PT ANEKA SERVIS INDONESIA

Report
Overhaul Hino TM274

PT ANEKA SERVIS INDONESIA

Pergudangan Commpark A.21
Kota Wisata 16820
Telp : 021 2288 6010
Email : cs@anekaserevis.com
 Kata pengantar

Untuk menjaga kondisi Engine Hino TM 274 selalu siap beroperasi dengan kondisi yang baik maka Pada Tanggal 5
Oktober 2019 , kami dari PT Aneka Servis Indonesia telah melakukan pekerjaan Overhaul pada Engine Hino J08E
pekerjaan dilakukan/dilaksanakan oleh team Service PT Aneka Servis Indonesia yaitu :

1. Overhaul Engine J08E

Dari hasil pekerjaan yang telah selesai kami lakukan unit sudah beroperasi kembali pada tanggal 28 November 2019
dengan kondisi yang baik.

Adapun laporan dan hasil dari pekerjaan yang telah selesai dilakukan kami laporkan pada halaman halaman berikut .
 MEASURING PISTON AS

SECTION 1. OUTSIDE DIAMETER PISTON SKIRT SPECIFICATION of MINIMUM SIZE: 111.9+/-0.0008mm

RH SIDE 1 2 3 4 5 6

111.9 111.9 111.9 111.9 111.9 111.9

REMARKS Reuse Reuse Reuse Reuse Reuse Reuse

LH SIDE 1 2 3 4 5 6

111.9 111.9 111.9 111.9 111.9 111.9

REMARKS Reuse Reuse Reuse Reuse Reuse Reuse

INSPECTION PIN PISTON

SPECIFICATION: 37 mm / Service Limit : 36.96 mm

RH SIDE 1 2 3 4 5 6

37 37 37 37 37 37

REMARKS Reuse Reuse Reuse Reuse Reuse Reuse

LH SIDE 1 2 3 4 5 6

37 37 37 37 37 37

REMARKS Reuse Reuse Reuse Reuse Reuse Reuse

INSPECTION PISTON RING CLEARENCE

Top Ring 1 2 3 4 5 6

0.32 0.32 0.32 0.32 0.32 0.32

Second Ring 0.75 0.75 0.75 0.75 0.75 0.75

Oil Ring 0.20 0.20 0.20 0.20 0.20 0.20

 MEASURING LINER

INSIDE DIAMETER CYLINDER LINER SPECIFICATION OF REPAIR LIMIT: 112.15 mm

Max. differential between of each measurement: 0.048 – 0.112 mm

CYLINDER LINER NO 1 2 3 4 5 6

1 112 112 112 112 112 112

X 2 112 112 112 112 112 112

3 112 112 112 112 112 112

1 112 112 112 112 112 112

Y 2 112 112 112 112 112 112

3 112 112 112 112 112 112

NEW NEW NEW NEW NEW NEW

LINER PROTRUSION
SPECIFICATION : 0.01 – 0.08 mm

CYLINDER LINER NO 1 2 3 4 5 6

A 0.02 0.02 0.02 0.02 0.02 0.02

B 0.02 0.02 0.02 0.02 0.02 0.02

C 0.02 0.02 0.02 0.02 0.02 0.02

D 0.02 0.02 0.02 0.02 0.02 0.02

NEW NEW NEW NEW NEW NEW

 MEASURING CRANKSHAFT

1. End Play Specification : 0.050 – 0.270 mm Repair Limit : 0.50 mm Actual Measurement 0.250 mm GOOD / NO
GOOD

2. OUTSIDE DIAMETER MAIN JOURNAL SPECIFICATION : 79.940 mm, REPAIR LIMIT : 79.960 mm

MAIN JOURNAL NO 1 2 3 4 5 6 7

1 79.945 79.945 79.945 79.945 79.945 79.945 79.945

X
2 79.945 79.945 79.945 79.945 79.945 79.945 79.945

1 79.945 79.945 79.945 79.945 79.945 79.945 79.945

Y
2 79.945 79.945 79.945 79.945 79.945 79.945 79.945

RECOMMENDED REUSE REUSE REUSE REUSE REUSE REUSE REUSE

CYLINDER HEAD
CHECKLIST
I. DISASSEMBLE INSPECTION :
Type of Component :
Engine J08E

Quantity Cyl Head & Arm Gp : 1 & 1

Other Components :

Photo : Yes √ No

RESPONSIBLE WORK PROGRESS IN DISASSEMBLE :

Date Inspection By S/N Remark Verified by
31 Okt 2019 Warsito Cyl Head Good
Visual Check Cylinder Head And Measurement :

F G 4
C A
5
B

E 7
D
H
I
3 2

Condition 1 2 3 4 5 6 Remark

Crack V v V V v V Good

Damage V V V V V V Good

Pitted V V V V V V Good

Worn at Injc Bore V V V V V V Good

Thread Damage V V V V V V Good

Broken Stud/Bolt V V V V V V Good

Sleeve/Adapter v V V V V V Good

HASIL PENGUKURAN, Specification : projection of valve: 0.55 ( In ) , 1.05 ( Exh ) mm

1 2 3 4 5 6
Head
A B A B A B A B A B A B

Int 0.55 0.55 0.55 0.56 0.55 0.55 0.55 0.55 0.55 0,55 0.55 0.55
Projection
Exh 1.05 1.05 1.05 1.05 1.05 1.05 1.06 1.05 1.05 1.07 1.05 1.05

