Tesla Motor Brochure
Tesla Motor Brochure
CS 4 S4
PAGE 4 PAGE 12
4” SUBMERSIBLE MOTORS
PAGE 24 PAGE 28
4OL - 4OLTW
PAGE 32
4CBUS
PAGE 38 PAGE 44
DAB PUMPS reserve the right to make modifications without prior notice
1
4” SUBMERSIBLE PUMPS
3
CS
4” SUBMERSIBLE PUMPS
TECHNICAL DATA
Operating range:
capacity up to 40 gpm; head up to 741 ft (320 psi)
Liquid quality requirements: clean, free from solid or abrasive contaminants,
non-viscous, non-aggressive, uncrystallised and chemically neutral.
Liquid temperature range: from 32°F to +104°F
Installation: in 4” wells or larger, tanks and cisterns, vertical position.
Starts/hour: max 20.
Cooling flow: 9.84 ft/sec @ 95 °F
Maximum permitted amount of sand: 120 g/m3.
4” SUBMERSIBLE PUMPS
On request, the single-phase version can be supplied with CONTROL BOX 4CBUS
for the increase of the starting torque.
APPLICATIONS
Submersible electric pumps for 4” wells or larger, capable of generating a wide range of flows and heads.
These units have a very extensive range of applications
• Domestic and industrial water supply
• Acqueducts
• Fire-fighting systems
• Pressurizing water system
• Shower and running irrigation
• Several other industrial applications
• Farming and agriculture
SUPPLY
CS4 submersible electric pumps in the three-phase version are supplied as a pump and motor kit.
DAB PUMPS reserve the right to make modifications without prior notice
4
CS
4” SUBMERSIBLE PUMPS FOR DOMESTIC WATER SUPPLY
MATERIALS
N. PART* MATERIALS
4” SUBMERSIBLE PUMPS
6 DIFFUSER TECHNOPOLYMER A
7 SHAFT WITH COUPLING STAINLESS STEEL AISI 304 X5CrNi1810 - UNI 6900/71
55 SPACER TECHNOPOLYMER A
57 SUPPORT TECHNOPOLYMER A
MOTOR OPTIONS
TW & TWX
4” submersible asynchronous two-pole, two wire electric motor made entirely of AISI 304 stainless steel for the parts in contact with water. The thrust block and bushes are cooled
and lubricated with a mixture of water and glycol. The rotor is mounted on a Kingsbury self-centring thrust block designed to withstand significant axial loads. Stator housed in
an airtight Resin filled AISI 304L stainless steel casing with internal sleeve and outer casing and flanges.
The 4TWX version entirely in AISI 316 stainless steel is available on request.
The capacitor is included inside the motor stator, and the motor does not therefore require the use of a control box. Thermal protection included in the motor of 0,5 HP to 1,5 HP
GG & GX
4” submersible asynchronous two-pole, three wire electric motor made entirely of AISI 304 stainless steel for the parts in contact with water. The thrust block and bushes are
cooled and lubricated with a mixture of water and glycol. The rotor is mounted on a Kingsbury self-centring thrust block designed to withstand significant axial loads. Stator housed
in an airtight Resin filled AISI 304L stainless steel casing with internal sleeve and outer casing and flanges.
The 4GX version completely in AISI 316 stainless steel is available on request.
The cable connector is removable for the purpose of quick and easy maintenance. The motor is suitable for use with variable frequency drive (30 Hz - 60 Hz). For the 60 Hz
single-phase version, the capacitor and manually resettable overload protection are in the electrical control box provided separately. Overload protection to be provided by the
user for the three-phase version.
OL & OLTW
4” rewindable submersible asynchronous two-pole electric motor made entirely of AISI 304 stainless steel for the parts in contact with water. Cooling and lubrication of ball
bearings is assured by a special FDA approved coolant. Stator housed in a AISI 304L stainless steel casing fixed with steel pins to the upper support of the motor. The cable
connector is removable for the purpose of quick and easy maintenance. The motor is suitable for use with variable frequency drive (30 Hz - 50/60 Hz).
For the single-phase version, the capacitor and manually resettable overload protection are in the electrical control box provided separately;
there is also a 4OLTW version with capacitor included in the motor.
Overload protection to be provided by the user for the three-phase version.
DAB PUMPS reserve the right to make modifications without prior notice
5
CS
4” SUBMERSIBLE PUMPS FOR DOMESTIC WATER SUPPLY
S46 PERFORMANCE CHART Tolerances according to ISO 2548 class C ann. B
60 Hz 2 Poles FLOW (USgpm)
Type HP Q gpm 0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 35 40
CS12/07 3/4 322 302 282 258 228 197 158 118
CS12/10 1.0 423 411 384 352 306 263 214 161
Head
CS12/15 1.5 592 562 528 480 422 351 288 217
( Feet)
CS12/20 2.0 741 718 678 618 540 450 364 264
CS16/05 1/2 158 150 148 143 138 128 118 108 98 87
CS16/07 3/4 214 204 196 188 180 168 155 142 124 106
CS16/10 1.0 262 256 246 236 224 210 194 178 158 134
CS16/15 1.5 368 358 342 336 318 300 278 252 222 186
CS16/20 2.0 476 462 446 430 410 385 354 322 283 240
CS25/07 3/4 150 143 140 137 134 130 124 118 112 105 98 88 63 37
CS25/10 1.0 205 200 197 193 189 182 174 166 157 148 137 124 90 50
CS25/15 1.5 264 258 252 247 240 232 223 213 201 188 175 158 116 64
CS25/20 2.0 354 344 338 331 323 311 298 283 269 251 232 210 152 86
DAB PUMPS reserve the right to make modifications without prior notice
6
CS 5
4” SUBMERSIBLE PUMPS FOR DOMESTIC WATER SUPPLY
4” SUBMERSIBLE PUMPS
The performance curves are based on the kinematic viscosity values =
1 mm2/s and density equivalent to 1000 kg/m3. Curve tolerance according to ISO 9906.
DAB PUMPS reserve the right to make modifications without prior notice
7
CS 8
4” SUBMERSIBLE PUMPS FOR DOMESTIC WATER SUPPLY
4” SUBMERSIBLE PUMPS
DAB PUMPS reserve the right to make modifications without prior notice
8
CS 12
4” SUBMERSIBLE PUMPS FOR DOMESTIC WATER SUPPLY
4” SUBMERSIBLE PUMPS
The performance curves are based on the kinematic viscosity values =
1 mm2/s and density equivalent to 1000 kg/m3. Curve tolerance according to ISO 9906.
