Smart Pump
Smart Pump
User Manual
Version code:PD20-E2016-01-1MB
PD20 Series
Preface
Thank you for using PD20 series products. This manual provides you with relevant
operation instructions and detailed description of parameters. Please read this
manual carefully before installation, running, maintenance or inspection.
Make sure the wiring and the pump’s rotation direction is correct before using.
This manual is only used in the pump drive of which software version is V3.0 and
above; please check the value of your machine parameters F0.17 before using.
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PD20 Series
Content
Preface .................................................................................................... - 1 -
Notes for Safe Operation ........................................................................ - 4 -
Chapter 1 Operation Panel Instruction ................................................... - 7 -
1.1 Operation Panel Diagram ..................................................................................... - 7 -
1.2 Indicator Light Instruction ................................................................................... - 8 -
1.3 Key Operating Instruction .................................................................................... - 8 -
1.4 Pressure Setting Instruction .................................................................................. - 9 -
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PD20 Series
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PD20 Series
■ Inspection
CAUTION
◎Do not install or operate the SPD if it is damaged or has missing parts. Otherwise it may
result in equipment damage or physical injuries.
■ Installation
CAUTION
◎Please hold the bottom of SPD when installing or moving it. In case that the SPD is
broken or damaged; only holding the shell is not allowed.
◎Keep the SPD away from heat, inflammable and explosive goods; Install SPD on the
metal or other nonflammable objects.
◎If the SPD is mounted in an electric cabinet or other enclosed objects, fans or other
cooling device should be installed inside the cabinet; Setting ventilation opening to
ensure ambient temperature is below 40℃. Otherwise it may be damaged because of
high temperature.
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PD20 Series
■ Wiring
WARNING
CAUTION
◎Before connecting, make sure the voltage rating and phase number of SPD is
conformed to the input power voltage, phase number; Otherwise it may cause a fire or
physical injuries.
◎Never connect the AC input power supply to the output terminals V, U, W of SPD;
Otherwise it will cause damage to the SPD and you are not guaranteed to enjoy the
warranty services.
◎Never conduct a pressure test on SPD;Otherwise it will cause damage to the SPD.
◎The main circuit wiring of the SPD and the control loop wiring should be separated or
vertical crossed, otherwise the control signal will be interfered.
◎The cable connected to the main circuit terminals should be use lugs with isolated
casing
◎If the length of cable between the SPD and the motor is over 50 meters, an output
reactor is recommended so as to protect the SPD and motor.
■ Running
WARNING
◎Turn on the input AC power after the wiring of SPD is completed and the front cover
is installed. Do not dismantle the front cover when operating; otherwise it will lead to an
electric shock.
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PD20 Series
◎When SPD is set with the function of fault automatic reset or auto-restart after power
failure, protection measures for equipment system should be taken in advance. Otherwise
it will cause physical injuries.
◎The key “RUN/STOP” may be lose efficacy because some function had been set, a
separate emergency power switch can be installed in the SPD control system; Otherwise
it may cause damage or physical injuries.
◎Though the SPD terminal is in stop state, the terminal is electrified after power on. Do
not touch; otherwise there will be a risk of electric shock.
WARNING
◎When power on, do not touch the connection terminals. Otherwise it may cause an
electrical shock.
◎Only qualified electrical engineering personnel can maintain, replace and inspect the
SPD.
◎Wait at least 10 minutes after the power failure, or make sure that is no residual
voltage before carry out maintenance and inspection, otherwise it may cause damage.
CAUTION
◎PCB board has CMOS integrated circuit, do not touch, otherwise the static electricity
may damage PCB board.
■ Others
WARNING
◎It is strictly forbidden to transform the SPD, otherwise it may cause casualties. After
arbitrarily changing SPD, will no longer enjoy the warranty service.
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PD20 Series
(2) P.SP/ENT: shortcut key of water pressure setting and “confirmation” key of
parameter setting.
(3) SHIFT: used to shift display and move cursors in parameter modification .In
running status, pressing “shift” can switch back and forth among running frequency,
output current, pressure setting and feedback pressure. Press “shift” to modify
parameters. Flicker bit is the current bit which can be modified.
(6) STOP: stop button and fault reset button when using keyboard as start mode.
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PD20 Series
Instruction: In the third class menu, pressing “MENU” or “P.SP/ENT” can return
to the second class menu. Pressing “P.SP /ENT” first saves parameters to control
board, and then returns to the second class menu and shifts to next function code
automatically; pressing “MENU” returns to the second class menu directly without
saving parameters and keeps staying at current function code.
Under the third class menu, only flicker bit can be modified. Press “shift” to select
flicker bit.
Note: For parameters marked with “●”, please modify them in stopped state.
Parameters marked with “ ◎ ” are actual detected and recorded values which can’t
be modified.
