Parts Manual

Generator Set
6BTA5.9G2 Engine with PowerCommand 1301
Controller

C150 D5

English
Original Instructions 6-2019 0906−0130 (Issue 3)
 Parts Manual Publication 0906-0130
Model: C150 D5 (6BTA5.9G2) Issue 3 – 6-19

CONTENTS
Engine Accessories ............................................................................................ 5
Exhaust Instl. (For Open Set) ............................................................................... 7
Actuator Instl. ....................................................................................................... 9
Battery Tray Instl................................................................................................. 11
Transformer Instl. ............................................................................................... 13
Circuit Breaker Instl. .......................................................................................... 15
Heater Instl. (Coolant) ........................................................................................ 17
Ground Strap Instl. ............................................................................................. 19
Lead Instl. .......................................................................................................... 21
Radiator Instl. ..................................................................................................... 23
Low Coolant Instl. .............................................................................................. 25
Air Cleaner Instl. (For Normal Duty) ................................................................... 27
Air Cleaner Instl. (For Heavy Duty) ..................................................................... 29
Heat Shield Instl. ................................................................................................ 31
Heater Instl. (Alternator) ..................................................................................... 33
Control Assy. (Heaters) ...................................................................................... 35
Generator Assy. ................................................................................................. 37
Control Assy. (UC274) ....................................................................................... 39
Alarm Instl. ......................................................................................................... 41
Harness AC (Shunt) ........................................................................................... 43
Harness Transformer ......................................................................................... 45
Harness Engine ................................................................................................. 47
Harness Accessory (Annunciator) ...................................................................... 49
Skid Assy........................................................................................................... 51
Enclosure Assy. ................................................................................................. 53
Exhaust Instl. (For Enclosure Set) ...................................................................... 55

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Model: C150 D5 (6BTA5.9G2) Issue 3 – 6-19

Engine Accessories
Item
Part No. Description Qty.
No.
1 0102-1448-02 Adapter - Oil Drain 1
2 0150-2201 Speed Sensor - Mag 1
3 0193-0444 Sender - Oil Pressure 1
4 0193-0529-01 Sensor - Temperature 1
5 0332-1993 Terminal - Receptacle 2
6 0501-0828 Line - Fuel 1
7 0501-0829 Line - Fuel 1
8 0501-0830-01 Line - Oil (5/8” – 15.9mm Bore) 1
9 0502-1483 Adapter Hose 1
10 0502-1484 Adapter Hose 1
11 0502-1485 Adapter - Union 1
12 0502-1486 Coupling - Tube 1
13 0502-1493 Connector - Hose 1
14 0504-0254-01 Valve - Gate (M18 x 1.5) 1
15 0505-0019 Bushing - Reducer 1
16 0505-1503 Adapter - Pipe 1/8” 1
17 0526-0027 Washer Flat 1
18 0800-3017-20 Screw - Hex Head (M8 x 25) 2
19 0850-0114-54 Washer - Lock (M8) 716370 1
20 0332-3984 Boot - Terminal 1
21 0332-3985 Boot - Terminal 1
22 0503-2467 Clamp - Hose 1
23 0518-0548-42 Clamp - Hose (‘P’ Type 1.05”) 1
24 0502-1500 Adapter Hose 1
25 0800-3017-55 Screw Hex Head M12 x 1.5 x 35 6
26 0526-0399-64 Washer Flat M12 6
27 0850-0114-56 Washer Lock Spring M12 6
28 FS1251 Fuel Filter 1
29 LF3959 Lub Oil Separator 1
30 0100-3770-02 Engine Diesel - 6BTA5.9-G2 1
31 0416-1216 Cable-Battery -Ve 1
32 0416-1266 Cable-Battery +Ve 1

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Exhaust Instl. ( For Open Set )

Item
Part No. Description Qty.
No.
1 0155-4152 Pipe - Exhaust 3” 1
2 0155-4153 Clamp - Exhaust 1
3 0155-4154-02 Muffler (Industrial Inline 9 db) 1
4 0155-4158-02 Muffler (Residential Inline 25 db) 1
5 0155-4157-02 Muffler (Industrial Side 9 db) 1
6 0155-4159-02 Muffler (Residential Side 25 db) 1
7 0155-4574 Clamp - Exhaust (4.5”) 1
8 0155-4156-03 Tailpipe Exhaust 1
9 0155-4370 Clamp - Exhaust (5”) 1

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Actuator Instl.