DAB PUMPS reserve the right to make modifications without prior notice
9
CS 16
4” SUBMERSIBLE PUMPS FOR DOMESTIC WATER SUPPLY
4” SUBMERSIBLE PUMPS
DAB PUMPS reserve the right to make modifications without prior notice
10
CS 25
4” SUBMERSIBLE PUMPS FOR DOMESTIC WATER SUPPLY
4” SUBMERSIBLE PUMPS
The performance curves are based on the kinematic viscosity values =
1 mm2/s and density equivalent to 1000 kg/m3. Curve tolerance according to ISO 9906.
DAB PUMPS reserve the right to make modifications without prior notice
11
S
4” SUBMERSIBLE PUMPS
TECHNICAL DATA
Operating range:
capacity up to 122 gpm; head up to 1028 ft (445 psi)
Liquid quality requirements: clean, free from solid or abrasive contaminants,
non-viscous, non-aggressive, uncrystallised and chemically neutral.
Liquid temperature range: from 32°F to +104°F
Maximum permitted amount of sand: 120 g/m3.
300 gr/m3 (only for S75)
Installation: in 4” wells or larger, tanks and cisterns, vertical position.
Starts/hour: max 20.
4” SUBMERSIBLE PUMPS
APPLICATIONS
Submersible electric pumps for 4” wells or larger, capable of generating a wide range of flows and heads.
These units have a very extensive range of applications
• Domestic and industrial water supply
• Acqueducts
• Fire-fighting systems
• Pressurizing water system
• Shower and running irrigation
• Several other industrial applications
• Farming and agriculture
SUPPLY
S4 submersible electric pumps in the three-phase version are supplied as a pump and motor kit.
DAB PUMPS reserve the right to make modifications without prior notice
12
S
4” SUBMERSIBLE PUMPS FOR DOMESTIC WATER SUPPLY
MATERIALS
N. PART* MATERIALS
3 BASE SUPPORT AISI 304 MICROCAST STAINLESS STEEL
7 SHAFT WITH COUPLING STAINLESS STEEL AISI 304 X5CrNi1810 - UNI 6900/71
4” SUBMERSIBLE PUMPS
18 LOCKING NUT STAINLESS STEEL
55 SPACER TECHNOPOLYMER A
57 SUPPORT TECHNOPOLYMER A
MOTOR OPTIONS
TW & TWX
4” submersible asynchronous two-pole, two wire electric motor made entirely of AISI 304 stainless steel for the parts in contact with water. The thrust block and bushes are cooled
and lubricated with a mixture of water and glycol. The rotor is mounted on a Kingsbury self-centring thrust block designed to withstand significant axial loads. Stator housed in
an airtight Resin filled AISI 304L stainless steel casing with internal sleeve and outer casing and flanges.
The 4TWX version entirely in AISI 316 stainless steel is available on request.
The capacitor is included in the motor stator, and the motor does not therefore require the use of a control box. Thermal protection included in the motor of 0,5 HP to 1,5 HP
GG & GX
4” submersible asynchronous two-pole, three wire electric motor made entirely of AISI 304 stainless steel for the parts in contact with water. The thrust block and bushes are
cooled and lubricated with a mixture of water and glycol. The rotor is mounted on a Kingsbury self-centring thrust block designed to withstand significant axial loads. Stator housed
in an airtight Resin filled AISI 304L stainless steel casing with internal sleeve and outer casing and flanges.
The 4GX version completely in AISI 316 stainless steel is available on request.
The cable connector is removable for the purpose of quick and easy maintenance. The motor is suitable for use with variable frequency drive (30 Hz - 60 Hz). For the 60 Hz
single-phase version, the capacitor and manually resettable overload protection are in the electrical control box provided separately. Overload protection to be provided by the
user for the three-phase version.
OL & OLTW
4” rewindable submersible asynchronous two-pole electric motor made entirely of AISI 304 stainless steel for the parts in contact with water. Cooling and lubrication of ball
bearings is assured by a special FDA approved coolant. Stator housed in a AISI 304L stainless steel casing fixed with steel pins to the upper support of the motor. The cable
connector is removable for the purpose of quick and easy maintenance. The motor is suitable for use with variable frequency drive (30 Hz - 50/60 Hz).
For the single-phase version, the capacitor and manually resettable overload protection are in the electrical control box provided separately;
there is also a 4OLTW version with capacitor included in the motor.
Overload protection to be provided by the user for the three-phase version.
DAB PUMPS reserve the right to make modifications without prior notice
13
S
4” SUBMERSIBLE PUMPS FOR DOMESTIC WATER SUPPLY
S46 PERFORMANCE CHART Tolerances according to ISO 2548 class C ann. B
60 Hz 2 Poles FLOW (USgpm)
Type HP Q gpm 0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 35 40
S5/15P
4” SUBMERSIBLE PUMPS
S12/05 1/2 Head 240 226 212 192 170 140 116 84
( Feet)
S12/07 3/4 322 302 282 258 228 197 158 118
S12/10 1.0 423 411 384 352 306 263 214 161
S12/15 1.5 592 562 528 480 422 351 288 217
S12/20 2.0 741 718 678 618 540 450 364 264
S12/30 3.0 1023 969 908 836 742 637 517 381
S16/05 1/2 158 150 148 143 138 128 118 108 98 87
S16/07 3/4 214 204 196 188 180 168 155 142 124 106
S16/10 1.0 262 256 246 236 224 210 194 178 158 134
S16/15 1.5 368 358 342 336 318 300 278 252 222 186
S16/20 2.0 476 462 446 430 410 385 354 322 283 240
S16/30 3.0 660 638 621 602 574 558 496 450 396 332
S16/50 5.0 842 820 797 764 736 688 638 576 508 426
S16/50P 5.0 1028 1000 975 894 894 839 374 698 608 520
S25/30 3.0 472 462 436 394 343 278 200 117
S25/50 5.0 621 598 568 520 456 372 267 150
S25/50P 5.0 766 744 704 643 598 457 328 180
S35/30 3.0 356 306 286 267 242 221 194 164 134 104 74
S35/50 5.0 484 417 392 364 334 304 269 228 187 143 103
S35/50P 5.0 584 499 473 438 403 364 320 275 226 174 126
S35/75 7.5 745 637 601 562 517 466 410 350 284 218 160
S35/75P 7.5 869 749 707 657 603 542 476 404 331 252 188
S75/20 2.0 88 80 78 76 74 72 67 62 57 52 47 41 35
S75/50 5.0 208 192 189 186 182 179 169 159 149 137 122 108 94
S75/75 7.5 321 302 298 292 286 279 265 249 232 212 191 168 144
DAB PUMPS reserve the right to make modifications without prior notice
14
S5
4” SUBMERSIBLE PUMPS FOR DOMESTIC WATER SUPPLY
4” SUBMERSIBLE PUMPS
The performance curves are based on the kinematic viscosity values =
1 mm2/s and density equivalent to 1000 kg/m3. Curve tolerance according to ISO 9906.
