GENERAL PERFORMANCE AND DESIGN REQUIREMENTS

Max. continuous rating (MCR) (*) kg/s Number required 2 (notes 6 )

Supheated steam at terminal(*) - pressure bar ga Specific requirements
(*) - tolerance bar Altitude above sea level m
(*) - temperature °C Latitude/longitude
(*) - tolerance °C Sea-air environment
Peak load (*) % of MCR Ambient air temperature (Max. / Design / Min.) °C
Max. duration of peak load (*) h per 24 h Wet bulb temp., design °C
Min. uninterrupted oper. period hours Wind load, design kN/m²
Autom. load control range (*) % MCR to peak load Earthquake area class
Control range for steam temp. % MCR to peak load Basic Design Wind Speed m/s
Min. Therm efficiency at MCR (based on LHV(*) % Cyclone Factor
Type of fuel for above efficiency (*) (ref sht. 5) Terrain Category
Min. allowable temperature of metal IP code area classification (safe/division)
- in contact with flue gases °C Design code to be used
- at all loads above % MCR Plant instr. allowed for use in performance tests
Steam quality test equipment:
Continuous blowdown capacity note 9) % MCR - provided by supplier
Extended surfaces allowed ) yes - for permanent use
MCR required with 1 burner out of operation no - for duration of steam purity tests
Parallel with other boilers on steam header yes
Air preheating required no SITE ERECTION REQUIREMENTS
Complete erection by supplier
Design Pressure * bar ga Only supervision of erection by suppl.
Design Temperature °C
ADDITIONAL PERFORMANCE TESTS
Design code % MCR h % MCR h % MCR h
110 2 100 8 20 8
 Gaseous fuel Max. Design Min Boiler feed water (after deaeration) (note 8)
Lower heating value MJ/kg Total dissolved solids < mg/l
See sheet 5.
Mol weight Oxygen as O2 < mg/l
Pressure at battery limit bar ga Silica as SiO2 < mg/l
Temperature at battery limit °C Total iron as Fe < mg/l
C/H ratio (wt) Total Copper as Cu < mg/l
Wobbe index Total Carb. dioxide as CO2 < mg/l
Composition: Hardness < mval/l
- Hydrogen mol % Permanganate No. (KMnO4) < mg/l
- Methane mol % pH at 25 °C from/to
- C2 / C2 - mol % Oil mg/l
- C3 / C3 - mol % Conductivity at 25°C < µS/cm
- C4 / C4 - mol % (after strong acid cation exchange)
- C5+ mol % Chlorides as Cl < mg/l
- Carbon monoxide mol % Residual Oxygen scavenger from/to, in mg/l
- Carbon dioxide mol % General condition
- Nitrogen mol % Boiler feed water Max. Design Min.
- Water mol % Supply pressure at grade bar ga
- Hydrogen sulphide ppm Temperature °C
- Mercaptans ppm
Liquid fuel Max. Design Min Condensate Max. Design Min.
Lower heating value MJ/kg Supply pressure bar ga
Wobbe index Temperature °C
Density at 15 °C kg/m³
Pressure at battery limit bar ga Injection water Max. Design Min.
Temperature at battery limit °C Supply pressure bar ga
Water content % wt Temperature °C
C/H ratio (wt) Type
Sulphur % wt
Nitrogen % wt Boiler water (note 8)
Ash % wt Total dissolved solids Vaporisation Sk < mg/l
Vanadium % wt p-alkalinity < mval/l
Viscosity at 20 °C =COVER!B71 Silica as SiO2 < mg/l
Phosphate as PO4 < mg/l
Tool air Max Design Min pH at 25 °C from / to
Pressure bar ga Sulphite as Na2SO3 < mg/l
Avail. for purging , cooling, sealing no Conductivity at 25°C (after neutralisation) < µS/cm

Instrument air Max. Design Min Steam (note5 & 8) Max. Design Min.
Pressure bar ga HP system pressure bar ga
Temperature °C Temperature °C
MP system pressure bar ga
Cooling Water (note 14) Max. Design Min Temperature °C
Supply pressure bar ga LP system pressure bar ga
Return pressure bar ga Temperature °C
°C
°C Conductivity at 25 °C < µS/cm
W/m²K (from condensed saturated steam after strongly acid cation and CO2 removal)
Type Silica as SiO2 < mg/l
Total iron as Fe < mg/l
Nitrogen Nor. Design Min Total copper as Cu < mg/l
REV: K (AE) review by Aalborg bar ga 5.5 10 5 Sodium and potassium as Na < mg/l
Temperature °C 40 82 25 Chlorides as Cl < mg/l
Separation efficiency
 UTILITIES (cont'd)
Electricity Supply
Power - HV: kV, Instruments: 230 V, ph, 50 Hz
- LV: V, Instruments: 24 V DC V-DC

