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Amtech Drive Manual

Drive manual

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Dhiren Prajapati
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0% found this document useful (0 votes)
9K views8 pages

Amtech Drive Manual

Drive manual

Uploaded by

Dhiren Prajapati
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
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+ LED Display & 8 Selectable Parameters on Single Screen + 50°C (122°F) ambient temperature + Fault History with Last Ten Faults and 8 Dynamic Parameters + Open loop/Close loop V/F and Vector Control Modes + User Programmable 8 Analog & 15 Digital I/O's + Cold start, Improved Over load capability + Built-In PID with Sleep Mode, Multi Pump Control and Pattern run + True overload and Ground Fault Protection + Built-In Energy Meter & Energy Saving Calculator in USD & EUR + Modbus-RTU Connectivity for Networking + Axpert Communicator Drive Support Software for PC + Encoder Feedback Connections Standard + P00 as standard, NEMAI optional * + Optional 12, 18 pulse & Active Front End Design. Easy to Install & Wire + Axpert-Eazy isa compact design saving valuable panel space, + Well-defined terminations for power and contzo circuitallows user to install and wie the drive easily Use of terminals with captive serews on the main control board facilitates single-handed installation, Easy to Operate & Program + Selexpanatory fall parameter name i displayed on Digital Operation Panel for easy programming, This allows user to sct parameters without referring to the mania + Navigation of parameters made easy usingsel- explanatory functional keys (NORM, MODE, GROUP, UP & DOWN, RUN & STOP) fo easy operation in local mode Easy to Control + Advanced control is easy and less expensive with configurable analog /dgital 1/0 and integral PID. + Digital Operation Panel can be extended to 300 meters (10008) for remote operation through optional cable kit + Line Start for Automatic operation for power outage ital Operation Panel LD Display dao character X 4 Line olay with back light User Selectable 4 parameters Displayed ‘on Single Screen aul History with Last, “Ten Faults wih 8 Corresponding Dynamic Parameter Values UP, DOWN keys * Neas2, 98.4 Kane svlale at Customized Eagnere Slton Improved Efficiency, High Reliability & Unmatched Performance Eazy Navigation through ‘MODE, NORM, GROUP, Easy to Economize + Auxiliary Drive feature allows the user to control two different ‘motors with different HP and control schemes. “Multi-pump control featureallows the control ofS pumps witha single drive using builein PLC. + Built-In energy meter dsplaysall electrical parameters which doesnt require separate metering, Easy to Maintain + The cooling fan, easly serviceable + Total Conductive Time and Total Run Time provide information about the driveand machine usage for the ‘monitoring of serviceable parts Easy to Protect + The 32bit High Speed Digital Signal Processor (DSF) protects the drive against the short circuit and ground fault conditions. User settable overload function protects the load agains the overload conditions. + Sof sal current mit reduce the ouput frequency ifthe output current exceeds the et level before the drive tips. Input and Outpt Phase Loss to prevent lading on the other phates > Energy