DAB PUMPS reserve the right to make modifications without prior notice
15
S8
4” SUBMERSIBLE PUMPS FOR DOMESTIC WATER SUPPLY
4” SUBMERSIBLE PUMPS
DAB PUMPS reserve the right to make modifications without prior notice
16
S 12
4” SUBMERSIBLE PUMPS FOR DOMESTIC WATER SUPPLY
4” SUBMERSIBLE PUMPS
The performance curves are based on the kinematic viscosity values =
1 mm2/s and density equivalent to 1000 kg/m3. Curve tolerance according to ISO 9906.
DAB PUMPS reserve the right to make modifications without prior notice
17
S 16
4” SUBMERSIBLE PUMPS FOR DOMESTIC WATER SUPPLY
4” SUBMERSIBLE PUMPS
DAB PUMPS reserve the right to make modifications without prior notice
18
S 25
4” SUBMERSIBLE PUMPS FOR DOMESTIC WATER SUPPLY
4” SUBMERSIBLE PUMPS
The performance curves are based on the kinematic viscosity values =
1 mm2/s and density equivalent to 1000 kg/m3. Curve tolerance according to ISO 9906.
DAB PUMPS reserve the right to make modifications without prior notice
19
S 35
4” SUBMERSIBLE PUMPS FOR DOMESTIC WATER SUPPLY
4” SUBMERSIBLE PUMPS
DAB PUMPS reserve the right to make modifications without prior notice
20
S 75
4” SUBMERSIBLE PUMPS FOR DOMESTIC WATER SUPPLY
4” SUBMERSIBLE PUMPS
The performance curves are based on the kinematic viscosity values =
1 mm2/s and density equivalent to 1000 kg/m3. Curve tolerance according to ISO 9906.
DAB PUMPS reserve the right to make modifications without prior notice
21
4” SUBMERSIBLE MOTORS
23
4TW - 4TWX
4” SUBMERSIBLE MOTOR
TECHNICAL SPECIFICATION
Flange NEMA 4"
Insulation class F
Degree of protection IP68
Cooling flow min. 0.3 m/s @ 35°C (1.0 ft/sec @ 95 °F)
Voltage tolerance + 6% / -10%
Max starts 20/h
Max operating depth 300 m (984 ft)
Horizontal operation 0.5 HP - 1.5 HP
4TWX
4TW
GENERAL DATA
4” Asynchronous two-poles submersible motor, made in AISI 304 stainless steel for parts in contact with water.
Cooling and lubrication of the thrust bearing assembly and carbon bushes is provided by a mixture of water and glycol.
Squirrel-cage rotor mounted on Kingsbury self-centring thrust bearing. Stator housed in an airtight resin filled stainless
steel casing (canned-type) with both flanges and shell in AISI 304L stainless steel.
On request is available the 4TWX version made entirely in stainless steel AISI 316.
Removable cable connector to allow fast and easy maintenance.
The cable is certified to CSA & UL electrical safety standards.
Motor suitable for use with variable frequency drive (30 Hz – 50/60 Hz).
The capacitor is placed inside motor stator, so the motor doesn’t require an external control box.
Thermal protection included in the motor from from 0,5 HP to 1 HP in the 230 V - 60 Hz version.
4” SUBMERSIBLE MOTORS
CONSTRUCTION FEATURES
Canned resin filled stator with external shell and Kingsbury type thrust bearing unit consisting of til- Shafts with end part made of stainless steel
flangs made in AISI 304L stainless steel. The stator ting pads made of highly-resistant stainless steel AISI 304 with a special process of surface
has 24 slots for better elasticity and regularity of and machined by Tesla using the spherical lapping hardening and polishing of the working area
operation. Class F double insulated copper wire. process. of the bushes. Squirrel-cage rotor made in
Thermal protection included in the motor from 0,5 From 0,5 HP to 1.5 HP: 2000N (450 lbf) aluminium.
HP to 1,5 HP in the 50 Hz version, from 0,5 HP to 1 (3000N (700 lbf)in the 1.5 HP 60 Hz version)
HP in the 230 V - 60 Hz version.
