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This 3 sentence summary provides the essential information about the CMC-M Soft Starter User's Manual document: The CMC-M Soft Starter User's Manual outlines important safety precautions and instructions for receiving, installing, connecting, operating, and troubleshooting the CMC-M Soft Starter. It describes the starter's features, control modes, parameter settings, fault codes, and maintenance procedures to ensure safe and proper use of the device. The document provides comprehensive guidance for users on handling, installing and using the CMC-M Soft Starter to start motors smoothly and protect both the motor and starter from mechanical or electrical impacts during starting and stopping.

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100% found this document useful (3 votes)
1K views22 pages

KKKKKKKKK

This 3 sentence summary provides the essential information about the CMC-M Soft Starter User's Manual document: The CMC-M Soft Starter User's Manual outlines important safety precautions and instructions for receiving, installing, connecting, operating, and troubleshooting the CMC-M Soft Starter. It describes the starter's features, control modes, parameter settings, fault codes, and maintenance procedures to ensure safe and proper use of the device. The document provides comprehensive guidance for users on handling, installing and using the CMC-M Soft Starter to start motors smoothly and protect both the motor and starter from mechanical or electrical impacts during starting and stopping.

Uploaded by

Film Indo
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 22

CMC-M Soft Starter User’s Ma n u a l

Safety Precautions

(1) Fatal voltage may appear on CMC-M’s output terminals


once the main circuit is energized!
(2) Never connect input cable (1L1、3L2、5L3) to output
terminal (2T1、4T2、6T3) !
(3) Compensating capacitor or piezoresistor are not allowed
to connected to CMC-M’s output terminal (2T1、4T2、
6T3) !
(4) Separate the output cable of CMC-M and frequency
converter when one of them is used as spare!
(5) Do not attempt to repair damaged components. Please
contact your supplier!
(6) Heatsink may be very hot!
(7) Never connect power supply cable to output terminal of
CMC-M!
(8) Fatal voltage presences on output side both when CMC-M
is starting and stopping!

1
CMC-M Soft Starter User’s Ma n u a l

Table of contents 6.4 Kick torque start … … … … … … … … … … … … … … … 21


6.5 Free Stop……………………………………………………22
Foreword 6.6 Soft stop………………………………………………………22

1. Description and Features of Soft Starter … …………… ………5 6.7 braking……………………………………………………… 22

1.1 Description …………………………………………………5 6.8 Soft stop plus braking ……………………………………… 23

1.2 Feature …………………………………………………………5 7. Parameter and Description………………………………………24

2. Receiving Inspection ………………………………………………7 7.1 C000-C009 parameters … … … … … … … … … … … … 24

3. Operation Condition and Installation ……………………………9 7.2 C100-C105 parameters… … … … … … … … … … … … … …25

3.1 Operation condition ……………………………………………9 7.3 C200-C205 parameters………………………………………25

3.2 Direction …………………………………………………… 10 7.4 C300-C309 parameters ………………………………………26

3.3 Dimension ……………………………………………………10 7.5 Function description………………………………………… 27

3.4 Electrical installation…………………………………………10 8. Fault Detection and Troubleshooting……………………………31

4. Electrical Connection …………………………………………… 10 8.1 List of fault code ……………………………………………31

4.1 Basic schematic diagram …………………………………… 10 8.2 Troubleshooting …………………………………………… 33

4.2 Basic wiring diagram… … … … … … … … … … … … … … …12 9. Maintenance …………………………………………………… 33

4.3 Diagram for typical application………………………………13 10. Description of Appendix ……………………………………… 34

4.4 Terminal description …………………………………………14 Appendix 1 Specification Model and Selection of Accessories
5. Display and Operation Description ……………………………16 ………………………………………………………………………34
5.1 View of panel …………………………………………………16 Appendix 2 Basic Setting for Different Application
5.2 Description of buttons ………………………………………17 ………………………………………………………………………36
5.3 Explanation of status………………………………………… 17 Appendix 3 Appearance of Soft Starter and Perforate dimension

5.4 Procedure to Modify Parameter… … … … … … … … … 18 ………………………………………………………………………37


Appendix 4 Model Selection of Soft Starter ………………………37
6. Control Mode of Soft Starter ……………………………………19
6.1 Current-limiting start…………………………………………19
6.2 Ramp current-limiting start …………………………………20
6.3 Voltage ramp start ……………………………………………20

