U: 3–6 –
5U: service card slot
Optical card iTN8600-DM16E –
The ventilation holes at the sides of the fan and the chassis are for air intake and
heat dissipation. Sound heat dissipation is an important guarantee for the stability of
the device. Therefore, we recommend removing the dust on the fan and ventilation
holes periodically (once a year is recommended). For devices which are installed in
an environment with dust or air conditioners running abnormally, we recommend
inspecting the device regularly (once a month).
When the device is running, the fan blades, PCB, and ventilation holes will absorb
dust in the air. When the dust accumulates to a certain extent, it may affect the
stability of the fan, thus posing a hidden threat to the stability of the entire device.
We recommend stopping the device for dust removal. If you need to remove dust
during the running of the device, you need to prepare a backup fan. First, you
need to clean the backup fan, and then replace the original fan with the backup
fan. At last, clean the original fan. It should be less than 1 minute to replace the
fan. Otherwise, the chassis will be over heated, which poses a threat to the
security and stability of the device.
Generally, tools such as a clean cotton cloth, ESD soft brush, and vacuum cleaner
are used for cleaning fan blades, PCB, and ventilation holes at the sides of the
chassis. The fan that has been cleaned is usually used as a backup.
Step 2 By pressing the latch and holding the handle, push the fan inwards until the fan is completely
inserted into the chassis. Relieve the latch to make the release latch engage the chassis, as
shown in Figure 5-9.
Step 3 Hold the latch and try to pull it out to see whether the release latch is properly locked. Figure
5-10 shows the fan after being inserted:
We do not recommend removing the fan when the iTN8600 is being powered on to
avoid card damage due to over high temperature.
Removing the fan from the iTN8600-V is simple. When you remove the fan from the
iTN8600-V, loosen the screws on the fan, hold the handle on the front panel, and pull it
out along the fan slot.
Pay attention to the release latch when you remove the fan from the iTN8600-II, follow
the steps below:
Step 1 Press the latch, hold the handle and pull the fan out for a short distance to disengage the latch
from the chassis.
Step 2 Relieve the latch and pull out the fan stably along the fan slot.
Before installing a card with cables connected to other devices, remove these
cables.
During installation, check whether you choose the corresponding slot if the card
cannot be inserted. Do not forcedly insert the card, which may damage the device.
Use blank panels to cover empty slots to form a wind path inside the device to
ensure good heat dissipation, thus avoiding over temperature which may damage
the card. Meanwhile, a blank panel can prevent dust and provide electromagnetic
shielding.
When a SFP optical module interface is not in use, cover it with a plug to prevent
dust or other stuff from entering the chassis through it, which may affect heat
dissipation.
Install a card as below (take the iTN8600-II for example):
Step 1 Wear an ESD wrist strap.
Step 2 Confirm the slot for the card, and remove its blank panel, as shown in Figure 5-11.
Step 3 Insert the card horizontally and stably into the chassis along the guide rail in the slot, as
shown in Figure 5-12.
Step 4 Press the left and right ejector levers outwards about 45ºto lock the ejector lever to the slot.
Step 5 Release the ejector lever and insert the card completely into the slot, as shown in Figure 5-13.
Step 6 Use a screwdriver to fasten two spring screws at both sides of the card, as shown in Figure 5-
14.
Before removing a card with cables connected to other devices, remove these cables.
Remove a card as below (take the iTN8600 for example):
Step 1 Wear an ESD wrist strap.
Step 2 Loosen two spring screws at both sides of the card, as shown in Figure 5-15.
Step 3 Press the two ejector levers outwards, and pull the card out of the slot for about 1 cm, as
shown in Figure 5-16.
Step 4 Pull out the card horizontally out of the slot, as shown in Figure 5-17.
The DC power module adopted by the iTN8600 adopts a plug-in design. There is a release
latch on the front panel of the power module (similar with that on the fan) for installing and
removing the power module.
