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GM 29 - 11 - 2000

1. The document provides an extensive list of parts and components for a 3-speed front wheel drive transmission, including general motors, Vauxhall, and Opel models from 1979-1990. 2. It lists various transmission kits, bands, filters, bushes, bearings, rubber and metal components, thrust washers, and seals. 3. The parts are organized by component and include descriptions, applicable years, and part numbers.
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0% found this document useful (0 votes)
239 views24 pages

GM 29 - 11 - 2000

1. The document provides an extensive list of parts and components for a 3-speed front wheel drive transmission, including general motors, Vauxhall, and Opel models from 1979-1990. 2. It lists various transmission kits, bands, filters, bushes, bearings, rubber and metal components, thrust washers, and seals. 3. The parts are organized by component and include descriptions, applicable years, and part numbers.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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3 speed front whwwl drive, chain driven GENERAL MOTORS

Vauxhall, Opel, & GM USA


Iss 01/05/97 3T40 (was TH125)
Illus Description Year Part No. Illus Description Year Part No.

KITS Forward steel (waved 0.047" thick) (1) 79-90 161 12 03


Master -84 161 01 02
Forward pressure 2.36mm 161 13 05
Master (thin friction) 84-90 161 01 03
Forward pressure 3.20mm 161 13 06
Forward pressure 3.76mm 161 13 07
Overhaul 161 02 02
Forward pressure 4.65mm 161 13 03
Gasket & seal 161 03 01
Forward pressure 5.35mm 161 13 02
Gasket set 161 04 01
Forward pressure 6.05mm 161 13 01
Rubber only 161 05 01
Low & reverse friction 136mm x 2.0 x 40T (4/5) 79-84 161 11 02
Servo seals only 161 05 02
Low & reverse friction 136mm x 2.2 x 40T (4/5) 84-90 161 11 04
Shaft sealing ring 80-81 161 06 01
Low & reverse steel 138mm x 2.0 x 11T (4) 79-84 161 12 04
Shaft sealing ring 81-90 161 06 02
Low & reverse steel 149mm x 2.23 x 11T (4) 84-90 161 12 06
Plain bush kit 161 09 01
Low & reverse steel wavy 138mm x 2.2 x 11T (1) 79-90 161 12 05
Needle bush kit 161 09 02
Low & reverse pressure (1) 161 13 04
Plain thrust kit 161 10 01
Needle thrust kit 161 10 02 BRAKE BANDS
Intermediate (replaces narrow band) 161 14 02
Pump slide repair kit 161 20 01
Front input carrier repair kit 161 10 03 FILTER
Rear reaction carrier repair kit 161 10 04
Pick-up 161 27 01

GASKETS BUSHES & BEARINGS


Pan 161 25 01
Converter 39 x 35.75 x 15.5 161 21 01
Cover to case (2nd design) 161 25 04
Converter (lock-up) 39.8 x 36.75 x 15.5 161 21 02
Cover to case centre 161 25 06
Driven sprocket support 46.3 x 43.25 x 11.5 161 21 03
Intermediate servo cover 161 25 05
Drive sprocket support 26.3 x 23.2 x 12.3 161 21 04
Valve body cover 161 25 02
Final drive gear to case 39.5 x 36.5 x 10.8 (2) 161 21 05
Valve body seperator plate to case (2) 79-82 161 25 03
Direct clutch drum - front 59.5 x 56.7 x 9.6 161 21 06
Valve body to seperator plate (2) 83-90 161 25 07
Direct clutch drum - rear 68.8 x 66.5 x 10 161 21 07
Input shaft 30.6 x 27.5 x 16 161 21 08
Input internal gear 41 x 38 x 9 161 21 09
RUBBER COMPONENTS Reaction sun gear 161 21 10
Direct clutch outer lip seal 161 18 03
Direct clutch inner lip seal 161 18 01 Low & reverse clutch housing 52 x 49 x 7.5 161 21 11
Direct clutch centre lip seal 161 18 02 Reaction carrier 52 x 49 x 7.5 161 21 11
Forward clutch inner lip seal 79-90 161 18 04 Pump shaft 22.32mm OD x 15.90 shaft x 24N 161 21 18
Forward clutch outer lip seal 79-86 161 18 05 Pump shaft 25.50mm OD x 17.43 shaft x 25N 161 21 19
Forward clutch outer lip seal 87-90 161 18 12
Low & reverse clutch inner lip seal 161 18 06 Drive sprocket bearing 52 OD x int needles 161 21 17
Driven sprocket bearing 63.2 OD x int needles 161 21 16
Low & reverse outer lip seal 161 18 07
Intermediate servo lip seal (outer) 85-90 161 18 09 Sleeve - pump cover 161 21 14
Intermediate servo lip seal (inner) 85-90 161 18 10 Sleeve - case cover (repair) 32 x 28 x 25 161 21 13
Intermediate servo lip seal (inner) 85-90 161 18 11 Sleeve - driven sprocket support (repair) 161 21 12
Strainer to case “O” ring 161 16 01

Reverse pipe to case “O” ring 161 16 02 THRUST WASHERS


Governor cover “O” ring 161 16 03 Reverse clutch to low race - 1.05 mm selective 161 22 20
Slide “O” ring 161 16 04 Reverse clutch to low race - 1.47 mm selective 161 22 21
Speedo sleeve “O” ring 161 16 05 Reverse clutch to low race - 1.89 mm selective 161 22 22
Intermediate pin seal 161 20 01
Reverse clutch to low race - 2.31 mm selective 161 22 23
Speedo shaft lip seal 161 18 08 Reverse clutch to low race - 2.73 mm selective 161 22 24
Oil pipe plug seal 161 20 02 Reverse clutch to low race - 3.15 mm selective 161 22 25
Pump drive washer 161 20 04
Filter grommet (early) 161 20 05 Needle sun to diff carrier 51x 33x 3.88 early 161 23 02
Filter grommet (late) 161 20 06 Needle sun to diff carrier 54x34x4 late 161 23 05
Needle Intermediate gear front 51x33x3.55 161 23 02
Needle diff to case 57x36.6x3.50 161 23 03
METAL CLAD SEALS Needle intermediate gear rear (cup) 59.4x38.3x7.55 161 23 04
Converter 161 15 01
Manual control shaft 80-83 161 15 04 Diff carrier to case - 1.45 mm selective 161 22 10
Manual control shaft 84-90 161 15 02 Diff carrier to case - 1.55 mm selective 161 22 11
Axle 161 15 03 Diff carrier to case - 1.69 mm selective 161 22 12
Rear extension 161 15 03 Diff carrier to case - 1.75 mm selective 161 22 13
Diff carrier to case - 1.81 mm selective 161 22 14
CLUTCH PLATES
Direct friction 117mm x 2.0 x 32T (4) 79-84 161 11 01 Diff carrier to case - 1.95 mm selective 161 22 15
Direct friction 117mm x 1.80 x 32T (4) 84-90 161 11 03 Diff carrier to case - 2.05 mm selective 161 22 16
Direct steel 118mm x 2.3 x 24T (4) 79-90 161 12 01 Diff carrier to case - 2.15 mm selective 161 22 17
Diff carrier to case - 2.25 mm selective 161 22 18
Direct pressure 4.65mm 161 13 03 Diff carrier to case - 2.35 mm selective 161 22 19
Direct pressure 5.35mm 161 13 02
Direct pressure 6.05mm 161 13 01 Drive sprock to support 65 x 55 x 1.5 x 4 lugs P) 161 22 02
Drive sprock to case rear 50 x 35 x 1.6 x 4 lugs P) 161 22 01
Forward friction 117mm x 2.0 x 32T (4) 79-84 161 11 01 Direct clutch front to support 88 x 66 x 1.6 (P) 161 22 04
Forward friction 117mm x 1.80 x 32T (4) 84-90 161 11 03
Forward steel 125mm x 2.0 x 26T (3) 79-90 161 12 02 Input shaft 51.7 x 31 x 10.7 (P) 161 22 05

JP(Automatic Transmissions)Ltd Telephone 0117-9214351 (Fax 0117-9273922) GM 1


GENERAL MOTORS 3 speed front whwwl drive, chain driven
Vauxhall, Opel, & GM USA
3T40 (was TH125) Iss 01/05/97

Illus Description Year Part No. Illus Description Year Part No.

Input carrier front 58 x 42 x 1.5 4 ext lugs (S) 161 22 06


Input carrier rear 53 x 42 x 1.6 x 4 ext lugs (S) 161 22 07
TOOLS
Reaction carrier to low race front 76.5 x 60 x 3.5 P 161 22 08 Manual 161 33 20
Reaction carrier rear 71 x 54 x 1.6 x 4 int lugs (S) 161 22 09
Needle - driven sprocket front 73 x 54 x 3.5 161 23 01
Sprock to sprocket support 73 x 64 x 4 (P) 161 22 03

Input gearset 0.670" x 0.325" x 0.025" 161 22 27


Input gearset batwing 161 22 28
Rear gearset planet thrust 0.800" x 0.405" x 0.024" 161 22 26
Final drive planet 0.980" x 0.435" x 0.025" 161 22 29
Final drive planet (late) 0.980" x 0.550" x 0.025" 161 22 30

CIRCLIPS
Reaction sun selective - 0.089"/0.093" pink 161 32 01
Reaction sun selective - 0.096"/0.100" brown 161 32 02
Reaction sun selective - 0.103"/0.106" light blue 161 32 03
Reaction sun selective - 0.109"/0.113" white 161 32 04
Reaction sun selective - 0.116"/0.120" yellow 161 32 05

Reaction sun selective - 0.123"/0.127" light green 161 32 06


Reaction sun selective - 0.129"/0.133" orange 161 32 07
Reaction sun selective - 0.136"/0.140" plain 161 32 08

HARD PARTS
Drive chain (early 20mm wide. 6 links @ widest) 161 29 01
Drive chain (late 24mm wide. 7 links @ widest) 161 29 06

Narrow driven sprocket 35 teeth 161 29 25


Narrow drive sprocket 35 teeth 161 29 23

Narrow driven sprocket 37teeth 161 29 24


Narrow drive sprocket 33 teeth 161 29 22

Wide driven sprocket 35 teeth 1600cc & 1800cc 161 29 10


Wide drive sprocket 35 teeth 1600cc & 1800cc 161 29 09

Wide driven sprocket 37 teeth 1300cc & diesel 161 29 21


Wide drive sprocket 33 teeth 1300cc & diesel 161 29 20

Stator support 161 39 01


Turbine shaft 147 mm long 80-81 161 38 01
Turbine shaft 151 mm long 82-90 161 38 02

Pump shaft - 15 spline & 7.50" long 161 29 02


Pump shaft - 8.50" long 16.00 mm journal (plain) 161 29 04
Pump shaft - 8.50" long 17.50 mm journal (wavy) 161 29 12
Pump vane rotor - 15 spline 161 29 03
Pump vane kit 161 29 26
Pump vane ring 161 29 29

Forward clutch drum 161 29 07


Forward clutch piston 161 45 01
Low & reverse clutch piston 161 29 11
Chain tensioner block 161 29 08
Governor 161 29 05

Top & reverse drum 161 29 13


Reaction sun gear 161 65 02
Front planetary 161 66 01
Input sun gear 161 65 01
Input gear 161 29 16
Servo spring (second band) 161 24 01

Accumulator spring plain 3.2mm wire dia (early) 161 24 02


Accumulator spring purple 3.6mm wire dia (late) 161 24 03
Low roller clutch (springs, rollers & cage) 161 44 01

Selective intermediate band pin (2 groove) 161 29 17


Selective intermediate band pin (1 groove) 161 29 18
Selective intermediate band pin (nil groove) 161 29 19

TORQUE CONVERTERS
Astra & Cavalier 1.6, 1.8, & 2.0 & Belmont 161 30 01
Astra & Cavalier 1.3 (& Astra diesel to 2991) 161 30 02
Astra (from 2992) & Cavalier diesel 161 30 03

GM 2 JP(Automatic Transmissions)Ltd Telephone 0117-9214351 (Fax 0117-9273922)


3 speed rear wheel drive, with & without lock up. GENERAL MOTORS
Vauxhall, Opel, Rover, Fiat, Peugeot, & Bedford
Iss 01/05/97 3L30 (was TH180)
Illus Description Year Part No. Illus Description Year Part No.

