Gas Flow Hydraulics
Gas Flow Hydraulics
SCIENCE
&
ENGINEERING
ELSEVIER
Journal of Petroleum
Ouyang
**I,
Khalid Aziz
Abstract
New general Bow equations of simple form are developed to account for the pressure drops due to friction. elevation and
kinetic energy change. Simplified forms are also presented for new flow equations for gas flow in pipelines or wells where
the kinetic energy term can be neglected. The new general flow equations and their simplified forms are compared with the
widely-used AGA equations and tested with field data. Results show that the new equations make excellent predictions of
flow rates or pressure drops, and that they are applicable over a much broader range of gas types and gas flow rates than the
AGA equation and old simplified flow equations. In addition, different empirical explicit correlations for the Fanning
friction factor are compared. It is found that different correlations give quite different values of the friction factor. For
smooth pipes, modified 1/9th power law, Blasius, Drew et al., and Panhandle equations are recommended for different
Reynolds number ranges. For rough pipes, Serghides (I) and (II), Zigrang-Sylvester
(I) and (II), Chen. and Haaland
equations can be employed with confidence. Other friction factor correlations reported in the literature should be avoided
because they can result in large errors.
1. Introduction
Many
factors
must
be considered
in designing
* Corresponding
author.
E-mail: ouyang@pangea.stanford.edu.
Fax: (415) 725-2099.
E-mail: aziz@pangea.stanford.edu.
Fax: (415) 725-2099. _
(415)
723-9116.
0920.4105/96/$15.00
0 1996 Elsevier Science B.V. All rights reserved
SSDI 092Ob4105(95)00042-9
138
oversimplified
by assumptions
and approximations
as well as by inclusion of inaccurate friction factor
correlations. These simplified equations can lead to
nontrivial errors, which are not justified in this day
and age of easy access to computers. Furthermore,
they are constantly
introduced
in textbooks and
widely used in industry without regard to their ranges
of applicability (Katz et al., 1959; Institute of Gas
Technology,
1965; Ikoku,
1980; Beggs,
1984).
Towler and Pope (1994) tried to clarify the application ranges of some of these equations. Unfortunately, it seems that this publication
resulted in
additional confusion, partly due to some typographical errors that appeared in their paper.
New general flow equations which take the pressure drops due to potential energy change (elevation),
kinetic energy change, and frictional pressure drop
into account, are proposed in the present paper to
describe the gas flow in pipes. They can be reduced
to the AGA equation and other simplified flow equations by applying certain simplifications and assumptions. The calculation of friction factor, which can be
a source of great confusion
among engineers, is
discussed in detail and applicable ranges of Reynolds
number and pipe roughness are identified for different correlations. Comparison and analysis are also
performed for various methods used by industry.
2. Pressure
method
udu
dp
-+Rdz+-+2-dL=0
P
Yg,
g,
fu?
(1)
Q?,
where the correction factor (Y is introduced to compensate for the variation of gas velocity over the pipe
cross-section.
Its value depends upon the velocity
profile and ranges from 0.75 for laminar flow to
about 1.O for fully developed turbulent flow (White.
1986) . Aziz (1962) suggested that a value of 0.9 be
used for practical gas flow problems. The correction
factor is ignored in some textbooks and technical
papers (such as in Economides et al., 1994; Tian and
Adewumi, 1992; Young, 1967).
The assumption of isothermal flow is used in the
solution of Eq. 1. However, in some cases it is
important to perform simultaneous temperature and
pressure profile calculations.
This can be done by
considering the energy balance equation in addition
to Eq. 1 (Gregory et al., 1979).
2.2. Method
qf solution
yg,
2fPU2
-AL
Dg,
(2)
Step
Step
Step
Step
Step
Step
Step
Step
Step
(3)
139
140
14 (1996) 137-158
0.0040.004 0.0035 -
0.0002
0.0001
QOOOOS
3456B
104
Reynolds Number, Re
Fig. 1. Regimes of laminar and turbulent tlows (after Govier and Ark,
$Re i
Re,=
f=Re
The friction factor is only a function of Reynolds
number for smooth wall turbulent flow, and a function of relative pipe roughness for fully rough wall
1972).
2s
then
(6)
141
r and t in Eq. 7
Equation
Blasius
1/7th
l/&h
1/9th
Mod. 1/9th
I/lOth
Panhandle
Mod. Panhandle
IGT
,t
0.079
02.5
0.0763
0.25
0.0563
0.222
0.0437
0.20
0.046
0.20
0.0347s
0.182
0.02118
0.1461
0.003678
0.03922
0.04675
0.20
as Panhandle A equation) (Institute of Gas Technology, 1965; Beggs, I984), modified Panhandle equation (also known as Panhandle B equation) (Institute
of Gas Technology,
1965; Beggs, 1984), IGT (Beggs, 1984), have been used. All of them are known
as the Blasius form or power-law relationships, and
can be expressed as follows:
,f =
rRe_
(7)
(8)
for
any
consistent
units.