If you need to use the AC power, you have to use it based on the DC power. The
iTN8600-V uses the RPA2161-S-220S54 while the iTN8600-II uses the 1U power
chassis (PAD500-220S48) and the AC power module (RPA1501-S-220S48). The AC
power chassis contains brackets. The installation and removal methods are the same
as that of the device chassis. For details, see 4.2 Installing chassis in cabinet/rack.
Removing the power module from the iTN8600-V is simple. When you remove the
power module from the iTN8600-V, loosen the screws on the power module, hold the
screws on the front panel, and pull out the power module along the power slot.
When you remove the power module from the iTN8600-II, follow the steps below:
Step 1 Loosen two spring screws from the power module.
Step 2 Press a red ejector lever on the power plug to relieve it, and pull it out slowly. Do the same
operations on the other red ejector lever.
Step 3 Remove the power plug from the socket of the power module.
Step 4 Press the ejector lever and hold the handle to pull out the power module for a short distance to
disengage the ejector lever from the chassis.
Step 5 Relieve the ejector lever, and pull the handle out along the power slot.
6 Connecting cables
This chapter describes how to connect cables, including the following sections:
Connecting Ethernet cable
Connecting fiber
Connecting E1 cable
Connecting clock cable
Connecting alarm cables
Connecting power cables
Connecting debugging cable
Lay the power cable and ground cable separately from signal cable. If they are
parallel with the signal cable, the horizontal distance should be greater than 20 cm.
Measure the required cable length and reserve certain margin in advance before
laying cable. If the reserved cable length is insufficient in the process of line
routing, change a longer cable to re-wiring, instead of making joints or welding on
the cable.
Bind the cable every 15–20 cm to prevent the cable shaking friction from
damaging the cable. Bind tail fiber with a hook-and-loop strap. The surplus part of
the cable should be cut off smoothly without spikes.
Turn the cable smoothly.
Step 2 Insert one RJ45 connector of the Ethernet cable into the Ethernet interface on the local device.
Step 3 Insert the other RJ45 connector of the Ethernet cable into the Ethernet interface on the peer
device.
Avoid laser hazard during operation and maintenance. Do not stare into the optical
interface or fiber end; it may hurt your eyes.
Step 4 Connect the other connector of the fiber to the interface or ODF of the peer device.
SCSI100M(40)/32BN
CF-D
iTN8600- 1/2, …, RJ45 Each RJ45 can The cable is not
PE16 15/16 access 2 ways of equipped. You can
-BL E1 services. make them by yourself
according to the
definition of the PINs
listed in Table 6-2.
Raisecom clock
cable with the
name of "CBL-
E1-CC3/BNCF".
iTN8600- 1PPS CC3 male 1PPS interface, used Equipped with a
TAU interface to input or output local connector
1PPS signals with the name of
75Ω-CC3 head-
straight" which
can be made by
yourself
1PPS+TOD RJ45 1PPS+TOD You can make the
(1) interface, used to cable by yourself
input or output according to the
1PPS+TOD signals definition of the
PINs listed in
1PPS+TOD RJ45 1PPS+TOD Table 6-4.
(2) interface, used to
input or output
1PPS+TOD or just
input or output TOD
signals (used with
1PPS interface in this
case)
Table 6-4 Definition of the PINs of the clock interface (RJ45) of iTN8600-TAU
PIN 1PPS+TOD (1) 1PPS+TOD (2) Description
1 Suspended P3_TOD_TXD (232 level) The No. of the PINs of
the two interfaces are
2 Suspended P3_TOD_RTXD (232 level) the same as listed
3 P1_1PPS- P2_1PPS- below:
4 GND GND
The CC3 connector and BNC connector adopt the locking structure, so do not
forcibly pull them out; otherwise, they may be damaged. Pull them out carefully as
below:
When pulling out the CC3 connector, press the CC3 connector slightly along the
insertion direction of it, and then pull it out stably.
When pulling out the BNC connector, rotate it anti-clockwise to unlock it from the
BNC male interface, and then pull it out stably.
