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Smart Pump

The document is a user manual for the PD20 Smart Pro Pump Drive. It provides operation instructions and descriptions of parameters for the pump drive. It includes chapters on the operation panel, model and wiring, quick setting, parameter details, fault information, communication protocol, and application cases.

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Ravi Ranjan
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© © All Rights Reserved
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0% found this document useful (0 votes)
152 views78 pages

Smart Pump

The document is a user manual for the PD20 Smart Pro Pump Drive. It provides operation instructions and descriptions of parameters for the pump drive. It includes chapters on the operation panel, model and wiring, quick setting, parameter details, fault information, communication protocol, and application cases.

Uploaded by

Ravi Ranjan
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 78

PD20 Smart Pro Pump Drive

User Manual

Version code:PD20-E2016-01-1MB
PD20 Series

Preface

Thank you for using PD20 series products. This manual provides you with relevant
operation instructions and detailed description of parameters. Please read this
manual carefully before installation, running, maintenance or inspection.
Make sure the wiring and the pump’s rotation direction is correct before using.
This manual is only used in the pump drive of which software version is V3.0 and
above; please check the value of your machine parameters F0.17 before using.

- 1 -
PD20 Series

Content

Preface .................................................................................................... - 1 -
Notes for Safe Operation ........................................................................ - 4 -
Chapter 1 Operation Panel Instruction ................................................... - 7 -
1.1 Operation Panel Diagram ..................................................................................... - 7 -
1.2 Indicator Light Instruction ................................................................................... - 8 -
1.3 Key Operating Instruction .................................................................................... - 8 -
1.4 Pressure Setting Instruction .................................................................................. - 9 -

Chapter 2 Model, Appearance and Wiring ........................................ - 10 -


2. 1 Model Instruction .............................................................................................. - 10 -
2.2 Outline & Installation Dimensions ..................................................................... - 10 -
2.3 Installation Diagram ........................................................................................... - 12 -
2.4 Wiring steps and precautions.............................................................................. - 12 -
2.5 Wiring Diagram of Main Circuit and Control Terminals ................................... - 14 -
2.6 Control Terminal Instruction .............................................................................. - 15 -
2.7 Wiring of Sensors ............................................................................................... - 16 -
2.8 Control panel jumper .......................................................................................... - 18 -
2.9 Expansion card ................................................................................................... - 19 -

Chapter 3 Quick Setting ....................................................................... - 20 -


Chapter 4 Datasheet of PD20 ............................................................... - 23 -
4.1 Parameters Displayed at Running Status ........................................................... - 23 -
4.2 Parameters Displayed at Stopped Status ............................................................ - 23 -
4.3 Common Parameter Sets of Single-drive ........................................................... - 24 -
4.4 Common Parameter Groups of Multi-drive Mode ............................................. - 27 -
4.5 Debugging Parameter Groups ............................................................................ - 29 -

- 2 -
PD20 Series

4.6 PID and Standby Parameter Sets ........................................................................ - 31 -


4.7 Parameter Sets of Pump Protection .................................................................... - 35 -
4.8 Parameter Sets of Motor ..................................................................................... - 38 -
4.9 Parameter Sets of Protections and Faults ........................................................... - 39 -
4.10 Parameter Sets of Terminals ............................................................................. - 41 -
4.11 Communication Parameter Sets ....................................................................... - 43 -
4.12 Monitoring Parameter Sets ............................................................................... - 46 -
4.13 Agent Parameter Sets ....................................................................................... - 46 -
4.14 Factory Parameter Sets ..................................................................................... - 47 -
4.15 Details of Some Parameters ............................................................................. - 48 -

Chapter 5 Fault Information and Troubleshooting ............................... - 60 -


5.1 Fault Codes Description ..................................................................................... - 60 -
5.2 Common Faults and Handling............................................................................ - 63 -

Chapter 6 Communication Protocol ..................................................... - 65 -


6.1 Command Codes and Communication Data Description .................................. - 65 -

Chapter 7 Typical Application Cases ................................................... - 71 -


7.1 Single Pump Control Case 1 .............................................................................. - 71 -
7.2 Single Pump Control Case 2 .............................................................................. - 72 -
7.3 Two driven by one control case .......................................................................... - 74 -
7.4 Multi-pump control case .................................................................................... - 75 -

- 3 -
PD20 Series

Notes for Safe Operation

Warning: Indicate a potentially dangerous situation in which could result in


death or serious physical injuries.
Caution: Indicate a potentially dangerous situation in which could result in
minor or moderate physical injuries and damage to equipments. Meanwhile, this
sign can be also used for indicating errors or unsafe operation.
SPD: Abbreviation of smart pump drive.

■ Inspection

CAUTION

◎Do not install or operate the SPD if it is damaged or has missing parts. Otherwise it may
result in equipment damage or physical injuries.

■ Installation

CAUTION

◎Please hold the bottom of SPD when installing or moving it. In case that the SPD is
broken or damaged; only holding the shell is not allowed.
◎Keep the SPD away from heat, inflammable and explosive goods; Install SPD on the
metal or other nonflammable objects.
◎If the SPD is mounted in an electric cabinet or other enclosed objects, fans or other
cooling device should be installed inside the cabinet; Setting ventilation opening to
ensure ambient temperature is below 40℃. Otherwise it may be damaged because of
high temperature.

- 4 -
PD20 Series

■ Wiring

WARNING

◎Wiring must be completed by qualified electrical engineers. Otherwise it can cause an


electrical shock or SPD damage.
◎Before wiring, make sure the power supply is de-energized. Otherwise it will cause an
electrical shock or a fire.
◎Make sure the ground terminal is grounded safely and correctly. Otherwise there
will be a risk of electrical shock on the shell of SPD.
◎Do not touch the main circuit terminal, and the main circuit terminals of the SPD are
not allowed to contact the shell. Otherwise it may cause an electrical shock.

CAUTION

◎Before connecting, make sure the voltage rating and phase number of SPD is
conformed to the input power voltage, phase number; Otherwise it may cause a fire or
physical injuries.
◎Never connect the AC input power supply to the output terminals V, U, W of SPD;
Otherwise it will cause damage to the SPD and you are not guaranteed to enjoy the
warranty services.
◎Never conduct a pressure test on SPD;Otherwise it will cause damage to the SPD.
◎The main circuit wiring of the SPD and the control loop wiring should be separated or
vertical crossed, otherwise the control signal will be interfered.
◎The cable connected to the main circuit terminals should be use lugs with isolated
casing
◎If the length of cable between the SPD and the motor is over 50 meters, an output
reactor is recommended so as to protect the SPD and motor.

■ Running

WARNING

◎Turn on the input AC power after the wiring of SPD is completed and the front cover
is installed. Do not dismantle the front cover when operating; otherwise it will lead to an
electric shock.

- 5 -
PD20 Series

◎When SPD is set with the function of fault automatic reset or auto-restart after power
failure, protection measures for equipment system should be taken in advance. Otherwise
it will cause physical injuries.
◎The key “RUN/STOP” may be lose efficacy because some function had been set, a
separate emergency power switch can be installed in the SPD control system; Otherwise
it may cause damage or physical injuries.
◎Though the SPD terminal is in stop state, the terminal is electrified after power on. Do
not touch; otherwise there will be a risk of electric shock.

■ Maintenance and Inspection

WARNING

◎When power on, do not touch the connection terminals. Otherwise it may cause an
electrical shock.
◎Only qualified electrical engineering personnel can maintain, replace and inspect the
SPD.
◎Wait at least 10 minutes after the power failure, or make sure that is no residual
voltage before carry out maintenance and inspection, otherwise it may cause damage.

CAUTION

◎PCB board has CMOS integrated circuit, do not touch, otherwise the static electricity
may damage PCB board.

■ Others

WARNING

◎It is strictly forbidden to transform the SPD, otherwise it may cause casualties. After
arbitrarily changing SPD, will no longer enjoy the warranty service.

- 6 -
PD20 Series

Chapter 1 Operation Panel Instruction

1.1 Operation Panel Diagram

Operation panel diagram

(1) MENU: used to switch from fixed model to modification model.

(2) P.SP/ENT: shortcut key of water pressure setting and “confirmation” key of
parameter setting.

(3) SHIFT: used to shift display and move cursors in parameter modification .In
running status, pressing “shift” can switch back and forth among running frequency,
output current, pressure setting and feedback pressure. Press “shift” to modify
parameters. Flicker bit is the current bit which can be modified.

(4)▲▼keys: used to modify parameter values.

(5) RUN: start button when using keyboard as starting mode.

(6) STOP: stop button and fault reset button when using keyboard as start mode.

- 7 -
PD20 Series

1.2 Indicator Light Instruction


(1) Run: (Always on) Running instruction; (Flicker): Sleep or stop instruction

(2) Stop: Stop or standby instruction

(3) Alarm 1: SPD fault alarm

(4) Alarm 2: Pipe network abnormal alarm

1.3 Key Operating Instruction


Three-class menus are:
① Function code group (first class)

② Function code (second class)

③ Function code (third class)

Instruction: In the third class menu, pressing “MENU” or “P.SP/ENT” can return
to the second class menu. Pressing “P.SP /ENT” first saves parameters to control
board, and then returns to the second class menu and shifts to next function code
automatically; pressing “MENU” returns to the second class menu directly without
saving parameters and keeps staying at current function code.

Under the third class menu, only flicker bit can be modified. Press “shift” to select
flicker bit.

Note: For parameters marked with “●”, please modify them in stopped state.
Parameters marked with “ ◎ ” are actual detected and recorded values which can’t
be modified.

- 8 -
PD20 Series

Example: Modify F0.02 from 0 to 1; pressing the menu key for two
seconds can access to parameter set.

1.4 Pressure Setting Instruction

Remarks--Pressure Measure:
0.1MPa = 100kPa = 1bar = 1kgf / cm2

- 9 -
PD20 Series

Chapter 2 Model, Appearance and Wiring

2. 1 Model Instruction

2.2 Outline & Installation Dimensions


(Unit: mm)
1
6 3
4

1
2
1
.
3
1
0

5
.
2
2
1 5
6 0
0
6
1 121
1
2
1
3
3

0.75-2.2kW Outline dimensions

- 10 -
PD20 Series

1
7
2

1
4
4
.
3
1
5
5
.
6
7
.
8
9
3

3
. 0
1 2
1
019
4
2

1
6
2
4-7.5kW Outline dimensions
2 2
1 0
8 2

1
5
4

5
.
8 5
.
7
3
5
.
7
1
1

0
6
1
0
0
3
5
.
7
1
1
2
0
8

11-18.5kW Outline dimensions

- 11 -
PD20 Series

2.3 Installation Diagram


Step 1: Fix the baseplate with 4 screws on the electrical box of motor.

Step 2: Install the SPD on the baseplate and fix with 4 screws.

Step 3: Finish installation.

step 1 step 2 step 3

2.4 Wiring steps and precautions


2.4.1 Wiring steps
(1) Dismantle the screws on operation panel, unplug the keyboard cable, and remove
the cover. (Caution: do not break the keyboard cable)

R emove the six screws of cover

- 12 -
PD20 Series

(2) Each cable is connected to the terminals correctly through waterproof joint on
the bottom.

