SYLLABUS OF SEMESTER SYSTEM

FOR THE TRADE OF

FITTER

Under

Craftsmen Training Scheme (CTS)

(Four Semesters each of Six months duration)

Designed in
2012

By
Government of India
Ministry of Labour & Employment (DGE&T)
CENTRAL STAFF TRAINING AND RESEARCH INSTITUTE
Block : EN -81, Sector – V, Salt Lake City,
Kolkata – 700 091
List of trade committee members approved the syllabus of semester system
for the
trade of “Fitter” held on 12.08.2010 & 13.08.2010 at CSTARI, Kolkata
Sl. No. Name and Designation Organization Remarks

SRI/SRIMATI

1 S.D.Lahiri, Director C.S.T.A.R.I, Kolkata Chairman

2 S. Bhattacharya, Director W.B.R.E.D.A, Kolkata Member
3 Amarnath Sanyal, Addl, Director I.EM, Kolkata Member
4 R. Gangopadhyay, Lecturer Kanchrapara Railway Workshop, Member
Eastern-Railway
5 R, N. Banerjee, Director Sunshine Power Products, Kolkata Member

6 P. K. Ghosh, Training Manager G.R.S.E. Ltd, Kolkata Member

7 S. K. Pal, Manager M/s Mascot Integrated Industry, Member

Kolkata
8 Dr. Soumen Bose, Dy, Director Directorate of Industrial Training, Member
WB
9 Dibyendu Paul, Lecturer Sahaj Academy, Kolkata Member

10 Dr. Tapas Kr Majumder, Manager B S N L, Kolkata Member

11 S.K.Bose, Manager Trans Bio Energy Ltd, Kolkata Member

12 Monisha Sarkar, Asstt Manager Trans Bio Energy Ltd, Kolkata Member

13 Dr.K. mukhopadhya, Director AGNI, Kolkata Member

14 Anupam Bose, Manager Geetanjali Solar, Kolkata Member

15 A Majumder, DE W.B.R.E.D.A, Kolkata Member

16 Joy Chakraborty, DE W.B.R.E.D.A, Kolkata Member

17 Utpal Kr Roy, Supervisor W.B.R.E.D.A, Kolkata Member

18 A.Ghosh, Supervisor W.B.R.E.D.A, Kolkata Member

19 Moloy Kr Mondal, Supervisor W.B.R.E.D.A, Kolkata Member

20 Rudrendu Basu, Asstt. Director W.B.R.E.D.A, Kolkata Member

21 S.K.Biswas, Asstt Director W.B.R.E.D.A, Kolkata Member

22 D.K.Hazra, Spervisor W.B.R.E.D.A, Kolkata Member

23 A.Karmakar, Supervisor W.B.R.E.D.A, Kolkata Member

24 Gautam Banerjee, Manager ESAB India Ltd, Kolkata Member

25 M.K.Saha, Trg Superintendent G.R.S.E. Ltd. Kolkata Member

26 P.Majumder, Chief Consultant Park Chember Housing Development, Member

Kolkata
27 Rabin Debnath, Asstt. Director Directorate of Industrial Training, Member
WB
28 Sib Chandra Pal, Instructor Govt, ITI, Howrah Homes, WB Member

29 D.P.Sarkar, Instructor Govt, ITI, Howrah Homes, WB Member

30 Anil Kumar, Joint Director of Trg C.S.T.A.R.I, Kolkata Member

31 L. K. Mukherjee, Dy.Director of C.S.T.A.R.I, Kolkata Member

Trg
32 A. Nandi, Dy.Director of Trg C.S.T.A.R.I, Kolkata Member

33 N.Nath, Asstt. Director of Trg C.S.T.A.R.I, Kolkata Member

34 P.K.Dutta, Asstt. Director of Trg C.S.T.A.R.I, Kolkata Member

35 S. B. Sarder, Asstt. Director of Trg C.S.T.A.R.I, Kolkata Member

36 R. N. Manna, Trg. Officer C.S.T.A.R.I, Kolkata Member

37 L. M. Pharikhal, Trg-Officer ATI, Kolkata Member

GENERAL INFORMATION
 1. Name of the Trade : FITTER

2. N.C.O. Code No. :

3. Duration of Craftsmen Training : 2 Years (4 Semesters having duration of six months each)

4. Entry Qualification : Pass in 10th Class under 10+2 system of Education

5. Unit strength : 20

6. Space norms : a) Workshop: 88 Sq. metres.

b) Class room: 30 sq.meter.

7. Power norms : 3.51 KW

8. Instructors Qualification : Degree in Mechanical Engineering from

recognized engg. college/university with one year experience in
the relevant field OR
Diploma in Mechanical Engineering from recognized board
of technical education with two years experience in the relevant field
OR

10th/Madhyamic pass + NTC/NAC in the Trade of “Fitter”

With 3 years post qualification experience in the relevant field.

9. Desirable qualification : Preference will be given to a candidate with CITS. (If not done CITS
than must be trained within 02yrs on joining)

Syllabus for the Trade of “Fitter”

Duration : Six Month
 First Semester

Week Trade Practical Trade Theory Engineering Vocational Science

No. Drawing and Calculation
1. Familliarisation with the Importance of safety and
Institute, Importance of general precautions observed
trade training, Machinery in the Institute and in the
used in the trade, types of section. Importance of the
work done by the trainees in trade in the development of
the trade. Introduction to Industrial economy of the
safety equipments and their country. What are the related
uses. Introduction of first instructions, subjects to be
aid, Road safety, operation taught, achievement to be
of Electrical mains. made,. recreational, medical
Occupational Safety & facilities and other extra
Health curricular activities of the
Basic safety introduction, Institute. (All necessary
Personal protection:- guidance to be provided to the
new comers to become familiar
Basic injury prevention, with the working of Industrial
Basic first aid, Hazard Training Institute system
identification and including stores procedures.
avoidance, safety signs Introduction of First aid. Road
for Danger, Warning, safety. Operation of electrical
caution & personal safety mains. Introduction of safety
message. kits.
Use of Fire extinguishers.
Visit & observation of
sections.
2. Marking out lines, gripping Safety, accident prevention, Engineering Introduction to
suitably in vice jaws, linear measurements- its units, Drawing-- Property and uses
hacksawing to given dividers, calipers, introduction to of C.I. and
dimensions, sawing hermaphrodite, centre punch, Engg. Drawing,, its wrought Iron.
different types of metals of dot punch, their description importance.
different sections. and uses of different types of
hammers. Description, use and
care of ‘V’ Blocks, marking off
table.

3. Filing Channel, Parallel. Bench vice construction, types, Types of lines their Arithmetic:
Filing- Flat and square uses, care & maintenance, vice meaning & Fundamental
(Rough finish). clamps, hacksaw frames and application as per operations,-
blades, specification, BIS 696 addition ,
description, types and their subtraction.
uses, method of using multiplication,
hacksaws. division of decimal
number

4. Filing practice, surface filing, Files- specifications, Simple Properties and

 marking of straight and description, materials, grades, conventional uses of plain
parallel lines with odd leg cuts, file elements, uses. symbols for carbon steel and
calipers and steel rule, Measuring standards (English, material and parts alloy steel.
marking practice with Metric Units), angular as per BIS ---696
dividers, odd leg calipers measurements, subdivisions,
and steel rule (circles, arcs, try square, ordinary depth
parallel lines). gauge, protractor- description,
uses and cares.