KITS Low brake band 120 14 01


Master 120 01 01
Overhaul 120 02 01 FILTER
Gasket & seal 120 03 01 Main strainer 120 27 01
Shaft sealing ring 120 06 01
Thrust washer 121 10 01 BUSHES & BEARINGS
Bushes 120 09 01
Converter 120 21 01
Stator support 120 21 02
GASKETS Intermediate clutch hub 120 21 03
Pan 120 25 01
Pump to case 120 25 02 Reaction sun gear 120 21 04
Extension housing 120 25 03 Case - rear 120 21 05
Valve body - upper 120 25 04 Extension 163 21 02
Valve body - lower 120 25 05
THRUST WASHERS
Governor 120 25 06
Pump selective (0.070" to 0.074") early -no lugs 120 22 04
Filter 120 25 07
Pump selective (0.076" to 0.080") early -no lugs 120 22 05
Modulator 120 25 08
Pump selective (0.081" to 0.085") early -no lugs 120 22 06
Sump plug 120 25 09
Servo cover 120 25 10
Pump selective (0.086" to 0.090") early -no lugs 120 22 07
Pump selective (0.091" to 0.095") early -no lugs 120 22 08
Pump bolts 126 25 02
Pump selective (1.53mm to 1.63mm) with lugs 120 22 11
RUBBER COMPONENTS Pump selective (1.78mm to 1.88mm) with lugs 120 22 12
Pump to case lathe cut seal 120 17 01 Pump selective (1.91mm to 2.01mm) with lugs 120 22 13
Reverse clutch outer lathe cut seal 120 17 02
Reverse clutch inner lathe cut seal 120 17 03 Pump selective (2.10mm to 2.20mm) with lugs 120 22 14
Intermediate clutch outer lip seal 120 18 01 Pump selective (2.29mm to 2.39mm) with lugs 120 22 15
Intermediate clutch inner lip seal 120 18 03 Pump selective (2.48mm to 2.58mm) with lugs 120 22 16

Direct clutch outer lip seal 120 18 02 Intermediate to direct clutch (bronze) 120 22 02
Direct clutch inner lip seal 120 18 04 Intermediate to direct clutch (steel) 120 22 01
Dipstick tube “O” ring 120 16 01 Input shaft to sun gear 120 22 03
Dipstick tube grommet Rover only 120 19 01 Input shaft needle - front 37mm/13mm/26N 120 23 01
Speedo drive “O” ring 120 16 02
Manual control shaft “O” ring 120 16 03 Input shaft needle - rear 37mm/13mm/26N 120 23 01
Race for 120 23 01
Cable “O” ring 133 16 02 Race for 120 23 03 120 22 10
Pump to solenoid pipe “O” ring (2) 120 16 05 Reaction sun front needle 53mm/34mm/40N 120 23 03
Valve body to solenoid pipe “O” ring (2) 120 16 05 Race for 120 23 03 120 22 10
Input shaft to converter, lockup only 161 16 06
Vacuum modulator "O" ring 120 16 06 Reaction sun rear needle 53mm/34mm/40N 120 23 03

Gearset planets small 120 22 26


METAL CLAD SEALS Gearset planets large 120 22 25
Pump to converter (non lock up) 120 15 01
Pump to converter (lock up) 120 15 08 CIRCLIPS
Ext - Opel & Vauxhall w/o flange 38x60x10 120 15 02 Reverse spring retainer 120 32 02
Ext - Opel,Vauxhall,Fiat w/flange38x60x10 120 15 07 Intermediate spring retainer 120 32 02
Ext - Peugeot 40x58x10 120 15 05 Annulus retainer 120 32 05

Ext - Fiat 32x56x11 120 15 06 Direct clutch spring retainer 120 32 03


Selector shaft 120 15 03 Direct clutch plate retainer 120 32 01
Governor retainer 120 32 04
SHAFT SEALING RINGS
Pump (2) 120 26 01 MODULATORS
Accumulator 120 26 02
Low band servo 120 26 03 OPEL & VAUXHALL (by engine type)
Governor - early 2.187" x 0.085" radial thk (3) 120 26 05
1.2 litre Carb. Petrol. (to trans 1008297) 120 28 02
Governor - late 2.187" x 0.068" radial thk (3) 120 26 04
1.2 litre Carb. Petrol. (from trans 1008298) 120 28 04
Governor - Bedford Ambulance (3) 87- 120 26 05
1.3S,1.6S,1.8S, 2.0S Petrol 120 28 02
2.5S, 2.8S,3.0S, Petrol 120 28 02
CLUTCH PLATES 2.0E,2.5E, Inj (to trans 171840) 120 28 04
Reverse friction 163mm x 2.5 x 36T (3/5) 120 11 01
Reverse steel (std) 163mm x 2.0 x 7T 120 12 01 2.0E,2.5E, Inj (from trans 171841) 120 28 10
Reverse steel 163mm x 1.7 x 7T 120 12 02 2.2E, Inj 120 28 10
Reverse cushion steel 120 13 03 2.3D, Diesel (trans code SN) 120 28 10
Reverse pressure plate 120 13 04 2.8E, Inj (to trans 984423) 120 28 01
2.8E, Inj (from trans 984424) 120 28 10
Intermediate friction 132mm x 2.5 x 30T (3/5) 120 11 02
Intermediate steel (std) 132mm x 2.0 x 36T 120 12 03 3.0E, Inj (to trans 1419290) 120 28 02
Intermediate steel 132mm x 1.7 x 36T 120 12 04 3.0E, Inj (from trans 1419291) 120 28 13
Intermediate cushion steel 120 13 02 3.0E, Inj (from trans 1710522) 120 28 11

Direct friction 97mm x 2,5 x 12T (3/5) 120 11 03 PEUGEOT


Direct steel (std) 98mm x 2.0 x 29T 120 12 05 Peugeot 604 120 28 03
Direct steel 98mm x 2.0 x 29T 120 12 06
Direct cushion steel 120 13 01 FIAT
Fiat 131, 132 120 28 05
BRAKE BANDS
ROVER

JP(Automatic Transmissions)Ltd Telephone 0117-9214351 (Fax 0117-9273922) GM 3


GENERAL MOTORS 3 speed rear wheel drive, with & without lock up.
Vauxhall, Opel, Rover, Fiat, Peugeot, & Bedford
3L30 (was TH180) Iss 01/05/97

Illus Description Year Part No. Illus Description Year Part No.

Rover 2000 (Orange band) 120 28 08 Filler tube repair kit 120 29 51
Rover 2300, &2600 (White band) 120 28 07
Rover 3500 (Yellow band) 120 28 09
ELECTRICAL
Modulator pin (all) 120 28 06 Lock up solenoid 120 35 09
Lock up case insulator 120 35 06
SPRINGS
Peugeot shift lever 120 24 01 TORQUE CONVERTERS
Accumulator 120 24 02 Cavalier & Carlton petrol & Carlton diesel (OT) 75-82 120 30 01
Servo return 120 24 03 Cresta, Ventura, Victor & Viscount 3.3 69-76 120 30 02
Carlton diesel 78-82 120 30 02
Peugeot 604 -78 120 30 04
SWITCHES Rover 3500 120 30 06
K/D detent switch at carb 120 35 01
K/D solenoid 120 35 02
Rover 2300 & 2600 120 30 07
Peugeot inhibitor switch 120 35 03
Vauxhall Royale 120 30 08
Rover inhibitor switch -early 4 prongs in line 120 35 04
Fiat 132 120 30 09
Rover inhibitor switch - late 4 prongs 2 on 2 120 35 05
Rover 2000 SDI 120 30 10
Bedford CF petrol L/U 120 30 12
SPEEDO GEARS
Drive gear 120 29 05 Rover 2300 & 2600 120 30 14
Drive gear - Carlton & Cavalier 120 29 23 Carlton L/U 120 30 15
Drive gear retaining clip 120 29 06 Carlton diesel 120 30 16
Driven gear plastic housing 120 29 22 Bedford CF diesel L/U 120 30 19
Driven gear - 15 teeth - green 120 29 09

Driven gear - 17 teeth - natural 120 29 07 TOOLS


Driven gear -18 teeth - black 120 29 10
Workshop manual 120 33 20
Driven gear - 19 teeth - blue 120 29 11
Manual shaft seal remover 120 33 22
Driven gear - 20 teeth - yellow 120 29 12
Pump alignment tool 120 33 14
Driven gear - 21 teeth - brown 120 29 13
Pump bush driver 120 33 15
Pump metal clad seal installer 120 33 09
Driven gear - 22 teeth - purple 120 29 21
Driven gear - 24 teeth - beige 120 29 20
Pump aligning mandrel 120 33 14
2nd clutch piston installer 120 33 01
HARD PARTS 3rd clutch piston installer 120 33 02
Pump wear plate (1600, 1900, 2000cc) N.L.A. 120 29 01 Reverse clutch seal protector 120 33 16
Pump wear plate (all 1800cc) 120 29 52 2nd & reverse spring compressor 120 33 17
Pump gear set 120 66 01
Pump gear set (oversize) 120 66 02 Adaptor for 203317 120 33 18
Pump assembly 120 29 03 Servo spring compressor 120 33 19
Reverse brake piston - 5 friction - 35mm 120 29 32 Vacuum modulator spanner 120 33 21
Converter bush driver 120 33 03
Extension housing bush driver 120 33 04
Reverse brake piston - 3 friction -45mm 120 29 34
Reverse brake spring retainer 120 29 35 Reaction sun gear bush driver 120 33 05
Second clutch drum 120 29 02 Reaction sun gear sleeve driver 120 33 06
Second clutch piston 120 29 36 Rear case bushdriver 120 33 07
Converter & extension seal remover 120 33 10
Second clutch spring retainer 120 29 37 Converter & extension seal installer 120 33 09
Second clutch spacer - 5 friction - 37mm 120 29 38
Second clutch spacer - 4 friction - 43mm 120 29 26 Converter leak test fixture 120 33 11
Second clutch spacer - 3friction - 48mm 120 29 39 End float gauge 120 33 12
Front annulus 120 29 27 Pressure test adaptor 120 33 13

Input shaft & direct clutch drum - lock-up 120 29 40


Direct clutch piston - 5friction - 15mm 120 29 41
Direct clutch piston - 4 friction - 20mm 120 29 16
Direct clutch piston - 3 friction - 25mm 120 29 42
Direct clutch spring seat 120 29 08

Front sun gear & sprag inner race 120 29 43


Sprag clutch 120 44 01
Direct clutch retaining plate 120 29 45
Gearset & output shaft assembly (Peugeot) 120 29 46
Gearset & output shaft assembly (Fiat) 120 29 47

Gearset & output shaft assembly (Vauxhall) 120 29 28


Gearset & output shaft assembly (Rover 2.0,2.3) 120 57 01
Gearset & output shaft assembly (Rover 2.6,3.5) 120 57 02
Low drum & sun gear assly (Vauxhall & Opel) 120 29 14
Low drum & sun gear assly (Rover 2.6,3.5) 120 29 49

Park ring hub 120 29 44


Governor assembly 120 29 24
Extension housing
Extension housing (Peugeot)

Low band piston assembly 120 67 01


CF (Amb) dipstick 120 29 31
CF (Amb) dipstick tube 120 33 14

GM 4 JP(Automatic Transmissions)Ltd Telephone 0117-9214351 (Fax 0117-9273922)


4 speed rear wheel drive, with lock up.
BMW, Vauxhall & Opel Senator & Carlton 1990 - GENERAL MOTORS
This is similar to the TH180 with the addition of a front overdrive
Iss 18/02/2000 unit. There are two seperate oil pans. 4L30E (AR25/35)
Illus Description Year Part No. Illus Description Year Part No.