2 3
CMC-M Soft Starter User’s Ma n u a l

Chapter1 Description and Features of


Foreword CMC-MSoft Starter
1.1 Description
CMC-M Motor soft starter is a new kind of motor starting
Thanks for choosing CMC-M for your application. For proper
and protecting device which is integrated with electronic power
operation and good performance of the starter & security of
technology, microprocessor and automatic control. This starter
operators please read this instruction manual carefully before
provides smooth, step-less soft start and stop control that protect
operation. Contact us or our local distributor if you have any
the machine from mechanical or electric impact caused by
problem that is not mentioned in this manual during the operation of
conventional starting modes such as direct starting, Y-delta
CMC-M. We will by all means to solve your problem.
starting and selfcouping starting, start current as well as
requirement for power distribution are reduced considerably
therefore the expense is reduced.

1.2 Features

! Multiple start mode


Current limit start, voltage ramp start, voltage ramp start with
current limit, and programmable kick-torque and current limit are
available for each mode. CMC-M is prepared to match the
aggressive application, start your motor in the best way.

! Improved reliability
Greater system operation accuracy and high process speed due

4 5
CMC-M Soft Starter User’s Ma n u a l

to the digitalization of the signal in the control circuit by which customer.


avoids the adjustment in the analogous circuit.
! Advanced protection
! Interference resistances Multi-protections as over current, input/output phase missing,
Isolated external controllings and classed jam resistance thyristor short circuit, overheat protections keep the motor and
assured the device is applicable for operating in aggressive
industrial environment.
Chapter2 Receiving Inspection
! Simplized operation
Every CMC-M has been tested for all functions and operation
With the help of multi-purpose control system the starter can
before delivery. Please inspect it as following steps when you
adapt to different applications through direct user interface by
receive your control. Please contact the supplier for any problem or
selecting different preset options and make a quick set up.
damage.

! Compact Size
1、 Check the nameplate of the CMC-M is certain that the
product you received correspond to your order.
The unique compact designed CMC-M reduces cost for
customers due to the convenience to retrofit inside the existing (1)Nameplate description of CMC starter

motor cabinets.
CMC Series Motor Soft Starter

!
Product model: CMC- Motor power: KW
Frequency self-adopting to electrical supply
Power supply: 380VAC Category: AC-53b
CMC-M provides frequency (50/60Hz) self-adopting function National standard: GB14048. 6-2008
which is a convenience for customer.

XI'AN SPREAD ELECTRIC CO., LTD.


! Analogue output TEL.:+86-29-85692700/85692711
CMC-M provides an output current signal of 4-20mA for

6 7
CMC-M Soft Starter User’s Ma n u a l

(2) Model description of CMC starter Chapter3 Operation Condition


and Installation

3.1 Operation Condition


Line voltage: e.g. 3 represent 380V
Power of applicable motor Control supply AC110V--220V+15%,50/60Hz
Power supply AC380V、 660V、1140V±30%
Product code
Rate current 15~1000 Amps, 22 ratings totally
Adoptable motor Standard three phase AC squirrel cage motors
(3) Serial description of CMC starter Current limit start, voltage ramp start,
Ramp mode
voltage ramp start with current limit
Current limiting, voltage ramp,
Stop made
voltage ramp with current limit
L: Digital type
Logic input Impedance: 1.8K,control voltage: +15V
M: Intelligent Digital type
SX:Intelligent Chinese Maximum starts May start frequently or infrequently,
characters display type per hour we recommend less than 10 starts per
hour
M2: Private for Machine Phase failure, over current, short circuit,
Protections SCR protection, over heat, etc.
IP grade IP00、IP20
2、 Inspect for shipping damage as housing depression or
Cooling method Natural cooling or forced air cooling
distortion, loose part inside the machine or loose wiring.
Install mode Wall suspending type
3、 Verify each starter is packed with Quality Certificate,
Warranty Certificate, Packing List and Instruction Manual。 Derate Amp rating when Altitude is above
2000 meters
4、Warranty for our product is according to the Warranty Ambient temperature is : -25℃~+45℃
Certificate. Please fill the Warranty Certificate and send it back Humidity is less than 95%(20℃±5℃)
Physical location
No flammable, explosive, corrosive gases,
to xichi. Spread Electric Co., Ltd. or the supplier after you conductive dusts, installed indoor and
accepted the machine. ventilated well
Vibration is less than 0.5G

8 9
CMC-M Soft Starter User’s Ma n u a l

3.2 Direction
It should be installed vertically for effective cooling and
ventilation when soft starter is in operation. KM