5. Marking off straight lines Marking off and lay out tools, Use of drawing Fraction and
and arcs using scribing block dividers, scribing block, odd leg instruments in the decimal
and dividers, chipping flat calipers, punches- description, construction of -conversion
surfaces along a marked classification, material, care & Geometrical fraction decimal
line. maintenance. drawings- angles, and vice-versa.
triangles.

6. Marking, filing, filing square, Calipers- types, material, Geometrical Properties and
use of tri-square. constructional details, uses, construction of uses of copper,
care & maintenance of cold rectangles, square, zinc, lead, tin,
chisels- materials, types, circles. aluminum.
cutting angles.

7&8 Marking according to simple Marking media, marking blue, Geometrical Composition,
blue prints for locating, Prussian blue, red lead, chalk construction of properties and
position of holes, scribing and their special application, polygon and uses of brass,
lines on chalked surfaces description. Use, care and ellipse, parabola & bronze, solder,
with marking tools, finding maintenance of scribing block. hyperbola. bearing material,
center of round bar with the timber, rubber etc.
help of ‘V’ block and
marking block. Joining
straight line to an arc.

9. Chipping, Chip slots & oils Surface plate and auxiliary Geometrical System of units,
grooves (Straight). marking equipment, ‘V’ block, construction of British, metric and
Filing flat, square, and angle plates, parallel block, involute, oval, and SI units for length,
parallel to an accuracy of description, types and uses, helix. area, volume
0.5mm. Chip curve along a workshop surface plate- their capacity, weight,
line-mark out, key ways at uses, accuracy, care and time, angle, their
various angles & cut key maintenance. conversions.
ways. Types of files- convexing, taper, Effect of alloying
needle, care and maintenance elements in the
of files, various types of keys, properties of C.I.
allowable clearances & tapers, & steel.
types, uses of key pullers.

10. File thin metal to an Physical properties of Free hand Unit of

accuracy of 0.5 mm. Chip engineering metal: colour, sketching of temperature for &
& chamfer, grooving and weight, structure, and straight related problems.
slotting conductivity, magnetic, lines, rectangles, Standard &
fusibility, specific gravity. circles, square, absolute temp.
 Mechanical properties: polygons, ellipse.
ductility, malleability hardness,
brittleness, toughness,
tenacity, and elasticity.

11. Saw along a straight line, Drilling processes: common Free hand Mass, volume,
curved line, on different type (bench type, pillar type, sketching of density, sp. Gravity
sections of metal. Straight radial type), gang and multiple straight & specific weight
saw on thick section, M.S. drilling machine. lines, rectangles, S.I. M.K.S. and
angle and pipes. circles, square, F.P.S. units of
polygons, ellipse. force, weight etc.
their conversion to
related problems.

12. File steps and finish with Micrometer- outside and inside Standard printing Mass, volume,
smooth file accuracy ± 0.25 – principle, constructional style for letters and density, weight,
mm. File and saw on M.S. features, parts graduation, numbers as per IS : S.I. , M.K.S. and
Square and pipe welds leading, use and care. 696. F.P.S. units of force
Industrial visit to Micrometer depth gauge, Industrial Visit weight etc. their
Mechanical Industry / parts, graduation, leading, use conversion to
manufacturing industry. and care. Digital micrometer. related problems.
Industrial Visit Industrial Visit

13. File radius along a marked Vernier calipers, principle, Free hand Inertia, rest and
line (Convex & concave) & construction, graduations, sketching of simple motion, velocity
match. Chip sheet metal reading, use and care. Vernier geometrical solids, and acceleration.
(shearing). Chip step and bevel protractor, construction, cube, cone, prism,
file. graduations, reading, use and cylinder, sphere,
care, dial Vernier Caliper, pyramids.
Digital vernier caliper.

14. Punch letter and number Drill holding devices- material, Scales- Concept of scalar
(letter punch and number construction and their uses. construction plan, and vector
punch), use of different Representing quantity with
punches. fraction examples,
Newton’s Law of
motion.

15. Revision & Test (Two days) Revision & Test Revision & Test Revision & Test
Prepare forge. Fire for Safety precautions to be Construction of Power and roots
heating metals. Forge a observed in a smith shop, forge diagonal scale. Factor, Power base
square rod from round - necessity, description uses, exponents
stock. Judge the forging fuel used for heating, bellows number.
temperature of various blowers, description and uses.
metals.

16. Forge M.S. bar to square, Anvil and swage blocks. Simple Multiplication and
octagon and hexagon. Description and uses. Forging dimensioning division of power
tools- hammers- band and technique, size and and root of a
 sledge, description and uses. location, number.
Chisels, set hammers, flatters, dimensions of
hardier, fuller swage & uses. parts, holes angles,
taper, screw etc. as
per BIS. 696.

17. Forge flat chisel, grind. Measuring and checking tools- Transferring Square root of
steel rule, brass rule, calipers, measurements for number and
try square, description and linear, angular, problems
uses. General idea about the circular dimensions
main operations performed in form the given
a forging shop such as object to the
upsetting drawing, twisting, related free hand
bending, punching, drilling, sketches using
and welding. different
measuring
instruments.

18. Forge – punches, screw Heat treatment, various heat Pictorial drawings, Work energy and
drivers, chisels, grind them treatment methods isometric drawings power, their units
to shape and heat treat to -normalizing, annealing, of simple and applied
requirement, bending hardening and tempering. geometrical solids. problems.
metals to angles, curves & Power hammer – construction,
twisting, Preparation of features, method of operating
brackets. and uses.

19. Marking of straight lines, Safety precautions to be ----do----- ----do-----

circles, profiles and various observed in a sheet metal
geometrical shapes and workshop, sheet and sizes,
cutting the sheets with Commercial sizes and various
snips. Marking out of simple types of metal sheets, coated
development, marking out sheets and their uses as per BIS
for flaps for soldering and specifications.
sweating.

20 Make various joints: wiring, Marking and measuring tools, Oblique projection Percentage,
hemming, soldering and wing compass, Prick punch, tin of simple changing
brazing, form locked, man’s square tools, snips, types geometrical solids. percentage to
grooved and knocked up and uses. Tin man’s hammers decimal and
single hem straight and and mallets type-sheet metal fraction and vice
curved edges form double tools, stakes-bench types, versa. Applied
hemming,. Punch holes- parts, their uses. Soldering problems.
using hollow and solid iron, types, specifications, uses.
punches. Do lap and butt Trammel- description, parts,
joints. uses. Hand grooves-
specifications and uses.

21. Bend sheet metal into Solders-composition of various Oblique projection Problem on
various curvature form, types of solders, and their of simple percentage
 wired edges- straight and heating media of soldering geometrical solids. related to trade.
curves, fold sheet metal at iron, fluxes types, selection and
angle using stakes. Bend application-joints wiring-
sheet metal to various various types of metal joints,
curvatures. Make simple their selection and application,
Square, container with tolerance for various joints,
wired edge and fix handle. their selection & application.

22. Make square tray with Rivets-Tin man’s rivets, types, Isometric drawing Different types of
square soldered corner sizes, selection for various of simple loads, stress,
Make funnel as per works. machined & strain, modulus of
development and solder Riveting tools, dolly snaps, casting blocks. elasticity.
joints Make riveted lap and description and uses. Method
butt joint. of riveting, shearing machine-
description, parts and uses.