KITS
Master 209 01 01 FILTER
Overhaul 209 02 01 Main pick up for Vauxhall 209 27 01
Overhaul (BMW) 209 02 02 Main pick up BMW, Isuzu & Monteray
Gasket & rubber 209 03 01 (33mm deep including pick up) 209 27 03
Shaft sealing ring 209 06 01 Valve body filter 209 27 02

GASKETS BUSHES & BEARINGS


Front pan - all 209 25 01 Bush kit 7 pcs 209 09 01
Rear pan - BMW 209 25 03
Rear pan - Vauxhall 209 25 02 THRUST WASHERS
Pump to internal housing 209 25 04
Pump 120 22 13
Extension housing to case 209 25 05
Race 4th clutch 209 23 01
Inter carrier plate (from trans 80280-90) (2) 209 25 06
Needle gearset to ring gear bridge clutch 209 23 02
Front valve body upper 209 25 07
Washer ring gear rear Bridge clutch 209 22 01
Front valve body lower 209 25 08
Washer centre support selective 1.53 to 1.63 120 22 11
Rear valve body upper 209 25 09
Washer centre support selective 1.72 to 1.82 120 22 12
Rear valve body lower 209 25 10
Washer centre support selective 1.91 to 2.01 120 22 13
Servo cover reinforced 209 25 11
Washer centre support selective 2.10 to 2.20 120 22 14
Washer centre support selective 2.29 to 2.39 120 22 15
RUBBER COMPONENTS Washer centre support selective 2.48 to 2.58 120 22 16
Case to case square sect seal 120 17 01
Pump to converter housing square sect seal 120 17 01 Washer reverse clutch selective 209 22 02
Case to case "O" ring 209 16 01 Washer reverse clutch selective 209 22 03
Output flange "O" ring 209 16 02 Washer reverse clutch selective 209 22 04
Input shaft lock up "O" ring 209 16 03 Washer reverse clutch selective 209 22 05
Washer reverse clutch selective 209 22 06
4th speed outer lip seal 209 18 01
4th speed square sect seal 209 17 01 Washer 3rd speed clutch 209 22 07
Bridge clutch outer lip seal 209 18 02 Race 3rd speed clutch 209 23 03
Bridge clutch inner lip seal 209 18 03 Washer 2nd to 3rd steel 120 22 01
Washer 2nd to 3rd bronze 120 22 02
Reverse clutch outer square sect seal 120 17 02 Needle sun gear front & thrust plate (set) 209 23 04
Reverse clutch inner square sect seal 120 17 03 Needle sun gear rear 209 22 05
Intermediate clutch outer lip seal 120 18 01 Washer sun gear rear 209 22 08
Intermediate clutch inner lip seal 120 18 03 Needle set reaction sun gear (2) 209 23 06

3rd speed clutch outer lip seal 120 18 02 CIRCLIPS


3rd speed clutch inner lip seal 120 18 04
Sprag clutch retainer 08634274 209 32 01
Speed sensor "O" ring 209 16 04
Bridge clutch spring retainer 08634056 209 32 02
Accumulator "O" ring large (2) 209 16 05
Bridge clutch retainer 08634023 209 32 03
Accumulator "O" ring small 209 16 06
Overdrive gearset to Bridge clutch 96014389 209 32 04
Filler tube grommet lower 120 19 01
Filler tube "O" ring upper 209 16 07
HARD PARTS
Centre support 209 43 01
METAL CLAD SEALS Intermediate wear plate kit (inc gaskets) 209 29 01
Converter housing 209 15 01
Oil pump 209 38 01
Extension housing 209 15 02
Oil pump wear plate 209 38 02
Selector shaft 209 15 03
Drive shaft 209 29 02

SHAFT SEALING RINGS Drive shaft non return valve 209 29 03


Input shaft (3) 209 26 01 Bridge clutch housing 209 29 04
2nd clutch (2) 209 26 02 Bridge clutch piston 209 45 01
Governor (1) 120 26 04 Overdrive one way clutch 209 44 01
Low servo piston (1) 120 26 03 Overdrive one way clutch hub 209 29 05

CLUTCH PLATES Input sun gear 209 29 06


Overdrive gearset 209 66 01
4th speed brake friction 170 x 2.2 x 36T (3) 209 11 01
Overdrive rearset ring gear 209 29 07
4th speed brake steel 170 x 2.0x 7T (4) 209 12 01
Sun gear 209 65 01
OWC 120 44 01
Bridge clutch friction overrun 130 x 2.2 x 40T (2) 209 11 02
3rd gear sun & OWC inner 209 29 08
Bridge clutch steel overrun 130 x 2.0 x 36T (2) 209 12 02
Bridge clutch wavy overrun 130 x 1.4 x 3T (1) 209 12 03
Bridge clutch pressure overrun (1) 120 13 07 ELECTRICAL
Solenoid valve 1st to 2nd, and 3rd to 4th 209 35 01
Reverse clutch friction 163 x 2.5 x 36T (4) 120 11 01 Solenoid valve 2nd to 3rd 209 35 02
Reverse clutch steel 163 x 2.0 x 7T (5) 120 12 01 Solenoid valve pressure control 209 35 03
Reverse clutch wavy (1) 209 12 04 Solenoid valve lock up clutch 209 35 04
Solenoid rear band apply 209 35 05
2nd clutch friction 132 x 2.5 x 30T (5) 120 11 02 Connector front AR25/35 209 35 06
2nd clutch steel 132 x 2.0 x 36T (6) 120 12 03 Connector block rear AR25 209 35 07
2nd clutch wavy (1) 209 12 05

3rd clutch friction 97 x 2.5 x 12T (4) 209 11 03


3rd clutch friction 97 x 2.5 x 12T (1) 209 11 04
3rd clutch steel 98 x 2.0 x 29T (5) 120 12 05
3rd clutch wavy (1) 209 12 06

BRAKE BANDS
Low band 120 14 01

JP(Automatic Transmissions)Ltd Telephone 0117-9214351 (Fax 0117-9273922) GM 5


GENERAL MOTORS
4L30E (AR25/35) Iss 18/02/2000

Illus Description Year Part No. Illus Description Year Part No.

TORQUE CONVERTERS
Carlton 2.0, 2.4, & Senator 2.6 SJLR-SJAR 209 30 01
Carl. & Sen. 3.0 (30NE & C30NE) SE9R 209 30 02
Carl. & Sen. 3.0 (C30SE) SG9R-SGLR 209 30 03
Omega 2.0 litre (BB) SJHR 209 30 05
Omega 2.5 litre (BD) SEHR 209 30 06
Omega 2.5 diesel SGHS 209 30 04

TOOLS
Manual 209 33 20
Rear of case seal installer 209 33 01

GM 6 JP(Automatic Transmissions)Ltd Telephone 0117-9214351 (Fax 0117-9273922)


GENERAL MOTORS
3 speed rear wheel drive with & without lock up.
Iss 01/05/97 TH200 & 200C
Illus Description Year Part No. Illus Description Year Part No.

KITS
Master (no lock up) 76-81 163 01 01
Master (with lock up) 79 on 163 01 02
Overhaul 76-83 163 02 01
Shaft sealing rings 163 06 01
Bushing 163 09 01
Thrusts (no needle bearings) 163 10 01

GASKETS
Pan 163 25 01
Pump 163 25 02

RUBBER COMPONENTS
Direct clutch piston outer lip seal 163 18 01
Direct clutch piston centre lip seal 163 18 02
Direct clutch piston inner lip seal 163 18 03
Forward clutch piston outer lip seal 163 18 04
Forward clutch piston inner lip seal 163 18 05

METAL CLAD SEALS


Pump body 120 15 01
Extension 120 15 02
Manual control shaft 120 15 03

CLUTCH PLATES
Direct clutch friction 132mm x 2.0 x 30T 163 11 01
Direct clutch steel 133mm x 2.4 x 26T 163 12 01
Direct clutch pressure 163 13 01

Forward clutch friction 132mm x 2.0 x 30T 163 11 01


Forward clutch steel 133mm x 1.9 x 27T 163 12 02
Forward clutch steel - waved 1.7mm thick 163 12 03
Forward clutch pressure 163 13 01
Low & reverse friction 139mm x 1.9 x 44T 163 11 02
Low & reverse 143mm x 1.9 x 22T 163 12 04

BRAKE BANDS
Intermediate 163 14 01

FILTER
Pick up 2 1/4" deep pan - brass 163 27 01
Pick up 2 9/16" deep pan nylon 163 27 02

BUSHES & BEARINGS


Front pump body 163 21 01
Stator support front 163 21 03
Stator support rear 163 21 15
Direct clutch front 163 21 16
Direct clutch rear 163 21 17

Low & reverse clutch 163 21 07


Front internal gear 163 21 06
Rear sun gear 163 21 09
Rear carrier 163 21 08
Extension 163 21 02

THRUST WASHERS
Front carrier needle bearing 163 23 01
Front sun gear needle bearing 163 23 03
Rear sun gear needle bearing 163 23 02
Gearset planet washers 0.805" x 0.400" x 0.025" 161 22 26

TOOLS
Workshop manual 163 33 20

JP(Automatic Transmissions)Ltd Telephone 0117-9214351 (Fax 0117-9273922) GM 7


TH200-4R 4 speed rear wheel drive with lock up

Illus Description Year Part No. Illus Description Year Part No.

KITS
Master 81- 163 01 03
Master 81- 163 01 04
Overhaul 163 02 02

GASKETS
Pan 163 25 03
Pump 163 25 04

METAL CLAD SEALS


Converter 163 15 01
Extension 120 15 02
Manual control shaft 120 15 03

CLUTCH PLATES
Direct clutch friction 132mm x 2.0 x 30T (5) 163 11 01
Direct clutch steel 133mm x 2.4 x 26T (5) 163 12 01
Direct clutch pressure (1) 163 13 05

Forward clutch friction 132mm x 2.0 x 30T (5) 163 11 01


Forward clutch steel 133mm x 1.9 x 27T (4) 163 12 02
Forward clutch pressure (1) 163 13 01

Low & reverse friction 139mm x 1.9 x 44T (6) 163 11 02


Low & reverse 143mm x 1.9 x 22T (6) 163 12 04
Low & reverse steel waved 140mm x 2.4 x 4T (1) 163 12 05

Overdrive friction 175mm x 1.9 x 36T (2) 163 11 03


Overdrive steel 178mm x 1.9 x 6T (3) 163 12 07
Overdrive pressure (1) 163 13 03

Overrun clutch friction 128mm x 2.0 x 40T (2) 163 11 04


Overrun clutch steel 131mm x 1.9 x 36T (2) 163 12 08
Overrun clutch pressure (1) 163 13 04

BRAKE BANDS
Intermediate 163 14 01

FILTER
Pick up 163 27 03

BUSHES & BEARINGS


Front pump body 163 21 01
Stator support 161 21 04
Forward clutch housing/input shaft 163 21 13
Direct clutch front 163 21 04
Direct clutch rear 163 21 05

Front internal gear 163 21 06


Low & reverse clutch 163 21 07
Rear carrier 163 21 08
Rear sun gear 163 21 09
Overrun clutch 163 21 10

Overdrive carrier 163 21 14


Centre support front 163 21 11
Centre support rear 163 21 12
Extension 163 21 02

TOOLS
Manual 163 33 21

GM 8 JP(Automatic Transmissions)Ltd Telephone 0117-9214351 (Fax 0117-9273922)


3 speed rear wheel drive with and without lock up
GENERAL MOTORS
Iss 01/05/97 TH250
Illus Description Year Part No. Illus Description Year Part No.