3.3 Dimension
For convenience of maintenance, there must be enough
clearance (see Appendix 3) between the wall and starter and also for
sufficient air flow. Please log on our website www.xichi.cn to
QF TA2
download the size of relevant air blowers if it is needed. L1 1L1
P K
2T1
3.4 Electrical installation L2 3L2
TA1 CMC—M
Input power cables are connected to the top of the device and 4T2 3M
L3 P K 5L3
output cables are connected to the bottom. The cable should be big X1/1 6T3
N
enough concerning the current will go through. Please see Appendix X1/2
X1/3 X1/2
1 for selection of relevant parts. X1/4 40-20mA I analogue output
X1/1
COM X1/3

Chapter 4 Electrical Connection RUN X1/4


Fault
STOP X1/5 X3/1
4.1 Basic schematic diagram S1 D1 X1/6 X3/2
Terminal 1L1, 3L2 and 5L3 of soft starter are connected to
Bypass X3/3 KM
L
three-phase power supply and 2T1, 4T2 and 6T3 are connected to PE X3/7 X3/4 N
FU Programmable
motor. Customer may select phase sequence check by set the L X3/8 X3/5
220V 50/60Hz
relevant parameter. The in-built signal relay K2 can be used to N X3/9 X3/6
control the contactor when bypass contactor is applied.

10 11
12
KM
bypass contactor
4.2 Diagrammatic picture

L1 L2 L3

QF

CMC-M
soft starter

Motor
circuit breaker

L1
L2 L1 N
L3 AC220V
N QF1
CMC—M Micro-
disconnection
Control
8 9 voltage
X3
PV V P SB1
TA1 K
TA2 P Sb2 KA2 KA1 Starter
run/
K stop
A KA1

1L1 3L2 5L3 CMC—M Bypass


1 KM
3 4
control
KM 2
X2 3 X3
4
CMC—M CMC—M
Ka1
3 KA2
X1 4 Fault
5 1 2 indicating
X3
2T1 4T2 6T3 Single node control
HL1
4.3 Diagram for typical application

3 COM HL2 Operation


KM indicating
X1 4 RUN
5 STOP Stop
Dual node control KA1 HL3 indicating

M Control circuit
~ The diagram is based on factory setting. It needs to be
Main circuit revised if output of the device is changed.
13
CMC-M Soft Starter User’s Ma n u a l
CMC-M Soft Starter User’s Ma n u a l

Note: X1/1 Analogue output 1


4~20mA(0~2Ie)
1. The above diagram is for single node control mode. Soft (150--500Ù) Impedance
starter runs when connection point contacted; soft starter stops when X1/2 Analogue output 2 of output signal

connection point break contacted. Run command by LED panel is Common for logic controlling
X1/3 COM
disabled when starter is connected according to this diagram.
input terminal for
Terminal 3, 4 and 5 for run/stop signal is a passive node. X1/4 remote run (RUN) Jump X1/3与X1/4 to run
2. PE wire for the starter should be as short as possible and
input terminal for Disconnect X1/3与
connected to the nearest ground point. The appropriate ground point Control X1/5 remote stop (STOP) X1/5 to stop
circuit
should be on the mounting plate next to soft starter. The mounting Input terminal for
plate should be grounded as well which is not protective grounding programmable Selected by parameter
X1/6
digital controlling C202
but functional grounding. D1
3. Secondary wire diameter of current transformer should be X2/1 Input terminal for
L1 phase current
L1 phase current
not less than 2m m2. Please differ input wire P from output wire K X2/2 sampling
sampling
when current transformer is connected to the system. Please connect Input terminal for
X2/3 L3 phase current
the current transformer according to Diagram for typical L3 phase current
X2/4 sampling
sampling
4.4 Terminal description X3/1 When the relay is powered,
Relay contact K11 and K12 are closed.
There are 19 external control terminals on CMC-M starter Contact capacity:
X3/2 K1 for fault output AC250V/5A,
which is convenience for users to control the device by external DC30V/5A
signal, remotely and systematically. X3/3 When the relay is powered,
Relay contact K21 and K22 are closed.
Terminal No. Name of terminal Description K2 for bypass output Contact capacity:
X3/4 AC250V/5A, DC30V/5A
Terminal for Connected tothree-phase
1L1、3L2、5L3 X3/5
Main power supply AC power pack Relay contact K3 When the relay is powered,
loop for programmable K31 and K32 are closed.
Output terminal Connected to three-phase X3/6 output
Contact capacity:
2T1、4T2、6T3 AC250V/5A, DC30V/5A
of CMC-M asynchronous motor

