insulated conductor FITTINGS

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For Low & High Voltage

ABC, CC & CCT
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 Preformed Line Products

Preformed Line Products Australia Pty Ltd (PLP) has been supplying product to
Australian power utilities for over 50 years. Many of the original products are still
found in the electricity network today, highlighting the exceptionally high quality
standards that are expected and supplied.

The company has three major operating divisions, PLP which manufactures
and carries a range of products for the power distribution, power transmission,
substation and communications markets. Rack Technologies which has a range
of cabinets and enclosures for the data communication, electronics, electrical
and security markets and BlueSky Energy which offers solar power products and
sustainable energy systems.

PLP’s Australian operation boasts in-house manufacturing, engineering, testing,

sales and administration. The modern manufacturing facility in the Sydney suburb of
Glendenning includes wire forming, forging, casting, plastic moulding and extrusion,
sheet metal work, powder coating and assembly. The manufacturing facility is
supported by a modern toolroom which includes the latest CNC vertical machining
centre, linked directly to the engineering office.

ABC SYSTEMS

PLP manufactures insulated fittings for LVABC, HVABC and CCT to suit aluminium
and copper systems for the power distribution sector. Additional to the PLP ABC
product range and through a partnership with Michaud Group in France, PLP
provides a comprehensive range of insulation piercing connectors (IPC). Michaud’s
dedication to product quality and technical performance makes them a market leader
in the manufacture of IPCs worldwide.

Features of all Michaud IPC are:

• Insulated type suit both aluminium and copper cables – bi-metallic.
• Contacts are compatible with conductor type and application.
• Plastic components are UV stabilised glass reinforced polymer.
• All stainless steel fasteners.
• Torque controlled shear off bolts.
• Connectors are completely air and water tight to prevent corrosion.
• Multiple membrane sealing end caps don’t rely on the use of grease.
• Di-electric strength in water over 6kV.
• Fasteners thread is shielded from cable area, to eliminate cable damage whilst tightening.
• Permanently engraved with batch codes and traceability information.
• Conforms to all applicable requirements of AS/NZS4396.

PLP Australia manufactures products that cover the functions of termination,

suspension, connection and protection along with a wide range of line hardware
fittings and accessories. This Insulated Conductor Fittings Catalogue covers LVABC,
HVABC and CCT products and an extensive range of these fittings are stocked at
PLP’s Glendenning warehouse.

If you have a particular requirement, please do not hesitate to contact PLP on

(02) 8805 0000.

www.preformed.com.au
 CATALOGUE

PAGE Preformed Line Products, the

INDEX connection you can count on.
Catalogue Index . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
ALPHABETICAL INDEX . . . . . . . . . . . . . . . . . . . . . . . . 50
part number INDEX . . . . . . . . . . . . . . . . . . . . . . . . . 51

Low voltage fittings covered conductor fittings (cct)

Insulation piercing connectors . . . . . . . . . . 8-9 strain clamps and covers (CCT) . . . . . . . . . . . . 36
flexible end caps . . . . . . . . . . . . . . . . . . . . . . . . . 10 uncovered strain connections (CCT) . . . . . . 36
house service connector . . . . . . . . . . . . . . . . 11 compression joints and covers (CCT) . . . . . . 36
mains connection box (k series) . . . . . . . . . . 11 non metallic helical top and
bare mains to service conncetions side ties (CCT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
(r series) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 insulator top clamp (CCT) . . . . . . . . . . . . . . . . . . 37
pre-insulated compression sleeves . . . . . . 13 Parallel groove clamps for line
pre-insulated compression lugs . . . . . . . . . 14 taps and non tension joints . . . . . . . . . . . . . . . 38
main strain clamps . . . . . . . . . . . . . . . . . . . . . . . 14 working earth point covers . . . . . . . . . . . . . . 38
service strain clamps . . . . . . . . . . . . . . . . . . . . 15 insulation piercing connectors
suspension clamps for bundled (lighting protection) . . . . . . . . . . . . . . . . . . . . . . 39
conductors (as series) . . . . . . . . . . . . . . . . . . . 16 mounting bracket insulators . . . . . . . . . . . . . 39
suspension clamps . . . . . . . . . . . . . . . . . . . . . . . . 16 cable stripping tool . . . . . . . . . . . . . . . . . . . . . . 40
suspension clamps for bundled stringing roller assemblies . . . . . . . . . . . . . . 40
conductors (asv series) . . . . . . . . . . . . . . . . . . 17
suspension clamps and integrated
stringing rollers . . . . . . . . . . . . . . . . . . . . . . . . 18 hardware
facade mounting brackets mechanical weak links . . . . . . . . . . . . . . . . . . . . . 42
(cable saddle) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 eye nuts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
safety service disconnector (ssd) . . . . . . . 20 hook nuts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
fuse switch disconnectors (pole fuse) . . . 21 hook brackets . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 service support bracket . . . . . . . . . . . . . . . . . . 43
fuse switch disconnectors (pole fuse) . . . 22
gang mounted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
fuse switch disconnectors . . . . . . . . . . . . . . . 23 assembly and stringing tools
in line overhead or pillar fuse . . . . . . . . . . . 23 cable stripping tools . . . . . . . . . . . . . . . . . . . . . 46
fuse switch connector (independent running sheaves . . . . . . . . . . . . . . . . . . . . . . . . . . 46
tightening) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 core separating tools . . . . . . . . . . . . . . . . . . . . 46
fuse switch connectors . . . . . . . . . . . . . . . . . . 24 ratchet spanners . . . . . . . . . . . . . . . . . . . . . . . . . 47
pitt fuse underground (fsd) . . . . . . . . . . . . . . 25 swivels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
ring connector . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 nylon (lv conductors) . . . . . . . . . . . . . . . . . . . . . 47
come-alongs tensioning devices . . . . . . . . . . 48
come-along clamps (as series) . . . . . . . . . . . . 48
high voltage fittings cable stripping tool . . . . . . . . . . . . . . . . . . . . . . 48
strain assembly and bundled restraints . . 28 heavy duty steel construction aluminium
helical line splice . . . . . . . . . . . . . . . . . . . . . . . . . 29 and steel based conductors . . . . . . . . . . . . . . 49
compression midspan joints . . . . . . . . . . . . . . . 29 nylon (hv conductors) . . . . . . . . . . . . . . . . . . . . 49
suspension clamps . . . . . . . . . . . . . . . . . . . . . . . . 30 J hook driver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
pole support clamps . . . . . . . . . . . . . . . . . . . . . . 31
yoke bar for abc suspension . . . . . . . . . . . . . . 31
m16 galvanised hook bolts . . . . . . . . . . . . . . . . 32
string rollers (type lsr23379) . . . . . . . . . . . . . 32
pole brackets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

www.preformed.com.au
 Catalogue Index

Low voltage fittings

21 PITT Fuse 25
Accessories Underground (FSD)

Bare Mains to Service 12 Pre-Insulated 14

Connectors (R Series) Compression Lugs

Facade Mounting 19 Pre-Insulated 13

Brackets (Cable saddle) Compression Sleeves

10 25
Flexible End Caps Ring Connector

24 Safety Service 20
Fuse Switch Connectors Disconnector (SSD)

Fuse Switch Connector 24 15

(Independent Tightening) Service Strain Clamps

23 16
Fuse Switch Disconnectors Suspension Clamps

Suspension Clamps (AS

Fuse Switch Disconnectors 21
Series) For Aerial-Bundled 16
(Pole Fuse) 22 Conductors

Suspension Clamps
11 (ASV Series) For 17
House Service Connector Aerial-Bundled Conductors

In Line 23 Suspension Clamps and 18

Overhead or Pillar Fuse Integrated Stringing Rollers

Insulation 8
Piercing Connectors 9 HIGH voltage fittings

14 29
Main Strain Clamps Compression Midspan Joints

Mains Connection 11 29
Box (K Series) Helical Line Splice

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Catalogue Index

32 Insulation Piercing Connectors 39

M16 Galvanised Hook Bolts (Lightning Protection)

31 39
Pole Support Clamps Mounting Bracket Insulators

Strain Assembly 28 Parallel Groove Clamps for Line 38

and Bundle Restraints Taps and Non Tension Joints

String Rollers (Type 32 40

LSR23379) Stringing Roller Assemblies

30 38
Suspension Clamps Working Earth Point Covers

Yoke Bar 31
for ABC Suspension HARDWARE

COVERED CONDUCTOR FITTING (CCT) 42

Eye Nuts

40 43
Cable Stripping Tool Hook Brackets

Compression Joints 36 42
and Covers (CCT) Hook Nuts

37 42
Insulator Top Clamp (CCT) Mechanical Weak Links

Non Metallic Helical Top 37 44

and Side Ties (CCT) Pole Brackets

Strain Clamps 36 43
and Covers (CCT) Service Support Bracket

Uncovered 36
Strain Connections (CCT)

plpsales@preformed.com.au 5
 Catalogue Index

ASSEMBLY AND STRINGING TOOLS

46
Cable Stripping Tool 48

Come-alongs 48
Tensioning Devices

Come-Along Clamps 48
(AS Series)