Lighting: V,

Refer T 13.377.350 Project Design Data, site conditions and utilities

Available Start-Up utilities
Fuel type Tool air: yes
HP steam: no Instrument air: yes
MP steam: no
LP steam: no Utilities 2 sht6 Electric power supply - HV: yes 6 of 22
- LV: yes
Boiler feed water: yes Electric instr. supply - AD/DC: yes 24 DC
Condensate: yes Lighting power: yes
Injection water: yes
Cooling water: note14

PERFORMANCE REQUIREMENTS
CONTROL REQUIREMENTS AT OUTLET SUPERHEATER WATER LEVEL IN DRUM
At fixed load operation of turbine Level to remain between low and high levels
- Max. deviation of steam flow: kg/s - At sudden turbine load decrease from to MW
- Max. deviation of steam temp: °C - At sudden turbine load increase from to MW
At sudden turbine load decrease from to MW - At linear turbine load incr./decr. from MW to MW
- Max. deviation of steam flow: kg/s in min.
- Max. deviation of steam temp: °C - At feed water temp. sudden decrease from to °C
At sudden turbine load increase from to MW - At feed water temp. sudden increase from to °C
- Max. deviation of steam flow: kg/s
- Max. deviation of steam temp: °C STACK EMISSIONS Req'd Vendor
At linear turbine load incr./decr. from to MW Max Nox ( dry basis ) mg/Nm³ @3%O 2
- Max. deviation of steam flow: kg/s CO mg/Nm³ @3%O 2
- Max. deviation of steam temp: °C SOx mg/Nm³ @3%O 2
particle matter mg/Nm³ @3%O 2
See note 15 for ramp rates.
MAIN DESIGN DATA (VENDOR TO COMPLETE AT TENDERING STAGE)
GENERAL WATER / STEAM TEMPERATURES
Economiser in-/outlet temperature fluegas °C Peak MCR Control Min (1) (2)
Economiser bypass required Load %
Turndown on auto control (note 4) from % MCR Economiser outlet °C
Efficiency at MCR % Drum °C
Fuel Consumption at MCR firing HOG kg/s
Fuel consumption at MCR firing NG kg/s Primary superheater outlet °C
Ecess Air ( 3) % Secondary superheater inlet °C
Flue gas quanity at MCR 100% HOG Secondary superheater outlet °C

OPERATING PRESSURES
Blow down (note 9) % MCR Peak MCR Control Min (1) (2)
Load %
Firebox volume m³ Drum bar ga
Furnace Effective Projected Radiant Surface m³ Primary superheater outlet bar ga
Secondary superheater inlet bar ga
STACK FLUE GAS COMPOSITION @ 100 %MCR Secondary superheater outlet bar ga
Minimum
FD fan outlet mbar ga
Firebox mbar ga