DAB PUMPS reserve the right to make modifications without prior notice
24
4TW - 4TWX
4” SUBMERSIBLE MOTOR
12 MATERIALS
3 6
15 MATERIALS - MATERIALI - MATERIALES
14 13
4 COMPONENT VERSION 4TW VERSION 4TWX
1 Int. and external sleeve AISI 304 AISI 316
5
2 Stator AISI 304L AISI 316 Ti
3 Shaft AISI 431 Duplex
4 Upper bracket Cast iron AISI 316
5 Bracket cover AISI 304 -
7
6 Lip seal NBR -
11 7 Gasket NBR VITON
8 Lower bracket Cast iron AISI 316
1 9 Diaphragm EPDM EPDM
10 Thrust bearing Stainless steel - Graphite Stainless steel - Graphite
11 Capacitor Internal Capacitor AISI 316
12 Cable EPDM EPDM
13 Connecting plug AISI 316 AISI 316
14 Sand guard (fixed-removable) NBR EPDM
15 Bolts & screws AISI 304 AISI 316
4TW
16 Cooling liquid Antifreeze + water Antifreeze + water
17 Mechanical Seal - SIC / SIC
2
CERTIFICATION
16
CLASS 4211-81 MOTORS AND GENERATORS-Certified to US Standards
REQUIREMENTS:
4” SUBMERSIBLE MOTORS
UL 1004 Electric Motors
UL 2111 Overheating Protection for Motors
17
4TWX
DAB PUMPS reserve the right to make modifications without prior notice
25
4TW - 4TWX
4” SUBMERSIBLE MOTOR
A
B
60 Hz DIMENSIONS
SINGLE PHASE MOTORS
D
P2
C
60 Hz DIMENSIONS
Pos. mm inch Pos. mm inch
A Ø 15.5+0.05-0.03 0.61”+0.002-0.003 E 37.2+0.4-0.4 1.465”+0.016-0.016
B 15 +0.5-0 0.591”+0.02-0 F Ø 76.2+.01-0 3"+0.004-0
C 23+0.5-0.5 0.906”+0.005-0.005 G Ø 87.3+0-0.1 3.437”+0.-0.004
D 38.17+0.13-0.12 1 1/2"+0.02-0.02
4” SUBMERSIBLE MOTORS
5/1
6”
E
F
G
DAB PUMPS reserve the right to make modifications without prior notice
26
4TW - 4TWX
4” SUBMERSIBLE MOTOR
ELECTRICAL DATA 60 Hz
SINGLE PHASE MOTORS - MOTORI MONOFASE - MOTORES MONOFASICOS
P2 V SF In In (SF) Is/In Cs/Cn P1 N Cos j h C Ø LC
[hp] [kW] [V] [A] [A] [W] [min-1] % [µF] [AWG] [ft]
115 1.6 8.6 10 4,2 0,65 800 3450 0.88 46 80 3x14 5½
0.5 0.37
230 1.6 3.9 5 4,6 0,65 800 3450 0.88 46 20 3x14 5½
0.75 0.55 230 1.5 6.3 6.9 4,3 0,65 1200 3450 0.82 47 25 3x14 5½
1 0,75 230 1.4 7.7 8.8 4,8 0,68 1500 3450 0.84 50 35 3x14 5½
1.5 1.1 230 1.3 11.8 12.7 4,7 0,70 2120 3450 0.85 53 40 3x14 5½
P2: Rated output - Potenza nominale - Potencia nominal P1: Power consumption - Potenza assorbita - Potencia absorbida
V: Rated voltage - Tensione nominale - Tension nominal N: R.P.M - Giri al minuto - Revoluciones por minuto
SF: Service factor - Fattore di servizio - Factor de servicio Cos φ: Power factor - Fattore di potenza - Factor de potencia
In: Rated current - Corrente nominale - Corriente nominal η: Efficiency - Rendimento - Rendimiento
In (SF): Service factor current - Corrente al fattore di servizio - Corriente al factor de servicio C: Capacitor - Condensatore - Capacidad del condensador
Is/In: Locked rotor current/Rated current - Corrente avviamento/Corrente nominale - Ø: Cable section - Sezione del cavo - Sección del cable
Corriente de arranque/Corriente nominal LC: Cable length - Lunghezza del cavo - Longitud de cable
Cs/Cn: Locked rotor Torque/Rated Torque - Coppia avviamento/Coppia nominale -
Cupla de arranque/Cupla nominal
4” SUBMERSIBLE MOTORS
DAB PUMPS reserve the right to make modifications without prior notice
27
4GG - 4GX
4” SUBMERSIBLE MOTOR
TECHNICAL SPECIFICATION
Flange NEMA 4"
Insulation class F
Degree of protection IP68
Cooling flow min. 0.3 m/s @ 35°C (1.0 ft/sec @ 95 °F)
Voltage tolerance + 6% / -10%
Max starts 20/h
Max operating depth 300 m (984 ft)
Horizontal operation 0.5 HP - 1.5 HP
GENERAL DATA
4” submersible asynchronous two-pole electric motor made entirely of AISI 304 stainless steel for the parts in contact with water.
The thrust block and bushes are cooled and lubricated with a mixture of water and glycol.
The rotor is mounted on a Kingsbury self-centring thrust block designed to withstand significant axial loads.
The resin filled stator is housed in an airtight AISI 304L stainless steel casing with internal sleeve and outer casing and flanges.
The 4GX version completely in AISI 316 stainless steel is available on request.
The cable connector is removable for the purpose of quick and easy maintenance.
The cable is certified to CSA & UL electrical safety standards.
The motor is suitable for use with variable frequency drive (30 Hz - 50 Hz).
For the single phase motors the capacitor and manually resettable overload protection are in the electrical control box provided separately.
Overload protection to be provided by the user for the three-phase version.
On request: cables of a different length, different voltage supply, thermal protection device.
4” SUBMERSIBLE MOTORS
CONSTRUCTION FEATURES
Canned resin filled stator housed in an outer Kingsbury thrust block equipped with carbon Shafts with terminal in AISI 304/Duplex, with
casing and flanges in AISI 304L. The stator has clearance ring and oscillating pads in high- special surface hardening and polishing in the
24 slots to ensure better elasticity and smooth strength stainless steel machined by Tesla with work area of the bushings. Squirrel cage rotor
operation; the copper conductors have a double a spherical lapping process. in aluminium for power ratings up to 3 HP and in
layer of Class H insulating enamel. From 0,5 HP to 1.5 HP: 2000 N copper for motors of power above 4 HP.