Saving Calculator > Global Compliance x CE D> Industries and Field Applications ‘Axpert-Eazy Series AC Drive is a perfect solution for soft start, speed regulation, energy saving and intelligent control of Induction Motor. For demanding applications such as crane (hoist), conveyor, stacker/reclaimer, centrifuge, etc... it delivers unmatched performance. Thermal power, Hydro power, Biomass Forced draft fan» Sh ry pump Primary air * Compressor © Feed water pump © Cooling Tower fan» Induced draft fan = Coal mill ‘+ Secondary air fan * Condensate pump _» Powder exhaust fan Petroleum, Petrochemical, Natural gas + Pipeline transportation pump ‘= Water injection pump _* Feed water pump * Submerged pump © Brine pump __* Compressor * Pressure blower © Feed water pump for offshore oil platform Coal mines & minerals *Descaling pump * Mud pump * Slurry pump Clean water pump ‘Feeding pump —* Stirring pump * Kiln transmission * Ventilation fan Drainage pump © Ball mill *Conveyer = Crusher Steel & nonferrous metallurgy ‘Blast furnace blower = Pusher car Induced draft fan _« Primary dust removal blower * Compressor ‘*Kneader = Compressing blower * Forced draft fan *Water-delivery pump =Descaling pump * Stackerireclaimer _» Crane ‘Secondary dust removal blower Cement & building materials kiln draft fan Kiln drive © Rotary kiln transmission © Stone crusher = Coal mill ‘= Dust removal fan * Cooling fan Municipal (heat supply, water supply, sewage etc.) Pressure blower © Induced draft fan * Forced draft fan» Pressure pump Sewage pump _* Cleaning water pump * Lifting pump * Reclaimed water pump Light industry, chemical industry © Gas blower Pressure pump —* Compressor * Axial flow pump. © Soft water pump * Water-delivery pump Pulp & Paper = Paper machine © Paper winding * Pulper machine * Process fans & pumps Sugar * Leveler Mill drive Cane carrier * Juice pump —_* Fiberi Full range of functions for fans and pumps ‘© Square law VIF function ensures high energy efficiency. ‘© Built-In PID Control with Sleep Mode and variables can be assigned to real process units. © Speed Search allows the drive to start with rotating machinery without damage or tripping. ‘Power Loss Carry Through” allows the uninterrupted operation of the machine up to 5 second power loss. ‘© Under Current Level to prevent the machine from running idle. © Mutti-pump control function. ‘© Built-In Energy Meter and Energy saving calculator. ‘© Reverse direction lock to inhibit the reverse direction start «© Digital connections accept NPN or PNP (sink/source) to allow the use of existing and new sensors / PLC. D> Standard Specifications Power Source Tolerance AMT -OOO-4 COT Ta ay Rated Capactty (Hp) Max Continuous Rated Current (A) Note 1 Max Applicable Motor (KW) Note2 Overload Current Rating Rated Capacty (Hp) Max Continuous Rated Current (A) Note 1 Max Applicable Motor (kW) Note2 (Overload Current Rating Power Source Tolerance AMT -goO-5 Rated Capacty (Hp) Max Continuous Rated Current (A) Note 4 Max Applicable Motor (kW) Note2 (Overload Current Rating Rated Capacity (Hp) Max Continuous Rated Current (A) Note 4 Max Applicable Motor (kW) Note2 (verioad Current Rating Power Source Tolerance AMT -OO0-6 Rated Capacty (Hp) Max Continuous Rated Current (A) Note 1 "Max Applicable Motor (KW) Note2 (Overload Current Rating Rated Capactty (Hp) Max Continuous Rated