The
b =
constant
11.5.88/rrR,
and for the field and SI units in the
Nomenclature
the constant becomes 0.7104 and
4.4364 X lo-?, respectively.
Though the Blasius forms or the power-law relationships have the merit of simplicity, they also have
certain disadvantages,
one of which being that the
relations can only be applied over a limited range of
Reynolds numbers. Extrapolations beyond this range
cannot be made with confidence. Another criticism is
that the Blasius forms or the power-law relationships
do not adequately describe the conditions that arise
in real situations with flow either close to the wall or
near the pipe axis (Ward-Smith,
1980).
Two additional equations of this type are also
reported in the literature:
b
,.;;
(4
-7
_,_,_....
,__--~.y.z?.
. ..- ..._..._._
--,~+_-.-----
o_,
::
,,_,.;;::
..__ _-_. .. .. .
7.
,.(~.
1
s
s
.L.,
;Z.
...
,I
,/
,I
..;(
,f
--_
..
. . .f
i::::_..,,
,l
..,
.\
-20 ~
_/-
,
,.,,.
,i
;,<
b:
,,i
.-;~;;_---7--__
....,
.. ,
.:;..
..I..,
+.,
....
.:..
.....
..
...
. ,,
,/.
. .,
./
..,
.....
,i
.....,,
,/
.,.
.I.
.i
,/
...,
I. ,.
c-w
EL&us(l9rr,
.---.---,hfcditied lmhPoW*,Law
----,
_.-.-..
. . . . .
Panhmdis
hfomsd Panhandls
,GT
-----
mewera,
formulae for calculating the smooth pipe friction factor with Prantdls
the rough pipe friction factor (relative pipe roughness = O.OOOS).
equation.
(b) Comparison
of
Drew
et al.
Blasius
(1911)
1/7th
law
power
I /Sth power
law
(a) Average deviation from the Prantdls Universal Fricfion Law for smooth pipes
2000-4000
1.190
2.366
5.703
13.060
4000- 1.Oe4
2.716
1.253
2.309
7.832
1.Oe4- 1.Oe5
1.795
1.288
2.672
3.044
l.Oe5-l.Oe6
0.422
9.387
12.484
7.071
I .Oe6- 1.Oe7
2.443
24.952
27.517
17.944
1.Oe7- I .Oe8
12.446
41.380
43.384
31.659
Average in the whole Rr range
3.502
13.438
15.678
13.435
(b) Maximum deviation from the Prandfls Uniurcwl Friction Law for smooth pipes
Drew
Blasius
1/Xth power
Re range
1/7th power
law
et al.
(1911)
law
2000-4000
1.988
- 4.543
~ 7.806
~ IS.838
4000-I .Oe4
3.002
2.135
- 3.925
- 10.576
1.Oe4- 1.Oe5
3.013
2.236
-4.661
- 5.706
1.Oe5- I .Oe6
0.876
- 14.235
- 17.166
- 10.011
1.Oe6- 1.Oe7
4.574
~ 30.680
- 33.049
- 22.422
l.Oe7-l.OeX
17.404
-46.X27
- 48.644
~ 36.529
Maximum in the whole Re range 17.404
- 46.827
-4X.644
- 36.529
Re Range
Table 2
Mod. 1/9th
power law
- 18.719
- 12.310
- 5.652
2.372
- 9.637
- 22.228
- 22.228
1/9th power
law
- 22.783
~ 16.695
- 10.369
~ 5.341
- 14.155
-26.116
-26.116
Mod. 1/9th
power law
15.377
X.648
1.919
1.179
6.128
17.776
8.505
power
19.608
13.216
4.703
3.961
10.821
21.887
12.366
I /9th
law
1 / 10th power
1, 10th power
law
- 29.656
-23.157
- 15.947
- 5.087
- 8.839
~ 18.220
- 29.656
26.292
19.243
X.137
3.541
6.667
14.806
13.114
law
43.626
36.965
28.632
12.467
~ 3.393
~ 3.352
- 43.626
Panhandle
40.168
32.475
17.559
6.045
1.309
2.191
16.624
Panhandle
Modified
Panhandle
- 77.941
- 73.396
-66.X33
~ 47.970
- 26.553
20.204
~ 77.94 I
75.669
70.003
54.662
34.056
11.538
12.719
43.108
Modified
Panhandle
~ 17.393
- 10.881
-4.114
4.04 I
-8.164
~ 20.960
- 20.960
IGT
13.997
7.159
2.850
2.742
4.850
16.436
8.006
IGT
Weymouth
f=
equation
(Weymouth,
1913):
O.O08D-
(9)
are inches.