Intermediate friction 189mm x 2.5 x 60T (2-3) 122 11 02


KITS Intermediate steel 192mm x 1.8 x 7T (2-3) 122 12 02
Master 80-81 122 01 03
Low & reverse friction 0.097" thick (3-5) 122 11 03
Overhaul 122 02 03 Low & reverse friction 0.087" thick (3-5) 80- 122 11 06
Shaft sealing ring - non lock up 122 06 04 Low & reverse steel 166mm x 1.7 x 17T (3-5) 122 12 03
Shaft sealing ring - lockup 122 06 03

BRAKE BANDS
GASKETS Intermediate overrun 122 14 02
Pan 122 25 01
Pump - non lockup 122 25 02
Pump - lockup 122 25 03 FILTER
Upper valve body - non lockup 122 25 04 Pick up 122 27 01
Upper valve body - withlockup 80-
MODULATOR
Lower valve body - non lockup 69-79 122 25 05 Modulator1.171" cap dia 69-72 122 28 04
Lower valve body - with lockup 80- Modulator adj 2" cap dia 73- 122 28 02
Modulator adj 1.75" cap dia 122 28 01
METAL CLAD SEALS Modulator - Vega & Monza 122 28 03
Pump - non lockup 120 15 01
Pump - lockup BUSHES & BEARINGS
Extension 120 15 02 Pump body - non lockup 120 21 01
Extension housing rear 122 21 02
CLUTCH PLATES Sun & reaction carrier (2) 122 21 03
Forward friction 149mm x 2.5 x 20T (5) 122 11 01
Forward friction (3-5) 80- 122 11 04
Forward steel 149mm x 1.7 x 14T (3-5) 122 12 01

Direct friction 149mm x 2.5 x 20T (4-5) 122 11 01


Direct friction 0.087" thick (3-5) 80- 122 11 04
Direct steel 149mm x 1.7 x 14T (3-4) 122 12 01

3 speed transverse front wheel drive without lock up TH325


KITS Low & reverse clutch 163 21 07
Intermediate front gear 163 21 06
Master 142 01 01 Rear sun gear 163 21 09
Overhaul 142 02 01 Rear carrier 163 21 08
Drive sprocket support 163 21 18
GASKETS
Stator support 163 21 18
Lower pan gasket 142 25 01
Extension 163 21 02
Sprocket cover gasket 142 25 02

METAL CLAD SEALS TOOLS


Converter 120 15 01 Manual 142 33 20
Manual control shaft 120 15 03

CLUTCH PLATES
Direct clutch friction 132mm x 2.0 x 30T (5) 163 11 01
Direct clutch steel 133mm x 2.4 x 26T (5) 163 12 01
Direct clutch pressure (1) 163 13 05

Forward clutch friction 132mm x 2.0 x 30T (5) 163 11 01


Forward clutch steel 133mm x 1.9 x 27T (4) 163 12 02
Forward clutch pressure (1) 163 13 01

Low & reverse friction 139mm x 1.9 x 44T (6) 163 11 02


Low & reverse 143mm x 1.9 x 22T (6) 163 12 04
Low & reverse steel waved 140mm x 2.4 x 4T (1) 163 12 05

BRAKE BANDS
Intermediate 163 14 01

FILTER
TH325 79-81 142 27 01

BUSHES
Converter 124 21 01
Pump cover front 161 21 04
Pump cover rear 163 21 15
Direct clutch front 163 21 16
Direct clutch rear 163 21 17

JP(Automatic Transmissions)Ltd Telephone 0117-9214351 (Fax 0117-9273922) GM 9


GENERAL MOTORS 4 speed transverse front wheel drive with lock up
TH325-4L Iss 01/05/97

Illus Description Year Part No. Illus Description Year Part No.

KITS Manual control shaft 120 15 03

Master 142 01 02
Overhaul 142 02 02
BRAKE BANDS
Intermediate 163 14 01

CLUTCH PLATES FILTER


Direct clutch friction 132mm x 2.0 x 30T (5) 163 11 01 TH325-4L 82- 142 27 02
Direct clutch steel 133mm x 2.4 x 26T (5) 163 12 01
Direct clutch pressure (1) 163 13 05
BUSHES
Forward clutch friction 132mm x 2.0 x 30T (5) 163 11 01 Front pump body 163 21 01
Forward clutch steel 133mm x 1.9 x 27T (4) 163 12 02 Direct clutch front 163 21 16
Forward clutch pressure (1) 163 13 01 Direct clutch rear 163 21 17
Low & reverse clutch 163 21 07
Low & reverse friction 139mm x 1.9 x 44T (6) 163 11 02 Rear sun gear 163 21 09
Low & reverse 143mm x 1.9 x 22T (6) 163 12 04
Low & reverse steel waved 140mm x 2.4 x 4T (1) 163 12 05 Front internal gear 163 21 06
Rear carrier 163 21 08
Overdrive friction 175mm x 1.9 x 36T (2) 163 11 03 Drive sprocket support front 163 21 18
Overdrive steel 178mm x 1.9 x 6T (3) 163 12 07 Drive sprocket support rear 163 21 15
Overdrive pressure (1) 163 13 03
Overdrive carrier 163 21 14
Overrun clutch friction 128mm x 2.0 x 40T (2) 163 11 04 Overrun clutch housing 163 21 10
Overrun clutch steel 131mm x 1.9 x 36T (2) 163 12 08
Overrun clutch pressure (1) 163 13 04
TOOLS
Manual 142 33 20
METAL CLAD SEALS
Converter 163 15 02

TH350 3 speed rear wheel drive with & without lock up

KITS Low & reverse friction (3-5) 122 11 03


Low & reverse steel 166mm x 1.7 x 17T (3-5) 122 12 03
Master 69-79 122 01 01
Master - lockup 80 on 122 01 02
BRAKE BANDS
Overhaul 69-79 122 02 01 Intermediate overrun 122 14 01
Overhaul - lockup 80 0n 122 02 02
FILTER
Shaft sealing ring 69-79 122 06 01
Pick up 122 27 01
Shaft sealing ring 80 0n 122 06 02

Bushings 69-76 122 09 01 MODULATOR


Bushings 76 0n 122 09 02 Modulator1.171" cap dia 69-72 122 28 04
Modulator adj 2" cap dia 73 0n 122 28 02
Thrusts (no needles) 73-75 122 10 01 Modulator adj 1.75" cap dia 122 28 01
Thrust pump cover selective kit 73-76 122 10 02 Modulator - Vega & Monza 122 28 03
Thrusts complete 122 10 03
Thrusts needles only 122 10 04 BUSHES & BEARINGS
Pump body - non lockup 120 21 01
GASKETS Stator support front 69 - 122 21 04
Pan 122 25 01 Stator support rear (2) 69 - 122 21 05
Pump - non lockup 122 25 02 Case to output shaft bush 69 - 122 21 06
Pump - lockup 122 25 03 Input ring gear 69 - 122 21 07
Upper valve body - non lockup 122 25 04
Upper valve body - withlockup 80-86 122 25 06 Direct clutch drum (bronze) 69 - 122 21 08
Output shaft 5/8" x 1/2" 67-77 122 21 09
Lower valve body - non lockup 69-79 122 25 05 Extension housing rear 122 21 02
Lower valve body - with lockup 80-86 122 25 07 Sun & reaction carrier (2) 122 21 03

THRUST WASHERS
METAL CLAD SEALS Gearset planet washers 0.805" x 0.400" x 0.025" 161 22 26
Pump - non lockup 120 15 01
Pump - lockup TOOLS
Extension 120 15 02 ManuaL 122 33 20

CLUTCH PLATES MISCELLANEOUS


Forward friction 149mm x 2.5 x 20T (5) 122 11 01 Governor gear 122 59 01
Forward friction 149mm x 2.3 x 20T (5) 122 11 04
Forward steel 149mm x 1.7 x 14T (3-5) 122 12 01

Direct friction 149mm x 2.5 x 20T (4-5) 122 11 01


Direct steel 149mm x 1.7 x 14T (3-4) 122 12 01

Intermediate friction (2-3) 122 11 02


Intermediate steel (2-3) 122 12 02

GM 10 JP(Automatic Transmissions)Ltd Telephone 0117-9214351 (Fax 0117-9273922)


3 speed rear wheel drive, no lock up GENERAL MOTORS
Jaguar, Daimler, Rolls Royce, Bentley, Ferrari
Iss 01/05/97 (TH400) 3L80
Illus Description Year Part No. Illus Description Year Part No.

KITS CLUTCH PLATES


Master Overhaul (2.702" dia ext seal Jaguar) 123 01 01 Forward clutch friction 149mm x 2.0 x 42T (5) 123 11 01
Master Overhaul (2.502" dia ext seal) 123 01 02 Forward clutch friction (heavy duty) (5) 123 11 03
Forward clutch steel 159mm x 1.7 c 14T 123 12 01
Overhaul (2.702" dia ext seal) 123 02 01 Forward clutch steel 159mm x 2.0 c 14T (5) 123 12 02
Overhaul (2.502" dia ext seal) 123 02 02 Forward clutch steel 159mm x 2.4 x 8T (4) 123 12 03
Overhaul - electronic 123 02 03 Forward clutch steel - dished 123 12 07
Forward clutch steel waved 150mm x 1.6 x 14T (1) 123 12 05
Gasket & seal 123 03 01
Direct clutch friction 149mm x 2.0 x 42T (5) 123 11 01
Shaft sealing ring - steel 123 06 01 Direct clutch friction (heavy duty) (5) 123 11 03
Shaft sealing ring - teflon 123 06 02
Shift kit 123 08 01 Direct clutch steel 159mm x 1.7 c 14T 123 12 01
Direct clutch steel 0.077" thick 159mm x 2.0 c 14T 123 12 02
Thrusts - needles only 123 10 02 Direct clutch steel 159mm x 2.4 x 8T (5) 123 12 03
Thrusts - no needles 123 10 01 Direct clutch steel - dished 123 12 07
Direct clutch pressure 123 13 01
Direct clutch pressed spacer 123 13 04
GASKETS
Pan 123 25 01
Intermediate clutch friction 166mm x 2.0 x 47T (3) 123 11 02
Pan (composite) 123 25 09
Intermediate clutch steel 167mm x 2.5 x 22T (3) 123 12 04
Pump 123 25 02
Intermediate clutch steel 167mm x 1.7 x 22T (1) 123 12 06
Extension housing 123 25 03
Intermediate clutch pressure 123 13 02
Spacer plate to case 123 25 04
Valve body plate 123 25 05
BRAKE BANDS
Rear servo cover 123 25 06 Front 123 14 01
Solenoid valve 123 25 07 Rear 123 14 02
Governor cover 123 25 08
Pump bolt washer (6) 126 25 02 FILTER
Early filter 123 27 02
RUBBER COMPONENTS Flat type - 2 dimple pan 123 27 01
Pump outer lathe cut seal 123 17 01
Rear servo lathe cut seal 123 17 02 BUSHES & BEARINGS
Forward clutch inner lip seal 123 18 01 Pump 120 21 01
Forward clutch middle lip seal 123 18 02 Statot support (2) 123 21 04
Forward clutch outer lip seal 123 18 03 Planetary reaction carrier 123 21 05
Centre support 123 21 08
Direct clutch inner lip seal 123 18 01 Sun gear shaft (2) 123 21 09
Direct clutch middle lip seal 123 18 02
Direct clutch outer lip seal 123 18 03 Governor bore repair 123 21 10
Intermediate clutch inner lip seal 123 18 05 Output shaft early 0.562" wide 123 21 06
Intermediate clutch outer lip seal 123 18 04 Output shaft late 0.437" wide 123 21 11

Speedo pinion lip seal 123 18 06 Case 123 21 07


Speedo gear “O” ring 123 16 01 Extension 1.800" o/d x 1.690"i/d x 1.24 long 123 21 01
Oil filler tube to case “O” ring 123 16 02 Extension 2.000" o/d x 1.875" i/d x 1.0" long 123 21 02
Output shaft “O” ring 123 16 03 Extension 2.000" o/d x 1.875" i/d x 1.5" long 123 21 03
Park pawl shaft “O” ring 123 16 04