M ain terminal

W aterproof joint
AC input cable
AC output cable

Take the cover and connect the input and output cable
(Note: Do not break the keyboard line when take the cover)

(3) Connect the keyboard cable, install the cover and fix with screws.

AC input cable

AC output cable

C onnect the keyboard line, fix the cover

2.4.2 Special notes


① Do not pull the keyboard cable apart when dismantling the cover.

② Make sure all the cables are connected correctly.

③ Make sure the keyboard cable is reconnected before putting the cover back.

- 13 -
PD20 Series

2.5 Wiring Diagram of Main Circuit and Control Terminals

Note:

① Terminals: ◎ refers to main circuit terminals; ○ control loop terminals .

② Main circuit terminals are L, N when the SPD voltage is selected as single
phase 220V.

③ Do not pull the keyboard cable apart when unplugging.

- 14 -
PD20 Series

2.6 Control Terminal Instruction


2.6.1 Control terminals —— signal terminals:

Control terminals ——relay terminals:

2.6.2 Control terminal instruction


Terminal symbol Terminal name Technical specification

1. Optical couplers isolation one-way input


2. Enabled when connected to GND. Disabled
Multi-function digital
M1~M2 when open
input terminal
3. Input voltage range: 9~36 VDC
4. Input impedance: 3.3 KΩ

AI1 Analog input terminal 1 1. Input voltage range: DC 0~10VDC or


0/4~20mA, determined by parameters.
2.Input impedance: 20KΩ when voltage input;
AI2 Analog input terminal 2 500Ω when current input

Analog reference 4~13V(can be set), ±5%


VO
voltage maximum output current 50mA

GND Analog ground terminal VO reference zero potential

TA~TB: normally open terminals


TB~TC: normally closed terminals
Contact capacity:
TA/TB/TC Relay output
AC 250V / 3A / normally open terminals
AC 250V / 3A / normally closed terminals

- 15 -
PD20 Series

Terminal symbol Terminal name Technical specification

Provide +24V power to external devices.


+24V power for external Maximum output current 100 mA. Commonly
+24V
devices used as digital input working power and
external sensor power

+24V power public Provide +24V power public terminal to


COM
terminal external devices

S+ Standard RS485 Standard isolated485 communication interface.


S- communication terminal Please use twisted pair or shielded wire

2.7 Wiring of Sensors


2.7.1 Terminal instruction
① VO ---Supply terminal of transmissible pressure gauge(adjustable output
voltage)
② 24V ---Supply terminal of pressure transmitter
④ AI1, AI2 --- 0~10V or 4~20mA analog signal input terminal
⑤ GND --- VO power ground
⑤ COM --- 24V power ground

2.7.2 Wiring diagram


The SPD can be connected to transmissible pressure gauge and pressure
transmitter. Please connect wire according to below diagrams.

- 16 -
PD20 Series

① Transmissible pressure gauge: working voltage 4~13VDC, output 0~10VDC.


Wiring method is shown as below.

Wiring diagram of Transmissible pressure gauge

② 24V pressure transmitter: working voltage range 10~30VDC, output 4~20mA.

Wiring diagram of two-wire pressure transmitter

Wiring diagram of three-wire pressure transmitter

- 17 -
PD20 Series

③ 10V pressure transmitter: working voltage range 10DC, output 4~20mA

Wiring diagram of three-wire pressure transmitter

2.8 Control panel jumper


There are 3 sets of jumpers, the selecting instruction of corresponding jumpers are
as follows:
Jumper Jumper Jumper
Function specification Function specification
No. Position Position

RS485 communication RS485 communication is


is connected to terminal not connected to terminal
JP1 1-2 resistor; use terminals in 2-3 resistor; use intermediate
multi-drive machine in multi-drive

GND terminals is GND terminals is not


connected to the ground connected to the ground
JP2 1-2 2-3
capacitance capacitance

GND terminals is GND terminals is not


connected to the ground connected to the ground
JP2 1-2 2-3
capacitance capacitance

- 18 -
PD20 Series

2.9 Expansion card


This SPD can be equipped with an expansion card. The expansion card is equipped
with one RS485 interface. With no effect to each other, the expansion RS485
interface is independent of the standard RS485 interface on the control board. By
setting the parameters, standard RS485 interface and expansion RS485 interface
can both work as auxiliary at the same time. Also, it can be one host and one
auxiliary. Please refer to the application case in the Chapter 7.4.

The instruction for the expansion card terminals are shown in the table below:

Terminal sign Terminal name Technical specification

The communication port of 485 communication port. Please use twisted


485A/485B
expansion RS485 pair or shielded wire.

485 connect to the ground. If not, it can hang in


CGND RS485 ground terminal
the air.

The expansion card is equipped with one jumper. The selecting instruction for the
corresponding jumper is as follows:

Jumper Jumper Jumper


Function specification Function specification
No. position position

RS485 communication is
RS485 communication is
not connected to the
connected to terminal
J1 1-2 2~3 terminal resistor and use
resistor and use terminals
the intermediate machine
in multi-drive
in multi-drive

Notes: In the following chapter, RS1 refers to standard RS485 interface and RS2
refers to expansion RS485 interface.

- 19 -
PD20 Series

Chapter 3 Quick Setting

Please follow the steps below to finish setting


Step 1: Set the sensor range, the sensor type

F0.08 = 10.0 Sensor’s range

F0.09 = 0 Sensor feedback channel selection (0: AI1 channel 1: AI2 channel; 2: Max
(AI1, AI2))

F2.00 = 10.0 Sensor operating voltage

F2.01= 11 Sensor type(AI1、AI2 default to current feedback)

Step2: Confirm the motor’s rotation direction

Run the pump shortly, monitor if the direction is correct. You can change the
rotation direction by 2 ways below:

① Disconnect the input power and make sure the display is OFF, the exchange two
line of any of U\V\W.
② Stop the SPD, Modify to F0.02.

Step 3: Adjust the display pressure

There is two ways to adjust the display pressure and actual pressure:

① When the pressure is stable, adjust F2.06 within each range of 0.5 bar.

② If the SPD pressure is a little higher, make the sensor range lower(F0.08); And
vice versa.

③ Adjust parameters: F2.02~F2.05, refer to the manual for details.

- 20 -
PD20 Series

Step4: Macro Settings

Please reference to the table below, to set your system quickly.

Details of parameters changed


System Type Parameter Description
automatically

Solo Pump F0.06=1;F1.02=0; Auto-Reset, Auto- Start


F0.20=1
setting F1.03=0;F2.07=8; F8.00=3 enable, As Rs485 Slave

Two SPDs, as F0.06=1;F1.02=1; Auto-Reset, Auto- Start


F0.20=2
Master F1.03=1;F2.07=8; F8.00=6 enable, As Rs485 Slave
Three SPDs, as F0.06=1;F1.02=1; Auto-Reset, Auto- Start
F0.20=3
Master F1.03 = 2;F2.07=8; F8.00=6 enable, As Rs485 Slave
Four SPDs , as F0.06=1;F1.02=1; Auto-Reset, Auto- Start
F0.20=4
Master F1.03=3;F2.07=8; F8.00=6 enable, As Rs485 Slave
Five SPDs , as F0.06=1;F1.02=1; Auto-Reset, Auto- Start
F0.20=5
Master F1.03=4;F2.07=8; F8.00=6 enable, As Rs485 Slave
Six SPDs, as F0.06=1;F1.02=1; F8.00=6 Auto-Reset, Auto- Start
F0.20=6
Master F1.03=5;F2.07=8; enable, As Rs485 Slave
One SPD, one F0.06=1;F1.02=0;F1.03=0; Auto- Start, Use RO1 control
F0.20=7
grid F2.07=8;F7.07=2; F8.00=3 a Pump
Emergent
F0.20=9 F2.07=5; F0.06=1; F8.00=3 Frequency source changed
Mode

SPD network, F0.05=2; F0.06=1; F1.00=1;


F0.20=11 SPD commu address set to 1
Slave No.1 F1.04=1; F2.07=9; F8.00=6

SPD network, F0.05=2; F0.06=1; F1.00=2; Para locked, SPD commu


F0.20=12
Slave No.2 F1.04=1; F2.07=9; F8.00=6 address set to 2

SPD network, F0.05=2; F0.06=1; F1.00=3; Para locked, SPD commu


F0.20=13 address set to 3
Slave No.3 F1.04=1; F2.07=9; F8.00=6

SPD network, F0.05=2; F0.06=1; F1.00=4; Para locked, SPD commu


F0.20=14 address set to 4
Slave No.4 F1.04=1; F2.07=9; F8.00=6

SPD network, F0.05=2; F0.06=1; F1.00=5; Para locked, SPD commu


F0.20=15 address set to 5
Slave No.5 F1.04=1; F2.07=9; F8.00=6

Para unlocked, Auto-reset &


Settings F0.20=0 F0.06=0; F5.12=0;
auto-start disable.

- 21 -
PD20 Series

Step5: Press Key “P.SP” 2 second, set the pressure you need. Then press RUN.

Outline

Terminal wiring diagram (5 auxiliaries at most)

- 22 -
PD20 Series

Chapter 4 Datasheet of PD20

Note: “○”: The parameter can be modified in both standby and operating state.

“●”: The parameter can’t be modified in operating state.

“◎”:The parameter is the actual detected and recorded value which can’t be
modified.

When the SPD is power on, it only displayed the parameter which is less than or
equal to the Grade 1. Set F0.15=2, confirm by pressing “P.SP/ENT” key to
confirm and parameters of other levels can be shown.

4.1 Parameters Displayed at Running Status


Note: Press “SHIFT” key to switch

Display Name Description Unit Remarks

P Current pressure Pressure value of actual operation bar ◎


H Running frequency Current running frequency Hz ◎
d Set pressure/temperature Set pressure/temperature bar/℃ ◎
A Running current Actual output current of the SPD A ◎

4.2 Parameters Displayed at Stopped Status


Note: Press “SHIFT” key to switch

Display Name Description Unit Remarks

Pressure value of actual


P Current pressure Bar ◎
operation
d Set pressure/temperature Set pressure/temperature bar/℃ ◎

DC Bus voltage Pressure value of DC bus V ◎

- 23 -
PD20 Series

4.3 Common Parameter Sets of Single-drive

Modifi-
Function Display
Description Set range Unit Default cation Remarks
code level
level
In multi-drive mode, users
Pre-set
F0.00
pressure
0.0~F0.08 bar 3.0 0 ○ only need to set parameters
of the host drive.

Startup Wakeup from standby mode


F0.01 pressure 0.0~F0.00 bar 0.3 0 ○ when the pressure is lower
derivation than pre-set pressure

Motor Rotation direction can be


0: Forward
F0.02 rotation
1: Reverse
\ 0 0 ● changed by modifying this
direction parameter

Antifreeze and rust-proof


0:Disabled function of the pump itself.
1:Enabled For details, please refer to
F0.03 Antifreeze (in seconds) \ 0 0 ○ F4.09~F4.11.
2: Enabled (in The antifreeze function for
minutes) each SPD need to be set
separately in multi-pump.

The bigger the water


Water leakage
F0.04
coefficient
0.0~100.0 \ 5.0 0 ○ leakage, the bigger the
coefficient.