23. Welding - Striking and Safety-importance of safety ----do--- Ultimate strength,

maintaining arc, laying and general precautions different types of
straight-line bead. observed in a welding shop. stress, factor of
Precautions in electric and gas safety, examples.
welding. (Before, during, after)
Introduction to safety
equipment and their uses.

24. Making square, butt joint Hand tools: Hammers, welding ----do---- ----do----
and ‘T’ fillet joint-gas and description, types and uses,
arc. Do setting up of flames, Machines and accessories,
fusion runs with and welding transformer, welding
without filler rod, gas and generators, description,
arc. principle, method of operating,
carbon dioxide welding.

25. Make butt weld and corner, H.P. welding equipment: Free hand sketches Ratio &
fillet welding- Gas and Arc. description, principle, method of trade related proportion- Ratio,
Practice in soft soldering of operating L.P. welding hand tools and finding forms ratio
and silver soldering. equipment: description, measuring tools. proportions, direct
principle, method of operating. proportion and
Types of Joints-Butt and fillet as indirect
per BIS specifications. proportion.

Gas cutting. Oxygen acetylene cutting- ----do--- Application of

machine description, parts, ratio and
uses, method of handling, proportion &
cutting torch-description, related problems.
parts, function and uses. Gases
and gas cylinder description,
kinds, main difference and
uses.

26. REVISION & TRADE TEST

 Syllabus for the Trade of “Fitter”
Duration : Six Month

Second Semester

Sl.No. Trade Practical Trade Theory Engineering Drawing Vocational Science

and Calculation
1. True job on four jaw chuck Safely precautions to be Simple sketches of Simple machines-
using knife tool, face both observed while working on a trade related hand principle, velocity
the ends for holding lathe, Lathe specifications, tools & measuring ratio, mechanical
between cetres, Using and constructional features. instruments advantage,
roughing tool parallel turn ± Lathe main parts efficiency, related
O.1 mm. Measure the descriptions- bed, head problems.
diameter using outside stock, carriage, tail stock,
caliper and steel rule. feeding and thread cutting
mechanisms. Holding of job
between centers, works with
catch plate, dog, simple
description of a facing and
roughing tool and their
applications.

Lathe operations- the Lathe cutting tools- Brief

2. facing, parting and form study of the nomenclature of Machines- basic Simple machines-
tools, plain turn, step turn, Lathe cutting tools and principles, velocity, principle, velocity
holding job in three jaw necessity of correct grinding, ratio, mechanical ratio, mechanical
chuck- deburr, chamfer- solid and tipped, throw away advantage, and advantage,
corner, round, the ends, type tools, cutting speed and efficient, simple efficiency. Simple
Shoulder turn : square, feed and comparison for problems. problems.
filleted, beveled under cut H.S.S., carbide tools. Use of
shoulder, turning-filleted coolants and lubricants.
under cut,squar beveled.

Cut grooves- square, round Chucks and chucking the

‘V’ groove, Make a mandrel- independent four-jaw chuck.
3. turn diameter to sizes. Knurl Reversible features of jaws, Orthographic Algebraic symbols,
the job. the back plate, Method of drawings, fundamental algebra
clearing the thread of the application of both operations, sign and
chuck-mounting and the first angle and symbols used in
dismounting, chucks, third angle. Method algebra, coefficient
chucking true, face plate, of representing the terms, and unlike
drilling - method of holding drawings for simple terms.
 drills in the tail stock, Boring and complex
tools and enlargement of machine parts,
holes. exercises with
dimensions.

Bore holes –spot face, pilot General turning operations-

drill, enlarge hole, using parallel or straight, turning. ----do---- Algebraic addition,
4. boring tools, make a bush Stepped turning, grooving, sub traction,
step bore-cut recess, turn shape of tools for the above multiplication and
hole diameter to sizes. operations. Appropriate division.
method of holding the tool
on tool post or tool rest,
Knurling: - tools description,
grade, uses, speed and feed,
coolant for knurling, speed,
feed calculation.

Turn taper (internal and Taper – definition, use and Orthographic Power and
external). Turn taper pins method of expressing tapers. drawings application exponent. Laws of
.Turn standard tapers to suit Standard tapers-taper, of both the first exponent.
5. with gauge. calculations morse taper. angle and third
angle. Method of
representing the
drawings for simple
and complex
machine blocks
given for exercises
with dimensions.

Threading practice by using Screw thread definition –

cut threads using taps, dies uses and application. ------do----- Algebraic
on lathe by hand, ‘V’ thread Terminology of screw simplification
– external. Prepare a nut threads, square, worm, problems.
6. and match with the bolt. buttress, acme ( non
standard-screw
threads ),Principle of cutting
screw thread in centre lathe
–principle of chasing the
screw thread – use of centre
gauge, setting tool for cutting
internal and external
threads, use of screw pitch
gauge for checking the
screw thread.
7. Mark off and drill through Drill- material, types, (Taper Standard method of Simple machines like
holes, drill on M.S. flat, file shank, straight shank) parts sectioning as per winch pulley and
radius and profile to suit and sizes. Drill angle-cutting B IS: 696. Exercises compounding axle
gauge. angle for different materials, for different etc.
 cutting speed feed. R.P.M. for sectional views on
different materials. the given
orthographic
drawing of machine
part, castings etc

Step fit, angular fit, file and Drill troubles: causes and ----do---. Factors and
8. make angle, surfaces (Bevel remedy. Equality of lips, equations: Algebraic
gauge accuracy 1 degree) correct clearance, dead formula.
make simple open and centre, length of lips. Drill
sliding fits. kinds : Fraction, metric,
letters and numbers, grinding
of drill.

9 Enlarge hole and increase Grinding wheel: Abrasive, ----Do---- Factors and different
internal dia. File cylindrical grade structures, bond, types of
surfaces. Make open fitting specification, use, mounting factorisation.
of curved profiles. and dressing. Bench grinder
parts and use-radius gauge,
fillet gauge, material,
construction, parts function
and metric, different
dimensions, convex and
concave uses care and
maintenance.

10. Make the circles by binding Radius gauge, feeler gauge, Standard method of Equations simple
previously drilled hole. Test hole gauge, and their uses. sectioning as per simultaneous
angular match up. BIS.696 Exercises for equation
different sectional
views on the given
orthographic
drawing of machine
parts, casting etc

11. Inside square fit, make Vernier height gauge : material Conversion of Equation simple
combined open and sliding construction, parts, graduations isometric, oblique simultaneous,
fit, straight sides ‘T’ fit. (English & Metric) uses, care drawings to quadratic.
and maintenance, Pig Iron : orthographic
manufacturing process ( by drawings and vice-
using)Blast furnace types, of versa. Related
pig Iron , properties and uses. problems such as ‘V’
block oriented by
various machining
operations etc.

File fit- combined, open Cast Iron: manufacturing -----do----- Application,

12. angular and sliding sides. process by using (cupola construction and
 File internal angles 30 furnace) types, properties and solution of
minutes accuracy open, uses. Wrought iron- : problems by
angular fit. manufacturing process equation.
(Fuddling and Astor process )
properties and uses.

Make sliding fit with angles Steel: manufacturing process -----do--- Atmospheric
13. other than 90o, sliding fit plain carbon steels, types, pressure,
with an angle. properties and uses. pressure gauge,
gauge pressure
and absolute
pressure and
their units.