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PD20 Series
Example: Modify F0.02 from 0 to 1; pressing the menu key for two
seconds can access to parameter set.
Remarks--Pressure Measure:
0.1MPa = 100kPa = 1bar = 1kgf / cm2
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PD20 Series
2. 1 Model Instruction
1
2
1
.
3
1
0
5
.
2
2
1 5
6 0
0
6
1 121
1
2
1
3
3
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PD20 Series
1
7
2
1
4
4
.
3
1
5
5
.
6
7
.
8
9
3
3
. 0
1 2
1
019
4
2
1
6
2
4-7.5kW Outline dimensions
2 2
1 0
8 2
1
5
4
5
.
8 5
.
7
3
5
.
7
1
1
0
6
1
0
0
3
5
.
7
1
1
2
0
8
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PD20 Series
Step 2: Install the SPD on the baseplate and fix with 4 screws.
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PD20 Series
(2) Each cable is connected to the terminals correctly through waterproof joint on
the bottom.
M ain terminal
W aterproof joint
AC input cable
AC output cable
Take the cover and connect the input and output cable
(Note: Do not break the keyboard line when take the cover)
(3) Connect the keyboard cable, install the cover and fix with screws.
AC input cable
AC output cable
③ Make sure the keyboard cable is reconnected before putting the cover back.
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PD20 Series
Note:
② Main circuit terminals are L, N when the SPD voltage is selected as single
phase 220V.
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PD20 Series
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PD20 Series
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PD20 Series
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PD20 Series
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PD20 Series
The instruction for the expansion card terminals are shown in the table below:
The expansion card is equipped with one jumper. The selecting instruction for the
corresponding jumper is as follows:
RS485 communication is
RS485 communication is
not connected to the
connected to terminal
J1 1-2 2~3 terminal resistor and use
resistor and use terminals
the intermediate machine
in multi-drive
in multi-drive
Notes: In the following chapter, RS1 refers to standard RS485 interface and RS2
refers to expansion RS485 interface.
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PD20 Series
F0.09 = 0 Sensor feedback channel selection (0: AI1 channel 1: AI2 channel; 2: Max
(AI1, AI2))
Run the pump shortly, monitor if the direction is correct. You can change the
rotation direction by 2 ways below:
① Disconnect the input power and make sure the display is OFF, the exchange two
line of any of U\V\W.
② Stop the SPD, Modify to F0.02.
There is two ways to adjust the display pressure and actual pressure:
① When the pressure is stable, adjust F2.06 within each range of 0.5 bar.
② If the SPD pressure is a little higher, make the sensor range lower(F0.08); And
vice versa.
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PD20 Series
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PD20 Series
Step5: Press Key “P.SP” 2 second, set the pressure you need. Then press RUN.
Outline
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PD20 Series
Note: “○”: The parameter can be modified in both standby and operating state.
“◎”:The parameter is the actual detected and recorded value which can’t be
modified.
When the SPD is power on, it only displayed the parameter which is less than or
equal to the Grade 1. Set F0.15=2, confirm by pressing “P.SP/ENT” key to
confirm and parameters of other levels can be shown.
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PD20 Series
Modifi-
Function Display
Description Set range Unit Default cation Remarks
code level
level
In multi-drive mode, users
Pre-set
F0.00
pressure
0.0~F0.08 bar 3.0 0 ○ only need to set parameters
of the host drive.
0:Keyboard start/stop
1:Terminal start/stop
2:Start/stop by
Start/stop communication control
F0.05 signal option 0~3 \ 0 0 ● 3: Start/stop according to the
pressure of water inlet.
Notes: This parameter of
auxiliary drives must be set
to 2 in multi-drive mode
0:Disabled 1:Enabled
F0.06 Auto-starting 0~1 \ 0 0 ○ (Note: The function is valid
option when F0.05 = 0)
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PD20 Series
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PD20 Series
3:Parameters of SPD
manufacturer
Parameter
2: Parameters of Pump
F0.15 display level 0~FD.05 \ 1 0 ○ manufacturer
setting
1:Agent parameters
0:User parameters
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PD20 Series
F1.01 Reserved \ \ \ 1 ○ \
- 27 -
PD20 Series
Modifi-
Function Display
Description Set range Unit Default cation Notes
code level
level
- 28 -
PD20 Series
Ones:AI1 setting
The selection 0:voltage feedback
setting of 1:current feedback
AI1 and AI2 default to current
F2.01 AI1,AI2 Tens: AI2 setting \ 11 0 ○ feedback type
current and 0: voltage
voltage feedback
1: current feedback
0: Up/Down is
digital set
1:Reserved
2: AI1 Choose 8 for the host drive
Frequency
3: AI2 Choose 9 for auxiliary drives
F2.07 source choice
5: Emergent water
\ 8 1 ● Choose 5 for emergent
supply water supply.