Excess Air % HOG Firing

Excess Air % NG Firing
 1 MAIN DESIGN DATA cont'd
2 CONSUMPTION FIGURES HEAT BALANCE
3 Combustion air - at 100 % MCR : kg/s Heat supplied by fuel + Air kW
4 - at 50 % MCR : kg/s Heat to steam kW
5 Feed water kg/s Heat to dry flue gas kW
6 HP steam kg/s Losses due to moisture in air kW
7 MP steam kg/s Heat to blowdown kW
8 LP steam kg/s Radiation losses kW
9 Cooling water kg/s Unaccounted losses kW
10 Instrument air kg/s
11 Purge air kg/s
12 Tool air kg/s
13 Intermittent blowdown (max.) kg/s
14 Power - HV 475 - LV kW
15 Instrument power kW
16 Total mass of boiler Empty Boiler (one) kg
17
18 FIRE BOX CONVECTIVE EVAPORATOR
19 Maximum local rate of heat adsorption 150 kW/m³ Total heat transferred kW
20 Average heatflux based on obsorption 137 kW/m² Average heat flux based on absorption kW/m²
21 Peak heat flux based on obsorption <400 146 kW/m² Peak heat flux based on absorption kW/m²
22 Location of peak heat flux Location of peak heat flux
23 Steam production 25 kg/s Steam production kg/s
24 Calculated maximum tube wall temperature 290 °C Calculated maximum tube wall temperature °C
25 Maximum values in tubes exposed to radiation at
26 Inlet to water walls - temp of water 290 °C Riser inlets - temperature of water °C
27 - velocity of water 1,16 m/s - velocity of water m/s
28 Outlet of water walls - temp. steam/water 290 °C Riser outlets - temp. steam/water °C
29 - steam/water ratio 16 - steam / water ratio
30 - superf. vel. steam* ? m/s - superf. vel. steam* m/s
31 - superf. vel. water* ? m/s - superf. vel. water* m/s
32 Flue gas temperature outlet furnace (bridgewall) 1286 °C Flue gas Ammonia Vaporisation Skid mbar ga
33 Flue gas pressure at outlet furnace 25 mbar ga - temperature, in/out °C
34 Flue gas mass velocity 1,56 kg/m²s Flue gas mass velocity kg/m²s
35
36 Design Pressure 81 bar ga Design Pressure bar ga
37 Design Temperature 297 °C Design Temperature °C
38 SUPERHEATER Primary Secondary ECONOMIZER
39 Total heat transferred kW Total heat transferred kW
40 Average heatfl based on obsorption kW/m² Average heatflux based on absorption kW/m²
41 Peak heat flux based on obsorption kW/m² Peak heat flux based on absorption kW/m²
42 Calc'd max. outer tube wall temp. °C Calculated min. outer tube wall temp. °C
43 Pressure drop steam side bar Pressure drop water side
44 Inlet - steam temperature °C Inlet - water pressure Barg
45 - steam velocity m/s - water temperature °C
46 Outlet - steam temperature °C - water velocity m/s
47 - steam pressure bar ga Outlet - water temperature °C
48 - steam velocity m/s Pressure drop water side bar
49 Flue gas - pressure, in/out mbar ga Flue gas - pressure, in/out mbar ga
50 Flue gas - temperature, in/out °C - temperature, in/out °C
51 Flue gas mass velocity kg/m²s Flue gas mass velocity kg/m²s
52
53 Design Pressure bar ga Design Pressure bar ga
54 Design Temperature °C Design Temperature °C
55 Design Calculation Temperature °C Calculation pressure bar ga
56 Calculation temperature °C
57
 CONSTRUCTION DATA
TUBE DATA
Firebox Prim. superheater Sec. superheater Conv. Evaporator Economizer
Materials and EN standards. 10216-2
Outside diameter mm
Wall thickness mm
Corrosion allowance mm
Tube arrangement hor./vert.
Pitch configuration □/∆
Transverse pitch mm
Number of parallel coils
Number of tubes per coil
Total length per tube mm
Effective length per tube mm
Total Effective outside surface m2
Water volume m3
FIN DATA
Materials and EN Standards
Type spiral/gill/other
Height mm
Thickness mm
Density fins/m
Total effective surface m2

TUBE FITTING DATA

Materials and EN Standards.
Type of return fitting
Outside diameter mm
Wall thickness mm
Corrosion allowance mm
Design conditions bar ga
CROSS-OVER PIPES DATA Ammonia Vaporisation Skid
Materials and EN Standards
Outside diameter mm
Wall thickness mm
Corrosion allowance mm
HEADER DATA (1)
Materials and EN Standards. 10216-2
Outside diameter mm
Wall thickness mm
Corrosion allowance mm
Length mm
TUBE SUPPORT DATA
End tube sheets:
- Materials and ASTM No.
- Thickness mm