0:Keyboard start/stop
1:Terminal start/stop
2:Start/stop by
Start/stop communication control
F0.05 signal option 0~3 \ 0 0 ● 3: Start/stop according to the
pressure of water inlet.
Notes: This parameter of
auxiliary drives must be set
to 2 in multi-drive mode

0:Disabled 1:Enabled
F0.06 Auto-starting 0~1 \ 0 0 ○ (Note: The function is valid
option when F0.05 = 0)

- 24 -
PD20 Series

Auto-starting Delay time while


F0.07
delay time
0.0~100.0 s 5.0 0 ○ auto-starting at power on

The maximum range of


F0.08 Sensor range 0.0~200.0 bar 10.0 0 ○ sensor

AI1and AI2 can be


0:AI1
connected to the default
The selection 1:AI2
sensor randomly. (AI1and
of sensor 2: Max (AI1,AI2)
F0.09
feedback 3:Min(AI1,AI2)
\ 2 0 ○ AI2 is current feedback
mode in factory default state;
channel 4: communication
please set F2.01 when using
feedback
voltage feedback.)

When feedback pressure is


bigger than this set pressure,
it alarms and stops after 0.1s
Set value of
F0.10
high pressure
F0.00~F0.08 bar 8.0 0 ○ delay. When the pressure
returns to normal, after the
alarm
reset delay time, the fault is
solved automatically.

When the feedback pressure


is less than this set pressure,
it alarms and stops after
alarm delay set by F4.09.
Set value of This function is invalid when
F0.11
low pressure
0.0~F4.01 bar 0.0 0 ○ this parameter is set as 0.
alarm When the pressure returns to
normal, the fault is solved
automatically after the
reset delay

Pressure point It is valid when F0.05=3.The


F0.12
to stop at inlet
0.0~F0.08 bar 3.2 0 ○ SPD starts when pressure
feedback of water inlet is
less than F0.13. The SPD
stops when pressure
F0.13 Pressure point 0.0~F0.12 bar 3.0 0 ○ feedback of water inlet is
to start at inlet bigger than or equals to
F0.12.

- 25 -
PD20 Series

This parameter is a 16-bit


binary number. Bit 0-bit 15
corresponds to F0-FF 16
group of parameters
respectively. When the bit is
set as 1, the corresponding
group of parameters is
Displayed hidden; when the bit is set as
F0.14 parameters at 0000~FFFF \ 0000 0 ○ 0, the corresponding group
user level of parameters is displayed.
However, F0, FD and FE
group of parameters will
always be displayed no
matter corresponding bits are
set as 0 or 1. For more
details, please refer to
parameter instruction.

3:Parameters of SPD
manufacturer
Parameter
2: Parameters of Pump
F0.15 display level 0~FD.05 \ 1 0 ○ manufacturer
setting
1:Agent parameters
0:User parameters

Product Product predefined by


F0.16 \ 0 ◎
number manufacturer

This instruction is only


Software
F0.17 3.00~3.99 \ 0 ◎ applicable to the software in
version
this version.

Acceleration Differentiating from the


F0.18
time
0.1~800.0 s 5.0 0 ○ power range

Deceleration Differentiating from the


F0.19
time
0.1~800.0 s 4.0 0 ○ power range

Macro Refer to quick settings


F0.20
function
0~15 \ 0 0 ● (Chapter 3)

- 26 -
PD20 Series

4.4 Common Parameter Groups of Multi-drive Mode


Modifi-
Function Display
Description Set range Unit Default cation Notes
code level
level
Local SPD 1-5 is the address of auxiliary
F1.00 communica- 1~247 \ 1 1 ○ drives. The address of host
tion address drive can be any other values.

F1.01 Reserved \ \ \ 1 ○ \

0: RS1,RS2 serve as the


common mod-bus slave
The selection station
of 1: RS1 serve as the host SPD
F1.02 communicati 0~2 \ 0 1 ○ for multi-pump, while RS2
on network serve as slave station
mode 2: RS2 serve as the host SPD
for multi-pump, while RS1
serve as slave station

0: Cancel the control function


of the host drive over the
auxiliaries.
Note: This parameter only
Auxiliary
serves as PID frequency
F1.03 number 0~5 Set 0 1 ○ source and is only set in
RS485 host drive. It needs to
set the parameter in advance
when the auxiliary is used as
backup host drive.

- 27 -
PD20 Series

Modifi-
Function Display
Description Set range Unit Default cation Notes
code level
level

Ones:(Only support standard


RS485 as backup host drive)
0: turn off this function
1: backup host drive enabled,
refer to the instruction
Tens: timekeeping mode of
Ones: backup host rotation
drive 0: Rotation with power on
Tens: rotation time interval
timekeeping mode 1: Rotation with running time
Backup
Hundreds: uniform interval(excluding standby )
F1.04 settings of the
speed mode of
\ 0001 1 ○ Hundreds :online running
host drive
multi-pump mode
Thousands: 0: Overflow mode
the delay selection 1: Dividing the running
of adding pumps frequency of each pump
equally
Thousands: The delay
selection of adding pump
0: the delay of adding pump is
valid
1: no delay function

The alternating time of host


SPD and auxiliary SPD.
Alternating
F1.05
time
0~3600 min 120 1 ○ 0: Cancel the alternating
function of host SPD and the
auxiliary SPD.

It is invalid when this address


Address
is bigger than the number of
setting of
F1.06
small pump
0~10 \ 6 1 ○ auxiliary drives. 0 means that
the host drive is the small
pump.

It means the delay time of


Delay time of
F1.07
adding pumps
0.0~100.0 s 5.0 1 ○ adding pumps when the
pressure is not enough.

- 28 -
PD20 Series

4.5 Debugging Parameter Groups


Modifi-
Function Display
Description Set range Unit Default cation Notes
code level
level
The setting of Applicable for setting VO
F2.00 sensor 4.0~13.0 V 10.0 0 ○ output of the sensor’s supply
voltage voltage

Ones:AI1 setting
The selection 0:voltage feedback
setting of 1:current feedback
AI1 and AI2 default to current
F2.01 AI1,AI2 Tens: AI2 setting \ 11 0 ○ feedback type
current and 0: voltage
voltage feedback
1: current feedback

Lower limit Be used for correcting the


F2.02
of AI1 input
0.00~F2.03 V/mA 4.00 0 ○ upper/lower limit of AI1(The
parameter will be modified
Upper limit of
F2.03
AI1 input
F2.02~22.00 V/mA 20.00 0 ○ automatically when altering
F2.00 or F2.01)

Lower limit Be used for correcting the


F2.04
of AI2 input
0.0~F2.05 V/mA 4.00 0 ○ upper/lower limit of AI2(The
parameter will be modified
Upper limit of
F2.05
AI2 input
F2.04~22.00 V/mA 20.00 0 ○ automatically when changing
F2.00 or F2.01)

This is used for SPD to


Pressure
correct the displayed pressure
correction
F2.06
value
0.0~F0.08 bar - 0 ○ and corresponds to the data in
pressure gauge. Please refer
to the instruction.

0: Up/Down is
digital set
1:Reserved
2: AI1 Choose 8 for the host drive
Frequency
3: AI2 Choose 9 for auxiliary drives
F2.07 source choice
5: Emergent water
\ 8 1 ● Choose 5 for emergent
supply water supply.
8: PID
9: Setting by
communication

- 29 -
PD20 Series

Modifi-
Function Display
Description Set range Unit Default cation Notes
code level
level

Upper limit
The upper limit of SPD’s
F2.08 of running F2.10~F2.09 Hz 50.00 ● running frequency
frequency

Maximum
F2.09 output 10.00~60.0 Hz 50.00 ●
frequency

Lower limit
F2.10 of running 0.00~F2.08 Hz 0.00 ●
frequency

0: Running
Options when according to the
it reaches the lower limit
F2.11
lower limit frequency
\ 2 ●
frequency 1: stop
2: standby 1

Set
Setting of accordin Noise of the motor can be
F2.12 carrier 1.0~15.0 kHz g to the ○ adjusted by modifying this
frequency machine value
type

0: Running
constantly when Fan is controlled by
Fan running
F2.13
mode
power on \ 1 ○ temperature; automatically
1: Automatically running
running

0: Stop by
Selection of deceleration The selection for the halt
F2.14
the halt mode 1:Stop
\ 0 ● mode of SPD
automatically

- 30 -
PD20 Series

4.6 PID and Standby Parameter Sets


Modifi-
Function Display
Description Set range Unit Default cation Notes
code level
level
The bigger this parameter is,
the quicker the response
speed of water pressure
system will be. However, if
Proportional
F3.00
gain
0.00~200.0 % 5.00 1 ○ the value is too big, the
system will oscillate. The
value should be adjusted
according to different water
supply system.

F3.01 Integral time 0.01~90.00 s 0.50 1 ○


Derivative
F3.02
time
0.00~10.00 s 0.02 2 ○
Sampling
F3.03
period
0.00~10.00 s 0.00 1 ○
Deviation
F3.04 limit of PID 0.0~100.0 % 0.3 1 ○
control

0: setting by keyboard
1: setting by AI1
PID source
F3.05
setting choice
0~4 \ 0 1 ○ 2: setting by AI2
3: setting by LCD
4: setting by communication

- 31 -
PD20 Series

Modifi-
Function Display
Description Set range Unit Default cation Notes
code level
level
Ones:
Ones 1. Positive control: When the
0: Positive feedback signal is bigger than
1:Negative the PID setting signal, the
Tens: output frequency decreases;
0: Displayed when the feedback signal is
pressure “d” smaller than the PID setting
PID output 1:Displayed signal, the output frequency
F3.06 characteristic temperature “c” \ 000 1 ○ increases.
choice Hundreds: 2. Negative control: When
0:turn on the the feedback signal is bigger
sampling of than the PID setting signal,
standby frequency the output frequency
1:turn off the increases; when the feedback
sampling of signal is smaller than the PID
standby frequency setting signal, the output
frequency decreases.

When the running frequency


reaches upper limit set by
F2.06, after this detection
period, if the PID feedback
value is still 0, feedback
Broken-line
broken-line fault is reported.
fault
This function is invalid when
F3.07 detection 0.0~100.0 s 1.0 1 ○ this parameter is set as 0.
time of PID
Either machine reaching the
feedback
maximum running frequency,
the host drive will report
fault, no matter the host drive
reaches the maximum
running frequency or not.

- 32 -
PD20 Series

Modifi-
Function Display
Description Set range Unit Default cation Notes
code level
level
Standby mode 1: Judging
pressure, frequency, standby
treatment of time, the
function of standby
frequency and time validity.
Standby mode 2: By setting
F3.17,it can deal with the
0:Disabled
PID standby standby function
1:Standby Mode 1
function op-
F3.08
tion
2:Standby Mode 2 \ 4 1 ○ automatically.
3:Standby Mode 3 Standby mode 3: It is the
4:Standby Mode 4 treatment of forced standby
function after the pressure
and frequency meet the
condition of standby.
Standby mode 4:
Self-adaptive standby, it
requires 10-20 times standby
learning process.