Item
Part No. Description Qty.
No.
1 0308-1085 Switch Selector 1
2 0308-1045 Switch Key Operator 1
3 0308-1046 Key Spare 1

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Battery Tray Instl.

Item
Part No. Description Qty.
No.
1 0416-1210-01 Tray Battery 1
2 0416-1211-02 Clamp Battery 2
3 0800-3017-19 Screw Hex Head (M8 X 20) 4
4 0526-0399-60 Washer Flat (M8) 4
5 0850-0114-54 Washer Lock (M8) 716370 4
6 0800-3017-38 Screw Hex Head (M10 X 30) 2
7 0526-0399-62 Washer Flat (M10) 716011 4
8 0850-0114-55 Washer Lock (M10) 2
9 0862-0026-56 Nut Hex (M10) 2
10 0332-1389 Tie-Cable 2
11 0226-4913 Lead Starter Motor Ground 1
12 0416-1216 Cable Battery -Ve 1
13 0416-1166 Cable Battery +Ve 1
14 0416-1019 Boot-Battery 1
15 0416-1020 Boot Battery 1
16 0416-1208 Battery – 12V Lead Acid 1

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4 1

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Transformer Instl.

Item
Part No. Description Qty.
No.
1 0332-1389 Tie Cable 5
2 0800-3017-03 Screw Hex Head (M6) 4
3 0526-0399-58 Washer Flat (M6) 4
4 0850-0114-53 Washer Lock (M6) 4
5 0315-1626-02 Bracket-Transformer 1
0302-2056-07 Current Transformer 250/5 – 500/5 3
0302-2056-08 Current Transformer 375/5 – 750/5 3
6
0302-2056-09 Current Transformer 400/5 – 800/5 3
0302-2056-10 Current Transformer 500/5 – 1000/5 3

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5
19 14
10 23
21
22
12
1
11
4

18
2
3

17 9
16
15
7
20
16
8
25 13

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Circuit Breaker Instl.

Item
Part No. Description Qty.
No.
1 0320-2157-05 Circuit Breaker 250A 3 P 1
2 0320-2156-05 Terminal Spreaders 3P 1
3 0320-2156-07 Insulation Screens 3P 1
4 0319-5245-02 Bracket Circuit Brkr (NS250) 1
5 0872-0021 Standoff Insulator 1
6 0319-5276-02 Cover Circuit Breaker (NS250) 1
7 0319-5249-02 Cover Circuit Breaker (Gland) 1
8 0319-5249-03 Cover Circuit Breaker (Gland) 1
9 0337-3583-03 Earth Lead – 16 Sq mm. Braid 1
10 0526-0399-58 Washer Flat (M6) 12
11 0800-3017-03 Screw Hex Head (M6) 12
12 0850-0114-53 Washer Lock (M6) 12
13 0800-3017-19 Screw Hex Head (M8 x 20) 4
14 0526-0399-62 Washer Flat (M10) 716011 2
15 0098-8213-01 Label L1 (Infast Ref 487645) 1
16 0098-8213-02 Label L2 (Infast Ref 467567) 1
17 0098-8213-03 Label L3 (Infast Ref 478000) 1
18 0098-8213-04 Label N (Infast Ref 463888) 1
19 0853-0040-54 Washer Lock Ext. (M6) 12
20 0508-1201 Grommet 1
21 0320-2156-10 Rear Connection 3p29239 1
22 0800-3017-35 Screw M10x16 long Hex. Head 1
23 0800-0114-55 Washer Spring Lock M10 2
24 0320-2247 Shunt Trip 1
25 0319-5478-03 In case of No Circuit Breaker used. 1

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4

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1 or 2
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9 3 7
5
11 16

13

12
8
10
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Heater Instl. (Coolant)

