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Safety Precautions
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CMC-M Soft Starter User’s Ma n u a l
4.4 Terminal description …………………………………………14 Appendix 1 Specification Model and Selection of Accessories
5. Display and Operation Description ……………………………16 ………………………………………………………………………34
5.1 View of panel …………………………………………………16 Appendix 2 Basic Setting for Different Application
5.2 Description of buttons ………………………………………17 ………………………………………………………………………36
5.3 Explanation of status………………………………………… 17 Appendix 3 Appearance of Soft Starter and Perforate dimension
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CMC-M Soft Starter User’s Ma n u a l
1.2 Features
! Improved reliability
Greater system operation accuracy and high process speed due
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CMC-M Soft Starter User’s Ma n u a l
! Compact Size
1、 Check the nameplate of the CMC-M is certain that the
product you received correspond to your order.
The unique compact designed CMC-M reduces cost for
customers due to the convenience to retrofit inside the existing (1)Nameplate description of CMC starter
motor cabinets.
CMC Series Motor Soft Starter
!
Product model: CMC- Motor power: KW
Frequency self-adopting to electrical supply
Power supply: 380VAC Category: AC-53b
CMC-M provides frequency (50/60Hz) self-adopting function National standard: GB14048. 6-2008
which is a convenience for customer.
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CMC-M Soft Starter User’s Ma n u a l
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CMC-M Soft Starter User’s Ma n u a l
3.2 Direction
It should be installed vertically for effective cooling and
ventilation when soft starter is in operation. KM
3.3 Dimension
For convenience of maintenance, there must be enough
clearance (see Appendix 3) between the wall and starter and also for
sufficient air flow. Please log on our website www.xichi.cn to
QF TA2
download the size of relevant air blowers if it is needed. L1 1L1
P K
2T1
3.4 Electrical installation L2 3L2
TA1 CMC—M
Input power cables are connected to the top of the device and 4T2 3M
L3 P K 5L3
output cables are connected to the bottom. The cable should be big X1/1 6T3
N
enough concerning the current will go through. Please see Appendix X1/2
X1/3 X1/2
1 for selection of relevant parts. X1/4 40-20mA I analogue output
X1/1
COM X1/3
10 11
12
KM
bypass contactor
4.2 Diagrammatic picture
L1 L2 L3
QF
CMC-M
soft starter
Motor
circuit breaker
L1
L2 L1 N
L3 AC220V
N QF1
CMC—M Micro-
disconnection
Control
8 9 voltage
X3
PV V P SB1
TA1 K
TA2 P Sb2 KA2 KA1 Starter
run/
K stop
A KA1
M Control circuit
~ The diagram is based on factory setting. It needs to be
Main circuit revised if output of the device is changed.
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CMC-M Soft Starter User’s Ma n u a l
CMC-M Soft Starter User’s Ma n u a l
connection point break contacted. Run command by LED panel is Common for logic controlling
X1/3 COM
disabled when starter is connected according to this diagram.
input terminal for
Terminal 3, 4 and 5 for run/stop signal is a passive node. X1/4 remote run (RUN) Jump X1/3与X1/4 to run
2. PE wire for the starter should be as short as possible and
input terminal for Disconnect X1/3与
connected to the nearest ground point. The appropriate ground point Control X1/5 remote stop (STOP) X1/5 to stop
circuit
should be on the mounting plate next to soft starter. The mounting Input terminal for
plate should be grounded as well which is not protective grounding programmable Selected by parameter
X1/6
digital controlling C202
but functional grounding. D1
3. Secondary wire diameter of current transformer should be X2/1 Input terminal for
L1 phase current
L1 phase current
not less than 2m m2. Please differ input wire P from output wire K X2/2 sampling
sampling
when current transformer is connected to the system. Please connect Input terminal for
X2/3 L3 phase current
the current transformer according to Diagram for typical L3 phase current
X2/4 sampling
sampling
4.4 Terminal description X3/1 When the relay is powered,
Relay contact K11 and K12 are closed.
There are 19 external control terminals on CMC-M starter Contact capacity:
X3/2 K1 for fault output AC250V/5A,
which is convenience for users to control the device by external DC30V/5A
signal, remotely and systematically. X3/3 When the relay is powered,
Relay contact K21 and K22 are closed.