PID wakeup
F3.09 detection 0.0~120.0 s 3.0 1 ○ PID wakeup detection delay
delay

If the standby is slow or it


can’t enter standby in small
PID standby water demand, decrease this
F3.10 detection 0.0~120.0 s 5.0 1 ○ value. If it enters standby in
delay advance or it is started and
stopped frequently, increase
this value.

When the feedback pressure


PID standby
F3.11
deviation
0.0~120.0 bar 0.1 1 ○ is within standby deviation
range, it starts standby
pressure

PID runs at standby hold


PID standby
frequency. After the standby
F3.12 hold 0.00~F3.13 Hz 20.00 1 ○ duration, PID enters standby
frequency
status.

- 33 -
PD20 Series

Modifi-
Function Display
Description Set range Unit Default cation Notes
code level
level
The system will judge
Standby
whether the condition of
F3.13 detection F3.12~F2.08 Hz 20.00 1 ○ standby function, meet the
frequency
frequency

The feedback
of Sampling minimum value in
F3.14 disconnected 0~1.00 V 0.03 1 ○ the system. It is judged by the
detection voltage.
value

By referring to the range, the


Increment set
fixed increment of pressure is
F3.15 by standby 1.0~12.0 % 1.0 1 ○ set when using standby mode
mode 3:
3.

The Used in the mode of average


frequency for dividing frequency. It is the
half pump frequency value that the
flow (The pump reach half pump flow
Hz
F3.16 pumping flow 5.00~100.00
(%)
30.00 1 ○ (notes: the parameter is
ratio between reused in the small pump,
small pump serving as the flow
and large percentage for small pumps
pump) and large pumps )

SPD Sleep Set bigger make sleep


F3.17
Ratio
1~100 \ 3 1 ○ quicker

Proportional Use F3.19 and F3.20 when


F3.19
gain 2
0.00~200.0 % 5.00 2 ○ the deviation of setting and
feedback is greater than 60%.
Use F3.00 and F3.01 when is
Integral time less than 30%. If the
F3.20
2
0.01~90.00 s 1.00 2 ○ deviation is
between30%-60%, please use
linear section.

- 34 -
PD20 Series

4.7 Parameter Sets of Pump Protection


Modifi-
Function Display
Description Set range Unit Default cation Notes
code level
level
0: Disabled
1: Enabled. Judge by
frequency, pressure and
Water current
F4.00 shortage 0~3 \ 2 0 ○ 2: Enabled. Judge by outlet
protection pressure
3: Enabled. Judge by inlet
pressure(a sensor needs to be
installed at inlet)

Threshold of
When feedback pressure is
water
F4.01
shortage
0.0~F0.08 bar 0.5 0 ○ smaller than this value, water
shortage judgement is made
detection

It is valid only when F4.00 =


1.
Detection
Comparison frequency to
frequency of
judge whether water shortage
F4.02 water 0~50.00 Hz 48.00 0 ○ occurs. When running
shortage
frequency is bigger than this
protection
frequency, it is judged as water
shortage.

Detection
When it meets the condition of
time of
water shortage, water shortage
F4.03 water 0.0~200.0 s 15.0 0 ○ fault will be reported after this
shortage
time.
protection

Current
It is valid only when F4.00 =
percentage
1. The percentage of motor
of water
F4.04
shortage
0~100.0 \ 40.0 0 ○ rated current. When running
current is less than this current,
protection
it is judged as water shortage.
detection

- 35 -
PD20 Series

Modifi-
Function Display
Description Set range Unit Default cation Notes
code level
level
Automatic
restart delay Set 0: use F4.07 and F4.08 to
F4.05 of water 0~9999 min 15 0 ○ reset water shortage faults. If it
shortage is not the “Set 0”
protection

When water shortage fault is


reported, after the period set
by F4.05, the SPD resets and
Automatic
runs automatically. Reset
reset times
times are limited by F4.05.
of water
F4.06
shortage
0~9999 \ 3 0 ○ When it reaches reset times,
water shortage fault can’t be
protection
cleared automatically. Press
REST manually to reset the
fault. 9999 can reset the fault
unlimitedly

If the system reported the


Input water water shortage fault (E027);
recover
F4.07
pressure
0~F0.00 bar 1.0 0 ○ When the SPD detection
pressure is greater or equal to
detection pressure of setting
input water, and the time is
greater than the detection time
of input water, the system will
Input water reset to E027. This is
recover applicable to pressurization
F4.08
detect time
0~600.0 s 20.0 0 ○ system .of water inlet This is
pressure value of output water

The delay
time of The delay time of water
F4.09 abnormal 0.0~120.0 s 3.0 0 ○ pressure alarm and failure
pressure alarm
alarm

- 36 -
PD20 Series

Modifi-
Function Display
Description Set range Unit Default cation Notes
code level
level
Antifreeze
F4.10 running 0.0~30.00 Hz 10.00 0 ○ The time unit of antifreeze and
frequency
antirust function can be second
Antifreeze or minute, refer to The set of
F4.11
running time
0~65500 s/min 60 0 ○ F0.03. When the interval
setting is 0, it always runs with
Antifreeze
antifreeze running frequency.
F4.12 running 0~65500 s/min 300 0 ○
interval

PID wake up when the pressure


The wakeup
is less than the setting pressure
setting of
F4.13
pressure
0~80.0 % 0 1 ○ and the decreasing change rate
is greater than the setting value,
change rate
No less than the wakeup value.

Pressure acceleration, namely


Water restart the water shortage
shortage counter when the change rate
F4.14 setting of 0~80.0 % 50.0 1 ○ is greater than the setting
pressure value. This function can delay
increment the time of reporting the water
shortage faults.

The running frequency of all


drives in system is greater or
equal than F4.02, and the
Detection pressure is less than the
F4.15 time of burst 0~1000 s 0 1 ○ starting pressure. It will report
pipes E030 fault after the time of
F4.15.
Set“0”: The detection of burst
pipes is invalid.

- 37 -
PD20 Series

4.8 Parameter Sets of Motor


Modifi-
Function Display
Description Set range Unit Default cation Notes
code level
level
Default value
Motor rated of Set according to motor
F5.00
power
0.4~110.0 kW
corresponding
0 ● nameplate.
motor

Motor rated Set according to motor


F5.01
frequency
0.01~F2.08 Hz 50.00Hz 0 ● nameplate.

Default value
Motor rated of Set according to motor
F5.02
speed
0~36000 rpm
corresponding
0 ● nameplate.
motor

Default value
Motor rated
of Set according to motor
F5.03 voltage 0~480 V
corresponding
0 ● nameplate.
motor

Motor rated Set according to motor


F5.04
current
0.1~200.0 A 0 0 ● nameplate.

Choose 1 to enable the


function of fault automatic
reset. If there is fault in
Fault/
running, it resets the fault
Warning 0: Disabled
automatically after ten
F5.12 automatic 1: Enabled \ 1 0 ○ seconds. (Notes: When water
reset option
shortage faults and
disconnection faults meet the
reset conditions, it will start
to calculate the time.(10s)

- 38 -
PD20 Series

4.9 Parameter Sets of Protections and Faults


Modifi-
Function Display
Description Set range Unit Default cation Notes
code level
level

0: Unprotected
1: common motor(with
Motor overload low speed compensation)
F6.00
protection choices
0~2 \ 1 1 ● 2: variable frequency
motor(without low speed
compensation

Overload protection The percentage relative to


F6.01
current of the motor
20.0~120.0 % 100.0 1 ○ motor rated current

0: Always enabled
Automatic current
F6.02
limiting choices
0~1 \ 1 1 ○ 1:Disabled at constant
speed

Input phase loss


F6.03
protection choices
\ 1 1 ○
Output phase loss 0:Disabled Motor protection
F6.04
protection choices 1:Enabled
\ 1 1 ○ parameter

Over voltage
F6.05
stalling protection
\ 0 1 ○
Over voltage The percentage relative to
F6.06 stalling protection 110~150 % 130 1 ○ motor’s standard bus
voltage voltage

Automatic
F6.07 current-limiting 50~200 % 140 1 ○
level

0 ~ 0xFFFF
BIT0:Set frequency
BIT1:Bus voltage
BIT2:Input terminals
0x0000 state
Display choices of
F6.08
stopped status
~ \ 0x0032 1 ○ BIT3: Output terminals
0x3FFF state
BIT4:PID set value
BIT5:PID feedback value
BIT6:alalog AI1 value
BIT7:analog AI2value

- 39 -
PD20 Series

Modifi-
Function Display
Description Set range Unit Default cation Notes
code level
level

Frequency decrease
F6.09 rate in current 0.00~50.00 Hz/s 10.00 1 ○
limiting

F6.10-
F6.11
Reserved \ \ \ 1 ○
Under-clocking The percentage relative to
F6.12 point of instant 70.0~110.0 % 80.0 1 ○ motor’s standard bus
power off voltage

Frequency
F6.13 reduction of instant 0.00~F2.08 Hz 0 1 ○
power off

Previous two fault


F6.14 \ \ 0 ◎
types
Please refer to fault code
F6.15 Last fault type \ \ 0 ◎ and treatment

F6.16 Current fault type \ 0 ◎

Current fault
F6.17 \ Hz 0 ◎
running frequency

Current fault output 0


F6.18 \ A 0 ◎
current
Fault recording value:
Bus voltage of including the fault current
F6.19 \ V 0 ◎
current fault frequency, fault voltage
frequency and pressure.
Fault-input terminal
F6.20 \ \ 0 ◎
state

Fault- pressure
F6.21 \ bar 0 ◎
fault records

- 40 -
PD20 Series

4.10 Parameter Sets of Terminals


Modifi-
Function Display
Description Set range Unit Default cation Notes
code level
level

M1 input terminal 0:No function


F7.00
function choices
1 ● 1: Forward running
0 (FWD)
M2 input terminal
F7.01
function choices
9 ● 7:Fault reset
9:Water shortage
protection is normally
0,1,7,9,37 NO
open
37:Output delay of
VDI terminal
F7.02
function choices
2 ● terminal input
Note: Parameters not
listed in this list
mustn’t be set.

The min percentage 1


F7.03
of sensorless
0.0~100.0 % 0.0 ○
The max and min
The max
frequency output for
F7.04 percentage of F7.03~100.0 % 100.0 ○ adjusting the sensorless
sensorless
mode
The max input
F7.05
value of sensorless
0.0~150.0 % 120.0 ○
MO1 output 0: no output
F7.06 terminal function \ 1 ○ 1: motor in operation
choices 2: Two driven by one
RO1 function
0,1,2,3,14 1 3: Fault output
Relay output 14: user defined output
F7.07
function choices
\ 3 ○ It is forbidden to set
unlisted function
codes.

