NEBOSH International General Certificate

in Occupational Health and Safety

UNIT IGC3: HEALTH AND SAFETY PRACTICAL

APPLICATION

Student Name:

Student Number:

Date of Submission:
APPENDIX 1

IGC3 – The Health and Safety Practical Application

Candidate and course provider declarations:

For completion by the candidate:

I declare that the work submitted for this practical application assessment ie. The completed observation sheets
and the report to management, is my own work. I recognise that contravention of this statement constitutes
malpractice and may result in my being subject to the penalties set out in the NEBOSH Malpractice policy.

Name (Print) ______ ___________________

Signature _

Date ____________

For completion by a course provider representative (e.g. internal practical assessor):

I declare that the work marked is identical to that received from the candidate. I recognise that contravention of
this statement constitutes malpractice and may result in my being subject to the penalties set out in the NEBOSH
Malpractice policy.

Name (Print) _________________________________

Signature _________________________________

Date _________________________________

For completion by the course provider’s internal practical assessor:

I declare that I have marked this work and am both qualified and approved by NEBOSH to do so. I recognise
that contravention of this statement constitutes malpractice and may result in my being subject to the penalties
set out in the NEBOSH Malpractice policy.

Name (Print) _________________________________

Signature _________________________________

Date _________________________________

NB: This declaration must be completed in full, submitted and retained with the
candidate’s script. If this declaration is not submitted the candidate’s result may be
declared void.
APPENDIX 3
INTERNATIONAL GENERAL
CERTIFICATE Assessor’s marking sheet
(2010 specification)

IGC3 – THE HEALTH AND

SAFETY PRACTICAL APPLICATION

Date of practical application Name of assessor

Course provider Course provider

number name

Student number Student name

NEBOSH
Maximum
Assessor’s moderated
marks
Criteria available
marks awarded marks
(if different)

1 Completion of observation sheets

1.1 Range and number of hazards/good practice 15

Identification of suitable control measures and

1.2 timescales
15

2 Report - Introduction and Executive Summary

Introduction providing an overview of the chosen

2.1 area
5

2.2 Executive summary 5

3 Report - Main findings of the inspection

Quality of interpretation of findings and clear

3.1 references to strengths and weaknesses
15

Identification of possible breaches of international

3.2 standards
5

3.3 Persuasiveness / conciseness / technical content 10

4 Report - Conclusions and Recommendations

Clear and concise conclusions which are clearly

4.1 related to report findings and are effective in 15
convincing management to take action

Recommendations which present realistic actions to

4.2 improve health and safety in the chosen area
15

TOTAL MARKS 100

 Outcome: PASS (60% or more) REFER (less than 60%)

Date assessed ____ / ____ / ____

Assessor’s signature ______________________

Date received by course provider ____ / ____ /

____
Date received by NEBOSH
(if applicable) _____ / _____ / _____

Assessor’s additional comments on the practical application:

ASSESSED BY (name in block letters) _________________________________________________

The mark sheet must be retained by the Course Provider and sent to NEBOSH only if requested.

NEBOSH USE ONLY

NEBOSH Moderator’s comments:

APPENDIX 4

GC3 – THE HEALTH AND Candidate’s observation

SAFETY PRACTICAL APPLICATION sheet

Sheet number 1/7

Student name Student number

Place inspected _
Date of inspection

Control measures Timescale

Observations
Immediate and longer term
Hazards and consequences
actions
1:-Observation:- Worker is Immediate:-Immediately stop ON SPOT
utilizing overhead crane remote work and give them gloves
operating on three phase current Long term:- Arrange
with uncovered hands without uncommon preparing to tell 2 DAYS
gloves appropriate treatment of
Hazard:- Electric shock electrical gear alongside the
Consequences :- The worker arrangement of electric risk sign
may get an electric stun which
prompts serious damage at
times it leads towards death