Intermidated supports: TUBES ARE SUPPORTED ON SIDE WALLS - NO TUBE SUPPORT IS REQUIRED
-Materials and EN standards
Outside diameter mm
- Wall thickness mm
- Tube sheet thickness mm
Supportet by
Tube support pitch mm
 CONSTRUCTION DATA (cont'd)
BOILER ENCLOSURE Low NOx BURNERS
Design Pr. Type Material Thickness Number
Furnace inner mm Maker/type
outer mm Design capacity MW
Super heater inner mm No./Dia. holes mm
outer mm Fuel pressure at MCR bar ga
Boiler bank inner mm Required turndown (at max comb air) each burner
outer mm Fuel gun material/ EN no.
SCR DENOx inner mm Burner Draught Loss m bar
outer mm
Economiser inner mm Emissions NOx mg/Nm³ @3%O2
outer mm DESUPERHEATER
EXPANSION JOINTS Maker/type Copes - Vulcan or similar / water Atomizing
Maker Bording Bellows
Number 3 DOWNCOMER
Location Air duct SCR/ Cat Eco/Stack Number
Average length m
Design temperature °C Outside diameter mm
Design pressure mbar ga Wall thickness mm
Description of bellows material Corrosion allowance mm

Type of insulation Rock wool Rock wool Type of tube

DRUMS Material
DRUM LOCATION UPPER LOWER Circulation ratio
- design pressure bar ga Location
- design temperature °C Unheated? Yes
- water content - high level ton
- low level ton FORCED DRAUGHT FAN
- low-low level ton Number: One
- length of shell m Design capacity per fan: kg/s
- diameter, inside mm Differential Ammonia Vaporisation Skid mbar
- wall thickness of shell mm Minimum load % MCR
- hold-up time between low water alarm s Motor Protection
and low water trip
- material / EN - Standard
DRUM INTERNALS SCR
- type Vortex and Chevrons
- number 34 Vortex 17m Chevron
- pressure drop bar
- design pressure bar ga
- water content ton
- diameter, inside m
- wall thickness of shell mm
- material / EN Sstandard
SOOT BLOWERS
Number
Location
mm Duration of operation s
Inside diameter at top mm Drive
Inside diameter at bottom mm Material
Height above grade mm Operating pressure: bar ga
Total steam required: kg/s
Design temperature °C Total power required: kW
Min. allowable inlet temp. to stack Total air - for cooling and sealing: kg/s
Method of insulation: - for power: kg/s
- Material
- Thickness mm
 CASINGS FLUE GAS DUCTING
Boiler to AIG AIG to SCR SCR to ECO ECO to Stack
Material and ASTM no. VTC Material and ASTM no.
Thickness VTC mm Thickness mm
Height/width VTC m Height/width m
Length VTC m Length (average flow distance) m

Design pressure VTC bar ga Design pressure bar ga

Design temperature VTC °C Design temperature °C
Caluclated maximum temperature VTC °C Caluclated maximum temperature °C
Insulation VTC Free area of duct m²
- type VTC Max. gas velocity m/s
- thickness VTC mm Insulation
- extent of insulation VTC m² - type
Type of anchors VTC - thickness mm
Pitch of anchors VTC Type of anchors
Covering material and EN Standard. VTC Pitch of anchors
Thickness of covering VTC mm Covering material and ASTM No.
Thickness of covering mm
Description of guide vanes

DRUM/SUPERHEATER SAFETY VALVES

Superheater Drum
Number
Set pressure bar ga
Reseat pressure bar ga

Make
Total capacity kg/s
Code

AIR PREHEATER AIR DUCTS

Number Inlet height above grade m
Make Length (average flow distance) m
Type of tube (single piece elements/bare/finned tubes) Cross-sectional area m²
Heating medium (water/steam/fluegas) Thickness mm
Mass flow - air side: kg/s Material & EN Standard
- heating side: kg/s

Temperature air side - at inlet: °C

- at outlet: °C
Pressure air side - at inlet: mbar ga
- at outlet: mbar ga
Temperature heating side - at inlet: °C
- at outlet: °C
- at inlet: mbar ga
- at outlet: mbar ga
°C
 MISCELLANOUS DATA
STEAM TEMPERATURE CONTROL ACCESS DOORS OBSERV. WINDOWS
Location Size Notes 17, 18 Ø532 mm
Type
Injection water Feed Water Number
Design quantity kg/s
Quantity at MCR kg/s Location 1 x in furnace
1 x between Superheaters
Steam for water atomization - source 1 x between SH-1 and Evaporator
- design quantity kg/s 1 x For NH3 Skid(before catylist)
Steam for condensation - design quantity kg/s 1 x For Catalyst block

DOCUMENTATION PERFORMANCE AND ACCEPTANCE TESTS

References drawings:

REMARKS / NOTES
 DE-NOx Requirement (Note 22)
UNIT NO: 0A-6016/6026
Case Description: Notes Case 1 Case 2 Case 3 Case 4 Case 5
NG 100% NG 110% HOG 100% NG 19% HOG 19%
SCR DETAILS
Firing Condition: MCR Design Normal Minimum Minimum
Liberation, MW, (LHV Basis)
Flue gas flow rate, kg/s
Flue gas flow rate, kmols/s wet
Flue gas flow rate, kmols/s dry
Flue gas flow rate, Nm³/h
Fuel LHV, kJ/kg-fuel
Fuel HHV, kJ/kg-fuel
Flue gas Composition:
O2, mol%
N2, mol%
CO2, mol%
H2O, mol%
Total, mol%
Flue gas MW
NOx entering SCR:
NOx mg/Nm3 @3% O2
NOx, kg/s
NOx, kmol/s
NOx, ppmv wet
NOx, ppmv dry
NOx Discharged from SCR:
Minimum required conversion, %
Maximum allowable NOx, ppmv dry
Maximum allowable NOx, mg/Nm3 @ 3%O2
Other flue gas constituents entering SCR:
SO2, ppmv wet
SO3, ppmv wet
Particulates < 10 micron, kg/MW (HHV) mg/ Nm3
SCR Design Basis:
Flue Gas Inlet Temperature, (°C) :
Gas Temp. at catalyst face ºC
Temperature distribution ºC
Velocity Distribution %
NH3 Distribution %
Ammonia Slip, ppmvd (Guarantee)
Ammonia Consumption kg/s (MCR) 29,40%
Mechanical Design Life, years (Guarantee)
Period between Shutdown, years
Operating Hours (hrs/yr)
Max. Allowable Pressure Drop, mm. H20

Duct cross section (inlet/outlet) m2 (1)

Inlet gas path width/length m
Outlet gas path width/length m
Height m

A7A HP3000/24/022/QAT RevB SCR sht 12 12 of 22

 DE-NOx Requirement (Note 22)
UNIT NO: 0A-6016/6026
Case Description: Notes

Catalyst:
Catalyst supplier
Catalyst (if certain type required please specify)
Catalyst Life Guarantee operating yrs
Catalyst Support Structure Type
Catalyst Support Material
SCR Catalyst Volume (EST) m3
SCR Catalyst Bulk Density kg/m3
Ductwork
SCR Reactor insulation type
SCR Required cold face temperature ºC
SCR Floor Liner Material
SCR Floor Liner Thickness
SCR Roof and sides liner Material
SCR Roof and sides liner Thickness
Casing Material
Casing Thickness mm
Manways
Manways Required
Manway Dimensions m
Notes:
1 The scope of supply for the SCR Catalyst shall include the following:
Vendor Purchaser
a Catalyst supplied in structural steel element Y
b Catalyst lifting frames Y
c Catalyst module support frame design* Y
d Catalyst module support frame supply Ammonia Vaporisation Skid
e Seal design between catalyst module and support frame Y
f Supply of seal between catalyst module and support frame* Y
g SCR structure including structural steel, insulation Y
h Ammonia Injection system Y
i Catalyst handling system Y
j Inlet Transition Ducting & Vanes Y
k Outlet Transition Ducting Y
PARTICULAR TO SCR UNIT NO: 0A-6016/6026

The SCR catalyst must be sufficiently sized to provide the required NOx reduction for all process cases identified above.
3 Although NOx entering the SCR is typically 90% or greater NO all NOx quantities used above are based on an assumed NOx molecular weight of
46.01 (MW for NO2).
4 Particulates will be typical of gas-only firing. Data provided is taken from EPA Report AP-42, 5th Edition, which is typically used to estimate
particulate rates expected from gas firing.

5.Vendor's scope of supply is for catalyst pre-packaged in structural steel modules. Each catalyst module shall be supplied in export packaging
which includes a weather-proof container that can be moved with a forklift.
All other SCR ancillary equipment such as ducting, instrumentation,
etc., will be prime vendor's scope of work.