Table 6-6 Definition of the PINs of the alarm interface (RJ45) of iTN8600-TAU
PIN ALMI ALMO Description
1 ALMI1 ALMO1 The PINs of the two interfaces are the
same as listed below:
2 GND GND
3 ALMI2 ALMO2
4 GND GND
5 ALMI3 ALMO3
6 GND GND
7 ALMI4 ALMO4
8 GND GND
Stick labels to the local and peer ends of cables to prevent wrong connection.
Keep the power cable and ground cable separated from signal cable. If they are
parallel with the signal cable, the horizontal distance should be greater than 20 cm.
Measure the required cable length required and reserve certain margin in
advance before laying a cable. If it is found that the reserved cable length is
insufficient in the process of line routing, change a longer cable to re-wiring,
instead of make joints or welding on the cable.
Bind the cable clip every 15–20 cm to prevent the cable shaking friction from
damaging the cable. Bind tail fiber with a hook-and-loop strap. The surplus cable
clip should be cut off smoothly without spikes.
Turn the cable smoothly.
After connecting the power cable to the PSE, use the multimeter to measure the output
voltage of the positive pole and negative pole to ensure that the output voltage of the PSE is
within the voltage range.
Check the voltage of the power cable to ensure that the voltage is between -40 and -57 V.
Before inserting/removing the positive and negative cables into/from the power plug,
cut off the power; otherwise, electric shock may occur.
Connect the power cable as below:
Step 1 Insert the positive and negative power cable into the wiring hole of the power plug properly
(do not mix the positive and negative end), and fasten two screws at both sides of the power
plug.
Step 2 Insert the power plug into the socket of the power module (which is already installed in the
chassis).
Step 3 Press the red ejector lever of the power plug, and insert it inwards along the slot until the red
ejector lever is locked with the power socket. Do the same operations on the other red ejector
lever.
Step 4 Fasten two screws over the wiring whole to secure the power plug in the power socket.
Before logging in to the device through the Console interface, install the driver for
converting the USB interface into Universal Asynchronous Receiver/Transmitter
(UART) on the PC. Contact Raisecom technical support engineers to download and
install the driver.
Connect the debugging cable as below:
Step 1 Insert one end of the debugging cable into the Console interface on the iTN8600-II-NXU.
Step 2 Insert the other end of the debugging cable into the USB interface on the PC.
This chapter describes how to check hardware installation after it is complete, including the
following sections:
Checking equipment room and environment
Checking cabinet
Checking workbench
Checking chassis and cards
Checking cables
design documents.
The chassis is firmly secured to meet shockproof requirements in
electromagnetic emission.
Item Requirement
Cards are installed in their respective slots correctly.
Card
Cards are installed firmly.
tubing or insulating tape. No cooper wires are exposed at the cable nose
or terminal. The flat shim and spring shim are properly installed.
Cables are bound properly with ties in the same direction.
Cables are correctly routed in the cabinet.
Cables
Cables are not damaged, cracked, or interconnected with an
intermediate connector.
The plug is clean and intact. The plug made on site is correct and
and so on.
When the tail fiber is laid outside of the cabinet, take protective
8 Powering on device
This chapter describes how to conduct power-on check on the iTN8600, including the
following sections:
Precautions
Power-on check
8.1 Precautions
Pay attention to the following matters during power-on check:
Conduct power-on check carefully during power-on check.
Check power modules, components, and cables carefully.
Item Requirement
Optical Use an optical power meter to measure the Tx power of an installed
power SFP module, and set the value to P1. Compare P1 with specifications
of the SFP optical module, and check whether the SFP optical module
works properly.
Use the optical power meter to measure the power of fiber connected to
the other side of the ODF, and set the value to P2. If the difference of
P2 from P1 is smaller than 1 dB, it indicates that the fiber is properly
connected.
9 Appendix
This chapter provides references for installation, including the following sections:
Tail fiber jumper connection
Tail fiber binding tape
Ribbon
Installing cable management frame
Labels
Guide for routine maintenance
Protecting fiber core and tail fiber: there is a protection device over the core after the
fiber is stripped, which can be fixed and introduce the fiber terminating device.