46
Core Separating Tools

Heavy Duty Steel

Construction Aluminium and 49
Steel Based Conductors

49
J Hook Driver

49
Nylon (HV Conductors)

47
Nylon (LV Conductors)

47
Ratchet Spanners

46
Running Sheaves

47
Swivels 49

6 ph: +612.8805.0000
 ABC
LOW VOLTAGE
PAGE
FITTINGS
Low voltage fittings
Insulation piercing connectors . . . . . . . . . . 8-9
flexible end caps . . . . . . . . . . . . . . . . . . . . . . . . . 10 Comprehensive Range of Low
house service connector . . . . . . . . . . . . . . . . 11 Voltage ABC Fittings
mains connection box (k series) . . . . . . . . . . 11
bare mains to service conncetions
(r series) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
pre-insulated compression sleeves . . . . . . 13
pre-insulated compression lugs . . . . . . . . . 14
main strain clamps . . . . . . . . . . . . . . . . . . . . . . . 14
service strain clamps . . . . . . . . . . . . . . . . . . . . 15
suspension clamp for bundled
conductors (as series) . . . . . . . . . . . . . . . . . . . 16
suspension clamps . . . . . . . . . . . . . . . . . . . . . . . . 16
suspension clamps for bundled
conductors (asv series) . . . . . . . . . . . . . . . . . . 17
suspension clamps and integrated
stringing rollers . . . . . . . . . . . . . . . . . . . . . . . . 18
facade mounting brackets
(cable saddle) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
safety service disconnector (ssd) . . . . . . . 20
fuse switch disconnectors (pole fuse) . . . 21
accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
fuse switch disconnectors (pole fuse) . . . 22
gang mounted . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
fuse switch disconnectors . . . . . . . . . . . . . . . 23
in line overhead or pillar fuse . . . . . . . . . . . 23
fuse switch connector (independent
tightening) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
fuse switch connectors . . . . . . . . . . . . . . . . . . 24
pitt fuse underground (fsd) . . . . . . . . . . . . . . 25
ring connector . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

plpsales@preformed.com.au
www.preformed.com.au
low voltage FITTINGS

Insulation Piercing
Connectors

This I.P.C (Insulation Piercing Connector) is used to establish a tap connection

from a low voltage ABC (Aerial Bundled Conductors). Aluminium or copper.

Insulated cable to insulated cable (Aluminium or Copper)

Part No. Fig No. Cable Range 1 mm2 Cable Range 2 mm2 No. of Shear Head
Bolts A/F mm
K440 1 10 - 95 1.5 - 6 1 13
K441 1 25 - 95 6 - 35 1 13
K442 1 35 - 150 1.5 - 25 1 13
K443 1 35 - 150 6 - 35 1 13
K445 1 25 - 95 25 - 95 1 17
K440
K446 2 50 - 150 50 - 150 2 17
Fig. 1

This I.P.C (Insulation Piercing Connector) is used to establish a tap connection

from low voltage ABC (Aerial Bundled Conductors) to a low voltage aluminium
alloy or copper bare main conductor.

Bare cable to insulated (Aluminium or Copper) cable

Part Fig Bare Cable Bare Cable Insulated No. of Shear Type of
No. No. Material Size mm2 Cable Size Bolts Head Piercing
mm2 A/F mm Connection
K470 3 Copper 7 - 95 6 - 35 1 13 Standard
K472 4 Copper 7 - 120 25 - 95 1 17 Standard
K474 5 Copper 50 - 240 35 - 150 2 17 Standard
K446 K471 3 Aluminium 7 - 95 6 - 35 1 13 Standard
K473 4 Aluminium 7 - 120 25 - 95 1 17 Standard
Fig. 2
K475 5 Aluminium 50 - 240 35 - 150 2 17 Standard
K235 6 Copper 7 - 95 6 - 35 1 13 Two Stage*
K236 6 Aluminium 7 - 95 6 - 35 1 13 Two Stage*

Installations Notes: 2 bolt IPC connectors must be tightened alternately to apply uniform
pressure until shear head is operated. Implementation can be carried out on live-line but without
load on the tap conductor.

*Important: Two stage IPC’s, are able to be installed whilst tap conductor is under load, up to
100A maximum.

K470 K472 K475 K235

Fig. 3 Fig. 4 Fig. 5 Fig. 6

8 ph: +612.8805.0000
LOW VOLTAGE FITTINGS

Insulation Piercing
Connectors

This I.P.C (Insulation Piercing Connector) is used to establish a tap connection

of 2 insulated conductors to a low voltage ABC (Aerial Bundled Conductors).
When the main conductor connection is performed by insulation piercing, the
connection of the tap is performed either by insulation stripping.

Insulated cable to multiple insulated cables (Aluminium or Copper)

Part No. Fig No. Cable Range 1 Cable Range 2 No. of No. of Shear Head
mm2 mm2 Taps Bolts A/F mm
K394 1 16 - 95 6 - 35 2 1 13
K389 1 35 - 150 6 - 35 2 1 13

K394

Fig. 1

This I.P.C (Insulation Piercing Connector) is used for short-circuiting or earthing

of low voltage ABC (Aerial Bundled Conductors) networks. It also enables voltage
measurements.

Insulated cables (Aluminium or Copper) - Short circuiting - Test

Part No. Fig No. Cable Range 1 No. of Bolts Shear Head A/F mm
mm2
K362 1 16 - 25 1 13
K363 2 16 - 70 1 13
K364 2 16 - 150 1 13

K363

Fig. 2

plpsales@preformed.com.au 9
 low voltage FITTINGS

FLEXIBLE END CAPS

Flexible water and UV resistant end caps to fit the end of ABC conductors.

Flexible End Caps

Part No. Length mm Cable Entry Diameter mm Application Range mm2
K01 32 7 10 - 35
K02 40 10.5 35 - 95
K03 50 13 95 - 150
Round: 50 - 150
K247 67.2 31
Sectoral: 95 - 240

K01

K02

K03

K247

10 ph: +612.8805.0000
low voltage FITTINGS

House Service Connector

The new KBM is a fully overmoulded waterproof connection designed with solid
internal chambers. It also includes a new shearcap indicator system. It is used
to make electrical connection from an insulated supply cable to an insulated
consumer cable.

Features of K96BM are:

• Bi-metal corrosion resistance accepting both copper and aluminium cables.
• Completely overmoulded design.
• Multiple rib sealing system to ensure integrity of seal on all cable sizes - including fully ribbed ABC.
• Central solid barrier dividing each chamber.
• Fully insulated and water proof.
• Overmoulded shearhead bolt.
• Fits the existing main connection box (MCB).
K96BM • Consumers cable can be disconnected and reconnected.
• Tested to AS/NZS4396.
• Connectors is marked with cable sizes and strip requirements.
• Consumers and mains sides are clearly differentiated with markings and bolt colour.

Part No. Supply Cable Supply Connection Supply Bolt Customer Cable Customer Customer Bolt
Range mm2 Type Colour Range mm2 Connection Type Colour
K96BM 6 - 35 Ins Piercing Black 4 - 35 Strip Cable White

Mains Connection Box

(K Series)

These products contain the ‘K’ Series range of house service connectors and
provide an environmentally protective chamber in which to house and mount
the connectors. It also provides protection of the consumers mains against UV
degradation. The boxes come in single and three phase models with the K96BM.

Features of K Series are:

• IP66D Rated.
• Suits easy entry of consumers mains through the rear of base.

Part No. Single Phase Three Phase

K451 Y N
K455 N Y
K451
K458* Y N
K459* N Y

*Note: Empty boxes, no connectors.

K455

plpsales@preformed.com.au 11
 low voltage FITTINGS

Bare Mains to Service

Connectors (R Series)

This range of product provides for XPLE or PVC copper or aluminium service cable
connection to bare copper and bare aluminium mains in a complete moisture free
environment. The service connection is made with insulation piercing technology
where there is no need to strip the cable.

Features R Series are:

• Copper connector has forged body for added strength.
• All tested to applicable requirements of AS/NZS4396.
• Both mains and tap bolts incorporate shearhead technology for use with a standard M8 socket.
• Polycarbonate windows employed on all tap facilities to ensure the operator can see the actual
connection.
• Connectors can be disconnected and reconnected from the mains with ease.

R235

Insulated cable to multiple insulated cables (Aluminium or Copper)

Part No. Material Bare Mains Area O.D. Tap Range Pack
Type Range mm2 mm mm2 Qty.
R235 Copper 7/1.00 - 19/3.00 5.5 - 135 3 - 15 6 - 35 10
R235-4 Copper 7/1.00 - 19/3.00 5.5 - 135 3 - 15 6 - 35 10
R236 Aluminium 7/1.75 - 19/3.75 16 - 210 5 - 19 6 - 35 10
R236-4 Aluminium 7/1.75 - 19/3.75 16 - 210 5 - 19 6 - 35 10

R235-4

R236

R236-4

12 ph: +612.8805.0000
low voltage FITTINGS

Pre-Insulated
Compression Sleeves

Pre-Insulated sleeves are used to make an electrical joint, between two aerial
bundle insulated conductors. The products are supplied for full tension or non
tension applications.

Features are:
• Totally insulated and water proof.
• Colour coded to applicable cable size.
• Labelled with cable size, die size, strip length, compression locations.
• Permanently engraved with traceability data.