7 Not Used
8 Not Used

9 Metallic structural components of catalyst system shall be designed for a flue gas temperature of 515 °C.

11 System based on aqueous ammonia injection (29.4 wt%)

12 The SCR shall be designed for the maximum emission of 55 mg/Nm3 @3% dry O 2

A7A HP3000/24/022/QAT RevB SCR sht 13 13 of 22

Unit
Type
Service Forced Draught Centrifugal Fan
Number required One per bolier
OPERATING DATA
Vapour or gas handled : Air Maximum allowable discharge pressure : N/A bar abs
Process gas to be kept oil free N/A Aftercooler outlet temperature : N/A °C
Operation : continuous Maximum allowable temperature of compressio : N/A °C
Entrainment : none Liquid injection required : no
Corrosive gas : no Estimated isentropic power : kW
Hazardous service : no WR2 : kg-m2
OPERATING CONDITIONS Normal Design Test Block COMPOSITION OF GASES AT INLET
Flow rate kg/s component mol. weight mol. %
Actual intake capacity m³/s norm A (1) B (2)
Inlet static pressure barg Air
Discharge static pressure barg
Static pressure rise across fan bar
Inlet temperature °C
Mol. weight at inlet
Density kg/m3
Relative humidity %
Fan speed RPM
kW @ temperature kW
(all losses included)
Fan static efficiency %

Guarantee case 100 100 100

EQUIPMENT UTILITY DATA
Type : fan - centrifugal Steam conditions for turbine drives
: live steam normal : barg, °C
Casing type Split for wheel removal : yes maximum : barg, °C
No. of casings : 1 minimum : barg, °C
EQUIPMENT DRIVE exhaust normal : barg
Type : maximum : barg
Dir. of rot. (facing driving end) : minimum : barg
Speed : Cooling water : fresh / brackish / salt
RPM : Cooling water max. temp. at inlet : °C
Estimated nominal power : Cooling water max. allow. temp. at outlet : °C
Rated power : Cooling water pressure : barg
Drive : Cooling water fouling coefficient : W/m²K
EL- Motor Protection : TESTS
Test Required Witnessed
Rotor balance Y
LOCATION Impeller overspeed N
: outdoor Mechanical run at tem - °C N
without partial side walls Assembly and fit-up check Y
without lifting facilities Lateral critical speed N
Ambient temp. (min/norm/max): Torsional critical speed N
Other : Gas leakage N
Winterization : Complete unit Y
REV: review by Aalborg : Post-test inspection Y
: Performance test Y
Site / factory Site
 FANS - CONT'D
ACCESSORIES SEALS
Base plate : combined with drive Type of seal : No seal (clearence 2 mm)
Foundation bolts : yes (deliveries below M16) Labyrinths : na
Gear box : no API service fac : N/A - with buffer gas injection : na
- type : NA Restrictive rings : na
Coupling make / type : - with buffer gas injection : na
- shaft fit : - with seal liquid injection : na
Bearing pedestals / Soleplates : Mechanical contact seals : na
Evase : - with shutdown device : na
Vibration isolation : Liquid film seals with floating rings : na
Spark resistant coupling guard : - with buffer gas injection : na
Spare rotor(s) / coupling : Labyrinth seal between luboil / seal oil : na
Heat insulation with clips : Dry gas seals : na
Noise absorbing insulation : - double tandem : na
Inlet silencer : - with intermediate labyrinth : na
Inlet screen : - double face to face : na
Speed detectors : - triple tandem : na
Type : - other type : na
Inlet boxes :
BEARINGS AND LUBRICATION MATERIALS SPECIFICATIONS
Type (VTA) Part
- radial bearing : Casing and cover(s)
- thrust bearing : Blades
- lubrication : Shaft
Shaft sleeve(s)
Coolant required : m3/s water @ °C Labyrinths
MAIN CASING CONNECTIONS Rotor(s)
Suction branch (facing driven end) : up / down / left / right / end Oil coolers
- size Ø1418 mm: Silencers
- rating :
Discharge branch (facing driven end) :
- size 1117 x 13 :
- rating :
Drain connection, NO / Size : 1 pc / 2" ERECTION
Access doors, NO / Size : 1 pc / Type : Assembled
NOISE ATTENUATION FAN CONTROL
Max. allowable sound pressure level : Air supply :
Predicted sound pressure level : Fan control furnished by :
Attenuation method : Method :
See Equipment Noise Report Form Starting method :
 FANS - CONT'D
INSTRUMENTATION REQUIREMENTS
General
Local instrument panel combined for fan and drive no
Fan control system / type by others
Fan safeguarding system by others
Pressure instruments
Pressure of: Indicator Connection(s)
- Differential across suction strainer
- Discharge of fan
- Discharge of luboil / seal oil pumps
- Differential across luboil / seal oil filters
- Differential across seal gas / buffer gas filters
- Buffergas supply
- Luboil at bearings
- Seal oil at seals
- Gas reference pressure
- Seal oil to gas reference differential
Temperature instruments
Temperature of: Indicator Connection(s)
- Discharge of fan
- Seals
- Bearings
- Luboil / seal oil reservoir
- Cooling gas outlet of dry gas seals
- Luboil / seal oil at inlet / outlet of coolers
- Water at inlet / outlet of coolers
- Luboil / seal oil outlet at bearings / seals
Level instruments
Level of: Indicator Connection(s)
- Luboil / seal oil reservoir
- Liquid separators
- Seal oil overhead tank
- Seal oil drain traps
SAFETY, ALARM AND SHUTDOWN DEVICES (indicate by an "x" the action required, state description of other action, where applicable)
Initiating condition Alarm Shutdown Other Description Supplied