Current (A) Note 4 Max Applicable Motor (kW) Note2 Overload Current Rating Control Method Frequency Range & Accuracy Encoder Feedback (Output Frequency Resolution Frequency Setting Resolution \V/ Hz Characteristics Torque Boost ‘Acceleration / Deceleration Time ‘Skip Frequency Slip Compensation Carrier Frequency nots ‘Speed Search Function Power Loss Carry Through De Braking Frequency Setting Input "380-480 VAG, 3-Phase, 3-Wire, 50/60 Hz Voltage tolerance: +/-10%, Frequency tolerance: +1-5% 155| o75| 080 | 110| 132 | 160] 200| 250| 315] 365 4o0| 480] sca] eao| 710 e00| 900 | 11€| 146 15 15 | 100| 125 | 180 200 | | 300] 400| 450| 500 550] 600| 760| 900 | 000| 120040 |1600|2000|2200 sno] 147| 175 | 215| 248 | s20| s60| 470| 530 | e00) roe) aoo| saa) 1067 +205| 1440161 |19¢2|2500 270) 5 | 75 | a0 | 110] 132 160| 200| 250 | 315| 965] 400] 450| 500| 630| 710 | ano | goo |+120| 14001550 120% for 60 seconds, 140% for 2.5 seconds every 5 minutes 40 | 75 | 100] 125] 150 z00| 250| no | 400| 50] 500| s50| 600| 700| e00|1000|1200|1400| 6002000 a7 | 10] 147 175] 215 | 248| 20] aso 470| s30| s00| 7o4| s00| 64a r067|1205|:4¢0|1613|1952|2500 45 | 55 | 75 | 90 | 10 | +32] 160| 200| 250| 215] 385] 400| 450| 500} e80 | 710 | e00 | a0 |1120| 400 180% for 60 seconds, 175% for 25 soconds overy § minutos. '500~675 VAC, 3-Phase, 3-Wire, 50/60 Hz Voltage tolerance: +/-10%, Frequency tolerance: #45% 104s] 055| c75|080| 110| 132160] 200| 250 | 315| 365) 400| 450| 00] 630] 710| e00| toe | 126) 146 15 ¢0| 75 | +00} 125| +s0| 200/250) a00| 400 | 450| 500] 550 600| 700 eoo| so t40 150017002000) 2200 73| a7 | 110/195] +50] 175 218| 20] 245 | 200| 420] 485540) 670| 720|o50| 05138400 6a 1 45| 55 | 75 | 20 | 110| 122] 160| 200] 250] 215] 355| 400450] sn0| 620] 710] s00| 100250] 1400| 1559 120% for 60 seconds, 140% for 2.5 seconds every 5 minutes s0| 60 | 75 | 100| 125| 150 200| 250| 200 | 400| 450] 500|550|600| 700) oo) ton 400|1Sa] 17002000 ‘s4| 73 a7 | 10] 135) 150] 175] 215| 290 45] s00| 430|485|s40| 670 r20| | ooo 13351201680 ar | 45|| 55| 75 | 90 | 110/132) 160| 200] 250| 315] 355] 400| 450 500] 630) 710|s00|'000 12501400 180% for 60 seconds, 175% for 2.5 seconds every 5 minutes {600-690 VAC, 2-Phase, 3-Wire, S0/60 Hz Voltage tolerance: +/-10%, Frequency tolerance: +/-5% ‘045 085 | o7s| 020 | +10|+32| 160 200] 250] s18| 355| 400] 4] so) eao| 710) soo) roe] 426 | 4e |s7E | 1 0 5 | 100| 125 150| 200 | asa | 300) 40) 40) 500) 50) 00 700] s00| 10040] 007002000 240 [soo st | r2| ar| 10] 135|150|175 215] 200) a) ar] 4) saa) sar|e62|713| att] ssa 1227] +385 160 [120 45 | 55 | 75| a0 | 110|132| 16 | 200) 250 315) 355) 400 50) 00] €80| 710] ec0| s00 125) 400| 170 [1800 120% for 60 seconds, 140% for 25 seconds er § ines so | 60 | 75] 10 | 125|150| 200 250) a0) an) 450) sa] sso) eoo|r00| so |sa0| 00150] 700| 200 [soo 4 | 54 72| a7 | 110] 135] 150] 175] z15| 200] 24s | 357| 425 | aa] sar| eez| 713) sat |10581zr| a5 16 sr | 5 | 55] 75 | 20 | 112] 12| 160) 200 a5) s°5) a) 400) 450] s00| e80| 770] g00| 10a} 280| 40 [1700 150% for BO sacnds, 175% fr 25 seconds ver § minutos Digital Space Vector PWM Control 0.1~600 Hz for VIF Control, Digital references : +0.01% (0~50 °C) / Analog References: +0.01% (0~50 °C) ‘Standard connections for SV line diver type encoder for close loop operation (0.0001 Hz (20-bit) 0.01 Hz Digital, 0.012 Hz 50 Hz Analog (12-bit) 2-Preprogrammed pattems, 1-Custom 3-point setting pattem Manual / Aulomatic Selective: 0-20% (0.1=6,00,000 Seconds / Linear or S-Curve selective: ‘Thee frequencies can be set, band can be set up to 10.0 Hz Slip compensation frequency up to 5.0 Hz Default: 5 kHz, 2~10 kHz Default: 4 kHz, 2-6 kHz ‘Allows the drive to start with rotating machinery without damage / tripping. ‘Bump [ess transfer for redundancy application (Optional) Up to 5 seconds for smooth operation of the system during power loss DC Braking start frequency 0.1~50 Hz, Time: 0-25 seconds, ‘Brake current: 15 to 150% Digital Operation Panel (Keypad) Potentiometer: 2 k OAM Programmable Analog Inputs Static Pot: Frequency Increase/Frequency Decrease using digital inputs Preset Speeds: Using digital inputs Preset nput-0, 1 & 2 PLC Analog Output - 1, 2,3 & 4 Serial RS-485 Torque Seling [apa Digital Operation Panel (Keypad) Potontiomater. 2k Ohm Programmable Analog Inputs Static Pot. Torque Incroase/Torque Decrease using digital inputs Preset Speeds: Using algal nputs Preset nput0, 1&2 PLC Analog Oulpul= 1, 2,3 &4 Sorial RS 485 Programmable Analog Inputs | FSV. 0-5 Vde or 0=10 Ve (or Inverse FSI: 0-20 mA or 4~20 mA (or Inverse) VIN: 0=10-Ve (or Inverse) TIN 0-29 mor 420 mA (Or rWero) Digital Inputs {Programmable Soquenca Input, Snk/ Source changoablo Programmable to 4 aferent options: Not Used, Jog Select Ramp Select, Preset Vp Or Presel ips, Preset ped. Frea increase, Freq Becrease, Aux Drive, Emergency Siop, Faul Reset Ext Fault Reverse, Terminal, Ref Select 0, Ref Select 11 OR Step Skip, PR Slop Hol, PRIRSE Reset, *1D Bypass, PID Dssble, Emergency Stop-NC, Ext FAUICNC, Run, Slop, Drive Enable-NC. Dive EnableNO, PLE pul 1~ 8 and Torquemode Digital Outputs 4-Progremmble Sequence Ouipuls, open collecior type Programmable tp 36 ferent options” Not Used, Run, Local, Reverse Run, Getston Fea Atan, Sposa cee", Spend Selec essen, Secale Aux bre, Ting Out, Fa Ses, Fahmy, PiD Up tim SD. ni Te Alarm’ Ready Bumpetc4. Setitnd Alan, Sloop Mode, Fault BL¢ Outout 127. Fl F/B Unt AIDFISL emt Programmable Analog Outputs | 2-Programmable analog voltage outputs VO1 & VO2: 0-10 Ve 2-Programmable analog curentoulpuls 101 & 102: 4=20 mA Programmable between 15 different options: Output Frequency, Output Current, | Culp Power, Guat Votage, De Bee Val. PID Outpt Hea Gk omperatra BLP Analoy Output t to 4 teraue Curent; Excite Current Set Frequency and Bipolar Torque Current Potential Free Contacts Programmable | 1-NO, +-NC for 2A @ 240 VAC relays Programmatlo between 3 afernt options samo as dgtl outputs Network connectivity FRS-485 for PC Interface with Modbus-RTU protocol as standard Profibus DP (Slave), DeviceNet, Ethernet, CANopen (Slave) and ControlNet protocols are optional Auto Restart ‘Adjustable up to 10 times for ten faults PID Controller Built-in PID can be used as stand alone function Display and Keypad unit Total 80-Character, 4-Line LCD panel with backlit, 8-Key keypad, 3-Status Indicating LED for Run, Stop and Fault Simultaneous display of eight selectable monitor parameters from Output Frequency, RPM, Current, % Current, Set Frequency, PID Reference, PID Feed Back, Input Voltage R-Y, Input Voltage Y-B, Output Voltage, DC Bus Voltage, kW, KWH, MWH, Heat sink Temperature in °C and °F Protective Function ‘Current limit, Over Current Fault, Timed