Item
. Part No. Description Qty.
No.
1 0333-0690 Heater-Eng Coolant (240V) 1
2 0333-0699 Heater-Eng Coolant (120V) 1
3 0333-0689 Bracket Heater 1
4 0502-1490 Connector Hose 2
5 0503-2385 Clamp Hose (1" – 1 ¾”) 4
6 0503-2474-20 Hose Steam 1
7 0505-2179 Bushing-Reducer 1
8 0526-0399-58 Washer Flat (M6) 8
9 0526-0399-60 Washer Flat (M8) 2
10 0800-3017-06 Screw Hex Head (M6 x1.0x 30) 4
11 0821-6003-02 Screw – Sems Tap / SCR (M8 x 20) 2
12 0870-0506 Nut—Nylon-Lock1 4
13 0870-2248-05 M8 Locknut (Nylon Insert) 2
14 0331-0585-02 Conduit (∅ 20mm) 2M
15 0331-0587-02 Elbow Conduit (∅ 20mm) 1
16 0518-0548-43 Clamp-Hose (‘P’ Type 1.5) 1
17 0505-2141 Elbow-Pipe 1
18 0505-2206 Coupling Pipe 1

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Ground Strap Instl.

Item
Part No. Description Qty.
No.
1 0226-4912-02 Lead 1
2 0337-3584-02 Earth Lead - 35 Sqmm Braid 1
3 0337-3657 Bus Bar - Ground 1
4 0800-3017-40 Screw Hex Head (M10 x 40) 5
5 0862-0026-56 Nut Hex (M10) 5
6 0526-0399-62 Washer Flat (M10) 716011 10
7 0850-0114-55 Washer Lock (M10) 5

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Lead Instl. – 160-250A 3 Pole

Item Part No. Description Qty.

No.
1 0226-4910-04 Lead (410 Lg M10/M8) 3
2 0308-1045 Lead (800 Lg M10/M10) 1

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1

13

15

17
2

18

13
11
8

4
12

14

10

5 6

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Radiator Instl.
Item
Part No. Description Qty.
No.
1 0130-6108 Bracket - Radiator 1
2 0130-6109 Radiator 1
3 0402-0828 Isolator - Vibration 1
4 0402-0829 Isolator - Vibration 2
5 0403-5374-02 Mount Radiator (RH Assy.) 1
6 0403-5375-02 Mount Radiator (LH Assy.) 1
7 0526-0399-56 Washer Flat (M5) 8
8 0800-0309-91 Screw Hex Head (M5 x 25) 4
9 0821-2066 Screw Hex Head (M10 x 50) 1
10 0821-2068 Screw Lk Flange 2
11 0821-2076 Screw Hex Head Flange (M12 x 25) 6
12 0850-0114-52 Washer Lock (M5) 4
13 0870-2056 Nut Lock Flange (M10) 3
14 0862-0026-53 Nut Hex (M5) 4
15 0800-3017-37 Screw - HHC (M12 x 25) 3
16 0526-0399-62 Washer Flat (M10) 716011 3
17 0850-0114-55 Washer Lock (M10) 3

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2
1

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Low Coolant Instl.

Item
Part No. Description Qty.
No.
1 0338-4178-01 Harness - Sensor (Low Coolant 30") 1
2 0193-0468 Sender - Low Coolant 1

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1
8 7 6

5
2

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Air Cleaner Instl. (For Normal Duty)

Item Qty.
Part No. Description
No.
1 0140-3645 Air Cleaner 1
2 0140-3649-02 Bracket Air Cleaner 1
3 0800-3017-54 Screw Hex Head (M12 x 30) 2
4 0850-0114-56 Washer Lock (M12) 2
5 0526-0399-64 Washer Flat (M12) 2
6 0140-3646 Tube (3” O.D.) 1
7 0503-2462 Hose 1
8 0140-3551 Clamp 3
– 0541-1086-01 Air Cleaner Kit 1

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12
1 4

7
13 11
8
2 10

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Air Cleaner Instl. ( For Heavy Duty)

Item
Part No. Description Qty.
No.
1 0140-3912 Air Cleaner (Heavy Duty) 1
2 0503-2483 Hose - Air 1
3 0140-3599 Band - Air Cleaner 1
4 0140-3598 Clamp - Air Cleaner 1
5 0140-3556 Indicator - Service 1
6 0140-3911 Element Air Cleaner 1
7 0503-2543 Elbow - Hose 1
8 0070-2003 Aluminum Tube (4" O/D 130 mm LG) 1
9 0140-3896 Element - Air Cleaner 1
10 0140-3908 Clamp - Air Cleaner 1
11 0140-3909 Clamp - Air Cleaner 1
12 0140-3910 Clamp - Air Cleaner 1
13 0140-3688-02 Bracket - Air Cleaner 1

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2

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Heat Shield Instl.

