PT.PERUSAHAAN GAS NEGARA PT. CONNUSA ENERGINDO PT.

BINARASANO ENGINEERING
(Persero) Tbk
BLOWDOWN ANALYSIS REPORT
Document No. Rev. Date
Page 1 of 13
CP19-BRE-3514-PS-CA-002 B 14/10/2014

PT. Perusahaan Gas Negara (Persero) Tbk.

EPC OTSUKA -PURWOSARI GAS DISTRIBUTION PIPELINE PROJECT CP-19

BLOWDOWN ANALISYS REPORT

Contract No.
079800.PK/HK.02/PROYEK/2014

B Issued for review 14-10-14 ARD ILM DVD

A Issued for review 12-09-14 ARD ILM DVD
PRPD CHKD APVD
REV DESCRIPTION DATE PMC PGN
PT. BRE
PT.PERUSAHAAN GAS NEGARA PT. CONNUSA ENERGINDO PT.BINARASANO ENGINEERING
(Persero) Tbk
BLOWDOWN ANALYSIS REPORT
Document No. Rev. Date
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CP19-BRE-3514-PS-CA-002 B 14/10/2014

REVISION CONTROL SHEET

Rev No Date Page Description

A 12-09-14 All Issued for review

B 14-10-14 All Issued for review
 PT.PERUSAHAAN GAS NEGARA PT. CONNUSA ENERGINDO PT.BINARASANO ENGINEERING
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BLOWDOWN ANALYSIS REPORT
Document No. Rev. Date
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CP19-BRE-3514-PS-CA-002 B 14/10/2014

TABLE OF CONTENT

REVISION CONTROL SHEET ______________________________________________________ 2

1. INTRODUCTION _____________________________________________________________ 4
1.1. General ______________________________________________________________ 4
1.2. Objection _____________________________________________________________ 4
2. REFERENCES ______________________________________________________________ 4
3. DATA SOURCE______________________________________________________________ 5
3.1. Process Data __________________________________________________________ 5
3.2. Blowdown Design_______________________________________________________ 6
4. CALCULATION METHODS _____________________________________________________ 7
4.1. Upstream Restriction Orifice Calculation _____________________________________ 7
4.2. Downstream Restriction Orifice Calculation ___________________________________ 9
5. RESULT __________________________________________________________________ 10
6. CONCLUSION______________________________________________________________ 11

Figure 1. Blowdown scheme _________________________________________________________ 6

Figure 2. Hysys Depressuring Utilities _________________________________________________ 7

ATTACHEMENT 1 : HYSYS SIMULATION REPORT ____________________________________ 12

ATTACHEMENT 2 : LINE SIZING CALCULATION ______________________________________ 13
 PT.PERUSAHAAN GAS NEGARA PT. CONNUSA ENERGINDO PT.BINARASANO ENGINEERING
(Persero) Tbk
BLOWDOWN ANALYSIS REPORT
Document No. Rev. Date
Page 4 of 13
CP19-BRE-3514-PS-CA-002 B 14/10/2014

1. INTRODUCTION

1.1. General

Perusahaan Gas Negara (persero) Tbk. (PGN) is the largest natural gas transmission and
distribution company intens to distribute gas from Otsuka to Purwosari with distance about 15
km. Sectional Valve will be installed at KP 8. The Sectional Valve is composed of a manually
operated 10” Block Valve for Otsuka – Purwosari Pipeline and a vent nozzle with connections
for temporary blowdown facility. The blowdown facilities optimized for 3 – 5 hours of blowdown
duration. For normal condition, 5 MMSCFD of gas will deliver to consummer and it will be
increase to 17 MMSCFD as future. 48 km gas pipeline distribution to Malang shall install as a
future plan

1.2. Objection

This document is provided for size calculation from upstream and downstream of restriction
orifice on the OTSUKA – PURWOSARI GAS DISTRIBUTION PIPELINE, East Java. Optimum
Restriction orifice will be determined too for 8 km lenght of pipe.

2. REFERENCES

API RP 521 Guide for Pressure Relieving – Depressuring System

API 14E Recommended Practice for Design and Installation of Offshore

Production Platform Piping Systems

API RP 520 Sizing, Selection, and Installation of Pressure-Relieving Devices in

Refineries

GPSA Section 17 Fluid Flow and Piping

Kepmen LH No.48/1996 Baku Tingkat Kebisingan

Permen Naker
No. PER.13/MEN/X/2011 Nilai Ambang Batas Faktor Fisika dan Faktor Kimia di Tempat Kerja
 PT.PERUSAHAAN GAS NEGARA PT. CONNUSA ENERGINDO PT.BINARASANO ENGINEERING
(Persero) Tbk
BLOWDOWN ANALYSIS REPORT
Document No. Rev. Date
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CP19-BRE-3514-PS-CA-002 B 14/10/2014

3. DATA SOURCE

3.1. Process Data

The parameters will be use for calculating hydraulic are showed below:

No Parameters Unit Value

1 Flow Rate (Q) MMSCFD 5
2 Future Flowrate (Qfuture) MMSCFD 17
3 Operating Pressure (P) barg 16
4 Max Allowable Operating Pressure (MAOP) barg 25
5 Design Pressure barg 35.9
o
6 Operating Temperature (T) F 80
o
7 Design Temperature F 130
8 Inside Pipe Diameter (D) inch 10
9 Pipe Lenght (L) km 15
10 Spesific Gravity (Sg) 0.565
11 Compresibilty Factor (Z) 0.9634
3
12 Density (ρ) lb/ft 1.128
13 Molecular Weight (Mw) 16.36
14 Viscosity (μ) cP 0.01182
15 Roughness in 0.001

