Boiler Datasheet

(A-20058)
Item Service : Boiler
No.
: A-
UNIT Requirement Remarks
(*) shall be specified by
vendor
1 General Specification (Note 2)
1-1 Major Specification
Quantity sets 1
Boiler Type(Water tube, Fire Tube / Water
Cylindrical or One-through) tube
Capacity (Evaporation at MCR) t/h 10 MCR- Maximum Continuous
Run
Steam Pressure kg/cm2G 15.0
Steam Temperature deg C 320
Steam condition (at Tie-in, MSV MSV out MSV- Main Stop Valve to be
out or SH outlet) supplied by Vendor
BFW Pressure (Max/Norm/Min) kg/cm2G 23.5/22.5/20.5
BFW Temperature deg C 135/120/110
(Max/Norm/Min)
BFW condition (at Boiler Inlet or Boiler Inlet For BFW properties Refer
Tie-in point) Attachment-4 Clause 6.9
Draft System (Forced or Balance) - Forced
Steam Reduction Ratio % *
1-2 Performance
ACC (Automatic Combustion % 10-100
Control) Range
STC (Steam Temperature deg C ±5
Control) Range
Thermal Efficiency @ MCR (LHV % > 92
base)
Excess Air @ MCR % *
Maximum Allowable Load %/min *
Variation
1-3 Fuel & Combustion (Note 7)
Kind of Fuel - Off Gas/Fuel Oil Refer to section 2.1 of
General Requirement
Ignition Fuel - Off Gas/Fuel Oil For Fuel Oil properties Refer
Attachment-4 Clause 6.15
Combination Firing - Not required
Pressure at terminal point kg/cm2G * Vendor to supply Off
Gas/Fuel Oil regulating unit.
Temperature at terminal point deg C *
1-4 Boiler Proper
Type of Boiler - Water tube
Delivery Condition (Shop, Fully shop assembled
Semi-assembled or Field
Assembling)
Water Circulation (Natural or Natural
Forced Circulation)
Bi-Drum or Mono-Drum *
Bottom or Top Support *
Non-reheat or Reheat *
Furnace Wall (Water tube or *
Refractory)
Possession of Water Quantity -
 Drum m3 *
Evaporation Tube (with Wall m3 *
Tube)
S/H m3 *
Others m3 *
MAWP - Boiler Proper kg/cm2G *
MAWP - Outlet of S/H kg/cm2G *
Furnace Dimension (W x L x H) m *
Furnace Volume m3 *
Furnace Heat Release (Volume, kcal/m3h *
based on LHV)
Furnace Heat Release (Area, kcal/m2h *
based on LHV)
Drum Hold Up Time (from NWL min. >5
to LL)
1-5 Stack Emission Refer Attachment -2
Dust (as O2 3% dry base) mg/m3 *
SOx (as O2 3% dry base) mg/m3 *
NOx (as O2 3% dry base) mg/m3 *
CO (as O2 3% dry base) mg/m3 *
1-6 Codes & Standards
Boiler - ASME Sec I
Whether Code Stamp is Not required
required, or not
Other Pressure Vessel - ASME Sec.VIII, Div.1
BMS - NFPA 85
Piping - ASME B31.1
1-7 Control
ACC(Automatic Combustion
Control)
Master Signal (Steam Press or Steam Press
Steam Flow)
Load Distribution under Parallel Not required
Operation