From 2 HP to 3 HP: 3000 N
From 4 HP to 10 HP: 6000 N
DAB PUMPS reserve the right to make modifications without prior notice
28
4GG - 4GX
4” SUBMERSIBLE MOTOR
3 6 12
MATERIALS
14
MATERIALS
15 13
COMPONENT VERSION 4GG VERSION 4GX
5 4 1 Int. and external sleeve AISI 304 AISI 316
7 2 Stator AISI 304L AISI 316 Ti
3 Shaft end AISI 304 / Duplex Duplex
4 Upper bracket Cast iron AISI 316
5 Bracket cover AISI 304 -
1 4GG 6 Lip seal NBR -
7 Gasket NBR VITON
8 Lower bracket Cast iron AISI 316
9 Diaphragm EPDM EPDM
10 Thrust bearing Stainless steel - Graphite Stainless steel - Graphite
11 Valve AISI 303 AISI 316
12 Cable EPDM EPDM
13 Connecting plug AISI 316 AISI 316
14 Sand guard (fixed-removable) NBR EPDM
16
15 Bolts & screws AISI 304 AISI 304
16 Cooling liquid Antifreeze + water Antifreeze + water
17 Mechanical seal - SiC/SiC
2
10
CERTIFICATION
4” SUBMERSIBLE MOTORS
UL 1004 Electric Motors
UL 2111 Overheating Protection for Motors
7 9 8
4211-01 MOTORS AND GENERATORS
3 12 REQUIREMENTS:
17
CSA Standard C22.2 No 0 General Requirements - Canadian Electrical Code, Part II
14 CSA Standard C22.2 No 0.4 Bonding and Grounding of Electrical Equipment (Protective Grounding)
CSA Standard C22.2 No 77 Motors with Inherent Overheating Protection
15 13 CSA Standard C22.2 No 100 Motors and Generators
11 4
7
1 4GX
DAB PUMPS reserve the right to make modifications without prior notice
29
4GG - 4GX
4” SUBMERSIBLE MOTOR
A DIMENSIONS
B SINGLE PHASE MOTORS
Type P2 L Weight GG Weight GX Axial thrust
D
5/1
6”
DIMENSIONS
Pos. mm inch Pos. mm inch
A Ø 15.5+0.05-0.03 0.610 E 37.2+0.4-0.4 1.465
B 15 +0.5-0 0.591 F Ø 76.2+.01-0 3"
C 23+0.5-0 7
/8" G Ø 87.3+0-0.1 3 3/8"
D 38.17+0.13-0.12 1 1/2"
E
F
G
DAB PUMPS reserve the right to make modifications without prior notice
30
4GG - 4GX
4” SUBMERSIBLE MOTOR
ELECTRICAL DATA 60 Hz
SINGLE PHASE MOTORS
P2 V SF In In (SF) Is/In Cs/Cn P1 N Cos j h C1 C2 Ø LC
[hp] [kW] [V] [A] [A] [W] [min-1] % [µF] [µF] [AWG] [ft]
115 1.6 10 12.6 4.2 0.65 1050 3450 0.80 56 - 250-300 4x14 5½
0.5 0.37
230 1.6 5.5 6.6 4.6 0.65 1130 3450 0.78 54 - 59-71 4x14 5½
0.75 0.55 230 1.5 7.4 8.6 4.0 0.65 1420 3450 0.80 56 - 86-103 4x14 5½
1 0.75 230 1.4 8.3 9.8 4.9 0.68 1650 3450 0.80 62 - 105-126 4x14 5½
1.5 1.1 230 1.3 10.1 11.5 4.6 0.70 2100 3450 0.88 67 10 105-126 4x14 5½
2 1.5 230 1.25 10.6 13.0 5.4 0.65 2700 3450 0.95 70 20 105-126 4x14 5½
3 2.2 230 1.15 14.3 16.2 3.6 0.50 3500 3450 0.94 71 45 208-250 4x14 5½
5 3.7 230 1.15 22.2 24.3 3.3 0.50 5700 3450 0.98 76 2x40 270-324 4x14 8¾
4” SUBMERSIBLE MOTORS
460 1.25 3.6 3.9 6.7 4.1 1875 3450 0.53 60 - 4x14 5½
2 1.5 230 1.15 9,2 9.8 6.1 3.8 2230 3450 0.57 67 - 4x14 5½
460 1.15 4.6 4.9 6.7 3.8 2230 3450 0.57 67 - 4x14 5½
3 2.2 230 1.15 11.2 12.0 7.5 4.8 3160 3450 0.69 71 - 4x14 5½
460 1.15 5.6 6.0 7.1 4.8 3160 3450 0.69 71 - 4x14 5½
5.5 4 230 1.15 17.8 19.2 7.4 4.0 5230 3450 0.70 77 - 4x14 8¾
460 1.15 8.9 9.6 7.4 4.0 5230 3450 0.70 77 - 4x14 8¾
7.5 5.5 230 1.15 24.0 26.0 7.5 3.8 7100 3450 0.71 78 - 4x14 8¾
460 1.15 12.0 13.0 7.5 3.8 7100 3450 0.71 78 - 4x14 8¾
10 7.5 460 1.15 15.4 16.6 7.1 3.9 9300 3450 0.78 80 - 4x14 11½
P2: Rated output - Potenza nominale - Potencia nominal P1: Power consumption - Potenza assorbita - Potencia absorbida
V: Rated voltage - Tensione nominale - Tension nominal N: R.P.M - Giri al minuto - Revoluciones por minuto
SF: Service factor - Fattore di servizio - Factor de servicio Cos φ: Power factor - Fattore di potenza - Factor de potencia
In: Rated current - Corrente nominale - Corriente nominal η: Efficiency - Rendimento - Rendimiento
In (SF): Service factor current - Corrente al fattore di servizio - Corriente al factor de servicio C: Capacitor - Condensatore - Capacidad del condensador
Is/In: Locked rotor current/Rated current - Corrente avviamento/Corrente nominale - Ø: Cable section - Sezione del cavo - Sección del cable
Corriente de arranque/Corriente nominal LC: Cable length - Lunghezza del cavo - Longitud de cable
Cs/Cn: Locked rotor Torque/Rated Torque - Coppia avviamento/Coppia nominale -
Cupla de arranque/Cupla nominal
DAB PUMPS reserve the right to make modifications without prior notice
31
4OL
4” SUBMERSIBLE MOTOR
TECHNICAL DATA
Flanging: NEMA 4".
Insulation class: F.
Protection class: IP68.
Cooling flow speed: min. 0,3 m/s 35 °C.
Power supply tolerance: + 6 % / -10 %.
Max. starts: 20/h.
Max operating depth: 250 m.
Horizontal operation: 0,5 HP - 10 HP.
4OLTW
4OL
GENERAL DATA
4" rewindable submersible asynchronous two-pole electric motor made entirely of AISI 304 stainless steel for the parts in contact with water. Cooling and
lubrication of ball bearings is assured by a special FDA approved coolant. Stator housed in a AISI 304L stainless steel casing fixed with steel pins to the
upper support of the motor. The cable connector is removable for the purpose of quick and easy maintenance. The cable is ACS, WRAS and KTW certified.