Manual lever shaft “O” ring 123 16 05 THRUST WASHERS


Intake pipe “O” ring 123 16 06 Input shaft selective 0.062" thick 123 22 01
Selector shaft 123 16 07 Input shaft selective 0.073" thick 123 22 02
Modulator "O" ring 123 16 05 Input shaft selective 0.084" thick 123 22 03
Input shaft selective 0.095" thick 123 22 04
Input shaft selective 0.106" thick 123 22 05
METAL CLAD SEALS
Converter 120 15 01 Input shaft selective 0.117" thick 123 22 06
Extension 2.502" dia 123 15 01 Input shaft selective 0.128" thick 123 22 07
Extension (Jaguar V12 & Rolls Royce) 2.702" dia 123 15 02 Centre support to reaction drum 123 22 15
Manual control shaft 120 15 03 Centre support thrust bearing kit 123 23 01
Transfer box 123 15 05 Forward clutch to hub 123 22 16
Extension (Ferrari) 123 15 06
Extension (US Motor Home) 123 15 04 Forward clutch hub to direct clutch 123 22 17
Front inter gear & carrier - 4 tabs (metal or plastic) 123 22 18
SHAFT SEALING RINGS Rear int gear to carrier thrust kit 123 23 02
Input shaft - teflon 123 26 11 Rear int gear to output shaft 123 23 03
Front pump cover - steel (3) 123 26 01 Output shaft to case - 4 tabs 123 22 18
Front pump cover - teflon (3) 123 26 02
Centre support - steel (3) 123 26 01 Output shaft, 3 tangs selective 0.076" thick 123 22 09
Centre support - teflon (3) 123 26 02 Output shaft, 3 tangs selective 0.084" thick 123 22 10
Output shaft, 3 tangs selective 0.092" thick 123 22 11
Accumulator piston inner - steel 123 26 03 Output shaft, 3 tangs selective 0.100" thick 123 22 12
Accumulator piston inner - teflon 123 26 04 Output shaft, 3 tangs selective 0.108" thick 123 22 13
Accumulator piston outer- steel to 71 123 26 05
Accumulator piston outer- teflon to 71 123 26 06 Output shaft, 3 tangs selective 0.116" thick 123 22 14
Accumulator piston outer 71 on 123 26 10 Front gearset planets 0.885" x 0.460" x 0.024" 123 22 19

Accumulator piston control valve- steel 123 26 07 CIRCLIPS


Accumulator piston control valve- teflon 123 26 08 Forward & direct clutches 123 32 01
Front servo (aluminium) 123 26 09 Centre support to case 123 32 02
Valve body accumulator piston 123 32 03

JP(Automatic Transmissions)Ltd Telephone 0117-9214351 (Fax 0117-9273922) GM 11


GENERAL MOTORS 3 speed rear wheel drive, no lock up
Jaguar, Daimler, Rolls Royce, Bentley, Ferrari
3L80 (TH400) Iss 01/05/97

Illus Description Year Part No. Illus Description Year Part No.

Reaction carrier 123 29 09


MODULATOR Filler tube adaptor 123 29 12
Centre support retaining bolt 123 37 03
Small cannister 122 28 04
Large cannister 122 28 01
Genuine Jaguar 5.3litre V12 123 28 01 TORQUE CONVERTERS
Rolls Royce 123 30 01
HARD PARTS Jaguar XJ12 5.3 litre 123 30 02
Pump - 6 bolt assembly 123 38 01
Pump - 7 bolt assembly 123 38 02 TOOLS
Pump gear set 123 38 03 Manual 123 33 20
Intermediate sprag one way clutch 123 29 01 Pressure test adaptor 123 33 01
Piston compressor - acc control valve 123 33 02
Intermediate sprag one way clutch - heavy duty 123 29 03 Oil pump extractor bolt 123 33 03
Intermediate roller one way clutch (alternative) 70- 123 29 04 Seal replacer - pump & extension 123 33 04
Piston replacer - Forward & direct clutchs 123 33 05
One way clutch outer - for sprag or roller 123 29 05 Piston replacer - intermediate clutch 123 33 06
Direct drum - use with roller OWC 123 29 06 Band application selection gauge 123 33 07
Direct drum - use with sprag OWC 123 29 07
Centre support 123 43 01
Accumulatoe piston 123 45 04

Governor drive repair kit 123 29 08


2 prong K/D connector 123 29 10
Kickdown solenoid 123 35 01
Reaction to output plastic silencer ring 123 29 11
Low clutch roller assembly 123 29 02

TH425 US vehicles front wheel drive 1966-78

KITS
Master 1 44 01 01

POWERGLIDE US vehicles & Vauxhall Cresta rear wheel drive 1962-73

KITS
Master aluminium case 124 01 01 BRAKE BANDS
Master cast iron case 124 01 02 Low band 124 14 01

Overhaul aluminium case 124 02 01 FILTER


Overhaul cast iron case 124 02 02 Pick-up 124 27 01

Gasket & seal aluminium case 124 03 01


Gasket & seal cast iron case 124 03 02
BUSHES
Converter 124 21 01
Extension 163 21 02
GASKETS
Pan 124 25 01
Pump 124 25 02
MODULATORS
Non adjustable 124 28 01
Adjustable 124 28 02
METAL CLAD SEALS
Converter 120 15 01
Extension 120 15 02

CLUTCH PLATES
High clutch friction 127mm x 2.5 x 43T (2/4) 124 11 01
High clutch steel (3/5) 124 12 01
Reverse clutch friction (3/6) 122 11 03
Reverse clutch steel (2/6) 124 12 02

GM 12 JP(Automatic Transmissions)Ltd Telephone 0117-9214351 (Fax 0117-9273922)


GENERAL MOTORS
4 speed transverse front wheel drive with lock up
Iss 07/05/98 (TH440-T4) 4T60 & 4T60E
Illus Description Year Part No. Illus Description Year Part No.

KITS Reaction gearset planets 0.980" x 0.435" x 0.025" 161 22 29


Final drive gearset planets 0.980" x 0.435" x 0.025" 161 22 30
Master 4T60 84-86 149 01 01
Master 4T60E 91- 149 01 02
HARD PARTS
Overhaul 4T60 84-86 149 02 01 Governor drive gear 149 59 01
Overhaul 4T60E 91- 149 02 02
MODULATORS
Side cover leak repair kit 149 29 01 For 231 inch & 3000cc petrol 149 28 01
For 260 inch petrol & 4.36 diesel 149 28 02
GASKETS
Pan 149 25 01
TOOLS
Manual 149 33 20
METAL CLAD SEALS
Converter 161 15 01
Right hand drive shaft 161 15 03
Left hand drive shaft 149 15 02

CLUTCH PLATES
2nd clutch friction 129mm x 1.8 x 38T (5) 149 11 01
2nd clutch steel 130mm x 2.2 x 36T (5) 149 12 01

3rd clutch friction 111mm x 2.4 x 32T (4) 149 11 02


3rd clutch steel 112mm x 2.3 x 12T (4) 149 12 02

Input clutch friction 117mm x 2.1 x 32T (4) 149 11 03


Input clutch steel 126mm x 2.0 x 26T (4) 161 12 02
Input clutch pressure (1) 84- 161 13 06

4th clutch reaction friction 134mm x 2.0 x 18T (2) 149 11 04


4th clutch reaction steel 139mm x 2.0 x 6T (2) 149 12 03

BRAKE BANDS
!st & 2nd band (double wrap) 149 14 01
Reverse band (double wrap) 149 14 02

FILTER
Pick-up 149 27 01

BUSHES & BEARINGS


Converter 39.8x36.75x15.5 161 21 02
Governor shaft sleeve 149 21 01
Drive sprocket support 161 21 04
4th clutch shaft 149 21 03
Right hand drive to case 39.5x36.5x10.8 161 21 05

Input shaft 149 21 05


Input sun gear 149 21 06
Input carrier 149 21 07
Reaction sun gear 149 21 08
Final drive int gear 149 21 04

2nd clutch housing front 149 21 09


2nd clutch housing rear 149 21 10
Input & 3rd clutch sleeve 149 21 11

THRUST WASHERS
Drive sprock to support 65 x 55 x 1.5 x (4 lugs P) 161 22 02

Diff carrier to case - 1.45 mm selective 161 22 10


Diff carrier to case - 1.55 mm selective 161 22 11
Diff carrier to case - 1.69 mm selective 161 22 12
Diff carrier to case - 1.75 mm selective 161 22 13
Diff carrier to case - 1.81 mm selective 161 22 14

Diff carrier to case - 1.95 mm selective 161 22 15


Diff carrier to case - 2.05 mm selective 161 22 16
Diff carrier to case - 2.15 mm selective 161 22 17
Diff carrier to case - 2.25 mm selective 161 22 18
Diff carrier to case - 2.35 mm selective 161 22 19

Input gearset planets 0.980" x 0.435" x 0.025" 161 22 29

JP(Automatic Transmissions)Ltd Telephone 0117-9214351 (Fax 0117-9273922) GM 13


GENERAL MOTORS
Jaguar, Rolls Royce 91-
4L80E Iss 10/08/98

Illus Description Year Part No. Illus Description Year Part No.

KITS
Master Overhaul 210 01 01
Overhaul - 97 210 02 01
Overhaul inc moulded pistons 97 - 210 02 02
Shaft sealing ring kit 210 06 01
Bushing kit (late) 210 09 01

GASKETS
Pan gasket 210 25 01
Pump gasket 210 25 02

RUBBER COMPONENTS
Lock up "O" ring 178 16 03

METAL CLAD SEALS


Pump 210 15 01
Extension seal 210 15 02
Case seal 210 15 03

CLUTCH PLATES
Forward clutch friction 149mm x 2.0 x 42T (5) 123 11 01
Forward clutch friction (heavy duty) (5) 123 11 03
Forward clutch steel 159mm x 2.0 x 14T (5) 123 12 02
Forward clutch steel - dished 123 12 07

Direct clutch friction 149mm x 2.0 x 42T (5) 123 11 01


Direct clutch friction (heavy duty) (5) 123 11 03
Direct clutch steel 159mm x 2.4 x 8T (5) 123 12 03
Direct clutch steel - dished 123 12 07

Intermediate clutch friction 167mm x 2.0 x 47T (4) 210 11 01


Intermediate clutch steel (4) 210 12 01

Overrun clutch friction 136mm x 2.1 x 45T (3) 210 11 02


Overrun clutch steel (3) 210 12 02

4th clutch friction 185mm x 2.0 x 60T (4) 210 11 03


4th clutch steel (4) 210 12 03

FILTER
Pick up 210 27 01

BUSHES
Pump 210 21 01

THRUST WASHERS
Thrust washer kit 210 10 01

HARD PARTS
Overdrive roller clutch 210 44 01
Overrun clutch moulded piston 210 45 01
Centre support bolt 210 37 01
Pump gears 210 38 04

ELECTRICAL
Pressure regulator kit (to cure buzz) 210 38 03
Lockup PWM solenoid 91 - 210 35 01
Input / output sensor 91 - 210 35 02

TORQUE CONVERTERS
Jaguar 3ZDP 210 30 01
Jaguar 4ZFP 210 30 02
Ambulance 210 30 03

GM 14 JP(Automatic Transmissions)Ltd Telephone 0117-9214351 (Fax 0117-9273922)


GENERAL MOTORS
4 speed rear wheel drive with lock up
Iss 07/05/98 (TH700-R4 & E) 4L60, 4L60E
Illus Description Year Part No. Illus Description Year Part No.