8: PID
9: Setting by
communication
- 29 -
PD20 Series
Modifi-
Function Display
Description Set range Unit Default cation Notes
code level
level
Upper limit
The upper limit of SPD’s
F2.08 of running F2.10~F2.09 Hz 50.00 ● running frequency
frequency
Maximum
F2.09 output 10.00~60.0 Hz 50.00 ●
frequency
Lower limit
F2.10 of running 0.00~F2.08 Hz 0.00 ●
frequency
0: Running
Options when according to the
it reaches the lower limit
F2.11
lower limit frequency
\ 2 ●
frequency 1: stop
2: standby 1
Set
Setting of accordin Noise of the motor can be
F2.12 carrier 1.0~15.0 kHz g to the ○ adjusted by modifying this
frequency machine value
type
0: Running
constantly when Fan is controlled by
Fan running
F2.13
mode
power on \ 1 ○ temperature; automatically
1: Automatically running
running
0: Stop by
Selection of deceleration The selection for the halt
F2.14
the halt mode 1:Stop
\ 0 ● mode of SPD
automatically
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PD20 Series
0: setting by keyboard
1: setting by AI1
PID source
F3.05
setting choice
0~4 \ 0 1 ○ 2: setting by AI2
3: setting by LCD
4: setting by communication
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PD20 Series
Modifi-
Function Display
Description Set range Unit Default cation Notes
code level
level
Ones:
Ones 1. Positive control: When the
0: Positive feedback signal is bigger than
1:Negative the PID setting signal, the
Tens: output frequency decreases;
0: Displayed when the feedback signal is
pressure “d” smaller than the PID setting
PID output 1:Displayed signal, the output frequency
F3.06 characteristic temperature “c” \ 000 1 ○ increases.
choice Hundreds: 2. Negative control: When
0:turn on the the feedback signal is bigger
sampling of than the PID setting signal,
standby frequency the output frequency
1:turn off the increases; when the feedback
sampling of signal is smaller than the PID
standby frequency setting signal, the output
frequency decreases.
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PD20 Series
Modifi-
Function Display
Description Set range Unit Default cation Notes
code level
level
Standby mode 1: Judging
pressure, frequency, standby
treatment of time, the
function of standby
frequency and time validity.
Standby mode 2: By setting
F3.17,it can deal with the
0:Disabled
PID standby standby function
1:Standby Mode 1
function op-
F3.08
tion
2:Standby Mode 2 \ 4 1 ○ automatically.
3:Standby Mode 3 Standby mode 3: It is the
4:Standby Mode 4 treatment of forced standby
function after the pressure
and frequency meet the
condition of standby.
Standby mode 4:
Self-adaptive standby, it
requires 10-20 times standby
learning process.
PID wakeup
F3.09 detection 0.0~120.0 s 3.0 1 ○ PID wakeup detection delay
delay
- 33 -
PD20 Series
Modifi-
Function Display
Description Set range Unit Default cation Notes
code level
level
The system will judge
Standby
whether the condition of
F3.13 detection F3.12~F2.08 Hz 20.00 1 ○ standby function, meet the
frequency
frequency
The feedback
of Sampling minimum value in
F3.14 disconnected 0~1.00 V 0.03 1 ○ the system. It is judged by the
detection voltage.
value
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PD20 Series
Threshold of
When feedback pressure is
water
F4.01
shortage
0.0~F0.08 bar 0.5 0 ○ smaller than this value, water
shortage judgement is made
detection
Detection
When it meets the condition of
time of
water shortage, water shortage
F4.03 water 0.0~200.0 s 15.0 0 ○ fault will be reported after this
shortage
time.
protection
Current
It is valid only when F4.00 =
percentage
1. The percentage of motor
of water
F4.04
shortage
0~100.0 \ 40.0 0 ○ rated current. When running
current is less than this current,
protection
it is judged as water shortage.
detection
- 35 -
PD20 Series
Modifi-
Function Display
Description Set range Unit Default cation Notes
code level
level
Automatic
restart delay Set 0: use F4.07 and F4.08 to
F4.05 of water 0~9999 min 15 0 ○ reset water shortage faults. If it
shortage is not the “Set 0”
protection
The delay
time of The delay time of water
F4.09 abnormal 0.0~120.0 s 3.0 0 ○ pressure alarm and failure
pressure alarm
alarm
- 36 -
PD20 Series
Modifi-
Function Display
Description Set range Unit Default cation Notes
code level
level
Antifreeze
F4.10 running 0.0~30.00 Hz 10.00 0 ○ The time unit of antifreeze and
frequency
antirust function can be second
Antifreeze or minute, refer to The set of
F4.11
running time
0~65500 s/min 60 0 ○ F0.03. When the interval
setting is 0, it always runs with
Antifreeze
antifreeze running frequency.