2:-Observation:-worker Immediate:- assign task to a immediately

operation overhead crane worker(helper) to move along
without alarm and flashing crane and check no one is
lights working in its path
Hazard:- worker might hit by Long term:- equipped every 30days
load crane with alarms and flash
Consequences:- worker might light
get injured which cause delay in
production time
3:- Observation:- The worker Immediate:- Temporarily stop 2-3 HOURS
isn't legitimately dressed and work and give them legitimate
not utilizing ear protection plant dress and ear insurance
while using portable grinder in gear free of cost
manufacture branch of the Long term :- strict observing 2 weeks
carriage factory production line when worker is working and
Hazard:- Fire spread, Noise give legitimate preparing on the
Hazard utilization of PPE's and build up
Consequences:- the worker a protected arrangement of
may burst into flames because work
of flashes produced during
grinding process, he may
confront hearing loss
APPENDIX 4

GC3 – THE HEALTH AND Candidate’s observation

SAFETY PRACTICAL APPLICATION sheet

Sheet number 2/7

Student name _
Student number

Place inspected _ Date of inspection

Control measures Timescale

Observations
Immediate and longer term
Hazards and consequences
actions
4:- Observation:-Acid tanks in Immediate:- give wellbeing 1 days
aluminium anodizing shop have shoes and gloves to alongside
cracks and corrode which might legitimate taking care of
breaks at any time handling instruments for
Hazard:- Acid Burn workpiece
,Equipment Damage Long term:- Replace damaged 1 month
Consequences:-It may prompts tanks and provide them
acid burn ,harm gear and cause trainings to report unsafe
cost if not repaired or conditions and proper
supplanted evacuation plan should share for
emergency cases
5:-observation:-Inspection Immediate:- place sign of no 1HOUR
platform besides acid tanks was go area or restricted area till
damaged and unsafe to perform replacement of damaged floor
inspection Long term:- replace damaged 20 Days
Hazard:- Difficulty in floor with safety grills and
movement ,falling into tank develop safe system of work by
Consequences:Foreman/worker insuring reporting on unsafe
during inspection might fall in conditions
the tank which leads to death
and damage organization repute
6:- observation:- Rectifier was Immediate:- place sign of “ immediately
placed near to inspection Don’t Touch” and assign task to
platform without grills and a worker to stop someone
without an insulating platform getting in that area
Hazard:- Electric Shock Long term:- Rectifier should 10Days
Consequence:- unknowingly if place on a wooden platform
someone’s touch that rectifier with safety grills on all it sides
may get shock and in case of
short circuiting or over heating
it can cause damage to
equipment
APPENDIX 4

GC3 – THE HEALTH AND Candidate’s observation

SAFETY PRACTICAL APPLICATION sheet

Sheet number 3/7

Student name Student number __

Place inspected _ Date of inspection _

Control measures Timescale

Observations
Immediate and longer term
Hazards and consequences
actions
7:- Observation:-Worker were Immediate:- stop work and 1-2 HOURS
utilizing paint gun with no veil give them respiratory mask,
and eye safety googles googles
Hazard:- Infection, suffocation Long Term:- conduction of One month
Consequences:- Breathing in a Training to tell the correct
territory where the spray gun is utilization of spraying
utilized without a veil can cause equipment and utilization of a
lungs harm, respiratory closed chamber to avoid
problems.it may likewise cause splashing
skin maladies
8:- observation:- worker was Immediate:- stop worker from immediately
working on roof of a passenger work and give order to wear
Coach without safety belts and safety belts and helmets
Safety helmets Long term:- arrange 1 day
Hazard:- Falling from height supervision and permit to work
Consequences:- it might leads system to work on heights
to fatal injury, fractures and if
hit on head might cause death

9:- observation:- Metal scrap, Immediate:- stop workers immediately

chips were irregularly placed in movement in that area
storage yard and workers were
continually using that area for Long term:- make 7 days
their movement arrangements for proper
Hazard:- Fatal injury disposal of scrap and chips
Consequences:- worker may
get injured if it struck in their
feet