143
14 (1996) 137-IS8
(10)
Re
,fO. = 41og{ Ref,}
- 0.4
(11)
Table 3
Application
Equation
range of Reynolds
Drew
et al.
Reynolds
2000-4000
number
application
range
4.Oe + 4-4.0
C+6
and
1/7th
= 410g
= 410g
-0.4
(12)
This equation happens to be a very good approximation to the Prantdls universal friction law, with the
average error for the Reynolds number range of 2000
to 10 of only 0.157%. But it seems impossible to
derive the simplified flow equation based on this
correlation, so it will not be discussed in detail in
this paper.
3.2. Rough pipes
The Colebrook-White
equation (Colebrook and
White, 1937; Colebrook, 1939) is widely used to
predict the Fanning friction factor for rough pipes:
j-o.5 = _410g
1.255
~
f,Re
E
3.70
=3.477-410g[;+$Z]
In some
textbooks
(13)
and technical
papers
(e.g.,
= f 2%)
i/9th
power
law
1/8th
power
law
power
law
3000
7000
None
None
-I.Oe + 5
-40 000
Mod.
power
I /9th
iaw
20 000
-1.Oe + 6
1 /lOth
power
law
Panhandle
None
2.0e + 6
-l.Oe + 8
Modified
Panhandle
None
IGT
8.Oe + 5 -2.Oe + 6
144
Jain (1976):
,f,
( 14)
Churchill
(18)
(1977):
1
l/l?
(19)
where:
A=
{2.4571n](-7-~y+0.27tl:)6
Chen (1979):
5.0452
- 7
0.2698;
I.1098
5.8506
+---&,0.898
Haaland
Ii(20)
(1981)
l/3
2 x 104;
+ g
fos=
-3.61og
(15)
[ Re
6.9 + (&)
(21)
1
Zigrang and Sylvester
(1982)(I):
Wood (1966):
+ O.,,,(i)
+ 22( $ jRF
E
x log p+p
3.70
(16)
where:
13.0
f05
= -4.Olog
(17)
E
x log -+3.70
(1982)(U):
5.02
- ---&og
&
i
Eck (1973):
(22)
Re
.
13.0
Re
111
(23)
Serghides
(1984)(I):
(24)
where:
A=
-2log[-&+;)
Serghides
(1984MI):
(A - 4.781)2
.f= 0.25 4.781 - B _ 2A + 4,781
-
(25)
I
145
Table 4
Deviation from the Colebrook- White
roughness)
Error
Average
Error
Maximum
Error
Serghides
(1) (1984)
0.00037
- 0.003
Z-S (II)
(1982)
0.0287
0.206
(1939) equations
Serghides
(II) (1984)
0.0359
- 0.355
Chen
(1979)
for rough
Z-S (I)
(1982)
Haaland
(1981)
Jain
(1976)
Eck
(1973)
Churchill
(1977)
number
and relative
Wood
(I 966)
pipe
Moody
(1947)
0.137
0.234
0.582
0.929
3.010
4.092
5.107
6.276
- 0.689
- 1.060
2.952
4.598
11.962
- 70.730
- 32.553
- 26.790
146
and then solves the equation for flow rate, the simplified form of the flow equation given below is
obtained (Institute of Gas Technology, 1965; Ikoku,
1980; Beggs, 1984):
(26)
where the efficiency factor, E, is introduced to account for the effect of pipe roughness,
and the
constant c = 0.0375 for field units and c = 0.00697
for SI units. The values of the ai constants resulting
from various friction factor correlations (Panhandle,
modified Panhandle, Weymouth, and IGT) for both
field and SI units are given in Table 5a.
When the elevation term is neglected, Eq. 26
becomes:
14 (1996) 137-158
Eqs. 26 and 27 are usually named as the Panhandle equation, the modified Panhandle equation, the
IGT equation and the Weymouth equation according
to the values of the a, constants used (i.e., the
correlation chosen for calculating the friction factor).
In order to avoid confusion, they are all classified as
old simplified flow equations to distinguish from
new simplified flow equations to be presented later
in this paper.
Eqs. 26 and 27 are widely used in the gas industry
and in some textbooks (Katz et al., 1959; Institute of
Gas Technology,
1965; Ikoku, 1980; Beggs, 1984).