F4.12 running 0~65500 s/min 300 0 ○
interval
- 37 -
PD20 Series
Default value
Motor rated of Set according to motor
F5.02
speed
0~36000 rpm
corresponding
0 ● nameplate.
motor
Default value
Motor rated
of Set according to motor
F5.03 voltage 0~480 V
corresponding
0 ● nameplate.
motor
- 38 -
PD20 Series
0: Unprotected
1: common motor(with
Motor overload low speed compensation)
F6.00
protection choices
0~2 \ 1 1 ● 2: variable frequency
motor(without low speed
compensation
0: Always enabled
Automatic current
F6.02
limiting choices
0~1 \ 1 1 ○ 1:Disabled at constant
speed
Over voltage
F6.05
stalling protection
\ 0 1 ○
Over voltage The percentage relative to
F6.06 stalling protection 110~150 % 130 1 ○ motor’s standard bus
voltage voltage
Automatic
F6.07 current-limiting 50~200 % 140 1 ○
level
0 ~ 0xFFFF
BIT0:Set frequency
BIT1:Bus voltage
BIT2:Input terminals
0x0000 state
Display choices of
F6.08
stopped status
~ \ 0x0032 1 ○ BIT3: Output terminals
0x3FFF state
BIT4:PID set value
BIT5:PID feedback value
BIT6:alalog AI1 value
BIT7:analog AI2value
- 39 -
PD20 Series
Modifi-
Function Display
Description Set range Unit Default cation Notes
code level
level
Frequency decrease
F6.09 rate in current 0.00~50.00 Hz/s 10.00 1 ○
limiting
F6.10-
F6.11
Reserved \ \ \ 1 ○
Under-clocking The percentage relative to
F6.12 point of instant 70.0~110.0 % 80.0 1 ○ motor’s standard bus
power off voltage
Frequency
F6.13 reduction of instant 0.00~F2.08 Hz 0 1 ○
power off
Current fault
F6.17 \ Hz 0 ◎
running frequency
Fault- pressure
F6.21 \ bar 0 ◎
fault records
- 40 -
PD20 Series
- 41 -
PD20 Series
Modifi-
Function Display
Description Set range Unit Default cation Notes
code level
level
0:Terminal
When F0.05=1 and
running
start/stop signal is
command is
given by external
Terminal running invalid at
protection choices power on ○ terminals, users can set
F7.08 \ 1 this parameter to
at power on 1: Terminal
choose whether
running
terminal start command
command is
is valid or invalid at
valid at power
power on.
on
Relay output
F7.09
detection time
0.5~100.0 s 5.0 ○
AI1 lower limit
F7.13
setting
0.0~100.0 % 0.0 ○
AI1 upper limit
F7.14
setting
0.0~100.0 % 100.0 ○ The correspondence of
AI1 linear output and
filter time
AI1 input filter ○
F7.15 0.00~10.00 s 0.01
time
- 42 -
PD20 Series
Modifi-
Function Display
Description Set range Unit Default cation Notes
code level
level
Setting corresponding
bit of each terminal as
Choose Max input
0 refers to the input is
terminal is
normally open and 1
F7.26 normally open or 0x0~0x7 \ 0x0 2 ● normally closed. BIT0:
closed
M1 input terminal
BIT1: M2 input
terminal;
0:1200
1:2400 When the host drive is
2:4800 connected to the auxiliary
RS1 Baud rate
3:9600 drives, the baud rate of
F8.00 setting of
4:19200
\ 3 ○ communication is
communication
5:38400 modified
6:57.6k as“6”(57600BPS )
7:115.2k
1
0: No check (N,8,1) for RTU
1: Even check (E,8,1) for RTU
RS1
2: Odd check (O,8,1) for RTU
F8.01 Data bit check
3: No check
\ 0 ○ (N,8,2) for RTU
setting
4: Even check (E,8,2) for RTU
5: Odd check (O,8,2) for RTU
RS1
F8.02
Response delay
2~200 ms 3 ○
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PD20 Series
Modifi-
Function Display
Description Set range Unit Default cation Notes
code level
level
0:non-standard
The selection of
mode The returned format
F8.05 RS1 data transfer
1:standard
\ 1 ○ setting of reading data
format
mode
0:1200
1:2400
RS2 Baud rate 2:4800
The Baud rate setting of
setting of 3:9600
F8.07
communication 4:19200
\ 3 ○ expansion
communication card
5:38400
6:57.6k
7:115.2k
- 44 -
PD20 Series
Modifi-
Function Display
Description Set range Unit Default cation Notes
code level
level
RS2 Response
F8.09
delay
2~200 ms 5 ○
0.0: The function is
disabled.
When multi-drive
function is used, set this
RS2 fault time of
parameter of the auxiliary
F8.10 communication 0.0~ 100.0 s 0.0 ○ to a nonzero value after
timeout
connecting the
communication line
between the host and the
auxiliary drives.