10:- observation: - exhaust Immediate :- stop worker from Immediately

fumes because of metal welding working and provide good
and cutting had aggregated in PPE’s(respirator mask) and
the work shed. gloves
Hazard:- Damaged Lungs Long Term:- provide fume 20 days
Consequences:- inhalation of guns to capture fumes before
these exhaust fumes can cause enter into breathing area with
lungs problems and asthma high vacuum extraction
APPENDIX 4

GC3 – THE HEALTH AND Candidate’s observation

SAFETY PRACTICAL APPLICATION sheet

Sheet number 4/7

Student name _ Student number

Place inspected Date of inspection

Observations Control measures Timescale

Hazards and consequences Immediate and longer term actions
11:- observation:- there were no Immediately:- provide them Immediately
guard installed for the protection safety googles and to keep a
of workers from saw blades safe distance to avoid injury
Hazard:- Sharp saw Blade Long term:- equipped saw 15 days
Consequences:- worker might blades with guards and trained
get cuts, injury to hand and arms workers to report unsafe
if blade breaks it might cause condition on time
injure to eye and to other body
parts

12:- observation:- workers were Immediate:- stop worker from immediately

smoking in wood shop and working and ask them to
cigarettes were not properly smoke in prescribed area
disposed Long Term:- arrange trainings 1day
Hazard:- Smoking ,Fire to tell worker
Consequences:- wood might about fire hazards and make
catch fire which cause loss of fines for violating
property and individual life rules and regulation of work
place

13:- observation:- welding plant immediate:- inform worker to immediately

cables were spread on floor remove cables on immediate
Hazard:- Electric short circuit basis
Consequences:- it can cause Long term:- cables tray should 1 month
short circuit, fire ,electrocution, be provided and welding
Electric shock should be done besides walls
instead of middle of shed along
monitoring on daily basis

14:observation:Drinking,Cantee Immediate:- provide water in Immediately

n and Washroom facilities is not water coolers, instruct to clean
up to required standards washroom and provide basic
Hazard:- Biological Hazard food in canteen
Consequences:-lose moral Long term:- install water one month
workers to work in these coolers and washroom in every
condition and also cause barrier to shop with a good standard
implement safe system of work canteen for lunch and tea
brakes
APPENDIX 4

GC3 – THE HEALTH AND Candidate’s observation

SAFETY PRACTICAL APPLICATION sheet

Sheet number 5/7

Student name _ Student number

Place inspected _ Date of inspection

Observations Control measures Timescale

Hazards and consequences Immediate and longer term actions
15:- observation:- worker working Immediate:-instruct worker to Immediately
on lathe machine were exposed to maintain a safe distance from
vibration machine
Hazard:- Vibration Hazard Long term:- arrange trainings 2 days
Consequences:- there is a risk to tell them the safe methods of
neuromuscular injury, skeletal operating vibration machine
pathology risk and implement monitoring
while they are working
16:- observation:-No PPE’s Immediate:- provide ear 2 HOURS
/hearing equipment is used to protection to all workers
avoid noise exposure produced by Long term :- Replacing metal
hammering and grinding and parts with plastic ones and 4 weeks
forge shop motors with quieter ones
Hazard:-Noise Hazard
Consequences:- it can cause hear
lose and high blood pressure
17:- observation:- workers were Immediate :- provide immediately
not using PPE’s while working on respiratory mask
wood Long term:- provide powerful 20 days
Hazard:- Wood Dust exhaust to suck wooden dust
Consequences:- it can cause nose before enter into breathing area
irritation, throat irritation, lungs
diseases, chest discomfort, eye
irritation and skin allergy
18:-observation:- Fire evacuation Immediate:- conduct short 1 day
point in premises was not session to tell workers about
explained or defined evacuation assembly point
Hazard:- Fire emergency could
become worse Long term:- place arrows 10-15 days
Consequences:- in case of fire which leads towards fire
risk of deaths along with evacuation assembly point and
equipment damage might increase also place hooters and alarm
along with water sprinkler
system