The motor is suitable for use with variable frequency drive (30 Hz - 50/60 Hz). For the single-phase version, the capacitor and manually resettable overload
protection are in the electrical control box provided separately;
there is also a 4OLTW version with capacitor included in the motor.
Overload protection to be provided by the user for the three-phase version.
On request: cables of a different length, different voltage supply, thermal protection device (up to 1,5 HP, 50 Hz).
4” SUBMERSIBLE MOTORS
CONSTRUCTION FEATURES
Rewindable stator housed in an outer casing Oversized ball bearings of high axial load. Shafts with terminal in AISI 304/Duplex, with
in AISI 304L. The stator has 24 slots to ensure From 0,5 HP to 2 HP: 2000 N special surface hardening process. Squirrel cage
better elasticity and smooth operation; 3 HP: 3000 N rotor in aluminium for power ratings up to 3 HP
copper conductors with a double layer of Class H From 4 HP to 5,5 HP: 4000 N and in copper for motors of power above 4 HP.
insulating enamel. From 7,5 HP to 10 HP: 5000 N
DAB PUMPS reserve the right to make modifications without prior notice
32
4OL
4” SUBMERSIBLE MOTOR
12
2 10
13 MATERIAL
11
4
COMPONENT TYPE
9 3
1 External sleeve AISI 304L
6
2 Shaft end AISI 304 / Duplex
6 Gasket NBR
8 Diaphragm EPDM
10 Cable EPDM
4” SUBMERSIBLE MOTORS
7
14 Cooling liquid Mineral oil
ON REQUEST
14
• Thermal protection (up to 1.5 HP, 50 Hz and 60 Hz)
15
• PT100 temperature sensor
DAB PUMPS reserve the right to make modifications without prior notice
33
4OL
4” SUBMERSIBLE MOTOR
B+0,5
+0,05
15,5
0
+0,03
15
DIMENSIONS
+0,13
D -0,12
5/16” DIMENSIONS
MNF
24 U
8 Pos. mm inch Pos. mm inch
A Ø 15.5+0.05-0.03 0.61”+0.002-0.003 E 37.2+0.4-0.4 1.465”+0.016-0.016
B 15 +0.5-0 0.591”+0.02-0 F Ø 76.2+.01-0 3"+0.004-0
C 23 +0.5
-0.5
0.906” +0.005
-0.005
G Ø 87.3 +0
-0.1
3.437”+0.-0.004
D 38.17 +0.13
-0.12
1 /2"1 +0.02
-0.02
E ±0,4
37,2
F
76,2
+0,1
0
G -0,1
87,3
0
DAB PUMPS reserve the right to make modifications without prior notice
34
4OL
4” SUBMERSIBLE MOTOR
ELECTRICAL DATA 60 Hz
SINGLE PHASE MOTORS
P2 V SF In In (SF) Is/In Cs/Cn P1 N Cos j h C Ø LC
[hp] [kW] [V] [A] [A] [W] [min ] -1
% [µF] [AWG] [ft]
0.5 0.37 115 1.6 8 10 3.4 0.60 830 3450 0.90 45 65 4x15 5½
230 1.6 3.8 4.5 3.4 0.60 830 3450 0.90 45 16 4x15 5½
0.75 0.55 115 1.5 10 12.2 3.4 0.65 1100 3470 0.85 52 80 4x15 5½
230 1.5 5 6.1 3.4 0,65 1100 3470 0.85 52 20 4x15 5½
1 0.75 115 1.4 13.8 17 3.9 0.62 1350 3450 0.84 54 100 4x15 5½
230 1.4 7 8.1 3.9 0.62 1350 3450 0.84 54 25 4x15 5½
1.5 1.1 230 1.3 8.9 10.4 4.0 0.60 1850 3440 0.88 59 35 4x15 5½
2 1.5 230 1.25 11.3 13 4.0 0.60 2300 3430 0.90 66 40 4x15 5½
3 2.2 230 1.15 14.8 16.5 3.8 0.60 3300 3440 0.90 68 50 4x15 5½
5 3.7 230 1.15 23.7 26.7 3.5 0.50 5100 3480 0.94 72 75 4x14 8¾
4” SUBMERSIBLE MOTORS
1.5 1.1
460 1.3 3.7 4 5.8 5.8 1600 3450 0.57 70 - 4x15 5½
230 1.25 8.2 9 5.9 5.2 2150 3450 0.66 69 - 4x15 5½
2 1.5
460 1.25 4.5 5 5.9 5.2 2150 3450 0.66 69 - 4x15 5½
230 1.15 11.3 12.1 5.5 5.0 3050 3440 0.72 77 - 4x15 5½
3 2.2
460 1.15 5.6 6 5.5 5.0 3050 3440 0.72 77 - 4x15 5½
230 1.15 13.2 14.4 9.5 3.6 3850 3520 0.73 78 - 4x15 8¾
4 3
460 1.15 6.8 7.2 9.6 3.6 3850 3520 0.71 78 - 4x15 8¾
230 1.15 17.3 18.7 7.5 4.0 5500 3520 0.82 78 - 4x14 8¾
5.5 4
460 1.15 8 9 7.5 4.0 5500 3520 0.82 78 - 4x15 8¾
230 1.15 23 25 7.5 3.8 6800 3520 0.75 81 - 4x14 8¾
7.5 5.5
460 1.15 11.4 12.5 7.5 3.8 6800 3520 0.75 81 - 4x15 8¾
10 7.5 460 1.15 15.1 16.6 7.1 3.9 9300 3500 0.80 82 - 4x14 11½
P2: Rated output - Potenza nominale - Potencia nominal P1: Power consumption - Potenza assorbita - Potencia absorbida
V: Rated voltage - Tensione nominale - Tension nominal N: R.P.M - Giri al minuto - Revoluciones por minuto
SF: Service factor - Fattore di servizio - Factor de servicio Cos φ: Power factor - Fattore di potenza - Factor de potencia
In: Rated current - Corrente nominale - Corriente nominal η: Efficiency - Rendimento - Rendimiento
In (SF): Service factor current - Corrente al fattore di servizio - Corriente al factor de servicio C: Capacitor - Condensatore - Capacidad del condensador
Is/In: Locked rotor current/Rated current - Corrente avviamento/Corrente nominale - Ø: Cable section - Sezione del cavo - Sección del cable
Corriente de arranque/Corriente nominal LC: Cable length - Lunghezza del cavo - Longitud de cable
Cs/Cn: Locked rotor Torque/Rated Torque - Coppia avviamento/Coppia nominale -
Cupla de arranque/Cupla nominal
DAB PUMPS reserve the right to make modifications without prior notice
35
ACCESSORIES
37
ACCESSORIES
SUBMERSIBLE ELECTRIC PUMPS AND MOTORS
CONTROL BOXES FOR THREE WIRE SUBMERSIBLE MOTORS
The control boxes are made with metal casing which is painted with a protective coating.