Full Tension Sleeves

Part No. Fig No. Cable Size Diameter Length of Die Part End Cap
K101 mm2 mm2 Sleeve No. Colour
K101 1 16 20 104 17.3 Blue
Fig. 1
K103 1 25 20 104 17.3 Orange
K106 1 35 20 104 17.3 Red
K110 1 50 20 104 17.3 Yellow
K170 1 95 25 137 21.5 Grey
K185 1 150 25 178 21.5 Violet

Note: Sleeves to connect cables of differing sizes are also available.

Non Tension Sleeves

Part No. Fig No. Cable Size 1 Cable Size 2 Diameter Length of Die Size
mm2 mm2 mm Sleeve mm
K30 2 6 6 16 71 14
K30
K31 2 6 10 16 71 14

Fig. 2 K32 2 6 16 16 71 14
K33 2 6 25 16 71 14
K35 2 10 10 16 71 14
K36 2 10 16 16 71 14
K37 2 10 25 16 71 14
K39 2 16 16 16 71 14
K40 2 16 25 16 71 14
K53 2 16 35 16 71 14
K42 2 25 25 16 71 14
K54 2 25 35 16 71 14
K55 2 35 35 16 71 14

plpsales@preformed.com.au 13
 low voltage fittings

Pre-Insulated
Compression Lugs

Pre-Insulated lugs are used to terminate aerial bundle insulated conductors, onto
switchgear, busbars or isolators. The products are available in bi-metallic form.

Features are:
• Totally Insulated and water proof.
• Colour coded to applicable cable size.
• Labelled with cable size, die size, strip length, compression locations.
• Permanently engraved with traceability data.

K159

Fig. 1

Bi-Metallic - Aluminium Body - Copper Palm

Part No. Fig No. Cable Size Diameter Length of Palm Size Hole Diameter Die Part No. Die Size End Cap
mm2 mm2 Sleeve mm mm mm Colour
K159 1 16 16 72 Ø 20 10.3 111-140173AL 14.0 Blue
K160 1 25 16 72 Ø 20 10.3 111-140173AL 14.0 Orange
K163 1 35 20 92 Ø 25 12.8 111-140173AL 17.3 Red
K164 1 50 20 92 Ø 25 12.8 111-140173AL 17.3 Yellow
K167 1 95 20 92 Ø 25 12.8 111-140173AL 17.3 Grey

Main Strain ClampS

Strain clamps are available for both mains and service aerial bundled cables.
capable of clamping from 1 to 4 cores. If uneven number of cores are clamped,
use filler cables in other locations.

Features of Mains Strain Clamps are:

• Glass reinforced uv stabilised clamping blocks.
• High strength aluminium alloy tensions straps.
• Conforms to requirements of AS3766.
• All hardware is stainless steel - lubricated to eliminate binding.
• Jaws sprung loaded to facilitate easy insertion of cores.

Part No. Number of Cores Cable Range

IBT25095 mm2
IBT25095 2 50 - 95
IBT5095 4 50 - 95
IBT95150 4 50 - 150

IBT5095

14 ph: +612.8805.0000
low voltage fittings

Service strain Clamps

BCST Series are a bolted type service strain and suspension clamp.

Features of BCST are:

• Glass reinforced nylon clamping block.
• Blocks are spring loaded for ease of cable insertion.
• Available in galvanised steel or glass reinforced nylon straps.
• Available in open hook or closed eye.
• M10 stainless steel fasteners.
• UV stabilised.

Conductor Length
Part No. Standard Pack Quantity
Construction mm² mm
BCST BCST-2025-3G 2 x (10 - 35) 170 50
BCST-2025-3GA 2 x (10 - 35) 170 50
BCST-2025-3P 2 x (10 - 35) 170 50
BCST-2025-3PA 2 x (10 - 35) 170 50
BCST-2025-3GLS 2 x (10 - 35) 250 35
BCST-2025-3GAL 2 x (10 - 35) 250 50
BCST-2025-3GL 2 x (10 - 35) 250 30
BCST-4035-3G 4 x (10 - 35) 170 30
BCST-4035-3GA 4 x (10 - 35) 170 30
BCST-4035-3P 4 x (10 - 35) 170 30
BCST-4035-3PA 4 x (10 - 35) 170 30
BCST-4035-3GLS 4 x (10 - 35) 250 25
BCST-4035-3GAL 4 x (10 - 35) 250 30
BCST
BCST-4035-3GL 4 x (10 - 35) 250 20

Note:
G = Galvanised Strap
GA = Galvanised Strap (closed eye)
GLS = Galvanised Latching Strap (long)
GL = Galvanised Strap (long)
GAL = Glavanised Strap (closed eye) long
P = Glass-Filled Nylon Strap
PA = Glass-Filled Nylon Strap (closed eye)

Wedge type strain clamp with sliding jaws. Manufactured from UV stabilised
glass reinforced nylon and a stainless steel strap. Designed for 2,3 and 4 core
ABC twisted cables.
Features of IBS are:
• Stainless steel bail arm - detachable.
• Conforms to requirements of AS3766.
• Wedge action created by sliding jaws.
• No loose components, jaws attached body.

Part No. Number of Cores Range of Cable mm2 Hook or Eye Min. Failing Load
IBST435-2 2 up to 4 4 - 35 detachable 2.5kN
IBST435-2

plpsales@preformed.com.au 15
 low voltage fittings

suspension clamps (ASseries)

For Aerial- Bundled Conductors

The AS series of LV ABC Suspension Clamps are intended for use on straight
runs and for line deviation angles up to 25˚. These suspension clamps are suitable
for coastal environments and are manufactured from high strength corrosion-
resistant aluminium alloy, incorporating neoprene bushes and stainless steel
hardware. An optional failure link is built into the fitting.

The clamps are designed as a one-piece format, eliminating the problems of

dropping components whilst installing the clamp. The AS suspension clamp
greatly assists linesmen by supporting the cable in the open position, and allowing
fast installation by simply closing the clamp and tightening the fastener.
Features of BCSC are:
BCSC • Corrosion resistant cast aluminium body.
• Suitable for coastal and highly polluted environment.
• Neoprene bushes.
• Stainless steel hardware.
• Fast and simple installation.
• Optional failure link feature.
• Tested to Australian Standard 3766.

Part No. Conductor Construction mm² Standard Pack Quantity

BCSC-2050-2S 2 x 50 63
BCSC-2050-2SWL 2 x 50 63
BCSC-2050-2SHD 2 x 50 64
BCSC-2095-2S 2 x 95 63
BCSC-2095-2SWL 2 x 95 63
BCSC-2095-2SHD 2 x 95 64
BCSC-4050-2S 4 x 50 64
BCSC-4050-2SWL 4 x 50 64
BCSC-4050-2SHD 4 x 50 64
BCSC-4095-2S 4 x 95 64
BCSC-4095-2SWL 4 x 95 64
BCSC-4095-2SHD 4 x 95 64

Note:
WL = Weak Link (5kN)
HD = Heavy Duty (stainless wear ring)

suspension clamps

Features of IBSC are:

• EPDM UV stabilised rubber insert.
• Galvanised body - with captive bolt slot.
• Galvanised steel hardware - oversize wing nut.
• Suitable for line deviation up to 30 degrees.
• Conforms to requirements of AS3766.

Part No. 2 Core mm2 3 Core mm2 4 Core mm2

IBSC425 - - 25
IBSC435 50 50 35
IBSC450 - - 50
IBSC470 95 - 70
IBSC425
IBSC495 - - 95

16 ph: +612.8805.0000
low voltage fittings

suspension clamps (ASV series)

For Aerial- Bundled Conductors

The ASV series of LV ABC Suspension clamps have been developed to protect
the integrity of the cable insulation by controlling the cable slip during impact
loads. The built-in failure link allows the undamaged cable to drop to the ground,
thus providing a coordinated failure mechanism. The clamps are intended for use
on straight runs and line deviation angles up to 25º.

The installation features of the clamps have been designed following extensive field
trials carried out in conjunction with the major electricity distribution authorities.

The ASV series suspension clamps are suited for coastal environments and
are manufactured from high strength corrosion-resistant aluminium alloy and
BCSC incorporate neoprene bushes and stainless steel hardware. A failure link is built
into the clamp.

The clamps are designed as a one-piece format, eliminating the common problem
of dropping components whilst installing the clamp. The ASV series Suspension
Clamp greatly assist linesmen by supporting the cable in the open position and
allowing fast installation by simply closing the clamp and tightening the fastener.

Features of BCSC are:

• Corrosion - resistant cast aluminium alloy body.
• Neoprene bushes.
• Stainless steel hardware.
• Fast and simple installation.
• Built-in failure link for greater system protection.
• Eliminate cable damage during major impacts on the line.
• The PLP AS series suspension clamp complies with Australian Standard 3766.

Part No. Conductor Weak Link Standard

Construction mm² Faling Load kN Pack Quantity
BCSC-4095-3S 4 x 95 6 64
BCSC-4095-3SHD 4 x 95 N/A 30
BCSC-4150-3S 4 x 150 8 30
BCSC-4150-3SHD 4 x 150 N/A 30
BCSC-4150-3H 4 x 150 N/A 30

Note:
HD = Heavy Duty (stainless wear ring)
H = Heavy Duty (no wear ring)

plpsales@preformed.com.au 17
 low voltage fittings
Suspension Clamps and
integrated stringing
rollers

Features of IBSRC are:

• Type IBSRC.
• Cast aluminium body.
• Conforms to requirements of AS3766.
• Integrated stringing roller design.
• UV Stabilised split elastomer bush.
• Controlled release of conductor.

