GE Energy

Rev. : B
Page : 1/21
OPERATION AND MAINTENANCE MANUAL
COMPONENT LITERATURE

EQUIPMENT DEFINITION

GE DEVICE : N.A.

DESIGNATION : PUMP

SUPPLIER : STERLING

TYPE : ZLK

LITERATURE REFERENCE : OMML_8PP-AE21414-01 (20 PAGES)

All right reserved copyright

OMML_8PP-AE21414-01 Revision: B Date: 12/08/2011
 OMML_8PP-AE21414-01

Volute Pumps

ZLK 32-125 . . . 200-250

TECHNICAL DATA

Output: max. 740 m³/h

Head: max. 90 m
Speed: max. 3600 rpm
Material: grey cast iron: 0B, 0C
bronze: 3B
stainless steel: 4B
Temperature: max. 120 °C
Casing pressure: material design 4B PN 16
0B, 0C, 3B PN 16/101)
Shaft seal: standard mechanical seal
Flange connections: material design
4B DIN 2501 PN 16
0B, 0C, 3B DIN 2501 PN 16/101)
Sense of rotation: clockwise, when seen from
drive on the pump

APPLICATION CONSTRUCTION

Volute pumps of the series ZLK have been constructed as floor Casing pressure:
space saving easy-to-install pumping units. The package unit is
used when clear resp. turbid liquids without any solid particles Material design
must be handled without problem. 4B max. 16 bar from -40 °C to 120 °C
The combination of: 0B, 0C, 3B max. 16/101) bar from -30 °C to 120 °C
- performance and connection sizes DIN 24255 / EN 733 Please note:
- construction type: package unit with standard motor Technical rules and safety regulations.
- material: grey cast iron, bronze, stainless steel Casing pressure = inlet pressure plus delivery head + zero flow
- casing: volute or inline casing (see list ZLI)
Position of the branches:
was leading to widely spread application fields like Suction branch axial, discharge branch pointing radially
• steel, machine and automobile construction upwards.
• food and semi-luxuries industry Flanges:
• chemical and petrochemical industry
Material design 4B: The flanges correspond to DIN 2533/
• pharmaceutical industry PN 16. Flange design drilled to ANSI 150 is possible.
• lacquer industry Material design 0B, 0C, 3B: The flanges correspond DIN
• plastics and rubber industry 2533/2532 PN 16/101). Flange design drilled to ANSI 150 is
• iron and non-ferrous metal industry possible.
• paper and pulp-industry Hydraulic:
• textile industry
First hydraulic. Designation of this construction type: A.
Second hydraulic. Designation of this construction type: C.

Bearing:
Two grease-lubricated antifriction bearings according to DIN
625 in the motor, one antifriction bearing grease-lubricated for
service life according to DIN 625 arranged in the bearing
DESIGN bracket. Designation of this construction type: .K, .V
Single-stage pumping units of compact design with nominal per- Sense of rotation:
formances and flange connection size according to DIN 24255 /
EN 733. Clockwise when looking at the pump from the drive end.
There is no common shaft for motor and pump. The motors used
are of the standard type listed. Shaft sealing:
Thanks to the process design, it is possible to withdraw the whole
insert assembly without removing the casing of the pump from the The shaft sealing is a single standard mechanical seal, flushed
piping system. from internal source, uncooled and unbalanced.
The individual shaft of the unit connected by a plug-in coupling Designation AAE: cast chrome/carbon, O-rings Perbunan
facilitate the dismantling or the replacement of the motor without temperature range: -40 °C to +120 °C
affecting the pump. Designation BH3: SiC/carbon, elastomer EP
At present, the programme comprises 32 pump sizes. temperature range: -20 °C to +120 °C
Designation BHS: SiC/SiC, elastomer Viton
1) up to size 100-160 10 bar temperature range: -20 °C to +120 °C

PUMP TECHNOLOGY ZLK P I/13

133.65901.54.01 E 08/95
Material design

Item COMPONENTS MATERIAL DESIGN

0B 0C 3B 4B
10.20 volute casing GG 25
16.10 casing cover G-Cu Sn 10 G-X 6 Cr Ni Mo 18 10
23.00 impeller GG 25 G-Cu Sn 10
21.00 shaft X 20 Cr 13 X 5 Cr Ni Mo 18 10
34.00 bearing bracket GG 25
43.30 shaft sealing X 22 Cr Ni 17 / carbon, Perbunan SiC / SiC, Viton
mechanical seal 1) or SiC / SiC, Viton or
or SiC / carbon, EP SiC / carbon, EP
1) O-rings of PTFE upon request
The component parts of the mentioned material designs are interchangeable.