Table 1. Standard Parameters

Gas composition is refer to Heat & Material Balances Table (CP19-BRE -3514-PS-BD-004)
COMPOSITION Mole

CH4 (Methane) 0.9844

CcH6 (Ethane) 0.0050
C3H8 (Propane) 0.0020
i-C4H10 (i-Butane) 0.0006
n-C4H10 (n-Butane) 0.0004
i-C5H12 (i-Pentane) 0.0002
n-C5H12 (n-Pentane) 0.0001
n-C6H14 (n-Hexane) 0.0001
H2S 0.0000
 PT.PERUSAHAAN GAS NEGARA PT. CONNUSA ENERGINDO PT.BINARASANO ENGINEERING
(Persero) Tbk
BLOWDOWN ANALYSIS REPORT
Document No. Rev. Date
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CP19-BRE-3514-PS-CA-002 B 14/10/2014

COMPOSITION Mole

CO2 0.0027
N2 0.0046
TOTAL 1.0000

Table 2. Gas Composition

3.2. Blowdown Design

Blowdown designed for one section ( Section 1 or section 2 ) with assumed lenght 8 km /
section. The calculation performed to 3, 4 and 5 hours duration at maximum operating
pressure (25 barg) for future connection (17 MMSCFD). Final pressure target is 100 psig.
Case Blowdown Duration Flowrate Pressure
1 3 hours 17 MMSCFD 25 barg
2 4 hours 17 MMSCFD 25 barg
3 5 hours 17 MMSCFD 25 barg

Table 3. Blowdown Case

Blowdown Area

SECTION 2 SECTION 1

Figure 1. Blowdown Scheme

Upstream Pipe of Restriction Orifice Design Criteria

a. Maximum Velocity = 60 ft/s refer to API RP 521
b. ∆P (psi/100ft) = 0.486 psi/100ft
 PT.PERUSAHAAN GAS NEGARA PT. CONNUSA ENERGINDO PT.BINARASANO ENGINEERING
(Persero) Tbk
BLOWDOWN ANALYSIS REPORT
Document No. Rev. Date
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CP19-BRE-3514-PS-CA-002 B 14/10/2014

Downstream Restriction Orifice Design Criteria

a. Beta ratio = 0.2 – 0.75
b. Maximum Velocity = 500 fps refer to API 14E
c. Noise = 55 dB refer to Kepmen LH No.48/1996
85 dB refer to Permen Naker No. PER.13/MEN/X/2011

4. CALCULATION METHODS

This calculation is performed using HYSYS simulation and MS Excel by input data. Methodology
being used for calculation below :

4.1. Upstream Restriction Orifice Calculation

a. Depressurization simulation using HYSYS

Depressurization simulation performed using HYSYS 7.3 with Peng-Robbinson as fluid
package. The stage are belowed:
1. Gas composition and parameters condition input to stream data.
2. Assumed the vessel orientation is horizontal. Pipe lenght and diameter input to vessel
parameters as a diameter and height. The figure showed below.

Figure 2. Hysys Depresssuring Utilities

 PT.PERUSAHAAN GAS NEGARA PT. CONNUSA ENERGINDO PT.BINARASANO ENGINEERING
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BLOWDOWN ANALYSIS REPORT
Document No. Rev. Date
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CP19-BRE-3514-PS-CA-002 B 14/10/2014

3. Input the ambient data into heat flux and chose adiabatic for operating mode.
4. For valve parameters chose a supersonic in vapour flow equation and assumed discharge
co-efficient is 0.975.
5. Set depressuring time and final pressure at Operating Condition.
6. run the simulation.

b. Determine friction factor (MS. EXCEL) refer to API 14E

- Trial diameter (D) using gas velocity Equation (API 14E )

- Calculate Reynold number (Re)

c. Determine the value of (ε/D) and Re from the picture below to get (fm)

d. Determine Pressure Drop using Darcy formula

Where:
vg : Gas Velocity (fps)
Z : Gas Compresibility
Q : Molar flowrate (MMSCFD)
 PT.PERUSAHAAN GAS NEGARA PT. CONNUSA ENERGINDO PT.BINARASANO ENGINEERING
(Persero) Tbk
BLOWDOWN ANALYSIS REPORT
Document No. Rev. Date
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CP19-BRE-3514-PS-CA-002 B 14/10/2014

T : Temperature inlet (oR)

P : Pressure inlet ( psia )
D : Diameter blowdown pipe (in)
ρ : Density (lb/ft3)
μ : Viscosity (cP)
W : Mass Flowrate (lb/hr)
fm : Frition factor

4.2. Downstream Restriction Orifice Calculation

a. Orifice Diameter Calculation refer to GPSA section 17

- FTP initial value set = 1
- Determining critical flow ( YCR) by :

- Determining orifice diameter (d) :

b. Estimation noise by Lighthill's Theory :

Where:
OASPL : Overall sound pressure level of regenerated noise (dB)
d : Inside diameter of vent stack (m)
C0 : Sonic Velocity (Velocity of sound in atmosphere) (m/s)
vg : Exit velocity of vented gas (m/s)
ρ0 : Density of atmosphere (kg/m3)
ρg : Density of vented gas (kg/m3)
R : Distance from vent (m)
 PT.PERUSAHAAN GAS NEGARA PT. CONNUSA ENERGINDO PT.BINARASANO ENGINEERING
(Persero) Tbk
BLOWDOWN ANALYSIS REPORT
Document No. Rev. Date
Page 10 of 13
CP19-BRE-3514-PS-CA-002 B 14/10/2014