Terminal No. Name of terminal Description K2 for bypass output Contact capacity:
X3/4 AC250V/5A, DC30V/5A
Terminal for Connected tothree-phase
1L1、3L2、5L3 X3/5
Main power supply AC power pack Relay contact K3 When the relay is powered,
loop for programmable K31 and K32 are closed.
Output terminal Connected to three-phase X3/6 output
Contact capacity:
2T1、4T2、6T3 AC250V/5A, DC30V/5A
of CMC-M asynchronous motor
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CMC-M Soft Starter User’s Ma n u a l
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CMC-M Soft Starter User’s Ma n u a l
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CMC-M Soft Starter User’s Ma n u a l
kept for a period and motor accelerates continually while output rate and the current is kept under Im till motor starts up. This start
voltage ramp up rapidly to full value thus the motor starts up. mode provides a stable current and avoids motor vibration in case a
fractional load.
Parameter Description Range Set value Factory set
Parameter Description Range Set value Factory set
C004 Starting time 0~60S 0 10
C000 Ramp mode for start 0---1 1 0
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CMC-M Soft Starter User’s Ma n u a l
6.5 Free stop signal from time relay is valid within braking time and may control
When both ramp down time (C007) and braking time (C009) the external brake unit or the control unit of mechanical brake.
are set zero motor will stop freely. After soft starter receives Range
Parameter Description Set value Factory set
stopping command, it firstly disconnects the control relay of bypass
C007 Ramp down time 0~60S 0 0
contactor and consequently lockout the output of thyristor on main
C009 Braking time 0~250S --- 0
circuit. Motor stops freely according to inertia load
0. Full voltage
1. Ramping up
Parameter Description Range Set value Factory set 2. Ramping down
Output signal 3. Fault
C204 of relay K3 4. Braking 4 6
C007 Ramp down time 0~60S 0 0
5. Running at full voltage
Braking time 6. Programmable time delay
C009 0~250S 0 0 7. Electrical leakage detecting
time. Process of Soft stopping process ends and CMC-M puts out a to the set point within stopping time when soft stopping time and
brake signal (braking time is not set zero) or the motor stop freely. braking time are set. CMC-M brakes to stop after soft stopping
process completes within braking time.
Parameter Description Range Set value Factory set
Ramp down time --- Parameter Description Range Set value Factory set
C007 0~60S 0
--- C007 Ramp down time 0~60S --- 0
C008 Ramp down voltage 20~60%Ue 20
C008 Ramp down voltage 20~60%Ue --- 20
C009 Braking time 0~250S 0 0
C009 Braking time 0~250S --- 0
6.7 braking 0. Full voltage
1. Ramping up
When parameter of braking time is set and a time relay is 2. Ramping down
selected CMC-M will brake stop motor directly in case soft stop Output signal 3. Fault
C204 of relay K3 4. Braking 4 6
function is not selected and it will carry out a soft stop process 5. Running at full voltage
6. Programmable time delay
before brake in case the soft stop function is elected. The output 7. Electrical leakage detecting
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CMC-M Soft Starter User’s Ma n u a l
Chapter7 Parameter and Description 7.2 Parameters for motor protection, C100-C105
6 parameters totally
Parameters of CMC-M soft starter are divided into groups:
parameters start with C0 which are for motor starting or stopping, Parameter Description Range Factory set
the ones start with C1 which are for protections, the ones start with C100 Motor rate current 15.0~9999A ---
C2 which are for port setup and the rest are start with C3 which are C101 Over current (100~500)%Ie 150%
for data recording. Electrical thermal 10A、10、15、
C102 20
overload 20、25、30
C103 Phase sequence check 0、to check 1
1、not to check
7.1 Parameters for motor starting or stopping, 0-SCR protection enabled
C000-C009 10 parameters totally C104 SCR protection 0
1- SCR protection disabled
Parameter Description Range Factory set C105 Time limit for starting 0---120S 80
0. voltage ramp --------- ---
C000 Ramp mode for start 0 C106-C109 Not identified
1. current ramp
C001 Kick voltage 20~100%Ue 20%
C002 Duration of kick start 0~200×10mS 0
7.3 parameters for port setup, C200-C205 6
parameters totally
C003 Initial voltage\current (20~100%)Ue\ (20~100%)Ie 30%