The control boxes come with three nockouts for easy access.
It is a well-known fact that, unlike three-phase motors, single phase motors have a starting torque which is a fraction
of the rated torque, therefore a control box / starter box is required to solve this problem.
Tesla offers a range of Control Boxes with either Capacitor Start or Capacitor Start Capacitor Run.
The Small Type is availalable for GG & GX motors up to 1.0Hp with capacitor start and the Larger Type with Capasitor
Start, Capasitor Run are available from 1.5Hp to 5.0Hp in either Basic or Plus version.
The Plus boxes contain magnetic line contactors carefully matched to the motor rating, eliminating the need for
external line contactors.
OL 4” single phase motors require Permanent Split Capacitor Type Control Box Type CBOL
HP kW uF volt uF volt
1/2 0.37 CBOL 005115 LARGE N/A N/A 65 230
115 3/4 0.55 CBOL 075115 LARGE N/A N/A 80 230
1 0.75 CBOL 100115 LARGE N/A N/A 100 230
1/2 0.37 CBOL 005230 SMALL N/A N/A 16 450
3/4 0.55 CBOL 075230 SMALL N/A N/A 20 450
1 0.75 CBOL 100230SMALL N/A N/A 25 450
230 1.5 1.1 CBOL 150230 LARGE 189-227 250 35 450
2 1.5 CBOL 200230 LARGE 189-227 250 50 450
3 2.2 CBOL 300230 LARGE 189-227 250 50 450
5 3.0 CBOL 500230 LARGE 324-389 250 70 450
DAB PUMPS reserve the right to make modifications without prior notice
38
ACCESSORIES
SUBMERSIBLE ELECTRIC PUMPS AND MOTORS
ACCESSORIES
DAB PUMPS reserve the right to make modifications without prior notice
39
ACCESSORIES
SUBMERSIBLE ELECTRIC PUMPS AND MOTORS
120
HP kW 4GG - 4GX 4OL 4TW
0,5 0,37
L525 PIPE
217
211
L400 PIPE L400 PIPE KIT
0,75 0,55
KIT KIT
1 0,75
L885 PIPE 118 L
KIT
SINGLE-PHASE 1,5 1,1
L525 PIPE
L525 PIPE KIT
2 1,5
KIT
~160
~145
3 2,2
120
120
L885 PIPE
KIT
~54.5
L885 PIPE
~41,5
5 3,7
KIT
217
211
217
118 L
L
118 L
0,5 0,37
~160
~160
0,75 0,55
L400 PIPE L400 PIPE
118
KIT KIT
~54.5
1 0,75
~41,5
~54.5
~41,5
1,5 1,1
L525 PIPE
2 1,5
L525 PIPE KIT
THREE-PHASE KIT
L
3 2,2
4 3
L885 PIPE
5,5 4
ACCESSORIES
118
KIT
7,5 5,5
10 7,5
DAB PUMPS reserve the right to make modifications without prior notice
40
ACCESSORIES
SUBMERSIBLE ELECTRIC PUMPS AND MOTORS
4” FILTER KIT • •
ACCESSORIES
DAB PUMPS reserve the right to make modifications without prior notice
41
TECHNICAL ANNEX
43
TECHNICAL APPENDIX
SUBMERSIBLE ELECTRIC PUMPS AND MOTORS
NOTES ON THE MOTORS OF ELECTRIC PUMPS
INDEX OF SYMBOLS USED
n1/min = 120 x Hz
p
60 3600 1800
CURRENT ABSORBED
1000 x P2 (kW) 736 x P2 (HP)
Single-phase: Ι = or: Ι =
V x cosϕ x η V x cosϕ x η
ABSORBED POWER
V x Ι x cosϕ
Single-phase: P1 (kW) =
1000
1. 73 x V x Ι x cosϕ
Three-phase: P1 (kW) =
1000
DAB PUMPS reserve the right to make modifications without prior notice
44
TECHNICAL APPENDIX
SUBMERSIBLE ELECTRIC PUMPS AND MOTORS
EFFICIENCY
P2 (kW)
η=
P1 (kW)
POWER FACTOR
P2 (kW) x 1000 P1 (kW) x 1000
Single-phase: cosϕ = or: cosϕ =
VxΙxη VxΙ
TORQUE FACTOR
Cn = P2 (kW) x 1000
in kgm
1.027 x n1/min
DETAILS ON CAPACITORS
The approximate current absorbed by a capacitor is:
6,28 x F x C x V
Ι=
1.000.000
Where:
I = current in Amps absorbed by the capacitor.
F = frequency in Hz of the applied voltage.
C = capacity of capacitor μF.
V = applied voltage.