1
0: Alarm and stop
1: No alarm and keep
running
2: No alarm and stop
according to stop
mode(only in
RS2Commu-nica
communication control
F8.11 tion fault 0~3 \ 0 ○ mode)
handling
3: No alarm and stop
according to stop mode(in
all control modes)
In multi-drive mode, the
host drive doesn’t have
this function.
0:non-standard
The selection of
mode The returned format
F8.12 RS2 data transfer
1:standard
\ 1 ○ setting of reading data
format
mode
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PD20 Series
Running time of
F9.12 0~9999 min ◎
this machine
Running time of
F9.13 0~9999 min ◎
No. 1 auxiliary
The time
Running time of is decided RS485 will count the
F9.14 0~9999 min ◎
No. 2 auxiliary by the running time of each
1
Running time of host and machine and conduct
F9.15 0~9999 min auxiliary ◎ the rotation.
No. 3 auxiliary
drive
Running time of
F9.16 0~9999 min ◎
No. 4 auxiliary
Running time of
F9.17 0~9999 min ◎
No. 5 auxiliary
0:No operation
Restore factory
FD.01
defaults
0~2 \ 0 1 ● 1: Restore factory defaults
2:Clear fault records
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PD20 Series
Modifi-
Function Display
Description Set range Unit Default cation Notes
code level
level
Parameter
FD.02
Locked
0~1 \ 0 ○ 0:unlocked 1:locked
FD.03 Reserved
Parameter sets
Please refer to description of
FD.04 display setting of 0000~FFFF \ 0000 ○ F0.14.
the agent level
Display level of
FD.05
the agent
0~FE.09 \ 1 ○
Running time
FE.01
setting
0000~65535 h 0000 ○ No time limit
Action choices
when it reaches 0:Keep running
FE.02
the running
0~1 0
1
○ 1:Breakdown
time
Accumulated
Total running time of this
FE.03 running time of 0~65535 h 0 ◎
machine
this machine
FE.04~
FE.07
Reserved \ ○
Display level Please refer to the
FE.08
of factory
0000~FFFF 0000 ○ description of F0.14
2
Manufacture
FE.09
display level
0~FF.01 2 ○
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PD20 Series
F0.08 is the range of the sensor. The common range is 1MPa, namely 10.0 bar.
F0.00 is the pressure set by the pump network. If F0.00 = 3.0Bar, the pressure of the
pump network is constant 3.0 bar.
Note: In multi-pump system, users only need to set the pressure parameter of the
host drive and the auxiliary doesn’t need to be set. (Backup host drive need to set the
pressure parameter)
When the feedback value is equivalent to set pressure minus PID start pressure
(F0.00-F0.01) and holds for the time set by F3.09, PID adjustment will restart. For
example, when F0.00=3, F0.01=0.3, F3.09=5.0 and the feedback pressure is less
than or equivalent to 2.7 and holds for more than 5 seconds, PID adjustment will
restart. Once the value is larger than 2.7, time will be recounted
In first use, please confirm the rotation direction of the motor. Exchange any two of
the output power line U, V, W or modify the parameter F0.02 to change the rotation
direction of the motor.
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PD20 Series
0:Off
1:On, counting
Antifreeze and anti Self-antifreeze and self antirust function
F0.03 as second \ 0
rust function of the pump
2:On, counting
as minute
Antifreeze running
F4.10 0.0~30.00 Hz 10.00
frequency
Antifreeze running
F4.11 0~65500 s/min 60
time
Note:
(1) If anti-freeze function is in need, the parameters F0.03, F4.09, F4.10, and F4.11
of both the host and the auxiliary drives need to be set.
(3) The anti-freeze frequency cannot be set too large. It should be set as the output
frequency which can just make the pump run but can’t provide the pressure.
In no water use condition, the leakage of the pump network prevents the SPD from
stopping, as a result, the SPD starts and stops frequently. To solve the leakage
problem of the pump network, modify the value of F0.04 according to the leakage
degree. The bigger the leakage is, the bigger this coefficient will be.
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PD20 Series
Different start/stop modes and frequency source modes can be chosen for every SPD
(2) If communication start/stop is chosen for the host drive, auxiliary drives can’t be
connected in the system and F1.02 needs to be set as 0.
(3) In multi-pump system, F2.07 of the host drive can be only set as 8 and F2.07 of
auxiliary drives 9.
(4) When it is in emergent water supply( sensorless water supply mode), F4.02
(protection frequency of water shortage) needs to be set; When water isn’t needed in
the system, the min value of running frequency is protection frequency of water
shortage.