Capacity: each rack capacity and unit capacity (according to the number of adapters)
should be regulated in the product standards, fiber terminating device, fiber storage
device, and fiber connection and distribution device can be configured in set within full-
capacity range.
Identification and recording: there should be complete identification and recording
devices in rack and unit to facilitate identification of fiber core No. or transmission path
sequence, and the recording device should be easy to modify and replace.
Storing the fiber: there should be enough space in rack and unit to store remaining fiber.
The ODF can be divided into three categories according to different structures:
The cellular ODF is used to install multiple units on a rack; each unit is a separate ODF.
This distribution frame not only retains the original characteristics of the small- and
medium-sized ODF, but also provides space utilization through the structure deformation
of the rack, so it is the common high-capacity ODF in early time. However, because of
the inherent limitations on providing space, it still has slight inconvenience in the
operation and usage.
The drawer ODF is used to divide a rack to multiple units, each unit consists of one or
two drawers. When to weld or deploy fiber, you can pull out the corresponding drawer to
operate the fiber outside the frame so as to ensure the greater operation space and make
each unit independent from each other. The drawers are equipped with a locking
mechanism to pull out and push into, which ensures the stable and accurate operation
and usage as well as the security and reliability of connectors in units. This ODF
skillfully provides greater space for optical cable termination operation, but similar to
cellular ODF, it cannot provide the maximum convenience to the storage and layout of
optical connection cable. At present, this ODF is the most widely used.
The modular structure divides the ODF into multiple functional modules; all the welding
of optical cable, deployment cable, connection cable storage and other functions can be
completed in each module respectively; these modules can be combined and installed to
a public rack according to requirements. This structure can provide the maximum
flexibility to better meet the needs of communications network. Currently, the modular
high-capacity ODF uses the unique structure of panel and drawer to make the optical
welding and deployment more convenient; In addition, the vertical groove and
intermediate distribution frame solve the tail fiber layout and storage problems
effectively. So it is a most popular one among high-capacity ODFs, but the cost is
relatively high.
The selection of ODF is an important and complex task. You should select the ODF which
can meet current requirements and future development best depending on the specific
circumstances of the local place and fully taking into account various factors on the basis of a
good understanding and repeated comparisons.
Step 4 Connect the other end of the fiber jumper to the fiber adapter interface (also called flange
plate) on the ODF, as shown in Figure 9-3.
Step 2 Roll the binding tape to make it pass the guide slot of the cutter, as shown in Figure 9-6.
Figure 9-7 Binding the fiber with the tail fiber binding tape
Step 5 The effect of rotating the binding tape is shown in Figure 9-8.
9.2.4 Precautions
Bind the tail fiber in compliance with the following requirements:
The contact surface of the binding tape and tail fiber is the rough surface and the hook
surface of binding tape does not contact with the tail fiber.
Straighten out the tail fiber before binding it.
The binding tape should be properly tight instead of over tight.
Under normal circumstances, the interval between tail fiber binding locations is not more
than 40 cm.
The number of binding tail fibers should not be too large; the number of 2 mm tail fibers
should be controlled within 100; the number of 3 mm tail fiber should be controlled
within 60; Tail fibers over the number limit can be bound separately.
9.3 Ribbon
9.3.1 Introduction
The ribbon is a plastic belt to bind things, which is designed with non-retreat feature. The
ribbon has various features, such as fast lashing, good insulation, self-locking, and easy to use,
so it is widely used in cable bundle and consolidation. Commonly used plastic belts are
shown in Figure 9-9.
Step 5 Cut the extra part of the ribbon out of lock with a scissor.
9.3.3 Precautions
Use the ribbon in compliance with the following requirements:
The cable lashing should be neat, clear, and artistic. The cables are usually grouped by
category, tied with the string clip, and then taken with up/down cabling separately from
the cabling area on both sides of the cabinet.