Make simple bracket by Non-ferrous metals (copper, -----do--- Logarithms and

14. bending and twisting of aluminum, tin, lead, zinc) use of
non-ferrous metal. Drill properties and uses. logarithms
small holes (2mm) Drill tables:
holes on sheet metal, bend
short for round bracket.

Form internal threads with Screw threads: terminology,

taps to standard size parts, types and their uses. -----do---- Logarithms:
15. (through holes and blind Screw pitch gauge: material logarithm and
holes) – Drill through hole parts and uses. Taps British exponent.
and tap drill blind hole and standard (B.S.W., B.S.F., B.A. & Use of
tap, prepare studs and bolt. B.S.P.) and metric /BIS (course logarithms and
and fine) material, parts (shank anti-logarithm
body, flute, cutting edge). table.
Method of using and use of
calculating tap hole sizes. Tap
wrench: material, parts, types
(solid & adjustable types) and
their uses removal of broken
tap, studs (tap stud extractor).

Form external threads with Dies : British standard, metric Arithmetical

dies to standard size. and BIS standard, material, operations
Prepare nuts and match parts, types, Method of using -----do----- involving
16. with bolts. dies. Die stock: material, parts logarithms in the
and uses. computations.

Counter sink, counter bore Counter sink, counter bore and Problem related
and ream split fit (three spot facing-tools and -----do------ to the trade
17. piece fitting). nomenclature, Reamer- using logarithm
material, types (Hand and tables.
 machine reamer), kinds, parts
and their uses, determining
hole size (or reaming), Reaming
procedure.

18. Filling & scraping of bearing Scrapers and their types, Surface development ----do----
to close precision. methods of scraping. of simple geometrical
solids like cube,
rectangular block,
cone, pyramid,
cylinder, prism etc.

19. File and fit combined radius Vernier micrometer, material, ----do--- Specific gravity,
and angular surface parts, graduation, use, care and principle of
(accuracy ± 0.5 mm), maintenance. Archimedes.
angular and radius fit.
Locate accurate holes. Make
accurate hole for stud fit.

Make assembly for dovetail

20. sliding fits using lower pins Screw thread micrometer: ----do--- Relation
and screws (± 0.04 mm) Construction, graduation and between specific
use. gravity and
density simple
experimental
determination.

Cutting threads using dies. Dial test indicator, construction, Interpretation of Geometry:
21. Make sliding fits assembly parts, material, graduation, solids and Fundamental
with parallel and angular Method of use,. Care and conventional geometrical
mating surface. (± 0.04 mm) maintenance. Digital dial application of definition-
indicator. Comparators- intersectional curves angles and
measurement of quality in the on drawing. properties of
cylinder bores. angles,
triangles, and
properties of
triangles.

Practice on testing of Preventive maintenance- Pythagoras

22. machine tools and general objective and function of P.M., ---do--- theorem,
shop maintenance. section inspection. Visual and properties of
detailed, lubrication survey, similar triangles.
system of symbol and colour
coding.
23 & Simple repair work, simple Revision, simple estimation of Solution of NCVT test Revision.
24. assembly of machine parts materials, use of handbooks paper (preliminary)
from blue prints. and reference table. Revision.

Solar Water Heaters (SWH) Introduction to

Study SWH Renewable/Green Energy. Jobs
25. designs/components and in Renewables.
assemble of SWH.
General maintenance Solar Water Heaters (SWH)
schedule for SWH Basic working principles.
components. Fault finding Designs available in markets
and trouble shooting. and solar water heater industry
in India. Installation of SWHs.
Servicing schedule. Special
requirements of plumbing for
SWHs. Maintenance of SWHs.

Solar Cookers
Solar Cookers Basic working principles.
Study Solar Cookers Designs available in markets.
designs/components and Information on solar cookers
assemble of Solar cookers. manufactures in India.
General maintenance Introduction to Solar cookers
schedule for solar cookers for household and community
components. Fault finding applications. Operations and
and trouble shooting. maintenance. Servicing
schedule.

26. Revision & Test. Test. Test Test

 Syllabus for the Trade of “Fitter”
Duration : Six Month

Third Semester

Weeks Trade Practical Trade Theory Engineering Vocational science

Drawing & calculation
01. Prepare triangle, Keys and keyways. Types Revision of first year Revision of 1st year
hexagon on ends of a and their uses, topics. course.
cylinder bar, prepare construction (shape).
female end and fit.

02. Make key and keyways Spring-material types ---do--- ----do---

on the shaft and fit. “V” and uses.
grooves and slots on the
cast iron block.

Make riveted joints (lap

03. and butt joints) Bolts and Nuts: Material, Screw thread, their Rectangle, square,
types (Hexagonal and standard forms as Rhombus,
square head) and their per BIS, external parallelogram and
uses. and internal thread, their properties.
conventions on the
features for drawing
as per BIS.

----do---
Drill on cylindrical
04. surface. Washers: Material, types Circle and
(spring, tab, plain properties circle:
washer and fiber Sketches for bolts, regular polygons.
Scrap on flat surfaces, washer). nuts, screws and
05. scrap on curved surfaces other screwed Application of
and scrap surface Simple scraper- cir., flat, members. geometrical to
parallels and test. Make half round, triangular shop problems.
& assemble, sliding flats, and hook scraper and
plain surfaces. their uses.

06. Make simple dowel pins, Dowel pins : material, Sketches for bolts, Heat &
fitting dowel pins and construction, types nuts, screws and temperature,
tap screw assembly. ,accuracy and uses. other screwed thermometric
 members. scales, their
conversions.

07. Assembly sliding for Screws: material, Standard rivet forms Temperature
using keys and dowel different types (inch & as per BIS. measuring
pin and screw, ± 0.02 metric), uses. instruments.
mm accuracy on plain
surface.

08. Testing of sliding fitting Testing scraped surfaces: --do— Specific heats of
job, scrap on two flat ordinary surfaces solids & liquids.,
surfaces and curved without a master plate. quantity of heat.
surfaces.

09. File & fit angular mating Special files: types (pillar, Riveted joint. Heat loss and heat
surface plain within an Dread naught, Barrow, gain, with simple
accuracy of ± 0.02 mm warding) description. problems.
& angular 15 minutes
angular fitting.

System of drill size,

10. Drill through and blind Fractional size: number, Riveted joints- butt. Mensuration: Plain
holes at an angle-drill letter and metric. figures-triangles,
blind holes, ‘Y’ fitting. Templates and gauges- square, rectangle,
Introduction, necessity, parallelogram.
types.
Gauges: Introduction,
11. Dovetailed fitting, radius necessity, types- Sketches of keys, Plain figures.
fitting. description and uses of cotter and pin Trapezium, regular
gauge- types (feeler, joints. polygons, circle,
screw, pitch, radius, wire hollow circles.
gauge) ,description and
use.

Limit gauge: Ring gauge,

12. Precision drilling, snap gauge, plug gauge, ----do--- Plain figures-
reaming and tapping. description and uses. segment and sector
Test- Job. of circle, ellipse,
fillets.
13. File and fit, combined fit Slip gauge: Necessity of Sketches for simple Solid figures: Prism,
with straight, angular using, classification & pipe, unions with cylinder, pyramid,
surface with ± 0.02 mm accuracy, set of blocks simple pipe line cone.
accuracy, hexagonal (English and Metric). drawings.
fitting. Details of slip gauge.
Metric sets 46: 103: 112.
Wrining and building up
of slip gauge and care
and maintenance.
Application of slip
 gauges for measuring,
Sine bar-Principle,
application &
specification.