APPENDIX 4
GC3 – THE HEALTH AND Candidate’s observation
SAFETY PRACTICAL APPLICATION sheet

Sheet number 6/7

Student name _
Student number

Place inspected Date of inspection

Observations Control measures Timescale

Hazards and consequences Immediate and longer term actions
19:- observation:- not a single Immediate:- replace fire Immediately
smoke detector and fire extinguisher immediately
extinguishers was found in store Long term:- installation of 20-30days
Hazard:- Fire Hazard smoke detector and water
Consequences:- in case of fire the sprinkler system and make sure
people will get trapped in rooms if to conduct audit for safety
not intimate on time and out of equipment
order extinguisher will lead to
more damage

20:- observation:- forklift trucks Immediate:- instruct helper to immediately

were being utilized inside make sure no one is moving
working territory which were not when fork lifter is working
outfitted with alerts and blazing Long term:- Trainings of 2days
reference points drivers of forklift truck to
Hazard:-worker might struck utilization of safe framework
with fork lifter while driving.
Consequences:- worker might get
injured
21:- observation:- raw material Immediate :- ordered worker Immediately
of aluminium was not stacked to arrange raw material
properly in store properly
Hazard:-falling cause fatal injury Long term:-monitoring on 1 day
Consequences:- if they falls on regular pattern to ensure raw
workers passing by it could cause material is properly placed
injury

22:- observation:- Flammable Immediate:- cylinders should 1 hour

cylinders were placed near place in open area where there
mattress used for making is less chance of catching fire
passenger seats Long term:- Training of staff
Hazard:- Fire and Explosion about appropriate stockpiling 1 month
Consequences:- it cause loss of of combustible substances and
life, severe injuries and damage disposal of start sources close
property stockpiling region

APPENDIX 4
GC3 – THE HEALTH AND Candidate’s observation
SAFETY PRACTICAL APPLICATION sheet

Sheet number 7/7

Student name _Student number

Place inspected Date of inspection

Observations Control measures Timescale

Hazards and consequences Immediate and longer term actions
23:- Good/safe Practice:- worker Should appreciate this act and continue
was using safety googles and inform all worker to follow
proper legitimate factory dress this path and helps company to
while using welding torch develop safe system of work

24:- Good/safe Practice:- This practice should continue Monthly

workers in cutting shop first and paid him reward which
switch off cutting saw and then helps to motivate other
placed new material to cut workers towards safety

25:- Good/safe Practice:- Should appreciate this act and Immediately

Security guard seen stopping promote him as trainer to train
workers to not let their bikes enter other
in working premises
26:- Good/Safe Practice:- heavy This act of workers and policy continue
material from forge shop was makers should appreciate
shifted to cutting shop through
trolleys
27:- Good/Safe Practice:- This act should considered the Continue
Sweepers usually sweep before best act of month
office times or factory times starts
28:- Good/ Safe Practice:- Should appreciate this act and Continue
supervisor instruct worker to not instruct supervisor to continue
use cell phone in flammable area this practice

29:- Good/safe Practice:- auto Workers ought to be valued Monthly

shop workers use all protective and motivating forces ought to
equipment be given to the individuals who
take after safe working
practices.
30:- Good/ Safe Practice:- To Appreciate this act of yearly
prevent malarial infection spray is managers and workers and
sprayed on monthly basis should give best performance
award from Health & Safety
Department of state

APPENDIX 5
UNIT GC3 – THE HEALTH AND Candidate report template
SAFETY PRACTICAL APPLICATION

Student number

Location Carriage Date of review

Introduction including overview of area inspected and activities taking place

I am Nausherwan Ahmad prepared this report of Health and Safety inspection of Pakistan Carriage
Factory Islamabad, Mechanical department on 12, March.2018 between 8000 and 1300 hrs