Casing seal:
Material design 0B, 0C, 3B: The casing seal consists of special paper flat gasket. Designation of this construction type: 2
Material design 4B: The casing seal consists PTFE. Designation of this construction type : 4

Drive / Speed:
By customary electric motors, type IM B 35 resp. IM V 15 for n = 2900 rpm, n = 1450 rpm from construction size 180 M
IM B 5 resp. IM V 1 for n = 1450 rpm up to construction size 160 L.
For the determination of the drive power we recommend the following additional power:
up to 4 kW: 25 % 4 up to 7,5 kW: 20 % 7,5 up to 37 kW: 15 %
Please note: The max. motor power allowed for some construction sizes as shown in the individual curves.
The following speeds are to be observed:
max. max. max. max.
construction size speed construction size speed construction size speed construction size speed
rpm rpm rpm rpm
32-125, 32-160, 32-200 32-250
40-125, 40-160, 40-200 40-250 40-315
50-125, 50-160, 50-200 50-250 50-315
65125, 65-160, 65-2002) 3600 65-250 3000 65-315 1800 1450
80-1602) 80-200 80-250, 80-315
100-160, 100-200 100-250, 100-315
125-200, 125-250
150-200 150-250
200-250
Die max. speeds results from the permitted shaft load and from the permitted peripheral speed of the impellers.
2)
in material design 3B, 4B max. speed 3000 rpm

Positioning:
In principle ZLK pumps can be installed either horizontally or vertically. If the piping system is sufficiently rigid, they can also be suspendion-
fastened in a pipeline.
Nevertheless, the fastening is made on the motor feet at n = 2900 rpm and n = 1450 rpm at motor-size 180, at n = 1450 rpm up to include.
Motor-size 160 the fastening is made on the casted pump feed.

horizontal installation vertical installation

Please note:
The arrangement of the motor below the pump is not admissible because of operating safety.

General comments:
Regarding INLINE PUMPS with the same insert unit, consisting of bearing bracket with bearing, stub shaft and mechanical seal, casing cover,
impeller and impeller fastener refer to our

series ZLI.

Technical documentation about these programmes will be readily supplied on request.

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Sectional drawing and nomenclature

shaft sealing
designation AAE

10.20 volute casing 21.00 shaft

16.10 casing cover 34.00 bearing bracket
23.00 impeller 43.30 stand. mechanical seal

shaft sealing
designation BH3
BHS

Package unit = pump casing + compact insert unit + standard motor*

The standard construction set consits of volute casing, casing cover, impeller and mechanical seal. If the standard construction
set will be supplemented by a special insert unit you will get a package unit which is easy to combine.
The large-dimensioned bearing bracket in the insert unit relieves completely the standard motor from hydraulical axial forces
and allows many motor combinations with the pumping unit.
The special advantage of a package unit are lower operating costs and a space saving of approx. 30 % with regard to a base
plate unit.

Motor combinations

+ type of construction IM B 5 oder IM V 1

IM B 35 oder IM V 15

+ type of enclosure IP bis e II (Ex)

+ speed 50 und 60 Hz

= motor at your choice

* shaft end to DIN 748 part 3

key to DIN 6885 sheet 1

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Performance graph n = 2900 rpm

n = 1450 rpm

The construction size 200-250 is only deliverable in material design OB, OC.