14. Drilling and reaming, Locking device: Nuts- ---do---- Solid figures:
small dia. holes to types (lock nut castle frustum of a cone,
accuracy correct nut, slotted nuts, swam sphere, spherical
location for fitting Make nut, grooved nut) segment.
male and female fitting Description and use.
parts, drill and ream
holes not less than 12.7
mm.

15. Sliding fitting, Diamond Lapping: Application of Concept of Material weight

fitting, Lapping flat lapping, material for preparation of and cost problems
surfaces using lapping lapping tools, lapping assembly drawing related to trade.
plate. abrasives, charging of and detailing.
lapping tool. Surface Simple assemblies &
finish importance, their details of trade
equipment for testing- related
terms relation to surface tools/job/exercises
finish. Equipment for with the dimensions
tasting surfaces quality – from the given
dimensional tolerances sample or models.
of surface finish. Tool post for the
lathe with washer
and screw.

16. Stepped keyed fitting- Honing: Application of Trigonometry:

test job. Lapping holes honing, material for trigonometrical
and cylindrical surfaces. honing, tools shapes, ---do--- ratios, use of
grades, honing abrasives. trigonometrical
Frosting- its aim and the table.
methods of
performance.

17. Making a snap gauge for Interchangeability: Details and Area of triangle by
checking a dia of 10 ± Necessity in Engg, field assembly of Vee- trigonometry.
0.02 mm. definition, BIS. blocks with clamps.
Definition, types of limit,
terminology of limits and
fits-basic size, actual
size, deviation, high and
low limit, zero line,
 tolerance zone.

18. Scrape angular mating Different standard Details and Finding height and
surface, scrap on systems of fits and limits. assembly of Vee- distance by
internal surface. British standard system, blocks with clamps. trigonometry.
BIS system., Method of
expressing tolerance as
per BIS

19. Practice in dovetail Fits : Definition, types Details of assembly Application of

fitting assembly and description of each with of shaft and pulley. trigonometry in
dowel pins and cap sketch. shop problems.
screws assembly.

Industrial visit. Industrial visit.

Industrial visit. Industrial visit.

20. Preparation of gap Manufacture: The name Details of assembly Application of

gauges. and types of gauge of shaft and pulley. trigonometry in
commonly used in shop problems
gauging finished
product-Method of
selective assembly ‘Go’
system of gauges, hole
plug basis of
standardisation.

21. Dovetail and Dowel pin Bearing-Introduction, Details of assembly Triangle of forces,
assembly, scraps classification (Journal of bush bearing. parallelogram of
cylindrical bore. and Thrust), Description forces.
of each, ball bearing:
Single row, double row,
description of each, and
advantages of double
row.

22. Scrapping cylindrical Roller and needle Details of assembly Composition and
bore and to make a fit- bearings: Types of roller bush bearing. resolution of
make a cotter jib bearing. Description & forces.
assembly. use of each. Method of
fitting ball and roller
bearings.

23. Scrapping cylindrical Bearing metals – types, Details of assembly Representation of

taper bore, check taper composition and uses, of a simple forces by vectors-
angle with sine bar, lubricants purpose of simple problems on
 check in per angle (flat) using different types, coupling. lifting tackles like
with sine bar. description and uses of jib cranes, wall
each type. cranes etc.

24. Preparation of centre, Synthetic materials for

squares, drills gauges. bearing: The plastic
laminate materials, their ---do--- ---do---
properties and uses in
bearings such as
phonolic, pejlon
polymide (nylon).

25. File and fit straight and Hardening and Details and Moments of force,
angular surfaces tempering, purpose of assembly of a couples.
internally. each method, tempering simple hand vice.
colour chart.

Continuation of Filling Annealing and Simple problems

exercises of week no.77 normalising, purpose of on straight and bell
each method. ---do--- cranked lever.
Identify different ferrous
metals by spark test

26. Revision & trade Test.

Syllabus for the Trade of “Fitter”

Duration : Six Month

Fourth Semester

Weeks Trade Practical Trade Theory Engg. drawing Vocational science &
calculation

01. ‘H’ fitting- Case hardening and carburising Details and Centre of gravity,
and its methods, process of assembly of simple experimental
carburising (solid, liquid and gas). simple hand – determination, stable,
vice. unstable & neutral
equilibrium, simple
explanation

02. Exercises on lapping of Solder and soldering:

 gauges (hand lapping Introduction-types of solder and ----do--- ---do---
only) flux. Method of soldering, Hard
solder- Introduction, types and
method of brazing.

03. Hand reams and fit Production of gauges, templates Friction- co-efficient
taper pin, drilling and and jigs. The objective of of friction.
reaming holes in importance for preparing ---do---
correct location, fitting interchangeable components.
dowel pins, stud, and
bolts.

04. Simple jigs and fixtures Drilling jig-constructional features, Blue print Simple problem
for drilling. types and uses. Reading. Simple related to friction.
exercises related
to missing lines.

05. Prepare a ‘V’ block and Fixtures-Constructional features, ---do--- Magnetic substances-
a clamp. types and uses. natural and artificial
magnets.

06 Marking out as per Revision. Method of

Blue print, drilling, magnetisation. Use of
straight and curve ---do--- magnets.
filing. Threading with
die, cutting slot, and
cutting internal threads
with taps, making an
adjustable spanner.

07. Flaring of pipes and Pipes and pipe fitting- commonly ---do--- Electricity & its uses
pipe joints, used pipes. Pipe bending electric current-
methods. Use of bending fixture, positive & negative
Cutting & Threading of pipe threads-Std. Pipe threads Die terminals.
pipe length. Fitting of and Tap, pipe vices.
pipes as per sketch.
Conditions used for
pipe work to be
followed. Bending of
pipes- cold and hot.

08. Practice-dismantling & Standard pipefitting-. Methods of Simple exercises Use of fuses and
assembling – globe fitting or replacing the above relating missing switches, conductors
valves sluice valves, fitting, repairs and erection on symbols. and insulators.
stop cocks, seat valves rainwater drainage pipes and
and non-return valve, house hold taps and pipe work.
fitting of pipes and Use of tools such as pipe cutters,
 testing for leakage. pipe wrenches, pipe dies, and tap,
pipe bending machine etc.

09. Practice in handling Fire precautions-causes and types Simple exercises Simple electric circuits
Fire extinguishers of of fires, precautions against out relating to ,simple calculations.
different types ,refilling break of fire. Fire Extinguishers- missing symbols.
of extinguishers. types and use.

10. Marking detail includes Working material with finished Simple exercises Ohm’s Law. Simple
male & female screw surface as aluminium, duralumin, related to calculation, electrical
cutting, male and stainless steel, the importance of missing section. insulating materials.
female fitting parts. keeping the work free from rust
Making and tempering and corrosion. The various
springs. coatings used to protect metals,
protection coat by heat and
electrical deposit treatments.

Treatments and provide a pleasing

finish as chromium silver plating
and nickel plating, and
galvanising.