Example: FUSES
The current absorbed by a 14 μF capacitor connected to a 220 Volt - 50 Hz power supply is:
6,28 x 50 x 14 x 220
Ι= = 0,96 Amperes
1.000.000
Example:
The capacity of a capacitor absorbing 1,4 Amps connected to a 220 Volt - 50 Hz power supply is:
CAPACITOR
TECHNICAL ANNEX
1,4
C= x 1,000,000 = 20,2 µF
6,28 x 50 x 220
DAB PUMPS reserve the right to make modifications without prior notice
45
TECHNICAL APPENDIX
SUBMERSIBLE ELECTRIC PUMPS AND MOTORS
CONVERSION TABLE FOR UNITS OF MEASURE
SYSTEM CONVERSIONS
CHARACTERISTIC UNIT OF MEASURE UNIT OF MEASURE SYMBOL
SYSTEM INTERNATIONAL SYSTEM (SI) IMPERIAL SYSTEM
metre m 1 m = 3,28 ft
Technical and decimetre dm 1 dm = 0,1 m 1 dm = 3,937 in
International centimetre cm 1 cm = 0,01 m 1 cm = 0,3937 in
LENGTH millimetre mm 1 mm = 0,001 m
Imperial inch 1”, in 1” = 25,4 mm
foot 1”, ft 1” ft = 0,3048 m 1 ft = 12”
yard yd 1 yd = 0,9144 m 1 yd = 3 ft = 26”
Technical kilogram per kg/dm3 – 1 kg/dm3 = 9,807 N/dm3 1 kg/dm3 = 62,46 lb/cu.ft
decimetre cubed
SPECIFIC Newton per N/dm3 1 N/dm3 = 0,102 kg/dm3 1 N/dm3 = 6,36 lb/cu.ft
WEIGHT International decimetre cubed –
Imperial pound per cubic foot lb/dm3 1 lb/cu.ft = 0,01600 kg/dm3 1 lb/cu.ft = 0,160 N/dm3 –
Imperial pounds per psi 1 psi = 0,0703 kg/cm2 1 psi = 0,06895 bar –
square inch 1 psi = 6,894 kPa
litres per minute l/min 1 l/min = 0,0167 l/s 1 l/min = 0,22 imp.g.p.m.
litres per second l/s 1 l/s = 3,6 m3/h 1 l/s = 0,001 m3/s 1 l/min = 0,264 US.g.p.m.
Technical metres cubed per m3/h 1 m3/h = 16,667 l/min 1 m3/h = 3,666 imp.g.p.m.
hour 1 m3/h = 4,403 US.g.p.m.
m3/s 1 m3/s = 1.000 l/s 1 m3/s = 13.198 imp.g.p.m.
FLOW International metres cubed per second 1 m3/s = 3.600 m3/h – 1 m3/s = 15.852 US.g.p.m.
imperial gallons per minute Imp.g.p.m. 1 Imp.g.p.m. = 4,546 l/min 1 Imp.g.p.m. = 1,201 US.g.p.m.
Imperial U.S. gallons per minute 1 Imp.g.p.m. = 0,273 m3/h –
US.g.p.m. 1 US.g.p.m. = 3,785 l/min 1 US.g.p.m. = 0,833 Imp.g.p.m.
1 US.g.p.m. = 0,227 m3/h
Technical kilogram metre kgm – 1 kgm = 9,807 Nm 1 kgm = 7,233 ft.lb
TORQUE International Newton metre Nm 1 Nm = 0,102 kgm – 1 Nm = 0,7376 ft.lb
Imperial foot pound ft.lb 1 ft.lb = 0,138 kgm 1 ft.lb = 1,358 Nm –
DAB PUMPS reserve the right to make modifications without prior notice
46
TECHNICAL APPENDIX
SUBMERSIBLE ELECTRIC PUMPS AND MOTORS
INDICATIVE CHOICE OF THE ELECTRIC GENERATOR CAPABLE OF POWERING
THE SUBMERSIBLE MOTOR
GENERATOR
P2 - MOTOR POWER
DOL (DIRECT START-UP) SD (STAR-DELTA START-UP)
kW Hp kW kVA kW KVA
2,2 3 6 7,5 - -
4 5,5 10 12,5 8 10
5,5 7,5 12,5 15,6 11 13,8
7,5 10 15 18,8 14 17,5
9,2 12,5 19 24 17 21
11 15 22,5 28 21 26
13 17,5 26,5 33 24 30
15 20 30 38 28 35
18,5 25 37 46 34 42,5
22 30 45 56 41 51
26 35 52 65 45 57
30 40 60 75 52 65
37 50 75 94 64 81
45 60 90 112 78 97
55 75 110 138 95 119
63 85 135 169 114 142
75 100 150 190 128 160
92 125 185 230 158 198
110 150 210 260 190 237
132 180 260 325 225 281
147 200 300 375 260 325
170 230 340 425 295 369
190 260 380 475 329 411
220 300 440 550 381 476
250 340 500 625 433 541
DAB PUMPS reserve the right to make modifications without prior notice
47
TECHNICAL APPENDIX
SUBMERSIBLE ELECTRIC PUMPS AND MOTORS
Length meets NEC ampacity requirements for individual conductors or jacketed cable in free air or water.
TECHNICAL ANNEX
DAB PUMPS reserve the right to make modifications without prior notice
48
TECHNICAL APPENDIX
SUBMERSIBLE ELECTRIC PUMPS AND MOTORS
DETERMINATION OF THE CROSS SECTION OF THE POWER CABLE
THREE-PHASE 4" MOTOR (4GG)
THREE PHASE 140 °F CABLE 60Hz (Service Enterance to Motor) Maximum Length in Feet
Length in BOLD only meet the US National Electrical Code ampacity requirements for individual conductors in free air or water.
Length NOT in bold meet NEC ampacity requirements for individual conductors or jacketed cable in free air or water.
TECHNICAL ANNEX
DAB PUMPS reserve the right to make modifications without prior notice
49
DAB PUMPS reserve the right to make modifications without prior notice
50
DAB PUMPS reserve the right to make modifications without prior notice
51
DAB PUMPS reserve the right to make modifications without prior notice
52
MIX
Paper from
responsible sources
FSC C041300
Via Marco Polo, 14 - 35035 Mestrino (PD) Italy - Tel. +39.049.5125000 - Fax +39.049.5125950
www.dabpumps.com
DAB PUMPS INC. www.dabpumps.us
3226 Benchmark Drive info.usa@dwtgroup.com
Tel. 1-843-824-6332
Ladson, SC 29456 - USA Fax 1-843-797-3366
DAB PUMPEN DEUTSCHLAND GmbH OOO DAB PUMPS DAB PUMPS DE MÉXICO, S.A. DE C.V.
Tackweg 11 Novgorodskaya str, 1, bld G, office 308 Av Gral Álvaro Obregón 270, oficina 355
D - 47918 Tönisvorst - Germany 127247 Moscow - Russia Hipódromo, Cuauhtémoc 06100
info.germany@dwtgroup.com info.russia@dwtgroup.com México, D.F.
Tel. +49 2151 82136-0 Tel. +7 495 122 00 35 Tel. +52 55 6719 0493
Fax +49 2151 82136-36 Fax +7 495 122 00 36