14 15
CMC-M Soft Starter User’s Ma n u a l

X3/7 PE Functional grounding 5.2 Function description of keys


X3/8 Terminal for AC110V---AC220V+ Symbol Name Function description
X3/9 Control voltage 15% 50/60Hz
Enter the parameter menu,
— Enter button and select the parameter item
to modify
Scrolls through parameters
Chapter5 Display and Up button up wise and increases a
parameter setting
Operation
Scrolls through parameters
Down button down wise and decreases a
5.1 View of panel parameter setting
Confirm the modified parameter
CMC-M SOFT STARTER and exit the parameter item and
C Exit button
parameter menu
TOP LED1
A LED2 To run the starter when button
S LED3 RUN Button control is enabled. Jump term
inals X1-3 and X1-5.
确认键 运行键
To stop the starter when
button control is enabled.
退出键 停止键 STOP Stop button Keep pressing the button
for four seconds to reset
present fault trip.
增\减键

Average current is displaying during operation (motor starting,


stopping and running). There are 3 LEDs on upside of the panel right 5.3 Description of displaying
hand. LED1 is marked TOP. It flashes during motor starting or
No. Displaying Status description Note
stopping and is luminant when the motor starts up. LED2 is marked
A and is luminant when current is displayed. LED3 is marked S and CMC-M is ready
1 Stop
is luminant when time is displayed. for operation

16 17
CMC-M Soft Starter User’s Ma n u a l

Can read or set


Chapter6 Control pattern of soft starter
2 Programming
parameters
Voltage curve
CMC-M is detecting if there U(I)Kick time
3 Leakage detect Kick voltage
(optional) Full voltage
is an electrical leakage. (optional)
Current limit
(optional)

Electrical leakage Current


Countdown for CMC-M is counting detecting (optional) curve
4 running Time delay Running current
down to run the motor. (optional) Soft stop time
Braking time
(optional)
Starting (optional)

Countdown for CMC-M is counting Initial voltage\current (optional)


0 t1 t2
5 braking down to brake.
Delay
Stop Stop
CMC-M tripped CMC-M tripped for
6
some reason.
Characteristic Curve of Soft Start/Stop Voltage (current)

5.4 Procedure to Modify Parameter Start and Stop Features


CMC-M provides multiple modes to start a motor including
STOP Display Voltage Ramp Start, Current-limiting Start, and Voltage Ramp Start
with Current Limit. It also provides multiple modes to stop a motor
C
press button including free stop, soft Stop and Brake, soft stop plus brake.
Customers may choose different mode according to motor load and
enter menu C0 00
specific applications.
C
6.1 Current-limiting start
select Starting time is set zero when current-
CX 00 parameter
item I
limiting start is applied. CMC-M‘ s output
Im
C voltage will ramp up rapidly till the output
current reaches the preset current limit Im Ie
t
modify when CMC-M get a start command. The Im is 0
00 00 parameter

18 19
CMC-M Soft Starter User’s Ma n u a l

kept for a period and motor accelerates continually while output rate and the current is kept under Im till motor starts up. This start
voltage ramp up rapidly to full value thus the motor starts up. mode provides a stable current and avoids motor vibration in case a
fractional load.
Parameter Description Range Set value Factory set
Parameter Description Range Set value Factory set
C004 Starting time 0~60S 0 10
C000 Ramp mode for start 0---1 1 0

--- C003 Initial voltage\current (20~100%)Ue\ (20~100%)Ie --- 30%


C005 Current limit 100~500%Ie 300
C004 Starting time 0~60S --- 10
Note: “---” means that user can set according to specific application. C005 Current limit 100~500%Ie --- 300%

6.2 Voltage ramp start


This starting mode is applicable to U(I)
6.4 Kick torque start
large inertia load. It can reduce starting Ue Kick torque start is mainly used on high stiction loads by which
19
Im
impact and mechanical stress friction is brokenout a sudden torque applied to the load. The output
considerablely for situations that Ie voltage reaches preset kick voltage rapidly and keeps at it before the
Ui
smooth start are required. t kick start time runs up. Then the CMC-M starts the motor according
0
to preset initial voltage\ initial current and starting time till it starts
Parameter Description Range Set value Factory set
up.
C000 Ramp mode for start 0---1 0 0
Kick torque start is always selected together with other
C003 Initial voltage\current (20~100%)Ue\ (20~100%)Ie --- 30% start modes and kick voltage and kick time should be set.
C004 Starting time 0~60S --- 10
Parameter Description Range Set value Factory set
C005 Current limit 100~500%Ie --- 300%
C000 Ramp mode for start 0---1 --- 0
6.3 Current ramp start C001 Kick voltage 20~100%Ue --- 0
C002 Duration of kick start 0~200×10mS --- 0
When soft starter get the start command its output current ramp
(20~100%)Ue\ ---
up to Im within preset time while the voltage increases at a certain C003 Initial voltage\current (20~100%)Ie 30%