11. Exercises on finished Aluminium and its alloys. Uses Simple exercises Graphs : abscissa and
material as aluminium ,advantages and disadvantages, related to ordinates, graphs of
and stainless steel, weight and strength as compared missing section. straight line, related
marking out, cutting to with steel. to two sets of varying
size, drilling etc. quantities.
without damage to
surface of finished
articles.

12. Making out for angular Tapers on keys and cotters Simple exercises
outlines, filing and permissible by various standards. related to
fitting the inserts into Discuss non-ferrous metals as missing
gaps. Making a simple brass, phosphor bronze, dimensions. ----do---
drilling jig, Marking gunmetal, copper, aluminium etc.
out, filing to line, Their composition and purposes
drilling and tapping where and why used, advantages
brass and copper jobs. for specific purposes, surface
wearing properties of bronze and
brass.

13. Complete exercises Power transmission elements. The Practice on simple

covering the assembly object of belts, their sizes and pocket calculator.
of parts working to specifications, materials of which
 detail and arrangement the belts are made, selection of ---do---
– Drawings. the type of belts with the
Dismantling and consideration of weather, load
mounting of pulleys. and tension methods of joining
Making replacing leather belts.
damaged keys.
Repairing damaged
gears and mounting. Vee belts and their advantages
Repair & replacement and disadvantages, Use of
of belts. commercial belts, dressing and
resin creep and slipping ,
calculation.

14. Complete exercises Power transmissions, coupling Further practice Mechanical properties
covering the assembly types-flange coupling,-Hooks on logarithm. of metals.
of parts working to coupling-universal coupling and
details and their different uses.
arrangements as per
drawings. Dismantling
and mounting of
pulleys. Making,
replacing damaged
keys. Repairing
damaged gears and
mounting them on
shafts.

15. More difficult work in Pulleys-types-solid, split and ‘V’ ----do---

marking out including belt pulleys, standard calculation
----do---
tangents, templates for determining size crowning of
involving use of vernier faces-loose and fast pulleys-jockey
protractor. pulley. Types of drives-open and
cross belt drives. The geometrical
explanation of the belt drivers at
an angle.

16. Fitting of dovetail Power transmission –by gears, Solution of NCVT Basic Electronics.
slides. most common form spur gear, set test.
names of some essential parts of
the set-The pitch circles,
Diametral pitch, velocity ratio of a
gear set, Helical gear, herring
bone gears, bevel gearing, spiral
 bevel gearing, hypoid gearing,
pinion and rack, worm gearing,
velocity ration of worm gearing.
Repair to gear teeth by building
up and dovetail method.

17. Male and female Method or fixing geared wheels Solution of NCVT
dovetail fitting repairs for various purpose drives. test papers.
----do---
to geared teeth. Repair General cause of the wear and
of broken gear tooth tear of the toothed wheels and
by stud. Repair broker their remedies, method of fitting
gear teeth by dovetail. spiral gears, helical gears, bevel
gears, worm and worm wheels in
relation to required drive. Care
and maintenance of gears.

18. Marking out on the Lubrication and lubricants- Transmission of

round sections for Method of lubrication., A good power by belt, pulleys
geometrical shaped lubricant, viscosity of the ----do--- & gear drive.
fittings. Finishing and lubricant, Main property of
fitting to size, checking lubricant. How a film of oil is Calculation of
Transmission of
up the faces for formed in journal. Bearings,
universality. method of lubrication-gravity power by belt pulley
and gear drive.
feed, force (pressure) feed, splash
lubrication. Cutting lubricants and
coolants: Soluble off soaps, suds-
paraffin, soda water, common
lubricating oils and their
commercial names, selection of
lubricants.

19. Making-parallel block Chains, wire ropes and clutches Solution of NCVT Solution of NCVT test
& ‘V’ block. for power transmission. Their test papers. papers.
types and brief description.
Drilling for riveting.
Riveting with as many Discuss the various rivets shape
types of rivet as and form of heads, riveting tools
available , use of for drawing up the importance of
counter sunk head correct head size. The spacing of
rivets, use of counter rivets. Flash riveting, use of
bore tool to fit cheese correct tools, compare hot and
head bolts. Use of pop cold riveting.
rivets and gun.
20. Bio Mass Gasification Bio Mass Gasification

Study of Bio Mass Introduction about Bio Mass Gasification , types of Bio Mass Gasification its
Gasification designs components and working principle. Difference between dual-fuel, 100% based
/components general producer gas and turbine mode.
maintenance schedule
Installation, operation, maintenance & trouble shooting schedule for Bio Mass
for Bio Mass
Gasification Gasification plant.
components. Fault
finding and trouble
shooting.

Through CD & Cut

Model available with

Renewable Energy
Development Agency
(REDA- State Nodal
Agency for renewable
energy),

21. Inspection of Machine Installation, maintenance and overhaul Revision Basic Electronic
tools. of machinery and engineering control system.
equipment and Hydraulics & pneumatic
Accuracy testing of symbols & exercise. Hydraulics
Machine tools. pneumatic circuits. Clutch: Type, positive
clutch (straight tooth type, angular tooth
type) .

22. Wind Mill Wind Mill

Study of wind mill Introduction about wind energy, types of

designs/components wind turbine, wind monitoring, wind mill
General maintenance components and working principle.
schedule for wind mill
Installation, operation, maintenance &
components. Fault
finding anSHP design trouble shooting schedule.
trouble shooting. .
Through CD & Cut
Model available with

Renewable Energy
Development Agency
 (REDA- State Nodal
Agency for renewable
energy).

23. Study of power Washers-Types and calculation of washer Revision

transmission system in sizes. The making of joints and fitting
----do---
machine tools. packing. The use of lifting appliances,
extractor presses and their use. Practical
method of obtaining mechanical
advantage. The slings and handling of
heavy machinery, special precautions in
the removal and replacement of heavy
parts.

24. Simple repair of Foundation bolt: types (rag, Lewis cotter Revision
machinery, making of bolt) description of each erection tools,
packing gaskets, use of pulley block, crow bar, spirit level, Plumb ----do---
hollow punches, bob, pipe 2 X 4’, wire rope, manila rope,
extractor ,drifts, wooden block.
various types of
hammers and
spanners, etc.
Practicing, making
various knots, correct
loading of slings,
correct and safe
removal of parts. Erect
sample machines.

25. Industrial training OR Project work preferably in cross sectoral trades

26. Revision & Test

 LIST OF TOOLS & EQUIPMNT
FOR THE TRADE OF “Fitter”

(Unit Size : 20)

(COMMON FOR ALL THE SEMESTERS)

Sl. Quantity for Quantity Total

Name of the Tools& Equipment
No. Instructor for
Trainees.
1. Steel Rule 15 cm with metric graduation 1 20 21
2. Try Square 10 cm blade. 1 20 21
3. Caliper outside 15 cm spring 1 20 21
4. Caliper inside 15 cm spring. 1 20 21
5. Caliper 15 cm hermaphrodite 1 20 21
6. Divider 15 cm spring 1 20 21
7. Straight Scriber 15 cm. 1 20 21
8. Centre Punch 10 cm 1 20 21
9. Screw driver 15 cm 1 20 21
10. Chisel cold flat 10 cm 1 20 21
11. Hammer ball peen 0.45 kg. With handle 1 20 21
12. Hammer ball peen 0.22 kg. With handle. 1 20 21
13. File flat 25 cm. second cut 1 20 21
14. File flat 25 cm. smooth 1 20 21
15. File half round second cut 15 cm. 1 20 21
16. Hacksaw frame fixed 30 cm. 1 20 21
17. Safety goggles. 1 20 21
18. Dot slot punch 10 cm. 1 20 21

Tools – Instruments & General Shop Outfit per Unit.