Item
Part No. Description Qty.
No.
1 0155-4231 Heat Shield Exh. 1
2 0800-3017-22 Screw Hex Head (M8 x 35) 2
3 0850-0114-54 Washer Lock (M8) 716370 2
4 0526-0399-61 Washer Flat (M8) 4
5 0862-0026-55 Nut Hex (M8) 2

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Heater Instl. ( Alternator)

Item Part No. Description Qty.

No.
1 0133-0228 Heater Kit ( Alternator 240 V) 1
2 0133-0229 Heater Kit ( Alternator 110 V) 1

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19 23 or 24

13

5,6,7,8,9,10

12
11 4
22
21
20

1
15
18
17
16

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Control Assy. (Heaters)

Item Part No. Description Qty.
No.
1 0319-5507-02 Base - Conrtol Box 1
2 0319-5509-02 Cover - Control 1
3 0319-5508-02 Bracket - Control 1
4 0332-2879-01 Rail - Terminal (X 170mm LG) 1
5 0307-3046 Relay - 2P12vG2r2sn 1
6 0249-0814 Relay Base 2P 1
7 0332-4036-02 Terminal Block (Earth) 2
8 0332-3943-02 Jumper - Terminal 2
9 0332-3923-02 Terminal Block 2
10 0332-3925-01 Jumper - Terminal 2
11 0332-3927-02 Terminal Block (End Plate) 2
12 0332-3926 Terminal Block (End Stop) 3
13 0332-3945 Terminal Block (End Plate) 1
14 0331-0586-04 Connector - Conduit 1
15 0331-0618-01 Locknut - Conduit 1
16 0800-0309-88 Screw - HX Head Cap (M5x12) 6
17 0850-0114-52 Washer - Spring Lock (M5) 6
18 0526-0399-56 Washer - Flat (M5) 6
19 0337-3582-01 Strap - Ground 1
20 0800-3017-03 Screw - Hx Head Cap M6 1
21 0850-0114-53 Washer - Spring Lock (M6) 1
22 0526-0399-59 Washer - Flat (M6) 1
23 0179-3849-02 Battery Charger 240V - 12V System 1
24 0179-3849-03 Battery Charger 120V - 12V System 1
– 0321-0394-02 Fuse - Battery Charger 2A - 240V 1
– 0321-0394-04 Fuse - Engine Heater 5A - 240V 1
– 0321-0394-02 Fuse - Alternator Heater 2A - 240V 1
– 0321-0394-03 Fuse - Battery Charger 4A - 120V 1
– 0321-0394-08 Fuse - Engine Heater 10A - 120V 1
– 0321-0394-07 Fuse - Alternator Heater 3.15A - 120V 1

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Generator Assy. (UC274C)

Item Description
Part No. Qty.
No.
– 0200-3112-01 Generator Assy. (UC274C) 1

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Control Assy. (Housing) UC274

Sr. No. Part Number Description Qty

1 0300-6065-01 Panel – Assy 1
2 0517-0365 Plug - Hole 1
3 0517-0366 Plug – Hole 7
4 0526-2122 Washer – Flat (M10) 20
5 0850-0114-53 Washer – Lock (M6) 8
6 0862-0001 Nut – Hex (¼”) 8
7 0402-0843-03 Isolator – Vibration 4
8 0319-5425-02 Plate – Mounting 2
9 0337-3582-01 Strap Ground 2
10 0319-5234-02 Duct Inlet 1
11 0508-1188 Edging Seal 1
12 0308-1178 E Stop Button 1
13 0098-8283 Label Logo 1
14 0300-6014 Control Assy 1
15 0300-5876 Face Plate (Panel Control) 1
16 0526-0339-58 Washer Flat (Stl, M6) 9
17 0850-0114-53 Washer Lock (Stl, M6) 9
18 0800-3017-05 Screw Hex Head (M6 x 25) 3
19 0526-0399-52 Washer Flat (M3) 4
20 0822-3047 Screw Pan Head Sltd (M3 x 20) 4
21 0850-2003 Washer Lock (M3) 4
22 0862-0026-51 Nut Hex (M3) 4
23 0319-5618-02 Bracket – Control Panel 1
24 0725-1005 Screw Socket Head cap (M6 x 25) 6
25 0300-6067 Annunciator 1
26 0307-3017-01 Relay – Ground Fault 12V 1
27 0307-3017-02 Relay – Ground Fault 24V 1
28 0327-1513 PCB Assy – (Control PCC1301) 1