CFI
(carriage factory Islamabad) was set up in 1970 with coordinated effort of German’s for
indigenous creation of traveller carriages for Pakistan Railways. Add up to zone of Factory is
2.526000000 square feet of land which incorporates 566280 square feet of land with
structures and industrial facility sheds. Carriage Factory has created more than 2340 new
passenger coaches and redesigned up to 1900 railroad mentors since its generation. The
Factory is ISO-9001 ensured, presently representatives more than 1800 worker and staff
individuals. Different areas of the Factory incorporates are as follow
DEPARTMENTS
Design Production P Manufacturing General repair S
Design Efficiency section u Welding shop Millwright shop t
r Bogie section o
section c Cutting shop r
h Fabrication shop e
a
Schedule quality control section Wood machine Auto shop
s S
Section e shop e
Paint shop ct
S Aluminium i
e o
shop
c n
t Pipe shop
i Trimming shop
o Furnishing Shop
Black smith/Forge n Fire bridge
Shop

APPENDIX 5

UNIT GC3 – THE HEALTH AND Candidate report template

SAFETY PRACTICAL APPLICATION
Student number

Location Carriage Factory Islamabad, Pakistan Date of review

The hierarchy of Carriage factory Islamabad is given below and there is a single shift of working
movement from 07:00 am to 04:00 pm and workers work extra time as indicated by necessity.

A portion of the standard exercises that are being done in mechanical area are granulating, metal
cutting, processing, boring, welding ,drilling, milling, squeezing, tensioning, transport of substantial
parts, machine working, lifting with overhead crane, sheet twisting, stacking and capacity and
utilization of fork lifter. These exercises are conveyed in different sheds with numerous exercises
completed at a given time in a shed.

The aim and reason for this inspection report to highlight the areas of concern about existing health
and safety hazard and to reduce the accidental statistics of previous year also to measure the standard
of health and safety management system maintained and to check whether it meets the legal standards
APPENDIX 5

UNIT GC3 – THE HEALTH AND Candidate report template

SAFETY PRACTICAL APPLICATION

Student number

Location Date of review

Executive Summary

Inspection of railway carriage factory was a great affair for me regarding its assessment.
Close to constrained assets, besides huge measure of work they were successful in meeting
their courses of events productively.
Regardless of the nearness of enough security and welfare
offices, numerous territories still needs change with respect to health & safety. Since there
were more prominent odds of wounds, sick wellbeing, casualty and harm to gear. Variables to
be concern incorporate danger of flame due to cutting/grinding, respiratory issues by
breathing in unsafe welding fumes, danger of tumbling from height, danger of causing burn if
acidic tank breaks, vibration disorder by lathe machine and other vibrating machine,
unnecessary utilization of console (grinder) for long time may cause carpal passage
syndrome, not utilizing PPEs while working different machines and amid various procedures
may cause physical wounds/wellbeing perils. These zones require quick enhancements.
Indirect cost of these
mischances might be 10 times higher than the cost of correction. These issues are additionally
identified with some breach of safety laws of Pakistan and International labours organization
so they ought to be corrected as quickly as time permits. A large portion of the issue revealed
were identified with absence of use of heath and security methodology and poor support
Points of interest of discoveries and perceptions identified with risks are joined with the
report. Results and suggestion with cost are given with timescale in the conclusion part of
report

APPENDIX 5
UNIT GC3 – THE HEALTH AND Candidate report template
SAFETY PRACTICAL APPLICATION

Student number

Location Date of review _

Main findings of the inspection

1:- Observation No. 1, 6 and 13 (Presences of Electric shock due to absences

of PPE’s)

Worker were utilizing overhead crane remote which operates on three phase current with uncovered
hands without gloves and safety shoes .In fabrication department welding plant cables were spread on
floor which might cause fire due to short circuit .In aluminium anodizing shop Rectifier was placed
near to inspection platform without grills and without an insulating platform
The precaution includes
safety gloves and shoes, safety grills for rectifier and replacement of inspection platform. PPE’s
would cost 6000 pkr per person and platform would cost 100,000 pkr
Legislation Breaches:-
1. Pakistan Electricity Act, 1910 (aerial line” means any electric supply-line which is placed
above ground and in the open air;
2. The Management of Health and Safety at Work Regulations 1999
3. ILO Occupational Health and Safety Convention