KITS
Master 4L60 82-84 147 01 01
Master 4L60 85- 147 01 02
FILTER
Pick up - 87 163 27 03
Master 4L60E 147 01 03
Pick up 88 - 147 27 01
Pick up 4L60E 147 27 02
Overhaul 4L60 82- 147 02 01
Overhaul 4L60E 147 02 03
BUSHES
Gasket & seal 4L60 82- 147 03 01 Converter 147 21 01
Gasket & seal 4L60E 147 03 03 Stator front 27 spline early 161 21 04
Stator front 27 spline late 147 21 02
Stator front 30 spline 147 21 03
Shaft sealing ring kit 82-87 147 06 01
Shaft sealing ring kit (steel) 147 06 02 Stator rear 27 spline early 147 21 04
High performance 3-4 clutch kit ( 6 to 9 frictions) 147 07 01 Stator rear 27 spline late 147 21 05
Shift kit 147 08 01 Stator rear 30 spline 147 21 06
Shift correction package 147 08 02
Reverse input drum front 147 21 07
Bush kit 147 09 01 Reverse input drum 163 21 17
Thrust kit 147 10 01 Input sun gear 147 21 08
Thrust kit (selective) 147 10 02 Reaction carrier front 147 21 09
Thrust kit (needles only) 147 10 03 Reaction carrier rear 147 21 10
Reaction sun gear 147 21 11
3rd & 4th clutch conv kit (From 6 to 9 frictions) 147 07 01 Case 147 21 12
Extension 163 21 02
GASKETS
Pan 147 25 01 THRUST WASHERS
Pump (early) 147 25 02 Gearset planets 0.850" x 0.490" x 0.025" 147 22 01
Pump (late) 147 25 03 Gearset planets Batwings 0.025" 147 22 02
Gearset planets Batwings 0.030" 147 22 03
Valve body upper early 82-86 147 25 04 Plastic rotor guide (10 van) 147 22 04
Valve body upper late 87 - 147 25 05
Valve body lower early 82-86 147 25 06 HARD PARTS
Valve body lower late 87 - 147 25 07
Super pump (27 spline input shaft) 84-87 147 38 01
Super pump (30 spline input shaft) 87-90 147 38 02
METAL CLAD SEALS Super pump (30 spline input shaft) with aux V/B 90- 147 38 03
Converter 163 15 02 Stator shaft 147 39 01
Extension without flange 120 15 02 Pump seal retainer 147 29 02
Extension with flange 120 15 07
Low & rev roller one way clutch 147 44 02
SHAFT SEALING RINGS One way clutch (26 cams) 82-86 147 44 01
One way clutch (28 cams) 87- 147 44 03
Teflon turbine step joint 147 26 01
Input sun gear 147 65 01
Input gearset - roller type 82only 147 66 01
CLUTCH PLATES Input gearset - sprag type 83- 147 66 02
1st clutch rev input friction 152mm x 2.0 x 41T (4) 82-87 147 11 01
1st clutch rev input friction 152mm x 1.7 x 41T (4) 87- 147 11 06 Reaction shell 147 29 03
1st clutch rev input steel flat 156mm x 1.9 x 36T (3) 82 147 12 01 Reaction sun gear 147 65 03
1st clutch rev input steel waved (0.088") (1) 82 147 12 06 Reaction gearset 147 66 03
1st clutch rev input steel (2.2mm) 147 12 08 Reaction gearset ring gear 147 66 04
1st clutch rev input steel (2.0mm) 147 12 09 Reaction carrier shaft 147 29 05
1st clutch rev input pressure (0.278") 147 13 03
1st clutch rev input pressure (0.220") 147 13 04 Reaction carrier support 147 29 06
1st clutch rev input pressure (0.245") 147 13 05 Reverse input drum 82-86 147 29 07
1st clutch rev input pressure (0.270") 147 13 06 Reverse input drum 87 - 147 29 01
1st clutch rev input pressure (0.300") 147 13 07 Reverse piston capsule 147 29 10
Reverse input piston early 147 45 01
2nd clutch overrun friction (0.078") (2) 82- 147 11 03
2nd clutch overrun steel 132mm x 2.3 x 10T (2) 82- 147 12 03 Reverse input piston late 147 45 02
Input internal gear 147 29 04
3rd clutch forward friction (0.078") (3/5) 82-84 147 11 04 Heavy duty accumulator piston 147 45 04
3rd clutch forward friction (0.069) (3/5) 85- 147 11 05 Valve body retainer (type 1) 147 62 01
3rd clutch forward steel 134mm x 2.0 x 20T (3/4) 82-84 147 12 04 3-4 valve body check ball 147 62 02
3rd clutch forward steel 134mm x 2.3 x 20T (3/4) 85- 147 12 07
3rd clutch forward steel (waved 0.078") (1) 82 147 12 05 Governor gear kit 147 59 01
Governor 147 59 02
4th clutch 3rd & 4th friction 146mm x 2.2 x 20T (6) 82- 147 11 02
4th clutch 3rd & 4th steel (0.078") (5) 82- 147 12 02 ELECTRICAL
4th clutch 3rd & 4th top pressure 147 13 01 Lock up solenoid 147 35 01
4th clutch 3rd & 4th bottom pressure 147 13 02 Lockup switch & loom 93-98 147 35 04
4th clutch 3rd & 4th hi-perf kit ( 6 to 9 frictions) 147 07 01 TCC/PWM solenoid 95 - 147 35 05
3-2 control solenoid 93-95 147 35 05
5th low & rev friction (0.088") (4/5) 82- 122 11 06 External repair harness 4L60E 91 - 147 35 06
5th low & rev steel std 166mm x 1.7 x 17T (4/5) 82- 122 12 03
5th low & rev steel sel 166mm x 2.0 x 17T AR 82- 122 12 04
5th low & rev steel wavy 1 87- 122 12 05
TOOLS
Manual 4L60 147 33 20
Manual 4L60E 147 33 21
BRAKE BANDS Turbine shaft installer 147 33 01
2nd & 4th 147 14 01

JP(Automatic Transmissions)Ltd Telephone 0117-9214351 (Fax 0117-9273922) GM 15


GENERAL MOTORS 4 speed front wheel drive
Vauxhall Cavalier,Calibra 1990 - & Volvo 850T
(AF14-20) 50-40E Daewoo Espero 95 -
Iss 18/09/2000

Illus Description Year Part No. Illus Description Year Part No.

KITS
59 (4th) B3 friction 160 x 1.70 x 33T (5) 193 11 03
Master (Vauxhall & Volvo combo kit) exc Daewoo 193 01 01
60 (4th) B3 steel 170 x 1.82 x 15T (4) 193 12 03
Overhaul (Vauxhall & Volvo combo kit) exc Daewoo 193 02 01
61 (4th) B3 pressure top 193 13 06
Overhaul (Daewoo)
61 (4th) B3 pressure bottom 193 13 06
Gasket & rubber 193 03 01
62 (5th) Direct C2 friction 107 x 1.70 x 34T (4) 193 11 02
Gasket (exc Daewoo) 193 04 01
62 (5th) Direct C2 steel 116 x 1.8 x 12T (4) 193 12 04
Friction only module 193 07 02
63 (5th) Direct C2 pressure 3.60mm 193 13 07
63 (5th) Direct C2 pressure 3.80mm 193 13 08
GASKETS 63 (5th) Direct C2 pressure 4.00mm 193 13 09
Pan gasket 193 25 07
Side plate gasket (late) 193 25 08 65 (6th) Forward C1 friction 136 x 1.70 x 46T (4) 193 11 04
NI Front valve body upper 193 25 01 66 (6th) Forward C1 steel 142 x 1.8 x 12T (4) 193 12 05
NI Front valve body lower 193 25 02 67 (6th) Forward C1 pressure 3.60mm 193 13 10
NI Centre valve body upper 193 25 03 67 (6th) Forward C1 pressure 3.80mm 193 13 11
NI Centre valve body lower 193 25 04 67 (6th) Forward C1 pressure 4.00mm 193 13 12
NI Rear valve body rear 193 25 05
NI Valve body side cover 193 25 06
BRAKE BANDS
70 Low brake 193 14 01
RUBBER COMPONENTS
10 Pump "O" ring 193 16 01
11 B1 clutch outer "O" ring 193 16 02
FILTER
NI Pick up - Vauxhall & Volvo 193 27 01
12 B1 clutch inner "O" ring 193 16 03
NI Pick up - Daewoo
13 B2 clutch outer "O" ring 193 16 04
14 B2 clutch inner "O" ring 193 16 05
BUSHES & BEARINGS
15 B3 clutch outer "O" ring 193 16 04 72 Pump 112 21 01
16 B3 clutch inner "O" ring 193 16 06 73 Case needle bush 193 21 02
17 C1 forward clutch outer "O" ring 193 16 07 NI Selector shaft needle bush 193 21 03
18 C1 forward clutch inner "O" ring 193 16 08 75 End case to C1 drum needle bush 193 21 04
19 C2 direct clutch outer "O" ring 193 16 02 76 Gearset to converter housing needle bush 193 21 05

20 C2 direct clutch inner "O" ring 193 16 08 77 Diff taper roller bearing 78mm dia 193 46 01
21 C3 clutch outer "O" ring 193 16 02 78 Diff taper roller bearing 84 mm dia 193 46 02
22 C3 clutch inner "O" ring 193 16 03
NI Accumulator piston & cover "O" ring (2) 132 16 06 THRUST WASHERS
NI Low brake valve piston & cover "O" ring (3) 173 16 26
79 OWC housing F1 plastic 56 x 98 x 1.62 193 22 01
80 OWC hub plastic 56 x 76 x 1.82 193 22 02
NI Filter seal (2) N/A
81 OWC hub plastic to 46 x 74 x 0.88 193 22 03
NI Temperature sensor "O" rings 193 16 10
82 Needle thrust sun gear to input shaft 22 x 42 x 3.6 193 23 01
NI Speedo gear "O" ring 117 16 05
83 Needle thrust sun gear to ring gear 50 x 67 x 3.6 193 23 02
NI Filler tube "O" ring 123 16 02
NI Band anchor screw "O" ring (2) 193 16 11
84 Needle thrust sun gear to gearset 39 x 57 x 2,75 193 23 03
85 Race plate sun gear to gearset (lip) 39 x 54 x 0.80 193 22 04
NI Solenoid "O" ring (3) 193 16 09
86 Needle thrust OWC hub to int gear 47 x 62 x 2.75 193 23 04
NI Pressure take off "O" ring (8) 180 16 15
87 Race plate OWC hub to int gear 44 x 58 x 2.00 193 22 06
NI Solenoid insulator "O" ring 193 16 11
88 Thrust OWC hub to OWc 193 22 07
NI Rev sensor "O" ring (2) 193 16 12
NI CI accumulator "O" ring 193 16 13
89 Race OWC hub to end cover 13.5 x 41 x 0.80 193 22 08
90 Needle thrust OWC hub to end cover 23 x 42 x 2.00 193 23 05
NI Case squash seals (6) 193 20 01
91 Race thrust OWC hub to end cover 15 x 41 x 0.80 193 22 09
NI Case feed seal 179 20 01
92 Needle thrust band drum to case 36 x 57 x 3.5 193 23 06
93 Needle thrust C3 band drum to gearset 29 x 42 x 0.80 193 23 07
METAL CLAD SEALS
40 Pump 193 15 01 94 Race C3 band drum to gearset 193 22 10
41 Drive shaft Vauxhall (2) 161 15 03 95 Needle thrust gearset to converter housing 193 23 08
41 Drive shaft Volvo 39 x 63 x 9 (2) 193 15 04 96 Race gearset to converter housing 193 22 11
42 Manual shaft 173 15 06 97 Needle thrust gearset to OWC hub 193 23 09
98 Selective diff shims 1.00mm 193 36 01
SHAFT SEALING RINGS
98 Selective diff shims 1.05mm 193 36 02
46 Maincase to C3 clutch drum (2) 193 26 01
98 Selective diff shims 1.10mm 193 36 03
47 End cover to forward & dirtect clutch (3) 193 26 02
98 Selective diff shims 1.15mm 193 36 04
48 Forward & direct clutch to end cover (1) 193 26 03
98 Selective diff shims 1.20mm 193 36 05
Gearset to converter housing (1) 193 26 04
98 Selective diff shims 1.25mm 193 36 06