- 41 -
PD20 Series

Modifi-
Function Display
Description Set range Unit Default cation Notes
code level
level

0:Terminal
When F0.05=1 and
running
start/stop signal is
command is
given by external
Terminal running invalid at
protection choices power on ○ terminals, users can set
F7.08 \ 1 this parameter to
at power on 1: Terminal
choose whether
running
terminal start command
command is
is valid or invalid at
valid at power
power on.
on

Relay output
F7.09
detection time
0.5~100.0 s 5.0 ○
AI1 lower limit
F7.13
setting
0.0~100.0 % 0.0 ○
AI1 upper limit
F7.14
setting
0.0~100.0 % 100.0 ○ The correspondence of
AI1 linear output and
filter time
AI1 input filter ○
F7.15 0.00~10.00 s 0.01
time

AI2 lower limit


F7.16
setting
0.0~100.0 % 0.0 ○
The correspondence of
AI2 upper limit
F7.17
setting
0.0~100.0 % 100.0 ○ AI2 linear output and
filter time
AI2 input filter
F7.18
time
0.00~10.00 s 0.01 ○
MI1closed function
F7.19
delay
0~6000.0 s 0.1 ○
The detection time of
M1 terminal closed and
disconnection
2
function(used as the
MI1disconnection
F7.20
function delay
0~6000.0 s 0.1 ○ filter anti-shake for
liquid level sensor)

- 42 -
PD20 Series

Modifi-
Function Display
Description Set range Unit Default cation Notes
code level
level

The detection time of


MI2closed function
F7.21
delay
0~6000.0 s 0.1 ○ M2 terminal closed and
disconnection
function(used as the
MI2disconnection
F7.22
function delay
0~6000.0 s 0.1 ○ filter anti-shake for
liquid level sensor)

Setting corresponding
bit of each terminal as
Choose Max input
0 refers to the input is
terminal is
normally open and 1
F7.26 normally open or 0x0~0x7 \ 0x0 2 ● normally closed. BIT0:
closed
M1 input terminal
BIT1: M2 input
terminal;

4.11 Communication Parameter Sets


Modifi-
Function Display
Description Set range Unit Default cation Notes
code level
level

0:1200
1:2400 When the host drive is
2:4800 connected to the auxiliary
RS1 Baud rate
3:9600 drives, the baud rate of
F8.00 setting of
4:19200
\ 3 ○ communication is
communication
5:38400 modified
6:57.6k as“6”(57600BPS )
7:115.2k
1
0: No check (N,8,1) for RTU
1: Even check (E,8,1) for RTU
RS1
2: Odd check (O,8,1) for RTU
F8.01 Data bit check
3: No check
\ 0 ○ (N,8,2) for RTU
setting
4: Even check (E,8,2) for RTU
5: Odd check (O,8,2) for RTU

RS1
F8.02
Response delay
2~200 ms 3 ○

- 43 -
PD20 Series

Modifi-
Function Display
Description Set range Unit Default cation Notes
code level
level

0.0: The function is


disabled.
When multi-drive
function is used, set this
RS1
parameter of the auxiliary
F8.03 Time out fault 0.0~100.0 s 0.0 ○ to a nonzero value after
time
connecting the
communication line
between the host and the
auxiliary drives.

0: Alarm and stop


1: No alarm and keep
running
2: No alarm and stop
according to stop
mode(only in
RS1
communication control
F8.04 Communication 0~3 \ 0 ○ mode)
fault handling
1 3: No alarm and stop
according to stop mode(in
all control modes)
In multi-drive mode, the
host drive doesn’t have
this function

0:non-standard
The selection of
mode The returned format
F8.05 RS1 data transfer
1:standard
\ 1 ○ setting of reading data
format
mode

0:1200
1:2400
RS2 Baud rate 2:4800
The Baud rate setting of
setting of 3:9600
F8.07
communication 4:19200
\ 3 ○ expansion
communication card
5:38400
6:57.6k
7:115.2k

- 44 -
PD20 Series

Modifi-
Function Display
Description Set range Unit Default cation Notes
code level
level

0:No check (N,8,1) for RTU


1:Even check (E,8,1) for RTU
RS2 Data bit
2:Odd check (O,8,1) for RTU
F8.08 check setting
3:No check
\ 0 ○ (N,8,2) for RTU
4:Even check (E,8,2) for RTU
5:Odd check (O,8,2) for RTU

RS2 Response
F8.09
delay
2~200 ms 5 ○
0.0: The function is
disabled.
When multi-drive
function is used, set this
RS2 fault time of
parameter of the auxiliary
F8.10 communication 0.0~ 100.0 s 0.0 ○ to a nonzero value after
timeout
connecting the
communication line
between the host and the
auxiliary drives.
1
0: Alarm and stop
1: No alarm and keep
running
2: No alarm and stop
according to stop
mode(only in
RS2Commu-nica
communication control
F8.11 tion fault 0~3 \ 0 ○ mode)
handling
3: No alarm and stop
according to stop mode(in
all control modes)
In multi-drive mode, the
host drive doesn’t have
this function.

0:non-standard
The selection of
mode The returned format
F8.12 RS2 data transfer
1:standard
\ 1 ○ setting of reading data
format
mode

- 45 -
PD20 Series

4.12 Monitoring Parameter Sets


Modifi
Function Display
Description Set range Unit Default -cation Notes
code level
level
Temperature of
F9.00 0~100 ℃ 0 0 ◎ Temperature of SPD
radiator

Running time of this


F9.01 Running time of 0~9000 min 0 1 ○ machine(this is the
this machine statistical time)

F9.05 Test monitoring


reserved \ \ 2 ◎ reserved
~F9.11 parameter

Running time of
F9.12 0~9999 min ◎
this machine

Running time of
F9.13 0~9999 min ◎
No. 1 auxiliary
The time
Running time of is decided RS485 will count the
F9.14 0~9999 min ◎
No. 2 auxiliary by the running time of each
1
Running time of host and machine and conduct
F9.15 0~9999 min auxiliary ◎ the rotation.
No. 3 auxiliary
drive
Running time of
F9.16 0~9999 min ◎
No. 4 auxiliary

Running time of
F9.17 0~9999 min ◎
No. 5 auxiliary

4.13 Agent Parameter Sets


Modifi-
Function Display
Description Set range Unit Default cation Notes
code level
level
Password of the
FD.00 0000~9999 \ 0000 0 ◎ Password to enter group FD
agent

0:No operation
Restore factory
FD.01
defaults
0~2 \ 0 1 ● 1: Restore factory defaults
2:Clear fault records

- 46 -
PD20 Series

Modifi-
Function Display
Description Set range Unit Default cation Notes
code level
level
Parameter
FD.02
Locked
0~1 \ 0 ○ 0:unlocked 1:locked

FD.03 Reserved

Parameter sets
Please refer to description of
FD.04 display setting of 0000~FFFF \ 0000 ○ F0.14.
the agent level

Display level of
FD.05
the agent
0~FE.09 \ 1 ○

4.14 Factory Parameter Sets


Modifi-
Function Display
Description Set range Unit Default cation Notes
code level
level
The password to enter group
FE.00 Password 0000~9999 0000 ◎
FE

Running time
FE.01
setting
0000~65535 h 0000 ○ No time limit

Action choices
when it reaches 0:Keep running
FE.02
the running
0~1 0
1
○ 1:Breakdown
time

Accumulated
Total running time of this
FE.03 running time of 0~65535 h 0 ◎
machine
this machine

FE.04~
FE.07
Reserved \ ○
Display level Please refer to the
FE.08
of factory
0000~FFFF 0000 ○ description of F0.14
2
Manufacture
FE.09
display level
0~FF.01 2 ○

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PD20 Series

4.15 Details of Some Parameters


In multi-drive mode, only the parameter of
F0.00 Pressure setting 0.0~F0.08 bar 3.0
the host drive needs to be set.

The maximum range of corresponding


F0.08 Sensor range 0.0~200.0 bar 10.0
sensor

F0.08 is the range of the sensor. The common range is 1MPa, namely 10.0 bar.

F0.00 is the pressure set by the pump network. If F0.00 = 3.0Bar, the pressure of the
pump network is constant 3.0 bar.

Note: In multi-pump system, users only need to set the pressure parameter of the
host drive and the auxiliary doesn’t need to be set. (Backup host drive need to set the
pressure parameter)

Start pressure The standby is woken up when the pressure


F0.01 0.0~F0.00 bar 0.3
deviation is lower than the PID set pressure.

F3.09 PID wakeup 0.0~120.0 s 3.0 PID wakeup detection delay


detection delay

When the feedback value is equivalent to set pressure minus PID start pressure
(F0.00-F0.01) and holds for the time set by F3.09, PID adjustment will restart. For
example, when F0.00=3, F0.01=0.3, F3.09=5.0 and the feedback pressure is less
than or equivalent to 2.7 and holds for more than 5 seconds, PID adjustment will
restart. Once the value is larger than 2.7, time will be recounted

Motor rotation 0:Forward Change the rotation direction by modifying


F0.02 \ 0
direction 1:Reverse this parameter

In first use, please confirm the rotation direction of the motor. Exchange any two of
the output power line U, V, W or modify the parameter F0.02 to change the rotation
direction of the motor.

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PD20 Series

0:Off
1:On, counting
Antifreeze and anti Self-antifreeze and self antirust function
F0.03 as second \ 0
rust function of the pump
2:On, counting
as minute

Antifreeze running
F4.10 0.0~30.00 Hz 10.00
frequency

Antifreeze running
F4.11 0~65500 s/min 60
time

Antifreeze running 0: Keep running at antifreeze running


F4.12 0~65500 s/min 300
interval frequency

F0.03=1/2: Enable anti-freeze function. The running frequency of the pump is


adjusted automatically according to the current state after the SPD is started.

Note:

(1) If anti-freeze function is in need, the parameters F0.03, F4.09, F4.10, and F4.11
of both the host and the auxiliary drives need to be set.

(2) Pump’s self-adjustment of the given frequency is prior to anti-freeze frequency.

(3) The anti-freeze frequency cannot be set too large. It should be set as the output
frequency which can just make the pump run but can’t provide the pressure.

The bigger the leakage, the bigger this


F0.04 Leakage coefficient 0.0~100.0 5.0
coefficient.

In no water use condition, the leakage of the pump network prevents the SPD from
stopping, as a result, the SPD starts and stops frequently. To solve the leakage
problem of the pump network, modify the value of F0.04 according to the leakage
degree. The bigger the leakage is, the bigger this coefficient will be.

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PD20 Series

0:By keyboard Note: In multi-drive mode, the


Start/stop signal
1: By terminals parameter of the auxiliary
F0.05 choices 0
2:By communication control needs to be set as 2.
3:By inlet pressure

0: Digital set by up/down keys


1: Panel potentiometer Choose 8 for the host drive
Frequency
2: AVI 3: ACI Choose 9 for auxiliary drives
F2.07 source choices 8
5: Emergent Mode Choose 5 for emergency water
8: PID supply(sensorless water supply
9: Set by communication mode)

Different start/stop modes and frequency source modes can be chosen for every SPD

Note: These parameters can be completed by using micro function

(1) In multi-pump system, F2.05 of auxiliary drives needs to be modified as

(2) If communication start/stop is chosen for the host drive, auxiliary drives can’t be
connected in the system and F1.02 needs to be set as 0.

(3) In multi-pump system, F2.07 of the host drive can be only set as 8 and F2.07 of
auxiliary drives 9.

(4) When it is in emergent water supply( sensorless water supply mode), F4.02
(protection frequency of water shortage) needs to be set; When water isn’t needed in
the system, the min value of running frequency is protection frequency of water
shortage.