Part No. 2 Core mm2 3 Core mm2 4 Core mm2

IBSRC250 50 - -
IBSRC450 95 - 50
IBSRC495 - - 95
IBSRC495

Part No. Description

IBSRA Auxiliary stringing roller 50 - 95mm2
BSRA-4150 Auxiliary stringing roller 150mm2

String Roller - IBSRA with IBSRC installed.

18 ph: +612.8805.0000
low voltage fittings

Facade Mounting Brackets

(Cable saddle)

Features of BRPF are:

• Made from UV stabilised glass reinforced polymer.
• Brackets include 6mm drive nail.
• Cables can be supported on bracket during installation.

Part No. Drill Size mm Offset from Installs Into Cable Capacity
Structure mm
BRPF1 12 10 Masonry 2 x Ø 25 - 56
BRPF1T None 10 Timber 2 x Ø 25 - 56
BRPF6 12 60 Masonry 2 x Ø 25 - 56

BRPF1

BRPF6

plpsales@preformed.com.au 19
 low voltage fittings

Safety Service
Disconnector (SSD)

Designed with safety in mind, Preformed Line Products Safety service

disconnector ensures controlled disconnection of service under dynamic
impact loading. the product severs the conductor after a high impact load,
ensuring the span falling to ground is in an un-energised state.

The energised cable remains at the pole attachment point, insulated and well
away from the general public. The PLP safety service disconnector can be
installed on existing services with no interruption to the consumers power
supply.

Part No. Conductor Size mm²

SSD
SSD-2X25AL19 2 x 25mm AL XLPE

Fully Insulated Body

The PLP SSD™ is manufactured from UV stabilised and fibre
reinforced nylon which provides the fitting with complete
insulating and mechanically strong features.

All Components
All components are held captive within the body so there are no loose parts
to fall to ground when installing or upon activation.

Only Activates on Impact Above A Specified Load

The PLP SSD™ will only activate if a load is applied of approximately 1.9 kN.
The SSD™ will not activate simply due to an increase of tension to the cable
such as possum walking along the service. Accurate and reliable failure is
guaranteed by the shear pin being specifically sized to the failure load.

Can Be Installed Within 5 Minutes

Due to the simple nature of the design of the product, it is easily installed
within 5 minutes. Simply place the cable into the clamp and push it into the
slots along the body, tighten the nuts on the bolted clamp till secure and
bring the bridle around, clip it onto the bollard and snap the cover in place.
Installation is now
complete! No special equipment is required.

No Need to Disconnect Customer’s Supply

To install the PLP SSD™, there is no need to disconnect the costumer’s
supply because the conductor is not severed to install plugs or sockets.
Therefore, the installation of the SSD™ can be done at any time, night or
day, without having to advise customers - there is no disruption at all!

No Possibility of Service Failure Due To Poor

Contact
There are no active electrical components within the SSD™ (such as
contacts) which eliminates the possibility of an electrical breakdown or hot
joints.

20 ph: +612.8805.0000
low voltage fittings

Fuse Switch Disconnectors

(pole Fuse)

Fuse Switch Disconnectors is a single-phase device that is installed on a pole or

on a wall. It provides electrical protection to an individual customer. It is designed
to receive maximum 100A 22 x 58 size fuse cartridge or neutral tube. It is
bi-metallic suiting aluminium or copper insulated cables 6-35mm2.

Features of K490 (K491) and K291are:

• Accepts 100A barrel type fuse: 58 x 22mm.
• Pig tail type extraction - type FEHBX.
• UV stabilised body - fully waterproof seals.
• Torque controlled shear head screws.
• Insulation piercing on all cable sizes and types.
• K291 application range: 6 - 95mm2 - copper or aluminum.
• K491 application range: 6 - 35mm2 - copper or aluminum.
K490 (K491) • Facility to be gang mounted.
• Self supported whilst being mounted.
• Cable entry ports designed to eliminate moisture ingress.

Part No. Description Standard Pack Quantity

K490 1 Phase FSD 100A G2 + House Number 20
K491 1 Phase FSD 100A G2 (Without House Number) 20
K492 House Numbering System for FSD K 491 / Cable 50
K291 Single Phase FSD 100A (Size 22 x 58) 1

K291

accessories

K295 - This adaptor is designed to fix the FSD FSDSNAB - Mounting Bracket, Glass reinforced
K295 on bracket type “swan neck”. It can also be fixed FSDSNAB UV stabilised mounting bracket for K490 / K491
using a stainless steel strap or 2 screw. screw mounting option or swan neck adaptor.

plpsales@preformed.com.au 21
 low voltage fittings

Fuse Switch Disconnectors

(pole Fuse)

Features of K292 are:

• 160A Size 00 din fuse links or 250a solid link.
• Hinged fuse carrier, extraction via hot stick - type LOS3.
• UV stabilised body - fully water proof seals.
• Torque controlled shear head screws.
• Insulation piercing on all cable sizes and types.
• Large application range: 6 - 95mm2 - Copper or Aluminum.
• Facility to be gang mounted.
• Self supported whilst being mounted.
• Angled cable entry ports to eliminate moisture ingress.

Part No. Number of Fittings in Assy Fuse Rating Fuse Type Shear Head A/F mm
K292 N/A 160 / 250 DIN00 13
K292

GANG MOUNTED K292

Gang FSD to suit 160A

Part No. Number of Fittings in Fuse Rating Fuse Type Shear Head A/F mm
Assy
K292GANG 3 160 / 250 DIN00 13
K292GANG4 4 160 / 250 DIN00 13

K292GANG Triple pole FSD

22 ph: +612.8805.0000
low voltage fittings

Fuse Switch Disconnectors

Type - NHP Features

• UV stabilised glass reinforced body.
• Double circlip retention of fuse.
• Comes with integral attachment bracket - pattern B.
• Extraction pigtail tool - type - FEHBX.

Part No. Cable Range mm2 Fuse Rating Fuse Type

NHP100AD 6 - 35 100 HRC 58 x 12
IPSNG Swan Neck Bracket Pattern B
COMBHOOK Combination Bracket Pattern B
PIGTAIL Combination Loop Bracket Pattern B
NHP-100AD

IPSNG COMBHOOK PIGTAIL

IN LINE OVERHEAD OR
PILLAR FUSE

This sleeve is designed to use a 22 x 58mm AD fuse cartridge or neutral tube.

It is used without mechanical load. Mechanical tightening terminals allow
implementation in the ABC (Aerial Bundled Conductors) using a simple spanner.
Opening and closing of the sleeve can be performed under a load of 63A maximum.
Features of K221 are:
• Connection is established by insulation piercing technology. Tightening is ensured by shear head
screw.
• Terminals suit 6 - 35mm2 AI/Cu or 16M-50M AI cables.
• Dielectric strength in water is over 6kV.
• Spring holding the fuse cartridge is designed to leave it on the customer side when opening the
sleeve (without voltage).
• Seal cap allows to temporary protect access in the network side.
K221 • When the cartridge is implemented, the sleeve can be locked by using the sealing ring.

Part No. Designation Standard Pack Quantity

K221 Aerial Cutout Sleeve 22 x 58 / 100A 10

plpsales@preformed.com.au 23
 low voltage fittings

fuse switch connector

(independent tightening)

Features of K210 are:

• Insulated piercing of the main line and the tap line is independently carried out.
• Tightening efficiency is ensured by shear head screws.
• Dielectric strength in water is over 6kV.
• Spring holding the fuse cartridge is designed to leave it on the customer side when opening the
cutout (without voltage).
• When the cartridge is implemented, the cutout can be locked by using the closing ring.
• 100 Amp fuse capacity with 22 x 58mm barrel type fuse.

Type Fuse Switch Connector 100A / 6-35mm2

Part No. Designation Main Line Tap Line Insulated Pack
mm2 AI-Cu mm2 Qty.
K210
K210 Fuse connector piercing Insulated AI/Cu
6 - 35 10
35 - 150

fuse switch connectors

This fuse is designed to use a 10.3 x 38mm size fuse cartridge or neutral tube.
It provides electric protection to insulated service or street light conductors
connected to a low voltage ABC (Aerial Bundled Conductors). Maximum rating
is 20A.