CLUTCH PLATES 98 Selective diff shims 1.30mm 193 36 07


50 (1st) B2 friction 160 x 1.70 x 33T (5) 193 11 01 98 Selective diff shims 1.33mm 193 36 08
51 (1st) B2 steel 170 x 2.53 x 10T (2) 193 12 01 98 Selective diff shims 1.36mm 193 36 09
52 (1st) B2 top pressure 3.60mm 193 13 01 98 Selective diff shims 1.39mm 193 36 10
52 (1st) B2 Bottom pressure plate 193 13 01 98 Selective diff shims 1.42mm 193 36 11

53 (2nd) B1 friction 107 x 1.70 x 34T (3) 193 11 02 98 Selective diff shims 1.45mm 193 36 12
54 (2nd) B1 steel 116 x 1.8 x 8T (3) 193 12 02 98 Selective diff shims 1.48mm 193 36 13
55 (2nd) B1 pressure 3.6mm 193 13 02 98 Selective diff shims 1.51mm 193 36 14
98 Selective diff shims 1.54mm 193 36 15
56 (3rd) C3 friction 107 x 1.70 x 34T (4) 193 11 02 98 Selective diff shims 1.57mm 193 36 16
57 (3rd) C3 steel 116 x 1.80 x 8T (4) 193 12 02
58 (3rd) C3 pressure 3.60mm 193 13 03 98 Selective diff shims 1.60mm 193 36 17
58 (3rd) C3 pressure 3.80mm 193 13 04 98 Selective diff shims 1.65mm 193 36 18
58 (3rd) C3 pressure 4.00mm 193 13 05 98 Selective diff shims 1.70mm 193 36 19
98 Selective diff shims 1.75mm 193 36 20

GM 16 JP(Automatic Transmissions)Ltd Telephone 0117-9214351 (Fax 0117-9273922)


4 speed front wheel drive GENERAL MOTORS
Vauxhall Cavalier,Calibra 1990 - & Volvo 850T
Iss 20/12/2000 Daewoo Espero 95 - (AF14-20) 50-40E
Illus Description Year Part No. Illus Description Year Part No.

98 Selective diff shims 1.80mm 193 36 21 158 P2 planetary assmbly 2.0 193 66 05
159 Input drive gear 1.6 193 66 06
98 Selective diff shims 1.85mm 193 36 22 159 Input drive gear 1.8, 2.0 193 66 07
98 Selective diff shims 1.90mm 193 36 23 175 Main case 193 53 01
98 Selective diff shims 2.50mm 193 36 24 176 Converter housing 193 53 02
177 Extension housing 1.6 (modified) 193 54 01
CIRCLIPS
177 Extension housing 1.8, 2.0 (modified) 193 54 02
110 B2, B3 clutch (2) 193 32 01
NI Valve body cover 193 56 01
111 B!, C2, C3 clutch (3) 193 32 02
160 B4 accumulator piston 193 45 10
112 B1, C2 return springs (2) 193 32 03
161 B4 accumulator cover 193 45 11
113 B3 return spring 193 32 04
162 B4 piston return spring 193 24 07
114 F2 one way clutch 193 32 05
163 B4 torsion spring 193 24 08
115 B3 flange 193 32 06
164 Low brake band piston & rod 70.50mm 193 45 12
116 Ring gear flange (gearset) 193 32 07
164 Low brake band piston & rod 72.00mm 193 45 13
117 C1 forward clutch 193 32 08
165 Low brake piston cover 193 45 14
118 F3 OWC to case 193 32 09
166 Low brake piston return spring 193 24 09
119 C3 return spring 1.6 193 32 10
167 Differential assembly 193 68 01
119 C3 return spring 1.8 & 2.0 193 32 11
168 Crown wheel 1.6 193 68 02
120 Gearset P2 193 32 12
168 Crown wheel 1.8 193 68 03
121 Input gear 193 32 13
168 Crown wheel 2.0 193 68 04
122 Low brake valve cover 193 32 14
169 Speedo driving gear 193 60 01

HARD PARTS NI Speedo driven gear 13 teeth 193 60 02


125 B2 Clutch piston 193 45 01 170 Crown wheel lock tab (4) 193 34 01
126 B2 piston return spring 193 24 01 NI C1 accumulator piston 193 45 15
127 B1 clutch piston 1.6 193 45 02 NI C1 accumulator piston cover 193 45 16
127 B1 clutch piston 1.8 & 2.0 193 45 03 NI C1 accumulator piston spring 193 24 11
128 B1 piston return spring 193 24 02

129 F1 One way clutch 193 44 01


ELECTRICAL
NI Pressure control solenoid 193 35 01
130 F1 OWC outer hub 193 44 02
NI Shift control solenoid (2) 193 35 02
131 F1 OWC inner hub 193 44 03
NI Converter solenoid 193 35 03
132 Pump assembly 193 38 01
NI Inhibitor switch 193 35 04
133 Inner pump gear 193 38 02
NI Sensor, input revolution 193 35 05
134 Outer pump gear 193 38 03
NI Sensor, output revolution 193 35 06
135 Stator support & B1, B2 clutch housing 1.6 193 39 01
NI Solenoid cable & insulator 193 35 07
135 Stator support & B1, B2 clutch housing 1.8 & 2.0 193 39 02
NI Programme selector switch 193 35 08
136 Pump wear plate 193 38 04
NI Drive off aid switch 193 35 09
137 F2 OWC 193 44 04
NI Temperature sender & cable 193 35 10
138 F2 OWC assembly 193 44 05
139 B3 clutch piston 193 45 04 CABLE
140 B3 piston return spring 193 24 03 NI Selector 193 50 01
141 B3 clutch hub 1.6 193 29 01
141 B3 clutch hub 1.8 & 2.0 193 29 02 TUBES
NI Differential 193 63 01
142 B3 clutch hub flange 193 29 03
NI Main pressure pipe No 2 193 63 02
143 Planet carrier assembly 1.6 193 66 01
NI Main pressure pipe No 1 193 63 03
143 Planet carrier assembly 1.8, 2.0 193 66 02
NI C3 clutch feed 193 63 04
144 Planet ring gear 1.6 193 29 04
NI Lubrication 193 63 05
144 Planet ring gear 1.8, 2.0 193 29 05

145 Ring gear flange 1.6 to 5040031004T 193 29 06 TORQUE CONVERTERS


145 Ring gear flange 1.6 from 5040031004T 193 29 07 Cavalier & Calibra 2000 89- 193 30 01
145 Ring gear flange 1.8 193 29 08 Cavalier 1800 89- 193 30 02
145 Ring gear flange 2.0 to 91.75608 193 29 08 Cavalier 1600 89- 193 30 03
145 Ring gear flange 2.0 from 91.75608 193 29 09 AF2 6 bolt 193 30 05

146 Final drive sun gear 1.6 193 65 01


146 Final drive sun gear 1.8, 2.0 193 65 02
150 Forward C1 & Direct C2 drum - not 1800cc 193 29 10
150 Forward C1 & Direct C2 drum - 1800cc only 193 29 21
151 Forward clutch piston 193 45 05
152 Direct clutch piston 1.6 193 45 06

152 Direct clutch piston 1.8, 2.0 193 45 07


153 Direct piston return spring 193 24 04
154 F3 OWC assembly 193 44 06
F3 shaped clamp spring 193 24 12
155 Brake band drum 1.6 193 29 11
155 Brake band drum 1.8, 2.0 193 29 12

156 C3 clutch piston 1.6 193 45 08


156 C3 clutch piston 1.8, 2.0 193 45 09
157 C3 piston return spring 1.6 193 24 05
157 C3 piston return spring 1.8, 2.0 193 24 06
158 P2 planetary assmbly 1.6 193 66 03

158 P2 planetary assmbly 1.8 193 66 04

JP(Automatic Transmissions)Ltd Telephone 0117-9214351 (Fax 0117-9273922) GM 17


GENERAL MOTORS 4 speed front wheel drive
Vauxhall Astra & Corsa 1.4 & 1.6 1992 on
AF13 (60-43LE) Iss 13/06/00

Illus Description Year Part No. Illus Description Year Part No.

KITS Reverse clutch (5) 207 26 01


Master 207 01 01 Reverse to C1/C4 clutch B/J (2) 207 26 02
Overhaul 207 02 01 Reverse to C1/C4 clutch S/J (1) 207 26 03
Gasket & rubber 207 03 01 Stator support (2) 207 26 04

Valve body gasket set 1400cc 207 04 01 CLUTCH PLATES


Valve body gasket set 1600cc 207 04 02 B1 brake friction 160 x 1.70 x 30T (4) 193 11 01
Rubber kit 207 05 01 B1 brake steel 144 x 1.80 x 15T (3) 207 12 04
Shaft sealing ring kit 207 06 01 B1 pressure 3.60 207 13 01
Friction & steel module 207 07 01
Friction only module 207 07 02 C1 forward clutch friction 142 x 1.70 x 51T (2) 207 11 01
C1 forward clutch steel 119 x 1.85 x 36T (1) 207 12 01
GASKETS C1 forward clutch pressure 3.60 207 13 02
Pan 207 25 01 C1 forward clutch pressure 3.80 207 13 03
Valve body side cover 207 25 02 C1 forward clutch pressure 4.00 207 13 04
Valve body front upper 207 25 03
Valve body front lower 207 25 04 C4 coast clutch friction 126 x 1.75 x 44T 207 11 02
Valve body rear upper 207 25 05 C4 coast clutch steel 104 x 1.80 x 16T 207 12 02
Valve body rear lower 207 25 06 C4 coast clutch pressure 3.20 207 13 05
C4 coast clutch pressure 3.60 207 13 06
Valve body rear 1400cc 207 25 07 C4 coast clutch pressure 3.80 207 13 07
Valve body rear 1400cc 207 25 08 C4 coast clutch pressure 4.00 207 13 08
Valve body rear 1600cc 207 25 09
Valve body rear 1600cc 207 25 10 C2 reverse clutch friction 142 x 1.70 x 51T 207 11 01
C2 reverse clutch steel 119 x 1.80 x 20T 207 12 05
C2 reverse clutch 3.60 207 13 09
RUBBER COMPONENTS
Pump "O" ring 135 16 08 C3 reverse brake friction 126 x 1.90 x 42T (2) 207 11 03
B1 brake outer "O" ring 193 16 04 C3 reverse brake steel 104 x 1.85 x 6T (2) 207 12 03
B1 brake inner "O" ring 207 16 01

C3 clutch outer "O" ring 159 16 04 BRAKE BANDS


C3 clutch inner "O" ring 112 16 11 Band 207 14 01

C1 clutch outer 193 16 07 FILTER


C1 clutch inner "O" ring 110 16 04 Filter 207 27 01

C4 clutch outer "O" ring 180 16 06


C4 clutch inner "O" ring 110 16 04
TORQUE CONVERTERS
Toyota 207 30 01
Vauxhall Astra & Corsa 1600 207 30 02
C2 clutch outer "O" ring 193 16 07
Vauxhall Vectra 207 30 03
C2 clutch inner "O" ring 193 16 03
Vauxhall Vectra 2.5 litre V6 207 30 04
Servo piston outer "O" ring 207 16 02
Servo piston inner "O" ring 138 16 10
Servo sleeve "O" ring 207 16 02
Servo cover "O" ring 207 16 02
PTO "O" ring 138 16 01
Speedo 117 16 05

Case squash seal (2) 193 20 01


Case squash seal (3) 193 20 03
Case squash seal (5) 207 20 01

Dipstick grommet (1) 120 19 01


Drain plug washer 193 20 02

METAL CLAD SEALS


Converter 193 15 01
Drive shafts 32 x 54 x 10 (2) 193 15 02
Manual shaft 173 15 06

SHAFT SEALING RINGS


Input shaft S/J (1) 193 26 03

GM 18 JP(Automatic Transmissions)Ltd Telephone 0117-9214351 (Fax 0117-9273922)


Commercial vehicles 1970 on
ALLISON
Iss 01/05/97 AT540 & 545
Illus Description Year Part No. Illus Description Year Part No.