It appears that these simplified flow equations are
often used without regard to their ranges of applicability. In fact, Eqs. 26 and 27 are based on the
Reynolds number obtained by (IGT, 1965; Ikoku,
1980; Beggs, 19841:
Table 5
Friction factor
equation
(a) Values of coefficients
Panhandle
Mod Panhandle
IGT h
Weymouth
(b) Values of coefficients
Friction factor equation
Blasius (1911)
i/7th power law
1/8th power law
1/9th power law
Modified 1/9th
I/ 10th power law
Panhandle
Modified Panhandle
IGT
Weymouth
a, (SI units)
in Eqs. 26 and 27 a
157.92
152.92
169.09
137.19
in Eqs. 29 and 30
a, (SI units)
17.1541
17.4983
21.6136
25.6034
24.8841
29.6754
40.3120
108.1291
24.6615
137.1902
a, (Field units)
435.73
737.50
343.28
433.50
a, (fields units)
265.5812
270.9 114
295.871 I
3 19.0366
3 10.0735
342.9768
402.7467
722.5812
307.3000
433.5065
a2
1.0788
1.0200
1.1110
I .oooo
a2
0.5714
0.5714
0.5624
0.5556
0.5556
0.5501
0.5394
0.5100
0.5556
0.5000
0.5394
0.5100
0.5560
0.5000
0.4604
0.4900
0.4444
0.5000
2.6182
2.5300
2.6667
2.6667
a3
0.4286
0.4286
0.4376
0.4444
0.4444
0.4499
0.4606
0.4900
0.4444
0.5000
a4
2.7143
2.7143
2.6873
2.6661
2.6667
2.6502
2.6182
2.5300
2.6667
2.6667
a5
0.1429
0.1429
0.1249
0.1111
0.1111
0.1001
0.0788 1
0.0200
0.1111
0.0000
are used.
L.-b. Ouyang, K. Aziz/ Journal of Petroleum Science and Erqineering 14 (1996) 137-158
.....
..---.-----.-.-.
Modified 1/9th
Panhandle
ModPanhandls
IGT
Weymooth
Modified 147th
-...---.
----.-.-.
ModPanhandle
IGT
Weyrnouth
panhand,*
IW c
Fig. 3. Gas flow rate based on different friction factor formulae (horizontal
.....
. ..-.....
pipeline #I).
Modibed 1/9th
Panhandle
ModPanhandle
..
..----.
----.-.-.
Modified V9h
Panhandle
ModPanhandle
IGT
Weymouth
Fig. 4. Gas flow rate based on different friction factor formulae (vertical gas well #2).
147
148
L.-b. Ouyang,
K. Aziz/Journal
ofPetr&um
14 (1996) 137-158
Table 6
Test data for gas pipelines and gas wells
Data set
#l
#2
Type
Pipe ID (in)
Pipe roughness (micro-in)
Pipeline length (mile)
Well depth (feet)
Inclination angle
Gas gravity
Gas Viscosity (cp)
Pseudo-critical
P (psia)
Pseudo-critical
T CR)
Average temperature (Fl
Inlet pressure (psia)
Outlet pressure (psial
Gas Pipeline
15.437
0.0
15.452
Vertical
0.0
0.57
0.0121
672.5
350.0
75.0
798.24
729.72
Gas Well
2.992
0.0
_
#3
#4
Gas Pipeline
4.0
600.0
0.568
_
11029.0
90.0
0.6997
0.012
801.2
410.9
202.0
4123.2
2990.4
4.0
600.0
8000.0
70.0
0.75
0.018
661.0
411.0
560.0
600.0
63.0
0.0
0.75
0.018
661.0
411.0
545.0
200.0
30.0
&
80 _
a) tforizonfal
-
b) Gas Well #Z
Pipeline#I
Eq.27
Eq, 30, Mug=O.OiZCp
Eq, 30, Mug=O.O2&4cp
Eq, 30, Mugd.036cp
.......
. ..----- - -
70 _
Eq.26
.............
Eq, 29,
----..--.
----.
Mug=O.OlZcp
Eq. 29, MJg=o.o24cp
Eq.8 Mug=O.O36cp
60_
2
2 so_
3
.Y
2
6
G
40
<
G
30 _
20
IO
I
60
80
m
Well Depth (feet)
IGXO
l2mJ
I4003
calculating
constant G for the Reynolds number.
Using different values of this ratio in Eqs. 26 and 27
can lead to errors.
(cl The widely-used correlations for the friction
factor (the Panhandle, the modified Panhandle, the
IGT, and the Weymouth) are not the best choices to
calculate gas flow in a pipe. This observation results
from the comparison of friction factor calculations
for smooth pipes summarized in Table 2.