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Alarm Instl.
Item
Part No. Description Qty.
No.
1 0300-5937 Module - Alarm 1
2 0308-1191 Switch - Rocker 1
3 0098-8322 Label - Information 1

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J13

F1
F2

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Harness - AC (Shunt)

Item Part No. Description Qty.

No.
– 0338-4604 Harness - AC (Shunt) 1

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J12

CT3 X1
CT3 X2/3

CT2 X1
CT2 X2/3

CT1 X1
CT1 X2/3

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Transformer- Harness

Item Qty.
Part No. Description
No.
1 0338-4605 Harness - Transformer 1

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2&3

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Harness - Engine
Item
Part No. Description Qty.
No.
– 0338-4703 Harness - Engine 1
1 0332-3276-04 Bracket Assy. Terminal 1
2 0321-0307-06 Fuse - 15 Amp 1
3 0321-0325 Holder - Fuse (Blade Type) 1
4 0307-3059-02 Relay - Power 2

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TB-3

TB1-1
TB1-14

TB1-12
TB1-4

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Harness - Accessory (Annunciator)

Item Qty.
Part No. Description
No.
1 0338-4706 Harness - Accessory 1

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Skid Assy.
Item
Part No. Description Qty.
No.
1 0403-5248-01 Skid Assy. (With No Tank) 1
2 0403-5248-02 Skid Assy. (With Plastic Tank) 1
3 0159-1581-03 Fuel Tank - Plastic (340 L) 1
4 0403-5248-03 Skid Assy. (With Steel Tank) 1
` 5 0159-1613 Fuel Tank - Steel (340L) 1
6 0816-2002 Bolt - Carriage (M12 x 30LG) 8
7 0526-0399-64 Washer Flat (M12) 8
8 0850-0114-56 Washer - Spring Lock (M12) 8
9 0870-2248-07 Nut Lock (M12 Nylock) 8
10 O402-0779-06 Isolator Vibration 2
11 0402-0779-07 Isolator Vibration 2
12 0800-0607 Screw Hex Head (3/4” x 2.0” UNC) 4
13 0526-0288-01 Washer Flat (3/4”) 4
14 0870-0255 Nut Self Lock (3/4” UNC) 4
15 0505-1597 1” BSP Gunmetal Plug 2
16 0526-2185 Washer Flat 8
17 0159-1623 Indicator Fuel (320LG) 1
18 0159-1552 Cap Filler 1
19 0159-1618-02 Neck - Fuel Filler 1
20 0309-0707 Switch - Level Fuel 1

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2
1

3
4

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Model: C150 D5 (6BTA5.9G2) Issue 3 – 6-19

Enclosure Assy.

Item Qty.
Part No. Description
No.
1 0405-7952 Panel - Duct (Assy.) 1
2 0405-7956 Panel - Enclosure (Side) 2
3 0405-7972 Door - Enclosure (Assy.) 1
4 0405-7909 Door - Access (Assy.) 1
5 0405-8110 Door - Control (Assy.) 1
6 0406-1056 Hinge - Detachable 8
7 0406-1057 Plate - Hinge 8
8 0308-1175 Switch - Push Button 1
9 0405-7956-02 Panel - Roof 1

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6 5 4 3 2

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Model: C150 D5 (6BTA5.9G2) Issue 3 – 6-19

Exhaust Instl. (For Enclosure)

Item Qty.
Part No. Description
No.
1 0155-4203 Elbow - Exhaust ( 3” ID - 3” OD) 1
2 0155-4205 Clamp - Exhaust ( 3”) 3
3 0155-4204 Pipe - Exhaust (12” Long) 1
4 0155-4239 Reducer Adaptor - Exhaust ( 4”ID - 3”OD) 1
5 0155-4229 Clamp - Exhaust (4”) 1
6 0155-4190 Muffler - 35 dB(A) 1

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56 Copyright  2019 Cummins Inc.

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