0:Disabled
Auto-start
F0.06 0~1 \ 0 1:Enabled
option
Note: The function is valid when F0.05= 3
Self-starting
F0.07 0.0~100.0 s 5.0 The delay time before self-starting at power on
delay
If you hope that the power-on SPD will conduct the self-start function (or fault
automatic reset), after the delay set by F0.07 and completing all the parameters
setting, you need to set F0.06 as 1 to enable SPD self-starting function. It will
self-start every time it is power-on.
- 50 -
PD20 Series
0: AI1
1: AI2 Default sensor can be
The selection of sensor
F0.09 2: Max(AI1,AI2) \ 2 connected to AI1 or AI2
feedback channel
3:Min(AI1,AI2) randomly
4: communication feedback
Two channels are current feedback type; it needs to modify F2.01 when using
voltage sensor.
The SPD will compare F0.10 and F0.11 automatically according to pump network
pressure fed back by the sensor. If the pressure is abnormal, it stops and alarms to
protect the pump network system.
Notes: When using this function, the inlet pressure sensor must be connected to the
AI1.
- 51 -
PD20 Series
Parameter sets
FD. 04 display setting 0000~FFFF \ 0000
at agent level
F0.14, FD.04, FE.08 can set the parameters to be displayed or hidden in the unit of
parameter set. The parameter is a binary number with 16 bits. Bit 0 to bit 15
corresponds to F0-FF 16 sets of parameters respectively. When a bit is set as 1,
corresponding set of parameter is hidden. When a bit is set as 0, corresponding set of
parameter is displayed. The bitwise value of four 16-bit binary numbers of F0.14,
FD.04, FE.08 parameters decides the parameter set is displayed or hidden. However,
F0, FD, FE groups of parameters will always be displayed no matter corresponding
bits are set as 0 or 1.
- 52 -
PD20 Series
The acceleration &deceleration time setting of pump motor will be automatically set
with power rate.
Communication
1-5 is the address of auxiliary drives. The address of
F1.00 address of this 1~247 \ 1
the host drive can be set by arbitrary values.
machine
In multi-pump system, you should set F1.03 in the host drive; the number of
auxiliaries (this parameter is automatically set by micro function
Ones: backup host function (this function only support the standard 485, and the
slave station needs to be connected to the sensor.) After setting the auxiliary by
micro function, it will be automatically set as “1”. In order to ensure the water
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supply system, the auxiliary will switch to host when the auxiliary fails to receive
the data package from the host and the auxiliary is enabled.
Notes:
1. The host fails to send command data to the auxiliary when it is disconnected
overheated, short–circuit and default phase.
2. After the auxiliary becomes into the host, the parameters that is automatically
changed will not be saved. It means that the original host is not changed after
power-on.
0: Keep recording the rotation time after the machine starts. The time of standby is
included in the rotation time.
1: Calculating the rotation time when the machine is in running. The time of
standby is not included in the rotation time.
0: Overflow mode; only one drive adjust the output frequency, while the others
keep a full output frequency.
1: Distributed the running frequency of each pump averagely; multi drive runs at
the same frequency.
0: valid
1: invalid
Note: The minimum unit is 1 minute. This function is disabled when the parameter is
set as 0.
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In the multi-drive system,start the delay time of next pump when the pressure is
insufficient.
If you find that there is deviation between feedback pressure of the sensor and the
feedback pressure displayed by the SPD, adjust the above parameters to correct the
sensor.
F2.06 is used for correcting the displayed pressure in order to correspond to the data
on the pressure gauge. When accessing to the parameters, the data it displayed is the
current pressure. For example, 3.0 bar. If the data on the pressure gauge is 3.5 bars,
the value would be modified as 3.5. The system would modify the displayed
pressure by F2.03 or F2.05 and corresponds to the pressure gauge after confirmed.
Notes: The correction will be valid only when the pressure value exceed 1/4 range.
The input correction range for each time is -0.5bar~+0.5bar (current pressure).
The bigger F3.00 is set, the faster the response speed of the pressure system will be.
However, if the parameter is set too large, the system will vibrate. The parameter
needs to be adjusted by different water supply system.
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0:Invalid
1:Mode 1
F3.08 PID standby option 2:Mode 2 4
3:Mode 3
4:Mode 4
F3.09 PID wakeup detection delay 0.0~120.0 s 3.0 PID wakeup detection delay
When the standby is enabled by F3.08, the SPD will detect whether the feedback
pressure is bigger than set pressure. If yes, the SPD will start standby detection.
After the PID standby detection delay period set by F3.10, if the feedback pressure
is still bigger than set pressure, the SPD will decrease the output frequency to low
hold frequency of the standby detection set by F3.12. After low hold frequency of
the standby detection waits for the set period, if the feedback pressure is still
bigger than set pressure, the SPD will decrease the output frequency to 0Hz and
enters standby. In above process, if the feedback pressure is less than set pressure,
the SPD will judge that standby detection is invalid and will return to PID
adjustment state.