20 21
CMC-M Soft Starter User’s Ma n u a l

6.5 Free stop signal from time relay is valid within braking time and may control
When both ramp down time (C007) and braking time (C009) the external brake unit or the control unit of mechanical brake.
are set zero motor will stop freely. After soft starter receives Range
Parameter Description Set value Factory set
stopping command, it firstly disconnects the control relay of bypass
C007 Ramp down time 0~60S 0 0
contactor and consequently lockout the output of thyristor on main
C009 Braking time 0~250S --- 0
circuit. Motor stops freely according to inertia load
0. Full voltage
1. Ramping up
Parameter Description Range Set value Factory set 2. Ramping down
Output signal 3. Fault
C204 of relay K3 4. Braking 4 6
C007 Ramp down time 0~60S 0 0
5. Running at full voltage
Braking time 6. Programmable time delay
C009 0~250S 0 0 7. Electrical leakage detecting

6.6 Soft stop


When soft stopping is selected CMC-M dis-contacts bypass 6.8 Soft stop plus braking
contactor and ramp down voltage to the set point within stopping CMC-M disconnects bypass contactor and ramp down voltage

time. Process of Soft stopping process ends and CMC-M puts out a to the set point within stopping time when soft stopping time and

brake signal (braking time is not set zero) or the motor stop freely. braking time are set. CMC-M brakes to stop after soft stopping
process completes within braking time.
Parameter Description Range Set value Factory set
Ramp down time --- Parameter Description Range Set value Factory set
C007 0~60S 0
--- C007 Ramp down time 0~60S --- 0
C008 Ramp down voltage 20~60%Ue 20
C008 Ramp down voltage 20~60%Ue --- 20
C009 Braking time 0~250S 0 0
C009 Braking time 0~250S --- 0
6.7 braking 0. Full voltage
1. Ramping up
When parameter of braking time is set and a time relay is 2. Ramping down
selected CMC-M will brake stop motor directly in case soft stop Output signal 3. Fault
C204 of relay K3 4. Braking 4 6
function is not selected and it will carry out a soft stop process 5. Running at full voltage
6. Programmable time delay
before brake in case the soft stop function is elected. The output 7. Electrical leakage detecting

22 23
CMC-M Soft Starter User’s Ma n u a l

Chapter7 Parameter and Description 7.2 Parameters for motor protection, C100-C105
6 parameters totally
Parameters of CMC-M soft starter are divided into groups:
parameters start with C0 which are for motor starting or stopping, Parameter Description Range Factory set

the ones start with C1 which are for protections, the ones start with C100 Motor rate current 15.0~9999A ---

C2 which are for port setup and the rest are start with C3 which are C101 Over current (100~500)%Ie 150%
for data recording. Electrical thermal 10A、10、15、
C102 20
overload 20、25、30
C103 Phase sequence check 0、to check 1
1、not to check
7.1 Parameters for motor starting or stopping, 0-SCR protection enabled
C000-C009 10 parameters totally C104 SCR protection 0
1- SCR protection disabled

Parameter Description Range Factory set C105 Time limit for starting 0---120S 80
0. voltage ramp --------- ---
C000 Ramp mode for start 0 C106-C109 Not identified
1. current ramp
C001 Kick voltage 20~100%Ue 20%
C002 Duration of kick start 0~200×10mS 0
7.3 parameters for port setup, C200-C205 6
parameters totally
C003 Initial voltage\current (20~100%)Ue\ (20~100%)Ie 30%
Starting time Parameter Description Range Factory set
C004 0~60S 10
0、Control through terminals
C005 Current limit 100~500%Ie 300% 1、Control through keyboard
Control mode
C006 Second starting permit 0~60S 0 C200 selecting 2、Both panel control and 2
terminal control are
C007 Ramp down time 0~60S 0 enabled
C201 Start delay 0~250S 0
C008 Ramp down voltage 20~60%Ue 20%
0、Fault reset
C009 Braking time 0~250S 0 1、Signal form time delay
Input signal for relay K3
C202 terminal D1 2、Emergency stop
0
3、Electrical leakage locked
detection