High Fan discharge temperature

Extra high Fan discharge temperature
Low luboil pressure
Extra low luboil pressure
Low level in luboil /seal oil reservoir(s)
High luboil / seal oil temperature at cooler outlet
High differential pressure over luboil / seal oil filters
High seal oil level in overhead tank

High primary gas seal leakage flow

High/low diff flow buffer gas/primary seal leakage
Excessive vibration Radial Fan Bearing
Excessive vibration Thrust Fan Bearing
Low Discharge Flow
Low Discharge Flow
 HV ELECTRIC MOTOR

REQUIREMENTS AND CONDITIONS

GENERAL BASIC REQUIREMENTS
Specific requirements : Rating :
Unit transformer included : Speed :
Pre-manufacturing meeting : Direction of rotation :
Preferred method
SITE CONDITIONS
of cooling
Supply system :
:
Supply system fault level:
: Type of mounting
Max. duration of volt dip : :
Location : Number of starts per year :
Locked rotor current :
Ambient air temperature, min. : Noise limitations at full load :
Ambient air temperature, max. : (Max. sound pressure level)
Cooling water temp. min. :
Cooling water temp. max. : CONSTRUCTION REQUIREMENTS
Relative humidity, max. : Feeder cable Type
Tropical treatment required : Size
Direct sunlight : Cable diam. Overlead/overall :
EX PROTECTION Type of cable gland
Area classification : Anti-condensation heaters :
Temperature classification : Heater supply voltage :
Gas group classification : Aluminium frame allowed :
Note: Permitted protection types (<22kW, non-hazardous, non-essential)
Zone 1 Zone 2 CONDITION MONITORING
Ex'd' (IEC 79-1) Bearing temperature monitoring :
Ex'p' (IEC79-2) Vibration monitoring
Ex'e' (IEC 79-7) Sleeve bearings - Proximity probes
Ex'n' (IEC 70-15) Rolling element brgs. -SPM
*** Not for hydrocarbon centrifugal or screw compressors Winding discharge monitoring
DRIVEN EQUIPMENT INSPECTION AND TESTING
Type : Production tests to be witnessed
Moment of inertia : Tests to be witnessed : Rotor balance
Sample coil (HV)
Torque/speed curve : Water coolers (HV)
Type of coupling : Performance Test :
Requisition Number : Routine test (HV only) :
Special tests :