When the SPD enters standby status, if the feedback pressure is lower than wakeup
pressure threshold value, wakeup will be successful and the SPD will return to PID
adjustment state. Else, the wakeup will be failed. Too high wakeup threshold value
will lead the SPD to start and stop frequently. Too low wakeup threshold value
will lead to shortage of pressure.
Note: The standby hold frequency of different water supply system is different. If
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there is no water use and the tap is turned off but the pump is still running, F3.12
standby hold frequency needs to be increased manually.
Mode 2 is automatic standby mode. Modify F3.17 to change the speed to standby.
0:Disabled
1: Enabled. Judge by frequency, pressure
Water shortage
and current
F4.00 protection 0~3 2
2: Enabled. Judge by outlet pressure
3: Enabled. Judge by inlet pressure(a
sensor needs to be installed at inlet)
Water shortage
F4.02 protection detection 0~50.00 Hz 48.00
frequency
Current percentage of
F4.03 water shortage protection 0~200.0 s 15.0
detection
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(1) Add water level sensor to inlet. Report E015 fault by the terminal’s closing and
opening function.
(2) Add water voltage type pressure sensor to inlet and connect it to the AVI
terminal of the SPD to judge water shortage. Make F4.00=3.
(3) Judge by pressure feedback of the outlet sensor. Make F4.00=2(Some risks
exist)
(4) Judge by the pressure of the inlet and the frequency current of the motor. Make
F4.00=1. (Some risks exist)
When F4.00 is set as 2 and the feedback pressure is less than the set value of F4.01,
water shortage fault is reported after abnormal pressure alarm delay set by F4.03.
When F4.00 is set as 1, the conditions to report water shortage are as follows:
(2) The feedback pressure is less than allowed threshold value of water shortage
detection (feedback pressure<F4.01);
(3) The current running frequency is no less than water shortage protection
detection frequency (running frequency>=F4.02);
(4) The current output current is no bigger than the current percentage of water
shortage detection. (output current=<F4.04)
(5) When it meets the condition of(1)-(4), it will report water shortage faults.
When F4.05 is not “0”, the SPD will automatically reset and restart after the water
shortage faults is reported and the time set by F4.05. When automatic reset times
reach to the value set by F4.06, it won’t restart automatically and will access to the
judgement of input water. When F4.06 is set as 9999,the system can reset the
water shortage faults unlimitedly. When F4.05 is set as 0, it will use feedback
pressure to detect input water and reset the water shortage faults. When F4.05 is
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bigger that the value of F4.07 and holds for the time set by F4.08, it will reset and
restart.
Notes: Because every SPD is in different working condition, like lift and load size,
F4.04 should be set properly according to real situation. This can make an accurate
judgement whether it is short of water or not.
Setting method: SPD operation; Turn off the water inlet when the running
frequency reaches to the maximum value and record the output current displayed
on the SPD. Dividing the current value by F5.04 motor rated current to get a
percentage. The set value of F4.04 is 5%-10% higher than the percentage. When
F4.04 is too high, it may report the water shortage faults mistakenly in a normal
operation. If it is too low, it cannot protect the machine effectively when it is in
water shortage.
Other function
Emergent water supply(without sensor), can be used in the situation that needs
high capacity but small demand for the pressure. The SPD will conduct the
calculation according to the operation status. Without using water, it will run
automatically at low frequency. Instead, it will be at high frequency if the water is
in use.
It will judge the water shortage by comparing that whether the running frequency
is less than the detection frequency of water shortage, so it needs to set the
detection frequency F4.02 correctly; Without using water, the min value of SPD
running frequency can be regarded as the set of water shortage frequency
(F4.02).The emergent water supply is not influenced by the switch of water
shortage. Set F4.02=0, if the water shortage protection of emergent water supply
needs to be closed.
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Bus
E009 1. The grid voltage is too low. 1. Check grid input power supply
undervoltage
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Output phase U,V,W phase loss output(or the three 1. Check output wiring
E013
loss phases of load is not symmetrical) 2. Check motor and cable
E015 External faults External input terminals faults 1.Check input of external equipment
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Sensor broken line or poor contact 1.Check the installation and wiring of
Feedback 2.Broken line detection time is too short sensor
E024
broken line fault 3.The sensor is broken or the system has 2.Increase broken line detection time
no feedback signal. 3.Change sensor
Running time
E025 1.Running time reaches set time 1.Seek for service
reaches set time
Burst pipes The detection time of burst pipe is too Pipe detection (Notes: This fault is only
E030
alarm short (F4.15) for manual reset)
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(2) Check whether the three-phase rectifier bridge is intact. If the rectifier bridge is
broken down, please request service.
(2) Check whether the rectifier bridge has been broken down. If yes, please request
service.
(2) If there is output but the three-phase power is not balanced, please request
service.
5.2.4 SPD shows normally at power on but the power air switch trips off after
running.