0:Disabled
Auto-start
F0.06 0~1 \ 0 1:Enabled
option
Note: The function is valid when F0.05= 3

Self-starting
F0.07 0.0~100.0 s 5.0 The delay time before self-starting at power on
delay

If you hope that the power-on SPD will conduct the self-start function (or fault
automatic reset), after the delay set by F0.07 and completing all the parameters
setting, you need to set F0.06 as 1 to enable SPD self-starting function. It will
self-start every time it is power-on.

Notes: The SPD will not start after user stop

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PD20 Series

0: AI1
1: AI2 Default sensor can be
The selection of sensor
F0.09 2: Max(AI1,AI2) \ 2 connected to AI1 or AI2
feedback channel
3:Min(AI1,AI2) randomly
4: communication feedback

Two channels are current feedback type; it needs to modify F2.01 when using
voltage sensor.

When the feedback pressure is greater than or


High pressure alarm
F0.10 F0.00~F0.08 bar 8.0 equal to this value, it alarms and stops after 0.1
value setting
second alarm delay.

When the feedback pressure is less than this


value, it alarms and stops after alarm delay set by
Low pressure alarm F4.09. This function is invalid when the
F0.11 0.0~F4.01 bar 0.0
value setting parameter is set as 0. The fault is removed
automatically after the same delay when the
pressure returns to normal

The delay time of


F4.09 abnormal water 0.0~120.0 s 3.0 The delay time of water voltage faults alarm
voltage alarm

The SPD will compare F0.10 and F0.11 automatically according to pump network
pressure fed back by the sensor. If the pressure is abnormal, it stops and alarms to
protect the pump network system.

Stop pressure of It is valid when F0.05 = 3. The SPD starts when


F0.12 F0.13~F0.08 bar 3.2
the inlet the pressure feedback of the inlet is less than
F0.13. The SPD stops when the pressure
Start pressure feedback of the inlet is no less than F0.12. Only
F0.13 0.0~F0.12 bar 3.0 AI1 can be used as signal detection for the inlet
of the inlet
pressure sensor.

Notes: When using this function, the inlet pressure sensor must be connected to the
AI1.

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PD20 Series

This parameter is a binary number with 16 bits,


corresponding to F0-FF 16 sets of parameters
respectively. When a bit is set as 0,
Parameter sets
corresponding set of parameter is hidden. When
display setting
F0.14 0000~FFFF \ 0000 a bit is set as 1, corresponding set of parameter is
at user level
displayed. However, F0, FD, FE groups of
parameters will always be displayed no matter
corresponding bits are set as 0 or 1. For more
details, please refer to parameter description.

Parameter sets
FD. 04 display setting 0000~FFFF \ 0000
at agent level

Parameter sets Please refer to description of F0.14.


display setting
FE.08 0000~FFFF \ 0000
at pump factory
level

F0.14, FD.04, FE.08 can set the parameters to be displayed or hidden in the unit of
parameter set. The parameter is a binary number with 16 bits. Bit 0 to bit 15
corresponds to F0-FF 16 sets of parameters respectively. When a bit is set as 1,
corresponding set of parameter is hidden. When a bit is set as 0, corresponding set of
parameter is displayed. The bitwise value of four 16-bit binary numbers of F0.14,
FD.04, FE.08 parameters decides the parameter set is displayed or hidden. However,
F0, FD, FE groups of parameters will always be displayed no matter corresponding
bits are set as 0 or 1.

3: SPD manufacturer parameters


Parameter display level 2: pump manufacturer parameters
F0. 15 0~FD.05 \ 0
setting 1: Agent parameters
0: User parameters
F0.15 (parameter display level setting) is used to set parameters to be displayed or
hidden according to the display level. Please pay attention to the difference between
F0.15 and F0.14 (display setting of parameter sets). To display a parameter, you
must first set the parameter group by F0.14 and then set the level needed by the
parameter by F0.15

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PD20 Series

F0.18 Acceleration time 0.1~800.0 s 5.0


Each power rate with different model
F0.19 Deceleration time 0.1~800.0 s 4.0

The acceleration &deceleration time setting of pump motor will be automatically set
with power rate.

Communication
1-5 is the address of auxiliary drives. The address of
F1.00 address of this 1~247 \ 1
the host drive can be set by arbitrary values.
machine

In multi-pump system, auxiliary drives need to be set as different addresses with


range of 1-5. The address of the host drive can be set at random.

0:RS1 and RS2 serve as slave station


The selection of 1:RS1 serve as RS485 master station, RS2 serve as
F1.02 communication 0~2 \ 0 slave station
network 2:RS2 serve as RS485 master station, RS1 serve as
slave station

When it is in multi-drive mode (multiple PD20 is controlled by single PD20), F1.02


needs to be set as non-zero value. With micro set-up, RS1 acts as the master station.

Number of the Choose 0 to cancel the control of the host drive


F1.03 0~5 set 0
auxiliary drives over auxiliary drives

In multi-pump system, you should set F1.03 in the host drive; the number of
auxiliaries (this parameter is automatically set by micro function

Ones: backup host


Backup host and Tens : rotation timekeeping mode
F1.04 0001
other options Hundreds: uniform velocity mode
Thousands: the delay selection of adding pumps

Ones: backup host function (this function only support the standard 485, and the
slave station needs to be connected to the sensor.) After setting the auxiliary by
micro function, it will be automatically set as “1”. In order to ensure the water

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PD20 Series

supply system, the auxiliary will switch to host when the auxiliary fails to receive
the data package from the host and the auxiliary is enabled.

Notes:

1. The host fails to send command data to the auxiliary when it is disconnected
overheated, short–circuit and default phase.

2. After the auxiliary becomes into the host, the parameters that is automatically
changed will not be saved. It means that the original host is not changed after
power-on.

Tens: Rotation timekeeping mode

0: Keep recording the rotation time after the machine starts. The time of standby is
included in the rotation time.

1: Calculating the rotation time when the machine is in running. The time of
standby is not included in the rotation time.

Hundreds: uniform velocity mode of multi-drive

0: Overflow mode; only one drive adjust the output frequency, while the others
keep a full output frequency.

1: Distributed the running frequency of each pump averagely; multi drive runs at
the same frequency.

Thousands: the selection of adding pump delay

0: valid
1: invalid

When the interval of rotation among the host and the


Interval of
F1.05 0~3600 min 120 auxiliary drives is set as 0, the rotation function will be
rotation
disabled.

Note: The minimum unit is 1 minute. This function is disabled when the parameter is
set as 0.

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PD20 Series

F1.07 The delay time of adding pump 0~100 s 5.0

In the multi-drive system,start the delay time of next pump when the pressure is
insufficient.

Lower limit of AI1 input Used to correct the lower limit of


F2.02 0.00~F2.03 V/mA 4.00
signal AI1 signal

Upper limit of AI1input


F2.03 F2.02~22.00 V/mA 20.00 Used to correct the upper limit of
signal
AI1 signal

Lower limit of AI2input Used to correct the lower limit of


F2.04 0.00~F2.05 V/mA 4.00
signal AI2 signal

Upper limit of AI2 input Used to correct the lower limit of


F2.05 F2.04~22.00 V/mA 20.00
signal AI2 signal

If you find that there is deviation between feedback pressure of the sensor and the
feedback pressure displayed by the SPD, adjust the above parameters to correct the
sensor.

F2.06 Input value of pressure correction 0.0~F0.08 bar

F2.06 is used for correcting the displayed pressure in order to correspond to the data
on the pressure gauge. When accessing to the parameters, the data it displayed is the
current pressure. For example, 3.0 bar. If the data on the pressure gauge is 3.5 bars,
the value would be modified as 3.5. The system would modify the displayed
pressure by F2.03 or F2.05 and corresponds to the pressure gauge after confirmed.
Notes: The correction will be valid only when the pressure value exceed 1/4 range.
The input correction range for each time is -0.5bar~+0.5bar (current pressure).

F3.00 Proportional gain 0.00~200.0 % 3.00

F3.01 Integral time 0.01~90.00 s 0.50

The bigger F3.00 is set, the faster the response speed of the pressure system will be.
However, if the parameter is set too large, the system will vibrate. The parameter
needs to be adjusted by different water supply system.

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PD20 Series

0:Invalid
1:Mode 1
F3.08 PID standby option 2:Mode 2 4
3:Mode 3
4:Mode 4

F3.09 PID wakeup detection delay 0.0~120.0 s 3.0 PID wakeup detection delay

If the standby is slow or it can’t enter


standby in small water demand,
F3.10 PID standby detection delay 0.0~120.0 s 5.0 decrease this value. If it enters standby
in advance or it is started/stopped
frequently, increase this value.

PID standby deviation When the feedback pressure is in


F3.11 pressure 0.0~120.0 bar 0.1 standby deviation range, it starts
standby.

PID runs at standby hold frequency.


F3.12 PID standby hold frequency 0.00~F3.13 Hz 20.00 After the standby duration, PID enters
standby status

F3.13 Standby detection frequency F3.12~F2.08 Hz 20.00

When the standby is enabled by F3.08, the SPD will detect whether the feedback
pressure is bigger than set pressure. If yes, the SPD will start standby detection.
After the PID standby detection delay period set by F3.10, if the feedback pressure
is still bigger than set pressure, the SPD will decrease the output frequency to low
hold frequency of the standby detection set by F3.12. After low hold frequency of
the standby detection waits for the set period, if the feedback pressure is still
bigger than set pressure, the SPD will decrease the output frequency to 0Hz and
enters standby. In above process, if the feedback pressure is less than set pressure,
the SPD will judge that standby detection is invalid and will return to PID
adjustment state.

When the SPD enters standby status, if the feedback pressure is lower than wakeup
pressure threshold value, wakeup will be successful and the SPD will return to PID
adjustment state. Else, the wakeup will be failed. Too high wakeup threshold value
will lead the SPD to start and stop frequently. Too low wakeup threshold value
will lead to shortage of pressure.

Note: The standby hold frequency of different water supply system is different. If

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PD20 Series

there is no water use and the tap is turned off but the pump is still running, F3.12
standby hold frequency needs to be increased manually.

Mode 2 is automatic standby mode. Modify F3.17 to change the speed to standby.

Mode 3 is Enforce standby mode.

Mode 4 is Self-adaptive standby

0:Disabled
1: Enabled. Judge by frequency, pressure
Water shortage
and current
F4.00 protection 0~3 2
2: Enabled. Judge by outlet pressure
3: Enabled. Judge by inlet pressure(a
sensor needs to be installed at inlet)

When feedback pressure is smaller than


Threshold of water
F4.01 0.0~F0.08 bar 0.5 this value, water shortage judgement is
shortage detection
made.

Water shortage
F4.02 protection detection 0~50.00 Hz 48.00
frequency

Current percentage of
F4.03 water shortage protection 0~200.0 s 15.0
detection

Automatic restart delay


It is valid only when F4.00 = 1. The
F4.04 of water shortage 0~100.0 % 40.0
percentage of motor rated current
protection

Automatic reset times of When water shortage fault is reported,


F4.05 0~9999 min 15
water shortage protection after the period set by F4.05, the SPD
resets and runs automatically. Reset
times are limited by F4.06. When it
Input water recover reaches reset times, water shortage fault
F4.06 0~9999 3
pressure can’t be cleared automatically. Press
REST manually to reset the fault

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PD20 Series

The following methods can realize water shortage protection:

(1) Add water level sensor to inlet. Report E015 fault by the terminal’s closing and
opening function.