5. RESULT

The result of calculations are below :

a. Case 1: 3 Hours Blowdown Duration

DOWNSTREAM UPSTREAM

Option ID (in) Velocity (fps) Mach Number ∆P (psi/100ft) Noise 1 Noise 2 Status

Option 1 2 71.818 1.265 6.213 110.272 88.933 NOT OK

Option 2 3 31.919 0.562 0.769 85.619 64.280 NOT OK

Option 3 4 17.954 0.316 0.176 68.128 46.789 OK

Option 4 6 7.980 0.141 0.022 43.475 22.136 OK

Table 4. Blowdown Case 1 Result

b. Case 2 : 4 Hours Blowdown Duration

DOWNSTREAM UPSTREAM

Option ID (in) Velocity (fps) Mach Number ∆P (psi/100ft) Noise 1 Noise 2 Status

Option 1 2 54.391 0.958 3.565 100.625 79.286 NOT OK

Option 2 3 24.174 0.426 0.441 75.972 54.633 OK

Option 3 4 13.598 0.240 0.101 58.480 37.141 OK

Option 4 6 6.043 0.106 0.013 33.828 12.489 OK

Table 5. Blowdown Case 2 Result

c. Case 3 : 5 Hours Blowdown Duration

DOWNSTREAM UPSTREAM

Option ID (in) Velocity (fps) Mach Number ∆P (psi/100ft) Noise 1 Noise 2 Status

Option 1 2 43.557 0.767 2.285 92.895 71.556 NOT OK

Option 2 3 19.359 0.341 0.277 68.242 46.904 OK

Option 3 4 10.889 0.192 0.066 50.751 29.412 OK

Option 4 6 4.840 0.085 0.008 26.098 4.759 OK

Table 6. Blowdown Case 3 Result

 PT.PERUSAHAAN GAS NEGARA PT. CONNUSA ENERGINDO PT.BINARASANO ENGINEERING
(Persero) Tbk
BLOWDOWN ANALYSIS REPORT
Document No. Rev. Date
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CP19-BRE-3514-PS-CA-002 B 14/10/2014

d. Restriction Orifice Calculation Result

No Calculation steps 3 Hours 4 Hours 5 Hours

1 Relief Load (W) (kg/h) 2885 2185 1749

2 Set Initial Value of FTP 1 1 1

3 Critical Flow Function, YCR 0.701 0.701 0.701
4 Orifice Diameter, d (mm) 27.17 23.65 21.16
5 Beta Ratio, β 0.267 0.233 0.208
6 FTP Calculated 1.0012 1.0007 1.0004
7 Critical Pressure, (kPa) 420.81 420.60 420.50
8 Reynold Number 63442.49 48047.83 38477.69
9 Flow Region Turbulent - OK Turbulent - OK Turbulent - OK
10 Flow Behaviour Critical Flow Critical Flow Critical Flow

Table 7. RO calculation result

6. CONCLUSION

a. Based on calculation, the selected downstream diameters that’s suitable of criteria is 4 inch
with 0.176 psi/100ft as maximum pressure drop , 0.316 as mach number and maximum gas
velocity calculated is 17.954 fps.
b. For upstream, diameter selected is 4 inch with maximum noise is 68.128 dB.
c. For diameter 4 inch, RO diameter caclulated is 27.17 mm at 3 hours with beta ratio value is
0.267.
PT.PERUSAHAAN GAS NEGARA PT. CONNUSA ENERGINDO PT.BINARASANO ENGINEERING
(Persero) Tbk
BLOWDOWN ANALYSIS REPORT
Document No. Rev. Date
Page 12 of 13
CP19-BRE-3514-PS-CA-002 B 14/10/2014