Starting time Parameter Description Range Factory set
C004 0~60S 10
0、Control through terminals
C005 Current limit 100~500%Ie 300% 1、Control through keyboard
Control mode
C006 Second starting permit 0~60S 0 C200 selecting 2、Both panel control and 2
terminal control are
C007 Ramp down time 0~60S 0 enabled
C201 Start delay 0~250S 0
C008 Ramp down voltage 20~60%Ue 20%
0、Fault reset
C009 Braking time 0~250S 0 1、Signal form time delay
Input signal for relay K3
C202 terminal D1 2、Emergency stop
0
3、Electrical leakage locked
detection
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CMC-M Soft Starter User’s Ma n u a l
C205 Time delay of relay K3 0~250S 0 motor at the beginning of motor starting and then CMC-M starts the
motor according to preset initial voltage\ initial current and starting
C206-C207 Parameter of Manufacturer Not allowed to modify ---
time till it starts up. If parameter item C006 is not set zero CMC-M
C208-C209 Not identified --- --- will start the motor according to the preset initial voltage\ initial
current and starting time the second time in case the motor does not
start up when starting time is up until the motor starts up. Starting
7.4 Parameters for data recording, C300-C309 current limit will be restricted under the value what parameter item
parameters totally
C005 set.
Parameter Description Range Factory set Note: The corresponding parameter item C003 represents
C300 Rate current 15.0~9999A ---- initial voltage when start mode is set voltage ramp and it represents
of CMC-M
initial current when start mode is set current ramp.
C301 Not identified ---- ---- Setting of parameter item C004 namely starting time will
Precision of decide when to increase initial torque to full torque. The motor will
C302 Not allowed to modify ---
displayed current
generate a lower accelerating torque if the starting time is long
C303 Current rectification Not allowed to modify --- enough. The motor has time to accelerate to nominal speed only if an
Parameter of appropriate starting time is set. CMC-M will limit the torque within
C304-C306 Not allowed to modify ---
Manufacturer torque limit when accelerating time is up before motor starts up.
C307-C309 Not identified ------- --- Starting time means rate of rotation change but not equal to time the
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CMC-M Soft Starter User’s Ma n u a l
1 000 Ø Relay K3: parameter item C204 and C205 are to control the output
of relay K3.
100
3 0gra de
2 5gra de
Full voltage: contacts when output voltage reaches rate
2 0gra de
15grade
10 10gra de voltage (parameter item C205)
10Agrade
1
Starting: soft starter is starting the motor (time delay set by
parameter item C205 is up). The signal will not put out if voltage
0
1 2 3 4 5 6 increases to full before the time delay is up.
current(x/e)
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CMC-M Soft Starter User’s Ma n u a l
Soft stopping: the signal put out when soft starter is ramping
down (time delay set by parameter item C205 is up and it is less than
the soft stopping time set by parameter item C007) KM1
3
X1 6
Fault: put out the signal when a fault is detected by soft starter
KM CMC-M
(time delay set by parameter item C205 is up) KM bypass X3 5
6
contactor
Braking: put out the signal when soft starter is braking (time
delay set by parameter item C205 is up and it is less than the braking L AC220V N
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CMC-M Soft Starter User’s Ma n u a l
Display State description & causes Corrective action 1、Check if current transformer is
connected to 1,2,3,4 of terminal X2 and
1、Check if terminals 3, 4, 5 are connected. make sure it is not reversed.
2、Check control circuit if it is connected current limiting failed 2、Check if the device for current limiting
Motor does not react
properly and if control switch works works.
when start command is
properly. 3、Check if ratio of current transformer is
applied
3、Check if control voltage is too low. Correct.
4、Parameter C200 is not properly set.
1、Check if there is a short circuit on
1、Check if terminal 8 & 9 of X3 are
Over current output side of CMC-M.
No display jumped.
during running 2、Sudden load weighting?
2、Check if control voltage is of ?
3、Fluctuating load?
Phase missing during 1、Check phase voltage of power pack and 4、Check if current transformer matches
motor starting correct it if a phase is missing.