(2) Add water voltage type pressure sensor to inlet and connect it to the AVI
terminal of the SPD to judge water shortage. Make F4.00=3.

(3) Judge by pressure feedback of the outlet sensor. Make F4.00=2(Some risks
exist)

(4) Judge by the pressure of the inlet and the frequency current of the motor. Make
F4.00=1. (Some risks exist)

Note: It is recommended to choose method 1 and method 2 to judge water shortage


or fault.

When F4.00 is set as 2 and the feedback pressure is less than the set value of F4.01,
water shortage fault is reported after abnormal pressure alarm delay set by F4.03.

When F4.00 is set as 1, the conditions to report water shortage are as follows:

(1) The switch of water shortage protection is turned on(F4.00=1);

(2) The feedback pressure is less than allowed threshold value of water shortage
detection (feedback pressure<F4.01);

(3) The current running frequency is no less than water shortage protection
detection frequency (running frequency>=F4.02);

(4) The current output current is no bigger than the current percentage of water
shortage detection. (output current=<F4.04)

(5) When it meets the condition of(1)-(4), it will report water shortage faults.

When F4.05 is not “0”, the SPD will automatically reset and restart after the water
shortage faults is reported and the time set by F4.05. When automatic reset times
reach to the value set by F4.06, it won’t restart automatically and will access to the
judgement of input water. When F4.06 is set as 9999,the system can reset the
water shortage faults unlimitedly. When F4.05 is set as 0, it will use feedback
pressure to detect input water and reset the water shortage faults. When F4.05 is

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PD20 Series

bigger that the value of F4.07 and holds for the time set by F4.08, it will reset and
restart.

Notes: Because every SPD is in different working condition, like lift and load size,
F4.04 should be set properly according to real situation. This can make an accurate
judgement whether it is short of water or not.

Setting method: SPD operation; Turn off the water inlet when the running
frequency reaches to the maximum value and record the output current displayed
on the SPD. Dividing the current value by F5.04 motor rated current to get a
percentage. The set value of F4.04 is 5%-10% higher than the percentage. When
F4.04 is too high, it may report the water shortage faults mistakenly in a normal
operation. If it is too low, it cannot protect the machine effectively when it is in
water shortage.

Other function

1: Emergent water supply (F2.07=5)

Emergent water supply(without sensor), can be used in the situation that needs
high capacity but small demand for the pressure. The SPD will conduct the
calculation according to the operation status. Without using water, it will run
automatically at low frequency. Instead, it will be at high frequency if the water is
in use.

It will judge the water shortage by comparing that whether the running frequency
is less than the detection frequency of water shortage, so it needs to set the
detection frequency F4.02 correctly; Without using water, the min value of SPD
running frequency can be regarded as the set of water shortage frequency
(F4.02).The emergent water supply is not influenced by the switch of water
shortage. Set F4.02=0, if the water shortage protection of emergent water supply
needs to be closed.

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PD20 Series

Chapter 5 Fault Information and Troubleshooting

5.1 Fault Codes Description


Fault
Fault type Possible fault reasons Solution
code
1. Increase acceleration time
1. Too fast acceleration
2.Seek for support
2. IGBT inside broken
E001 Invert cells fault 3.Check whether peripheral equipments
3. Malfunciton caused by interference
have strong interference source
4.Sound grounding or not
4.Check grounding line

Over current in 1.Too fast acceleration 1.Increase acceleration time


E002 accelerated 2.Too low grid voltage 2.Check input power
running 3.The power of the SPD is too low 3.Use bigger power SPD

Over current in 1.Too fast deceleration 1.Increase deceleration time


E003 decelerated 2. The inertia torque of load is too big. 2.Add proper dynamic braking modules
running 3.The power of the SPD is too low 3.Increase power of the SPD

1.Saltation or abnormality happens to 1.Check the load or decrease the saltation


Over current in
load of the load
E004 constant speed
2.The grid voltage is too low 2.Check input power supply
running
3. The power of the SPD is too low 3.Use bigger power SPD

Over voltage in 1. The input voltage is abnormal


1.Check input power supply
E005 accelerated 2. Restart rotating motor after
2.Avoid restarting after it is stopped
running momentary outages

Over voltage in 1.Too fast deceleration 1.Increase acceleration time


E006 decelerated 2.The inertia of load is too big 2.Increase dynamic braking modules
running 3. The input voltage is abnormal 3.Check input power

Over voltage in 1. Abnormal changes happen to input


1.Install input reactor
E007 constant speed voltage
2. Add proper dynamic braking modules
running 2.The inertia of load is too big

1. The input voltage is abnormal. 1.Check input power supply


Hardware over
E008 2.Too fast deceleration 2.Increase deceleration time
voltage
3. The inertia of load is too big. 3.Increase dynamic braking modules

Bus
E009 1. The grid voltage is too low. 1. Check grid input power supply
undervoltage

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PD20 Series

1.Too fast acceleration 1.Increase acceleration time


2. Restart rotating motor 2.Avoid restarting after it is stopped
E010 SPD overload
3. The grid voltage is too low. 3.Check grid voltage
4. Overload 4.Use bigger power SPD

1.Check grid voltage


1. The grid voltage is too low.
2. Reset motor rated current
2.Wrong setting to motor rated current
E011 Motor overload 3.Check the load and adjust torque lifting
3.Motor stall or big changes to load
capacity
4. Motor is too small
4.Use proper motor

1.Check input power


E012 Input phase loss Phase loss of input R,S,T
2.Check wiring installation

Output phase U,V,W phase loss output(or the three 1. Check output wiring
E013
loss phases of load is not symmetrical) 2. Check motor and cable

1.Instant over current of SPD


2.Output three phases have interphase or
1.Refer to over current solutions
ground is short circuit
2.Re-wiring
3.Air passage block or fan broken
Module 3.Dredge air passage or change fan
E014 4.The environmental temperature is too
overheating 4.Decrease environmental temperature
high
5.Check and re-connect
5.Control panel wire or plugins loose
6.Seek for service
6. Power circuit irregularity
8.Control board exception

E015 External faults External input terminals faults 1.Check input of external equipment

1. Baud rate is set improperly 1.Set proper baud rate


2.Communication faults of adopting 2.Press RUN/STOP key to reset; seek for
Communication
E016 serial communication service
faults
3. Communication is interrupted for a 3.Check wiring of communication
long time interface

1.Poor contact of control board


Fault of current connector
1.Check connector and re-plug
E018 detection 2.Power circuit irregularity
2.Seek for service
circuits 3.Damage to hall devices
4.Exception of amplifying circuit

1.Read write of control parameter goes


EEPROM 1.Press RUN/STOP key to reset
E022 wrong
read write faults 2.Seek for service
2.EEPROM broken

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PD20 Series

1.Too fast acceleration 1.Increase acceleration time


2.Restart rotating motor 2. Avoid restart rotation motor.
E023 Torque rich
3. Grid voltage is too low 3.Check grid voltage
4.Load is too heavy 4.Use big power SPD

Sensor broken line or poor contact 1.Check the installation and wiring of
Feedback 2.Broken line detection time is too short sensor
E024
broken line fault 3.The sensor is broken or the system has 2.Increase broken line detection time
no feedback signal. 3.Change sensor

Running time
E025 1.Running time reaches set time 1.Seek for service
reaches set time

1.Water pressure/level exception


2. Sensor broken line or poor contact.
1. Check whether the pressure of inlet is
System has no feedback signal
abnormal or not
Water shortage 3.Water shortage alarm detection time is
2.Check the installation and wiring of
E027 alarm too short (F4.03)
sensor
4.Water shortage protection frequency is
3.Check relevant parameter settings
too low(F4.02)
5.Water shortage protection detection
current is too low(F4.04)

1.Feedback signal of senor exception


2.High pressure alarm value adjustment
High pressure 1.Check the wiring of sensor
E028 is too low F0.10)
alarm 2.Check relative parameter settings
3.Alarm detection time adjustment is too
short F4.09)

1. Low pressure alarm value is set too


high(F0.11)
1.Modify parameters
Low pressure 2. Sensor broken line or poor contact.
E029 2.Check the sensor
alarm System has no feedback signal
3.Sensor type is inconsistent with actual
situation

Burst pipes The detection time of burst pipe is too Pipe detection (Notes: This fault is only
E030
alarm short (F4.15) for manual reset)

1.Be power on again


Multi-drive
2.The host is connected to termination
E050 communication Abnormal multi-drive communication
resistor (refer to Chapter 2.8)
error
3.Seek for services

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PD20 Series

5.2 Common Faults and Handling


The following faults may happen in use. For brief fault analysis, please refer to the
following methods.

5.2.1 No display at power on


(1) Check whether the input power is consistent with the nominal voltage of the
drive with multimeter.

(2) Check whether the three-phase rectifier bridge is intact. If the rectifier bridge is
broken down, please request service.

5.2.2 The power air switch trips off at power on.


(1) Check whether there is short circuit or ground connection between input power.
If yes, please eliminate it.

(2) Check whether the rectifier bridge has been broken down. If yes, please request
service.

5.2.3 The motor doesn’t rotate after the SPD runs.


(1) Check whether there is balanced three-phase output among U, V, W. If yes,
check whether the motor is broken or blocked. If no, please confirm whether the
motor parameters are set correctly.

(2) If there is output but the three-phase power is not balanced, please request
service.

(3) If there is no output voltage, please request service.- 61 - 8200B Series

5.2.4 SPD shows normally at power on but the power air switch trips off after
running.
(1) Check whether short circuit occurs between output modules interval. If yes,

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PD20 Series

please request service.

(2) Check if there is short circuit or ground connection between motor leads. If yes,
please eliminate it.

(3) If switch tripping off occurs occasionally and the distance between motor and
inverter is far, consider to add output AC reactor.

5.2.5 It doesn’t stop in no water use.


(1) Check whether the feedback pressure displayed on the SPD board is no less
than set pressure. If the feedback pressure is less than set pressure, please check
whether the range of the pressure sensor is set correctly, whether the pump rotates
reversely, whether there is air and whether the inlet is blocked by sundries.

(2) If the feedback value change back and forth around the set value, stop the SPD
manually and check whether the pressure keep declining or not. If yes, it needs to
change the check valve.

(3) Under the condition that the system is able to maintain the pressure, decrease
F3.00 properly and observe whether it is in a normal standby function.

5.2.6 It can’t sleep in small amount of water use or leakage


If it can’t sleep or the sleep time is too long, please change F3.08 as standby mode
3 and then increase F3.15 properly.

If it starts and stops frequently, please change F3.08 as standby mode 3 and then
increase F0.04 properly.

5.2.7 It can’t stop to make protection in water shortage.


(1) Water shortage protection switch F4.00 is not enabled.

(2) The threshold value of water shortage detection F4.01 is set too low.

(3) The current percentage of water shortage detection F4.04 is set too low.