(1) Check whether short circuit occurs between output modules interval. If yes,
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(2) Check if there is short circuit or ground connection between motor leads. If yes,
please eliminate it.
(3) If switch tripping off occurs occasionally and the distance between motor and
inverter is far, consider to add output AC reactor.
(2) If the feedback value change back and forth around the set value, stop the SPD
manually and check whether the pressure keep declining or not. If yes, it needs to
change the check valve.
(3) Under the condition that the system is able to maintain the pressure, decrease
F3.00 properly and observe whether it is in a normal standby function.
If it starts and stops frequently, please change F3.08 as standby mode 3 and then
increase F0.04 properly.
(2) The threshold value of water shortage detection F4.01 is set too low.
(3) The current percentage of water shortage detection F4.04 is set too low.
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0x0001:Under running
0x0002:Reserved
0x0003:Reserved
Communication 0x0004:Reserved
control command 0x1000H W
0x0005:Stop
0x0007:Fault reset
0x0008:Reserved
0x0001:Running
0x0002:Faults
0x0004: Reserved
0x0005:SPD LU state
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Address
Function Data meaning R/W character
definition
0x2003 Reserved
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Address
Function Data meaning R/W character
definition
0x3013 Reserved R
0x3014 Reserved R
0x3015 Reserved R
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Note: The read data and the actual fault from 3007H are listed as below:
Data Fault
0x00 No faults
0x01 Invert cells fault
0x02 Over current in acceleration running
0x03 Over current in deceleration running
0x04 Over current in constant running
0x05 Over voltage in acceleration running
0x06 Over voltage in deceleration running
0x07 Over voltage in constant running
0x08 Hardware over voltage
0x09 Bus undervoltage
0x0A SPD overload
0x0B Motor overload
0x0C Phase loss of input
0x0D Phase loss of output
0x0E Module overheating
0x0F External fault
0x10 Communication fault
0x11 Reserved
0x12 Current detection current fault
0x16 EEPROM read-write fault
0x17 Overload pre-alarm
0x18 PID feedback broken line fault
0x19 Reach running time
0x1A Reserved
0x1B Water shortage alarm
0x1C High water pressure alarm
0x1D Low water pressure alarm
0x32 Communication faults
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Slave drive is
0x08 SPD is busy(EPPROM is under saving)
busy
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Reading
command 01 03 F0 0C 00 02 37 08
(F0.12)
Writing
command 01 06 F0 0C 00 21 BA D1
(F0.12)
Writing
RAM
01 06 00 0C 00 20 48 11
command
(F0.12)
Notes: Reading parameters address directly. For example, the read address of
F3.15 is 0xF30F; the max is 12
Write parameters and save. The address is same as the reading address. For
example, the writing address of F3.17 is 0xF311
Write parameters without saving. The high bit of address is 0.For example; the
writing address of F3.19 is 0x0313.
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Water shortage Switching value sensor is Input by external terminals. (Please connect to M2
protection mode installed at inlet. terminal under the default condition)
Please set the parameters F0.08, F0.09, F2.01 according to the pressure sensor
type.
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Water shortage protection mode Voltage type sensor is installed at inlet F4.00 = 3
Threshold value of water shortage protection Reports faults when it is less than 0.5kg F4.01 = 0.5
Please set the parameters F0.08, F0.09, F2.01 according to the pressure sensor
type.
The upper machine (such as PLC) sends the start command: the data format is
hexadecimal.
The example of writing command
High address Low address High bit of Low bit of Low bit of High bit
SPD Writing
of writing of writing data data CRC of CRC
address command
data data content content check check
Start
01 06 10 00 00 01 4C CA
command
Stop
01 06 10 00 00 05 4D 09
command
Faults
01 06 10 00 00 07 CC C8
reset
High address Low address High bit of Low bit of Low bit High bit
SPD Reading
of reading of reading reading reading data of CPR of CPR
address command
data data data number number check check
Reading
running 01 03 30 01 00 01 DA CA
frequency
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After the auxiliary drives receive data from the host drive, the following format data
is returned. The data returned in this example is 1388H, namely decimal 5000,
which means that the current running frequency is 50.00Hz.
Data returned by SPD Reading Byte Data Data low Low bit of High bit of
SPD address command number high bit bit CRC check CRC check
standard 01 03 02 13 88 B5 12
Non
01 03 00 02 13 88 E9 5C
standard
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Please set the parameters F0.08, F0.09, F2.01 according to the pressure sensor
type.
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Three-phase AC
Power Input
L N
Pressure
KM1 M Tank
Host Pressure
Pump Sensor
Pressure
Switch Outlet pipework
Check Valve
Water Inlet
KM1
Backup
Pump
Check Valve
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Please set the parameters F0.08,F0.09,F2.01 according to the pressure sensor type.
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V3.1
Inverter
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