APPENDIX 5

UNIT GC3 – THE HEALTH AND Candidate report template

SAFETY PRACTICAL APPLICATION
Student number

Location Date of review

2:- Observation No. 11 (Risk of Physical injuries due to sharp edges, and
missing guard)

It was observed during inspection that a worker was working on a saw machine
in wood shop with a defective guard which is very dangerous, wooden pieces can fly from the running
machine and penetrate into eyes, which may cause permanent damage to eyes. Similarly sharp edges
of a blades was threatening and may cause cuts and physical injury. It would cost just PKR 10,000.

Legislation breaches:-

1. THE FACTORIES ACT, (1934, 33-D) PAKISTAN

2. Safety of building, Machinery and manufacturing process
3. The Guarding of Machinery Convention, 1963 (No. 119)

APPENDIX 5

UNIT GC3 – THE HEALTH AND Candidate report template

SAFETY PRACTICAL APPLICATION
Student number

Location Date of review

3:- Observation No. 3, 12, 18, 19, 22 (Risk of fire due to improper clothing
while using grinder, cutting machine and smoking in prohibited area)

During inspection it was observed that worker was using grinder in fabrication shop without
legitimate factory dress .The cloths were explosive. This could be a cause of explosion. Moreover
smoking the cigarette in a non-smoking region may bring on any awful occasion or event of flame.
Fire evacuation assembly point, smoke detector and in not found in factory premises. Fire
extinguisher is not found in store .Provision of workers dress cost 1500 Pkr per piece. Arrows leading
to Fire assembly point along with No Smoking signs should place in flammable areas Information and
instruction should be provided to illiterate staff. Smoke detector and water sprinkler system will cost
around 1 Million pkr for all shops and administration building

Legislation breaches:
1. C174 - Prevention of Major Industrial Accidents Convention, 1993
2. International Labour Organization
3. ILO occupational safety and health convention (No. 167).
4. R164 - Occupational Safety and Health Recommendation, 1981

APPENDIX 5

UNIT GC3 – THE HEALTH AND Candidate report template

SAFETY PRACTICAL APPLICATION

Student number

Location Date of review

4:- Observation No. 7, 10, 17, (Risk of Respiratory dieses due to welding
fumes and wood dust)

It was observed during inspection of paint section that worker was not using
safety respiratory mask and safety googles as fumes of paint is very harmful if inhaled in
large amount. Workers in fabrication department using CO 2 welding also called oxyacetylene
welding torch without respiratory mask. Similar practise was also monitored in wood section
when worker was cutting wood which is the main cause of wood dust all these practices can
cause lungs damage even leads to death. Respiratory mask should be provided for
departments where there is a risk of respiratory dieses and their implementation should be
ensured too. Ammonia mask cost just PKR 7000 per mask with cartilages and dust mask cost
just PKR 500 per mask.

Legislation breaches:

1. C167 - Safety and Health in Construction Convention, 1988

2. Chemicals Convention, 1990 (No. 170)
3. Working Environment (Air Pollution, Noise and Vibration) Convention, 1977(#,148)

APPENDIX 5

UNIT GC3 – THE HEALTH AND Candidate report template

SAFETY PRACTICAL APPLICATION

Student number

Location Date of review

5:- Observation No. 8 (Risk of Falling from height due absences of safety
belts and working on height without Permit to work)

While inspecting fabrication shop it was observed worker is working on passenger coach roof
without safety harness, supervision is poor and work is carrying without work permit .This
kind of practice could lead to multiple broken bones, death, neck or spinal injuries, in case of
fall. Precaution is to stop the work at once until provided with safety belts and permission of
work from higher authorities .Safety belt cost 5000 pkr
Legislation breaches:

1. International Labour Organization

2. Work at height reg.2005
3. Occupation health and safety convention (C155)
4. THE FACTORIES ACT, (1934) PAKISTAN

APPENDIX 5

UNIT GC3 – THE HEALTH AND Candidate report template

SAFETY PRACTICAL APPLICATION

Student number

Location Date of review

6:- Observation No. 15 (Risk of vibration which is the cause of WBV and
HAV)

At the time of the inspection of the machine shop, it came to

me notice that worker working on lathe machine was facing vibration hazard which can cause Hand-
arm vibration introduction (HAV), other than being a known contributing element to carpal passage
disorder and other ergonomic-related wounds, makes coordinate damage the fingers and hand,
influencing feeling, finesse, and grasp. These wounds are crippling and compensable. Entire body
vibration (WBV) is a thought when managing higher than anticipated levels of low back torment and
damage in the workforce and is a standout amongst the most inescapable reasons for lost time and
generation yield .Cost of getting less vibration machine would be around 150,000 pkr per unit

Legislation breaches:

1. The Control of Vibration at Work Regulations 2005 (the Vibration Regulations)

2. C187 - Promotional Framework for Occupational Safety and Health Convention, 2006 (No.
187)

..

APPENDIX 5

UNIT GC3 – THE HEALTH AND Candidate report template

SAFETY PRACTICAL APPLICATION

Student number

Location Date of review

Conclusion
 After assessment and gathering of information it is clear that there is a considerable insufficient
provisions on safety of worker in Railway Carriage Factory Islamabad. It is legal responsibility of
CFI, ought to be to make an unmistakable health and safety approach and Management should
demonstrate clear arrangement towards Health and Safety at working environment otherwise
breaching of industrial laws could prompt fines and criminal court procedures The development
of health and safety ought to be great correspondence implies which incorporate signage,
composed and verbal. It can also be implemented by great Supervision and checking of labourers,
this might regular working environment assessments and audits.
The labourers are typically not literate giving them trainings may help accomplish consistency
and change in safety related conduct of the labour. The labourers are ignorant of the outcomes of
risky acts and by and large they don't comprehend the significance of Personal Protective
hardware. It is essential in the wake of passing on wellbeing message and trainings that strict
disciplinary move ought to be made against the labourers not agreeing on rules and restriction
while those workers who were obey laws and restriction should be given rewards and honours

In order to avoid serious

accidents and financial loss it is the duty of employer to not only provide workers safety but also
focus on to provide safe workplace free from hazards .This could be accomplished by providing
basic health and safety gadgets like first aid facility, emergency escape routes and monthly
rewards for obey safety rules which will help to promote positive safety culture among workers
within organisation By keeping in mind the ways of reducing hazard, Best controls ought to be
utilized to limit dangers at source is engineering parameters. In last there is a need to make safe
arrangement of work by errand investigation. This will extraordinarily decrease any health and
safety risks. The labourer ought to be prepared about ergonomics of hardware and wherever
reiteration is included there ought to be work turn.

APPENDIX 5

UNIT GC3 – THE HEALTH AND Candidate report template

SAFETY PRACTICAL APPLICATION

Student number

Location Carriage Date of review

 The sheltered working practices ought to be supported and proceeded at Railway Carriage
Factory. I have examined every one of the proposals and ventures of change in health and safety
with administration of Railway Carriage processing plant and they have respected my discoveries
and suggestions with full help at administration level to actualize them. Also this would decrease
the rate of sickness and dangerous risks and would improve the notoriety of Factory. Assigning
funds for safety measures would spare manufacturing plant from high expenses and
remunerations in the event of mishaps, sick wellbeing or fire. The Recommendations to improve
health and safety have been given by me at the end with proper time scale.