Over Current Faull, Load side Short Circuit rs Faull, Under Current Fault, DC Bus Over vollage Faull, DC Bus Under Voltage Faull, Ff Temperature Fault, Output Phase Loss Fault, Earth (Ground) Fault, External Fault, FS Charging Fault, Current Sensor Fail Faut, EEPROM Faull, 4~20mA Reference Fe Missing Fault, Auto Tuning Fault, Emergency Stop, Communication Loss, Output ef Unbalance Current Fauit EJ Smooth Operation Speed Search, Aulo Resta and Power Loss Gary tough urcions, Heat snk Es aver temperature alarm BY Fautt History Last ten faults with status and eight operational parameters like Output Frequency, i ‘Output Current, De Bus Voltage, Heal Sink Temperature, Input Voltage, Total ON Time, KWH and MWH Installation Location Indoor BB Vibration ‘As per EN 60068-2-6, Acceleration: 1g, Frequency: 10 Hz ~ 150 Hz Fe) Ambient Temperature 0-50 °C (32-122 *), For 400V series drives and for SOOV/G00V series HD ratings iH 0-40 °C (32-104 °F), For S00VI600V series ND ratings EJ] storage Temperature 20-70 °C (-4~158 °F) FF Attitude (above sea level) 1000 m (3300 f) without derating, above this derate 3% per 305 m (1000 Humidity 10-95% maximum non-condensing Enclosure 1P0O as standard, NEMA * optional Notes The net power factor 60.8 wih SACL] Tho wait eicncy wl be >a6% ‘faquenoy is sxcsedad, corte te cuiputcurent by 5% per ‘kHz. The detau carer frequency ‘or 500 V & 600 V sees ctves ss & aH and can be adjustable between 2-6 KH, > External Dimension For 400V series For 500V & 600V series Siasions mm Ge ae arson ne. eat AvTelec[o[elri[ GH | toh) Tet TovTetet [| kg i) | sa ANT.OSS AUTOR SANTEE ‘585 | 250 ] 30/1965] 565 | 615] 186] 615] 31 || AMT-04S-6, AMT-OSS-6, AMT-O75-6 “tT \é30) [ans] | 222] ean] 725] ean] sey ||s795] 282 ] 900 [ze esas] 0& Tara] at | as pees SATO RUT aR (2. cn 7 26.0) | 0) | ny | 2a) a L ‘ANTI75S, ANT1905, ANT-1105 in | | 700] 222 | 365 | 217 | GHD] GO] VS] a] as ||AMTATES. AMTA90-5 AMT TES flee er] ra) 4) (68 [6s] ay] 7 | cua) | eos | MEARE AT HR Are AMT, ANTE23, AMTAGE \ean|ias)|ie-9|c2%] 5] aaa) an [oad a 70 | 260 | 364 | 208] 240 | 127] 238 | 108] 76_|lawneisps-awicioos (68262) 9] 420) 670) 6201] 4) | | nar || ATseek AMT SND ‘ANT-2004, AMT-2504 70] 300 | WH | 255 | SD | TAT [2965] TOSS] Tra a8 | 487 | 324 | 400 [TE] TOY | | Ta | wap 98.2) rayne). 7.0) 0) [18 |e) | 1758) (| i8) ann e685] |) a ear | argo aT aa. AMT 5 AMEE STE, AMTSSS A dreary soe zt | 000 7 AS 000 NS] TTT Se women opevew (Cea 0] cz9]co7] 14] 6] a00] fm [core | M2alcem)a9|cs.n|er9] 6) [aa] [eA "" AMT -00-6 = AMT 4 /AMT-400-6 ~ AMT-18E-6 Consult AMTECH for dimension [Consst AMTECH forte direnein > Connection and Terminals i cour we) tte = ce Saity MOS | etl Lu Bice sce lanl an lel a @ @ eH asta! AE tanger [oe er ere enavanrot Lona} >, |= Control terminals (The terminal block are aligned in two rows.) TB1 wos [wv [ww [in [vee [er [eam [ro [roe [cou [rsa [rou [oo [poo [rom [eon [we [ve [a [wr ran [rat ] ov [ow | o [oa [an [ston [ow Tran [ro Jas [cow [race rca] 1x [oon [ran Joan [com Notet: The circu is valld upto AMT- 055-4 Abo this, DCL comes before soft charges elreut. D> System Options > Types of options ‘AC reactor Dc choke ct) > Eazy Drive Software (PC) AXPERT COMMUNICATOR + Powerful monitoring and control software for PC for controlling maximum drives ata time. Nitze ster DBR unk Output reactor ‘Ouiput sine fer ‘Cabinets