ATTACHEMENT 1 : HYSYS SIMULATION REPORT

1
Case Name: BLOW DOWN 3 HOURS 8KM .HSC
2 LEGENDS
3 Burlington, MA Unit Set: NewUser4a113
4 USA
Date/Time: Sun Sep 14 09:44:31 2014
5
6
7 Depressuring - Dynamics: BD 1
8
9
DESIGN
10
11
12
Connections
13 Inlet FEED-2
14 Vessel Volume (ft3) 1.431e+004
15 Liquid Volume (ft3) 7156
16
17 Vessel Orientation Horizontal Initial Liquid Volume (ft3) 0.0000
18 Flat End Vessel Volume (ft3) 1.431e+004 Cylindrical Area (ft2) 6.870e+004
19 Height (m) 8000 * Top Head Area (ft2) 0.5453
20 Diameter (m) 0.2540 * Bottom Head Area (ft2) 0.5453
21 Metal Mass in Contact with Vapour (lb) --- Metal Mass in Contact with Liquid (lb) ---
22
Heat Flux
23
24 Operating Mode : Adiabatic
25
26 Heat Loss Model : Simple
27 Overall U (Btu/hr-ft2-F) 2.642 Overall Heat Transfer Area (ft2) 6.870e+004
28 Ambient Temperature (F) 82.00 *
29
Valve Parameters
30
31 Vapour Flow Equation Supersonic Liquid Flow Equation (No Flow)
32 Cd 0.9750 *
33 Area (in2) 0.1933 *
34 Vapour Back Pressure (bar_g) 0.0000 Liquid Back Pressure (bar_g) 0.0000
35 Valve Equation Units lb/hr
36
Options
37
38 PV Work Term Contribution (%) 80.00 *
39
Operating Conditions
40
41 Operating Pressure (bar_g) 25.00 Depressuring Time (seconds) 1.080e+004 *
42 Time Step Size ---
43 Vapour Outlet Solving Option Calculate Cv Final Pressure (bar_g) 6.895 *
44 Initial Cv Estimate 0.9750 * Solved Pressure (bar_g) ---
45
WORKSHEET
46
47
Properties
48
49 Name FEED-2
50 Vapour Fraction 1.0000
51 Temperature (F) 80.00 *
52 Pressure (bar_g) 25.00 *
53 Actual Vol. Flow (barrel/day) 1.157e+005
54 Mass Enthalpy (Btu/lb) -1997
55 Mass Entropy (Btu/lb-F) 2.281
56 Molecular W eight 16.36
57 Molar Density (lbmole/ft3) 6.894e-002
58 Mass Density (lb/ft3) 1.128
59 Std Ideal Liq Mass Density (lb/ft3) 18.99
60 Liq Mass Density @Std Cond (lb/ft3) 4.332e-002
61 Molar Heat Capacity (Btu/lbmole-F) 9.324
62 Mass Heat Capacity (Btu/lb-F) 0.5698
63 Thermal Conductivity (Btu/hr-ft-F) 2.073e-002
64 Viscosity (cP) 1.182e-002
65 Surface Tension (dyne/cm) ---
66 Specific Heat (Btu/lbmole-F) 9.324
67 Z Factor 0.9450
68 Vap. Frac. (molar basis) 1.0000
69 Aspen Technology Inc. Aspen HYSYS Version 7.3 (25.0.0.7336) Page 1 of 2
Licensed to: LEGENDS * Specified by user.
1
Case Name: BLOW DOWN 3 HOURS 8KM .HSC
2 LEGENDS
3 Burlington, MA Unit Set: NewUser4a113
4 USA
Date/Time: Sun Sep 14 09:44:31 2014
5
6
7 Depressuring - Dynamics: BD 1 (continued)
8
9
Properties
10
11 Vap. Frac. (mass basis) 1.0000
12 Vap. Frac. (Volume Basis) 1.0000
13 Molar Volume (ft3/lbmole) 14.51
14 Act.Gas Flow (ACFM) 451.3
15 Act.Liq.Flow (USGPM) ---
16 Std.Liq.Vol.Flow (barrel/day) 3.014e+006
17 Std.Gas Flow (MMSCFD) 16.97
18 Watson K 19.27
19 Kinematic Viscosity (cSt) 0.6543
20 Cp/Cv 1.381
21 Lower Heating Value (Btu/lbmole) 3.463e+005
22 Mass Lower Heating Value (Btu/lb) 2.116e+004
23 Liquid Fraction 0.0000
24 Partial Pressure of CO2 (bar_g) -0.9439
25 Avg.Liq.Density (lbmole/ft3) 1.161
26 Heat Of Vap. (Btu/lbmole) 3033
27 Mass Heat Of Vap. (Btu/lb) 185.3
28
COMPOSITIONS
29
30 FEED-2
31 Methane 0.9844 *
32 Ethane 0.0050 *
33 Propane 0.0020 *
34 i-Butane 0.0006 *
35 n-Butane 0.0004 *
36 i-Pentane 0.0002 *
37 n-Pentane 0.0001 *
38 n-Hexane 0.0001 *
39 H2S 0.0000 *
40 CO2 0.0027 *
41 Nitrogen 0.0046 *
42
Results
43
44 Initial Pressure (bar_g) 25.00 Vessel Fluid Final Temperature - Liquid Phase (F) 79.19
45 Final Pressure (bar_g) 6.896 Vessel Fluid Minimum Temperature - Liquid Phase (F) 79.19
46 Depressuring Time (seconds) 1.080e+004 * Valve Outlet Initial Temperature - Liquid Phase (F) 57.19
47 Vapour Cv 0.9750 * Valve Outlet Final Temperature - Liquid Phase (F) 57.65
48 Liquid Cv --- Valve Outlet Minimum Temperature - Liquid Phase (F) 57.19
49 Vessel Fluid Initial Temperature - Vapour Phase (F) 80.42 Inner W all Initial Temperature - Liquid Phase (F) ---
50 Vesssel Fluid Final Temperature - Vapour Phase (F) 79.19 Inner W all Final Temperature - Liquid Phase (F) ---
51 Vessel Fluid Minimum Temperature - Vapour Phase (F) 79.19 Inner W all Minimum Temperature - Liquid Phase (F) ---
52 Valve Outlet Initial Temperature - Vapour Phase (F) 57.19 Initial Mass of Vapour (lb) 1.615e+004
53 Valve Outlet Final Temperature - Vapour Phase (F) 78.87 Final Mass of Vapour (lb) 4593
54 Valve Outlet Minimum Temperature - Vapour Phase (F) 57.19 Peak Vapour Flow Through Valve (lb/hr) 6360
55 Inner W all Initial Temperature - Vapour Phase (F) --- Initial Mass of Liquid (lb) 0.0000
56 Inner W all Final Temperature - Vapour Phase (F) --- Final Mass of Liquid (lb) 0.0000
57 Inner W all Minimum Temperature - Vapour Phase (F) --- Peak Liquid Flow Through Valve (lb/hr) 0.0000
58 Vessel Fluid Initial Temperature - Liquid Phase (F) 80.42
59
60
61
62
63
64
65
66
67
68
69 Aspen Technology Inc. Aspen HYSYS Version 7.3 (25.0.0.7336) Page 2 of 2
Licensed to: LEGENDS * Specified by user.
1
Case Name: BLOW DOWN 4 HOURS 8KM.HSC