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PD20 Series

Chapter 6 Communication Protocol

PD 20 series provides two RS485 communication interfaces, and adopts


international standard Mod-Bus communication protocol to make master and slave
communication. Users can realize centralized control by PC/PLC/touch screen and
other upper machine to suit for specific application demand. (Setting SPD control
command, running frequency, modifying function code parameters, motoring SPD
working status and fault information)

6.1 Command Codes and Communication Data Description


(1)Address of functions
Address
Function Data meaning R/W character
definition

0x0001:Under running

0x0002:Reserved

0x0003:Reserved

Communication 0x0004:Reserved
control command 0x1000H W
0x0005:Stop

0x0006:Free stop(emergency stop)

0x0007:Fault reset

0x0008:Reserved

0x0001:Running

0x0002:Faults

SPD status 0x1001H 0x0003:Stop without faults R

0x0004: Reserved

0x0005:SPD LU state

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PD20 Series

Address
Function Data meaning R/W character
definition

Communication setting value range(-10000~10000)


Note: Communication set value is the percentage of
relative value(-100.00%~100.00%).Communication
write operation can be made. When it serves as
0x2000 W/R
frequency source setting, the relative value is the
percentage of maximum frequency (F2.09). When it
Address of serves as PID setting or feedback, the relative value is
communication the percentage of PID.
set value
PID setting, range(0~1000,1000 corresponding to full
0x2001 W/R
range)set F3.05=4

PID feedback, range(0~1000,corresponding to full


0x2002 W/R
range)set F0.09=4

0x2003 Reserved

0x3000 Manufacturer reserved the parameters R

0x3001 Running frequency(two decimals) R

0x3002 Accumulated running time(unit: time, 0 decimal) R

0x3003 Bus voltage(one decimal) R

0x3004 Output voltage(zero decimal) R

0x3005 Output current(one decimal) R


Running/stop 0x3006 Running speed(zero decimal) R
parameter
address of single Faults code (The number of fault code and fault type in
drive and 0x3007 function code menu is consistent. Here the returned R
multi-drive host data is hexadecimal, not fault character. )

0x3008 Terminal input mark state(0 decimal) R

0x3009 Terminal output mark state(0 decimal) R

0x300A Analog AI1 value(two decimals) R

0x300B Analog AI2 value(two decimals) R

0x300C Set frequency(two decimal) R

0x300D Output power(one decimal) R

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PD20 Series

Address
Function Data meaning R/W character
definition

0x300E Output torque(zero decimal) R

0x300F SPD temperature(one decimal) R

0x3010 Feedback pressure(one decimal) R

0x3011 Given pressure (one decimal) R

0x3012 Water inlet pressure (one decimal) R

0x3013 Reserved R

0x3014 Reserved R

0x3015 Reserved R

0x3016 Software version number (two decimals) R

0x3017 Product number R

Auxiliary status address of the host storage

No.1 No.2 No.3 No.4 No.5 R/W


Description
auxiliary auxiliary auxiliary auxiliary auxiliary character

0x3101 0x3201 0x3301 0x3401 0x3501 Running frequency R

0x3102 0x3202 0x3302 0x3402 0x3502 Running time R

The status 0x3103 0x3203 0x3303 0x3403 0x3503 Bus voltage R


address of
0x3104 0x3204 0x3304 0x3404 0x3504 Out voltage R
each
auxiliary 0x3105 0x3205 0x3305 0x3405 0x3505 Output current R

0x3106 0x3206 0x3306 0x3406 0x3506 Running speed R

0x3107 0x3207 0x3307 0x3407 0x3507 Faults code R(0x63)

Notes: The value of 0x63 can be gained by reading 0x3107、0x3207、0x3307、


0x3407、0x3507 in the host and it indicates the auxiliary fail to connect to the
master.(This address sheet is only for the host of multi-drive)

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PD20 Series

Note: The read data and the actual fault from 3007H are listed as below:
Data Fault
0x00 No faults
0x01 Invert cells fault
0x02 Over current in acceleration running
0x03 Over current in deceleration running
0x04 Over current in constant running
0x05 Over voltage in acceleration running
0x06 Over voltage in deceleration running
0x07 Over voltage in constant running
0x08 Hardware over voltage
0x09 Bus undervoltage
0x0A SPD overload
0x0B Motor overload
0x0C Phase loss of input
0x0D Phase loss of output
0x0E Module overheating
0x0F External fault
0x10 Communication fault
0x11 Reserved
0x12 Current detection current fault
0x16 EEPROM read-write fault
0x17 Overload pre-alarm
0x18 PID feedback broken line fault
0x19 Reach running time
0x1A Reserved
0x1B Water shortage alarm
0x1C High water pressure alarm
0x1D Low water pressure alarm
0x32 Communication faults

- 68 -
PD20 Series

Meaning of fault codes


Mod-bus fault codes

Code Name Meaning

The code written in the code checking address is


0x01 code error
different from the code set by FD.00 user

Function code received from upper machine is not


Illegal
0x02 allowed operation. Perhaps the slave unit processes such
functions
requests in wrong state

In the frame information sent by the upper machine,


when RTU format CRC check bit or ASCII format LRC
0x03 Check error
check bit is different with the check number of lower
machine, check error will be reported.

Request data address of the upper machine is not allowed


Illegal data
0x04 address. Especially, the combination of register address
address
and transferred byte is invalid.

Data field received includes not allowed value.


Illegal data
0x05 Note: It does not mean that the data item submitted for
value
saving in the register has an unexpected value.

Parameter In the writing command sent by the upper machine, the


0x06 modification data sent is beyond parameter range or the writing
invalid address cannot be written currently.

When the upper machine is reading or writing, if user


System is
0x07 password is set and password lock is not removed, it will
locked
report that the system is locked.

Slave drive is
0x08 SPD is busy(EPPROM is under saving)
busy

Not in the mode of communication control command


0x09 Setting error
source

- 69 -
PD20 Series

The example of reading and writing parameters command


High address Low address High bit Low bit Low bit High bit of
SPD address Command of of of data of data of CPR CRC
parameters parameters content content check check

Reading
command 01 03 F0 0C 00 02 37 08
(F0.12)

Writing
command 01 06 F0 0C 00 21 BA D1
(F0.12)

Writing
RAM
01 06 00 0C 00 20 48 11
command
(F0.12)

Notes: Reading parameters address directly. For example, the read address of
F3.15 is 0xF30F; the max is 12

Write parameters and save. The address is same as the reading address. For
example, the writing address of F3.17 is 0xF311

Write parameters without saving. The high bit of address is 0.For example; the
writing address of F3.19 is 0x0313.

- 70 -
PD20 Series

Chapter 7 Typical Application Cases

7.1 Single Pump Control Case 1


Condition Requirement Parameter setting

Pump network pressure 3.0kg F0.00 = 3.0

Water shortage Switching value sensor is Input by external terminals. (Please connect to M2
protection mode installed at inlet. terminal under the default condition)

Please set the parameters F0.08, F0.09, F2.01 according to the pressure sensor
type.

- 71 -
PD20 Series

7.2 Single Pump Control Case 2


Condition Requirement Parameter setting

Pump network pressure 3.5kg F0.00 = 3.5

Start mode Keyboard start F0.05 = 2; F1.02 = 0

Communication address Address:01 F1.00 = 01

Communication baud rate 9600BPS F8.00 = 3

Water shortage protection mode Voltage type sensor is installed at inlet F4.00 = 3

Threshold value of water shortage protection Reports faults when it is less than 0.5kg F4.01 = 0.5

Please set the parameters F0.08, F0.09, F2.01 according to the pressure sensor
type.

The upper machine (such as PLC) sends the start command: the data format is
hexadecimal.
The example of writing command
High address Low address High bit of Low bit of Low bit of High bit
SPD Writing
of writing of writing data data CRC of CRC
address command
data data content content check check

Start
01 06 10 00 00 01 4C CA
command

Stop
01 06 10 00 00 05 4D 09
command

Faults
01 06 10 00 00 07 CC C8
reset

The example of reading command

High address Low address High bit of Low bit of Low bit High bit
SPD Reading
of reading of reading reading reading data of CPR of CPR
address command
data data data number number check check

Reading
running 01 03 30 01 00 01 DA CA
frequency

- 72 -
PD20 Series

Notes: reading data is 12 at maximum

After the auxiliary drives receive data from the host drive, the following format data
is returned. The data returned in this example is 1388H, namely decimal 5000,
which means that the current running frequency is 50.00Hz.

Data returned by SPD Reading Byte Data Data low Low bit of High bit of
SPD address command number high bit bit CRC check CRC check

standard 01 03 02 13 88 B5 12

High bit of Low bit Data Low bit of


SPD SPD Reading Data High bit of
byte of byte high CRC
returned address command low bit CRC check
number number bit check

Non
01 03 00 02 13 88 E9 5C
standard

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PD20 Series

7.3 Two driven by one control case


One driving two means one SPD drives two pumps; one pump which is the host
pump works at variable frequency, the other pump which is the auxiliary pump
works at power frequency. If the host pump works at full frequency, but the water
pressure still cannot meet the demand; the terminal TA will be connected to TB, and
then the auxiliary pump will work at power frequency. If the water pressure is
adequate, the auxiliary pump will be stopped at first. You can only set F0.20 =7, or
set F7.07 = 2 separately to start the one driven two mode.
Condition Requirement Parameter setting
Pump network pressure 4.0kg F0.00 = 4.0
Start mode Start by keyboard F0.05 = 0
Water shortage protection mode Voltage type sensor is installed at inlet Input by external terminals
F0.20=7 (or F7.07=2;recommended
Control mode Two driven by one
setting F0.20=7)

Please set the parameters F0.08, F0.09, F2.01 according to the pressure sensor
type.

- 74 -
PD20 Series

Three-phase AC
Power Input
L N

Pressure Switch Signal PD20 Smart


Pro Pump
Drive
Relay Output of PD20
TA TB TC
4-20mA
Pressure feedback
signal
Motor Cable

Pressure
KM1 M Tank

Host Pressure
Pump Sensor
Pressure
Switch Outlet pipework
Check Valve
Water Inlet

KM1

Backup
Pump

Check Valve

7.4 Multi-pump control case


Condition Requirement Parameter setting
Pump network pressure 4.0kg F0.00 = 4.0
Number of auxiliaries One auxiliary(5 at most) F1.03 = 1
Pump rotation time 30min F1.05 = 30
Water shortage protection mode Voltage type sensor is installed at inlet F4.00 = 3
Water shortage protection
Fault is reported if less than 1.0kg F4.01 = 1.0
threshold value of inlet
Address setting Host address>5, Auxiliary address 1-5

Macro setting: host: F0.20=2;


Network setting Double master-slave network*
auxiliary: F0.20=11

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PD20 Series

Please set the parameters F0.08,F0.09,F2.01 according to the pressure sensor type.

*: Double master-slave network: One master-slave network is constituted by the


RS2 in PD20 and upper machine; the upper machine serves as the master station.
The other master-slave network is constituted by the RS1 in the SPDs; the RS1 in
the PD20-Host serve as master station. (As shown in the following figure)
3-phase AC Power
Input

- 76 -
PD20 Series

V3.1
Inverter

- 77 -

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