Panels > Functions + allparameter reading writing & monitoring + Bargraphs Trendplots + Alarmview > User selectable functions PID Control oe = Opa wean Sow fe Se etertors [seater [omeeoanr] Sotemers ae Soa Multi-pump Control Power Loss Carry Through & Speed Search Function Auto Restart uilt-in PLC Applications lath Operation > ict sa | x0 }-—+ “in xOR) > Puce 8:06: Fa Rat ret Pou Se AXPERT - VT240S AC Drive AXPERT-VT240S is an ‘advanced Universal AC Drive having multi mode operations tke, © Vit variable torque control © Vif constant torque control © Sensorless vector contral © Closed-loop vector control © Closed-loop PM motor control AXPERT - OPTI torque Electronic Soft Starter ‘The AXPERT-OPTI torque, The high performance electronic soft starters offer advanced technology in motor start, stop, protection, monitoring, diagnostics and automation. Amtech Pumpjack Controller Amtech Drives offers che ultimate solution in SRP (Suckor Rod Pump} control. SRP (Sucker Rod Pump) is one of the most common forms of reciprocating artificial lift system employed by Oil and Gas worldwide, Amtech offers solutions in sll companies Ratings Applications. 200V: IHp10 60H (0.75KWt045KW! es Extruders, Blower, Pump, 400V: 1p 0 6OHD (0. 75KW to 45KW) fac’ Features: ‘Mult pump control ® Lifts, Elevators, Cranes 5 Heavere cool or ter © Printing, Packing Elevator function, Ratio Interlock ® Knitting, Ring Spinning ® Calender, Paper machine © Air compressors, Centrifuge Dynamic braking chopper built-in Up to 30Hp 12°F Ambient temperature © PID feature standard for process control applications «© High efiioncy operations © RS-485 Modbus Communication (Stendara) ‘Applications : © Air Compressor © Pumpsand Fans © Conveyors/Escalators © Ball Mills, Aggitators © Pulpers, Grinders Ratings : 200V: 25Hp to 750Hp (18KW to 500K) {400V: SoH t 1000Hp (37KW to 770KW) '50OV: GOH to 1200Hp(45KW to BOOKW) {600V: 75Hp to 1400Hp (SSKW to 900KW) Features © Thee staring mods -Voltageramp Current ramp -Terqueramp. © Soft stop faciity © Configuration modes -Intine Bypass Inside Delt © Buitin Energy Motor ullMotor Protection © User frendly 80-Character, 4-Line Backlit LCD display & Bey Keypad © AS-485 Modbus Communicstion (Standard Ratings : 400V: SHp to 100Hp (3.7KW to 75KW! Features : © Factory-tested intogration © Simplified setup {© Smooth staring & operation of system © Optional bypass contactors Applications : © Oil well pumpjack © Vector Control mode improves the —_ the processes of Upstream, Petation of pumpiac Midstream and Downstream in Oil & Gas industry, Amtech Customized Drive Package (UREN > hh ‘Amtech is always ready to Ratings: Key Advantages satisfy any customized lpr 2500Mp{0.75kWto 180K) Global Compliance requirement. The Amtech Voltage Ratings ‘Customized Drive Packages are engineered drives with various options to choose customer's requirement. S— 2 Amtech © UL, cUL and CE compliant @ Normal & Heavy Duty Ratings © Energy Efficient © Standard NEMA1, 12&3R, enclosures can be Built specifications. Options: © NEMAS & 4X enclosures ® Gircut braakor inside pana ® Une, Lona & BC Resctor Via Fiter and Sine Wave Fier © Excornal DBR & OBU © Communication Options to your 745 Trabert Ave NW Alana, GA, 20218 Phone Fax (770) 469-5240 (770) 469-5241 info@amtachdrives.com wwwcamlechrives.com

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