APPENDIX 5

UNIT GC3 – THE HEALTH AND Candidate report template

SAFETY PRACTICAL APPLICATION

Student number

Location Date of review

Recommendation Likely resource Priority Target date
implications

Main Finding No.1 (observation # 1,6,13) Cost of one pair of Gloves High Maximum
1. Provide PPE’s to workers without is 2000 Pkr,safety shoes per 1 month
pair is 4000 pkr and
cost
replacement of floor along
2. Place Electric Shock Hazards signs
safety grills will cost
3. Regular Inspection and fines to not
100,000 pkr
follow safety rules
4. Trainings to tell importance of PPE’s

Main Finding No .2 (observation # 11) Cost of safety googles is High 15 days

500 pkr and guards cost
1. Place sign board for giving warnings 30000 pkr for 2 saw
machines
from sharp edges
2. Trainings to report unsafe conditions
3. Provide suitable PPE’s

Main Finding No .3 (observation #3, 12, Cost of factory dress 1500 High PPE’s &
18, 19, 22) pkr per unit and fire system Hazards
installation would cost 1 sings in 10
1. Provide legitimate factory dress million pkr with a cost of
Days while
2. Supervision on regular basis 10000 pkr for placing fire
evacuation signs
Fire safety
3. Smoking prohibited Area signs system in 3
4. Place arrows leading towards fire
Months
evacuation assembly point
5. Installation of smoke detection
system and alarms

APPENDIX 5

UNIT GC3 – THE HEALTH AND Candidate report template

SAFETY PRACTICAL APPLICATION

Student number

Location Date of review _

Recommendation Likely resource Priority Target

implications date

Main Findings # 4 (observation # 7, 10, 17) Cost of PPE’s is around 800 High PPE’s 2
per mask and fume guns days and
1. Provide respiratory mask would cost 1 million pkr
 2. Trainings to call emergency in case fume gun
of unconsciousness due to inhalation /exhaust
in 1
of fumes month
3. Provide fume guns with high
vacuum extraction
4. Provide powerful exhaust to suck
wooden dust

Main Findings # 5 (observation # 8) Cost of safety harness High 1 day

500pkr per unit
1. Restriction not to work at height
without permit to work
2. Provide Safety harness /belts
3. Regular monitoring

Main Findings # 6 (observation # 15) Cost of replacement of Medium 1 month

machine would be 150,000
pkr per unit
1. Instruction to maintain a safe
distance from machine
2. replace machine with less vibrating
machine
3. Trainings to operate such kind of
machine

APPENDIX 5

UNIT GC3 – THE HEALTH AND Candidate report template

SAFETY PRACTICAL APPLICATION

Student number

Location Date of review

Recommendation Likely resource Priority Target

implications date

Cost of disposal is to make Medium 1 month

Observation # 9
arrangements for auction
1. Temporarily stop worker movement
in that area
2. Proper disposal of metal scrap &
chips

Cost of electric water Medium 1 month

Observation # 14 cooler is 5000 pkr per
unit ,one unit for each
1. Install new electric cooler
shop ,washroom will cost
2. Build washroom in each shop
10,000 pkr per unit
3. Canteen should be cleaned

Cost of alarms and flash Medium 40 days

Observation # 2
light is 4000 pkr per crane
1. Assign task to worker to make sure
no one is moving in crane path
2. Equipped all cranes with flash light
and alarms

Cost of ear protection High 5 days

Observation # 16
equipment is 1200 pkr
1. Hammering and grinding cause
noise ear protection should use to
avoid being deaf

APPENDIX 5

UNIT GC3 – THE HEALTH AND Candidate report template

SAFETY PRACTICAL APPLICATION

Student number

Location Date of review

Recommendation Likely resource Priority Target

implications date
Observation # 20 Cost of alarms and flash Medium 1 month
lights 4000 pkr per fork
2. Trained drivers to move safely in
lifter and sign boards will
work area cost 5000 pkr
3. Use of alarms and flash light while
driving fork lifter
4. Placement of work in progress sign
to not enter in that area