Type Fuse Switch Connector 20A / 1.5 - 16mm2

Part No. Designation Main Line Tap Line Insulated Pack
mm2 AI-Cu mm2 Qty.
K223 Fuse connector piercing Insulated AI/Cu
1.5 - 10 10
20A/ 95 - 10 16 - 95
K224 Fuse connector piercing Insulated AI/Cu
6 - 16 10
K223 20A/ 95 - 16 16 - 95
K228 Fuse connector bare Bare Cu
1.5 - 10 10
20A/Cu 95 - 10 16 - 95
K229 Fuse connector bare Bare AI
1.5 - 10 10
20A/AI 95-10 16-95

K224 K228 K229

24 ph: +612.8805.0000
low voltage fittings

PITT fuse
underground (FSD)

These fully waterproof, insulated connectors are suitable for installation in a pit
and enable underground services to be connected quickly and safely by one
person using a ratchet spanner. The connectors have been rigorously tested and
avoid the need for stripping, compression tooling or heat shrinking.
Features of K199 are:
• Terminals incorporate insulation piercing technology.
• Simple, quick, fail safe three step installation.
• Terminals accept a wide range of cables from 6 - 50mm2.
• The K199 terminal has 2 cable entry points to suit phase connections and 100AMP fuse
capacity with a 22 x 58 barrel type.
• The tapered flexible cable seal enables the connector to remain waterproof, even when
cables are not in straight alignment with the connector.
K199 • Terminals suit XLPE and PVC insulated single core and multi-core cables.
• Connector is able to be separated with the fuse remaining in the dead side.
• Plug provided to cap live side after connector is separated.

Part No. Designation Range mm2 Standard Pack

Quantity
K199 Fuse Insulation Piercing Pit Connector 6 - 50 10
ring connector
The 4 poles ring connector is used to establish 1 or 2 service tap connections
from a low voltage underground network.

Features of K459IPC are:

• Contact is performed simultaneously with the insulation piercing technology on main and tap sides.
• Earthing device is available as an option
• Connectors is composed of:
- 2 identical IP2X bipolar tightening parts enabling a non-oriented setting and a symmetric
tightening from top.
- 1 wedge to lock both parts of the connector on the cable.
• Body is made of synthetic materials to ensure safety work under voltage.
• Ergonomics design to meet the particular constraints of the underground work.
• Tightening efficiency is achieved by shear heads screws.
K459IPC • Underground box and resin kit available on request.

Part No. Designation Main Line Tap Line Pack

mm2 Insulated Qty.
AI-Cu mm2
K459 4 Poles Service Connector (ring connector) 50 - 240 2 x 10 - 50 8

plpsales@preformed.com.au 25
www.preformed.com.au
 ABC
HIGH VOLTAGE
PAGE
FITTINGS
high voltage fittings
strain assembly and bundled restraints . . 28
helical line splice . . . . . . . . . . . . . . . . . . . . . . . . . 29 Comprehensive Range of High
compression midspan joints . . . . . . . . . . . . . . . 29 Voltage ABC Fittings
suspension clamps . . . . . . . . . . . . . . . . . . . . . . . . 30
pole support clamps . . . . . . . . . . . . . . . . . . . . . . 31
yoke bar for abc suspension . . . . . . . . . . . . . . 31
m16 galvanised hook bolts . . . . . . . . . . . . . . . . 32
string rollers (type lsr23379) . . . . . . . . . . . . . 32
pole brackets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

www.preformed.com.au
www.preformed.com.au
 high voltage
FITTINGS
Strain Assembly and
Bundle Restraints

To secure HVABC conductors at strain or tension points, you must utilise two types of fittings to secure both the catenary,
as well as the ABC bundle itself. The Catenary is secured at a strain point using a standard PLP Helical catenary dead-end
of applicable size and type - refer table below.

Part No. HVABC Cable Type AS3599.1 or .2 HVABC Cable Size mm2 Catenary Stranding Catenary Material Colour Code
GFG-060 Metallic Screened 35 7/2.00 Gal Steel Yellow
GFG-100 Metallic Screened 35 - 185 19/2.00 Gal Steel Yellow
AFG-136CL Non Metallic Screened 35 - 95 7/5.00 Alum Alloy Blue
AFG-175CL Non Metallic Screened 120 - 185 19/3.65 Alum Alloy Black

The HVABC bundle assembly, must be secured to the catenary so it does not drift into the middle of the span. This eliminates
bird caging, or spreading of the cores. PLP have developed a Helical bundle restraint for this purpose, which is simple to
apply and is designed to avoid damage to the phase cores. The assembly is comprised of two Helical dead-ends, which
interlock, to tie the catenary to the bundle. The dead-end used to retain the catenary, is designed to be applied over the
catenary dead end as above.

Clevis thimble 70kN aluminium

Catenary dead-end (not

supplied as part of IBHR)
ABC HV non-metallic
screened

Part No. HVABC Cable Type AS3599.2 11kV Cable mm2 22kV Cable mm2
IBHR1450 Non Metallic Screened 35 - 50 -
IBHR1455 Non Metallic Screened 70 35
IBHR1460 Non Metallic Screened 95 50
IBHR1465 Non Metallic Screened 120 - 185 70 - 95
IBHR1765 Non Metallic Screened 120 - 150 -
IBHR1770 Non Metallic Screened 185 -
IBHR1775 Non Metallic Screened - 120 - 150
IBHR1780 Non Metallic Screened - 185

28 ph: +612.8805.0000
high voltage
FITTINGS
Helical Line Splice

GFS-100

At locations where joints of the catenary on HVABC cables are required, a Helical line splice or a compression midspan
joint can be used. For details of Joints for connecting conductor cores, please refer to the cable accessories CD, and the
available range of Raychem medium voltage joints and heat shrink sleeving, together with the Utilux catalogue for details of
applicable compression connectors.

Part No. HVABC Cable Type Catenary Stranding Catenary Diameter Catenary Material 11kV mm2 or 22kV
AS3599.1 or .2 mm
GFS-060 Metallic Screened 7/2.00 6.0 Gal Steel 35
GFS-100 Metallic Screened 19/2.00 10.0 Gal Steel 35 - 185
AFS-143 Non Metallic Screened 7/5.00 Compacted 14.3 Alum Alloy 35 - 95
AFS-175 Non Metallic Screened 19/3.65 Compacted 17.5 Alum Alloy 120 - 185

Compression Midspan Joints

HM804 HM750

Part No. HVABC Cable Type Catenary Stranding Catenary Diameter Catenary Material 11kV mm2 or 22kV
AS3599.1 or .2 mm
HM804 Metallic Screened 7/2.00 6.0 Gal Steel 35
HM808 Metallic Screened 19/2.00 10.0 Gal Steel 35 - 185
HM750 Non Metallic Screened 7/5.00 Compacted 14.3 Alum Alloy 35 - 95
HM751 Non Metallic Screened 19/3.65 Compacted 17.5 Alum Alloy 120 - 185

plpsales@preformed.com.au 29
 high voltage
FITTINGS
Suspension Clamps

The HVABC suspension clamp is suitable for use on metallic and non-metallic
screened HVABC cables, for voltages up to 22kV. It is designed to accommodate
line deviations up to 45 degrees. It can be used at both intermediate suspension
locations, as well as a secondary means of securing a bundle to the catenary
at strain locations. If used in this manner, an IBHR bundle restraint, as per the
preceding page, is not required.

Incorporates UV stabilised semi-conductive elastomeric insert, aluminium alloy

strap, high strength cast aluminium clamp, and stainless steel hardware. Design
of clamps, allows for a minimum of lifting of conductor during installation. Minimum
failing load of clamp - 40kN.

Part No. HVABC Cable Type Catenary 11kV Cable 22kV Cable
AS3599.2 Diameter mm mm2 mm2
IBSH1050 Metallic Screened 6 - 10 35 -
IBSH1055 Metallic Screened 6 - 10 50 -
IBSH1060 Metallic Screened 6 - 10 70 35
IBSH1065 Metallic Screened 6 - 10 95 - 120 50
IBSH1070 Metallic Screened 6 - 10 150 70 - 95
IBSH1075 Metallic Screened 6 - 10 185 120
IBSH1080 Metallic Screened 6 - 10 - 150
IBSH1085 Metallic Screened 6 - 10 - 185
IBSH1840 Non Metallic Screened 14 - 18 35 - 50 -
IBSH1845 Non Metallic Screened 14 - 18 70 -
IBSH1850 Non Metallic Screened 14 - 18 95 - 120 35 - 50
IBSH1855 Non Metallic Screened 14 - 18 150 70
IBSH1860 Non Metallic Screened 14 - 18 185 95 - 120
IBSH1865 Non Metallic Screened 14 - 18 - 150
IBSH1870 Non Metallic Screened 14 - 18 - 185

30 ph: +612.8805.0000
high voltage
FITTINGS
Pole Support Clamps

Used for supporting HVABC conductor bundle down the pole.

Features of BCHVPC are:
• Stainless M12 fasteners.
• Slot to allow banding to pole or structure.

Part No. Bundle Mounting Hole Standard Pack Quantity

Diameter mm Diameter mm
BCHVPC-035-3 35 5.5 35
BCHVPC-040-3 40 5.5 35
BCHVPC-050-3 45 - 50 5.5 35
BCHVPC-050-3A 45 - 50 12 35
BCHVPC BCHVPC-060-3 55 - 60 5.5 35
BCHVPC-060-3A 55 - 60 12 35
BCHVPC-070-3 65 - 70 5.5 35
BCHVPC-070-3A 65 - 70 12 35

Yoke Bar for ABC

Suspension

This double suspension yoke bar provides up to 60˚ line deviation by using two
suspension clamps of 30˚ each.