KITS
Master 174 01 01
Overhaul 174 02 01

GASKETS
Pan 174 25 01
Pump to case 174 25 02
Power take off cover 174 25 03

METAL CLAD SEALS


Converter 120 15 01
Trans case output 174 15 01
Manual control 120 15 03

SHAFT SEALING RINGS


Turbine shaft (1) 174 26 01
Centre support (2) 174 26 02
Support & bearing assembly (2) 174 26 03

CLUTCH PLATES
Forward friction (5) 174 11 01
Forward steel 159mm x 2.4 x 8T (5) 123 12 03

4th clutch friction (5) 174 11 01


4th clutch steel 159mm x 2.4 x 8T (5) 123 12 03

2nd clutch friction 231mm x 2.5 x 80T (3) 174 11 02


2nd clutch steel 235mm x 2.5 x 9T (3) 174 12 01

3rd clutch friction 231mm x 2.5 x 80T (3) 174 11 02


3rd clutch steel 235mm x 2.5 x 9T (3) 174 12 01

1st clutch friction 207mm x 2.5 x 60T (7) 174 11 03


1st clutch steel 208mm x 2.6 x 30T (7) 174 12 02

FILTER
Pick-up 174 27 01

BUSHES & BEARINGS


Converter 120 21 01
Stator support front 174 21 01
Stator support rear 174 21 02
Centre support 174 21 03
Front planetart carrier 174 21 04

Output shaft bearing 174 21 05


Mainshaft pilot 174 21 06
Extension bearing 174 21 07

MODULATORS
Push-in 174 28 01

JP(Automatic Transmissions)Ltd Telephone 0117-9214351 (Fax 0117-9273922) GM 19


Standard & Dual 1954 to 66. Two clutch transmission. Cast iron case, flat sump.
HYDRAMATIC Fitted to Bently "R" type, "S" type 1, 2, & 3.
Rolls Royce Silver Dawn, Phantom 5 & 6, and Silver Cloud 1, 2, & 3.
Iss 01/05/97

Illus Description Year Part No. Illus Description Year Part No.

Ext 2.625" x 1.750" Rubber 125 15 04


KITS
Master 125 01 01 SHAFT SEALING RINGS
Overhaul 125 02 01 Pump (2) 125 26 01
Gasket & seal 125 03 01 Oil sleeve (4) 125 26 02
Shaft sealing ring (exc centre support) 125 06 01 Governor (4) 125 26 03

GASKETS CLUTCH PLATES


Oil pan (duraprene) not "T" series 125 25 01 Front & rear friction (waved - paper) (12) 125 11 02
Oil pan (paper) not "T" series 125 25 03 Front & rear friction (flat - paper) (12) 125 11 04
Side Cover not "T" series 125 25 02 Front & rear friction (waved - cork/paper) (12) 125 11 01
All above friction 135mm x 2.50 x 51 teeth
METAL CLAD SEALS Front & rear steel 125 12 01
Pump 3.35in 125 15 01
Ext 2.380" Rolls Royce 120 15 02 BRAKE BANDS
Ext 2.875" x 1.750" 125 15 02 Front 125 14 01
Ext 2.625" x 1.750" Metal 125 15 03 Rear 125 14 02

Three clutch transmission. Aluminium case, wedge shaped sump 1966 to 68.
HYDRAMATIC Fitted to Bentley "T" series
Rolls Royce Silver Shadow

KITS SHAFT SEALING RINGS


Master Pump (2) 125 26 01
Overhaul Oil sleeve (4) 125 26 02
Gasket & seal Governor (4) 125 26 03
Shaft sealing ring (exc centre support) 125 06 01
CLUTCH PLATES
GASKETS Front & rear friction (waved - paper) (12) 125 11 02
Oil pan Front & rear friction (flat - paper) (12) 125 11 04
Side Cover Front & rear friction (waved - cork/paper) (12) 125 11 01
All above friction 135mm x 2.50 x 51 teeth
METAL CLAD SEALS Front & rear steel 125 12 01
Pump
Ext 2.380" 120 15 02 Neutral clutch friction (3) 125 11 03
Ext 2.875" x 1.750" Rolls Royce 125 15 02 Neutral clutch steel 125 12 02
Ext 2.625" x 1.750" Metal 125 15 03
Ext 2.625" x 1.750" Rubber 125 15 04 BRAKE BANDS
Front 125 14 01
Rear 125 14 02

JETAWAY

KITS
Master 146 01 01
Overhaul 146 02 01

METAL CLAD SEALS


Front cover 146 15 01
Extension seal 127 15 02

GM 20 JP(Automatic Transmissions)Ltd Telephone 0117-9214351 (Fax 0117-9273922)


Commercial vehicles 1972 on
ALLISON
Iss 01/05/97 MT640 & 670
Illus Description Year Part No. Illus Description Year Part No.

KITS
Master 640 & 643 (exc 644 &654) 72 - 175 01 01
Overhaul 640 & 643 (exc 644 &654) 72 - 175 02 01 FILTER
Filter 175 27 01
GASKETS
Pump 175 25 02

METAL CLAD SEALS


Pump 3.880" O.D. (exc 640, 650) 175 15 01

CLUTCH PLATES
Forward friction (5/6) 72- 175 11 01
Forward steel (5/6) 72- 175 12 01

Low friction (exc 654 PHZ) (5/6) 72- 175 11 02


Low friction (only 654 PHZ) (7) 81- 175 11 04
Low steel (exc 654 PHZ) (6/7) 72- 175 12 02
Low steel (only 654 PHZ) (8) 80- 175 12 04

4th frictions (4/5) 72- 175 11 02


4th steels (4/5) 72- 175 02 02

3rd frictions (3) 72- 175 11 02


3rd steels (3) 72- 175 12 02

2nd frictions (3) 72- 175 11 02


2nd steels (3/4) 72- 175 12 02

1st frictions (6) 72- 175 11 03


1st steels (6) 72- 175 12 03

ALLISON
MT740
KITS
Master (all years) 175 02 02

JP(Automatic Transmissions)Ltd Telephone 0117-9214351 (Fax 0117-9273922) GM 21


1

191
42
40
56

130
190

159

11 127
201
126
14 30
41 53

161
192 49
160
52
63 174
60
62 61 173

73
144 70
71
197
143 72
198 128 230
194 163
193 34
32 216
31
4 5 213 132
3 227
228
227 169
131 226
212 245
200 240
225
201
164 137
110 163 80 239 168
81
238
223 237 167
222
33 236
220 134 170
136
166 111
235
133
50
135 139
92 165 249 138
90

36 260
35
91
246 172
259
103
101
258
257 16
171 17
100 256 142 18
102 19
141
20
255 51
120
250
140
2

GM 4T40E iss 10

Page 22 JP(Automatic Transmissions)Ltd Telephone 0117-9214351 (Fax 0117-9273922)


4 speed front wheel drive 1995 on GENERAL MOTORS
Daewoo Nexia, Chevrolet Cavalier & Pontiac Sunfire
Iss 13/06/00 4T40E
Illus Description Year Part No. Illus Description Year Part No.

KITS BUSHES & BEARINGS


Master 162 01 01 126 Drive sprocket support bearing
Overhaul 162 02 01 127 Drive sprocket support bush
Friction & steel module 162 07 01 128 Output shaft sleeve
Friction only module 162 07 02 129 Stub shaft sleeve
130 Case to final drive
131 Reverse clutch
GASKETS 132 Reverse clutch
1 Valve body cover 133 Input shaft
2 Sump pan - moulded rubber 134 Direct clutch housing
3 Valve body to sepeartor plate 135 Reaction carrier shaft
4 Valve body seperator plate to holding plate 136 Reaction sun gear
5 Valve body holding plate to case 137 Input flange
138 Forward clutch support
RUBBER COMPONENTS 139 Forward clutch support
NI Accumulator lathe cut seal (3) 140 Final drive sun shaft
11 Side cover (1) 141 Forward clutch support
14 Turbine shaft to converter "O" ring (1) 142 Forward clutch support
NI Output speed sensor seal "O" ring (1) 143 Driven sprocket support bearing
16 Low reverse servo piston lip seal (1) 144 Driven sprocket support bush
17 Low reverse servo cover lathe cut seal (1)
18 2nd & 4th servo piston seal lip seal (1) THRUST WASHERS
19 2nd & 4th servo cover lathe cut seal (1) 159 Side cover to driven sprocket
NI Oil feed tube assembly seal "O" ring (8) 160 Valve body plate to drive sprocket
20 Filter grommet (1) 161 Drive sprocket to support
162 Driven sprocket to support
BONDED PISTONS 163 Support to reverse clutch
30 Second clutch piston assembly 164 Input sun shaft
31 Reverse clutch centre retainer & seal assembly 165 Reaction carrier shaft
32 Reverse clutch piston 166 Carrier shaft to shell
33 Coast piston 167 Reaction carrier to sun
34 Direct piston 162 45 01 168 Carrier assembly
35 Forward piston 169 Forward clutch hub
36 Forward clutch inner seal 170 Forward clutch
171 Forward support to park wheel
METAL CLAD SEALS 172 Differential
173 Direct & coast bearing
40 Pump 161 15 01
174 Direct & coast selective
41 Drive shaft (valve body side) (1)
42 Drive shaft (converter side) (1)
NI Manual lever shaft (1) 161 15 02 HARD PARTS
190 Pump
SHAFT SEALING RINGS 191 Pump drive shaft
192 Drive sprocket
49 Driven sprocket support (2)
193 Driven sprocket
50 Input shaft direct & coast clutch assembly (4)
194 Chain
51 Forward clutch support (2)
196 Input shaft
52 Turbine shaft to sprocket seal (1)
197 Output shaft
53 Turbine shaft to support seal (1)
198 Driven sprocket support
199 Stub shaft
CLUTCH PLATES 200 Second roller cam
60 Second clutch friction 166 x 1.85 x 36T (3) 162 11 05 201 Drive sprocket support
61 Second clutch steel 170 x 2.30 x 8T (3) 162 12 05 211 Drive sprocket retainer
62 Second clutch waved steel 212 Drive sprocket OWC assembly
63 Second clutch pressure 213 Reverse housing
216 Reverse release spring set
70 Reverse friction 135 x 1.75 x 48T (3) 162 11 04 220 Direct & coast clutch
71 Reverse steel 137 x 2.20 x 30T (3) 162 12 04 222 Coast OWC
72 Reverse waved steel 223 Coast OWC retainer
73 Reverse pressure selective 225 Input sun shaft
226 Input OWC outer race
80 Coast clutch friction 83 x 1.75 x 20T (4) 162 11 03 227 Input OWC end bearings (2)
81 Coast clutch steel (4) 162 12 03 228 Input OWC
230 Direct release spring set
90 Direct clutch friction 130 x 1.75 x 36T (4/6) 162 11 02 235 Reaction carrier shaft shell
91 Direct clutch stell 127 x 1.95 x 16T (4/6) 162 12 02 236 Reaction sun shell
92 Direct clutch pressure 237 Reaction planet assembly
238 Input sun
100 Forward clutch friction 127 x 1.75 x 30T (7) 162 11 01 239 Input planet assembly
101 Forward clutch steel 130 x 1.75 x 30T (7) 162 12 01 240 Input & reaction sun gear
102 Forward clutch pressure 245 Forward clutch hub
103 Forward clutch waved 246 Forward clutch release spring set
249 Forward housing
BRAKE BANDS 250 Final drive sun shaft
110 2nd & 4th band 255 Roller OWC assembly
111 Low brake band 256 Forward clutch support
257 Park lock ring
258 Final drive sun gear
FILTER 259 Differential assembly
120 Pick up 162 27 01 260 Final drive ring gear

TOOLS
Manual 162 33 20

JP(Automatic Transmissions)Ltd Telephone 0117-9214351 (Fax 0117-9273922) Page 23


GENERAL MOTORS BMW 530D 1999
5 speed rear wheel drive
5L40E Iss 15/12/00

Illus Description Year Part No. Illus Description Year Part No.

GM 24 JP(Automatic Transmissions)Ltd Telephone 0117-9214351 (Fax 0117-9273922)

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