2 LEGENDS
3 Burlington, MA Unit Set: NewUser4a113
4 USA
Date/Time: Sun Sep 14 09:49:37 2014
5
6
7 Depressuring - Dynamics: BD 1
8
9
DESIGN
10
11
12
Connections
13 Inlet FEED-2
14 Vessel Volume (ft3) 1.431e+004
15 Liquid Volume (ft3) 7156
16
17 Vessel Orientation Horizontal Initial Liquid Volume (ft3) 0.0000
18 Flat End Vessel Volume (ft3) 1.431e+004 Cylindrical Area (ft2) 6.870e+004
19 Height (m) 8000 * Top Head Area (ft2) 0.5453
20 Diameter (m) 0.2540 * Bottom Head Area (ft2) 0.5453
21 Metal Mass in Contact with Vapour (lb) --- Metal Mass in Contact with Liquid (lb) ---
22
Heat Flux
23
24 Operating Mode : Adiabatic
25
26 Heat Loss Model : Simple
27 Overall U (Btu/hr-ft2-F) 2.642 Overall Heat Transfer Area (ft2) 6.870e+004
28 Ambient Temperature (F) 82.00 *
29
Valve Parameters
30
31 Vapour Flow Equation Supersonic Liquid Flow Equation (No Flow)
32 Cd 0.9750 *
33 Area (in2) 0.1446 *
34 Vapour Back Pressure (bar_g) 0.0000 Liquid Back Pressure (bar_g) 0.0000
35 Valve Equation Units lb/hr
36
Options
37
38 PV Work Term Contribution (%) 80.00 *
39
Operating Conditions
40
41 Operating Pressure (bar_g) 25.00 Depressuring Time (seconds) 1.440e+004 *
42 Time Step Size ---
43 Vapour Outlet Solving Option Calculate Cv Final Pressure (bar_g) 6.895 *
44 Initial Cv Estimate 0.9750 * Solved Pressure (bar_g) ---
45
WORKSHEET
46
47
Properties
48
49 Name FEED-2
50 Vapour Fraction 1.0000
51 Temperature (F) 80.00 *
52 Pressure (bar_g) 25.00 *
53 Actual Vol. Flow (barrel/day) 1.157e+005
54 Mass Enthalpy (Btu/lb) -1997
55 Mass Entropy (Btu/lb-F) 2.281
56 Molecular W eight 16.36
57 Molar Density (lbmole/ft3) 6.894e-002
58 Mass Density (lb/ft3) 1.128
59 Std Ideal Liq Mass Density (lb/ft3) 18.99
60 Liq Mass Density @Std Cond (lb/ft3) 4.332e-002
61 Molar Heat Capacity (Btu/lbmole-F) 9.324
62 Mass Heat Capacity (Btu/lb-F) 0.5698
63 Thermal Conductivity (Btu/hr-ft-F) 2.073e-002
64 Viscosity (cP) 1.182e-002
65 Surface Tension (dyne/cm) ---
66 Specific Heat (Btu/lbmole-F) 9.324
67 Z Factor 0.9450
68 Vap. Frac. (molar basis) 1.0000
69 Aspen Technology Inc. Aspen HYSYS Version 7.3 (25.0.0.7336) Page 1 of 2
Licensed to: LEGENDS * Specified by user.
1
Case Name: BLOW DOWN 4 HOURS 8KM.HSC
2 LEGENDS
3 Burlington, MA Unit Set: NewUser4a113
4 USA
Date/Time: Sun Sep 14 09:49:37 2014
5
6
7 Depressuring - Dynamics: BD 1 (continued)
8
9
Properties
10
11 Vap. Frac. (mass basis) 1.0000
12 Vap. Frac. (Volume Basis) 1.0000
13 Molar Volume (ft3/lbmole) 14.51
14 Act.Gas Flow (ACFM) 451.3
15 Act.Liq.Flow (USGPM) ---
16 Std.Liq.Vol.Flow (barrel/day) 3.014e+006
17 Std.Gas Flow (MMSCFD) 16.97
18 Watson K 19.27
19 Kinematic Viscosity (cSt) 0.6543
20 Cp/Cv 1.381
21 Lower Heating Value (Btu/lbmole) 3.463e+005
22 Mass Lower Heating Value (Btu/lb) 2.116e+004
23 Liquid Fraction 0.0000
24 Partial Pressure of CO2 (bar_g) -0.9439
25 Avg.Liq.Density (lbmole/ft3) 1.161
26 Heat Of Vap. (Btu/lbmole) 3033
27 Mass Heat Of Vap. (Btu/lb) 185.3
28
COMPOSITIONS
29
30 FEED-2
31 Methane 0.9844 *
32 Ethane 0.0050 *
33 Propane 0.0020 *
34 i-Butane 0.0006 *
35 n-Butane 0.0004 *
36 i-Pentane 0.0002 *
37 n-Pentane 0.0001 *
38 n-Hexane 0.0001 *
39 H2S 0.0000 *
40 CO2 0.0027 *
41 Nitrogen 0.0046 *
42
Results
43
44 Initial Pressure (bar_g) 25.00 Vessel Fluid Final Temperature - Liquid Phase (F) 79.08
45 Final Pressure (bar_g) 6.898 Vessel Fluid Minimum Temperature - Liquid Phase (F) 79.08
46 Depressuring Time (seconds) 1.440e+004 * Valve Outlet Initial Temperature - Liquid Phase (F) 57.19
47 Vapour Cv 0.9750 * Valve Outlet Final Temperature - Liquid Phase (F) 57.65
48 Liquid Cv --- Valve Outlet Minimum Temperature - Liquid Phase (F) 57.19
49 Vessel Fluid Initial Temperature - Vapour Phase (F) 80.42 Inner W all Initial Temperature - Liquid Phase (F) ---
50 Vesssel Fluid Final Temperature - Vapour Phase (F) 79.08 Inner W all Final Temperature - Liquid Phase (F) ---
51 Vessel Fluid Minimum Temperature - Vapour Phase (F) 79.08 Inner W all Minimum Temperature - Liquid Phase (F) ---
52 Valve Outlet Initial Temperature - Vapour Phase (F) 57.19 Initial Mass of Vapour (lb) 1.615e+004
53 Valve Outlet Final Temperature - Vapour Phase (F) 78.80 Final Mass of Vapour (lb) 4606
54 Valve Outlet Minimum Temperature - Vapour Phase (F) 57.19 Peak Vapour Flow Through Valve (lb/hr) 4818
55 Inner W all Initial Temperature - Vapour Phase (F) --- Initial Mass of Liquid (lb) 0.0000
56 Inner W all Final Temperature - Vapour Phase (F) --- Final Mass of Liquid (lb) 0.0000
57 Inner W all Minimum Temperature - Vapour Phase (F) --- Peak Liquid Flow Through Valve (lb/hr) 0.0000
58 Vessel Fluid Initial Temperature - Liquid Phase (F) 80.42
59
60
61
62
63
64
65
66
67
68
69 Aspen Technology Inc. Aspen HYSYS Version 7.3 (25.0.0.7336) Page 2 of 2
Licensed to: LEGENDS * Specified by user.
1
Case Name: BLOW DOWN 5 HOURS 8KM.HSC
2 LEGENDS
3 Burlington, MA Unit Set: NewUser4a113
4 USA
