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World Class Manufacturing

A brief description of the WCM methods and techniques.

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Ahmed Elgazar
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317 views10 pages

World Class Manufacturing

A brief description of the WCM methods and techniques.

Uploaded by

Ahmed Elgazar
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Tra i n i n g & C o n s u l t i n g

© FCA Italy – all rights reserved


Definition

World Class Manufacturing (WCM) is a structured, rigorous and integrated


production methodology adopted at FCA plants worldwide, which involves the
entire organization, from safety to environment, maintenance, logistics and
quality.

Industry 4.0
Projects which are developed under Digitalization
the WCM methodology target the
elimination of all forms of waste and
loss with the ultimate objective of Accelerated expansion
achieving zero accidents, zero
waste, zero breakdowns and zero
inventory.

Systematic elimination
From reactive Internal Trainer of loss &waste
to preventive Certification
Support to plants in skill
& proactive
certification & standardization

© FCA Italy – all rights reserved Nome del file.ppt 2


What we do?

Training & Consulting team, an organization of Professional Trainers, is fully


dedicated to support operations training initiatives at World Wide level.

✓ Develop effective training solutions to


increase manufacturing skills &
accelerate the spread of a culture of
improvement at the plant
✓ Train & coach Internal Trainers of
Association
✓ Standardize World Class training
packages, incorporate learning
solutions & best practices on the
factory floor
✓ Share the FCA approach with
suppliers & WCM Association partners

© FCA Italy – all rights reserved Nome del file.ppt 3


Facts & Figures

© FCA Italy – all rights reserved Nome del file.ppt 4


WCM in Fiat Chrysler Automobile

COMPONENTS
& Systems
Automotive Lighting
Electronic Components
Suspension Systems
Castings
Assembling Equipment
AUTOMOTIVE & Robots
Mass Markets
Premium Brands
Commercial Vehicles
Parts & Service
INDUSTRIAL
APPLICATIONS
Agricoltural
Construction Equipment
Truck
Industrial Powertrain
Parts & Service

© FCA Italy – all rights reserved Nome del file.ppt 5


Training & Consulting Field

FOOD HOME APPLIANCES BANKING &


YACHTS ASSURANCE
SERVICES

AEROSPACE & DEFENSE

POSTAL SERVICES
LOGISTICS SERVICES CERAMICS &
INFRASTRUCTURES CHEMICALS &
MEDICAL
APPLICATIONS
TESTING & CERTIFICATION
PERSONAL & HOME CARE

© FCA Italy – all rights reserved Nome del file.ppt 6


Methodology

FROM CLASSROOM
TRAINING

TO “ON FIELD”
COACHING

© FCA Italy – all rights reserved Nome del file.ppt 7


KAIZEN SUPPORT

Training & Consulting provides support for


improvement actions such as Major Kaizen
workshops and Kaizen Weeks

MOTION STUDY &


ERGONOMICS

Increasing of productivity and


product quality by eliminating the
causes of musculoskeletal disorders
and improving working conditions

© FCA Italy – all rights reserved Nome del file.ppt 8


WORLD CLASS METHODS
AND TOOLS

The World Class approach


provides a wide range of
methods and tools to support
continuous improvement in
the World Class Pillars, which
TECHNICAL TRAINING range in focus from Safety to WORLD CLASS WEB
AND ROLES Quality and the Environment ACADEMY
Training solutions are
made for the development Offer is completed by a
of highly-specialized catalogue of Web Based
technical skills, including Training (WBT) that is
electrical systems, designed for companies
industrial electronics, wanting to learn more
mechanics, pneumatics, about the basic World
automations, industrial Class language and
technologies, etc. principles

© FCA Italy – all rights reserved Nome del file.ppt 9


WCM Training Solution

Managerial World Class WCM Training Technical World Class Study


courses Web Academy Courses Training courses missions/visits

\ \ under development

In total 9 catalogues and more then 300 training


modules available and to be combined in countless
different training path for every need and
professional roles in a lean organization

© FCA Italy – all rights reserved Nome del file.ppt 10

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