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NCR Trend Analysis - Barzan

This document analyzes trends in Non-Conformance Reports (NCRs) issued for the Barzan Onshore Project Package 2 EPC building works. It shows that the majority of NCRs were issued for concrete works and were dispositioned as "use-as-is". The highest number of NCRs were classified under work practices and most NCRs were related to concrete works by activity. Overall, the trend analysis aims to identify common issues and areas for improvement based on NCR data.

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0% found this document useful (0 votes)
1K views15 pages

NCR Trend Analysis - Barzan

This document analyzes trends in Non-Conformance Reports (NCRs) issued for the Barzan Onshore Project Package 2 EPC building works. It shows that the majority of NCRs were issued for concrete works and were dispositioned as "use-as-is". The highest number of NCRs were classified under work practices and most NCRs were related to concrete works by activity. Overall, the trend analysis aims to identify common issues and areas for improvement based on NCR data.

Uploaded by

rmdarisa
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
You are on page 1/ 15

NCR TREND ANALYSIS

Barzan Onshore Project, Package#2 - EPC Building works


Trend Analysis - By Revisions Trend Analysis - By Disposition

No.of Revisions Disposition - No.Of Occurences


4
1

3
2
Replace
No.of Revisions Repair
Use-As Is
1

0
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15
C-0 C-0 C-0 C-0 C-0 C-0 C-0 C-0 C-0 C-0 C-0 C-0 C-0 C-0 C-0
GC GC GC GC GC GC GC GC GC GC GC GC GC GC GC 11
5 8- 5 8- 5 8- 5 8 - 5 8 - 5 8- 5 8- 5 8- 5 8 - 5 8 - 5 8 - 5 8 - 5 8- 5 8- 5 8-
5 8 5 8 58 58 58 5 8 5 8 58 58 58 58 5 8 5 8 5 8 58
C R- CR- CR- CR- CR- CR- CR- CR- CR- CR- CR- CR- CR- CR- CR-
N N N N N N N N N N N N N N N

Trend Analysis - By Classification Trend Analysis - By Activity

By Classification - No.Of Occurences By Activity - No.Of Occurences


7
7

Work Practices
3 4
Supervisory Methods
Testing
No.Of Occurences
6 Engineering Error 3
5

NCR TREND
Work Practices
4
ANALYSIS
3 Supervisory Methods
Barzan Onshore
Testing Project, Package#2 - EPC Building works No.Of Occurences
6 Engineering Error 3
Procedures & Documents 2 2 2
Conditions of work area 2
1 1
6 1

0
ks ng ng m g ng
r ar in di
wo oof o uti al r th el
e r Gr Ea
ret rp iF re W
onc ate
C W

Prepared By : Ram Mohan D [Site QA/QC Manager]


Reject ed

Comments:
S.No. NCR Ref: Activity Classification Disposition
1 NCR-5858-GCC-001 Concrete works Work Practices Use-As Is
2 NCR-5858-GCC-002 Waterproofng Work Practices Use-As Is
3 NCR-5858-GCC-003 Earthing Supervisory Methods Use-As Is
4 NCR-5858-GCC-004 Welding Work Practices Repair
5 NCR-5858-GCC-005 Earthing Supervisory Methods Use-As Is
6 NCR-5858-GCC-006 Welding Supervisory Methods Replace
7 NCR-5858-GCC-007 Concrete works Testing Use-As Is
8 NCR-5858-GCC-008 Concrete works Supervisory Methods Repair
9 NCR-5858-GCC-009 Concrete works Supervisory Methods Use-As Is
10 NCR-5858-GCC-010 Concrete works Supervisory Methods Use-As Is
11 NCR-5858-GCC-011 Concrete works Work Practices Use-As Is
12 NCR-5858-GCC-012 Concrete works Work Practices Repair
13 NCR-5858-GCC-013 Grout works Testing Use-As Is
14 NCR-5858-GCC-014 Grout works Testing Use-As Is
15 NCR-5858-GCC-015 Fire alarm Work Practices Use-As Is
16 NCR-5858-GCC-016
17 NCR-5858-GCC-017
18 NCR-5858-GCC-018
19 NCR-5858-GCC-019
20 NCR-5858-GCC-020
21 NCR-5858-GCC-021
22 NCR-5858-GCC-022
23 NCR-5858-GCC-023
24 NCR-5858-GCC-024
25 NCR-5858-GCC-025 Painting Work Practices Use-As Is

Disposition No.Of Occurences


Replace 1
Repair 3
Use-As Is 11

Classification No.Of Occurences


Work Practices 6
Supervisory Methods 6
Testing 3
Engineering Error 0
Procedures & Documents 0
Conditions of work area 0

By Activity - No.Of O
7
6
5
By Activity - No.Of O
Activity No.Of Occurences 7
Concrete works 7 6
Waterproofng 1 5
Grouting 2 4
7
Fire alarm 1 3
Earthing 2 2
Welding 2 1 2 2
1 1
0
r ks fn
g
tin
g rm in
g
wo a tr h
ro
o ou al
rete
rp Gr re Ea
nc ate Fi
Co W
No.of Revisions
1
1 WORK PRACTICES
2 CONDITIONS OF WORK AREA
1 ENGINEERING ERROR
1 SUPERVISORY METHODS
1 AVAILABLE RESOURCES
2 WRITTEN PROCEDURE AND DOCUMENTS
2 TESTING
1
1
2
2
1
1
2