Visual Check Components Valve & Measurement

Specification : Stem diameter- Use Again Minimum, Inlet : 7 mm , Exhaust : 7 mm ,
: Lip Thickness- Use Again Minimum, Inlet : 0.30 mm , Exhaust : 0.30mm ,
: ID guide - Use Again Minimum, Inlet : 7 mm , Exhaust : 7 mm ,
: Spring - Use Again Minimum, Inlet : 64.6 mm, Outer : 75.7 mm
 1 2 3 4 5 6 7 8 9 10 11 12

Visual Part A B A B A B A B A B A B A B A B A B A B A B A B Remark

Stem Inlet v v v v v v v v v v v v v v v v v v v v v v v v GOOD

Lip Thickness v v v v v v v v v v v v v v v v v v v v v v v v GOOD

Stem Exhaust v v v v v v v v v v v v v v v v v v v v v v v V GOOD

Lip Thickness v v v v v v v v v v v v v v v v v v v v v v v v GOOD

Intake Guide v v v v v v v v v v v v v v v v v v v v v v v V GOOD

Exhaust Guide v v v v v v v v v v v v v v v v v v v v v v v V GOOD

v v v v v v v v v v v v v v v v v v v v v v v V GOOD
Spring
v v v v v v v v v v v v v v v v v v v v v v v v GOOD

Visual Check Cylinder Head And Measurement :

Minimum specification Thickness : 0.30_mm
Maximum specification Flatness : 0.50_mm
* Note : For Engine series J08E,. (With cyl head > 2)
Condition 1 2 3 4 5 6 Remark

Thickness V V v v v v Reuse

Flatness v V v v v v Reuse
NOTE :1) Please Fill ( X ) If Damage Part/Replace Part 2). Please Fill (  ) If Good Part / Reuse Part

SUMMARY ORDER : SUMMARY OWSS :

Comp. Order Qty Comp. Order Qty Comp. Repair Qty Comp. Repair Qty

MPL - Insert In 12 Resurface Head - -

Head Gp - Insert Exh 12 Resurface Exh Face -

Valve In 12 Guide In 12 Repair Thread -

Valve Exh 12 Guide Ex 12 Remove broken Bolt/Stud 16

JOB INSPECTION
ACTIVITY DESCRIPTION RECORD MEASUREMENT COMMENT SN/Date %

1. Preparation and inspection

1.1 Pembagian kerja masing-masing

mekanik. Completed
Job distribution for every mechanic.
√

1.2 Persiapan tool untuk pemasangan.

Prepare tools to assemble component
Completed
√

1.3 Persiapan komponen-komponen,

dan part-part baru pada final
assembly. Completed
Component preparations, and part part new
on assembly's final
√

Quality Control (QC) memeriksa kelengkapan Quality Control harus

pemasangan dan melakukan pemeriksaan Completed memberita dan setuju pada
semua komponen engine. task record.
Quality Control (QC) checks for completion of √ Quality Control must sign off in the
engine assembly and inspects all components. task record

Component Check Before

Completed Dissassembly, ( Fan Replace,
1.4 check all component before disassembly
√ Disc Plate, etc )

2. DISASSEMBLY
2.1 Drain oil and Drain water coolent
Completed
√

2.2 Disconect wiring or all sensor

Completed
engine and panel
√

2.3 Remove group air intex or exhaust

Completed
group
√

2.4Remove starting motor,alternator

Completed
and turbocharger
√

2.5 Remove group fuel sistem Completed

√
2.6 Remove pully group Completed
√

2.7 Remove group coolant

Completed
√

2.8Remove front cover engine and

Completed
marker position or timing gear
√

2.9 Remove group cylinder head

Completed
√

2.10 Remove cam follower gp

Completed
√

2.11 Remove fuel pump

Completed
√

2.13 Remove group flywheel

Completed
Flywheel Crack
√

2.14 Remove of oil cooler

Completed
√

2.15 Remove of oil pump group

Completed
√

2.16 Remove of piston group

Completed
√

2.17 Remove of crankshaft group Completed

√ Crankshaft STD

2.18 Remove of camshaft

Completed
Camshafy damage, ( Replace )
√

3. CLEAN UP
3.1 Cleaning or cylinder head group
Completed
√

3.2 Cleaning or cylinder block group Completed

Cleaning & Painting
√
3.3 Cleaning radiator gp
Completed
Radiator tidak ada
√

3.4 Cleaning oil pan Completed

√

3.5 Cleaning fuel sistem group Completed

√

3.6 Cleaning or all cover engine Completed

√

3.7 Cleaning or exhaust manifold Completed

√

3.8 Cleaning or all bolt engine Completed

Bolt & Nut Exhaust Corosion
√

3.9 Cleaning all accesories Completed

√
 6.Performance Test
6.1 Star Up engine
Completed
√ Engine Test Running

6.2 Test load

Completed
√

4.Out Work Service

4.1 Recondition PT Pump & Injector
Completed
Calibration
√

4.2 Recondition turbo charger Completed

Turbocharger Reuse
√

5.Assembly
5.1 Assembly all component engine
Completed
√

5.2 Completed all accesories Engine

Completed
√

INSPECTION
 Test Crack Component Test Crack Component Fly Wheel

Cam Shaft Damage Con Rod Bushing Bearing Worn

Water Pump Korosi Fan Damage

INSTALLATION

Painting Cyl Block Measurement Clearence Top Ring Piston

Measurement Crankshaft
 Measurement Clearence Crankshaft to Con Bearing

Install Liner ( BBAABB ) Install Injector

Install Piston Set Install Camshaft

Install Cyl Head Completed