Bind the cables inside/outside the rack. The bound cables should be close with each
other and look straight and neat.
Use ribbons with different specifications in different situations.
Do not connect two or more ribbons to bind cables to avoid strength reduce.
Cut out the extra part to make it smooth and neat.
The ribbon interval should be 3–4 times of the diameter of the cable group and ribbons
should be with even spacing.
Turn the bundles of cables in a large bending radius to avoid breaking cores by excessive
bend stress.
The appearance of cable management frame (including cable management board and cover
board) is shown in Figure 9-11.
Figure 9-13 Covering the cover board of the cable management frame
Step 3 Bind the cables passing through the cable management frame, and extend them
upwards/downwards to the machine along both sides of the rack, as shown in Figure 9-14.
9.5 Labels
The cable engineering label is the identification of different cables. Sticking label to each
cable can guarantee that cable layout is accurate and orderly, and also facilitates later
maintenance and inspection on cables.
The cable engineering label can be divided into two types according to different applicable
scenarios:
Signal cable label: stuck on the Ethernet cable, fiber, trunk cable, user cable, and so on.
Power cable label: stuck on the DC power cable and AC power cable.
9.5.1 Introduction
Raisecom provides the following cable labels for users, as shown in Figure 9-15.
Table 9-2 Content written on the engineering label on the network cable
Label content Meaning Example
M: rack row No., usually sorted alphabetically.
MN-X-Y-Z MN: rack ID
N: rack column No., usually sorted by digits.
For example, A05 indicates the fifth rack in row A.
X: frame ID Sequence numbered from bottom to top with a two-digit number, such as
01 and 02
Y: card/slot ID Sequence numbered from top to bottom or from left to right with two-
digit number such as 01 and 02
Z: Ethernet Sequence of the Ethernet interface, numbered from top to bottom or
interface ID from left to right, such as 01, 02.
MN-Z MN: rack ID For example, A03 indicates the third rack in row A.
Z: position No. Fill in the position number of the terminal equipment which can be
identified according to specific conditions. For example, the route
connected to the rack should be identified with the rack ID, frame ID,
Ethernet interface No, such as 02-01-10. Specify the network
management location if the router is connected to the NMS.
The label content depends on the actual environment. Delete the rack ID if the device is not
installed in a rack.
Figure 9-19 shows a label on an Ethernet cable.
Figure 9-20 shows an engineering label for the fiber from a device to ODF.
The other side of the label is "B01-03-02-01-T ": indicate that the peer end of the fiber is
connected to optical Tx interface 01 in slot 02 of rack 03 in the cabinet which is located
in row B and column 01 in the equipment room.
The other side of the label is "B01-03-02-01-R": indicate that the peer end of the fiber is
connected to the optical Rx interface 01 in slot 02 of rack 03 in the cabinet which is
located in row B and column 01 in the equipment room.
rack, junction box, and other distribution devices. "XY" indicates the line/column
No. "-48V" connecting terminal in distribution device (it can be omitted if there is
MN(XY)–B-PGND no line/column No. or it does not need to identify the line/column No. of the
terminal.). BGND and PGND do not need to distinguish the line/column No.
The label content is the location information in the cable source direction, namely, the
corresponding information of the peer device, control rack, or junction box in cable located
side. The location of the local device is optional. Table 9-5 lists the label contents of two ways
of -48 VDC power supply only. The contents of power supply of other voltage are similar
(such as 24 VDC and 60 VDC).
Pay attention to the sticking direction: the label side should be outwards after the cable is
bound with the cable tie; the direction of cable label font in the same rack should be the same,
as shown in Figure 9-22.
In power distribution cabinet (or the power counter in equipment room), there is
digital ID on each terminal on -48V connector bar, such as 06 (or identified as 8) in
"A02/B06– -48V2" mentioned above is the digital ID on the terminal.