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Characteristic curves n = 2900 rpm

correction factor 3% at material design 4B

stainless steel

cast iron

correction factor 3% at material design 4B

5
Characteristic curves n = 2900 rpm

correction factor 3% at material design 4B

correction factor 3% at material design 4B

6
Characteristic curves n = 2900 rpm

correction factor 3% at material design 4B

correction factor 3% at material design 4B

7
Characteristic curves n = 2900 rpm

correction factor 3% at material design 4B

correction factor 3% at material design 4B

8
Characteristic curves n = 2900 rpm

correction factor 3% at material design 4B

max.motor power

correction factor 3% at material design 4B

9
Characteristic curves n = 1450 rpm

stainless steel

cast iron

correction factor 3% at material design 4B

correction factor 3% at material design 4B

10
Characteristic curves n = 1450 rpm

correction factor 3% at material design 4B

standard value

correction factor 3% at material design 4B

11
Characteristic curves n = 1450 rpm

correction factor 3% at material design 4B

correction factor 3% at material design 4B

12
Characteristic curves n = 1450 rpm

correction factor 3% at material design 4B

correction factor 3% at material design 4B

13
Characteristic curves n = 1450 rpm

standard
value

correction factor 3% at material design 4B

correction factor 3% at material design 4B

14
Characteristic curves n = 1450 rpm

correction factor 3% at material design 4B

standard
value

correction factor 3% at material design 4B

15
Characteristic curves n = 1450 rpm

correction factor 3% at material design 4B

standard value

standard value

correction factor 3% at material design 4B

The NPSH value was determined in a closed circuit. Please take into consideration 0,5 m as a safety factor for the NPSH value of the plant.
Values are valid for water ρ = 1 kg/l

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Dimension table n = 2900 rpm

ue = connection for drainage G 1/4, from DNA 65 G 3/8

size selected drive power kW pump weight kg

n = 2900 rpm DNA DNE a f h2 h3 w1 x 0B, 0C 3B, 4B
32-125 0,75 1,1 1,5 2,2 32 50 80 167 140 100 110 90 24 30
32-160 2,2 160 110 120 28 34
3,0 4,0 162
32-200 4,0 180 130 135 32 41
5,5 7,5 210
32-250 11,0 15,0 100 225 155 160 42 52
40-125 1,5 2,2 3,0 40 80 80 162 140 100 110 30 33
40-160 3,0 4,0 160 115 120 32 36
5,5 210
40-200 5,5 7,5 11,0 100 100 180 135 140 44 42
40-250 7,5 11,0 15,0 225 160 160 100 49 52
50-125 2,2 3,0 4,0 50 65 100 167 160 115 120 90 30 37
5,5 210
50-160 3,0 4,0 162 180 125 130 33 39
5,5 7,5 11,0 210
50-200 7,5 11,0 15,0 200 145 150 34 44
50-250 11,0 15,0 18,5 22,0 225 165 170 100 47 54
65-125 4,0 65 80 100 167 180 120 140 90 37 45
5,5 7,5 210
65-160 5,5 7,5 11,0 15,0 200 135 150 46 47
65-200 11,0 15,0 18,5 22,0 225 160 165 47 49
65-250 18,5 22,0 30,0 37,0 220 250 180 185 130 65 70
80-160 11,0 15,0 18,5 80 100 125 210 225 155 170 90 49 55
80-200 15,0 18,5 22,0 30,0 37,0 226 250 175 180 120 61 66
100-160 18,5 22,0 30,0 37,0 100 125 125 256 280 185 200 150 76 100
100-200 22,0 30,0 37,0 226 190 115 69 89

motor appr.
size kW b1* c1* D1 g* h* m* m3 m 4* m5 n3* n4 o1* o2* s w* kg
80 a 0,75 35 10 200 160 80 30 50 125 100 156 125 227 96 9 143 9
80 b 1,1 104 10
90 S 1,5 178 90 32 56 130 170 140 243 89 150 14
90 L 2,2 155 125 168 18
100 L1 3,0 40 12 250 198 100 40 63 175 140 197 160 305 90 11,5 188 24
112 M 4,0 43 15 222 112 43 70 180 225 190 319 140 12 187 41
132 S1 5,5 48 17 300 261 132 48 89 256 216 362 159 221 56
132 S2 7,5 59
160 M1 11,0 60 25 350 310 160 70 108 255 210 310 254 521 213 15 245 110
160 M2 15,0 112
160 L 18,5 300 254 565 235 135
180 M 22,0 70 28 341 180 80 80 241 345 279 592 242 278 155
200 L1 30,0 80 30 400 392 200 100 100 365 305 400 318 690 286 20 302 250
200 L1 37,0 260