Date/Time: Sun Sep 14 09:53:08 2014
5
6
7 Depressuring - Dynamics: BD 1
8
9
DESIGN
10
11
12
Connections
13 Inlet FEED-2
14 Vessel Volume (ft3) 1.431e+004
15 Liquid Volume (ft3) 7156
16
17 Vessel Orientation Horizontal Initial Liquid Volume (ft3) 0.0000
18 Flat End Vessel Volume (ft3) 1.431e+004 Cylindrical Area (ft2) 6.870e+004
19 Height (m) 8000 * Top Head Area (ft2) 0.5453
20 Diameter (m) 0.2540 * Bottom Head Area (ft2) 0.5453
21 Metal Mass in Contact with Vapour (lb) --- Metal Mass in Contact with Liquid (lb) ---
22
Heat Flux
23
24 Operating Mode : Adiabatic
25
26 Heat Loss Model : Simple
27 Overall U (Btu/hr-ft2-F) 2.642 Overall Heat Transfer Area (ft2) 6.870e+004
28 Ambient Temperature (F) 82.00 *
29
Valve Parameters
30
31 Vapour Flow Equation Supersonic Liquid Flow Equation (No Flow)
32 Cd 0.9750 *
33 Area (in2) 0.1155 *
34 Vapour Back Pressure (bar_g) 0.0000 Liquid Back Pressure (bar_g) 0.0000
35 Valve Equation Units lb/hr
36
Options
37
38 PV Work Term Contribution (%) 80.00 *
39
Operating Conditions
40
41 Operating Pressure (bar_g) 25.00 Depressuring Time (seconds) 1.800e+004 *
42 Time Step Size ---
43 Vapour Outlet Solving Option Calculate Cv Final Pressure (bar_g) 6.895 *
44 Initial Cv Estimate 0.9750 * Solved Pressure (bar_g) ---
45
WORKSHEET
46
47
Properties
48
49 Name FEED-2
50 Vapour Fraction 1.0000
51 Temperature (F) 80.00 *
52 Pressure (bar_g) 25.00 *
53 Actual Vol. Flow (barrel/day) 1.157e+005
54 Mass Enthalpy (Btu/lb) -1997
55 Mass Entropy (Btu/lb-F) 2.281
56 Molecular W eight 16.36
57 Molar Density (lbmole/ft3) 6.894e-002
58 Mass Density (lb/ft3) 1.128
59 Std Ideal Liq Mass Density (lb/ft3) 18.99
60 Liq Mass Density @Std Cond (lb/ft3) 4.332e-002
61 Molar Heat Capacity (Btu/lbmole-F) 9.324
62 Mass Heat Capacity (Btu/lb-F) 0.5698
63 Thermal Conductivity (Btu/hr-ft-F) 2.073e-002
64 Viscosity (cP) 1.182e-002
65 Surface Tension (dyne/cm) ---
66 Specific Heat (Btu/lbmole-F) 9.324
67 Z Factor 0.9450
68 Vap. Frac. (molar basis) 1.0000
69 Aspen Technology Inc. Aspen HYSYS Version 7.3 (25.0.0.7336) Page 1 of 2
Licensed to: LEGENDS * Specified by user.
1
Case Name: BLOW DOWN 5 HOURS 8KM.HSC
2 LEGENDS
3 Burlington, MA Unit Set: NewUser4a113
4 USA
Date/Time: Sun Sep 14 09:53:08 2014
5
6
7 Depressuring - Dynamics: BD 1 (continued)
8
9
Properties
10
11 Vap. Frac. (mass basis) 1.0000
12 Vap. Frac. (Volume Basis) 1.0000
13 Molar Volume (ft3/lbmole) 14.51
14 Act.Gas Flow (ACFM) 451.3
15 Act.Liq.Flow (USGPM) ---
16 Std.Liq.Vol.Flow (barrel/day) 3.014e+006
17 Std.Gas Flow (MMSCFD) 16.97
18 Watson K 19.27
19 Kinematic Viscosity (cSt) 0.6543
20 Cp/Cv 1.381
21 Lower Heating Value (Btu/lbmole) 3.463e+005
22 Mass Lower Heating Value (Btu/lb) 2.116e+004
23 Liquid Fraction 0.0000
24 Partial Pressure of CO2 (bar_g) -0.9439
25 Avg.Liq.Density (lbmole/ft3) 1.161
26 Heat Of Vap. (Btu/lbmole) 3033
27 Mass Heat Of Vap. (Btu/lb) 185.3
28
COMPOSITIONS
29
30 FEED-2
31 Methane 0.9844 *
32 Ethane 0.0050 *
33 Propane 0.0020 *
34 i-Butane 0.0006 *
35 n-Butane 0.0004 *
36 i-Pentane 0.0002 *
37 n-Pentane 0.0001 *
38 n-Hexane 0.0001 *
39 H2S 0.0000 *
40 CO2 0.0027 *
41 Nitrogen 0.0046 *
42
Results
43
44 Initial Pressure (bar_g) 25.00 Vessel Fluid Final Temperature - Liquid Phase (F) 79.07
45 Final Pressure (bar_g) 6.904 Vessel Fluid Minimum Temperature - Liquid Phase (F) 79.07
46 Depressuring Time (seconds) 1.800e+004 * Valve Outlet Initial Temperature - Liquid Phase (F) 57.19
47 Vapour Cv 0.9750 * Valve Outlet Final Temperature - Liquid Phase (F) 57.65
48 Liquid Cv --- Valve Outlet Minimum Temperature - Liquid Phase (F) 57.19
49 Vessel Fluid Initial Temperature - Vapour Phase (F) 80.42 Inner W all Initial Temperature - Liquid Phase (F) ---
50 Vesssel Fluid Final Temperature - Vapour Phase (F) 79.07 Inner W all Final Temperature - Liquid Phase (F) ---
51 Vessel Fluid Minimum Temperature - Vapour Phase (F) 79.07 Inner W all Minimum Temperature - Liquid Phase (F) ---
52 Valve Outlet Initial Temperature - Vapour Phase (F) 57.19 Initial Mass of Vapour (lb) 1.615e+004
53 Valve Outlet Final Temperature - Vapour Phase (F) 78.78 Final Mass of Vapour (lb) 4615
54 Valve Outlet Minimum Temperature - Vapour Phase (F) 57.19 Peak Vapour Flow Through Valve (lb/hr) 3857
55 Inner W all Initial Temperature - Vapour Phase (F) --- Initial Mass of Liquid (lb) 0.0000
56 Inner W all Final Temperature - Vapour Phase (F) --- Final Mass of Liquid (lb) 0.0000
57 Inner W all Minimum Temperature - Vapour Phase (F) --- Peak Liquid Flow Through Valve (lb/hr) 0.0000
58 Vessel Fluid Initial Temperature - Liquid Phase (F) 80.42
59
60
61
62
63
64
65
66
67
68
69 Aspen Technology Inc. Aspen HYSYS Version 7.3 (25.0.0.7336) Page 2 of 2
Licensed to: LEGENDS * Specified by user.
PT.PERUSAHAAN GAS NEGARA PT. CONNUSA ENERGINDO PT.BINARASANO ENGINEERING
(Persero) Tbk
BLOWDOWN ANALYSIS REPORT
Document No. Rev. Date
Page 13 of 13
CP19-BRE-3514-PS-CA-002 B 14/10/2014