24 25
CMC-M Soft Starter User’s Ma n u a l

Time delay for relay K2


7.5 Function description
C203 0~250S 0

0. Full voltage uParameters for motor starting or stopping C0 (refer


1. Ramping up
2. Ramping down to chapter 6 for starting modes description)
Output signal 3. Fault
C204 of relay K3 4. Braking 6 Customer may get the best start curve by selecting different
5. Running at full voltage start modes through parameter group C000, to meet load
6. Programmable time delay
7. Electrical leakage detecting requirement of specific application. A start torque will be applied to

C205 Time delay of relay K3 0~250S 0 motor at the beginning of motor starting and then CMC-M starts the
motor according to preset initial voltage\ initial current and starting
C206-C207 Parameter of Manufacturer Not allowed to modify ---
time till it starts up. If parameter item C006 is not set zero CMC-M
C208-C209 Not identified --- --- will start the motor according to the preset initial voltage\ initial
current and starting time the second time in case the motor does not
start up when starting time is up until the motor starts up. Starting
7.4 Parameters for data recording, C300-C309 current limit will be restricted under the value what parameter item
parameters totally
C005 set.
Parameter Description Range Factory set Note: The corresponding parameter item C003 represents

C300 Rate current 15.0~9999A ---- initial voltage when start mode is set voltage ramp and it represents
of CMC-M
initial current when start mode is set current ramp.
C301 Not identified ---- ---- Setting of parameter item C004 namely starting time will
Precision of decide when to increase initial torque to full torque. The motor will
C302 Not allowed to modify ---
displayed current
generate a lower accelerating torque if the starting time is long
C303 Current rectification Not allowed to modify --- enough. The motor has time to accelerate to nominal speed only if an

Parameter of appropriate starting time is set. CMC-M will limit the torque within
C304-C306 Not allowed to modify ---
Manufacturer torque limit when accelerating time is up before motor starts up.
C307-C309 Not identified ------- --- Starting time means rate of rotation change but not equal to time the

26 27
CMC-M Soft Starter User’s Ma n u a l

motor takes to start up. u


Parameters for port set, C2
Customer may start or stop CMC-M by parameter item C201.
u
Parameters for protection C1
Parameter item C201 works together with other parameters to starts
Customer may set parameter item C100 namely motor rate
motor. Soft starter begins to start motor only when time delay which
current so that CMC-M fits motor nicely and protects motor
is set in parameter item C201 is up after CMC-M gets a valid start
comprehensively. CMC-M will trip the motor if its running current
command.
exceed the value that parameter item C101 set. CMC-M will trip the
Parameter item C202 is to set input signal mode of programmable
motor for over current if its running current exceed the value that
terminal D1.
parameter item C101 set. CMC-M will trip the motor for electrical
Fault reset: CMC-M will start motor again if a start command
thermal overload if it surpasses the thermal overload grade and trip
present when the fault is reset.
time that parameter item C102 set. The fault information will be
Time delay relay K3: output signal of time delay relay K3 is
displayed on panel for customer’ s trouble shooting. (Rate current
set a programmable time delay signal automatically.
of motor should not less than 50% of CMC-M’s rate current.)
Electrical leakage locked detecting: output signal of time
Please set parameter item C103 not to check phase sequence if
delay relay K3 is set electrical leakage locked detecting
it is not required, vise versa. Please set parameter item C104 “1” if
automatically.
SCR protection is not required, other wise set it “0”.
Ø Bypass relay K2: relay K2 contacts when time delay is up in case a
time(s)
10 000 time delay is set in parameter item C203.

1 000 Ø Relay K3: parameter item C204 and C205 are to control the output
of relay K3.
100
3 0gra de
2 5gra de
Full voltage: contacts when output voltage reaches rate
2 0gra de
15grade
10 10gra de voltage (parameter item C205)
10Agrade
1
Starting: soft starter is starting the motor (time delay set by
parameter item C205 is up). The signal will not put out if voltage
0
1 2 3 4 5 6 increases to full before the time delay is up.
current(x/e)

Trip curve for electrical overload

28 29
CMC-M Soft Starter User’s Ma n u a l

Soft stopping: the signal put out when soft starter is ramping
down (time delay set by parameter item C205 is up and it is less than
the soft stopping time set by parameter item C007) KM1
3
X1 6
Fault: put out the signal when a fault is detected by soft starter
KM CMC-M
(time delay set by parameter item C205 is up) KM bypass X3 5
6
contactor
Braking: put out the signal when soft starter is braking (time
delay set by parameter item C205 is up and it is less than the braking L AC220V N

time set by parameter item C009) KM1 KA1 KM1


Running: put out the signal during motor running (time delay
set by parameter item C205 is up)
Programmable time delay relay: parameter C202 must set 3M
~

time delay relay input which is take as a time delay relay.