19. Steel Rule 30 cm to read metric. 4
20. Steel Rule 60 cm. 4
21. Straight edge 45 cm steel 2
22. Surface plate 45 x 45 cm CI / Granite. 2
23. Marking table 91 x 91 x 122 cm. 1
24. Universal scribing block 22 cm. 2
25. V-Block pair 7 cm and 15 cm with clamps 2
26. Square adjustable 15 cm blade. 2
27. Angle plate 10 x 20 cm. 2
28. Spirit Level 15 cm metal 1
29. Punch letter 3 mm set. 1
30. Punch number set 3 mm. 1
31. Punch hollow 6 mm to 19 set of 5 2
32. Punch round 3mm x 4 mm set of 2. 2
33. Portable hand drill (Electric) 0 to 6 mm 2
34. Drill twist s/s 1.5 to 12 mm by 0.5 mm 1 Set
35. Drill twist S/S 8 mm to 15 mm by ½ mm 1 Set
36. Taps and dies complete set in box B.A 1
37. Taps and dies complete set in box with-worth. 1
38. Taps and dies complete set in box 3-18 mm set of 10 1
39. File warding 15 cm smooth 4
40. File knife edge 15 cm smooth 4
41. File cut saw 15 cm smooth 4
42. File feather edge 15 cm smooth 4
43. File triangular 15 cm smooth 2
44. File round 20 cm second cut 8
45. File square 15 cm second cut 4
46. File square 25 cm second cut 4
47. Feeler gauge 10 blades 1 Set
48. File triangular 20 cm second cut. 8
49. File flat 30 cm second cut. 8
50. File flat 20 cm bastard 8
51. File flat 30 cm bastard. 8
52. File Swiss type needle set of 12. 2 Sets
53. File half round 25 cm second cut. 8
54. File half round 25 cm bastard. 4
55. File round 30 cm bastard. 4
56. File hand 15 cm second cut. 8
57. Card file. 8
58 Oil Stone 15 cm x 5 cm x 2.5 cm 4
59. Stone carborandum 15 cm x 5 cm x 5 cm x 4 cm. 2
60. Oil Can 0.25 liters. 2
61. Pliers combination 15 cm 2
62. Soldering Iron 350 gm. 2
63. Blow Lamp 0.50 liters. 2
64. Spanner D.E. 6 -26 mm set of 10 pcs. 2
65. Spanner adjustable 15 cm 2
66. Interchangeable ratchet socket set with a 12 mm driver, sized 10-32 1 Set
mm set of 18 socket & attachments.
67. Box spanner set 6-25 mm set of 8 with Tommy bar. 1 Set
68. Glass magnifying 7 cm 2
69. Clamp toolmaker 5 cm and 7.5 cm set of 2. 2
70. Clamp “C” 5 cm 2
71. Clamp “C” 10 cm 2
*72. Hand Reamer adjustable cover max 9 ,12,18mm – set of 3 1 Set
*73. Hand Reamer taper 4 -9mm set of 6 OR 4 -7 mm set of 4. 1Set
74. Reamer parallel 12 - 16mm set of 5. 1
75. Scraper flat 15 cm. 8
76. Scraper triangular 15 cm 8
77. Scraper half round 15cm 8
78. Chisel cold 9 mm cross cut 9 mm diamond. 8 each
79. Chisel cold 19 mm flat 8
80. Chisel cold 9 mm round noze. 8
81. Stud Extractor EZY – out 2
82. Combination Set 30 cm. 2
83. Micrometer 0 – 25 mm outside. 4
84. Micrometer 25 – 50 mm outside. 3
85. Micrometer 50 –75 mm outside. 2
86. Micrometer inside 25 - 50 mm with extension rods. 1 set
87. Vernier caliper 15 cm 2
*88. Vernier height gauges 30 cm. 1
*89. Vernier bevel protractor. 2
90. Screw pitch gauge. 1
91. Wire gauge, metric standard. 1
92. Drill twist Taper Shank 12 mm to 25 mm x 1.5. 1 Set
93. Drill chuck 12 mm. 1
94. Pipe wrench 40 cm 1
95. Pipe wrench 30 cm 1
96. Pipe vice 100mm 2
97. Adjustable pipe tap set BSP with die set cover pipe size 15, 20, 1
25,32,38,50 mm.
98 Wheel dresser (One for 4 units). 1
99. Machine vice 10 cm 2
100. Machine vice 15 cm 1
101. Sleeve drill Morse 0 – 1, 1 – 2, 2 – 3. 1 Set
102. Vice bench 12 cm jaws. 16
103. Vice leg 10 cm jaw. 2
104. Bench working 240 x 120 x 90 cm. 4
105. Almirah 180 x 90 x 45 cm. 2
106. Lockers with 8 drawers (standard size). 2
107. Metal rack 182 x 182 x 45 cm 1
108. Instructor Table 1
109. Instructor Chair 1
110 Black board with easel. 1
*111 Fire extinguisher (For 4 Units) 2
*112 Fire buckets. 2
113. Wing compass 25.4 cm or 30 cm. 2
114. Hand hammer 1 kg. with handle. 2

Tools for Allied Trade- Blacksmith & Sheet Metal Work

115. Hammer smith 2 kg. With handle.

2
116. Tongs roving 350mm.
2
117. Tongs flat 350mm.
2
118. Smith’s square 45 cm x 30 cm.
1
119. Cold set roded 25X200mm.
2
120. Hot set roded 25X200mm.
1
121. Swages top & bottom 12 mm /19
1 Each
122. Swage block 35 x 35 x 12 cm.
1
123. Flatters (rodded) 55 mm square.
2
124. Fuller top & bottom 6 mm 9 mm (Pair).
2
125. Anvil 50 kg.
1
126. Anvil stand
1
127. Shovel.
2
128. Trammer 30cm.
1
129. Rake.
2
130. Pocker.
2
131. Hardle.
2
132. Leather apron.
2
133. Prick punch.
2
134. Mallet.
2
135. Snips straight 25 cm.
2
136. Setting hammers with handle.
2
137. Planishing hammer.
2
138 Snip bent 25 cm.
2
139. Stake hatchet.
2
140 Stake grooving.
2
141. Gauge imperial sheet.
1

General Machinery Installation

1.
Drilling machine pillar sensitive 0-20 mm cap with swivel table 1
motorised with chuck & key.
2. Drilling machine bench sensitive 0-12 mm cap motorised with chuck 2
and key.
3. Forge portable hand blower 38 cm to 45 cm. 1
4. Grinding machine (General purpose) D.E. pedestal with 20 cm dia 1
wheels rough and smooth with twist drill grinding – attachment.

Note: -
1. No additional items of the above list are required to be
provided for a batch of 16 trainees working in the second shift
except the item under “Trainees Tool kit and Lockers”.
2. No additional number of items (*) marked are required to be
provided up to four batches of trainees (i.e. two batches in the
first shift and two in the second shift.
3. Drilling machine (Bench Type one additional number is
required to be provided for each additional batches i.e. in the
1st and 2nd shift.