flange connections according to DIN 2501 PN 10 and PN 16 Standard motors as per DIN 42677.
DNA,E 32 40 50 65 80 100 125 Truth of rotation centricity and right angle of
k 100 110 125 145 160 180 210 shaft ends and mounting flanges as per DIN
D 140 150 165 185 200 220 250 42955, normal precision.
d2 x number 18 x 4 18 x 4 18 x 4 18 x 4 18 x 8 18 x 8 18 x 8
* motors type of enclosure IP 54
dimensions depending on the motor make

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Dimension table n = 1450 rpm

ue = connection for drainage G 1/4, from DNA 65 G 3/8

selected drive power kW pump weight kg
size n = 1450 rpm DNA DNE a b c f h1 h2 m1 m2 n1 n2 s1 w1 x 0B, 0C 3B, 4B
32-160 0,55 32 50 80 50 15 167 132 160 100 90 240 190 15 115 90 28 34
32-200 0,75 1,1 160 180 135 32 41
32-250 0,75 1,1 100 65 177 180 225 125 95 320 250 160 42 52
40-160 0,55 0,75 40 65 80 50 167 132 160 100 70 240 190 120 32 36
40-200 0,75 1,1 1,5 100 160 180 265 212 140 44 42
40-250 1,1 1,5 2,2 65 177 180 225 125 95 320 250 160 100 49 52
40-315 2,2 3,0 4,0 125 18 193 225 250 345 280 205 130 78 110
5,5 226 78 110
50-160 0,55 0,75 1,1 50 100 50 15 167 160 180 100 70 265 212 130 90 33 39
50-200 0,75 1,1 1,5 2,2 200 150 34 44
50-250 1,5 2,2 3,0 4,0 65 177 180 225 125 95 320 250 170 100 47 54
50-315 4,0 125 17 193 225 280 345 280 210 130 82 112
5,5 7,5 226 82 112
65-160 0,75 1,1 1,5 65 80 100 15 167 160 200 280 212 150 90 46 47
2,2 162 46 47
65-200 1,5 2,2 3,0 167 180 225 320 250 165 47 49
65-250 3,0 4,0 80 187 200 250 160 120 360 280 19 185 130 65 70
5,5 220 65 70
65-315 5,5 7,5 11,0 15,0 125 18 226 225 280 400 315 220 89 117
80-160 1,1 1,5 80 100 65 15 167 180 225 125 95 320 250 15 170 90 49 55
2,2 3,0 162 49 55
80-200 2,2 3,0 4,0 183 250 345 280 180 120 61 66
80-250 3,0 4,0 80 18 187 200 280 160 120 400 315 19 200 130 72 76
5,5 7,5 220 72 76
80-315 5,5 7,5 11,0 15,0 226 250 315 235 94 130
100-160 3,0 4,0 100 125 213 200 280 360 280 200 150 77 100
5,5 256 77 100
100-200 4,0 183 115 69 89
5,5 7,5 226 69 89
100-250 5,5 7,5 11,0 140 225 400 315 210 125 82 91
100-315 11,0 15,0 18,5 22,0 250 315 245 130 99 125
125-200 7,5 11,0 15,0 125 150 256 240 150 99 107
125-250 11,0 15,0 18,5 20 226 355 130 102 115
150-200 11,0 15,0 18,5 150 200 160 100 256 280 400 200 150 550 450 23 265 170 120 135
150-250 15,0 18,5 22,0 30,0 234 500 400 275 160 124 154
200-250 15,0 18,5 22,0 30,0 200 22 304 310 220 186 -