In fact. a more general form of simplified flow
equations can be derived from Eq. A10 by replacing
the Fanning friction factor with different correlations:
D4
x-
(29)
/q
.----.-..
- - - -.
Eq.27
Eq. 30, Mug=O.OlZcp
Eq, 30, Mug=O.O24cP
Eq. 30, Mug=O.O%cp
149
When the elevation term is neglected, the simplified flow equation for horizontal pipes is obtained
from Eq. 29:
Pf-P22
02
I I i-
(30)
TZL
70
................
...-.--..
----.
20 1
Eq. 26
Eq. 29, M,,@.O12cp
Eq. 29, Mug=O.O24cp
Eq. 29, Mug--o.O36cp
\
500
low
I XXI
2m
zsw
3m
3mJ
150
5. Comparison
of flow equations
5. I. Sensitiuity analysis
(a) Friction factor correlation
As stated in Section 3.1, the Fanning friction
factors obtained from different correlations can differ
greatly, thus the gas flow rates predicted will also be
different. Fig. 3 shows the gas flow rates for the
smooth pipeline # 1 in Table 6 with changing pipeline
length (Fig. 3a) and changing outlet pressure (Fig.
3b). The gas flow rates are computed from the new
simplified flow equation (Eq. 29) where the friction
factor is calculated from the modified 1/9th power
law, Panhandle, modified Panhandle, IGT, as well as
Weymouth equations. In both situations, there are
significant differences between the gas flow rates
from the Weymouth and other equations. The largest
difference is as high as 30%, which occurs in the
case of changing the outlet pressure (Fig. 3b). The
other four equations show only small differences in
gas flow rate with changing pipeline length, but still
14 (19%) 137-158
effects (horizontal
pipeline #3).
--.______
..T
-...
-.
*\
\\
0.9 ~
\
\
\
\
\
\
\
\.,
$
2
\
...
-..,
L.
..
\
\
Y.
\
\
\
Relative
Roughness
__ __----.
0
,,0e_,
,,0e_6
----.
-._.-..
_._._._._....
_._.--._
l.Oe-5
0,000,
0.00,
0.0,
*...
*...
.\,
XI,
.
xx.
Id
Reynolds
Fig. 8. Efficiency
151
106
Number
152
Fig. 9. Correction
hth
correction
(1992).
the
--------.
153
i
8000
lOax
12OiM
1400
16000
5.2. Application
to field data
Table 7
Source
Test A
Test C
Test F- 1
Test Q
Test V-l
Test YA-I
152.4
19.44
- 0.09
11
gas flow rates
16.16
29.3 I
0.019
10
10.63
25.5
-0.02
9.12
25.375
0.013
9
Test F-I
0.678
2.694
2.603
2.593
Test Q
5.946
1.538
1.536
1537
Test V-I
0.973
2.463
2.462
2.461
Test YA-
I I.023
0.428
0.425
0.422
154
L.-h. Ouyzq,
K. Aziz/Journal
of Petroleum
14 (19961 137-158
zw
AJU
L.-h. Ouyang,
K. A&,/
Journal
of PetroleumScience
6. Recommendations
and conclusions
and Engineering
14 (19961 337-158
15s
156
L.-b. Oqang,
Appendix
Equation
A. Derivation
K. Aziz/Journal
of Petroleum
udu
dp
P
a Tc,
Rc
+2cdL=O
Dg,
(A)
A=-
4fBC
DS,
s = 2 B ?!-sin 8
g,
It is convenient
p2 - (BC/ag,)
p2(s'p2+4
dp2=
28.97~~
-gjr~=B~
(42)
(A31
A + spf
A + sp;
L-Sk =
2af
1
-+-
lnPZ
PI
D
4af
and:
s = SL
(A?
with:
du=
W)
-dL
This equation can be numerically integrated as discussed in Aziz (1967) for both wells and pipelines,
or it can be integrated analytically provide A, B and
C are assumed to be constant:
or:
PM
P=E=
14 (1996) 137-158
-+Ldz+-
--$f
(Ad)
0.5
D2.5
2pdp-
where:
B=---
28.97~~
ZRT
(-45)
(A81
s = 0 ads,
= 0
The
(Al41
lny
l--
E,=
for the
where:
28.97g
c, = ~
Rg,
-0.5
D
2a.P
PI
157
(A91
where E, is called the correction factor
kinetic energy change and it is defined by:
14 (19961 137-158
0.5
(AlO)
(All)
(Al31
References
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158
L.-b. Ouyang, K. Aziz/ Journal of Petroleum Science and Engineering 14 (1996) 137-158