Part No. Diameter mm Length - Hook to hook mm Standard Pack Quantity

YABCOF-150 16 150 25
YABCOF-300 16 300 25
YABCOF-410 20 410 1

YABCOF

plpsales@preformed.com.au 31
 high voltage
FITTINGS
M16 Galvanised Hook Bolts

Made of galvanised steel for use with either wood or concrete poles. Straight hook.

Part No. Length mm Bolt Size mm

GEB-16150-T 150 16
GEB-16250-T 250 16
GEB-16350-T 350 16
GEB-16450-T 450 16

Note: Other lengths available on request.

GEB

string roller
(Type LSR23379)

The LSR23379 stringing roller is a versatile, lightweight and safe product. It is suitable for use on line deviations up to 45
degrees, and accommodates HVABC cables up to 185mm2 - 22kV.

The deep profile design of the rollers, ensure conductors do not stick or jam during stringing, and the frame design ensures
that the conductor is guided and retained at all times. Its wide entry design allows for easy application of suspension clamps,
and plenty of working space. Its mounting on support hooks allows for vertical height adjustment, which eliminates the
dangerous practice of lifting conductors to secure in suspension clamps. With a weight of just 9kg, it is safe for one person
to handle.

The standard assembly is used in conjunction with support hooks and associated brackets at suspension clamp locations,
but with the addition of the Yoke Assembly - LSR23857, it can also be attached to a hook bolt or bracket at the start of a
stringing run, where a suspension point is not required. This allows for the cable to be temporarily supported at termination
or strain points, until tensile loads are applied and strain clamps fitted.

LSR23857
LSR23379

32 ph: +612.8805.0000
high voltage
FITTINGS
POLE Brackets

The two most widely used Pole Brackets are - SB10312 and IBHPBV. These items
are manufactured from galvanised steel and can be either bolted or strapped to
either concrete or timber poles.

Both brackets incorporate a cylindrical mounting tube, complete with 3 hook

mounting holes, which are used for two purposes.
• The middle hole is used to locate and mount a suspension clamp.
• The outer two holes (each side) are used to locate and mount a string roller
assembly - Product No LSR23379, and to adjust its height whilst stringing.

Both the suspension clamp and stringing roller are attached to the tube, using
SB10312 support hooks - product No HB16200. These hooks are manufactured from
galvanised steel, have a minimum failing load of 12kN and are supplied with
washers and nuts. The two outer hooks that locate the stringing roller, are used
to adjust its mounted height for stringing. This adjustment allows the rollers to be
located at a height that eliminates any necessity to lift either the conductor bundle
or catenary for attachment into the suspension clamp.

The SB10312 bracket is generally utilised at a point below the top of the pole,
whereas the IBHPBV is generally installed at the pole top. The IBHPBV bracket
has the facility to mount an insulator on its tope surface to support a bare conductor
during retrofit work, so as customer outages are minimised.

HB16200

SB10312

HB16200

plpsales@preformed.com.au 33
ph: +612.8805.0000
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 ABC
Covered
conductor
covered conductor fittings (cct)
strain clamps and covers (CCT) . . . . . . . . . . . .
PAGE

36
fittings
uncovered strain connections (CCT) . . . . . . 36
compression joints and covers (CCT) . . . . . . 36
non metallic helical top and Comprehensive Range of CCT
side ties (CCT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Covered Fittings
insulator top clamp (CCT) . . . . . . . . . . . . . . . . . . 37
Parallel groove clamps for line
taps and non tension joints . . . . . . . . . . . . . . . 38
working earth point covers . . . . . . . . . . . . . . 38
insulation piercing connectors
(lighting protection) . . . . . . . . . . . . . . . . . . . . . . 39
mounting bracket insulators . . . . . . . . . . . . . 39
cable stripping tool . . . . . . . . . . . . . . . . . . . . . . 40
stringing roller assemblies . . . . . . . . . . . . . . 40

plpsales@preformed.com.au 35
www.preformed.com.au
 Covered conductor
fitting (cct)
Strain Clamps
and Covers (CCT)

To secure CCT conductors at strain or tension points, the most common

method is utilising a rack driven wedge assembly. The clamp incorporates a
clevis attachment point, and stringing eye, as well as a clamping bar, to lock the
conductor in position once tensioned. The contoured design, eliminates stresses
on the conductor as it exits the clamp. The UV Stablised cover, completes the
assembly, and the makes the strain assembly fully covered. The cover assembly
has been designed for assembly over standard insulators. The assembly is
suitable for use on conductors voltages from 11kV up to 33kV.

Part No. Cover Part No. Cable Size mm2 Cable Stranding

CCS CCS80 CCC80120 80 7/3.75

CCS120 CCC80120 120 7/4.75
CCS180M CCC80120 180 19/3.50

Uncovered Strain
Connections (CCT)

In areas where a fully covered system is not required ( for example at termination
points where tree proximity is not an issue ), an aluminium Helical Dead-end may
be used, over the conductor insulation, to eliminate the need for stripping the
conductor. This system is utilised on 11kV networks only.

Part No. Cable Size mm2 Cable Outer Diameter mm

AFG-188-CL 80 17.9 - 19.4
AFG-210-CL 120 20.9 - 22.4
AFG-238-CL 180 24.1 - 25.7

CCT Dead-end

Compression Joints and

Covers (CCT)

At locations where CCT conductors must be joined midspan, a series of

compression joint kits are available. All kits are supplied complete with Raychem
heatshrink mastic lined sleeves, to ensure the joint area is both insulated
and sealed. This added sealing slows the onset of corrosion, and decreases
resistance in the joint, resulting for otherwise unprotected rapid oxidation of the
connection. Compression joints are suitable for all voltages of CCT - 11kV up to
33kV, and are compatible with the material of the conductor.

Part No. Cable Size mm2 Cable Stranding

HM704CCT 80 7/3.75
HM704CCT 120 7/4.75
CCT
HM718CCT 180 19/3.50

36 ph: +612.8805.0000
Covered conductor
fitting (cct)
Non Metallic HeliCAL
Top and Side Ties (CCT)

At suspension locations, whether they be at pin or post type insulators, a series

of non-metallic Top and Side ties are available. The ties are installed over the
insulation of the conductor, and therefore stripping is not required.

Ties are manufactured from UV Stabilised PVC, and are available for 76mm
Insulator neck size. Ties may be supplied in a colour to suit the conductor
insulation. Standard colour is Grey. Ties are easily applied by hand, as with other
Helical ties. Ties are suitable for angular deviations up to 30 degrees.

Part No. Cable Size mm2 Cable Outer Diameter mm

(Side Ties Dead-end)
PST
PST14307G 80 11
PST18307G 120 11
PST23407G 180 11

Part No. (Top Tie) Cable Size mm2 Cable Outer Diameter mm
PTT14307G 80 17.9 - 19.4
PTT18307G 120 20.9 - 22.4
PTT23407G 180 24.1 - 25.7

PPT

Insulator Top Clamp At suspension locations where stresses at the connection point, or line angle
(CCT) deviations do not allow for installation of plastic ties, a rigid clamp top can be
installed to secure the conductor. The clamps are manufactured from aluminium
alloy, and have an application range of 7mm up to 32mm. The clamp can be
applied over the conductor insulation. Covers can be provided to protect the
clamp from accidental contact.

CCT

Part No. Material Type Minimum Conductor Maximum Conductor

Diameter mm Diameter mm
Y11195 Aluminium 7 32

plpsales@preformed.com.au 37
 Covered conductor
fitting (cct)
Parallel Groove Clamps
for Line Taps AND Non
Tension Joints

Parallel Groove clamps can be utilised in non tension applications as conductor joints, as well as line taps to either insulated
or bare conductors. Both aluminium and bi-metallic are available, and both items can be covered using an applicable cover.
All clamps are supplied complete with oxide inhibitor and belleville spring washers, to control forces generated during
electrical heat cycling.

3594-FS 3913-FS CCPGC154

Part No. Material Type CCT Cable Line Tap Cable Line Tap Cable Suitable Cover
Size mm2 Size mm2 Size mm Part No.
3594-FS Aluminium 80 up to 180 35 - 240 7.5 - 20.2 CCPGC154
3913-FS Bi-Metallic 80 up to 180 35 - 185 7.5 - 17.5 CCPGC154
HDGW15 Non Metallic Screened 17.5 Alum/Alloy 810 58

Working Earth
Point Covers
Working earth point covers are designed to cover a stripped area of conductor which would be used as a local earthing
location. The cover is manufactured from UV stabilised material, and is designed such that it can opened, moved and
reapplied using hot sticks. The cover can be easily trimmed to produce a next fit on all sizes of CCT at all voltages.

CCWEPC END DETAIL

38 ph: +612.8805.0000
Covered Conductor
Fittings (cct)
Insulation Piercing
Connectors (Lightning
Protection)

For applications where Surge Arrestors are used for lightning protection, a connection from the arrestor to the conductor can
be made using an IPC. This connector ccipc11120 (11kV 80 / 120mm2) utilises shear head bolts, which remain proud of the
connector after shearing. An earth lead, with lug, can be attached to this additional length of bolt on the top of the connector.
At the bottom of the connector a stirrup - type 25705F01 can also be attached as a means to attach a temporary earth.