Item Service : Boiler
No.
: A-
UNIT Requirement Remarks
(*) shall be specified by
vendor
FWC(Feed Water Control)
Range of Load Control *
Draft Control
Inlet Vane/Damper or Outlet Inlet Vane
Damper
Panel
Boiler Control Panel - *
Ignition Panel - By Vendor, Outdoor
(local)
IP Grade - IP55(Outdoor)
Size m *
Others
Site Conditions - Refer to General
Requirement
Area Classification - Non-hazardous
Location (Indoor or Outdoor) - Outdoor
Special Requirements
Winterization - Not required
-
1-8
2 Guarantee Performance
2-1 Performance Guarantee
Condition
Ambient Temperature deg C 20-40
Relative Humidity % RH 100 (max)
Kind of Fuel Note 7
2-2 Steam Condition
MCR Capacity t/h 10
Steam Pressure kg/cm2G 15.0
Steam Temperature deg C 320
Steam condition (at Tie-in, MSV MSV outlet
out or SH outlet)
Steam Purity
Silica as SiO2 ppm <0.02 For BFW properties Refer
Attachment-4 Clause 6.9
Conductivity at 25 deg.C µS/cm <2
2-3 Thermal Efficiency @ MCR % *
Method of Test (Heat In/Out or - *
Loss)
2-4 Stack Emission (Note-3) Refer to Attachment-
2
Dust (as O2 3% dry base) mg/m3 *
SOx (as O2 3% dry base) mg/m3 *
NOx (as O2 3% dry base) mg/m3 *
CO (as O2 3% dry base) mg/m3 *
Particulate Matter mg/m3 *
2-5 Noise
@ 1 m from Burner & Furnace dB(A) <85
@ 1 m from FDF dB(A) <85
2-6 Expected Performance (not
Guarantee)
Boiler Load % 100%
Evaporation t/h 10
Steam Pressure kg/cm2G 15.0
Steam Temperature deg C 320
Kind of Fuel - Off Gas/Fuel oil Note 7
Fuel Consumption kg/h *
Efficiency (LHV base) % *
Excess Air % *
Water Steam
Feed Water Flow t/h *
Spray Water Flow t/h *
Pressure at Eco. Inlet kg/cm2G *
Pressure at Drum kg/cm2G *
Temp of BFW deg C *
Temp of Eco. Outlet deg C *
Temp of Saturate at Drum deg C *
Temp of DSH inlet deg C *
Temp of DSH outlet deg C *
Air/Flue Gas Flow Rate
Air Flow at FDF outlet kg/h *
Nm3/h(wet *
base)
Flue Gas Flow at Boiler outlet kg/h
Nm3/h(wet *
base)
Flue Gas Flow at AH outlet kg/h *
Air/Flue Gas Temperature -
Ambient Air deg C *
Air at AH outlet deg C *
Flue Gas at Furnace outlet deg C *
Flue Gas at SH outlet deg C *
Flue Gas at Eco./AH outlet deg C *
Flue Gas at Stack outlet deg C *
Item Service : Boiler
No.
: A-
UNIT Requirement Remarks
(*) shall be specified by
vendor
Acid Dew Point Temperature deg C *
Air/Flue Gas Pressure
Air at FDF outlet mm WG *
at Furnace mm WG *
at Boiler outlet mm WG *
Flue Gas Composition at Stack
H2O wet vol.% *
CO2 wet vol.% *
O2 wet vol.% *
N2 wet vol.% *
Dust (as O2 3% dry base) mg/m3 *
SOx (as O2 3% dry base) mg/m3 *
NOx (as O2 3% dry base) mg/m3 *