The PGND and BGND are copper strips. The connecting terminals on each copper strip are
mutually short circuited, so you need not to distinguish them. At this time, you just need to fill
in the line/column No. of the power distribution rack without the specific number of terminals
on copper strip. For example, the label content of the load rack cable is "A02-BGND", which
indicates the power cable is BGND and from the BGND copper strip in the power distribution
cabinet in column 02, row A in the machine room. The PGND is similar.
Before maintaining the device, read 1.1 Safety statement carefully to ensure personal
safety and avoid device damage.
Cleaning cards
To reduce the maintenance risk, you shall clean cards during a period that services
are allowed to be interrupted. Configure the backup card before cleaning the card in
use, to ensure the normal running of services.
Remove dust every one or two years.
The cleaned card can be used as a backup, keep it aside for future use. To clean the card, do as
below:
Step 1 Prepare a backup card.
Step 2 Record the cable connections on the card to be cleaned, pull out the connected cables in order,
and place them to the sides of the chassis.
Step 3 Remove the card from the chassis.
Step 4 Insert the backup card into the chassis.
Step 5 Connect the cables on the backup card in order.
Step 6 Brush away the dust on the surface of the card with a clean and dry ESD soft brush. Align the
suction nozzle of vacuum cleaner with the brush to remove dust/dirt accumulated in crevices.
You can also use the anhydrous, non-corrosive, non-conductive, and highly volatile PCB
detergent, such as IPA, to clean the card.
To reduce the maintenance risk, prepare a backup power supply before cleaning the
one in use, to ensure the normal running of services.
Remove dust every one or two years.
The cleaned power supply can be used as a backup, keep it aside for future use. To clean the
power supply, do as below:
Step 1 Prepare a backup power supply.
Step 2 Pull out the power cable, and place it to the side of the chassis.
Step 3 Remove the power supply from the chassis.
Step 4 Insert the backup power supply into the chassis.
Step 5 Connect the power cable on the backup card.
Step 6 Brush away the dust on the surface of the power supply using a clean and dry ESD soft brush.
Align the suction nozzle of vacuum cleaner with the brush to remove dust/dirt accumulated in
crevices. You can also use the anhydrous, non-corrosive, non-conductive, and highly volatile
PCB detergent, such as IPA, to clean the power supply.
Cleaning fan
Do not put your hands in the spinning fan blades when removing or inserting the fan
unit.
Prepare a backup fan unit to replace the original one. Limit the replacement
operation to 1 minute to avoid over temperature within the chassis which may affect
the operation of the device.
The frequency of cleaning the fan is about once a year.
The cleaned fan unit can be used as a backup, keep it aside for future use. To clean the fan
unit, do as below:
Step 1 Prepare a backup fan unit.
Step 2 Remove the fan unit from the chassis.
Step 3 Insert the backup fan unit into the chassis.
Step 4 Clean the fan unit using a clean cotton cloth, ESD soft brush, and vacuum cleaner. The
cleaned fan unit should be dust-free.
The laser on the optical interface panel emits invisible infrared light which may injure
your eyes. Therefore, do not stare directly at the laser Tx interface and the optical
connector when operating the pigtail connector and the optical interface panel, to
avoid eye injury.
To reduce maintenance risk, you shall operate the optical interface and pigtail
connector during a period that services are allowed to be interrupted.
Remove dust every one or two years.
To clean the optical interface and pigtail connector, do as below:
Step 1 Pull out the fiber connected to the card and then remove the optical module.
Step 2 Use the specialized cleaning tools and materials, which can be purchased from fiber/cable
manufacturers, to clean the optical module and fiber connector.
Checking LEDs
LEDs consist of the panel LED, power LED, and fan LED. Checking the LED status helps
know the hardware status. We recommend checking them once a day.
For details, see iTN8600 (P100R002) Hardware Description.
Backing up Syslog
The device can generate system logs from the key system messages, debugging messages, and
error messages and output them as the Syslog files or transfer them to the log host. By
backing up the Syslog and checking alarms and errors, you can regularly check the running
status of the device. We recommend checking the running status of the device once a quarter.