ATTACHEMENT 2 : LINE SIZING CALCULATION

 LINE SIZING
1. Upstream RO

Design Data Design Criteria

Pressure P = 377.3 psia Max. Velocity = 60 ft/s Refer to API RP 521
Temperature T = 80 °F ∆P (psi/100 ft) = 0,486 psi/100 ft
= 540 °R
Density ρ = 1.128 lb/ft3
Molecular Weight Mw = 16.36
Viscosity μ = 0.01182 cP
Compressibility Factor Z = 0.945
Roughness = 0.001 in
Pipe Material = Carbon Steel

Calculation Methode
1. Determine friction factor refer to API 14E
- Trial diameter (D) using gas velocity Equation (API 14E )

V =

- Calculate Reynold number (Re)

R =

2. Determine the value of (ε/D) and Re from the picture below to get (fm)

3. Determine Pressure Drop using Darcy formula

0,000336
∆ =
Calculation Result

- Depressuring time = 3 hours

- Molar Flowrate (Q) = 3.54 MMSCFD from HYSYS
- Mass Flowrate (W) = 6360 lb/hr from HYSYS

Option D(in) (ε/D) Gas Velocity (fps) Re fm ∆P (psi/100ft) Status

Option 1 2 0.0005 71.818 1699710.084 0.0165 6.213 NOT OK
Option 2 3 0.000333333 31.919 1133140.056 0.0155 0.769 NOT OK
Option 3 4 0.00025 17.954 849855.042 0.015 0.176 OK
Option 4 6 0.000166667 7.980 566570.028 0.0145 0.022 OK