Electrical leakage 1、Insulation resistance between motor and
1、Check if CMM-M is ventilated well on motor earth is not high enough.
and installed vertically.
2、Check if heatsink of Comic-M is Electrical thermal
1、Excessive load?
overheating or switch for heatsink is overload
SCR overheat Disconnected. 1、Reverse input lines or set not to check
Start of CMC-M is too much, reduce its Phase reverse phase sequence
start frequency.
3、Control voltage is too low. Voltage loss 1、Put the starter out of service and contact
during starting is too much. Data loss supplier if you this fault is encountered.
1、Check if each parameter setting matches
motor parameter.
Motor start failure 2、Check if current limit is too low or 8.2 Fault reset
transformation ratio of current
transformer is not correct. CMC-M memories fault information. Therefore customer need
Input side and output to reset the fault record through STOP button (keep pressing over
side of CMC-M are 1、Check if bypass contactor is contacted.
short circuit 2、Check if SCR is brokendown or four seconds) or put in a reset signal to terminal D1 after a fault is
Input side and output damaged.
side form a cleared so that the starter is recovered to stand by for operation.
1、Check if CMC-M is connected to motor
Motor circuit is a
properly and reliably. Chapter9 Maintenance
2、check if there is a open circuit inside
Open circuit
motor Check if motor is
(parameter C104 is 1、 Dust: too much dust will lower insulation grade of starter and
3、Check if SCR is brokendown or
set “0”)
damaged. may lead to poor performance.
4、Check if one phase is missing on input
cable. (1) Dedust gently by dry clean brush.
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CMC-M Soft Starter User’s Ma n u a l
2、 Moisture condensation: moisture condensation may lower 55 CMC-055-3 110 CJX4-115F 300\5 50 mm2
insulation grade of soft starter and may lead to poor performance. 75 CMC-075-3 150 CJX4-150F 300\5 70 mm2
Inform the supplier of the model No., power, application and the
Appendix 1 Catalogue No. and Accessories (380V)
operating condition so as to select the product properly when
Motor Model of Rated Model of Current tran Diameter. of
bypass Primary circuit
(KW) current (A) contactor
soft starter sformer (copper) ordering.
7.5 CMC-008-3 18 CJX4-25 50\5 6 mm2 Ø Standard CMC starter does not integrate bypass contactor and
11 CMC-011-3 24 CJX4-32 50\5 10 mm2
current transformer, please choose the bypass contactor and the
15 CMC-015-3 30 CJX4-32 100\5 16 mm2
current transformer (two for each) according to model and
18.5 CMC-018-3 39 CJX4-40 100\5 16 mm2
specification listed in above table while purchasing. Current
22 CMC-022-3 45 CJX4-50 100\5 16 mm2
transformer must be connecting to the position the basic schematic
30 CMC-030-3 60 CJX4-63 100\5 25 mm2
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CMC-M Soft Starter User’s Ma n u a l
Ø Selection of accessories is according to current of controller when Appendix 3 Frame size of CMC-M and Perforate dimension
(unit mm, take 380V as example)
line voltage is AC660V, AC1140V. Selection of corresponding
current transformer and contactor is according to current of Model G H I K L M A B C
CMC-008~075 173 286 203 133 250 7 20 10 100
controller.
CMC-090~185 286 440 220 240 357 9 20 10 100
Ø Accessories specification in above table is only for reference
CMC-220~315 325 480 220 279 386 9 20 10 100
CMC-400~530 407 620 220 350 481 9 20 10 100
Appendix 2 Basic setting for different application
(only for reference)
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CMC-M Soft Starter User’s Ma n u a l
6 60 30 55
7 76 37 F001 75 F001
8 90 45 90
9 110 55 110
10 150 75 132
11 180 90 160 280
F002
12 218 110 200 344 F002
13 260 132 F002 250 400
14 320 160 300 505
15 370 185 350 584
F003
16 440 220 400 695
F003
17 500 250 456 789
F003
18 560 280 500 884
19 630 315 560 F004 995 F004
20 780 400 700
21 920 470 F004
22 1000 530
F004:407×620×220(width×length×thickness)
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CMC-M Soft Starter User’s Ma n u a l
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CMC-M Soft Starter User’s Ma n u a l
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