CCIPC 11120 25705F01

Mounting Bracket Brackets are available to mount insulators in either a trident (3 phases per
Insulators bracket), or single phase format. All brackets are manufactured from galvanised
steel. Brackets are not supplied with pole attachment hardware, due to the variety
and type of mounting possibilities.

CCB05

CCB45

plpsales@preformed.com.au 39
 Covered Conductor
Fittings (cct)
Cable Stripping Tool

Features of IBST are:

• Used for removal of core insulation.
• Removes insulation up to 5.5mm thick.
• Cable range from 12mm - 32mm.
• Long life blade.

IBST5024

Stringing Roller
Assemblies
A unique stringing roller assembly has been designed to allow quick, safe and
trouble free installation of all sizes of CCT conductors. The assembly has been
designed for attachment to the CCB brackets.

Features of LSR24570 are:

• Vertical height adjustment and lowering of cables - no lifting required.
• Movable top roller for easy insertion of conductors.
• Top roller locks in position, so as conductor cannot disengage whilst being strung.
• Lightweight design, able to be installed and removed by one person.
• Durable aluminium rollers with bearings.
• Suitable for stringing angles up to 30 degrees.
• Rollers can also be used to string LVABC up to 150mm2.
• LSRUNI is a stringing roller only. It does not include attaching bracket.
LSR24570

LSRUNI ROLLER ONLY

40 ph: +612.8805.0000
 ABC
HARDWARE
Comprehensive Range of
PAGE
ABC Hardware
hardware
mechanical weak links . . . . . . . . . . . . . . . . . . . . . 42
eye nuts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
hook nuts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
hook brackets . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
service support bracket . . . . . . . . . . . . . . . . . . 43

www.preformed.com.au
 Pole HARDWARE

Mechanical Weak Links

Features of IBW are:

• Installed between suspension fitting on pole support fitting.
• Will withstand normal loading, but will fail under impact loads.
• Eliminates damage to suspension fitting and cables.

Part No. Diameter of Material Total length Material Type Min Failing Load kN
IBWL02 6 81 S/Steel 2
IBWL04 10 100 Gal/Steel 4
IBWL08 12 100 Gal/Steel 8

IBWl08

Eye Nuts

Features of ENG are:

• Screwed onto threaded device to produce eye attachment.

Part No. Thread Thread Material Diameter of Eye material

size Length Type
ENG-16 M16 30 Gal/Steel 12
ENG-20 M20 40 Gal/Steel 20
EN2020 M20 40 Gal/Steel 20
ENG-24 M24 45 Gal/Steel 20

ENG-16

Hook Nuts

Features of ENGO are:

• Screwed onto threaded device to produce hook attachment.

Part No. Thread Diameter of Eye material Material Type Failing Load kN
size
ENGO-16 M16 16 Gal/Steel 12
IBHN24 M20 20 Gal/Steel 24

ENGO-16

42 ph: +612.8805.0000
Pole HARDWARE

HOOK Brackets

Features of IBHB are:

• Designed for façade mounted strain clamps.
• Can be strapped to concrete poles with stainless steel strap.
• Used as temporary hook, for attachment of stringing rollers.

Part No. Mounting Diameter of Material Type Failing Load kN

Centres Eye Material
IBHB12 150 16 Gal/Steel 12
IBHB24 150 20 Gal/Steel 24

IBHB12

Service Support Bracket

Features of IBSSB are:

• Used as a service strain clamp attachment point.
• Used in conjunction with hook bolts hook bolt or hook brackets.
• Galvanised Steel.
Bracket

Bracket

ibssb

plpsales@preformed.com.au 43
www.preformed.com.au
 ABC
Assembly and
Stringing
assembly and stringing tools
cable stripping tools . . . . . . . . . . . . . . . . . . . . .
PAGE

46
Tools
running sheaves . . . . . . . . . . . . . . . . . . . . . . . . . . 46
core separating tools . . . . . . . . . . . . . . . . . . . . 46
ratchet spanners . . . . . . . . . . . . . . . . . . . . . . . . . 47 Comprehensive ABC Assembly
swivels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 and Stringing Tools
nylon (lv conductors) . . . . . . . . . . . . . . . . . . . . . 47
come-alongs tensioning devices . . . . . . . . . . 48
come-along clamps (as series) . . . . . . . . . . . . 48
cable stripping tool . . . . . . . . . . . . . . . . . . . . . . 48
heavy duty steel construction aluminium
and steel based conductors . . . . . . . . . . . . . . 49
nylon (hv conductors) . . . . . . . . . . . . . . . . . . . . 49
J hook driver . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

www.preformed.com.au
 Assembly and
Stringing Tools
Cable Stripping Tools

The IBLST stripping tool, is designed to remove the tough cross linked polyethylene
insulation from low voltage aerial cables. The length of insulation removed is able
to be controlled to suit stripping for lugs and sleeves.

Part No. Cable Size mm2

IBLST50 50
IBLST95 95
IBLST150 150
IBLSTB Spare blade
IBLST150

Running Sheaves
Features of 5930 are:
• Attaches to standard hardware, using socket tongue supplied.
• Accommodates cables up to 4 x 150mm2.
• Provides clear working space for linesmen.
• Suitable for stringing angles up to 60 degrees - SWL - 10.8kN.
• No lifting of cables required.

5930

Core Separating ToolS Features of IBSW95 are: Part No. Cable Size mm2
• Suitable for LVABC.
• Supplied in pair - on metre of rope. IBSW95 up to 150mm2
• Impact resistant material. K005 up to 150mm2
K007 80 - 240mm2 (round and sector)

IBSW95 K005 K007

46 ph: +612.8805.0000
Assembly and
Stringing Tools
Ratchet Spanners

Features of IBLS are:

• Used on all overhead shear bolt connectors.
• 13mm and 17mm across flats in one spanner.
• Reversible ratchet.
• Fits stainless steel nuts used in strain and suspension clamps.
• Fixed socket that cannot be lost or dropped during installation.

Part No. Size mm2

IBLS-6 over all length 190mm2
IBLS-6LONG over all length 260mm2

IBLS6

Swivels
Features of SWIVELS are:
• For use with pulling socks, to eliminate twist.

Part No. Length Diameter Maximum Cable Safe Working

mm mm Diameter mm Load kN
SWIVEL1 122 28.5 10.0 1000
SWIVEL2 178 50.0 18.5 2000

SWIVEL2

Nylon (LV Conductors) Cable Stockings have many uses in the areas of construction, hauling and pulling.
As the type of stocking design varies with each type of cable used, PLP can
supply a range of stockings to meet your requirements.

Part No. Conductor Construction (mm²) Tension Rating (kN) Length Total (mm)
CSN-0225 2 x 25 15 600
CSN-0235 2 x 35 15 600
CSN-0250 2 x 50 15 600
CSN-0295 2 x 95 15 600
CSN-0335 3 x 35 15 600
CSN-0395 3 x 95 25 600
CSN-0425 4 x 25 15 600
CSN
CSN-0435 4 x 35 15 600
CSN-0450 4 x 50 15 600
CSN-0470 4 x 70 17 800
CSN-0495 4 x 95 25 800
CSN-4150 4 x 150 25 800

plpsales@preformed.com.au 47
 Assembly and
Stringing Tools
Come-alongs Tensioning
Devices

Features of EM and BCCA are:

• Rugged steel plated construction.
• Cast aluminium clamping jaws.

Part No. Cable Application Range mm2 Holding Strength kN Weight kg

EM35 2 x 25 - 35 & 4 x 16 - 50 5.9 3.2
EM5095 4 x 50 - 95 7.8 5.8
BCCA-495150-3 4 x 95 - 150 9.0 6.5

EM5095

Come-along Clamps
(AS Series)
The AS series come-along clamps are manufactured in Australia and are
intended for use on LV ABC cables of 4 x 95 and 4 x 150mm2 bundles.

Manufactured with aluminium clamping blocks, the AS series come-along

clamps are designed to suit the maximum stringing tensions consistent with
these cables.
Features of BCCA are:
Part No. Conductor Size mm2
• Aluminium alloy, clamping block.
• Painted steel frame. BCCA-225495 2 x 25 - 4 x 95
• Galvanised steel shackle.
BCCA-495150-3 4 x (95 - 150)

BCCA

Cable Stripping Tool

Features OF IBST1342 are:
Two types of stripping tools are available for use on HVABC cables
• Used for removal of semi conductive screen.
• Cut depth adjustable in 0.1mm increments.
• Spiral scoring function.
• Durable design.

IBST1342

48 ph: +612.8805.0000
Assembly and
Stringing Tools
Heavy Duty Steel Construction
Aluminium and Steel Based Conductors

Part No. Conductor Tension Rating kN Length Total mm

Diameter Range mm
CSS-0407HD 4 - 7mm 5 300
CSS-0611HD 6 - 11mm 8 350
CSS-1014HD 10 - 14mm 15 350
CSS-1419HD 14 - 19mm 20 400
CSS-1928HD 19 - 28mm 37 500
CSS-2840HD 28 - 40mm 54 600
CSS-4055HD 40 - 55mm 62 800

CSS

Nylon (HV Conductors)

Features of CSN are:
• Mono-filament nylon.
• Double eye.
• Aluminium alloy ferrule.