- Depressuring time = 4 hours

- Molar Flowrate (Q) = 2.681 MMSCFD from HYSYS
- Mass Flowrate (W) = 4818 lb/hr from HYSYS

Option D(in) (ε/D) Gas Velocity (fps) Re fm ∆P (psi/100ft) Status

Option 1 2 0.0005 54.391 1287266.309 0.0165 3.565 NOT OK
Option 2 3 0.000333333 24.174 858177.540 0.0155 0.441 OK
Option 3 4 0.00025 13.598 643633.155 0.015 0.101 OK
Option 4 6 0.000166667 6.043 429088.770 0.0145 0.013 OK

- Depressuring time = 5 hours

- Molar Flowrate (Q) = 2.147 MMSCFD from HYSYS
- Mass Flowrate (W) = 3857 lb/hr from HYSYS

Option D(in) (ε/D) Gas Velocity (fps) Re fm ∆P (psi/100ft) Status

Option 1 2 0.0005 43.557 1030869.364 0.0165 2.285 NOT OK
Option 2 3 0.000333333 19.359 687246.243 0.0152 0.277 OK
Option 3 4 0.00025 10.889 515434.682 0.0152 0.066 OK
Option 4 6 0.000166667 4.840 343623.121 0.0145 0.008 OK

Selected Pipe Size

Based on calculation result that suitable of criteria :
D = 4 in
∆P = 0.176 psi/100ft
Gas Velocity = 17.954 fps
Depressuring time = 3 hours
2. Downstream RO

Design Data Design Criteria

Pressure P = 100 psig Beta ratio 0.2 - 0.75
= 790.8 kPa Max. Velocity 500 fps Refer to API 14E
Pressure Tip = 0 psig Noise 85 dB Refer to Kepmen LH No.48/1996
= 14.7 psia 55 dB Refer to Kepmen Naker No.51/1999
Downstream Pressure Pd = 1 bar
Temperature T = 82.5 °F
= 301.2 °K
3
Density ρ = 1.128 lb/ft
Spesific Gravity SG = 0.565
Molecular Weight Mw = 16.36
Viscosity μ = 0.01182 cP
Compressibility Factor Z = 0.945
Specific Heat Ratio Cp/Cv = 1.381
Roughness = 0.001 in

Piping Data
Upstream Diameter D = 4 in
101.6 mm
Restriction Orifice Data
Discharge Coeficient Constant = 0.975

Calculation
Estimation noise by Lighthill's Theory :

× ×
= 61,8 + 10 × log ×
−20 × log

OASPL = Overall sound pressure level of regenerated noise (dB)

d = Inside diameter of vent stack (m)
C0 = Sonic Velocity (Velocity of sound in atmosphere) (m/s)
Vg = Exit velocity of vented gas (m/s)
ρ0 = Density of atmosphere (kg/m3)
ρg = Density of vented gas (kg/m3)
R = Distance from vent (m)

No Calculation steps 3 Hours 4 Hours 5 Hours

1 Relief Load (W) (kg/h) 2885 2185 1749
2 Set Initial Value of FTP 1 1 1
3 Critical Flow Function, YCR 0.701 0.701 0.701
4 Orifice Diameter, d (mm) 27.17 23.65 21.16
5 Beta Ratio, β 0.267 0.233 0.208
6 FTP Calculated 1.0012 1.0007 1.0004
7 Critical Pressure, (kPa) 420.81 420.60 420.50
8 Reynold Number 63442.49 48047.83 38477.69
9 Flow Region Turbulent - OK Turbulent - OK Turbulent - OK
10 Flow Behaviour Critical Flow Critical Flow Critical Flow
Noise
Sonic Velocity = 459.861987 m/s
Wind Velocity = 6 knots
= 3.084 m/s
Air Density = 1.27605002 kg/m3
Vapour Density = 0.70028956 kg/m3

Note :
Noise 1 85 dB Distance 3m Refer to Kepmen LH No.48/1996
Noise 2 55 dB Distance 35 m Refer to Kepmen Naker No.51/1999

Blowdown Time 3 Hours

Option ID Downstream (in) Mach Number Noise 1 Noise 2 Status

Option 1 2 1.265 110.272 88.933 NOT OK

Option 2 3 0.562 85.619 64.280 NOT OK

Option 3 4 0.316 68.128 46.789 OK

Option 4 6 0.141 43.475 22.136 OK

Blowdown Time 4 Hours

Option ID Downstream (in) Mach Number Noise 1 Noise 2 Status

Option 1 2 0.958 100.625 79.286 NOT OK

Option 2 3 0.426 75.972 54.633 OK

Option 3 4 0.240 58.480 37.141 OK

Option 4 6 0.106 33.828 12.489 OK

Blowdown Time 5 Hours

Option ID Downstream (in) Mach Number Noise 1 Noise 2 Status

Option 1 2 0.767 92.895 71.556 NOT OK

Option 2 3 0.341 68.242 46.904 OK

Option 3 4 0.192 50.751 29.412 OK

Option 4 6 0.085 26.098 4.759 OK

Selected RO Size
Blowdown Time = 3 Hours
ID Downstream = 4 in
Mach Number = 0.316
Beta Ratio = 0.267
Orifice Diameter = 27.17 mm
1.070 in

Reference
1. API RP 521 - "Guide for Pressure Relieving - Depressuring System"
2. API 14E - "Recommended Practice for Design and Installation of Offshore Production Platform Piping Systems"
2. API RP 520 - "Sizing, Selection, and Installation of Pressure-Relieving Devices in Refineries"
4. GPSA Section 17 - " Fluid Flow and Piping"