The specifications of the items in the above list have been given in Metric Units. The items which are
available in the market nearest of the specification as mentioned above, if not available as prescribed
should be procured Measuring instruments such as steel rule which are graduated both English and Metric
Units may be procured, if available.

MODIFIED LIST OF TOOLS FOR THE 3RD AND 4TH SEMESTER FOR FITTER TRADE.

SL.NO. Name of the Tools & Equipment Quantity

*1. Slip Gauge as Johnson metric set. 1 Set
2. Carbide Wear Block 1 mm – 2 mm. 2 each
*3. Gauge snap Go and Not Go 25 to 50 mm by 5mm. Set of 6 pcs. 1 Set
*4. Gauge plug single 3 ended 5 to 55 by 5 mm. Set of 11 pcs. 1 Set
**5. Gauge telescopic upto 150 mm. 1
6. Dial test indicator .01 mm on stand 1
7. Sine bar 125 mm. 1
8. Sine bar 250 mm. 1
9. Lathe tools H.S.S. tipped set. 2
10. Lathe tools bit 6 mm x 75 mm. 4
11. Lathe tools bit 8 mm x 75 mm. 4
12. Lathe tools bit 10 mm x 85mm. 4
13. Arm strong type tool bit holder R.H. 2
14. Arm strong type tool bit holder L.H. 2
15. Arm strong type tool bit holder straight. 2
16. Stilson wrenches 25 cm 2
17. Pipe cutter 6 mm to 50 mm wheel type. 1
18. Pipe bender spool type up to 25 mm. with stand manually operated. 1
 19. Adjustable pipe chain tonge to take pipes up to 300 mm. 1
20. Adjustable spanner 38 cm long. 1
**21. Dial vernier caliper 0 – 200 mm LCO 0.05 mm. (Universal type). 1
**22. Screw thread micrometer with interchangeable 0-25mm. Pitch anvils for 1
checking metric threads 60.
23. Depth micrometer 0-25 mm. 0.01 mm. 1
**24. Vernier caliper 0-150 mm. L.C. 0.02 mm. 1
**25. Comparators stand with dial indicator LC 0.01mm. 1
26. Engineer’s try square (knife-wedge) 150 mm blade. 1

General Machinery Installations: -

*1. Lathe all geared head stock S.S. and S.C. height of centre over bed 15 cm – gap head complete
with accessories e.g. pump, all fittings and splash guard driving plate with drives, face plate 3 jaw and 4
jaw chucks fixed and travelling steady compound turret tool post, taper turning attachment, fixed and
running centres, driving dogs straight and bent tails. 2 Nos.

Note:- (*) No additional number of items are required to be provided up to four batches of trainees i.e.
two
batches in the first shift and two in the second shift.
(**) Only one number need be provided in each I.T.I. irrespective of No. of Units.

LIST OF ISI BOOKS FOR REFERENCE FOR FITTER TRADE.

(For use of Instructors only)
SL.No. Titles Code
1. Spring calipers. IS : 4052 – 1967
2. Punches IS : 413 – 1974
3. Matric steel scales for Engineers. IS : 1481 - 1970
4. Engineers square. IS : 2013 – 1972
5. V-Block. IS : 2049 – 1974
6. Steel straight edges. IS : 2220 – 1962
7. Hacksaw blades. IS : 2504 - 1977
8. Bench vices. IS : 2586 - 1975
9. Chisels (Cold) IS : 402 - 1974
10. Engineer’s file. IS : 1931 - 1972
11. Surface plates (C.I.) IS IS : 2285 – 1974
12. Twist drill ISIS : 5100 – 1960 to 5106
13. Vernier depth gauges. IS : 4213 – 1967
14. External micrometers. IS : 2967 – 1964
15. A dimension for counter – sinks & counter bores. IS : 3406 – 1975
16. Internal micrometers. IS : 2966 – 1964
17. Vernier calipers. IS : 3651 – 1974
18. Vernier height gauges. IS : 2021 – 1964
19. Gib – head keys and key ways. IS : 2203 – 1974
20. Taper keys and key ways. IS : 2292 – 1974
21. Screw driver. IS : 884 – 1972
22. Bevel protractors. IS : 4229 – 1970
23. Reamers. IS : 1836 – 1961
24. Thread cutting dies. IS : 1859 – 1961
25. Metric screw threads (Metric thread pitch-gauges) IS : 4211 – 1967
26. Dial gauges. IS : 2092 – 1962
27. Hexagonal bolts and nuts. IS : 2038 – 1968
28. Feeler gauges (m.m. ranges). IS : 3179 – 1976
29. Spanners, open jaw. IS : 2028 – 1968
30. Thickness of sheet & diameters of wire IS : 1137 – 1950
31. Centre drills. IS : 6703 – 1977
32. Lathe, sizes for general purpose. IS : 2392 – 1963
33. Recommendations for tapping drill sizes. IS : 3230 – 1970
34. Needle files. IS : 3152 – 1965
35. Plain plug gauges. IS : 6137 – 1871
36. Plain ring gauges (Go) IS : 3435 – 1972
37. Snap gauges (Go & No Go) IS : 3477 – 1973
38. Slip gauges. IS : 2984 – 1966
39. Ball & roller Bearings gauging practice for. IS : 4025 – 1967
40. V-belt for Industrial purposes. IS : 2404 – 1974
41. Limits & fits for engineering, recommendations for IS : 919 – 1963
42. Plain limit gauges tolerances for. IS : 3455 – 1971
43. Rivets for general purposes. IS : 2155 – 1961
44. Tapers for general engineering purposes. IS : 3458 – 1966
45. General Engineering drawing. IS : 696 –

LIST OF ADDITIONAL TOOLS FOR ALLIED TRADE IN WELDING

1. Transformer welding set 150 amps. – continuous welding current, 1 Set

with all accessories and electrode holder
2. Welder cable to carry 200 amps. With flexible rubber cover 20 Meter
3. Lungs for cable 12 Nos.
4. Earth clamps. 2 Nos.
5. Arc welding table (all metal top) 122 cm X 12 cm X 60 cm with
positioner. 1 No.
6. Oxy – acetylene gas welding set equipment with hoses, regulator and
other accessories. 1 Set.
7. Gas welding table with positioner 1 No
8. Welding torch tips of different sizes 1 Set
9. Gas lighter. 2 Nos
10. Trolley for gas cylinders. 1 No
11. Chipping hammer. 2 Nos
12. Gloves (Leather) 2 Pairs
13. Leather apron. 2 Nos
14. Spindle key for cylinder valve. 2 Nos.
 15. Welding torches 5 to 10 nozzles. 1 Set.
16. Welding goggles. 4 Pairs.
17. Welding helmet with coloured glass 2 Nos.
18. Tip cleaner 10 Sets.

Note: - Those additional items are to be provided for the Allied Trade Training where the
welding trade does not exist.

Equipments needed for Solar systems

SL NO ITEMS QUANTITY
1 Different types of SWHs 6 nos

2 Solar cookers 6 nos

3 Radiation measurement devices 2 nos

4 Components of SWH and solar cookers for As required
assembling and dismantling

1. CD & Cut Models etc.are available with State Renewable Energy Development Agency One CD &
One Cut Model for each topics
(REDA- State Nodal Agency for renewable energy) for Solar Water Heater, Solar Cooker, for every
Institute.

Wind Mill and Bio-Mass gasification.