3 Detail Specification
3-1 Heating Area
SH-1 m2 *
SH-2 m2 *
Screen m2 *
Furnace m2 *
Bank m2 *
Eco m2 *
Total Heating Area m2 *

3-2 Pressure Parts

Steam Drum ID x TTL m *
Water Drum ID x TTL m *
Corrosion Allowance on Drum mm *
Corrosion Allowance on Tube mm *
Corrosion Allowance on Boiler mm *
Tubes
Superheater Type *
SH1 Tube ID x Thick mm *
SH2 Tube ID x Thick mm *
Superheater Tube Spacing Long. mm *
/ Transv.
Screen ID x Thick mm *
Bank Tube ID x Thick mm *
Wall Tube ID x Thick mm *
Eco Tube ID x Thick mm *
Fin Thickness & Height mm *
Fin Pitch & Material mm *
Method to fix tubes on steam *
drum (Expansion, with seal
weld, Welded)

3-3 Pressure Parts Material

 Steam Drum - *
Water Drum - *
SH-1 Tube - *
SH-2 Tube - *
Screen - *
Wall Tube - *
Bank Tube - *
Eco Tube - *
SH Header - *
Wall Tube Header - *
Eco. Header - *

3-4 Burner
No. of sets sets *
Burner Type - *
Capacity MW *
Turndown Ratio - *
Fuel Supply Condition (required
by Vendor) at burner inlet
Pressure kg/cm2G *
℃
Temperature *
Viscosity cSt *
Ignitor
No. of sets sets *
Type - *
Capacity Nm3/h/set *
Flame Detector
No. of sets sets *
Type *

3-5 FD Fan
No. of sets sets/boiler 1
Type - *
Item Service : Boiler
No.
: A-
UNIT Requirement Remarks
(*) shall be specified by
vendor
Capacity kg/h *
Total Head mmH2O *
Design Temperature(Min./Max) deg C *
Actual Critical Speed rpm *
Driver Type - Motor (Main) and Motor
(Stand-by)
Driver Rating kW *

3-6 Stack
No. of stacks sets/boiler 1
Material / Lining - *
Stack Height m > 20
Delivery Condition - *

3-7 Sampling Unit

BFW Not in vendor's scope
Boiler Water pH and conductivity
Steam conductivity
Sampling Cooler Type (Double *
Tube Coil or

3-8 Flue Gas Sampling Nozzle

No. of Sets sets/boiler 2
Type *

3-9 Flash Tank

No. of Sets sets/boiler 1
Operation/Design Pressure kg/cm2G 3.5 / 5.5
Blow Down Capacity kg/h *

3-10 Blow Tank

No. of Sets sets/boiler 1
Operation/Design Pressure kg/cm2G *
Blow Down Capacity kg/h *

3-11 Air / Flue Gas Duct

Material - *
Thickness mm *
Insulation Supplied by - Vendor

4 Utility Consumption Refer to section 3 of General

Requirement.
4-1 Electrical Power kWh *
4-2 Steam t/h *
4-3 Instrument Air Nm3/h *
4-4 Cooling Water t/h *

5 Size & Weight

5-1 Boiler Size L x W x H m *
 5-2 Required Area Size L x W m *
5-3 Total Weight (Empty/ ton *
Operation/ Full Water)

6 Vendor Experience

Note:
1) The columns marked with (*) shall be specified by vendor.

2) Boiler to comply with FACTORIES AND MACHINERY (STEAM BOILER AND UNFIRED PRESSURE VESSEL)
REGULATIONS, 1970 . Refer Attachment -1.

3) For Stack Emission regulation refer Attachment-2.

4) SOx and NOx abatement unit to be provided to meet the Stack Emission Norms as per Attachment-2

5) Boiler turndown is 37%.

6) Low NOx Burner to be used.

6) Preferred fuel for combustion is off gas with following properties, Pressure = 6 kg/cm2 g, Temp = 45
deg C , Mol wt =51.5 , Composition Mass. Fraction (Note) : C1 - 0.00 , C2 - 0.02, C3 - 0.35, C4 - 0.61,
C5 - 0.01, C6+ - Negligible, Moisture 0.001 There could be slight variation in the gas quality

7) Vendor to indicate quantity of Off-Gas required.

8) Alternatively fuel oil with properties as per clause 6.15 of Attachement-4 will be used for combustion,
Vendor to indicate the quantity of fuel oil required.

9) Additionally Steam (720 kg/hr) ,Ammonia (3.73 kg/hr) and H2S (0.75 kg/hr) will be charged in the
burners. Vendor to consider same for sizing of burner and SOx & NOx abatement unit.
Item Service : Boiler
No.
: A-
20058
UNIT Requirement Remarks
(*) shall be specified
by vendor

Boiler Scheme

Boiler