Electrical leakage locked detecting: parameter item C202
Schematic picture for electrical leakage detecting
must set electrical leakage locked detecting input and parameter
item C205 must set “0” u
Parameters for recording, C3
This parameter group is to recording CMC-M‘ s operation
Voltage Insulation resistance to earth for single phase information and state information which can not be modified by
AC380V/660V Electrical leakage detecting act when It’s≤20kΩ+20% customer.
AC1140V Electrical leakage detecting act when it’s≤40kΩ+20%

Chapter8 Trouble shooting


8.1 Diagnostic table
CMC-M will trip to stop when protection acts and a fault code
will be displayed on panel by which customer may shoot the trouble.

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CMC-M Soft Starter User’s Ma n u a l

Display State description & causes Corrective action 1、Check if current transformer is
connected to 1,2,3,4 of terminal X2 and
1、Check if terminals 3, 4, 5 are connected. make sure it is not reversed.
2、Check control circuit if it is connected current limiting failed 2、Check if the device for current limiting
Motor does not react
properly and if control switch works works.
when start command is
properly. 3、Check if ratio of current transformer is
applied
3、Check if control voltage is too low. Correct.
4、Parameter C200 is not properly set.
1、Check if there is a short circuit on
1、Check if terminal 8 & 9 of X3 are
Over current output side of CMC-M.
No display jumped.
during running 2、Sudden load weighting?
2、Check if control voltage is of ?
3、Fluctuating load?
Phase missing during 1、Check phase voltage of power pack and 4、Check if current transformer matches
motor starting correct it if a phase is missing.
Electrical leakage 1、Insulation resistance between motor and
1、Check if CMM-M is ventilated well on motor earth is not high enough.
and installed vertically.
2、Check if heatsink of Comic-M is Electrical thermal
1、Excessive load?
overheating or switch for heatsink is overload
SCR overheat Disconnected. 1、Reverse input lines or set not to check
Start of CMC-M is too much, reduce its Phase reverse phase sequence
start frequency.
3、Control voltage is too low. Voltage loss 1、Put the starter out of service and contact
during starting is too much. Data loss supplier if you this fault is encountered.
1、Check if each parameter setting matches
motor parameter.
Motor start failure 2、Check if current limit is too low or 8.2 Fault reset
transformation ratio of current
transformer is not correct. CMC-M memories fault information. Therefore customer need
Input side and output to reset the fault record through STOP button (keep pressing over
side of CMC-M are 1、Check if bypass contactor is contacted.
short circuit 2、Check if SCR is brokendown or four seconds) or put in a reset signal to terminal D1 after a fault is
Input side and output damaged.
side form a cleared so that the starter is recovered to stand by for operation.
1、Check if CMC-M is connected to motor
Motor circuit is a
properly and reliably. Chapter9 Maintenance
2、check if there is a open circuit inside
Open circuit
motor Check if motor is
(parameter C104 is 1、 Dust: too much dust will lower insulation grade of starter and
3、Check if SCR is brokendown or
set “0”)
damaged. may lead to poor performance.
4、Check if one phase is missing on input
cable. (1) Dedust gently by dry clean brush.

32 33
CMC-M Soft Starter User’s Ma n u a l

(2) Dedust by compressed air. 45 CMC-045-3 90 CJX4-95 200\5 35 mm2

2、 Moisture condensation: moisture condensation may lower 55 CMC-055-3 110 CJX4-115F 300\5 50 mm2

insulation grade of soft starter and may lead to poor performance. 75 CMC-075-3 150 CJX4-150F 300\5 70 mm2

90 180 CJX4-185F 20×3


(1) Dry condensation with an electrical blower or an electrical CMC-090-3 400\5 Copper row

110 CMC-110-3 218 CJX4-225F 500\5 20×3


bar copper
heater.
25×3
132 CMC-132-3 260 CJX4-265F 500\5 bar copper
(2) Dehumidify power distribution room. 30×3
160 CMC-160-3 320 CJX4-330F 600\5 bar copper
3、Inspect intactness of components in starter periodically to ensure 185 CMC-185-3 370 CJX4-400F 30×4
600\5 bar copper
there are in good condition. 220 CMC-220-3 440 CJX4-500F 800\5 30×4
bar copper
4、Check the cooling channel of soft starter and make sure it’s not 250 CMC-250-3 500 CJX4-500F 1000\5 40×4
bar copper