motor
size kW b1* c1* D1 g* h m* m3 m4* m5 n3* n4 o1* o2* s w* kg
80 a 0,55 200 160 227 96 143 9
80 b 0,75 104 10
90 S 1,1 178 243 89 150 14
90 L 1,5 268 18
100 L1 2,2 250 198 305 90 188 24
100 L2 3,0 25
112 M 4,0 222 319 140 187 41
132 S 5,5 300 261 362 159 221 62
132 M 7,5 400 178 72
160 M 11,0 350 310 521 213 245 114
160 L 15,0 565 235 135
180 M 18,5 70 28 341 180 80 121 300 241 345 279 592 242 15 278 155
180 L 22,0 340 179 630 261 175
200 L 30,0 80 30 400 392 200 100 133 365 305 400 318 690 286 20 302 252

flange connections according to DIN 2501 PN 10 and PN 16 Standard motors as per DIN 42677.
DNA,E 32 40 50 65 80 100 125 150 200 Truth of rotation centricity and right angle of
shaft ends and mounting flanges as per DIN
k 100 110 125 145 160 180 210 240 295
42955, normal precision.
D 140 150 165 185 200 220 250 285 340
d2 x number 18 x 4 18 x 4 18 x 4 18 x 4 18 x 8 18 x 8 18 x 8 23 x 8 23 x 8** * motors type of enclosure IP 54
dimensions depending on the motor make
** at PN 16 23 x 12

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Data regarding size - order notes
Series + Hydraulic + bearing Shaft sealing Material design Casing seal
size
A
hydraulic A AAE standard mechanical 0B main parts of GG
seal without non-ferrous
C
hydraulic C O-rings Perbunan metal
BH3 bellow 0C as 0B, but impellers 2 flat gasket

K two grease-lubricated anti- mechanical seal of G-Cu Sn 10

V friction bearings in the SiC/carbon, EP 3B main parts of 4 PTFE
motor, one grease-lubricated BHS bellow G-Cu Sn 10
antifriction bearing in the mechanical seal 4B main parts of
bearing bracket SiC-SiC, Viton Cr Ni Mo-cast steel

AAE, BH3, BHS 0B 2 / 0C 2

BH3, BHS 3B 2 / 4B 4
4B4 3B 2
32-125 AK   
32-160 AV   
32-200   
32-250 AK   
40-125   
40-160 AV   
40-200   
40-250 AK   
40-315   
50-125   
50-160 CV   
50-200 AV   
50-250 AK   
50-315   
65-125   
ZLK 65-160 AV   
65-200   
65-250 AK   
65-315   
80-160 AV   
80-200 AK   
80-250   
80-315   
100-160 AV   
100-200 AK   
100-250   
100-315   
125-200 AV  
125-250 AK  
150-200 AV  
150-250 AK  
200-250 
Applicable motors please take from the dimension table on page 17 and 18.

Motor selection table

n = 2900 rpm n = 1450 rpm
kW size designation kW size designation
0,75 80 a FA 0,55 80 a FB
1,1 80 b GA 0,75 80 b GB
1,5 90 S HA 1,1 90 S HB
2,2 90 L JA 1,5 90 L JB
3,0 100 L1 KA 2,2 100 L1 KB
4,0 112 M MA 3,0 100 L2 LB
5,5 132 S1 NA 4,0 112 M MB
7,5 132 S2 OA 5,5 132 S NB
11,0 160 M1 SA 7,5 132 M PB
15,0 160 M2 TA 11,0 160 M SB
18,5 160 L UA 15,0 160 L UB
22,0 180 M VA 18,5 180 M VB
30,0 200 L1 XA 22,0 180 L WB
37,0 200 L1 YA 30,0 200 L XB

Example for ordering:

The size ZLK 50-200 AV AAE 0C 2 with three-phase AC-motor 7,5 kW (50 Hz, 380 V ∆) 2900 rpm
has the complete order No.: ZLK . 50-200 AV AAE 0C 2 OA
If you need the type of construction IM V 15 (vertical installation) please inform us accordingly.
On delivery, the point (.) in the forth place of the type designation is replaced by a letter in the factory.

Any changes in the interest of the technical development are reserved.

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Sterling SIHI GmbH
Lindenstraße 170, D-25524 Itzehoe, Germany, Telephone +49 (0)48 21 / 7 71 - 01, Fax +49 (0)48 21 / 7 71-274

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