Disposition - No.Of Occurences


12

10
1

No.Of Occurences
6

0
Replace Repair Use-As Is

No.of Revisions
4
By Activity - No.Of Occurences 3
2
No.of Revisions
No.of Revisions
4
By Activity - No.Of Occurences 3
2

1 No.of Revisions

0
No.Of Occurences
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15
C -0 C-0 C-0 C-0 C-0 C-0 C-0 C-0 C-0 C-0 C-0 C-0 C-0 C-0 C-0
2 2 2 GC GC GC GC GC GC GC GC GC GC GC GC GC GC GC
1 1 5 8- 5 8- 5 8- 5 8- 5 8- 5 8- 5 8 - 5 8 - 5 8- 5 8- 5 8- 5 8- 5 8- 5 8- 5 8-
8 8 8 8 8 8 8 8 8 8 8 8 8 8 8
R-5 R-5 R-5 R-5 R-5 R-5 R-5 R-5 R-5 R-5 R-5 R-5 R-5 R-5 R-5
g g rm g g
n NC NC NC NC NC NC NC NC NC NC NC NC NC NC NC
fn tin a in di
oo ou al tr h el
pr Gr re Ea W
Fi

By Classification - No.Of Occurences

3 Work Practices
Supervisory Methods
Testing
6
Engineering Error
Procedures & Documents
Conditions of work area

6
ccurences

No.Of Occurences

of Revisions
of Revisions

nces

Practices
isory Methods

ering Error
ures & Documents
tions of work area
S.No. NCR Ref: Activity Classification Disposition

ACCU AV Mounts
1 NCR-5858-GCC-022 Product defciency Repair
corrosion
2 NCR-5858-GCC-024 AHU Panel damages Supervisory Methods Repair/Replace
3 NCR-5858-578 AHU Panel damages Supervisory Methods Repair/Replace

Rusted
4 NCR-5858-812 brackets/unapproved Supervisory Methods Repair/Replace
touch-up paint

5 NCR-5858-799 FRP line damage Supervisory Methods Repair

6 NCR-5858-831 HDPE line damage Supervisory Methods Repair

Disposition - No.O
3.5

2.5

1.5

Disposition No.Of Occurences


1
Repair/Replace 3
Repair 3 0.5

0
Repair/Replace Repair
Classification No.Of Occurences
Work Practices
Supervisory Methods 5
Testing
Engineering Error
Procedures & Documents
Conditions of work area
Product Defciency 1

Activity No.Of Occurences


Mechanical 4
FRP 1
HDPE 1

By Activity - No.Of Occurences


4
By Classi
3.5
3
2.5 1
No.Of Occurences
2 4
1.5
1
0.5 1 1
0
Mechanical FRP HDPE
No.of Revisions

1 WORK PRACTICES
3 CONDITIONS OF WORK AREA

1 ENGINEERING ERROR

1
SUPERVISORY METHODS
1
AVAILABLE RESOURCES
WRITTEN PROCEDURE AND DOCUMENTS
TESTING

isposition - No.Of Occurences

No.Of Occurences

ce Repair
No.of Revisions
4

1 No.of Revisions

0
2 4 8 2 9 1
-02 -02 -57 -81 -79 -83
CC CC 58 58 58 58
8 - G 8- G - 58 - 58 - 58 - 5 8
85 85 CR CR CR CR
R-5 R-5 N N N N
NC NC

By Classification - No.Of Occurences

Work Practices
1
Supervisory Methods
Testing
Engineering Error
Procedures & Documents
Conditions of work area
Product Defciency

5
of Revisions
OPEN NCR TREND ANALYSIS
Barzan Onshore Project, Package#2 - EPC Building works
Trend Analysis - By Revisions Trend Analysis - By Disposition

No.of Revisions Disposition - No.Of Occurences


4

2 Repair/Replace
No.of Revisions Repair
3 3
1

0
22 24 78 1 2 99 3 1
C -0 C-0 8-5 8-8 8-7 8-8
GC GC 85 85 85 85
5 8- 58- R-5 R-5 R-5 R-5
8 8 C C C C
R-5 R-5 N N N N
NC NC

Trend Analysis - By Classification Trend Analysis - By Activity

By Classification - No.Of Occurences By Activity - No.Of Occurences


4.5

4
4

1 3.5

Work Practices
Supervisory Methods 3
Testing
Engineering Error 2.5 No.Of Occurences
Procedures & Documents
1 3.5

OPEN NCR TREND ANALYSIS


Work Practices
Supervisory Methods 3
Testing
Barzan Onshore Project, 2.5
Engineering Error Package#2 - EPC Building works No.Of Occurences
Procedures & Documents
Conditions of work area 2
Product Defciency
1.5

1 1
1
5
0.5

0
Mechanical FRP HDPE

Reject ed

Comments:

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