Part No. Conductor Construction Tension Rating kN Length Total mm

mm²
CSN-0335-HV 3 x 35 25 800
CSN-0350-HV 3 x 50 25 800
CSN-0370-HV 3 x 70 25 800
CSN-0395-HV 3 x 95 31 900
CSN CSN-3120-HV 3 x 120 31 900
CSN-3150-HV 3 x 150 31 900
CSN-3185-HV 3 x 185 31 900

J hook driver
Designed with safety in mind, the new PLP J hook driver will make the installation
of J hooks into timber poles quicker and easier than ever.

Features of Tool-HD-01 are:

• Spring loaded ball so the hook snaps into place with ease.
• Indication mark, showing the alignment of the hook.
• The conical shape allows the user to safely guide the hook.
• Suits 12mm J & Round eye screw hooks.

Part No. Description Range

Tool-HD-01 J Hook Driver 12mm J & Round eye screw hooks

TOOL HD-01

plpsales@preformed.com.au 49
 ALPHABETICAL INDEX
Product Description Pg Product Description Pg
Accessories 21 Strain Assembly and Bundle Restraints 28
Bare Mains to Service Connectors (R Series) 12 Strain Clamps and Covers (CCT) 36
Cable Stripping Tool (CCT) 40 String Rollers (Type LSR23379) 32
Cable Stripping Tool (IBLST150) 46 Stringing Roller Assemblies 40
Cable Stripping Tool (IBST1342) 48 Suspension Clamps (AS Series) For Aerial-Bundled
16
Come-alongs Tensioning Devices 48 Conductors
Come-along Clamps (AS Series) 48 Suspension Clamps (ASV Series) For Aerial-Bundled
17
Conductors
Compression Joints and Covers (CCT) 36
Suspension Clamps (HV) 30
Compression Midspan Joints 29
Suspension Clamps (LV) 16
Core Separating Tools 46
Suspension Clamps and Integrated Stringing Rollers 18
Eye Nuts 42
Swivels 47
Facade Mounting Brackets (Cable Saddle) 19
Uncovered Strain Connections (CCT) 34
Flexible End Caps 10
Working Earth Point Covers 38
Fuse Switch Connectors 24
Yoke Bar for ABC Suspension 31
Fuse Switch Connector (Independent Tightening) 24
Fuse Switch Disconnectors 23
Fuse Switch Disconnectors (Pole Fuse) 21-22
Gang Mounted 22
Heavy Duty Steel Construction Aluminium and Steel Based
49
Conductors
Helical Line Splice 29
Hook Brackets 43
Hook Nuts 42
House Service Connector 11
In Line Overhead or Pillar Fuse 23
Insulation Piercing Connectors (Lightning Protection) 39
Insulation Piercing Connectors 8-9
Insulator Top Clamp (CCT) 37
J Hook Driver 49
M16 Galvanised Hook Bolts 31
Main Strain Clamps 14
Mains Connection Box (K Series) 11
Mechanical Weak Links 42
Mounting Bracket Insulators 39
Non Metallic Helical Top and Side Ties (CCT) 37
Nylon (HV Conductors) 49
Nylon (LV Conductors) 47
Parallel Groove Clamps for Line Taps and Non Tension Joints 38
Pitt Fuse Underground (FSD) 25
Pole Brackets 32
Pole Support Clamps 30
Pre-Insulated Compression Lugs 14
Pre-Insulated Compression Sleeves 13
Ratchet Spanners 47
Ring Connector 25
Running Sheaves 46
Safety Service Disconnector (SSD) 20
Service Strain Clamps 15
Service Support Bracket 43

50 ph: +612.8805.0000
PART NO. INDEX
Part No. Pg Part No. Pg Part No. Pg Part No. Pg Part No. Pg
3594-FS 38 BCST-4035-3P 15 GEB-16450-T 32 IBSRC450 18 K37 13
3913-FS 38 BCST-4035-3PA 15 GFS-060 29 IBSRC495 18 K389 9
25705F01 39 BRPF1 19 GFS-100 29 IBST435-2 15 K39 13
AFG-136CL 26 BRPF1T 19 HB16200 33 IBST5024 40 K42 13
AFG-175CL 26 BRPF6 19 HDGW15 38 IBSW95 46 K440 8
AFG-188-CL 36 CCB05 39 HM704CCT 36 IBT25095 14 K441 8
AFG-210-CL 36 CCB45 39 HM704CCT 36 IBT5095 14 K442 8
AFG-238-CL 36 CCIPC11120 39 HM718CCT 36 IBT95150 14 K443 8
AFS-143 29 CCS120 36 HM750 29 IBWL02 42 K445 8
AFS-175 29 CCS180M 36 HM751 29 IBWL04 42 K446 8
BCCA-225495 48 CCS80 36 HM804 29 IBWL08 42 K451 11
BCCA-495150-3 48 CCWEPC 38 HM808 29 IPSNG 23 K455 11
BCCA-495150-3 48 COMBHOOK 23 IBHB12 43 K005 46 K458 11
BCHVPC-035-3 31 CSN-0225 47 IBHB24 43 K007 46 K459 11
BCHVPC-040-3 31 CSN-0235 47 IBHN24 42 K01 10 K459 25
BCHVPC-050-3 31 CSN-0250 47 IBHR1450 26 K02 10 K470 8
BCHVPC-050-3A 31 CSN-0295 47 IBHR1455 26 K03 10 K471 8
BCHVPC-060-3 31 CSN-0335 47 IBHR1460 26 K101 13 K472 8
BCHVPC-060-3A 31 CSN-0335-HV 49 IBHR1465 26 K103 13 K473 8
BCHVPC-070-3 31 CSN-0350-HV 49 IBHR1765 26 K106 13 K474 8
BCHVPC-070-3A 31 CSN-0370-HV 49 IBHR1770 26 K110 13 K475 8
BCSC-2050-2S 16 CSN-0395 47 IBHR1775 26 K159 14 K490 21
BCSC-2050-2SHD 16 CSN-0395-HV 49 IBHR1780 26 K160 14 K491 21
BCSC-2050-2SWL 16 CSN-0425 47 IBLS-6LONG 47 K163 14 K492 21
BCSC-2095-2S 16 CSN-0435 47 IBLS-6 47 K164 14 K53 13
BCSC-2095-2SHD 16 CSN-0450 47 IBLST150 46 K167 14 K54 13
BCSC-2095-2SWL 16 CSN-0470 47 IBLST50 46 K170 13 K55 13
BCSC-4050-2S 16 CSN-0495 47 IBLST95 46 K185 13 K96BM 11
BCSC-4050-2SHD 16 CSN-3120-HV 49 IBLSTB 46 K199 25 LSR23379 32
BCSC-4050-2SWL 16 CSN-3150-HV 49 IBSC425 16 K210 24 LSR24570 40
BCSC-4095-2S 16 CSN-3185-HV 49 IBSC435 16 K221 23 LSRUNI 40
BCSC-4095-2SHD 16 CSN-4150 47 IBSC450 16 K223 24 NHP100AD 23
BCSC-4095-2SWL 16 CSS-0407HD 48 IBSC470 16 K224 24 PIGTAIL 23
BCSC-4095-3S 17 CSS-0611HD 48 IBSC495 16 K228 24 PST14307G 37
BCSC-4095-3SHD 17 CSS-0611HD 48 IBSH1050 29 K229 24 PST18307G 37
BCSC-4150-3H 17 CSS-1014HD 48 IBSH1055 29 K235 8 PST23407G 37
BCSC-4150-3S 17 CSS-1419HD 48 IBSH1060 29 K236 8 PTT14307G 37
BCSC-4150-3SHD 17 CSS-1928HD 48 IBSH1065 29 K247 10 PTT18307G 37
BCSRA-4150 18 CSS-2840HD 48 IBSH1070 29 K291 21 PTT23407G 37
BCST-2025-3G 15 CSS-4055HD 48 IBSH1075 29 K292 22 R235 12
BCST-2025-3GA 15 EM35 48 IBSH1080 29 K292GANG 22 R235-4 12
BCST-2025-3GAL 15 EM5095 48 IBSH1085 29 K292GANG4 22 R236 12
BCST-2025-3GL 15 EN2020 42 IBSH1840 29 K30 13 R236-4 12
BCST-2025-3GLS 15 ENG-16 42 IBSH1845 29 K31 13 SB10312 33
BCST-2025-3P 15 ENG-20 42 IBSH1850 29 K32 13 SSD-2X25AL19 20
BCST-2025-3PA 15 ENG-24 42 IBSH1855 29 K33 13 SWIVELS 47
BCST-4035-3G 15 ENGO-16 42 IBSH1860 29 K35 13 TOOL-HD-01 49
BCST-4035-3GA 15 FSDSNAB 21 IBSH1865 29 K36 13 Y11195 37
BCST-4035-3GAL 15 GEB-16150-T 32 IBSH1870 29 K362 9 YABCOF-150 31
BCST-4035-3GL 15 GEB-16250-T 32 IBSRA 18 K363 9 YABCOF-300 31
BCST-4035-3GLS 15 GEB-16350-T 32 IBSRC250 18 K364 9 YABCOF-410 31

plpsales@preformed.com.au 51
The Connection You Can Count On

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Phone: +612.8805.0000
Fax: +612.8805.0090

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insulated conductor FITTINGS

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