280 CMC-280-3 560 CJX4-630F 1000\5 40×4


blocked by sundries and dust. bar copper
40×5
315 CMC-315-3 630 CJX4-630F 1500\5 bar copper
Maintenance & inspection must be proceed after all 400 CMC-400-3 780 JWCJ20-800 1500\5 50×5
bar copper
input power supplies of soft starter are disconnected! 50×5
470 CMC-470-3 920 JWCJ20-1000 1500\5 bar copper
50×6
530 CMC-530-3 1000 JWCJ20-1000 1500\5 bar copper

Chapter10 Description of Appendix Notice for ordering

Inform the supplier of the model No., power, application and the
Appendix 1 Catalogue No. and Accessories (380V)
operating condition so as to select the product properly when
Motor Model of Rated Model of Current tran Diameter. of
bypass Primary circuit
(KW) current (A) contactor
soft starter sformer (copper) ordering.
7.5 CMC-008-3 18 CJX4-25 50\5 6 mm2 Ø Standard CMC starter does not integrate bypass contactor and
11 CMC-011-3 24 CJX4-32 50\5 10 mm2
current transformer, please choose the bypass contactor and the
15 CMC-015-3 30 CJX4-32 100\5 16 mm2
current transformer (two for each) according to model and
18.5 CMC-018-3 39 CJX4-40 100\5 16 mm2
specification listed in above table while purchasing. Current
22 CMC-022-3 45 CJX4-50 100\5 16 mm2
transformer must be connecting to the position the basic schematic
30 CMC-030-3 60 CJX4-63 100\5 25 mm2

37 CMC-037-3 76 CJX4-80 200\5 25 mm2 diagram.

34 35
CMC-M Soft Starter User’s Ma n u a l

Ø Selection of accessories is according to current of controller when Appendix 3 Frame size of CMC-M and Perforate dimension
(unit mm, take 380V as example)
line voltage is AC660V, AC1140V. Selection of corresponding
current transformer and contactor is according to current of Model G H I K L M A B C
CMC-008~075 173 286 203 133 250 7 20 10 100
controller.
CMC-090~185 286 440 220 240 357 9 20 10 100
Ø Accessories specification in above table is only for reference
CMC-220~315 325 480 220 279 386 9 20 10 100
CMC-400~530 407 620 220 350 481 9 20 10 100
Appendix 2 Basic setting for different application
(only for reference)

Initial voltage Ramp time of Ramp time Current limit


Load type
(%) starting (sec.) stopping (sec.) ILIM
Propeller 20 10 0 2.5
Centrifugal fan 15 20 0 3.5
Centrifugal pump 20 6 6 3
Piston compressor 20 15 0 3
Lifting device 30 15 6 3.5 75KW及以下产品 90KW及以上产品
Products of 75KW and below Products of 90KW and above
Mixer 40 15 0 3.5
Crusher 30 15 6 3.5 Appendix 4 Model Selecting to Soft Starter
Screw compressor 20 15 0 3.5 Note: size of F001:173×286×203、F002:286×440×220、F003:325×480×220、
Spiral conveyor 15 10 6 3.5
Idling motor 20 10 0 2.5 380V 660V 1140V
Rate
Belt conveyor 20 15 10 3.5 Number current Power Size Power Power
(A) (KW) (mm) (KW) (KW)
Heat pump 20 15 6 3
Elevator 20 10 0 3 1 18 7.5 15
Gas pump 20 10 0 2.5 2 24 11 22
3 30 15 F001 30 F001
4 39 18.5 37
5 45 22 45

36 37
CMC-M Soft Starter User’s Ma n u a l

6 60 30 55
7 76 37 F001 75 F001
8 90 45 90
9 110 55 110
10 150 75 132
11 180 90 160 280
F002
12 218 110 200 344 F002
13 260 132 F002 250 400
14 320 160 300 505
15 370 185 350 584
F003
16 440 220 400 695
F003
17 500 250 456 789
F003
18 560 280 500 884
19 630 315 560 F004 995 F004
20 780 400 700
21 920 470 F004
22 1000 530

F004:407×620×220(width×length×thickness)

38 39
CMC-M Soft Starter User’s Ma n u a l

40 41
CMC-M Soft Starter User’s Ma n u a l

32 31

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