Remarks:
VTA Supplier to Advise
A. Vibration data shall be collected with a mobile data collector for off-line analysis. Two smooth flat surfaces, 30mm x 30mm, shall be
provided on each motor.
B. Motor is air cooled
 Requisition sheet for Contr. job No. : 5888 Page 18
LV ELECTRIC MOTOR MESC No. :
SPECIAL REQUIREMENTS
Non-standard terminal box position :
Special tests :
Information required at tender: REQUIRED:
Mass of motor (kg)
Moment of inertia 'j' (kg m2)
Lubrication requirements in case of force-lubricated bearings
Layout of terminal box
Information required on receipt of order: REQUIRED:
Calculated critical speed (s) (1/min)
Transient air-gap torque plots:
with two and three-phase short-circuit at the motor terminals, and with their respective frequencies over a
200 ms time period (Nm)
Stalling times, hot and cold (s)
Running-up times
Dynamic model of motor to enable accurate flywheel sizing for reciprocating load and recommended flywheeel size
Rotor residual voltage time-constants and transient air-gap torques on reconnection after power interruption
Heating/cooling time constants for thermal replica protection
Maximum tolerable axial force
Thermal endurance graphs showing insulation life versus temperature in the range including classes B and F;
such results shall be based on actual coils employing the Manufacturer's insulation system, tested to IEEE 117 or
IEEE 275 as appropriate.
Information required at testing: REQUIRED:
Severity of multiples of the supply frequency present in the vibration spectrum
Total all-in cost calculation require:
Data to permit TAC calculation:
Capc Kot Ecost MDC
Electromagnetic compatibility restrictions (see DEP 33.64.10.33, T-13.377.056)
 Requisition sheet for Contr. job No. : 5888 Page 19
LV ELECTRIC MOTOR MESC No. :
INFORMATION TO BE SUBMITTED BY MANUFACTURER
GENERAL PERFORMANCE DATA CONSTRUCTION DATA
Manufacturer: Allowable number of starts per year:....5000 Bearing Location: Endshield/pedestal
1)
Compliance with and requistion : Yes/No Full load current (FLC): ………………………55 A Bearing(s) DE make
type
Additional information required : 2) Power factor 100% / 75% load: clearance
Main parts Country of origin/town Total/partly Efficiency 100% / 75% load: Bearing(s) NDE make
Stator Locked rotor current at Un/0.8 Un type
Rotor Locked rotor torque at Un / 0.8 Un : clearance
Pull up torque at Un/0.8 Un: Bearing lifetime:
Local service Name: Breakdown troque at Un/0.8: Un: Lubricant:
organisation Country/town: Shell type:
Lub. System:
BASIC DATA
Sealing/ regreasable /oilring/disc/forced
Type and frame number: Running up time at Un / 0.8 Un: 18 / 48 sec Maximum relubrication interval: see B) Hrs
Rated voltage and frequency: Allowable running up time at Un / 0.8 Un: see A) Min / Max oil flow:
- Rating: EEX-e motor to time: ……………………… S Metallic cage bearing: yes/ ……………
- Full load speed: Vibration at no-load …………………. mm/s RMS Axial float rotor: + …… mm/- …….. mm
Direction of rotation facing driving end: Critical speed(s): ……NA…. r/min Rotor balance grade : G1/ …………
CW/CCW/both Rotor inertia (J): … 24.20 ……. Kgm2 Max axial force: …………… N
Degree of protection of motor and auxiliaries: Max. sound pressure level at full load: 82 dB(A) Bearing insulation provided: yes/no
Are noise correction measures used: no Bearing bore diameter DE/NDE: ……… mm
Degree of protection of terminal boxes and bearings: (if yes, please state below) Stator frame: (Cast iron/steel)
Max. transient air gap torque when: Min. flywheel size (constant-torque load):
……...………… kgm2
Suitable for use in classified area: -two phase short circuit at motor terminals: Flywheel alternative and volt-dip duration:
Zone …… 2 ……………… kNm ………………… kgm2, S
- Template classification: T ……… 3 -three phase short circuit at motor terminals: Magnetic slot wedges used yes/no
…………….. kNm
- Gas group (if applicable): ……………… IIC Magnetic slot wedges life years
Certification of Conformity available: Yes / ………………… -restart with full opposite residual voltage
possible: Yes/No
Type of protection of motor and auxiliaries: Yes/ ………………………. kNm HV cable connection : clamped

Type of protection of terminal boxes: 120 degree reconnection: ……….. kNm Water cooler: ..NA
Method of cooling: xx acc. to IEC 60034-6 Surplus water tubes: 20/ ..NA….. %
Method of mounting: xx according toIEC 60034 - 7
Anti-Condensation heater rating …………… W Stall time hot/cold: see A) Total net weight: 3800 kg
Proposed coupling fit : Keyed Heating/cooling constants: …………………… INSPECTION AND TESTING
NOTES Type Test results submitted
1) describe deviations LV performance test yes/no
HV sample coil test yes/no
HV winding temp. rise yes/no
2) Describe additional information required HV locked rotor current/torque yes/no
Confirm testing to DEP yes/no
(list deviations below)
ADDITIONAL INFORMATION
FLC = Full load current, FLT = Full load torque, ACV = Facing driving end
A) cold - 92 / 155 sec, warm - 37 /64 sec.
B) minim re-lubrication at 25 / 40 deg.C - 8000 / 4000 hours